1416) 18237101 en 0401 / MAH HYDRAULIC ROCK DRILL HLX5 Operation and Maintenance 3. Every day 1. Check the flushing housing bolt tightness. 2. Check for possible oil leaks. 3. Check the condition of the hoses and fittings. 7.4. Every week 1. Check the hour meter reading. 2. Check the accumulator filing valves and their protective caps and the accumulator bolt tightness. 3. Check the accumulator pressures — High pressure 50 bar Low pressure 4bar 4. Check the condition of the shank, chuck, flushing housing, coupling, shank bushing and the rotation bushing 5. Check the tie rod tightness. If loose, tighten them up. according ch. 6.1. 7.5. Basic maintenance Rock drill basic maintenance is recommended every 500 operating hours, Cf. “Repair Instructions”. This maintenance interval can be adjusted according to local conditions and experiences which are accumulated to the rock drill maintenance history. Do planned and preventive maintenance rather than repairs after damages. Monitor percussion hour meter reading and/or drilled meters/shifts between each maintenance. Fill in the service card of the rock drill. 7.6. After rock drill service After the rock drill service the reassembled parts will settle down to their proper position during driling under normal drilling loads. Especially if the parts have wom surfaces it may result that the tie rods and the mounting bolts do not keep their tightness. Therefore a re-tightening of these bolts is required after each rock drill service or if the rock drill has been removed and remounted on the feed rail. After the rock drill service and 1 round / 100-300 meters drilling: 1. re-tighten the rock drill mounting bolts on the feed rail 2. re-tighten the rock drill tie rods and flushing device bolts {© 2001 SANDVIK TAMROCK CORP, Tempere Plant8237101 en 0401 / MAH 15(18) HYDRAULIC ROCK DRILL HLX5 Operation and Maintenance 7.7. Service card Each rock drill has its own service cards. When a rock drill is taken up for maintenance, all the earlier cards should be at hand. All relevant information about the maintenance must be written down on the card. When the rock drill is again taken into use, the next maintenance date should be written down on the card. Benefits of the card are: - Wear of every specific component of each rock drill is clearly displayed, and by comparing the cards the effect of different circumstances and measures can be determined. — The cards help in determining maintenance required to prevent major damage. — Properly filled cards show the complete maintenance history of the rock drill. — The cards help to determine the point when the rock drill should be scrapped. — Use service card presented on the next page. 7.8. Service follow-up In order to follow the maintenance of a rock drill, a maintenance card presented below can be used. ‘© 2001 SANDVIK TAMROCK