Manual DS +dse 150 KV PDF

INSTRUCTION MANUAL DS 150 KV
PENGADAAN MTU 2018 - PT. UNINDO
NO NAMA BARANG/ TYPE KODE RFQ
DS TANPA EARTHING
1 S2DA 170KV 1250A DS150 - RFQ 001(S2DA 170KV 1250A)
DS DENGAN EARTHING
1 S2DAT 170KV 1250A DSE150 - RFQ 001(S2DAT 170KV 1250A)
S2DA / S2DAT / S2DA2T
CENTER BREAK DISCONNECTOR
Rated Voltage 170 kV

Rated Current 1250 ÷ 4000 A
Instruction Manual
for Installation and Maintenance
GE Information
SH12.00049.001_v03 (D0783-AG-EN)
Copyright Notice
©2016 GRID Solutions SpA. All rights reserved.
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* Trademarks of GRID Solutions SpA.
IEC is a registered trademark of Commission Electrotechnique Internationale.
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SH12.00049.001_v03 (D0783-AG-EN)
Instructions for Installation and Maintenance
Contents
CONTENTS
COPYRIGHT NOTICE ............................................................................................................................................................. 2
TRADEMARK NOTICES .......................................................................................................................................................... 2
SECTION 1 – CONTRACTUAL INFORMATION ................................................................................................................8
1.1 CONTRACTUAL INFORMATION ...........................................................................................................................8
1.1.1 TECHNICAL DATA ............................................................................................................................................. 8
1.1.2 MAIN FEATURES............................................................................................................................................... 8
1.1.3 INSTALLATION LAYOUTS .................................................................................................................................. 9
SECTION 2 – GENERAL INFORMATION ....................................................................................................................... 18
2.1 INSTRUCTIONS ................................................................................................................................................. 18
2.1.1 SPECIAL SAFETY REQUIREMENTS ................................................................................................................... 18
2.1.2 GENERAL SAFETY REQUIREMENTS ................................................................................................................. 18
2.2 PACKAGING AND SHIPMENT ............................................................................................................................ 19
2.2.1 TYPES OF PACKAGES ...................................................................................................................................... 19
2.2.1.1 Shipping cases........................................................................................................................................... 19
2.2.2 SHIPPING UNITS ............................................................................................................................................. 19
2.3 RECEIPT AND STORAGE .................................................................................................................................... 19
2.3.1 RECEIPT .......................................................................................................................................................... 19
2.3.2 STORAGE ........................................................................................................................................................ 19
2.4 UNPACKING AND LIFTING ................................................................................................................................. 20
SECTION 3 - LOWER PART AND INSULATORS ............................................................................................................. 21
3.1 GENERAL .......................................................................................................................................................... 21
3.2 INSTALLATION AND ADJUSTMENTS .................................................................................................................. 28
3.2.1 CONDITIONS AND PRELIMINARY OPERATIONS BEFORE INSTALLATION ........................................................ 28
3.2.2 INSTALLATION OF THE LOWER PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS ................................. 28
3.2.2.1 Lower bases .............................................................................................................................................. 28
3.2.2.2 Rotary insulators....................................................................................................................................... 29
3.2.2.3 Control lever of the disconnector.............................................................................................................. 31
3.2.2.4 Operating levers of the earthing switches ................................................................................................. 33
3.2.2.5 Control levers of the earthing switches ..................................................................................................... 38
3.2.2.6 Mechanical interlocking device ................................................................................................................ 39
3.2.2.7 Support of the flexible conductors of the earthing switches ...................................................................... 42
3.2.2.8 Connection of grounding cable ................................................................................................................. 43
3.2.3 ADJUSTMENT OF THE LOWER PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS ................................ 44
3.2.3.1 Driving pole of the disconnector ............................................................................................................... 44
3.2.3.2 Driving pole of the earthing switch ........................................................................................................... 45
3.3 MAINTENANCE PLAN ........................................................................................................................................ 47
3.4 REPLACEMENT OF MAIN COMPONENTS ........................................................................................................... 47
3.4.1 DISASSEMBLING AND REPLACEMENT OF MAIN PARTS .................................................................................. 47
3.4.1.1 Ball joints of the control rods ................................................................................................................... 47
3.5 SPECIAL INSTALLATIONS ................................................................................................................................... 48
3.5.1 LOWER PART OF THE S2DA2T DISCONNECTOR WITH LINED-UP DRIVES ........................................................ 48
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Contents
SECTION 4 – TRANSMISSIONS .................................................................................................................................... 52

4.1 GENERAL .......................................................................................................................................................... 52
4.2.2 INSTALLATION OF THE TRANSMISSIONS OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS ......................... 53
4.2.2.1 Vertical drive shaft.................................................................................................................................... 53
4.2.2.2 Horizontal transmission rods of the disconnector .................................................................................... 57
4.2.2.3 Horizontal transmission rods of the earthing switches ............................................................................. 59
4.2.2.4 Special installation - Vertical drive shaft of the earthing switch .............................................................. 61
4.2.2.5 Special installation - Horizontal transmission rods of the earthing switch .............................................. 62
4.2.3 ADJUSTMENT OF THE TRANSMISSIONS OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS .......................... 63
4.2.3.1 Vertical drive shaft.................................................................................................................................... 63
4.2.3.2 Synchronization of the poles of the disconnector ...................................................................................... 63
4.2.3.3 Synchronization of the poles of the earthing switch .................................................................................. 64
4.2.3.3 Balancing springs of the earthing switches .............................................................................................. 64
SECTION 5 - LIVE PART ............................................................................................................................................... 65
5.1 GENERAL .......................................................................................................................................................... 65
5.2.2 INSTALLATION OF THE LIVE PARTS OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS.................................................... 69
5.2.2.1 Arms .......................................................................................................................................................... 69
5.2.2.2 Line terminal clamps................................................................................................................................. 72
5.2.3 ADJUSTMENT OF THE LIVE PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS ..................................... 74
5.3 CONNECTIONS, FINAL CHECKS AND FINE-TUNING ............................................................................................ 76
5.3.1 CONNECTIONS ............................................................................................................................................... 76
5.3.2 FINAL CHECKS AND FINE-TUNING .................................................................................................................. 76
5.5.1 DISASSEMBLING AND REPLACEMENT OF MAIN PARTS .................................................................................. 77
5.5.1.1 Mobile contacts (Fig. 5.1)......................................................................................................................... 77
5.5.1.2 Male mobile contacts (Fig. 5.2) ................................................................................................................ 77
5.5.1.2 Female mobile contacts (Fig. 5.2) ............................................................................................................ 78
5.6 SPECIAL DEVICES .............................................................................................................................................. 78
5.6.1 FAST WHIP DEVICE ......................................................................................................................................... 78
5.6.1.1 General safety requirements ..................................................................................................................... 78
5.6.1.2 Installation of the auxiliary contact on the female arm ............................................................................ 78
5.6.1.3 Installation of the auxiliary contact (whip) on the male arm .................................................................... 80
5.6.2 BUS-TRANSFER DEVICE (IEC 62271-102 ATT. B) .............................................................................................. 84
5.6.2.1 Installation of the auxiliary contact on the female arm ............................................................................ 84
5.6.2.2 Installation of the auxiliary contact on the male arm ............................................................................... 85
5.6.2.3 Adjustment of the auxiliary contact device ............................................................................................... 86
5.6.3 ARCING HORN DEVICE ................................................................................................................................... 87
5.6.3.1 Installation of the arcing horn on the female arm .................................................................................... 87
5.6.3.2 Installation of the arcing contact on the male arm ................................................................................... 88
5.6.3.3 Adjustment of the arcing contact device ................................................................................................... 89
5.6.4 ANTI-ICE SHIELD ............................................................................................................................................. 89
SECTION 6 – EARTHING SWITCH ................................................................................................................................ 91
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Contents
6.1 GENERAL .......................................................................................................................................................... 91

6.2 INSTALLATION AND ADJUSTMENT.................................................................................................................... 93
6.2.2 ASSEMBLY OF THE EARTHING SWITCH OF THE SERIES STA...................................................................................... 93
6.2.2.1 Mobile arm................................................................................................................................................ 93
6.2.2.2 Fixed contact............................................................................................................................................. 96
6.2.3 ADJUSTMENT OF THE EARTHING SWITCH OF THE SERIES STA ....................................................................... 97
6.2.3.1 Adjustment of the earthing switch ............................................................................................................. 97
6.2.3.2 Synchronization of the poles of the earthing switch .................................................................................. 98
6.4.1 DISASSEMBLING AND REPLACEMENT OF MAIN COMPONENTS .................................................................... 99
6.4.1.1 Mobile contacts (Fig. 6.1)......................................................................................................................... 99
6.4.1.2 Fixed contact (Fig. 6.4) ............................................................................................................................ 99
6.5. SPECIAL DEVICES ........................................................................................................................................ 100
6.5.1 AUXILIARY CONTACTS .................................................................................................................................. 100
6.5.1.1 Installation of the auxiliary contacts ...................................................................................................... 100
6.5.1.2 Inversion of the installation side of the auxiliary contacts ..................................................................... 103
6.5.2 ANTI-ICE COVER ........................................................................................................................................... 105
SECTION 7 – OPERATING MECHANISM .................................................................................................................... 106
SECTION 8 – MAINTENANCE PLAN ........................................................................................................................... 107
8.1 MAINTENANCE PLAN ...................................................................................................................................... 107
8.2 DISASSEMBLING THE SWITCHGEAR ................................................................................................................ 111
8.2.1 DISCONNECTION ............................................................................................................................................... 111
8.2.2 DISASSEMBLY ................................................................................................................................................... 111
8.3 LIST OF TOOLS ................................................................................................................................................ 111

