Professional Documents
Culture Documents
Project On Quality and Safety
Project On Quality and Safety
CONTENTS
INTRODUCTION …………………………………………………5
FOCUS ON GROWTH…………………………………………… 6
PROMISES……………………………………………………… 19-23
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INTRODUCTION
5
FOCUS ON GROWTH
The LEGO Group has seen continued growth over the previous five years, and sales
have increased by double digit growth rates in the last few years. This has happened
in a global toy market characterized by stagnation throughout the last decade. The
LEGO Group expects continued growth in sales in the years ahead. The foundation
for this growth is a constant focus on the company’s core products and markets. On
this basis, seven growth initiatives have been defined:
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The aim is to create growth in the area of educational materials for preschools,
schools and educational institutions all over the world.
7
Times round the world
• On average there are 62 LEGO bricks for every person on earth
• Since BIONICLE figures first appeared in 2001, more than 150 million BIONICLE
“Beings” have been born. That’s more than the population of France and Britain put
together
• The eight robots and 15 automatic cranes that work in the LEGO warehouse in
Billund
Can shift 660 crates of bricks in and out every hour
• The world’s children spend 5 billion hours a year playing with LEGO bricks
• With a production of about 306 million tyres a year, the LEGO Group is the worlds
Largest tyre manufacturer
• In the manufacture of LEGO bricks the machine tolerance is as small as 0.002 mm.
2009
The LEGO Group is now the world’s fifth largest toy manufacturer in terms
of sales.
Warner Bros. and the LEGO Group announce plans to develop the first-
ever feature film based on LEGO bricks and icons. The LEGO Group
announces a multi-year partnership with Disney Consumer Products
obtaining exclusive rights to construction toys based on the entire
portfolio of Disney and Disney Pixar properties. A completely new product
line – LEGO Games – is launched.
2008
The LEGO brick celebrates its 50th anniversary. While maintaining
production in production sites in Eastern Europe, Mexico and Denmark, the
LEGO Group decides to take back the majority of its production so that
most LEGO products will be produced in house.
2007
The LEGO Group celebrates its 75th anniversary on 10 August in good
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shape. LEGO Club has approx. 2.6 million members. All distribution for the
European and Asian markets is gathered in one distribution center in the
Czech Republic. The LEGO Group enters a license agreement with Lucas
film Inc. on the production of LEGO Indiana Jones sets. The LEGO Star
Wars™ Millennium Falcon is the largest LEGO model so far.
2006
4922 employees. The LEGO Group announces plans to outsource major
parts of production to external partners. The LEGO plant in Willisau
(Switzerland) is closed.
2005
The LEGOLAND parks are sold to Merlin Entertainments. The parent
company of the LEGO Group – KIRKBI – buys a share of Merlin
Entertainments. Today KIRKBI owns approx. one third of Merlin. The LEGO
Group posts a profit again. The company is back on track.CEO Jørgen Vig
Knudstorp launches a five-year strategy plan (Shared Vision) for the LEGO
Group.
2004
In January, the LEGO Group announces the results of 2003 – a huge deficit.
Owner and CEO Kjeld Kirk Kristiansen heads up the building of an action
plan to turn around the company. In October he appoints Jørgen Vig
Knudstorp as new CEO of the company. The year ends with another huge
deficit due to heavy write-downs.
2003
The LEGO Group signs the UN Global Compact initiative. For LEGO
minifigures who represent real-life persons or characters from books,
movies or TV series, the yellow facial coloring is replaced by a more
authentic skin colour, facial expression and hair style. The first BIONICLE
film, Mask of Light, is released and proves to be a big success.
2002
The brand statement "Play On" replaces "Just Imagine..."The LEGO DUPLO
brand is replaced by the LEGO EXPLORE brand covering all pre-school
activities. LEGO Brand Retail stores open in Cologne, Germany
(September), Milton Keynes, England (November) and Moscow, Russia
(December).
