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1. LP/EPDM-P 3. Vulcanisation
2. Pre-batch/ curative system
surface of the particle surface of the particle in contact with LP cross-linking points
Chart 1: Schematic representation of chemical activation of EPDM rubber waste particles (EPDM-P) with liquid polymers (LP). Step 1. Mixing of
LP/EPDM-P (pre-batch) at 100 °C, 15 min; Step 2. Mixing of pre-batch with curative system, at 90 °C, 7 min; Step 3. Vulcanisation at 180 °C.
Considering the above mentioned is- chanical properties and crosslink density cular weight 7,700 Da, 9.5 % diene, ethyle-
sues, in the present work, we report an of the compounds. The properties of the ne/propylene ratio 45/55 and liquid poly-
easy method to activate the ground was- resulting composites were investigated mer Trilene® 66 (LP-B) Type ethylene-pro-
te rubber particles surface by means of a by physical, chemical and mechanical pylene-ethylidene norbornene (EBN):
low molecular weight polymer (LP) which methods. with specific gravity 0.84, molecular
is highly compatible with the EPDM waste weight 8,000 Da, 4.5 % Diene, ethylene/
rubber particles (EPDM-P) and also suita- Experimental part propylene ratio 45/55 were supplied by
ble for sulphur crosslinking. The prepara- Lion Copolymer,USA. The zinc oxide (ZnO),
tion of EPDM-P/LP composites with LP Materials stearic acid, N-Cyclohexyl-2-benzothiazo-
which contains different degree of unsa- The ethylene-propylene diene rubber (EP- le sulfenamide (CBS) were commercial
turation, as well as the vulcanisation of DM) waste was ground at room tempera- grade as used in rubber industry. All che-
them with different amount of curative is ture using a typical sulfur-cured EPDM micals were used as received.
reported in this study. The content of vulcanizate, supplied by M.D.S. Meyer
5-ethylidene-2-norbornene diene termo- GmbH, Germany. Mean particles size of Preparation of vulcanisates
nomer (ENB) of the LP was 4.5 % and 9.5 % the powder was about 700-850 μm with a The preparation of LP/EPDM-P com-
and the amount of ground EPDM waste density of 1.19 g/cm3 determinate by Ela- pounds was carried out in a laboratory
rubber was varied from volume fraction test®, Brabender® GmbH& Co.KG, Gema- internal mixer using conventional mixing
from 0.5 to 0.9 of EPDM-P. The results ny. Liquid polymer Trilene® 67 (LP-A) Type procedures that involve two stages: in the
showed that ENB and curative system ethylene-propylene-ethylidene norborne- first stage the mixing of LP and EPDM-P
content have a high influence upon me- ne (EBN) with specific gravity 0.86, mole- was carried out with a fill factor of 0.7, at
a chamber temperature of 100 °C and a
1 Tab. 1: Composition of LP/EPDM-P samples with different EPDM-P content and rotor speed of 40 rpm for 15 min. In the
constant curative system. second stage the blends were mixed fol-
Ingredients Sample name lowed by addition of the activators (ZnO
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 and stearic acid), and crosslinking agents
Amount (phr) (CBS and sulfur), in the same mixer at
LP 100 100 a chamber temperature of 90 °C, with
40 rpm for 7 min (Chart 1).
EPDM-P 140 210 330 560 1300 145 220 340 570 1300 The Table 1 and 2 summarize the com-
ZnO 2 2 positions of samples used in this study.
Stearic acid 1 1 The samples listed in Table 1 were obtai-
CBS 3 3 ned using two different types of LP, type
Sulfur 1.2 1.2 A and B (4.5 % and 9.5 % ENB respec-
tively) with a constant ratio of curative
2 Tab. 2: Composition of LP/EPDM-P samples with constant EPDM-P content and system. The content of waste rubber
variable curative system particles (EPDM-P) was varied from 0.5
Ingredients Sample name to 0.9 volume fractions. In Table 2 the
A4 B4 content of curative was varied system
a b c d e f a b c d e f and the amount of LP and EPDM-P con-
Amount (phr)