8.4 SPARE PARTS .................................................................................................................................................. 112
ATTACHMENT “A”: TIGHTENING TORQUES FOR SCREWS & BOLTS ............................................................................................. 113
ATTACHMENT “B”: RECORDING FORM FOR COMMISSIONING OF EQUIPMENT ............................................................................. 114
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Contents
LIST OF FIGURES
FIG. 1.1: PARALLEL POLE LAYOUT OF THE S2DA DISCONNECTOR ................................................................................................ 10
FIG. 1.2: PARALLEL POLE LAYOUT OF THE S2DAT DISCONNECTOR – EARTHING SWITCH ON THE RIGHT SIDE ........................................ 12
FIG. 1.3: PARALLEL POLE LAYOUT OF THE S2DAT DISCONNECTOR – EARTHING SWITCH ON THE LEFT SIDE .......................................... 14
FIG. 1.4: PARALLEL POLE LAYOUT OF THE S2DA2T DISCONNECTOR ............................................................................................ 16
FIG. 3.1: LOWER PART OF THE S2DA DISCONNECTOR - PARALLEL POLE LAYOUT ............................................................................ 22
FIG. 3.2: LOWER PART OF THE S2DAT DISCONNECTOR WITH EARTHING SWITCH ON THE RIGHT - PARALLEL POLE LAYOUT ..................... 23
FIG. 3.3: LOWER PART OF THE S2DAT DISCONNECTOR WITH EARTHING SWITCH ON THE LEFT - PARALLEL POLE LAYOUT........................ 24
FIG. 3.4: LOWER PART OF THE S2DA2T DISCONNECTOR - PARALLEL POLE LAYOUT ........................................................................ 25
FIG. 3.5: ASSEMBLY OF THE LOWER PART OF THE S2DA2T DISCONNECTOR – PARALLEL POLE LAYOUT............................................... 26
FIG. 3.6: LIFTING OF THE LOWER BASES ................................................................................................................................. 28
FIG. 3.7: FASTENING OF THE LOWER BASES ............................................................................................................................ 29
FIG. 3.8: END POSITIONS OF THE DISCONNECTOR (OPEN / CLOSED) ........................................................................................ 29
FIG. 3.9: LIFTING OF THE INSULATORS ................................................................................................................................... 30
FIG. 3.10: INSTALLATION OF THE INSULATORS ........................................................................................................................ 30
FIG. 3.21: ADJUSTMENT OF THE INSULATORS ......................................................................................................................... 31
FIG. 3.12: INSTALLATION OF THE CONTROL LEVER OF THE DISCONNECTOR .................................................................................... 32
FIG. 3.13: INSTALLATION OF THE OPERATING LEVERS OF THE EARTHING SWITCHES ......................................................................... 34
FIG. 3.14: CONTROL AND OPERATING LEVERS OF THE EARTHING SWITCHES .................................................................................. 35
FIG. 3.15: INSTALLATION OF THE CONTROL LEVERS OF THE EARTHING SWITCHES ........................................................................... 38
FIG. 3.16: MECHANICAL INTERLOCKING DEVICE ...................................................................................................................... 40
FIG. 3.17: PRINCIPLE DIAGRAM OF THE MECHANICAL INTERLOCKING DEVICE................................................................................. 40
FIG. 3.18: INSTALLATION OF THE INTERLOCKING CAMS ............................................................................................................. 41
FIG. 3.19: INSTALLATION OF THE SUPPORTS OF THE FLEXIBLE CONDUCTORS.................................................................................. 42
FIG. 3.19A: CONNECTION OF THE GROUNDING CABLE .............................................................................................................. 43
FIG. 3.20: ADJUSTMENT OF THE RADIUS OF THE CONTROL LEVER ............................................................................................... 44
FIG. 3.21: ADJUSTMENT OF THE LENGTH OF THE CONTROL ROD ................................................................................................. 44
FIG. 3.22: ADJUSTMENT OF THE CONTROL LEVER OF THE EARTHING SWITCH................................................................................. 45
FIG. 3.23: ADJUSTMENT OF THE OPERATING LEVER OF THE EARTHING SWITCH .............................................................................. 46
FIG. 3.24: ADJUSTMENT OF THE THRUST LINKAGE OF THE EARTHING SWITCH ................................................................................ 46
FIG. 3.25: LUBRICATION .................................................................................................................................................... 47
FIG. 3.26: ASSEMBLY OF THE LOWER PART OF THE S2DA2T DISCONNECTOR WITH LINED-UP DRIVES................................................ 49
FIG. 3.27: DETAIL OF THE DRIVING BASE ............................................................................................................................... 50
FIG. 4.1: INSTALLATION OF THE VERTICAL DRIVE SHAFT ............................................................................................................. 55
FIG. 4.2: FASTENING OF THE VERTICAL DRIVE SHAFT ................................................................................................................ 56
FIG. 4.3: LENGTH OF THE HORIZONTAL TRANSMISSION RODS ..................................................................................................... 57
FIG. 4.4: INSTALLATION OF THE HORIZONTAL TRANSMISSION RODS OF THE DISCONNECTOR ............................................................. 58
FIG. 4.5: CLAMPS SET-UP ................................................................................................................................................... 58
FIG. 4.6: INSTALLATION OF THE HORIZONTAL TRANSMISSION RODS OF THE EARTHING SWITCHES....................................................... 59
FIG. 4.7: INSTALLATION OF THE ADDITIONAL BALANCING SPRINGS (DRIVING BASE) ......................................................................... 60
FIG. 4.8: INSTALLATION OF THE CONNECTION CLAMPS ............................................................................................................. 61
FIG. 4.9: CONNECTION OF THE VERTICAL DRIVE SHAFT.............................................................................................................. 62
FIG. 4.10: CONNECTION OF THE OPERATING SHAFT ................................................................................................................. 63
FIG. 5.1: OVERVIEW OF THE LIVE PART .................................................................................................................................. 67
FIG. 5.2: DETAIL OF THE SYSTEM OF THE MAIN CONTACTS ......................................................................................................... 68
FIG. 5.3: LIFTING OF THE ARMS ........................................................................................................................................... 70
FIG. 5.4: FASTENING OF THE ARMS....................................................................................................................................... 71
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Contents
FIG. 5.5: FASTENING OF THE END STOPS OF THE TERMINAL PADS ................................................................................................ 72
FIG. 5.6: ALIGNMENT OF SHANKS FOR INSTALLATION OF THE LINE-TERMINAL CLAMPS .................................................................... 73
FIG. 5.7: CHECKS ON THE LIVE PART ..................................................................................................................................... 75
FIG. 5.8: LUBRICATION OF MAIN CONTACTS ........................................................................................................................... 77
FIG. 5.9: AUXILIARY CONTACT UNIT FOR THE FEMALE ARM ........................................................................................................ 79
FIG. 5.10: INSTALLATION OF THE AUXILIARY CONTACT UNIT ON THE FEMALE ARM (1250-2500 A) .................................................. 79
FIG. 5.11: INSTALLATION OF THE AUXILIARY CONTACT UNIT ON THE FEMALE ARM (3150-4000 A) .................................................. 80
FIG. 5.12: ASSEMBLY OF THE SPRING CASING ......................................................................................................................... 81
FIG. 5.13: ASSEMBLY OF THE WHIP ...................................................................................................................................... 81
FIG. 5.14: INSTALLATION OF THE WHIP ................................................................................................................................. 82
FIG. 5.15: INSTALLATION OF THE WHIP END STOP.................................................................................................................... 83
FIG. 5.16: POSITIONING OF THE WHIP UNITS .......................................................................................................................... 84
FIG. 5.17: INSTALLATION OF THE AUXILIARY CONTACT DEVICE ON THE FEMALE ARM ....................................................................... 85
FIG. 5.18: AUXILIARY CONTACT DEVICE COMPLETELY INSTALLED ON THE FEMALE ARM .................................................................... 85
FIG. 5.19: INSTALLATION OF THE AUXILIARY CONTACT DEVICE ON THE MALE ARM .......................................................................... 86
FIG. 5.20: AUXILIARY CONTACT DEVICE COMPLETELY INSTALLED ON THE MALE ARM ....................................................................... 86
FIG. 5.21: INSTALLATION OF THE ARCING CONTACT DEVICE ON THE FEMALE ARM .......................................................................... 87
FIG. 5.22: ARCING CONTACT DEVICE COMPLETELY INSTALLED ON THE FEMALE ARM ....................................................................... 88
FIG. 5.23: INSTALLATION OF THE ARCING CONTACT DEVICE ON THE MALE ARM ............................................................................. 88
FIG. 5.24: ARCING CONTACT DEVICE COMPLETELY INSTALLED ON THE MALE ARM .......................................................................... 89
FIG. 5.25: ICE SHIELD COMPLETELY INSTALLED ........................................................................................................................ 89
FIG. 6.1: ASSEMBLY OF THE EARTHING SWITCH OF THE SERIES STA ............................................................................................. 92
FIG. 6.2: ASSEMBLY OF THE MOBILE ARM .............................................................................................................................. 93
FIG. 6.3: FASTENING OF THE SUPPORT OF THE MOBILE ARM ...................................................................................................... 94
FIG. 6.4: CONNECTION OF THE FLEXIBLE CONDUCTOR .............................................................................................................. 95
FIG. 6.4A: CONNECTION OF THE FLEXIBLE CONDUCTOR ............................................................................................................ 95
FIG. 6.5: INSTALLATION OF THE FIXED CONTACT ...................................................................................................................... 96
FIG. 6.6: ADJUSTMENT OF THE CONTACTS ............................................................................................................................. 98
FIG. 6.7: LUBRICATION ...................................................................................................................................................... 99
FIG. 6.8: AUXILIARY CONTACT (RIGHT OR LEFT SIDE ASSEMBLED) .............................................................................................. 100
FIG. 6.9: AUXILIARY CONTACT ASSEMBLY (RIGHT OR LEFT SIDE ASSEMBLED)................................................................................ 101
FIG. 6.10: AUXILIARY CONTACT ON THE FIXED CONTACT ......................................................................................................... 102
FIG. 6.11: SWAPPING THE WHIP – STEP 1 ........................................................................................................................... 103
FIG. 6.14: SWAPPING THE AUXILIARY FIXED CONTACT – STEP 1 ............................................................................................... 104
FIG. 6.15: SWAPPING THE AUXILIARY FIXED CONTACT – STEP 2 ............................................................................................... 105
FIG. 6.16: INSTALLATION OF THE ANTI-ICE COVER ................................................................................................................. 105
FIG. 8.1: PREFERABLE SOCKET WRENCHES ........................................................................................................................... 111
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1.1 CONTRACTUAL INFORMATION
SECTION 1 – CONTRACTUAL INFORMATION
CONTENT OF THIS SECTION

This section contains information about the supplied equipment for the reference order.
For example, it indicates the main technical data about the switchgear and the order
numbers.

1.1.1 TECHNICAL DATA
Model type: S2DA / S2DAT / S2DA2T

Rated voltage [kV]: 170
Rated current [A]: 1250 ÷ 4000
Rated short-time current [kA x s]: 31.5 x 3 / 40 x 3 / 50 x 3
Drive type: CMM / YMM / CML / YML
1.1.2 MAIN FEATURES

The disconnectors of the S2DA series are of two-insulator type, with central
disconnection.
The equipment is constructed in compliance with the following standards:
 Italian CEI EN 62271-102;
 American ANSI C37 from 30 to 37 NEMA SG 06;
 British BS EN 62271-102;
 European IEC 62271-102.
All elements through which current flows have been standardized and tested with
short-circuit current.
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1.1.3 INSTALLATION LAYOUTS

The following table shows the configurations provided for this switchgear series and the
numbers of the installation drawings specific of the order.
Table.1.1: configurations of the S2DA disconnector series
Figure
Type Description Installation drawing
No.
S2DA Three-pole disconnector, parallel pole layout 1.1 DIN-…
Three-pole disconnector, parallel pole layout,

S2DAT 1.2 DIN-…
earthing switch on the right side
Three-pole disconnector, parallel pole layout,

S2DAT 1.3 DIN-…
earthing switch on the left side
Three-pole disconnector, parallel pole layout, two

S2DA2T 1.4 DIN-…
earthing switches (on the right and left side)
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FIG. 1.1: PARALLEL POLE LAYOUT OF THE S2DA DISCONNECTOR
0.00
I.1
5.0
I.1
3.2
3.2
7.1
4.3
3.1
3.1
4.1
3.2
3.2
N.B.: see the specific installation drawings DIN-… for the dimensions A, B, C, H, X
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Key of the parallel pole layout of the S2DA disconnector (Fig. 1.1)
Position No. Description Reference
I.1 INSULATOR SECTION 3

3.1 DRIVING LOWER BASE SECTION 3
3.2 DRIVEN LOWER BASE SECTION 3
4.1 HORIZONTAL TRANSMISSION ROD OF THE DISCONNECTOR SECTION 4
4.3 VERTICAL DRIVE SHAFT OF THE DISCONNECTOR SECTION 4
5.0 LIVE PART ASSEMBLY SECTION 5
7.1 DRIVE SECTION 7
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FIG. 1.2: PARALLEL POLE LAYOUT OF THE S2DAT DISCONNECTOR – EARTHING SWITCH ON THE
RIGHT SIDE
0.00
I.1
5.0
I.1
3.2
4.4
3.2
7.1
6.0
7.1
4.2
4.3
3.1
3.1
6.0
4.1
3.2
3.2
6.0
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Key of the parallel pole layout of the S2DAT disconnector – Earthing switch on the right side
(Fig. 1.2)
I.1 POST INSULATOR SECTION 3

I.2 ROTARY INSULATOR SECTION 3
4.2 HORIZONTAL TRANSMISSION ROD OF THE EARTHING SWITCH SECTION 4
4.4 VERTICAL DRIVE SHAFT OF THE EARTHING SWITCH SECTION 4
6.0 EARTHING SWITCH ASSEMBLY SECTION 6
7.1 DRIVE SECTION 7
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FIG. 1.3: PARALLEL POLE LAYOUT OF THE S2DAT DISCONNECTOR – EARTHING SWITCH ON THE
LEFT SIDE
0.00
I.1
5.0
I.1
3.2
4.4
3.2
7.1
6.0
7.1
4.2
4.3
3.1
3.1
6.0
4.1
3.2
3.2
6.0
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Key of the parallel pole layout of the S2DAT disconnector – Earthing switch on the left side (Fig.
1.3)

7.1 DRIVE SECTION 7
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FIG. 1.4: PARALLEL POLE LAYOUT OF THE S2DA2T DISCONNECTOR
0.00
I.1
5.0
I.1
3.2
4.4
3.2
7.1
6.0
7.1
4.2
4.2
4.3
3.1
3.1
6.0
7.1
4.1
4.4
3.2
3.2
6.0
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Key of the parallel pole layout of the S2DA2T disconnector (Fig. 1.4)

7.1 DRIVE SECTION 7
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2.1 INSTRUCTIONS
SECTION 2 – GENERAL INFORMATION

This section contains important information about packaging, shipment, and the
procedures for the receipt and the storage of the equipment.
2.1 INSTRUCTIONS
2.1.1 SPECIAL SAFETY REQUIREMENTS
Special safety requirements are incorporated in this instruction manual and are identified
as follows:
Immediate danger, possible consequences:

Danger
- Death or serious injury
Dangerous situation, possible consequences:

Caution - Slight or minor injury
- The product or something in its vicinity may be damaged
Important Useful information
2.1.2 GENERAL SAFETY REQUIREMENTS
The operator must make sure:

- That the drive and the linked equipment are installed,
commissioned and maintained only by personnel qualified by
GRID SOLUTIONS or under the direction of a supervisor
Danger
qualified by GRID SOLUTIONS and
- That during installation, commissioning and maintenance the
safety rules specified by the customer and all applicable
regulations concerning accident prevention are observed.
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2.2 PACKAGING AND SHIPMENT
2.2 PACKAGING AND SHIPMENT

All the items of the equipment are shipped in cases or crates, which must be handled with
care in accordance with the standard symbols on the sides of the containers.
2.2.1 TYPES OF PACKAGES

Shipment packaging is designed to fully protect the shipping units against mechanical
damage and against weather during transportation, unloading and handling on site. It
ensures that the product is not damaged and that all quality features, that are guaranteed
and tested in all stages of production, remain unaltered.
2.2.1.1 Shipping cases

The shipping cases are strong, plywood-covered wooden crates, covered on the sides and
reinforced internally with wooden boards. Special-shape wood-pieces are fastened to the
bottom of the crates, and if needed to the sides too, in order to hold the content fast; if
needed the shaped pieces are lined with foam to damp shocks to the content.
If needed, the content is wrapped in plastic film or contained in special boxes placed on
the bottom of the crate.
In order to ensure adequate ventilation, the shipping cases are equipped with
weatherproof openings.
2.2.2 SHIPPING UNITS