2001
LEGO My World receives an important award in Germany for the best
software learning product at the book fair in Frankfurt. LEGO Serious Play
is unveiled in the autumn. Deficit is again turned to profit for LEGO Group.
2000
The company mission and fundamental beliefs are being revised to
"Children are our role models..." The British Association of Toy Retailers
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names the LEGO brick "Toy of the Century". The LEGO Group achieves its
budgeted surplus of DKK 500 million and employees are rewarded with a
bonus and a global party.
1999
LEGOLAND California opens in Carlsbad, southern California, in March.
LEGO Group undergoes restructuring. The changes result in the loss of
1000 jobs.
Mitchel Resnick of the Massachusetts Institute of Technology (MIT) is
named as the new LEGO Papert Professor of Learning Research. The LEGO
brick is named as one of the "Products of the Century" by Fortune
Magazine.
1998
The brand statement "Just Imagine..." is introduced into the LEGO
universe.
For the first time ever, LEGO Group faces a deficit. In April the new LEGO
logo is presented. It is a graphically "tightened" version of the logo used
for the past 25 years.
1997
For the first time, a CD-ROM containing building instructions is included
with a model set. The set also contains a Bar Code Truck with a
programmable bar-code reader.
A 700 m2 LEGO Imagination Center is opened on 13th October in Disney
Village, Florida. The first LEGO MINDSTORMS Learning Center opens at the
Museum of Science and Industry in Chicago, USA. The names PRIMO and
DUPLO are changed to LEGO PRIMO and LEGO DUPLO on 1st January.
1996
www.lego.com is launched. LEGOLAND Windsor, the first LEGOLAND family
park outside Denmark, opens on March 29. New development department,
SPU Darwin, is established. Its work includes the development of software
based on and related to LEGO products. LEGOLAND Billund has now had
25 million visitors since its opening on in 1968.
1995
Godtfred Kirk Christiansen, son of the company's founder, passes away on
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13th July. LEGO Belgium and LEGO Netherlands become LEGO Benelux.
Weekly LEGO programmers on national television in Latvia and Lithuania.
LEGO happenings and exhibitions in Latvia, Peru, Hungary, Switzerland,
Denmark, Greenland, the USA, Canada, Italy and Ecuador.
1994
LEGO Mexico established. First ever TV campaign in China. The UNHCR
uses LEGO mini-figures on posters around the world. The "Travel in
Space", arranged by LEGO USA, opens in Space Center, Houston. E-mail is
taken into use between LEGO Japan and Billund.
1993
Building happening on the Red Square in Moscow in co-operation with the
department store GUM. LEGO South Africa re-established. LEGO Kid's
Wear launched.
1992
A Guinness record in railway line construction is set - 545 metres of LEGO
rails with three model locomotives. The world's largest LEGO Castle is built
on Swedish television. Over 400,000 LEGO bricks are transformed into a
castle 4.45 m x 5.22 m castle, measured for the Guinness Book of
Records. The Second LEGO World Cup Final is held in Billund in August
with 32 children participating from 11 countries. LEGO Japan established.
LEGO Hungary established. For the first time, a larger scale introduction of
LEGO products is made in the People's Republic of China. First LEGO Show
in Russia. LEGO Imagination Centre is opened in Mall of America in
Blomington, Minneapolis, USA.
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TimeLine 1980 - 1989
1989
The educational products department changes its name to LEGO Dacta.
The word "dacta" derives from the Greek word "didactic", meaning "the
study of the purpose, means and substance of learning and the learning
process". Dr. Seymour Papert becomes LEGO Professor of Learning
Research. The first LEGO Dacta Centre opens in LEGOLAND
1988
Kjeld Kirk Kristiansen introduces the LEGO Group vision (see else where on
this web site). The first official LEGO World Cup building championships
are held in Billund in August. LEGO Canada established. The exhibition
"The Art of LEGO" tours the United Kingdom.
