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July 17-21, 2016, Vancouver, British Columbia, Canada
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) th 'K th
(3) A new bilinear model of FCG independent of R for
da n
A ( (5) FCG assessment was developed based on the transition
WM at different R were given in reference [18], which were [1] Allen, T., et al., 2010, "Materials challenges for nuclear
put into Eqs. (3) and (4). Experimental and predicted curves at systems," Materials today. 13(12), pp. 14-23.
various R using the new method for the notch in the BM and [2] Zhu, M. L., Xuan, F. Z., and Wang, G. Z., 2009, "Effect of
WM are shown in Figs. 4 and 5. It is clear that the new microstructure on fatigue crack propagation behavior in a
method is able to predict FCG curve well. Further work to steam turbine rotor steel," Materials Science and Engineering:
validate the model is valuable when more FCG curves are A. 515(1), pp. 85-92.
obtained from a variety of tests. The model actually provides a [3] Gänser, H. P., et al., 2015, "Damage tolerance of railway
useful approach to optimize the effect of R and description of axles–the issue of transferability revisited," International
FCG in the near-threshold regime. Journal of Fatigue.
[4] Zhu, M. L., Wang, D. Q., and Xuan, F. Z., 2014, "Effect of
'Kt and 'Kth of BM and WM of the 25Cr2Ni2MoV welded
For modelling in the near-threshold regime, the da/dNt,
long-term aging on microstructure and local behavior in the
heat-affected zone of a Ni–Cr–Mo–V steel welded joint,"
joint were reported in our previous work [18]. These data
Materials Characterization. 87, pp. 45-61.
were put into Eqs. (3) and (4). Experimental and predicted
[5] ASME Boiler and Pressure Vessel Code, 2007, "XI Rules
curves at various R using the new method for the notch in the
for Inservice Inspection of Nuclear Power Plant Components,"
BM and WM are shown in Figs. 4 and 5. It is clear that the
New York.
new method is able to predict FCG curve well. Further work
[6] Berger, C., et al., 2004, "Fracture mechanics proof of
to validate the model is valuable when more FCG curves are
strength for engineering components," Frankfurt and Main.
obtained from a variety of tests. The model actually provides a
[7] BS7910, 2005, "Guidance on methods for assessing the
useful approach to optimize the effect of R and description of
acceptability of flaws in metallic structures," British Standards
FCG in the near-threshold regime.
Institution.
The newly developed method is applied to predict the
[8] WES 2805, 2007, "Method of Assessment for Flaws in
FCG curve at R of zero and 0.9. The comparison between the
Fusion Welded Joints with respect to Brittle Fracture and
predicted FCG curves in BM and WM and the design curves
Fatigue Crack Growth," The Japan Welding Engineering
from different codes in air environments are shown in Figs. 6
Society, Tokyo.
and 7. Predicted curves at R of zero is similar to the curve of
[9] JSME (The Japan Society of Mechanical Engineers) S
BS7910 mean curve R<0.5. However, the transition points of
NA1, 2008, "Codes for Nuclear Power Generation
the new predicted curves are lower. Predicted curves at R of
0.9 are different from other curves, especially in WM. The FacilitiesRules on Fitness-for-Service for Nuclear Power
optimization of the predicted curves in the near-threshold Plants," JSME.
regime is larger than that in Paris regime. The new method [10] Hojo, K. and Takahashi, Y., 2012, "Comparison of fatigue
could be applied as the fatigue assessment curve. crack growth curves of Japan, the United States, and European
Union Code and Standards," Journal of Pressure Vessel
CONCLUSIONS Technology. 134(3), pp. 031004-1- 031004-5.
[11] Zhan, W., Lu, N., and Zhang, C., 2014, "A new
Fatigue assessment curves of welded joint were approximate model for the R-ratio effect on fatigue crack
discussed. The main conclusions are listed as follows: growth rate," Engineering Fracture Mechanics. 119(0), pp.
(1) For all the curves investigated, the main difference 85-96.
was located at the near-threshold regime. The FKM or WES [12] Huang, X., Moan, T., and Cui, W., 2009, "A unique crack
(most conservative) curves were good choice when few inputs growth rate curve method for fatigue life prediction of steel
were at hand while the BS7910, JSME and ASME curves structures," Ships and Offshore Structures. 4(2), pp. 165-173.
were recommended for precise estimation. [13] Stoychev, S. and Kujawski, D., 2005, "Analysis of crack
(2) A safe welded joint was assured if the BM was SURSDJDWLRQ XVLQJ ǻK and Kmax," International Journal of
assessed safe at low R, while at higher R, a safety BM could Fatigue. 27(10), pp. 1425-1431.