The subdivision of each switchgear into shipping units is devised to speed up the
installation on site and simplify the handling of the shipping units.
2.3 RECEIPT AND STORAGE

2.3.1 RECEIPT
As soon as you receive the crates, inspect the content of each package and make sure
that nothing is damaged and that all the items written in the packing list are there.
Damaged items or discrepancies between content and packing list must be reported to
GRID SOLUTIONS immediately.
If after the inspection the cases should be relocated or stored for a long time, restore
them to the original conditions.
When handling or unloading the cases, take care not to damage the equipment.
2.3.2 STORAGE
Place the packages in a dry and sheltered location, or if outdoor, make sure the area is
drained well.
For outdoor storage, the place should be dry and ventilated and the crates should be
raised at least 10 cm from the ground with wooden beams.
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2.4 UNPACKING AND LIFTING
Concerning the storage of the drive, consult the specific instruction

Important
manual D-… for the suitable procedure.
2.4 UNPACKING AND LIFTING

Unpack the materials with care in order to avoid loosing or damaging any items.
Handle the complete units taking care especially of porcelain insulators even if already
assembled.
Open the shipping cases on site just before installation, in a position where the hoisting
equipment may hook the materials with ease.
Parts with weight less than 25 kg can be handled by hand.
Sling the material (lower parts, insulators, live parts) with an
Important adequate lifting apparatus as indicated in the following sections of
this instruction manual.
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3.1 GENERAL
SECTION 3 - LOWER PART AND INSULATORS

CONTENTS OF THIS SECTION
This section contains information to know before starting any operation on the lower
parts of the disconnector.
It contains, for instance, the specifications of the lower parts, the recommendations of
the manufacturer and the danger or caution warnings to conform to for a safe and
correct procedure.
This section contains important information on the installation of the equipment and lists
the operations to carry out in sequence and the methods to apply for correct installation.
READ CAREFULLY THE TEXT OF THIS SECTION BEFORE STARTING ANY

Important OPERATION ON THE SWITCHGEAR OR ON ANY OF ITS COMPONENTS.
3.1 GENERAL
This series of lower parts has been designed for installation on switchgear with rated
voltage of 170 kV.
The bases are in hot-galvanized steel, resistant to the heaviest stress (loads on line
terminals, forces due to short-time currents, etc.).
The following figures show some examples of assembled lower bases of this series of
disconnectors in the several possible configurations (see section 1 of this document):
 S2DA: three-pole disconnector, configuration with parallel poles (Fig. 3.1);
 S2DAT: three-pole disconnector, configuration with parallel poles, earthing switch on
the right side (Fig. 3.2);
the left side (Fig. 3.3);
 S2DA2T: three-pole disconnector, configuration with parallel poles, double earthing
switch (on the right side and on the left side) (Fig. 3.4).
The Fig. 3.5 shows the lower part of the disconnector of type S2DA2T with the indication
of the main components and of the dimensions to conform to for the installation of the
earthing switches.
Concerning the installation of the earthing switches see the section

Important
6 of this document.
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3.1 GENERAL
FIG. 3.1: LOWER PART OF THE S2DA DISCONNECTOR - PARALLEL POLE LAYOUT
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3.1 GENERAL
FIG. 3.2: LOWER PART OF THE S2DAT DISCONNECTOR WITH EARTHING SWITCH ON THE RIGHT -
PARALLEL POLE LAYOUT
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3.1 GENERAL
FIG. 3.3: LOWER PART OF THE S2DAT DISCONNECTOR WITH EARTHING SWITCH ON THE LEFT -
PARALLEL POLE LAYOUT
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3.1 GENERAL
FIG. 3.4: LOWER PART OF THE S2DA2T DISCONNECTOR - PARALLEL POLE LAYOUT
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3.1 GENERAL
FIG. 3.5: ASSEMBLY OF THE LOWER PART OF THE S2DA2T DISCONNECTOR – PARALLEL POLE
LAYOUT
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3.1 GENERAL
Key of the assembly of the lower part of the S2DA2T disconnector – Parallel pole layout
(Fig. 3.5)
3.1 DRIVING LOWER BASE
3.2 LOWER DRIVEN BASE
3.8 ROTARY DISC FOR THE FEMALE ARM
3.9 ROTARY DISC FOR THE MALE ARM
3.10 END STOP (OPENING) OF THE EARTHING SWITCH
4.1 HORIZONTAL TRANSMISSION ROD OF THE DISCONNECTOR
4.2 HORIZONTAL TRANSMISSION ROD OF THE EARTHING SWITCH
4.5 TUBE FASTENING CLAMP
4.6 LOCKING RING
4.7 CONNECTION CLAMP
6.0 EARTHING SWITCH UNIT
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3.2 INSTALLATION AND ADJUSTMENTS

3.2.1 CONDITIONS AND PRELIMINARY OPERATIONS BEFORE INSTALLATION
a) To install correctly the switchgears, the connection dimensions of building works and
steel works must comply with the specific DIN-... installation drawings related to your
order number.
b) Screws, bolts and nuts must be tightened with a torque wrench with the torque
values stated in the Attachment "A".
3.2.2 INSTALLATION OF THE LOWER PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS
We provide an example of assembly of the lower part of the
Important disconnectors of type S2DA2T (with double earthing switch), which
represents the most complex configuration.
3.2.2.1 Lower bases

Sling and lift the bases 3.1 and 3.2 as shown in Fig. 3.6 below.
Approx. max. weight 140 kg
Fig. 3.6: Lifting of the lower bases
Position the bases on the support structure, arranging them in accordance with the
specific DIN-… installation drawing.
Fasten temporarily the bases (Fig. 3.7).
Release the lifting apparatus.
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With the spirit level, check that the rotary discs 3.8 and 3.9 that support the insulators are
horizontal in two perpendicular directions. If needed, shim suitably with the specific C-
washers on the fastening bolts (see Fig. 3.7), between the structure and the brackets of
the bases, to achieve the required conditions.
Fig. 3.7: Fastening of the lower bases
Before fastening the bases finally to the structure, check also that:
 The bases are aligned between themselves and with the support structure;
 The distances between the bases are in accordance with the installation drawing;
 During final fastening no deformation has taken place altering the adjustments
already carried out. If needed repeat the operations above.
Fasten finally the bases to the structure.
3.2.2.2 Rotary insulators

Turn the rotary discs 3.8 and 3.9 by hand and set the disconnector to the CLOSED position,
as shown in Fig. 3.8.
OPEN DISCONNECTING SWITCH
CLOSED DISCONNECTING SWITCH
Fig. 3.8: End positions of the disconnector (OPEN / CLOSED)
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Sling and lift the insulators as indicated in Fig. 3.9.

Approx. weight 150 kg
Lay down the insulators on the rotary discs 3.8 and 3.9
and check that the holes on the top flanges are at 45° in
relation to the lengthwise axis of the bases (see Fig.
3.10).
Fasten temporarily the insulators with the specific bolts.
Using a spirit level laid on the top flanges of the
insulators, check that the flanges are level as shown in
Fig. 3.10.
Turn the rotary discs 3.8 and 3.9 manually and set the
disconnector to the OPEN position.
With the spirit level, check again that the top flanges of
the insulators are level.
Lifting kit not Supplied

by Grid Solutions
Fig. 3.9: Lifting of the insulators
AXISOF
AXIS OFBASE
BASE
Fig. 3.10: Installation of the insulators
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Check also that in rotating, each insulator turns around its centerline without describing a
cone (see Fig. 3.11).
If needed insert the specific C-washers between the lower flange and the rotary disc, to
bring the system to the required conditions. When you have achieved the required
conditions, tighten the fastening bolts.
Any C-washers must be inserted as shown in Fig. 3.11, in such a way
to create support points on a slanted plane.
Important
Otherwise mechanical stress on the flanges of the insulator would
ensue.
YES NO
S = shim
Fig. 3.21: Adjustment of the insulators
Finally, check that the distances between the centerlines of the insulators are as indicated
in the specific installation drawing.
3.2.2.3 Control lever of the disconnector
Refer to section 4 of this manual for the installation of the vertical

Important
drive shaft of the disconnector.
Check that the driving base 3.1 is in CLOSED position (see Fig. 3.8).
Insert the locking ring 3.17 into the upper part of the vertical drive shaft 4.3, and then
insert the shaft into the specific bush located on the support 3.20 (see Fig. 3.12).
Install the control lever 3.12 on the shaft 4.3 and lock its support 3.13 with the specific U-
bolts 3.14 and fastening nuts 3.15. Keep the dimensions and the angles indicated in Fig.
3.12.
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CLOSED
OPEN
3.8 ROTARY DISC FOR THE FEMALE ARM 3.17 LOCKING RING
3.11 CONTROL LEVER OF THE DISCONNECTOR 3.18 CONTROL LINKAGE OF THE DISCONNECTOR
3.12 ADJUSTABLE CONTROL LEVER OF THE DISCONNECTOR 3.19 TUBE CLAMP
3.13 SUPPORT OF THE CONTROL LEVER OF THE DISCONNECTOR 3.20 SUPPORT OF THE VERTICAL DRIVE SHAFT OF THE
DISCONNECTOR
3.14 U-BOLTS FASTENING THE CONTROL LEVER
3.21 SUPPORT OF THE VERTICAL DRIVE SHAFT OF THE
3.15 NUTS AND PLAIN WASHERS FASTENING THE CONTROL DISCONNECTOR
LEVER
4.3 VERTICAL DRIVE SHAFT OF THE DISCONNECTOR
3.16 GRUB SCREW AND NUT FASTENING THE CONTROL LEVER
Fig. 3.12: Installation of the control lever of the disconnector
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Finally position the locking ring 3.17 immediately under the support 3.20 and fasten it
with the specific grub screws and nuts after checking that the vertical drive shaft 4.3 can
rotate freely.
After adjusting the disconnector in accordance with the procedure
of sections 3.2.3 and 5.2.3, lock the position of the control lever as
described in the following text.
Remove the nut and the grub screw 3.16 from the support 3.13 of
the control lever (see Fig. 3.12).
Unscrew the special M10 bolt from the support 3.20 of the lower
driving base and screw it in the seat of the grub screw.
Important
Use the hole on the bolt as a template to drill the vertical drive
shaft (with a 4-mm bit).
Screw in to the end the grub screw 3.16 and lock it in position with
the respective nut.
Install the horizontal transmission rods 4.1 of the disconnector as

Important
instructed in section 4.
3.2.2.4 Operating levers of the earthing switches
Install the horizontal transmission rods 4.2 of the earthing switches

Important
as instructed in section 4.
Install the adjustable operating levers 3.29 of the earthing switches with the U-bolts 3.31
and fastening nuts 3.32 as shown in Fig. 3.13.
Keep the distances from the axis of the lower base 3.1 indicated in Fig. 3.14.
Make sure that the adjustable levers 3.29 are positioned correctly
Important since their rotation in the wrong directions may break the ball joints
of the thrust linkages 3.34.
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3.29 ADJUSTABLE OPERATING LEVER OF THE EARTHING SWITCH

3.30 SUPPORT OF THE OPERATING LEVER OF THE EARTHING SWITCH
3.31 U-BOLTS FOR FASTENING OF THE OPERATING LEVER
3.32 NUTS AND PLAIN WASHERS FOR FASTENING OF THE OPERATING LEVER
4.2 HORIZONTAL TRANSMISSION ROD OF THE EARTHING SWITCH (DISCONNECTORS WITH PARALLEL POLE LAYOUT)
Fig. 3.13: Installation of the operating levers of the earthing switches
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FIG. 3.14: CONTROL AND OPERATING LEVERS OF THE EARTHING SWITCHES
OPEN
CLOSED
OPEN
CLOSED
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CLOSED
OPEN
CLOSED
OPEN
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Key of the installation of the control and operating levers of the earthing switches (Fig. 3.14)
3.29 ADJUSTABLE OPERATING LEVER OF THE EARTHING SWITCH

3.30 SUPPORT OF THE OPERATING LEVER OF THE EARTHING SWITCH
3.31 U-BOLTS FOR FASTENING OF THE OPERATING LEVER
3.32 NUTS AND PLAIN WASHERS FASTENING THE OPERATING LEVER
3.33 GRUB SCREW AND NUT FASTENING THE OPERATING LEVER
3.34 THRUST LINKAGE OF THE EARTHING SWITCH
3.35 ADJUSTABLE CONTROL LEVER OF THE EARTHING SWITCH
3.36 SUPPORT OF THE CONTROL LEVER OF THE EARTHING SWITCH
3.37 U-BOLTS FOR FASTENING OF THE CONTROL LEVER
3.38 NUTS AND PLAIN WASHERS FOR FASTENING OF THE CONTROL LEVER
3.39 GRUB SCREW AND NUT FASTENING THE CONTROL LEVER
3.40 LOCKING RING
3.41 SUPPORT OF THE VERTICAL DRIVE SHAFT OF THE EARTHING SWITCH
4.4 VERTICAL DRIVE SHAFT OF THE EARTHING SWITCH
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3.2.2.5 Control levers of the earthing switches
Refer to section 4 of this manual for the installation of the vertical