1987
The brick logo is developed. Almost 6000 employees. The LEGO office in
South Africa is closed.
1986
The LEGO Group is granted the title "Purveyor to Her Majesty the Queen"
on 16th April (the Birthday of H.M. Queen Margrethe of Denmark). Godfred
Kirk Christiansen resigns as chairman of the board of LEGO System A/S
and LEGO Overseas.
1985
The LEGO Prize is founded in April. It is an international annual award of
DKK 750,000 (increased in 1989 to DKK 1,000,000) for exceptional efforts
on behalf of children. Procurement department established in Korea.
Approx. 5000 employees, 3000 of these in Billund. Collaboration with
Professor Seymour Papert and the Boston M.I.T. begins.
1984
LEGO Brazil established. LEGO Korea established.
1982
LEGO South Africa established. The LEGO Fiction department established.
1980
The Educational Products Department is established. The DUPLO rabbit
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logo is introduced. According to a survey, 70% of all Western European
families with kids
1979
Kjeld Kirk Kristiansen is appointed President and Chief Executive Officer of
INTERLEGO A/S. The DUPLO rabbit logo is registered as a trademark. LEGO
Singapore established.
1976
LEGOLAND Sieksdorf is closed. Sculpturer Robert Jacobsen's "LEGO" is
revealed in Billund.
1975
LEGO USA moves from Brookfield to Enfield, Connecticut. Procurement in
the US established. The LEGO Group has 2500 employees. LEGO Portugal
established. English becomes official corporate language.
1974
LEGO Spain established. LEGO Overseas A/S established. LEGO Futura ApS
established. The Mount Rushmore replica is created in the LEGOLAND
Park.The LEGOLAND Park in Billund receives visitor no. 5 million. The Esso
Motor Hotel (built 1968) in Billund is bought and the name changed to
Hotel Vis-à-Vis.
1973
A single new LEGO logo replaces the various logos that have been used
until now. The new LEGO logo unifies all the company's products under
one banner. First sales to Eastern Europe (Hungary) LEGO USA established
in Brookfield, Connecticut. LEGO Portugal established. German
psychologist Karin Grossmann writes the book "Mach mehr aus LEGO". It is
a study of 200 children and their play with LEGO bricks.
1972
The license agreement with Samsonite ends in the US. The Information &
Public Relations department established.
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TimeLine 1960 - 1969
1968
LEGOLAND® Billund opens its gates on 7th June and attracts 625,000
visitors in its first season, 3000 on the opening day. The first computer in
LEGO Group - an NCR 390 for pay administration. The machine cost
85.000 Danish Crowns.
1967
The LEGOLAND Band is established. There are now 218 different LEGO
elements (not counting colour variations) and between 18 and 19 million
LEGO sets are sold during year.
1965
First sales in Spain. More than 600 employees in Billund.
1964
Model sets, complete with building instructions, are launched as a natural
addition to existing Basic and Supplementary sets. First sales to the
Middle East (Lebanon)
LEGO bricks are exhibited at the Danish pavilion at the New York World
Fair.
Production plant LEGO Werkzeugbau GmbH in Hohenwehenstedt,
Germany opened.
1963
Godfred Kirk Christiansen presents the company to the ten product
characteristics:
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8. The more LEGO, the greater the value
9. Extra sets available
10.Quality in every detail
1962
Sales start in Singapore, Hong Kong, Australia, Marocco and Japan.
LEGO Australia established. The first personnel manager hired.
1961
The LEGO Group invents the wheel! It is marketed in the following year.
The range comprises 50 sets, 15 vehicles and various loose elements.
Sales start in the US and Canada via a license agreement with Samsonite
Corp.
first ever strikes at LEGO (one or two days). LEGO Italy established.
Godfred Kirk Christiansen buys a small Piper Apache plane (room for two
pilots and three passengers) in association with Sonderjyllands Flyselskab
(later to become Cimber Air). A landing field is established just outside
Billund.
