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Zetadyn 4: Movement by Perfection Movement by Perfection
Zetadyn 4: Movement by Perfection Movement by Perfection
ZETADYN 4
All in One
The Company ZIEHL-ABEGG ZETADYN 4
2 www.ziehl-abegg.com
ZETADYN 4 The Company ZIEHL-ABEGG
ve nt i l a t i o n te c h n o l o g y, c o n t ro l te c h n o l o g y a n d d r i ve te c h -
n o l o g y s e c to r s fo r m o re th a n 1 0 0 ye a r s . W h a t sta r te d w i th
i s n ow b e i n g c a r r i e d o n a t th e c o m p a ny ’s s i te s a ro u n d th e
wo r l d . We a re th e p i o n e e r s , m a ste r m i n d s a n d d eve l o p e r s
o f te c h n o l o g i e s fo r th e f u t u re w h o m o re th a n s a t i s f y a l l d e -
m a n d s to p re s e r ve a n e nv i ro n m e n t wo r th l i v i n g i n a n d to
m e et a l l o u r c u sto m e r s’ re q u i re m e n t s a n d w i s h e s .
We l o o k fo r wa rd to s e e i n g yo u i n ve n t i l a t i o n , c o n t ro l a n d
d r i ve te c h n o l o g y. T h e re , w h e re i d e a s a re th e d a i ly c h a l l e n g e
a n d w h e re th e l a te st , o u t sta n d i n g te c h n o l o g i e s a re d eve l -
oped.
We l c o m e to th e b e st .
www.ziehl-abegg.com 3
Elevator technology from ZIEHL-ABEGG ZETADYN 4
Elevator technology
from machines to
perfectly matched
control technology,
for the greatest
travel comfort
o u r e l eva to r te c h no l o g y fo r yo u r p re c i s e n e e d s . Re -
ga r d l e s s o f h ow d e e p o r h ow h i g h yo u wa n t to g o , o f
h ow m u c h o r l i t t l e sp a c e i s ava i l a b l e , o u r d r i ve s ys -
te m s a re ava i l a b l e to yo u a s re l i a b l e s o l u t i o n s w h e r-
eve r th ey a re re q u i re d , a ny p l a c e a n d a t th e r i g h t t i m e .
We m a n u fa c t u re o u r h i g h - te c h p ro d u c t s , a t th e h e a d -
q u a r te r s Kü n ze l s a u s i te in G e r m a ny w i th u n b e a ta b l e
c o m p ete n c e o n th e b a s i s a n d a h e a d sta r t o f m o re th a n
a n d th e m a tc h i n g c o n t ro l te c h n o l o g y. M o re th a n 1 0 0 e n -
g i n e e r s a n d te c h n i c i a n s wo r k i n o n e o f th e m o st m o d e r n
te c h n o l o g y c e n t re s o f th i s k i n d . H e re , we t u r n v i s i o n -
a r y m oto r te c h n o l o g i e s i n to re a l i t y a n d d eve l o p th e f u -
t u re o f e l eva to r te c h n o l o g y w i th th e re l a te d c o m p o n e n t s .
O u r p ro d u c t s h ave b e e n awa rd e d th e P re m i u m Q u a l i t y a n d
P re m i u m E f fi c i e n c y s e a l s - a n d th a t i s w hy o u r p ro d u c t s
a n d s e r v i c e s a re i n th e Roya l L e a g u e .
Picture right:
ZETATOP SM250
gearless elevator machine
4 www.ziehl-abegg.com
ZETADYN 4 Elevator technology from ZIEHL-ABEGG
www.ziehl-abegg.com 5
Control technology from ZIEHL-ABEGG ZETADYN 4
ZETADYN 4
All in One
s i ve ly fo r e l eva to r te c h n o l o g y. T h e h o u s i n g d e s i g n a n d th e
c o m p a c t c o n st r u c t i o n m a ke s th e Z E TA DY N 4 p e r fe c t fo r
s w i tc h c a b i n et i n sta l l a t i o n i n th e m a c h i n e ro o m a n d fo r i n -
s y n c h ro n o u s o r a s y n c h ro n o u s m oto r s a s we l l a s hy d ra u l i c
e l eva to r s , th e Z E TA DY N 4 g u a ra n te e s th e h i g h e st l eve l o f
s o f t wa re , m a tc h e d sp e c i fi c a l ly to th e e l eva to r te c h n o l o g y,
fa c i l i ta te s i n t u i t i ve o p e ra t i o n a n d fa st c o m m i s s i o n i n g . T h e
gre a t d i ve r s i t y o f va r i o u s i n te r fa c e s e n a b l e s s i m p l e c o n -
n e c t i o n to th e e l eva to r c o n t ro l .