Important
drive shafts of the earthing switches.
Insert the locking rings 3.40 in the upper part of the vertical drive shafts 4.4, and then
insert the shafts into the specific bushes located on the supports 3.41__3.42.
3.34 THRUST LINKAGE OF THE EARTHING SWITCH

3.35 ADJUSTABLE CONTROL LEVER OF THE EARTHING SWITCH
3.36 SUPPORT OF THE CONTROL LEVER OF THE EARTHING SWITCH
3.37 U-BOLTS FASTENING THE CONTROL LEVER
3.38 NUTS AND PLAIN WASHERS FOR FASTENING OF THE CONTROL LEVER
3.40 LOCKING RING
Fig. 3.15: Installation of the control levers of the earthing switches
Install the control levers 3.35 on the shafts 4.4 and fasten the supports 3.36 with the
specific U-bolts 3.37 and fastening nuts 3.38. Set the control levers 3.35 and the operating
levers 3.29 keeping the angles indicated in Fig. 3.14.
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Finally position the locking rings 3.40 immediately under the supports 3.41 and fasten
them with the specific grub screws and nuts after checking that the vertical drive shafts
4.4 can rotate freely.
After adjusting the earthing switches in accordance with the
procedures of sections 3.2.3 and 6.2.3, lock the position of the
levers 3.35 and 3.29 as described in the following text.
Remove the nuts and the grub screws 3.33 and 3.39 from the
supports 3.30 and 3.36 of the levers 3.29 and 3.35 (see Fig. 3.15).
Unscrew the special M10 bolt from the support 3.20 of the driving
base and screw it in the seat of the grub screws.
Important
Use the hole on the bolt as a template to bore the horizontal

transmission rods (use a 4 mm bit).
Screw in to the end the grub screws 3.33 and 3.39 and lock them in
position with the respective nuts.
3.2.2.6 Mechanical interlocking device

The mechanical interlocking device between the main disconnector and the earthing
switches, if they are driven by different drives, is installed on the lower driven bases (see
Fig. 3.16) and is made of:
 An interlocking guide integral with the rotary discs 3.8 and 3.9;
 An interlocking cam 3.42 applied on the horizontal transmission rods 4.2 and
therefore integral with the mobile arms of the earthing switches.
The principle of operation of the interlocking device is shown in Fig. 3.17.
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D.S. CLOSED – E.S. OPEN D.S. OPEN – E.S. CLOSED
3.2 LOWER DRIVEN BASE

3.42 INTERLOCKING CAM
4.2 HORIZONTAL TRANSMISSION ROD OF THE EARTHING SWITCH (DISCONNECTORS WITH PARALLEL POLE LAYOUT)
Fig. 3.16: Mechanical interlocking device
LINE DISCONNECTOR IN CLOSED POSITION

EARTHING SWITCH IN OPEN POSITION
LINE DISCONNECTOR IN OPEN POSITION

EARTHING SWITCH IN CLOSED POSITION
Fig. 3.17: Principle diagram of the mechanical interlocking device
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Set the line disconnector to the CLOSED position.

Set the earthing switch to the OPEN position.
Install the interlocking cams 3.42 and fasten them to the transmission rods 4.2 with the
specific U-bolts 3.43 and screws 3.44.
After adjusting the earthing switches in accordance with the
procedures of sections 3.2.3 and 6.2.3, lock the positions of the
interlocking cams 3.42 as described in the following text.
Remove the nuts and the grub screws 3.45 from the U-bolts 3.43 (see
Important Fig. 3.18).
Use the hole on the M10 bolt as a template to bore the horizontal
transmission rods (use a 4 mm bit).
Screw in to the end the grub screws 3.45 and lock them in position
with the respective nuts.
3.42 INTERLOCKING CAM

3.43 U-BOLTS FASTENING THE CAM
3.44 SCREWS FASTENING THE CAM
3.45 NUT AND GRUB SCREW FASTENING THE CAM
4.2 HORIZONTAL TRANSMISSION ROD
Fig. 3.18: Installation of the interlocking cams
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3.2.2.7 Support of the flexible conductors of the earthing switches

Install the supports 3.46 and fasten them to the sides of the lower bases with the specific
bolts 3.47.
Connect the flexible conductors of the earthing switches with the specific bolts 3.48.
Concerning the positions of the supports 3.46 in relation to the lower

Important
bases see Fig. 3.5.
3.23 SUPPORT OF THE HORIZONTAL TRANSMISSION ROD OF THE EARTHING SWITCH;

3.46 SUPPORT OT THE FLEXIBLE CONDUCTOR OF THE EARTHING SWITCH
3.47 BOLTS FASTENING THE SUPPORT
3.48 BOLTS FASTENING THE FLEXIBLE CONDUCTOR
Fig. 3.19: Installation of the supports of the flexible conductors
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3.2.2.8 Connection of grounding cable
Follow this step only if the installation requires no earthing switches.

Important In case of earthing switches installation, refer to the assembly of the
earthing switch Section, mobile arm.
Connect the grounding cable to the base using the indicated fixing points (Fig. 3.19a)
Fig. 3.19a: Connection of the grounding cable
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3.2.3 ADJUSTMENT OF THE LOWER PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS
3.2.3.1 Driving pole of the disconnector

The adjustment of the driving pole can be carried out in the following ways (individually
or simultaneously):
 By varying the radius of the control lever 3.12 of the disconnector (Fig. 3.20);
OPENINGDIRECTION
OPENING DIRECTION
Fig. 3.20: Adjustment of the radius of the control lever
 By varying the length of the control rod 3.18 (Fig. 3.21).
OPENING DIRECTION
OPENING DIRECTION
Fig. 3.21: Adjustment of the length of the control rod
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For the best adjustment, in the CLOSED position, the control lever
Important
3.12 should cross by a few degrees the dead point.
When the adjustment is complete, set the disconnector to the OPEN

position; and then lengthen slightly the control rod 3.18, so that the
Important arms of the live part are locked.
This operation is recommended to avoid partial rotations of the
arms due to normal plays in the system of levers.
Concerning the adjustment of the live part see section 5 of this

Important
manual.
3.2.3.2 Driving pole of the earthing switch
Concerning the adjustment of the earthing switches, refer to section

Important
6 of this manual.
You can tune the system in the following ways (see Fig. 3.27, 3.28 and 3.29):
 By adjusting the radius of the control lever 3.35. In the CLOSED position, reducing the
radius shortens the travel of the mobile arm, while increasing the radius extends it,
as shown in the scheme of Fig. 3.22.
Fig. 3.22: Adjustment of the control lever of the earthing switch
 By adjusting the radius of the operating lever 3.29. In the OPEN position, reducing
the radius extends the travel of the mobile arm, while increasing the radius shortens
it, as shown in the scheme of Fig. 3.23.
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Fig. 3.23: Adjustment of the operating lever of the earthing switch
 By adjusting the length of the thrust linkage 3.34. Increasing the length of the rod
moves the whole travel - the travel length doesn’t change - towards the CLOSED
position, while decreasing the length moves it towards the OPEN position, as shown
in the scheme of Fig. 3.24.
Fig. 3.24: Adjustment of the thrust linkage of the earthing switch
Note that the above adjustments are complementary and that can
Important be carried out in any order or combination to achieve the optimal
operation of the earthing switch.
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3.3 MAINTENANCE PLAN

The Section 8 of this document contains all directions for routine checks and correct
maintenance of the equipment.
See the above-mentioned section for additional details; the following text contains only
the information on lubrication of parts (see Fig. 3.25).
(EACH BALL-JOINT)
MAKOSYNTH SG-5000 (alternatively, only for non coastal or other corrosive and contaminated
environments: OILTEK MULTISYNT, GREASE EOLIO)
These parts have already been lubricated in our workshop. The following lubrications should be carried
out as directed in Section 8.
Fig. 3.25: Lubrication
3.4 REPLACEMENT OF MAIN COMPONENTS

WARNING! Before carrying out any of the following operations,
make sure that:
Danger a) the switch is in the OPEN position;
b) both the incoming and outgoing high-voltage conductors are visibly
connected to the earth.
3.4.1 DISASSEMBLING AND REPLACEMENT OF MAIN PARTS
3.4.1.1 Ball joints of the control rods

Check that the ball joints move freely, that they are not slack, and that their surfaces are
not corroded.
Take into account that, after replacement, any adjustment carried out in our factory is
lost.
Before replacing the ball joints, measure carefully the distance between the centerlines of
the two joints and, after the replacement, adjust the length of the linkages to reinstate
the original distance between the axis of the two joints.
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3.5 SPECIAL INSTALLATIONS

3.5.1 LOWER PART OF THE S2DA2T DISCONNECTOR WITH LINED-UP DRIVES
This paragraph illustrates a special installation of the S2DA2T type
disconnector.
The installation of the lower base is the same described in the
previous paragraph 3.2.2, except for the installation of the control
and operating levers of the earthing switch, which are not required.
Important
To transmit the movement from the vertical drive shafts to the arms
of the earthing switches, the driving base is provided with two bevel
gearboxes instead (see Fig. 3.27).
In detail, follow the instructions of subparagraphs 3.2.2.1, 3.2.2.2,
3.2.2.3, 3.2.2.6, and 3.2.2.7.
For installation of the vertical drive shafts 4.4 and for the connection
Important of the operating shafts 3.55 to the horizontal transmission rods 4.2
see section 4 of this document.
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FIG. 3.26: ASSEMBLY OF THE LOWER PART OF THE S2DA2T DISCONNECTOR WITH LINED-UP
DRIVES
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FIG. 3.27: DETAIL OF THE DRIVING BASE
3.50
3.51
4.4
3.52
4.3
3.9
3.1
3.55
3.50
3.51
4.4
4.7
4.2
3.52
6.0
6.0
3.8
4.1
3.55
4.7
4.2
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Key of the assembly of the lower part of the S2DA2T disconnector (Fig. 3.27)
3.1 LOWER DRIVING BASE

3.50 BEVEL GEARBOX
3.51 CONNECTION HUB
3.52 SUPPORT OF THE BEVEL GEARBOX
3.55 OPERATING SHAFT OF THE EARTHING SWITCH
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4.1 GENERAL
SECTION 4 – TRANSMISSIONS

This section contains important information on the installation of the transmissions and
lists the operations to carry out in sequence and the methods to apply for correct
installation.

Important
OPERATION ON THE SWITCHGEAR OR ON ANY OF ITS COMPONENTS.
4.1 GENERAL
The transmission system described in this section can be used to install the disconnectors
of the series S2DA in one of the configurations listed below (see sections 1 and 3 of this
document for further details):
 S2DA: three-pole disconnector, configuration with parallel poles;
the right side;
the left side;
 S2DA2T: three-pole disconnector, configuration with parallel poles, double earthing
switch (on the right side and on the left side).
Concerning the installation of the lower bases and of the earthing

Important
switches, see respectively sections 3 and 6 of this document.

a) For the correct installation of the transmissions, the lower bases must be assembled
in accordance with the directions in the applicable sections.
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4.2.2 INSTALLATION OF THE TRANSMISSIONS OF THE S2DA / S2DAT / S2DA2T

DISCONNECTORS
We provide an example of assembly of the lower bases and
Important transmissions of the disconnector of type S2DA2T (with double
earthing switch), which is the most complex configuration.
4.2.2.1 Vertical drive shaft
Install the drive on the support structure as instructed in the relevant

Important
installation manual.
Adaptation of the length of the vertical drive shaft

Follow this procedure only in case the length of the vertical drive
shaft is different from that indicated in the specific installation
drawing.
With reference to Fig. 4.1, measure the distance "L" between the
upper surface of the support of the control lever and the upper
Important surface of the clamp 7.2; add the dimension "d" to this distance.
Such length is called "La":
La = L + d (with “L”, “La” and “d ” in mm)
Measure the vertical drive shaft 4.3 or 4.4 supplied with the
switchgear and, if it’s longer than "La", cut it to the exact size and
then deburr the edges and reinstate the surface protection by cold
galvanizing.
Make sure that the drive and the disconnector or the earthing switch are in the same end
position (CLOSED or OPEN, as instructed in section 3).
At this point it may be required to install some other parts (for
example, a locking ring, an interlocking disc, etc.) on the vertical
Important drive shaft 4.3 or 4.4 before inserting it into the support of the lower
base.
Refer to section 3 of this manual for details.
Insert the top of the vertical drive shaft 4.3 or 4.4 into the specific bush located on the
support of the lower base.
Insert the bottom of the vertical drive shaft 4.3 or 4.4 into the clamp 7.2 of the drive (see
Fig. 4.2).
If needed, loosen the bolts that fasten the drive 7.1 to the structure, raise or lower the
drive and then tighten the bolts again, in order to get the exact dimensions shown in the
specific installation drawing.
Check also that the drive is horizontal; if needed shim on the fastening bars.
Fasten temporarily the drive shaft by means of the specific U-bolts 7.3 with the washers
and nuts 7.4 (see Fig. 4.2), but do not tighten them.
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Check that the drive shaft 4.3 or 4.4 is vertical in the two perpendicular directions.
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FIG. 4.1: INSTALLATION OF THE VERTICAL DRIVE SHAFT