CORP, Tampere Pint2/4 5500017 480 1202 DIAS DRIFTER 550 017 49 41 15274008 DRILL SLEEVE 12 15419908 GEAR Ret PartNo. Description ‘Standard designation ty 4 18274948 FLUSHING DEVICE ASSEMBLY SEP. PART LIST. INCL. PART 36 1 2 5003480 GEARBOX SEP. PART LIST 1 10 15273378 ROTATION BUSHING ASSEMBLY INCL. PART @9 1 1 1 28 18079718 SLIDE WASHER 26 15252568 CAPNUT 20 58003402 TIE ROD 30 18270218 COUPLING 34 55003400 SCREW 36 15274818 GASKET 84 55015217 O-RING 245X3 NBR 69 04768968 RUBBER COVER 412" SHANK 70 26067890 HOSE CLAMP 50 SMS 2298 89 15270508 BEARING BUSHING PARTS TO BE ORDERED SEPARATELY 5008508 SEAL KIT FOR ROCK DRILL, INCL. PARTS 36. 64 55008507 SPECIAL TOOLS SEP, PART LIST TIAN VACANT AIT AEA © 2 sation aunocx com raurene rer1202 DMAS 5500017 40K aia DRIFTER 550 017 49 41 Ref PartNo, Description ‘Standard designation ay 3 55003475 SPACER ‘SEP, PART LIST 1 13° 154216 18 ROTATION SHAFT 1 14 55002317 HOUSING PIN HOUSING. 1 20 18273658 BEARING HOUSE ASSEMBLY INCL. PART 90 1 27 58003398 SCREW ‘SCREW FOR HLXS 2 28 18271638 STUD 2 31 15251148 STAB. PISTON 6 32 15070608 PIN 9 38 15261588 STAB. PISTON 3 41 80397839 SPHERRICAL ROLLER BEARING 1 43. 88794589 PISTONROD SEAL 2 44 88794809 SHAFT SEAL 1 45. 88398049 SEAL 9 43 80146749 O-RING 1 49 85957589 O-RING 3 50 80065809 O-RING 1 S1 80011969 O-RING 2 90 88809749 NEEDLE BEARING 1 PARTS TO BE ORDERED SEPARATELY 155008505 SEAL KIT FOR ROCK DRILL INCL. PARTS 43-45, 48-51 155008507 SPECIAL TOOLS ‘SEP. PART LIST TRIN VP TS AY RIT EES © 221 SANQIICTNROOK CORP TAMPERE PLANTan 5500174805 ‘202 0muas DRIFTER 550 017 49 | 908 55, 62 ~8 53, 54, 61 Sey 5, 58, 63 —— 57, 63 Ref PartNo. Description ‘Standard designation ty 4 88003462 BODY SEP. PART LIST 1 5 55003625 LOW PRESSURE ACCUMULATOR SEP. PART LIST 4 8 55003627 HIGH PRESSURE ACCUMULATOR SEP PART LIST 1 7 55003629 PRESSURE ACCUMULATOR, STABILIZER SEP PART LIST 1 8 55003484 CONNECTING PIECE ‘SEP. PART LIST 1 9 5003485 CONNECTING PIECE ‘SEP PART LIST 4 45 15269308 FRONT BUSHING 1 16 30296468 PISTON 1 17 55008784 CYLINDER PILOT CYLINDER 1 18 15257638 DISTRIBUTOR 1 19 §5002318 BUSHING REAR BUSHING ASSY 1 21 $5002837 COVER REAR COVER FOR HLXS 1 28 15252568 CAP NUT REAR 6 35 55006521 ASSEMBLY KIT SEP. PART LIST 1 37 55004226 GASKET PLATE ‘ACCUMULATOR, 2 38 15253988 GASKET ‘ACCUMULATOR 1 39 85004525 GASKET FOR REAR COVER HLXS 1 42 88794459 PISTON ROD SEAL 2 48 §5009105 O-RING 155x290 SHA, 2 47 81873539 O-RING 322x3, NBR 4 50 80065809 O-RING 74,5X3-1 SMS 1506 7 53 80058759 HEX SOCKET HEAD CAP SCREW. MIOxas — 88 8 ‘Sa 44572950 HEX SOCKET HEAD CAP SCREW M10x60— 12.9 2 55 80047059 BOLT M12x30- 8.8) 4 87 44221980 BOLT Mi6xs0-8.8 3 58 00219829 BOLT Mtex70-88 8 61 85128209 LOCK WASHER mio 10 62 85105809 LOCK WASHER m2 4 63 88068749 LOCK WASHER mie " PARTS TO BE ORDERED SEPARATELY 55008508 SEAL KIT FOR ROCK DRILL INCL. PARTS 37-39. 42. 