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ZETADYN 4 Control technology from ZIEHL-ABEGG
www.ziehl-abegg.com 7
Advantages at a glance ZETADYN 4
STO (Safe Torque Off) - operation without contac- Electronic shor t-circuit - safe evacuation
tors with the greatest possible safety
The short circuiting of the motor windings of synchronous motors prevents
The entire development phase of the ZETADYN 4 was dominated by one uncontrolled acceleration of the motor, guaranteeing safe emergency opera-
single topic: tion by manually opening the motor brakes.
The operation of the elevator motor without the motor contactors required by The ZETADYN 4 continues to dispose over this added feature which was
EN 81-1, but with the same, constant safety standard! already highly-esteemed in its predecessors.
A requirement not that easy to accomplish, especially without making While implementing this, the principle of the contactorless frequency inverter
compromises on, e.g., positively driven relay contacts, safety relays or mains was consistently applied and an electronic version was developed.
contactors. The solution of using two-channel triggering of the function Safe This provides additional benefits over and beyond the above-mentioned
Torque Off (STO) compliant with EN 61800-5-2 (SIL 3) meets the require- advantages:
ments of EN81-1 while setting the standard when it comes to safety! -- No switching noises
This is impressively confirmed by the TÜV Rheinland certification! -- Special power contactors with 4 main contacts are not necessary
-- Lower power consumption by waiving on contactors
-- Active even when operating voltage is switched off
-- Can be switched off by digital input
-- Behaviour of the motor identical to short-circuit circuit with motor contactors
No switching noises
Lower costs
No wearing components
Safe operation
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ZETADYN 4 Advantages at a glance
EMC-conform without any great effor t Monitoring the motor brake according to EN 81-A3
All standards which are obligatory for elevator systems are complied with The EN 81-A3 requires a type-examinated self-monitoring of the motor brakes
through the line reactor and the line filter integrated in the ZETADYN 4. as soon as it is used as a brake element against unintended car movement.
EN81-A3
-- No additional space requirement
certified
www.ziehl-abegg.com 9
Product data ZETADYN 4
ZETADYN 4
Solution for switch cabinet and wall installation
Description
-- Wall installation in machine room or elevator shaft
-- Mounting in switch cabinet
-- Line reactor, radio interference filter integrated
-- Space saving installation through compact design
-- Operation of synchronous motors (ZETADYN 4CS) and asynchronous
motors (ZETADYN 4CA)
-- Open-Loop-Operation of asynchronous motors
-- Operation of asynchronous motors for hydraulic elevators
-- Standby-function
-- 4-line display with plain text display
-- Minimal noise generation and low energy consumption through controlled
ventilation
-- Automatic travel curve pre-assignment
-- Applied standards: EN 12015 and EN 12016
-- Protection class: IP20
Interfaces
Controller
-- Programmable inputs and outputs
-- 5 x relay outputs (floating)
-- 12 x digital inputs (24 VDC)
-- DCP
-- CANopen-Lift
-- All interfaces galvanic isolated
Encoder
-- Incremental encoder
-- HTL / TTL / Sinus
-- Absolute encoder
-- EnDat / SSI / ERN 1387 / Codeface / Hyperface
-- Encoder simulation for controller
Monitoring
-- Temperature monitoring brake resistor
-- Temperature monitoring motor
-- Motor contactor monitoring (with optional use of motor contactors)
-- Brake release monitoring according to EN 81-A3
Technical data
Article no. Motor type Mains connection Motor power Rated current Max. operating Duty cycle at
voltage current nominal current
[VAC] [kW] [A] [A] [%]
4CA013 352195 Asynchronous 3~ 180...400, 5,5 13,0 24,0 60
4CS013 352202 Synchronous 50/60 Hz
4CA017 352196 Asynchronous 7,5 17,0 31,0 60
4CS017 352203 Synchronous
4CA023 352197 Asynchronous 11,0 23,0 42,0 60
4CS023 352204 Synchronous
4CA032 352198 Asynchronous 14,0 32,0 58,0 60
4CS032 352205 Synchronous
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ZETADYN 4 Product data
Features
-- MMC / SD card interface for data backup and exchange
-- USB interface for ZETAMON software (via ZETAPAD)
Options
-- External ZETAPAD operating terminal; 4-line display with plain text display
-- Electronic brake control Silent Brake Module
-- ZETAMON software
Evacuation mode
Supply during power failure through:
-- EVAC 3B or EVAC 3C evacuation unit
-- Uninterruptible power supply (UPS)
Electromagnetic compatibility
Compliance with EN 12015 and EN12016 through integration of line reactor
and radio interference filter in the frequency inverter.