7.1 DRIVE
7.2 CLAMP
Important Ensure the clearance between vertical drive shaft and plane of clamp
is 3-5mm (see Fig. 4.1).
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7.2
7.5
7.3
7.6
7.4
7.2 CLAMP
7.3 U-BOLTS FASTENING THE SHAFT
7.4 NUTS AND WASHERS FASTENING THE SHAFT
7.5 EARTING CONDUCTOR
7.6 GRUB SCREW AND NUT FASTENING THE SHAFT
Fig. 4.2: Fastening of the vertical drive shaft
Now you can tighten U-bolts of the clamp 7.2 with a torque of around 80 Nm to lock the
shaft. In order to assist in this operation, apply some normal grease on the bolts.
After adjusting the switchgear, lock the position of the vertical drive
shaft 4.3 or 4.4 as described hereafter.
Remove the nut and the grub screw 7.6 from the clamp 7.2 (see Fig.
4.2).
Unscrew the special M10 bolt from the support of the driving base
Important
and screw it in the seat of the grub screw.
Use the hole on the bolt as a template to bore the vertical drive shaft
(use a 4 mm bit).
Screw in to the end the grub screw 7.6 and lock it in position with the
relevant nut.
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4.2.2.2 Horizontal transmission rods of the disconnector

The horizontal transmission rods 4.1 of the disconnector have at one
end a hole for connection with the tube clamp of the central driving
pole, as shown in the following detail.
Important
In the following operations, keep the horizontal transmission rods

4.1 in the correct positions, with the bored end turned toward the
central pole.
b
b
Fig. 4.3: Length of the horizontal transmission rods
With reference to Fig. 4.3, measure the distance "X " between the bases. To this distance
add 100 mm. This distance is indicated as “Xb”:
Xb= X + 100 (with "X " and "Xb” in mm)
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Measure the horizontal transmission rods 4.1 supplied with the disconnector and, if they
are longer than "Xb", cut them to the exact size and then deburr the edges and reinstate
the surface protection by cold zincing.
Loosen the clamps 4.5 installed on the female rotary discs and insert the rods 4.1.
Tighten the clamps 4.5 and complete the fastening on the central one by inserting the
specific bolts 4.10 (see Fig. 4.4).

4.5 TUBE CLAMP
4.10 M8 BOLTS FASTENING THE RODS (ONLY ON THE CENTER POLE)
Fig. 4.4: Installation of the horizontal transmission rods of the disconnector
Important For the clamps set-up refer to the following Fig. 4.5 and its table.
D (mm) WASHER
NO WASHERS WASHERS
NO WASHERS (see table) 0-3 NO
> 3 ÷ 5,5 n° 1
> 5,5 n° 2
Fig. 4.5: Clamps set-up
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4.2.2.3 Horizontal transmission rods of the earthing switches

The horizontal transmission rods 4.2 of the earthing switches are sent in two sections for
shipping reasons.
Locate the longer sections; insert them into the specific supports of one of the two driven
bases - located at the sides - and of the driving base (see Fig. 4.6).
Insert the other sections of the horizontal transmission rods 4.2 into the specific supports
of the other driven base (see Fig. 4.6).

4.6 LOCKING RING
Fig. 4.6: Installation of the horizontal transmission rods of the earthing switches
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If the earthing switches are equipped with the auxiliary contacts

(see par. 6.5.1), when installing the horizontal transmission rods
the additional balancing springs 4.11, the sleeves 4.13 and the stop
collars 4.12 are also required (only on the driving base), as shown
Important in Fig. 4.7 below.
Note that the spring is yellow painted (for the earthing switch
located on the right hand side) or black painted (for the earthing
switch located on the left hand side).
4.13
4.11
4.12
4.11 BALANCING SPRING (ONLY ON THE DRIVING POLE)

4.12 BALANCING-SPRING STOP COLLAR
4.13 ADAPTATION SLEEVE
Fig. 4.7: Installation of the additional balancing springs (driving base)
Install the adaptation sleeves 4.13, the balancing springs 4.11 and the stop collars 4.12 on
the horizontal transmission rods.
Insert the ends of the springs into the specific holes located on the supports of the rods
and into the holes located on the stop collars 4.12 (see Fig. 4.7).
Finally tighten the bolts of the stop collars to lock the springs.
Join the two sections of the horizontal transmission rods 4.2 with the connection clamps
4.7 supplied with the disconnector. Fasten the clamps 4.7 with the U-bolts 4.8, the plain
washers and the fastening nuts 4.9, as shown in Fig. 4.8.
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Use the Fig. 3.5 of Section 3 as a reference to lock in the correct positions the rods 4.2
with the locking rings 4.6.
If necessary, cut to size the rods 4.2 on both ends, then deburr the edges and reinstate
the protection by cold zincing.

4.8 FASTENING U-BOLTS
4.9 PLAIN WASHERS AND FASTENING NUTS
Fig. 4.8: Installation of the connection clamps
4.2.2.4 Special installation - Vertical drive shaft of the earthing switch
Install the drive on the support structure as instructed in the relevant

Important
installation manual.
Make sure that the drive and the earthing switch are in the same end position (CLOSED or
OPEN, as instructed in section 3).
Insert the top of the vertical drive shaft 4.4 into the connection hub 3.61 of the bevel
gearbox and fasten it by means of the specific pin 4.15 with split pins, as shown in Fig. 4.9.
Insert the bottom of the vertical drive shaft 4.4 into the clamp 7.2 of the drive (see Fig.
4.2 of paragraph 4.2.2.1).
If needed, loosen the bolts that fasten the drive 7.1 to the structure, raise or lower the
drive and then tighten the bolts again, in order to get the exact dimensions shown in the
specific installation drawing.
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3.50
3.51
3.50 BEVEL GEARBOX

3.51 CONNECTION HUB
4.15 FASTENING PIN WITH SPLIT PINS
Fig. 4.9: Connection of the vertical drive shaft
Check also that the drive is horizontal; if needed shim on the fastening bars.
Fasten temporarily the drive shaft by means of the specific U-bolts 7.3 with the washers
and nuts 7.4 (see Fig. 4.2 of paragraph 4.2.2.1), but do not tighten them.
Check that the drive shaft 4.4 is vertical in the two perpendicular directions.
Now you can tighten U-bolts of the clamp 7.2 with a torque of around 80 Nm to lock the
shaft. In order to assist in this operation, apply some normal grease on the bolts.
4.2.2.5 Special installation - Horizontal transmission rods of the earthing switch
Install the horizontal transmission rods 4.2 as instructed in the

Important
relevant paragraph 4.2.2.3.
Connect the horizontal transmission rods 4.2 to the operating shafts 3.55 of the driving
base by means of the connection clamps 4.7 (see Fig. 4.10).
Fasten the clamps 4.7 with the U-bolts 4.8, the plain washers and the fastening nuts 4.9
as instructed in paragraph 4.2.2.3.
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3.55
3.55 OPERATING SHAFT OF THE EARTHING SWITCH

Fig. 4.10: Connection of the operating shaft
4.2.3 ADJUSTMENT OF THE TRANSMISSIONS OF THE S2DA / S2DAT / S2DA2T

DISCONNECTORS
4.2.3.1 Vertical drive shaft

Carry out a few manual OPENING / CLOSING operations and check that the end positions
(CLOSED and OPEN) of the drive match the respective end positions of the mobile arm of
the disconnector or of the earthing switch.
In order to synchronize - if needed - the mobile arm and the respective drive, you can
loosen the U-bolts that fasten the clamp (see Fig. 4.2). The OPENING / CLOSING of the
mobile arm can be advanced or retarded by turning the vertical drive shaft while holding
the clamp firmly fixed.
When the required conditions are achieved, tighten the U-bolts to fasten again the shaft.
4.2.3.2 Synchronization of the poles of the disconnector

With the specific lever or crank of the drive of the disconnector, carry out slowly a few
OPENING / CLOSING operations and check that the three poles of the disconnector reach
the correct end positions of CLOSED and OPEN at the same time.
If needed for correct synchronization, modify the length of the horizontal transmission
rods 4.1.
Loosen the tube clamps 4.5 of the driven bases, and then let the rods slide suitably
forward or backward while holding the clamps firm.
When the adjustment is complete, tighten again the clamps.
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4.2.3.3 Synchronization of the poles of the earthing switch

With the specific lever or crank of the drive of the earthing switch, carry out slowly a few
OPENING / CLOSING operations and check that the three poles of the earthing switch
reach the correct end positions of CLOSED and OPEN at the same time.
If needed, the synchronization is achieved by modifying the angle between the mobile
arms of the earthing switch.
Loosen the U-bolts of the mobile arms, then let the arms rotate suitably clockwise or
counterclockwise while holding the horizontal transmission rod 4.2 firm.
When done, tighten again the U-bolts.
Important For further details, refer to section 6 of this document.
4.2.3.3 Balancing springs of the earthing switches

Bring the mobile arms of the earthing switches to the CLOSED positions and pre-load the
balancing springs 4.11 by turning the stop collars 4.12 of about 10°.
Fasten finally the stop collars 4.12 in such positions by tightening their bolts.
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5.1 GENERAL
SECTION 5 - LIVE PART

This section contains information to know before starting any operation on the live parts.
It contains, for instance, the specifications of the live parts, the recommendations of the
manufacturer and the danger or caution warnings to conform to for a safe and correct
procedure.

Important OPERATION ON THE SWITCHGEAR OR ON ANY OF ITS COMPONENTS.
5.1 GENERAL
These series of live parts have been designed for installation on disconnectors with rated
current up to 4000 A.
The main contacts are made of four blades (female contacts) and four cylinders (male
contacts) in copper and suitably shaped.
These components are fastened to the ends of the aluminum profiles that make up the
respective mobile arms; moreover, a spring suitably positioned at the end of the female
arm ensures an adequate contact pressure.
The contacts couple with a sliding movement and the system is therefore self-cleaning
and self-tightening; this ensures the best behavior in the case of stress due to short circuit
currents.
The dimensions of the profiles, contacts and all live parts depend on the rated current of
the equipment; the complete range is shown in Table 5.1.
Figure 5.1 shows as an example the live part for 2500 A, while Figure 5.2 shows the detail
of the related system of main contacts.
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5.1 GENERAL
TABLE 5.1: LIVE PARTS OF THE SERIES “EVO”
Ir [A] Live part
1250
2000
2200 (*)
2500
3150
4000
(*) Only for China market
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5.1 GENERAL
FIG. 5.1: OVERVIEW OF THE LIVE PART
5.12
MALE ARM
5.14
5.2
-20
+10
5.11
5.1
5.14
FEMALE ARM
5.12
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5.1 GENERAL
FIG. 5.2: DETAIL OF THE SYSTEM OF THE MAIN CONTACTS
5.2
5.9
5.1
Key of the assembly and of the details of the mobile live part (Fig. 5.1, 5.2)
5.0 LIVE PART UNIT
5.1 LIVE PART (FEMALE ARM)
5.2 LIVE PART (MALE ARM)
5.3 SUPPORT OF THE MALE CONTACTS
5.4 MALE CONTACT
5.5 CONTACT GUIDE ROLLER
5.6 THREADED BAR FOR FASTENING OF THE MALE CONTACTS
5.7 NUTS AND PLAIN WASHERS FOR FASTENING OF THE MALE CONTACTS
5.8 FEMALE CONTACT
5.9 RIVETS FASTENING THE FEMALE CONTACTS
5.10 CONTACT GUIDES
5.11 PRESSURE SPRING
5.12 ARM SUPPORT
5.13 FLEXIBLE CONDUCTORS
5.14 TERMINAL CONNECTION SHANK
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a) For the correct installation of the live parts, the lower bases, the transmissions, and
the insulators must be assembled in accordance with the directions in the applicable
sections.
c) Prepare and treat the permanent contact surfaces of live parts, through which
current will flow (e.g. the contact surface between the terminal connection pad or
shank and the clamp of the line conductor) as follows:
 Wipe off any trace of grease from the contact surfaces with non-abrasive solvent.
If the surfaces are oxidized, clean them up with a steel brush or fine abrasive
paper;
 Cover them immediately with antioxidant paste;
 Connect the surfaces as soon as possible.
5.2.2 INSTALLATION OF THE LIVE PARTS OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS
The sequence of steps required for installing the live part is the
same for all types and does not depend on the electrical
Important characteristics (rated current).
As an example, we take the live part of 2500 A shown in Fig. 5.1.
5.2.2.1 Arms
The two arms, the male one 5.2 and the female one 5.1, that make
up the live part of the disconnector are not symmetrical.
Important If the arms are swapped, the disconnector does not work and any
operation may damage the live parts.
Use the specific stickers on the lower base as guides for the correct
installation of the arms.
Check that the lower base is in OPEN position (see section 3 of this document).
Sling and lift the arms 5.1 and 5.2 as shown in Fig. 5.3.
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Fig. 5.3: Lifting of the arms
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Position the arms 5.1 and 5.2 on the respective rotary insulators and fasten them to the
flanges with the screws and plain washers 5.15 and the special shimming washers 5.19
and 5.20 (see Fig. 5.4).
5.15 SCREWS AND PLAIN WASHERS FOR THE FASTENING OF THE MOBILE ARM
5.19 SHIMMING WASHERS
5.20 SHIMMING WASHERS
Fig. 5.4: Fastening of the arms
The 8 mm thick shimming washers 5.19 and 5.20 are always supplied
together with the screws 5.15 that fasten the mobile arms to the
rotating insulators and shall be usually installed.
If the disconnector is provided with earthing switches, the support
Important
plates of the fixed contacts shall be inserted in place of the two
shimming washers 5.20 – which are no longer necessary – and fastened
by means of the two inner screws and plain washers 5.15.
The remaining shimming washers 5.20 shall be disregarded.
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For live parts with rated current of 4000 A, the special end stop of the
Important terminal pads shall be assembled, as explained below, during the
fastening of the semi-arms.
The end stop 5.16 is fastened to the arm support by means of the specific bolt 5.17, which
is positioned into a hole of the Ø225 mm bolt pitch (see Fig. 5.5).
5.15 SCREWS AND WASHERS FASTENING THE MOBILE ARM 5.17 BOLT FASTENING THE END STOP
5.16 END STOP OF THE TERMINAL PAD
Fig. 5.5: Fastening of the end stops of the terminal pads
Finally release the lifting apparatus.