1960
The wooden toy warehouse is destroyed by fire. Production of wooden
toys is discontinued entirely.
1959
Futura, the product-development department, now has five members of
staff.
A market analysis department is established. Photography department
established.
LEGO France, British LEGO Ltd., LEGO Belgium and LEGO Sweden are
established.
The machines in the production are now so automatic that one operator
can handle two machines at a time! LEGO gives the municipality of Billund
approx. 20 acres of land and 50.000 Danish Crowns for a sports ground.
1955
After further developing the LEGO Bricks, the company launches the
revolutionary "LEGO System of Play“. The first real export of LEGO begins.
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First country is Sweden. Godfred Kirk Christiansen demonstrates the new
product at a toy fair in Nuremberg, Germany.
1954
The word LEGO is officially registered in Denmark on 1st May.
Godfred Kirk Christiansen travels to England and meets a purchasing
agent on the ferry. They talk about toys. The agent thinks that toys lack
idea and system. This spawns the LEGO System idea in the mind of GKC.
1953
The Automatic Binding Bricks get a new name: "LEGO Mursten" ("LEGO
Bricks").The name LEGO is printed inside all bricks. The first application for
registration of the trademark. The Danish registration is accepted on the
1st of May 1954.
1951
The first ever film about LEGO is shot. The photographer is Chistian Lund,
and the film is black and white with no sound. Plastic toys account for half
of the company's output.
1950
Godtfred Kirk Christiansen, son of the founder, Ole Kirk Kristiansen, is
appointed Junior Vice President the day he turns 30.
1949
The company produces around 200 different plastic and wooden toys,
including Automatic Binding Bricks, a forerunner of the LEGO bricks we
know today. They are sold in Denmark exclusively. The first packaging
with four colours is introduced.
1947
The LEGO Group is the first in Denmark to buy a plastic injection-moulding
machine for toy production. The machine costs 30.000 Danish Crowns. By
comparison, the revenue of the firm this year is 450.000 Danish Crowns.
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1942
The LEGO factory burns to the ground; however, the production of wooden
toys is quickly resumed.
1940
Denmark occupied by the Germans. Godfred Kirk Christiansen does not
travel to Germany to study as planned. Instead, he becomes manager at
LEGO.
1934
The company and its products now adopt the name LEGO, formed from
the Danish words "LEg GOdt" ("play well"). Later, it is realized that in Latin
the word means "I put together". The firm has 6-7 employees. Ole Kirk
places the following motto on the workshop wall: "Only the best is good
enough".
1932
Ole Kirk Kristiansen, master carpenter and joiner, establishes his business
in the village of Billund, Denmark. His firm manufactures stepladders,
ironing boards, stools and wooden toys. His son, Godtfred Kirk
Christiansen, starts working in the business at the age of 12.
The Occupational Health & Safety policy shall ensure that all activities of the LEGO
Group are planned and executed in accordance with a healthy and safe working
environment. Compliance with national and international legislation and other
standards which the LEGO Group has adopted is considered a minimum requirement.
• Safety: The LEGO Group plan and carry out all activities in a safe way for all
employees. Through ongoing workplace assessments, we strive to minimize
all harmful exposure to our employees.
• Health: The LEGO Group wishes to stimulate our employees’ well being and
opportunity to live a healthy life. It is the responsibility of the LEGO Group to
provide the framework for healthy working conditions, through selected health
promoting initiatives.
• Work Planning: In the LEGO Group we plan the work of the individual in a
way which accommodates a good balance between demands and resources to
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minimize stress among employees. The demands towards the performance of
each employee shall match the personal resources available.
• Improvements: The working environment is to be improved continuously.
Through the work with Occupational Health and Safety Management in
accordance with OHSAS 18001 and through an annual employee survey we
will evaluate the results achieved compared with targets and define new yearly
goals for improvement of the working environment. The results will be
monitored and evaluated on a quarterly basis. Each employee has the right and
duty to call attention to circumstances which in his/her opinion are
unreasonable or harmful. Reporting should take place to the person
responsible for local health & safety or through line management.