[A]
13 4C.013 BR14-A 357195
BR17 357216
17 4C.017 BR17 357216
23 4C.023 BR25 357217
32 4C.032 BR25 357217
BR50 357218
Dimensions in mm
ZETADYN 4
426
ZETAPAD
esc
300 190
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Operation without contactors ZETADYN 4
„The energy flow to the motor will be interrupted by two independent contac- The application of additional standards which place strict requirements
tors.If, while the lift is in stationary, one of the contactors has not open the concerning the safety enables ZIEHL-ABEGG safe operation of the elevator
main contacts, any further movement shall be prevented, at the latest at the systemwithoutt motor contactors.
next change in direction of motion.“ As of today, the safety standards are defined by following standards:
-- EN / IEC 61800-5-2 Adjustable speed electrical power drive systems - Part
The EN 81-1 does not define any further requirements. 5-2: Safety requirements - Functional (IEC 61800-5-2:2007)
The facility of operating the elevator system without motor contactors has not -- EN ISO 13849-1 Safety of machinery - Safety-related parts of control
been mentioned yet in EN 81-1. systems - Part 1: General principles for design
The calculation of the probability of a dangerous failure per hour results in:
Performance Level (PL) e according to EN 13849-1 ≙ Safety Integrity Level (SIL) 3 according to EN 61800-5-2
12 www.ziehl-abegg.com
ZETADYN 4 Operation without contactors
Description
-- 2 relays for dual-channel control of STO_A and STO_B
-- No positively driven contacts necessary
-- Monitoring of the control of STO_A and STO_B by ZETADYN 4
-- No safety relay necessary
-- Shielded cable for controlling the STO_A and STO_B inputs (when mount-
ing the ZETADYN 4 in a switch cabinet, individual conductors can be used)
-- Shielding on both sides with potential ground contacted
-- When running outside the switch cabinet: cable duct, armoured or instal-
lation conduit to protect the cable for controlling the STO_A and STO_B
inputs required
-- Supply cable and control cable to control the STO_A and STO_B inputs
must be installed spatially separated
-- Maximum line length 50 m
① ② ① Safety circuit
ZETADYN 4
Sicherheitskreis Steuerung ② Controller
③ Digital inputs
AC DC
B) FEF ND DC ④ STO inputs
K1 DC AC ⑤ Digital outputs
B)
⑥ Motor
K2
④ Eingänge STO ⑤ Digitale Ausgänge X -OUT
ST MB RB V<V_G1 STO-Info
S N
+24V STO
STO GND
K
S
STO B
STO A
③ Digitale Eingänge O1 O2 O4 O5
GND
O3
24V I1….
⑥ Motor
L 3~
A)
A) Mechanically protected installation of the cable to control the STO_A and STO_B input signals.
To accomplish that run the cable outside the switch cabinet, e.g. in a cable duct, armoured or installation conduit.
B) Contact elements for dual-channel control do not have to be safety relays or positively driven.