Set manually the disconnector to the CLOSED position.
5.2.2.2 Line terminal clamps

Before installing the line-terminal clamps, clean and prepare the
Important contact surfaces on the shanks and inside the clamps in accordance
with the procedure contained in section 5.2.1.
When the poles of the disconnector are in CLOSED positions and the
terminals are disconnected, the flexible conductors 5.13 have a
tendency to unwind and turn the shank 5.14, which displaces it from
Important the correct position.
Therefore, before installing the line-terminal clamps, the shanks 5.14
must be suitably aligned with the live parts.
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Grasp the shank 5.14 with your hands and turn it in the correct direction
(counterclockwise for the female arm and clockwise for the male arm) until the hole "F"
(Fig. 5.6) is aligned with the longitudinal axis of the live part.
Insert then a screwdriver, or another suitable tool, into the hole "F" (see Fig. 5.6) to hold
the shank 5.14 in the correct position while installing the clamp.
HOLE
HOLE“F”
"F"
Fig. 5.6: Alignment of shanks for installation of the line-terminal clamps
Finally insert the clamp on the respective shank 5.14 and align it with the longitudinal axis
of the live part; tighten then the fastening screws.
To correctly set-up the terminal clamps, align their upper surface with
Important
the upper edge of the shanks.
This standard operating procedure is valid only for live parts with
Important rated current equal to 2500 A, because upwards of this value the
terminal stud is not present (see table 5.1).
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5.2.3 ADJUSTMENT OF THE LIVE PART OF THE S2DA / S2DAT / S2DA2T DISCONNECTORS
Carry out slowly a CLOSING operation and check that the male contacts are centered
when reaching the female contacts.
In this CLOSED position, check that the male and female arms complete their travels
(about 90°), are aligned (tolerance ±2°) and that all the conditions shown in Fig. 5.7 are
fulfilled.
Check also that the male contact is correctly inserted into the female contact, keeping the
distance "d" (tolerance +10 / -10), as stated in Fig. 5.1 (see Table 5.2 below).
2200 A
1250 A 2000 A 2500 A 3150 A 4000 A
China
d (see Fig. 5.1) 88 mm 88 mm 88 mm 88 mm 84 mm 87 mm
Table 5.2: Values of dimension “d” of Fig. 5.1
Carry out a slow OPENING operation (opening angle 90°±4°), and check that the male
contacts separate correctly.
If needed, use the freedom of positioning in the fastening holes of the insulator upper
and/or lower part.
Tighten the screws and perform a few manual opening and closing operations to check
the adjustments. In case, repeat the operations above.
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(A) YES NO
ALIGNMENT OF SEMI-ARMS
(B)
YES
NO
THERE MUST BE NO SIDE LOAD DURING CLOSING
(C) YES NO
SECTION A-A
IN THE CLOSED POSITION THE MALE CONTACT MUST BE PARALLEL TO FEMALE CONTACT
Fig. 5.7: Checks on the live part
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5.3 CONNECTIONS, FINAL CHECKS AND FINE-TUNING
5.3 CONNECTIONS, FINAL CHECKS AND FINE-TUNING

5.3.1 CONNECTIONS
Connect to the station earthing system all earthing points.
Connect electrically the drive in accordance with the wiring
diagrams supplied.
Danger Connect adequately the high-voltage conductors to the line
connection terminals (line connection pads).
Check that acceptable mechanical loads on the switchgear are not
exceeded.
5.3.2 FINAL CHECKS AND FINE-TUNING

Carry out some manual and motor operations and check that:
 In the fully closed and fully open positions, the indicators
(plates) located on the hub of the disc reach exactly the
reference marks provided on the plate fixed on the top of the
Danger drive;
 In the CLOSING operation, the contacts engage correctly;
 At the rated voltage, the current consumption of the motor
does not exceed the value indicated in the wiring diagram.
Measure the resistance of the main circuit. For the disconnectors of type S2DA, the
values measured between the line terminals must be as in the following table:
1250 A 2000 A 2200 A 2500 A 3150 A 4000 A

S2DA 170 kV
124  100 74 61 41 47
A = 1900 mm
Table 5.3: Values of resistance normalized to 20° C - tolerance ± 20%

the information on lubrication of the live part (see Fig. 5.8 below).
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NYOGEL 760G (alternatively: RHEOLUBE 365)

out as directed in Section 8. An adequate amount of lubricant is supplied with the disconnector for the
first maintenance after commissioning.
Fig. 5.8: Lubrication of main contacts

WARNING: before carrying out any of the following operations, make
sure that:
5.5.1 DISASSEMBLING AND REPLACEMENT OF MAIN PARTS
5.5.1.1 Mobile contacts (Fig. 5.1)

A special kit is required for mobile contacts replacement.
Important The relevant instructions are supplied with the documentation
accompanying the kit.
5.5.1.2 Male mobile contacts (Fig. 5.2)

To replace the male mobile contacts 5.4 proceed as follows:
 Set the switchgear to the OPEN position;
 Unscrew the nuts 5.7 and take out the threaded bars 5.6;
 Remove the male contacts 5.4;
 Clean all the contact surfaces and apply on them a layer of antioxidant paste;
 Install the new contacts 5.4 and fasten them with the threaded bars 5.6 and the nuts
5.7 removed previously.
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5.6 special devices
5.5.1.2 Female mobile contacts (Fig. 5.2)

To replace the mobile female contacts 5.8 proceed as follows:
 Set the switchgear to the OPEN position;
 Remove the female contacts 5.8 after drilling the rivets 5.9 with a suitable drill bit;
 Install the new contacts 5.8 and fasten them with new rivets.
5.6 SPECIAL DEVICES

5.6.1 FAST WHIP DEVICE
The switchgears of type S2DA may be equipped on request with a special device that acts
as an auxiliary arcing contact.
The device may be supplied as an installation kit.
Important In this case the units composing the device shall be fixed to the live
part of the disconnector as instructed in the following paragraphs.
5.6.1.1 General safety requirements

Before carrying out any of the following operations, make sure that:
- The switchgear is in OPEN position, in order to release the spring;
Danger
- The operations are carried out under the disconnector, in order to
stay away from the whip, because it is very fast during its
movement.
5.6.1.2 Installation of the auxiliary contact on the female arm
Before installing the auxiliary contact unit, clean and prepare the
Important
contact surfaces in accordance with the procedure of section 5.2.1.
Set the switchgear to the OPEN position.

The auxiliary contact assembly of Fig. 5.9 shall be installed on the side of the female
mobile arm, as indicated in Fig. 5.10 (for live parts with rated current up to 2500 A) and
5.11 (for live parts with rated current of 3150-4000 A).
Insert the screws 5.62 into the specific slots of the support 5.61 and, then, in the specific
holes of the female arm 5.1 of the live part.
Fasten the unit with the specific nuts including plain and spring washer (see Fig. 5.13 and
5.14). For live parts with rated current of 3150-4000 A, insert also the special spacer
wedges, as illustrated in Fig. 5.14, in order to get the required angle. Take care to keep
the distance from the mobile arm indicated in Fig. 5.13 and 5.14.
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5.6 special devices
5.60 AUXILIARY CONTACT

5.61 CONTACT SUPPORT
5.62 SUPPORT FASTENING BOLTS
Fig. 5.9: Auxiliary contact unit for the female arm
5.1 LIVE PART (FEMALE ARM) 5.62 SUPPORT FASTENING BOLTS

5.61 CONTACT SUPPORT
Fig. 5.10: Installation of the auxiliary contact unit on the female arm (1250-2500 A)
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5.6 special devices
6?
5.1 LIVE PART (FEMALE ARM) 5.62 SUPPORT FASTENING BOLTS

5.61 CONTACT SUPPORT 5.64 SPACER WEDGE
Fig. 5.11: Installation of the auxiliary contact unit on the female arm (3150-4000 A)
5.6.1.3 Installation of the auxiliary contact (whip) on the male arm

Assemble the spring casing 5.71 on the whip support 5.70 as shown in Fig. 5.12 and fasten
it with the specific screws 5.76.
Insert the whip 5.73 into the special sleeve 5.72 of the spring casing and fasten it with the
special grub screws and nuts 5.74 (see Fig. 5.13).
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5.6 special devices
Before installing the whip unit, clean and prepare the contact
Important
surfaces in accordance with the procedure of section 5.2.1.
5.71
5.70
5.76
5.70 WHIP SUPPORT 5.76 FASTENING SCREWS WITH SPRING WASHERS

5.71 SPRING CASING
Fig. 5.12: Assembly of the spring casing
5.71
5.72
5.74
5.73
5.71 SPRING CASING 5.73 WHIP

5.72 SLEEVE 5.74 FASTENING GRUB SCREWS WITH NUTS
Fig. 5.13: Assembly of the whip
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5.6 special devices
With the switchgear in the OPEN position, settle the support 5.70 on the upper face of
the male arm 5.2; take care to respect the distance from the support 5.3 of the male
contacts indicated in Fig. 5.16.
Fix the support 5.70 to the mobile arm by means of the special fastening plate 5.77 and
the bolts 5.78, as shown in Fig. 5.14 below.
Finally screw in the nut 5.79 on the lower end of the threaded bar of the support 5.70
(see Fig. 5.14).
5.70
5.78
5.77
5.2
5.79
5.2 LIVE PART (MALE ARM) 5.78 FASTENING BOLTS WITH PLAIN AND SPRING WASHERS
5.70 WHIP SUPPORT 5.79 FASTENING NUT
5.77 FASTENING PLATE
Fig. 5.14: Installation of the whip
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5.6 special devices
Settle the end stop unit 5.80 on the upper face of the male arm 5.2; take care to respect
the distance from the support 5.70 of the whip indicated in Fig. 5.16.
The end stop 5.80 shall be installed so that the whip 5.73 will be
Important
stopped for its entire length.
Fix the end stop 5.80 to the mobile arm by means of the special fastening plates 5.81 and
the bolts 5.82, as shown in Fig. 5.15.
5.82
5.81 5.80
5.81
5.2

5.80 WHIP END STOP
5.82 FASTENING BOLTS
Fig. 5.15: Installation of the whip end stop
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5.6 special devices
MALE ARM FEMALE ARM
105 80
Fig. 5.16: Positioning of the whip units
5.6.2 BUS-TRANSFER DEVICE (IEC 62271-102 ATT. B)

The switchgears of type S2DA may be equipped on request with an IEC 62271-102 Att. B
type device (bus-transfer).
The principle of operation of the bus-transfer device is as follows:
 In the CLOSING operation, the male auxiliary contact touches the female auxiliary
contact before the engagement of the main contacts;
 In the OPENING operation, the male auxiliary contact releases the female auxiliary
contact, which is kept in contact by a return spring, and separates only after the
separation of the main contacts.
Usually this device is already installed and adjusted in our workshop, so it does not
require additional assembly.
If the device is supplied as a separate kit, follow the installation instructions below.
5.6.2.1 Installation of the auxiliary contact on the female arm

Before installing the female auxiliary contact, clean and prepare
Important the contact surfaces in accordance with the procedure of section
5.2.1.
Set the disconnector in the OPEN position.
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5.6 special devices
Insert the fastening screws 5.52 complete of the plain washers into the relevant holes on
the female arm 5.1 (see Fig. 5.17).
Assemble the support 5.51 of the female auxiliary contact with the screws previously
prepared.
The completely assembled female auxiliary contact is shown in Fig. 5.18.
5.52
5.51
5.1 5.50
5.1 LIVE PART (FEMALE ARM) 5.51 ARCING CONTACT SUPPORT

5.50 FEMALE AUXILIARY CONTACT 5.52 FASTENING SCREWS AND WASHERS
Fig. 5.17: Installation of the auxiliary contact device on the female arm
Fig. 5.18: Auxiliary contact device completely installed on the female arm
5.6.2.2 Installation of the auxiliary contact on the male arm
Before installing the male auxiliary contact, clean and prepare the
Important
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5.6 special devices

Insert the screw 5.54 complete of the plain washer into the relevant hole on the support
5.3 of the male main contacts (see Fig. 5.19) and fasten the male auxiliary contact.
5.54
5.2
5.53 5.3