not ensure the safety of the whole welds. Similarly, a safe BM
Table 1 Summary of equations of FCG rate and 'Kth for ferritic steels in current codes and standards
Standard Equation C n 'Kth R
ASME C 3.78 u10 S S 25.72(2.88 R)
9 3.07
3.07 'K th 5.5(1 0.8 R) 0dR1
JSME C 3.78 u10 S
9 S 25.72(2.88 R ) 3.07
3.07 0dR1
FKM 1.37u10-7 2.25 2 0dR1
2.6u10-8 2.75 2 Most conservative
WES 2805 No residual stress
4.34u10-9 3.3 3.5
and R=0
C 'K n
2.10u10-14 8.16 Stage a R0.5
da / dN
BS7910 8.32u10-9 2.88 Stage b R0.5
Mean curve 2.14u10-10 5.10 Stage a Rt0.5
1.22u10-8 2.25 Stage b Rt0.5
7.59u10-14 8.16 Stage a R0.5
BS7910 1.41u10-8 2.88 Stage b R0.5
Mean+2SD 9.38u10-10 5.10 Stage a Rt0.5
2.70u10-8 2.25 Stage b Rt0.5
Table 2 Relationship between deviation \ and da/dN in 25Cr2Ni2MoV welded joint at R=0.1
da/dN WES 2805 No WES 2805 BS7910 BS7910 mean+2SD
Location ASME 0.1 JSME 0.1 FKM
(mm/cycle) residual conservative mean <0.5 <0.5
1.00E-06 0.18299 0.18299 0.66723 0.28488 0.48139 -0.20052 -0.02562
BM 5.00E-07 0.29371 0.29371 0.73505 0.37199 0.5633 -0.19479 -0.02072
1.00E-07 0.14527 0.52608 0.66216 0.40878 0.66216 -0.11182 0.05016
1.00E-06 0.22153 0.22153 0.68293 0.31862 0.50586 -0.14388 -0.02562
WM 5.00E-07 0.34721 0.34721 0.75512 0.41956 0.59638 -0.10427 -0.02072
1.00E-07 0.16913 0.5393 0.67159 0.42529 0.67159 -0.08078 0.05016
1.00E-06 0.19078 0.19078 0.6704 0.2917 0.48634 -0.18907 -0.01584
HAZ 5.00E-07 0.21013 0.21013 0.7037 0.29767 0.51162 -0.33617 -0.1415
1.00E-07 0.06985 0.48426 0.63235 0.35662 0.63235 -0.20992 -0.03365
Table 4 The values of \ at different da/dN in the BM of 30Cr2Ni4MoV welded joint at R=0.3
da/dN WES 2805 WES 2805 BS7910 BS7910
Condition ASME 0.3 JSME 0.3 FKM
mm/cycle No residual conservative mean >0.5 mean+2SD >0.5
1.00E-06 0.10368 0.10368 0.60663 0.15465 0.38695 -0.41915 -0.2124
As-received
5.00E-07 0.21319 0.21319 0.68196 0.24616 0.4758 -0.43417 -0.22523
condition
1.00E-07 0.14868 0.4697 0.59267 0.28717 0.59267 -0.34052 -0.14522
Long-term 1.00E-06 0.12223 0.12223 0.61477 0.17215 0.39964 -0.38978 -0.1873
aging 5.00E-07 0.24168 0.24168 0.69348 0.27345 0.49478 -0.38225 -0.18087
condition 1.00E-07 0.12552 0.45527 0.58159 0.26778 0.58159 -0.37698 -0.17637
Table 5 The values of \ at different da/dN in the BM of 30Cr2Ni4MoV welded joint at R=0.9
WES 2805 No WES 2805 BS7910 BS7910
Condition da/dN ASME 0.9 JSME 0.9 FKM
residual conservative mean >0.5 mean+2SD >0.5
1.00E-06 -0.18499 -0.18499 0.32234 -0.45628 -0.0561 -0.46845 -0.09905
As-received
5.00E-07 -0.03224 -0.03224 0.45632 -0.28867 0.10389 -0.39944 -0.0474
condition
1.00E-07 0.47973 0.32491 0.32432 -0.18243 0.32432 -0.1276 0.15605
Long-term 1.00E-06 -0.09597 -0.09597 0.37325 -0.34687 0.02324 -0.35812 -0.01648
aging 5.00E-07 -0.13651 -0.13651 0.40141 -0.41884 0.01338 -0.54079 -0.1532
condition 1.00E-07 0.3125 0.10792 0.10714 -0.5625 0.10714 -0.49005 -0.11522
Table 6 The values of \ at different da/dN in WM of 30Cr2Ni4MoV at R=0.3 under as-received and long-term aged conditions
da/dN WES 2805 No WES 2805 BS7910 BS7910
Condition ASME 0.3 JSME 0.3 FKM
(mm/cycle) residual conservative mean >0.5 mean+2SD >0.5
1.00E-06 -0.02081 -0.02081 0.55199 0.03724 0.3018 -0.61626 -0.38078
As-received
5.00E-07 0.16699 0.16699 0.66329 0.2019 0.44502 -0.51838 -0.29716
condition
1.00E-07 0.10874 0.44482 0.57356 0.25373 0.57356 -0.4034 -0.19894
Long-term 1.00E-06 -0.10913 -0.10913 0.51323 -0.04606 0.24139 -0.7561 -0.50025
aging 5.00E-07 -0.01577 -0.01577 0.58942 0.0268 0.32326 -0.85151 -0.58176
condition 1.00E-07 -0.19771 0.25393 0.42693 -0.00287 0.42693 -0.88595 -0.61118
Fig. 1 FCG curves for ferritic steels in air environments Fig. 3 FCG of WM at R=0 in Paris regime
based on different codes
Fig. 2 FCG of BM at R=0 in Paris regime Fig. 4 Experimental and predicted result at various R using
new method for notch in the BM