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Mounting ZETADYN 4
Mounting / Fastening
Description
-- Simple, fast mounting with 3-point fastening
-- Mounting also on uneven surface without torsion effect on the housing
Installation procedure:
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ZETADYN 4 Electrical connection
Electrical connection
Simplified circuit diagram
① Brake resistor
ZETADYN 4
X1
L1 F1
L1 ZETAPAD ② Encoder
F2
L2 L2 X-PAD ③ Motor
F3
L3 L3
PE ④ Brake release monitoring
X-ENCO ⑤ Lift control
X
BR +DC +DC
/X ⑥ Optional communication
R -DC Y
R /Y protocols
GND
TB1
TB2
X-MON
① Bremswiderstand +24V X-CAN
CH
Brake resistor BC
CL
0VC
U X-DCP
V
0VD
W DB
DA
X-EXT
+24V_EX
X- MON GND_EX
+24V
CO1
CO2 X-OUT
O1 O2 O3 O4 O5
X-MT
P1
P2 X-ENC8 X-MON X-IN X-STO
X-ENC15 +24V_B BR1BR2 BR3 BR4 O11 O14 O21 O24 O31O34 O41 O44 O51 O54
+24V_ GND_
+24V IN I01 I02 I03 I04 I05 I06 I07 I08 IN GND
24V STO STO STO
STO B A GND GND
U V W
②
Geber
Encoder M P1
E 3~
P2 I/O ⑥ optional
④ Bremslüftüberwachung
Brake release monitoring ⑤ Aufzugsteuerung
③ Motor
Elevator controller
X-OUT
+24V_STO
GND_STO
STO_A
STO_B
GND
X-PAD X-MMC
X-EXT
2 GND_EXT
1 +24V_EXT
1 2 3 4 5 6 7 8 9 10
4 GND_AN
O11 O21 O31 O41 O51 3 AN2
O14 O24 O34 O44 O54
X-AN
4...20mA
0...10V
2
1 AN1
+
X1 X2 X3 2 P2
X-MT
1 P1
ϑ
L1 L2 L3 PE PE +DC -DC R U V W PE
EnDat / SSI
TTL / Sinus
X-ENC15
8 8 A←
U V W PE
HTL / TTL
7 7 ¯←
A
Sinus
6 X→ 6 B←
BR M
X-ENCO
X-ENC8
5 ¯→
X 5 ¯←
B
3~
L1 L2 L3 PE 4 Y→ 4 +5/8V_E
3 ¯→
Y 3 GND
3 ~ 400 V 50/60 Hz 00155204 2 GND 2 +24V_E
1 1
13 +24V_BR 13
12 BR1 12 GND
11 BR2 11 GND_IN
10 BR3 10 I08
9 BR4 9 I07
8 I06
X-MON
X-IN
7 7 I05
6 BC 6 I04
5 +24V_BC 5 I03
4 I02
3 CO2 3 I01
2 CO1 2 +24V_IN
1 +24V_CO 1 +24V
4 4 CH
X-CAN
X-DCP
3 GND_COM 3
2 DCP_B 2 CL
1 DCP_A 1 GND_COM
J1
00155203
R
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Silent Brake Module - SBM ZETADYN 4
-- Control inputs:
-- 2x release of brakes, brake test possible
-- 1x monitoring of safety circuit
-- Reset
-- Control outputs:
-- 1x malfunction
-- 1x collective message „Brakes open“
-- Monitoring:
-- 2x brake monitoring per EN 81-A3
EN81-A3
certified
The brake monitoring function integrated in the Silent Brake Module was put
through a type-examination and certified according to the requirements in
EN 81-A3. That facilitates commissioning the elevator without extra expendi-
ture and efforts.
Due to the communication between ZETADYN 4 and SBM the advantages of
the time-optimised starting and stopping are retained.
① Fault
X-BA X-SP ② Reset
1 Silent Brake Module L ③ Enable brake
A U 1~ 230 V/PE/50Hz ④ Safety circuit monitoring
2 N ⑤ Brake open
⑥ Control
3 PE
B U ④
Überwachung
4 L_SK
Sicherheitskreis
X-BL Steuerung ⑥
B 11
A 12
13
ZETADYN 4
X-MON
X-BO
13 1 ⑤
Bremsen
geöffnet ③
11 2 Freigabe ① Störung
② Reset Bremse A Bremse B
24 VDC
Steuerung
16 www.ziehl-abegg.com
ZETADYN 4 ZETAPAD
ZETAPAD
Operating terminal ZETAPAD
Description
-- External operating terminal for frequency inverter type ZETADYN and
evacuation unit type EVAC
-- Connection through standard network cable
-- Card slot for MMC / SD memory card
-- USB interface for use of the ZETAMON software
-- Remote control up to a cable length of 50 m
Dimensions in mm
142
5
∅9
7
8
74
115
25
www.ziehl-abegg.com 17
Control and connection cables ZETADYN 4
Brake control
-- Connection of the brake coils to the Silent Brake Module SBM
-- Prefabricated:
-- Connection SBM: plug 4-pin
-- Connection side brake: wire end sleeves
-- Halogen-free
18 www.ziehl-abegg.com
ZETADYN 4 Connection cables
Connection cables
Control-dependent special cable NEW LIFT Article Length Cable cross sec-
-- Prefabricated: no. tion
-- Connection side ZETADYN 4: plug 4-pin
-- Connection side elevator controller: D-SUB 9-pin [m] [mm²]
-- Halogen-free L-SL-03-HX-ZA3/4-DCP-1 00164048 3,0 2 x 2 x 0,25
L-SL-10-HX-ZA3/4-DCP-1 00164049 10,0 2 x 2 x 0,25
L-SL-25-HX-ZA3/4-DCP-1 00164050 25,0 2 x 2 x 0,25
L-SL-50-HX-ZA3/4-DCP-1 00164051 50,0 2 x 2 x 0,25
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Signal cables and connectors ZETADYN 4
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ZETADYN 4 Encoder cables and adapter
Encoder Frequency Encoder con- Frequency inverter Cable cross section Cable length Article no.