5.3 SUPPORT OF THE MALE CONTACTS
5.53 MALE AUXILIARY CONTACT
5.54 FASTENING SCREW AND WASHER
Fig. 5.19: Installation of the auxiliary contact device on the male arm
Fig. 5.20: Auxiliary contact device completely installed on the male arm
The completely assembled male auxiliary contact is shown in Fig. 5.20.
5.6.2.3 Adjustment of the auxiliary contact device

You should only check with a manual CLOSING operation of the arms, that the male
auxiliary contact and the female auxiliary contact touch before the main contacts of the
disconnector.
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5.6 special devices
5.6.3 ARCING HORN DEVICE

The principle of operation of the arcing horn contact device is as follows:
 In the CLOSING operation, the male arcing contact touches the female arcing contact
before the engagement of the main contacts;
 In the OPENING operation, the male arcing contact releases the female arcing
contact, which stays in touch thanks to its elastic deformation, and separates only
after the separation of the main contacts.
Usually this device is already installed and adjusted in our workshop, so it does not
require additional assembly.
If the device is supplied as a separate kit, follow the installation instructions below.
5.6.3.1 Installation of the arcing horn on the female arm
Before installing the female arcing contact, clean and prepare the
Important

Insert the fastening screws 5.59 complete of the plain washers into the relevant eye of
the arcing horn 5.58 (see Fig. 5.21).
Assemble the arcing horn on the female mobile arm 5.1 and fasten it with the relevant
washers and nuts.
5.1
5.59
5.58
5.1 LIVE PART (FEMALE ARM) 5.58 FASTENING BOLS

5.58 ARCING HORN
Fig. 5.21: Installation of the arcing contact device on the female arm
The completely assembled arcing horn is shown in Fig. 5.22.
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5.6 special devices
Fig. 5.22: Arcing contact device completely installed on the female arm
5.6.3.2 Installation of the arcing contact on the male arm
Before installing the male arcing contact, clean and prepare the
Important

Insert the screw 5.54 complete of the plain washer into the relevant hole on the support
5.3 of the male main contacts (see Fig. 5.23) and fasten the male arcing contact.
5.54
5.2
5.53 5.3
5.2 LIVE PART (MALE ARM) 5.53 MALE ARCING CONTACT

5.3 SUPPORT OF THE MALE CONTACTS 5.54 FASTENING SCREW AND WASHER
Fig. 5.23: Installation of the arcing contact device on the male arm
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5.6 special devices
Fig. 5.24: Arcing contact device completely installed on the male arm
The completely assembled male arcing contact is shown in Fig. 5.24.
5.6.3.3 Adjustment of the arcing contact device

You should only check with a manual CLOSING operation of the arms, that the male arcing
contact and the female arcing contact touch before the main contacts of the disconnector.
5.6.4 ANTI-ICE SHIELD

The purpose of the anti-ice shield is protecting the areas where icing could affect
adversely the operation of the switchgear.
5.93
5.91
45.5
5.90
5.92 5.80 ICE SHIELD SUPPORT

5.81 ICE SHIELD SUPPORT
5.82 SHEET-METAL CASE
Fig. 5.25: Ice shield completely installed
For the S2DA disconnectors, the anti-ice shield is made of two supports 5.90 and 5.91,
and a sheet-metal case 5.92. Install these components as follows:
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5.6 special devices
1. Install the two supports 5.90 and 5.91 on the live part of the disconnector, as
illustrated in Fig. 5.25.
2. Install then on the two supports the sheet-metal case 5.90; take care that its
position is correct, as shown in Fig. 5.25. Fasten the case with the specific screws
5.93.
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6.1 GENERAL
SECTION 6 – EARTHING SWITCH

This section contains information to know before starting any operation on the earthing
switch.
It contains, for instance, the specifications of the earthing switch, the recommendations
of the manufacturer and the danger or caution warnings to conform to for a safe and
correct procedure.

Important
OPERATION ON THE SWITCHGEAR OR ON ANY OF ITS COMPONENTS.
6.1 GENERAL
These series of earthing switches has been designed with the goal of constructing a
reliable and modular piece of equipment, simple to install and maintain, suitable for
installation in any location, both indoors and outdoors.
As add-on to line disconnectors, the equipment is made of:
 A mobile arm, hinged on the lower base and carrying a mobile contact at its free end;
 A fixed contact, installed on the live part of the disconnector.
The mobile arm is an aluminum alloy profile and is detachable from its lower base to
make transport easier.
Thanks to the modular design, the earthing switches of the series STA are suitable for
installation on systems with operating voltage up to 300 kV.
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6.1 GENERAL
FIG. 6.1: ASSEMBLY OF THE EARTHING SWITCH OF THE SERIES STA
6.6
6.1
6.4
6.9
6.3
6.10
6.2

6.1 MOBILE ARM OF THE EARTHING SWITCH
6.2 CONTACT BARS
6.3 BOLTS FASTENING THE CONTACT BARS
6.4 SUPPORT OF THE MOBILE ARM
6.5 NUTS AND WASHERS FASTENING THE MOBILE ARM
6.6 U-BOLTS FASTENING THE MOBILE ARM
6.7 U-BOLTS FASTENING THE SUPPORT OF THE MOBILE ARM
6.8 NUTS AND WASHERS FASTENING THE SUPPORT OF THE MOBILE ARM
6.9 FLEXIBLE CONDUCTOR
6.10 CONTACT GUIDE
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6.2 INSTALLATION AND ADJUSTMENT

a) For the correct installation of the earthing switch, the lower bases, the transmissions,
the insulators and the live parts must be assembled in accordance with the directions
in the applicable sections.
c) Prepare and treat the permanent contact surfaces of live parts, through which
current will flow (e.g. the contact surface between the terminal connection pad or
shank and the clamp of the line conductor) as follows:
 Wipe off any trace of grease from the contact surfaces with non-abrasive solvent.
If the surfaces are oxidized, clean them up with a steel brush or fine emery paper;
6.2.2 ASSEMBLY OF THE EARTHING SWITCH OF THE SERIES STA
6.2.2.1 Mobile arm

6.7 U-BOLTS FASTENING THE SUPPORT OF THE MOBILE ARM
6.8 NUTS FOR FASTENING OF THE SUPPORT OF THE MOBILE ARM
Fig. 6.2: Assembly of the mobile arm
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Position the control lever of the earthing switch in OPEN position (see Section 3 of this
manual).
Install the earthing switch 6.0 while keeping in horizontal position (OPEN) resting of the
respective end stop of the lower base.
The support 6.4 of the mobile arm 6.1 is fastened to the horizontal shaft by means of the
specific U-bolts 6.7 and fastening nuts 6.8, as shown in Fig. 6.2.
Before tightening finally the fastening nuts 6.8, you must adjust and
Important synchronize the driving and driven earthing switches as directed in
sections 3.2.3 and 6.2.3.
After the adjustment you can fasten the support 6.4 (and therefore
the mobile arm 6.1), as described in the following text.
Remove the nuts and the grub screws 6.11 from the support 6.4 of
the mobile arm (see Fig. 6.3).
Important
Use the grub screw seat on the support as a template to bore the
horizontal shaft (use a 4 mm bit).
Screw in to the end the grub screws 6.11 and lock them in position
with the respective nuts.

6.7 NUT AND GRUB FOR FASTENING OF THE
SUPPORT
Fig. 6.3: Fastening of the support of the mobile arm
Before connecting the flexible conductor, clean and prepare the

Important
Connect the flexible conductors 6.9 to the specific bolts already predisposed on the lower
base (see Fig. 6.4).
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Fig. 6.4: Connection of the flexible conductor
Fix the grounding connection to the flexible conductor plate as shown in picture 6.4a
Fig. 6.4a: Connection of the flexible conductor
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6.2.2.2 Fixed contact

In order to ensure the best electrical contact between the parts, the
contact surfaces must be cleaned and treated with antioxidant
Important
paste in accordance with the procedure described in paragraph
6.2.1.
6.20 FIXED CONTACT UNIT OF THE EARTHING SWITCH 6.24 END STOP (CLOSING) OF THE EARTHING SWITCH
6.21 CONTACT BLADE 6.25 CONTACT-HOLDER SUPPORT PLATE
6.22 CONTACT-HOLDER 6.26 FASTENING BOLTS OF THE CONTACT-HOLDER
6.23 FASTENING AND ADJUSTMENT BOLT OF THE CONTACT BLADE
Fig. 6.5: Installation of the fixed contact
The 8 mm thick shimming washers shown in Fig. 6.5 are always

supplied together with the screws and washers that fasten the mobile
arms to the rotating insulators and shall be usually installed.
If the disconnector is provided with earthing switches, the support
Important plates 6.25 of the fixed contacts shall be inserted in place of the two
shimming washers – which are no longer necessary – and fastened by
means of the two inner screws and plain washers, as indicated in Fig.
6.5.
The remaining shimming washers shall be disregarded.
Install the unit of the fixed contact 6.20 on the arm of the live part of the line
disconnector using the specific support plate 6.25 and the respective bolts 6.26 (see Fig.
6.5).
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The values of the distances “d1” and “d2” between the axis of the
Important fixed contact and the centerline of the insulator are stated in the
following Table 6.1.
d1 d2
E.S. on the right E.S. on the left
S2DA 300 kV 290 mm 180 mm
Table 6.1: Values of the distances “d1” and “d2” of Fig. 6.5
6.2.3 ADJUSTMENT OF THE EARTHING SWITCH OF THE SERIES STA
6.2.3.1 Adjustment of the earthing switch

Carry out a few OPENING/CLOSING operations of the earthing switch and check that, in
the CLOSING operation, each mobile contact 6.2 is correctly centered on the respective
fixed contact 6.21.
If needed, loosen the fastening nuts 6.8 that fasten the U-bolts 6.7 and let the mobile arm
6.1 slide along the rod of the earthing switch.
Check also that, in the CLOSED position, the mobile contact 6.2 is inserted correctly in the
respective fixed contact and that between the slot in the mobile arm 6.1 and the lower
part of the contact blade 6.21 there is a distance between 10 a 25 mm (see Fig. 6.6).
If needed, loosen the U-bolts 6.6 that fasten the mobile arm 6.1, the let slide suitable
upward or downwards the arm until the required distance is reached. When the
adjustment is complete, tighten again the U-bolts 6.6.
If needed, loosen the U-bolts 6.6 that fasten the mobile arm 6.1, the let slide suitable
upward or downwards the arm until the required distance is reached. When the
adjustment is complete, tighten again the U-bolts 6.6.
Check finally that in the OPEN position, the mobile arm 6.1 is horizontal and resting
without effort on the end stop of the lower base.
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6.21
Min. 10 ÷ Max. 25
6.2
6.1
6.1 MOBILE ARM OF THE EARTHING SWITCH

6.2 CONTACT BARS
6.21 CONTACT BLADE
Fig. 6.6: Adjustment of the contacts
If needed you can tune the system by changing the length of the
thrust linkage, the radii of the control lever and/or of the operating
Important lever of the earthing switch, or by adjusting the transmissions
between the poles.
Concerning such adjustments, see sections 3 and 4 of this manual.
6.2.3.2 Synchronization of the poles of the earthing switch

With the specific lever or crank of the drive of the disconnector, carry out slowly a few
OPENING / CLOSING operations and check that the three mobile arms reach the correct
end positions of CLOSED and OPEN at the same time.
You can synchronize the three mobile arms by loosening the nuts 6.8 that fasten the U-
bolts 6.7 and letting each mobile arm rotate suitably on the horizontal transmission rod of
the earthing switch. When the adjustment is complete, tighten the bolts 6.8 again.

the information on lubrication of parts (see Fig. 6.7).
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6.4 REPLACEMENT OF MAIN components
NYOGEL 760G (alternatively: RHEOLUBE 365)

out as directed in Section 8. An adequate amount of lubricant is supplied with the disconnector for the
first maintenance after commissioning.
Fig. 6.7: Lubrication

WARNING! Before carrying out any of the following
operations, make sure that:
6.4.1 DISASSEMBLING AND REPLACEMENT OF MAIN COMPONENTS
6.4.1.1 Mobile contacts (Fig. 6.1)

To replace the mobile contacts 6.2 proceed as follows:
 Set the earthing switch to the OPEN position.
 Loosen the bolts 6.3;
 Slide out the contact bars 6.2;
 Install the new contact bars 6.2 and tighten the bolts 6.3 that had been loosened.
6.4.1.2 Fixed contact (Fig. 6.4)

To replace the fixed contact 6.21 proceed as follows:
 Set the earthing switch to the OPEN position.
 Remove the fixed contact 6.21, after unscrewing the bolt 6.23 that fastens it to the
contact-holder 6.22;
 Install the new contact 6.21 and fasten it with the bolt 6.23 removed previously.
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6.5. Special Devices
6.5. SPECIAL DEVICES

6.5.1 AUXILIARY CONTACTS
The earthing switches of the series STA can be equipped on request with a special device
that acts as an auxiliary arcing contact.
Fig. 6.8: Auxiliary contact (right or left side assembled)
6.5.1.1 Installation of the auxiliary contacts