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PRODUCT QUALITY & SAFETY
The LEGO Group has focused on quality in all its activities since its foundation in
1932.For the LEGO Group, quality encompasses both product quality and ethical
values, and this attitude is deeply anchored in our fundamental beliefs – and our
vision and mission. The LEGO Group strives to exceed our customers’ expectations
of our products and service, and general experience with the LEGO brand. Our
quality procedures are set forth in our global quality management system.
The trust the world now shows the LEGO Group has been built up by never
compromising on quality, either in terms of product safety or responsibility to
employees, customers, suppliers, consumers and the local environment. As a world
leader in the area of quality experiences, service and products, we focus on the
customer's perception of quality.
The LEGO Group aims to be a leader in all of the company's areas of business. Play
materials from the LEGO Group therefore fulfill all national and international
requirements governing play materials, as a minimum. In addition to fulfilling all
regularity requirements, the aim is for all LEGO products to meet the reasonable
quality and safety expectations of consumers, taking into account design, habits of
play and predictable misuse.
All LEGO play materials produced for the European market carry the EU CE label.
This label indicates that the LEGO Group guarantees that the product fulfils the
European Toy Safety Directive. Products manufactured for the US market fulfill the
Code of Federal Regulation, Consumer Product Safety Improvement Act (CPSIA)
and ASTM F963 standard. In practice, this means that all LEGO play materials must
fulfill the most stringent regulatory requirements in the industry.
The LEGO Group primarily uses ABS plastic in its products. This material provides
the unique connective grip, high gloss and colour stability properties of LEGO Group
products. All raw materials and products are tested in internal and external
laboratories.
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The Play Promise
Consumer Satisfaction
Consumers are becoming more and more likely to recommend toothers the LEGO
product or experience that they have just had. This is reflected in the Net Promoter
Score Index which has increased by 6 index points in 2009 and ended at index 126.
This is 6 index points above the 2009 target set in 2008 as stated in the Progress
Report 2008. The Consumer Complaint Call Rate ended at 0.093% for 2009, which is
within the 2009 target and a significant improvement compared to the 2008 level.
Consumer Information
The parents’ site on LEGO.com is established to communicate relevant and up-to-date
information to parents about LEGO products and child development. The site also
offers parents the option to ask questions and discuss LEGO products or topics with
other parents or the LEGO Group. The parents’ site experienced a growth rate in
average monthly unique visits of 23% compared to 2008 and ended at index 123,
which is well above the target of index 110 for 2009.
Product Safety
The LEGO Group is proud of its quality standards and controls. However, in 2009 a
voluntary recall was made by the LEGO Group. The product in question is a Power
Function Remote Control that poses a thermal burn hazard to users if the batteries
inside overheat. A total of 2,250 remote controls had been sold and the product had
been distributed only via the LEGO web shop and the Shop at Home catalogue from 8
April 2009 to 6 May 2009. The LEGO Group has received 4 reports of the remote
control heating up after batteries were inserted. No injuries have occurred. The recall
was carried out as children’s safety must never be put at risk when playing with
LEGO products. The target of zero recalls will continue to be a high focus target for
the LEGO Group.
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charter to increase equality in management by promoting the role of women in
management; a charter initiated by the Danish Ministry of Gender Equality.
Health and Safety
The sick leave percentage for the LEGO Group ended at 2.9% for 2009 which is
within the target for 2009 and 0.1 percentage points better than in 2008. The LEGO
Group experienced 61 accidents with absence in 2009 equivalent to a frequency of 4.8
injuries per million working hours. This is a deterioration of the frequency by 0.4
compared to 2008. The absence rate due to injuries did not meet the 2009 target and
ended at 0.51 hours per 1,000 working hours (target 2009 = 0.3 hours per 1,000
working hours). The LEGO Group aims at being a world-class company on employee
safety corresponding to a frequency of 0.6 injuries per million working hours in 2015.