type inverter nection connection
[mm2] [m]
ECN113 ZETADYN 3 Jack Plug 6 x 2 x 0,14 3,0 L-GL-03-YY-ZA-ECN 00164198
ECN1313 ZETADYN 4 M16 x 0.75 D-SUB 15-pin 5,0 L-GL-05-YY-ZA-ECN 00159923
(KV120)
10,0 L-GL-10-YY-ZA-ECN 00155050
25,0 L-GL-25-YY-ZA-ECN 00159925
ERN1387 ZETADYN 3 Jack Plug 8 x 2 x 0,14 10,0 L-GL-10-YY-ZA-ERN1387 00159964
ZETADYN 4 M23 x 1 D-SUB 15-pin
Encoder Frequency Encoder con- Frequency inverter Cable cross section Cable length Article no.
type inverter nection connection
[mm2] [m]
ECN113 ZETADYN 3 Jack Plug 6 x 2 x 0,14 1,8 L-GL-018-HX-ZA-ECN 00165713
ECN1313 ZETADYN 4 M16 x 0.75 D-SUB 15-pin 3,0 L-GL-03-HX-ZA-ECN 00165644
(KV120)
10,0 L-GL-10-HX-ZA-ECN 00165615
15,0 L-GL-15-HX-ZA-ECN 00157818
25,0 L-GL-25-HX-ZA-ECN 00165616
Adapter
Adapter D-SUB 9 <-> D-SUB 15
-- Connection of incremental encoder with D-SUB 9 plug to ZETADYN 4
-- Connection side encoder cable: D-SUB 9-pin
-- Connection side ZETADYN 4: D-SUB 15-pin
-- Prefabricated
-- Halogen-free
Type: L-GL-004-HX-ZA-ASM-9-15
Article no. 00165930-004M
www.ziehl-abegg.com 21
Brand products ZETADYN 4
The gearless elevator machine from the ZETATOP series, built as an internal rotor, is the BEST solution for elevators both with
and without machine rooms. The complete series for elevators from 160 kg to 6500 kg payloads - and everything from one
single source!
The gearless elevator machine from the ZETASYN series, built as an external rotor, impresses as an extremely flat machine
for elevators both with and without machine rooms. The complete series for elevators from 320 kg to 2500 kg payloads - and
everything from one single source!
The ZAS series comprises a high-quality, German elevator gear and a special elevator asynchronous motor from ZIEHL-
ABEGG. The flexible gear is perfectly suited for modernisation. Complete series for elevators from 450 kg to 10000 kg payload
- and everything from one single source!
With the ZETALIFT calculation program, you can accurately calculate your system and you will immediately obtain important
information for the installation, operation and final inspection of your elevator.
With the frequency inverter from the ZETADYN series, you comfortably and reliably control the speed of your elevator ma-
chines. The compact design and the simple, intelligent control make it an indispensable companion.
The evacuation units from the EVAC series make expensive, delayed rescue of trapped people by external personnel superflu-
ous.
If you want external activation, the ZETAPAD operating terminal is the perfect add-on for ZETADYN frequency inverters and
EVAC evacuation units.
If transparency and intelligent control are required, ZETAMON is the software at your side. ZETAMON provides all options
needed to selectively control the ZETADYN frequency inverters, to backup and manage the data and to diagnose weak points -
the optimiser for your elevator system.
22 www.ziehl-abegg.com
General notes Copyright
The information and data contained in this catalogue were com- Ziehl-Abegg AG reserves in its entirety the copyright of this cata-
posed to the best of our best ability and do not absolve the user logue. The catalogue is intended for proper use as intended and
from its duty to check the suitability of the products with respect to neither the catalogue, its content nor extracts may be passed on to
its intended application. third parties without our express written consent.
Ziehl - A begg AG Heinz-Ziehl - Straße D -74653 Künzelsau +49 79 40 1 6 - 0 info@ ziehl - abegg.c om w w w.ziehl - abegg.c om