tent was kept constant (volume fraction
0.8 EPDM-P).
LP 100 100
EPDM-P 560 570
Measurement of mechanical and mor-
ZnO 0 2 4 6 8 10 0 2 4 6 8 10 phological properties of LP/EPDM-P
Stearic acid 0 1 2 3 4 5 0 1 2 3 4 5 composites
CBS 0 3 6 9 12 15 0 3 6 9 12 15 The cure characteristics of the com-
Sulfur 0 1. 2. 3. 4. 6. 0 1. 2. 3. 4. 6.0 pounds were determined at 180 °C using
2 4 6 8 0 2 4 6 8 a Dynamic Moving Die Rheometer of
Mechanical Properties
Mechanical properties like hardness we-
re measured according to ASTM D 2240
ISO 7619 a Durometer Shore A (DIN
53505 EN ISO 868). Elongation at break
and tensile strength tests were perfor-
med using a universal testing machine
(Zwick) in accordance with DIN 53504.
The swelling measurements were perfor-
med to obtain information about the
apparent crosslink densities of the new
compounds. Samples of known weight
(m0) were immersed in toluene at 24 °C
for 48h until the samples reached the
maximum swelling. The solvent was re-
placed after 24h with fresh toluene to
Fig. 1: MAS 1H-NMR spectra of: a) EPDM-P, b) cured LP with 9,5 % ENB and c) EPDM-P/LP
remove the extracted components.
vulcanized
After 48h the samples were removed
from toluene and the surfaces were
quickly wiped with tissue paper and 2
weighted to find the swollen weight of
the samples (m). The samples were
further dried at 50 °C for 48h, cooled in a
desiccator and then weighted again (md).
The polymer volume fraction, ΦP, was
calculated by the Equation (1) according
to the reference [19].
(1)
Fig. 9: SEM images of: a) EPDM-vulcanized start material; b) EPDM-P c) EPDM-P pressed at 180 °C; d) LP-A/EPDM-P (volume fraction 0.8 EPDM-P)
with curative system e) LP-A/EPDM-P (volume fraction 0.8 EPDM-P) without curative system; f) LP-A vulcanizated with curative system.
curative system after vulcanization show sary to make plain and comprehensible [9] US Pat. 4 104 (1978) 205, D. Novotny and
higher degree of compactness similar to the chemistry processes hidden behind. R. Marsh.
the vulcanized start material (Figure 9d). [10] S. R. Fix, Elastomerics , 112, (1980), 38.
The architectural homogeneity indicates Acknowledgements [11] J. Yun, A. I. Isayev, Polymer Engineering,
much better state of dispersion with ef- We express our thanks to the Deutsche Science 43 (4) (2003) 809.
ficient interfacial cross-linking. The com- Bundesstiftung Umwelt special to Dr. [12] J. Yun, A. I. Isayev, Journal of Applied
pact structure of the LP/EPDM-P compo- Jörg Lefevre and M.D.S. Meyer GmbH for Polymer Science 92 (2004) 132.
site is manifested in the significant en- the financial support of this work. The [13] J. Yun, A. I. Isayev, S. H. Kim, M. Tapale, Journal
hancement of mechanical properties. authors are also grateful to the Lion of Applied Polymer Science 88 (2003) 434.
Copolymer Geismar (USA), LLC for the [14] Yun, V. V. Yashin, A. I. Isayev, Journal of
Conclusions liquids polymers samples. Applied Polymer Science 91 (2004) 1646.
The cure characteristics, crosslink density, [15] C. Jacob, P. P. De, A. K. Bhowmick, S. K. De,
morphology and mechanical properties of References Journal of Applied Polymer Science 82
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ENB content in the LP and different ratios Sicherheits- und Energietechnik UMSICHT, Journal of Applied Polymer Science, 87
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tive system a new composite was obtai- L.van der Does. liam . Boye, Proceedings of the 57th IWCS,
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66 % tensile strength and 58 % elongation Noordermeer, M. van Duin, H. J. Manuel, [23] R. A. Orza, P. C. M. M. Magusin, V. M. Litvi-
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[24] R. Winters, W.
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EPDM-P with liquid polymers are neces- Sci., 109, (2008), 976. J. Appl. Polym. Sci., 32, (1986), 4063.