To meet this ambitious 2015 target, an improvement of approximately 90% compared
to the 2009 result must be achieved within the next five years. One of the initiatives to
meet the 2015 target is continuous use of the LEGO Serious Play Health & Safety
program to avoid accidents. The Health & Safety program is based on the LEGO
Serious Play concept and gives a good understanding and a clearer picture of where
the right initiatives have already been taken and where new initiatives are needed.
Read more in The Brick. According to the health & safety policy of the LEGO Group,
all LEGO facilities with more than 100 employees must be OHSAS 18001 certified.
In 2009, the last sites established in 2008 were certified according to the plan.
Certification now covers 94% of all employees and the global OHSAS 18001 setup is
running according to the policy.
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through a monitoring program for the participating factories with focus on China,
Hong Kong and Macau. Process.
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Product Quality
Due to restructuring of the organization, only 2 quality system audits at suppliers have
been conducted in 2009 compared to 23 audits in 2008. The LEGO Group is
continuously supervising product quality. At Asian part suppliers, the LEGO Group
regularly inspects parts, and at finished goods suppliers the company inspects
products and the environment in which they are produced on a weekly basis. At
European part suppliers, outgoing and incoming inspection is made, and at the
finished goods suppliers, the LEGO Group carries out weekly inspections.
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Save the Children. In 2009, 8,276 LEGO Charity boxes were distributed to two age-
groups (DUPLO Play to the pre-school children and LEGO Play to children of school
age).
Each box contains around 12 kilos of various LEGO elements. Furthermore, more
than 75,000 ordinary LEGO boxes and other LEGO related presents were distributed.
The total value of the 2009 donations is estimated at approximately DKK 28 million
calculated in bulk prices, including donations in Denmark worth approximately DKK
5 million. The LEGO Charity boxes are packed in Billund, Denmark, mostly by
retired LEGO employees who contribute greatly with their efforts.
Care for Education
The LEGO Care for Education program includes a specially designed LEGO
Learning System for schools. The program consists of monetary donation from the
LEGO Foundation and LEGO Education materials. Focus is on already existing
schools in OECD countries where the aim is to secure the development of learning
skills at a higher level than that existing today. In order to be able to document that
the LEGO Education concept makes a difference, impact studies are initiated. At
present, this is done in Mexico, South Africa and Brazil. In 2009 the LEGO Group
and the LEGO Foundation supported the two following major projects: South Africa –
Developing Talents through Creative Play (2009-2013) the project is funded by the
UBS Foundation with special support from the LEGO Foundation. The project is run
by the LEGO Education partner in South Africa, Hands-On Technology. The purpose
of the project is to fully implement a LEGO Education solution in 25 primary schools
in a township near Pretoria. This implies teacher training in the use of LEGO
Education products and learning philosophy. Each year five new schools will be
added to the project. By the end of 2013, the project will have reached 1,000 teachers
and nearly 40,000 students. Read more in The Brick. Brazil – Brick by Brick, the
Brazil we want (ongoing from 2008) Launched in September 2008 in São Paulo,
Brick by Brick involves educational content from Brazil. Based on a large donation of
LEGO Charity boxes, Edacom (the LEGO Education partner in Brazil) has
implemented a project with youth centers to give young people an opportunity to
express what would be the Brazil of their dream. In addition, Edacom is providing
educational content (ZOOM Magazines) and LEGO MINDSTORMS Robotic sets.
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Roll No. Name
PF1021 PARESH PRAJAPATI
PF1022 MUZAMMIL SAYED
PF1023 SENTHIL NATHAN
PF1024 JATIN SHAH
PF1025 LALMEEYA SHEKH
PF1026 SAPNA SETTY
PF1027 CHANDRAKANT THORAT
PF1028 KARTIK TRIVEDI
PF1029 YASH VORA
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