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Aramco Specific Evaluations For Welding
Aramco Specific Evaluations For Welding
QC candidates
QA provides the objective needed to give a maximum confidence for quality while QC
is involved with the monitoring of a process and eliminating the causes of any deficient
output with any process, which has effect on quality.
Essential variables are those in which a change, is considered to affect the mechanical
properties of the weldment and shall require requalification of the WPS.
3. What is the relationship between Procedure Qualification Record (PQR) and a WPS?
PQR is a record of the welding data used to weld a test coupon, it contains the result
of the tested specimens, while the WPS is the written form of the welding procedure
for making a specified kind of weld joint using specified base and filler materials.
4. Heat input (SMAW per ASME SEC IX) is a common of what two electrical characteristics
& travel speed?
5. Excessive heat input is mainly attributed to what poor welding techniques during
SMAW process?
Damp electrodes
Moist surface
Improper weather condition.
7. What are several likely causes of porosity in carbon steel welds using the SMAW
process?
1
Its throat thickness
10.Where would cracking most likely occur from excessive current input in a single pass
weld?
Liquation cracking
11.Using GTAW process, describe what happens to a root pass applied without
purging/back gauging on SS?
12.Name 3 of the 5 mechanical tests in ASME IX employed for procedure & performance
qualifications?
Tension test
Guided bend test
Filler-weld test
Notch-toughness test
Macro test
2
Mechanical/NDT, assume SMAW process for all questions.
1. How is Magnetic Particle inspection of a weld using wet continuous test method
performed?
2. Indications with Liquid Penetrant Testing are easily seen if the surface has been
prepared by grinding prior to testing? True or False? Why?
False, surface discontinuities of the examine area will not be seen or occur
3. Name an NDT method and techniques that employs a reflected sound beam that can
be used for the volumetric examination of welds?
6. A dark narrow area 2-3 mm wide appears on a radiograph all along the edge of the
area of the representing the weld. The joint has a 60 Degree double vee groove. What
is the indication most likely to be?
Slag inclusion
7. A localized darker density Radiographic image with fuzzy edges in the center of the
weld image that may or may not be wider than the width of the root pass images is
most likely what ?
3
Burn through
8. Name 5 common film artifacts that may be cause for rejection of the Radiographic
film?
Film marks
Low density
Poor identification
Fog and processing irregularities
Unacceptable technique and set-up
9. When the radiation source is located inside piping with the film located outside, single-
wall exposure and single-wall view, name this type of exposure?
Panoramic- single wall exposure, single wall viewing (single wall single image)
x-rays generally produces better quality radiograph and safe, while gamma sources
permanently produces radiation and require shielding when not in used.
11.Per ASME B31.3, name three of the four Categories of Fluid Service?
12.Per ASME B31.3 who is responsible for classification of service to a given category?
Owner
13.Per ASME B31.3 what are the RT requirements for Socket welds in a severe cycle
service?
Random RT
14.Relating to the above question, give 2 reasons why random RT of socket welds is
recommended even though code does not require RT?
Gap verification
15.Briefly describe good QC practice relating to the installation & bolting of flanges?
4
Bolts nuts faces and nut bearings surfaces shall be lubricated before installation
Welds root at orifice flanges shall be ground or machined smooth and flush on the
inside of the pipe, and it requires RT.
17.What API documents apply to the replacement of the existing floor for an Aboveground
Oil Storage tank?
API 653
18.Relating to weld fabrication shop evaluation prior to the beginning of pipe welding for
a major project, what are several key items you would look for as the Inspector before
you approved the shop for welding?
2. What are the diameter limitations (per pipe size) for the different welding processes?
4. For temporary supports and attachments welded to the pipe, what are
requirements related to Materials? NDT?
5. What is the minimum amount of time that E-7018 electrodes can be kept out in the
field?
Up to 4 hours
5
6. What is the minimum drying temperature and drying time?
1.5 mm max.