46-47. 50, 155008507 SPECIAL. TOOLS SEP. PART LIST TURN VET RYAN AIT EEA © 2 exon annocx coneaurene rant1102 DMIAS 182749460 Wt FLUSHING DEVICE ASSEMBLY 152 749 48 Ref PartNo, Description ‘Standard designation ty 1 88005639 BODY INCL, PARTS 15, 16,17 1 2 15274538 FRONT COVER ASSEMBLY INCL. PARTS 19 1 3. 16274798 SHANK BUSHING ASSEMBLY INCL. PARTS 20 1 4 15080918 GASKET 1 5 300637 10 O-RING 62,23 162,2X3 , NBR , 70 SHORE A 1 6 15274918 GASKET : 7 67218939 © U-SEAL ‘45-104 (45X60X10) 5 8 44221850 HEXAGON HEAD SCREW. Mi6x40-8.6 4 9 85068749 LOCK WASHER Mi6 SCREWMI6 4 10 15247328 SEALHOUSING 1 D SEAL u27,2x96x2 D2=28,9 FOR FLUSHING DEVICE, HLXS, 43 80081679 O-RING 15 68114079 PLUG SCREW 16 96668309 PLUG SCREW SEAL KIT FOR ROCK DRILL INCL. PARTS 4-7. 11.19, TATRA VPA AIT ESA © 2m stig tntnoce cone rarer PT1102 DMUAS. 950 034 606A wt GEARBOX 550 034 60 L Ref PartNo, Description ‘Standard designation ty 2 18271108 BUSHING 3. 55011725 BUSHING 4 15025908 HOUSING Assy INCL. PART 10 5 88568309 PLUG SCREW Rive" 336-18" 8 82210740 O-RING 28,2K3-1 SMS 1586 7 56003603 SCREW 1 8 80180269 USIT-SEAL 1 13,7x22x1,5 02-154 4 40 81503519 NEEDLE BEARING praia" Ls 1 SEAL KIT FOR ROCK ORILL INCL. PARTS 6. 8 TRAIN THVT PTO AWAIT ES © 25 sa ranmocn cone murene rant1102 DMAS 56003475 td SPACER 550 034 75 Ref PartNo. Description ‘Standard designation ty 15270908 SEAL HOUSING O-RING 2 1 3 62211470 ‘55X3 , NBR , 70 SHORE A 2 4 88568309 PLUG SCREW Rive" 336-118" 4 5 67169289 PLUG SCREW R1/4"E336-1/4" 3 ‘SEAL KIT FOR ROCK DRILL INCL. PARTS 3 TAIRA BVA PTB YAN AIT EEA © 200, saunvn tamnocn con tauren PLANT1202 DAS 550.034 62¢ wt BODY 550 034 62 — Ref PartNo. Description Standard designation ty 1 55003158 BODY 1 2 19022158 PLUG Riz 2 3 82208770 O-RING 17,3X2,4-1 , NBR, 70 SHORE A 2 4 88114079 PLUG SCREW R12 6396-112" 3 5 88232279 SPRING-TYPEE STRAIGHT PIN 5x12 1 8 55000363 PLUG 1 7 s716a289 © PLUGSCREW 1/4 E336-114" 2 3B 88113909 PLUG SCREW 3/6" E336-3/8" 7 PARTS TO BE ORDERED SEPARATELY 20 56011147 O-RING 18K3 NBR, 70 SHORE A 2 21 00878839 O-RING 22:3K2.4,, NBR 188,, 90 SHORE A 3 22 86581559 O-RING 19.2x3 4 40 55015217 O-RING 245X3 , NBR ,70 SHORE A 1 48 81669829. STRAIGHT THREAD CONNECTOR 718-1416, 1 49 81674939 PLUG 7ra-144I0 1 50 85604009 STRAIGHT THREAD CONNECTOR FA0X-S10-08 1 51 85730219 PLUG FNTX-S10 1 SEAL KIT FOR ROCK DRILL INCL. PARTS 3. 20-22, 40, TRAIN VRPT SAY AIT ESS? © Ben Sagi ainocK cone ERE PART1102 DMIAS 550 036 25 wt LOW PRESSURE ACCUMULATOR 550 036 25 Ret PartNo, Description ‘Standard designation ay 3 08260298 DIAPHRAGM. 1 4 60759069 VALVE ASSY INCL. PARTS 8. 1 5 52213490 O-RING 129,5X3, NBR 70 1 6 81953209 O-RING 64.5x3 64,5X3 SMS 1596, 88 NBFU1S6, 90 ShA 1 7 18154858 PLATE 1 8 80801069 O-RING 14x1.78 1 9 85168219 CAP i SEAL KIT FOR ROGK DRILL INCL. PARTS 5-6 TAIN VERT AWAIT ESA © 2, smigrx anmoos cone anrene rant