The auxiliary mobile contact (called “whip”, pos. 6.33 of below Fig. 6.9) operates earlier
than the main contacts of the earthing switch breaking any arc, then keeps in contact
with the auxiliary fixed contact 6.40 until the main contacts of the earthing switch have
closed.
In opening, the auxiliary mobile contact 6.33 keeps in contact with the auxiliary fixed
contact 6.40 until the main contacts of the earthing switch separate; any arc is thus
interrupted through the whip 6.33 without affecting the contacts of the earthing switch.
Such device comprises basically two articulated components: an auxiliary mobile contact
(Fig. 6.9), integral with the mobile arm of the earthing switch, and an auxiliary fixed
contact (Fig. 6.10), fastened to the fixed contact of the earthing switch.
Install the unit of the auxiliary device on the mobile arm of the earthing switch fixing its
support 6.30 with the specific fastening plate 6.31 and the respective bolts 6.32. Keep the
dimension indicated in Fig. 6.0.
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5
349 ?
6.33
6.32
6.32
6.31
6.31
6.30
6.30 SUPPORT OF THE AUXILIARY CONTACT UNIT

6.33 AUXILIARY MOBILE CONTACT
Fig. 6.9: Auxiliary contact assembly (right or left side assembled)
Before installing the fixed contact, clean and prepare the contact
Important
surfaces in accordance with the procedure of section 6.2.1.
Install the fixed unit of the auxiliary device on the fixed contact of the earthing switch
using the two special blocks 6.41 and the fastening bolts 6.25, as shown in Fig. 6.10 below.
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6.26
6.41 6.40
6.22 6.25 6.40
125
6.22 CONTACT-HOLDER
6.25 FASTENING BOLTS OF THE CONTACT-HOLDER
6.26 SUPPORT PLATE OF THE FIXED CONTACT
6.40 AUXILIARY FIXED CONTACT
6.41 FASTENING BLOCK
Fig. 6.10: Auxiliary contact on the fixed contact
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6.5.1.2 Inversion of the installation side of the auxiliary contacts

The auxiliary mobile and fixed contacts are designed to be installed
indifferently on the right or on the left side of the earthing switch.
The following text describes the operations required to swap the
Important
device from the right side to the left side.
The procedure is also applicable to swap the device from the left
side to the right side.
Unscrew the nut with the plain and spring washers and remove the whip from the
support stud (see Fig. 6.11).
Fig. 6.11: Swapping the whip – Step 1
Remove the pin that fasten the return spring, then make the stud slide towards the left
until the right inner hole on the stud is aligned with the spring free end, as shown in Fig.
6.12. Fasten the spring with the pin previously removed.
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Finally install the whip on the left side of the stud and fasten it with the nut, spring and
plain washers removed previously, together with the stranded earthing wire (see Fig.
6.13).
Loosen the bolts that fasten the auxiliary fixed contact and slip it off the fastening block
(see Fig. 6.14).
Fig. 6.14: Swapping the auxiliary fixed contact – Step 1
Overturn the auxiliary fixed contact and insert it into the special holes of the fastening
blocks, as shown in Fig. 6.15. Fasten the contact by tightening the bolts. Take care to keep
the dimensions indicated in Fig. 6.10.
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Fig. 6.15: Swapping the auxiliary fixed contact – Step 2
6.5.2 ANTI-ICE COVER

The anti-ice cover unit 6.11 is fastened to the mobile arm of the earthing switch by
tightening the special nuts 6.13 on the bolts 6.3 that lock the contact bars, as shown in Fig.
6.16 below.
6.3 BOLTS FASTENING THE CONTACT BARS

6.11 ANTI-ICE COVER UNIT
6.12 RUBBER FLAPS
6.13 FASTENING NUTS
Fig. 6.16: Installation of the anti-ice cover
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SECTION 7 – OPERATING MECHANISM

This section contains information to know before starting any operation on the operating
mechanism (drive).
It contains, for instance, the specifications of the operating mechanism, the
recommendations of the manufacturer and the danger or caution warnings to conform to
for a safe and correct procedure.
Concerning the recommended procedures for the installation and

Important the maintenance of the drive, consult the specific instruction
manual D-… of your order.
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SECTION 8 – MAINTENANCE PLAN

This section contains important information about the steps for the commissioning of the
switchgear. The checklist describes the procedures to carry out the inspection and the
required conditions for the commissioning of the equipment.
This section also contains the programmed maintenance plan.

The switchgears do not require special maintenance. We recommend, however, in order
to ensure the correct operation of the equipment, to carry out routine checks and
maintenance actions, especially on the component parts which are most sensitive or
subject to wear.
The frequency of checks and maintenance actions depends on the number of operations
(1,000, 2,000, 3,000 or 10,000) that have been guaranteed for the supplied equipment.
In case of coastal and other corrosive and contaminated environments, every two years it
is mandatory to check and eventually to restore the grease on the exposed parts.
In order to keep the guarantee of the equipment in force, routine checks and
maintenance operations must comply with the following table.
Please, refer to the specific sections of this manual for the details
Important concerning lubrication and greasing of the lower part (Section 3), of
the live part (Section 5), and of the earthing switch (Section 6).
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TABLE NTC-1955
FREQUENCY OF ACTIONS
CONDITION OF TYPE OF ACTION TO PERFORM IN COMPLIANCE WITH THE Guaranteed Guaranteed Guaranteed Guaranteed
SWITCHGEAR RELEVANT INSTALLATION INSTRUCTIONS operations: operations: operations: operations:
1,000 2,000 3,000 10,000
A – SWITCHGEAR IN MINOR INSPECTION During site During site During site During site
SERVICE inspection or, inspection or, inspection or, inspection or,
in any case, in any case, in any case, in any case,
Verify:
every 2 years every 2 years every 3 years every 4 years
A.1) That the mechanical parts of the switchgear and of the

protection surfaces are not damaged.
A.2) That the sheaths of the low voltage cables and of the
earthing cables are not damaged.
A.3) That the insulators are not damaged and that
there is no deposit or fouling on their surfaces.
A.4) That the drive (operating mechanism) is in working
order
OPTIONAL
Verify heating with a thermal detector
B – SWITCHGEAR OUT INSPECTION OF SWITCHGEAR Every 5 years Every 5 years Every 6 years Every 8 years
OF SERVICE or every 500 or every or every or every
operations 1,000 1,500 5,000
operations operations operations
B.1) Carry out the checks A.1 - A.2 - A.3
B.2) Verify that the live parts are clean
B.3) Measure the resistance of the live parts
B.4) Check that bolts are tight
B.5) Check the operation of local controls
B.6) Check manual operation
B.7) Check the correct coupling of main contacts
B.8) Check the condition of the contacts surfaces
B.9) Check that mechanical parts are adequately lubricated
INSPECTION OF THE DRIVE
B.10) Verify that all mechanical and electrical components,

cables and earthing connections are not damaged
B.11) Verify the correct operation of the following electrical
components:
- anti-condensation and heating resistance (if any)
- motor protection automatic switch
- electromechanical interlocking device
C – SWITCHGEAR OUT MAJOR INSPECTION Every 10 Every 10 Every 12 Every 15

OF SERVICE years or years or years or years or
every 1,000 every 2,000 every 3,000 every 10,000
operations operations operations operations
C.1) Full check of the switchgear as per section B.
C.2) Check the condition and the wear of the main
components, the condition of the insulators and the
mechanical adjustments performed during first
installation (see installation manual). Verify that
mechanical parts are adequately lubricated. If you find
any deviation, restore the required conditions. If
replacement of units or components is required,
comply with the procedures in the installation manual.
In case of troubles or doubts on how to restore
correctly the required conditions, contact GRID
SOLUTIONS.
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PREVENTIVE MAINTENANCE PLAN OF SWITCHGEAR

GUARANTEED UP TO 1,000 OPERATIONS
EQUIPMENT
IN SERVICE
MINOR INSPECTION
IN SERVICE Min. every two years
NO CORRECTION
Compliant?
YES
INSPECTION
OUT OF SERVICE Every 5 years / 500 operations
NO CORRECTION
Compliant?
YES
MAJOR INSPECTION

EQUIPMENT
IN SERVICE
MINOR INSPECTION
IN SERVICE Min. every two years
NO CORRECTION
Compliant?
YES
INSPECTION
NO CORRECTION
Compliant?
YES
MAJOR INSPECTION
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EQUIPMENT
IN SERVICE
MINOR INSPECTION
IN SERVICE Min. every 3 years
NO CORRECTION
Compliant?
YES
INSPECTION
NO CORRECTION
Compliant?
YES
MAJOR INSPECTION

EQUIPMENT
IN SERVICE
MINOR INSPECTION
IN SERVICE Min. every 4 years
NO CORRECTION
Compliant?
YES
INSPECTION
NO CORRECTION
Compliant?
YES
MAJOR INSPECTION
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8.2 DISASSEMBLING THE SWITCHGEAR
8.2 DISASSEMBLING THE SWITCHGEAR

WARNING! Before carrying out any of the following
operations, make sure that:
a) the switch is in the OPEN position;

Danger
connected to the earth;
c) the drive is disconnected from all low-voltage conductors.
8.2.1 DISCONNECTION
 Disconnect all high-voltage conductors from the line terminals.
 Disconnect all low-voltage conductors from the drive.
8.2.2 DISASSEMBLY
With the same tools used during the installation, and in a sequence reverse to that
described in the previous sections, remove the various parts of the switchgear.
When disassembly is complete, store correctly all components.
8.3 LIST OF TOOLS

Common tools should be adequate for the installation and maintenance of this
equipment such as box wrenches, open-end wrenches, socket wrenches, torque
wrenches with torque up to 200 Nm, screwdrivers, pliers, hammers, spirit level, mason's
rule, tape measure, etc.
In some cases, is better to use long socket wrenches in place of the standard wrenches, as
shown in the following picture.
long wrench standard

wrench
Fig. 8.1: Preferable socket wrenches
To lift the insulators, use eyebolts suitable for the top flange.
To block the levers, use a drill with drill bit ø4 mm.
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8.4 SPARE PARTS
As shown in the relevant figures of the previous sections, to lift the units, a truck crane
equipped with adequate ropes (slings) with eyes is required.
No other special tools are therefore required.
8.4 SPARE PARTS

Send any order for spare parts to:
GE High Voltage Switchgear (Suzhou) Co., Ltd.
88 Lushan Road, Suzhou, 215129, China
Tel: +86(0)512-68767888
Fax: +86(0)512-68767801
State:
 The number of this manual;
 The number of the figure and the number of the item in the figure;
 The customer's order number, the type of disconnector/earthing switch and its serial
number.
NOTE: When replacing live parts through which current will flow, the surfaces that are
permanently in contact must be treated as follows (e.g. the contact surface between the
terminal pad and the fixed-contact support):
 Wipe off any trace of grease from the contact surfaces with non-abrasive solvent. If
the surfaces are oxidized, clean them up with a steel brush or fine emery paper;
Surfaces through which wiping-contact current flows (e.g. mobile contact blades) must be
covered with a thin layer of NYOGEL 760G grease (to be restored at each inspection).
SH12.00049.001_v03 (D0783-AG-EN)
112 / 115
Attachment “A”: tightening torques for screws & bolts
ATTACHMENT “A”: TIGHTENING TORQUES FOR SCREWS & BOLTS
STAINLESS STEEL HOT-ZINCED STEEL

Nominal diameter SCREWS BOLTS SCREWS BOLTS
Nm Nm Nm Nm
M4 – 1.5 – –
M5 – 3 – –
M6 4.5 5 – –
M8 11 12 – –
M10 19 23 – –
M12 32 40 58 65
M14 50 63 90 105
M16 78 95 140 160
M18 – 126 190 220
M20 – 175 270 300
M22 – 240 360 400
M24 – 320 470 520
WARNING: in the case of connections of stainless steel with hot zinced steel,
comply with the stainless steel values
SH12.00049.001_v03 (D0783-AG-EN)
113 / 115
Attachment “B”: Recording form for commissioning of equipment
ATTACHMENT “B”: RECORDING FORM FOR COMMISSIONING OF EQUIPMENT
Customer ................................................................................................. Substation ......................................................................................................
Order ....................................................................................................... Type of equipment ........................................................................................
Serial No. ................................................................................................. Wiring diagram DEL .......................................................................................
Installation drawing DIN ......................................................................... Installation instructions .................................................................................
1) CHECKS:
Sign after test Remarks or measured values
1.1 Dimensional check according to installation drawing
1.2 Verification of verticality of installed insulators
1.3 Verification of correct installation of drive
Verification of correct installation of shafts and transmissions

1.4
components
1.5 Verification of alignment and coupling of fixed and mobile contacts
2) TESTS OF OPERATION:
Sign after test Remarks or measured values
Perform 5 manual operations and verify that the opening and closing
2.1
movements are correct
Perform 5 motor operations and check that the end positions are
2.2
correctly reached
Verify the correct signaling of the auxiliary contacts

2.3
3) CURRENT CONSUMPTION OF MOTOR: (Maximum value excluded the starting peak )

3.1 Perform 5 operations (C. O.) and write the average value of the results
DISCONNECTOR EARTHING SWITCH EARTHING SWITCH

POLE VOLTAGE
( mobile contact side ) ( fixed contact side )
CLOSING OPENING CLOSING OPENING CLOSING OPENING
A (A) (A) (A) (A) (A) (A) (V)
B (A) (A) (A) (A) (A) (A) (V)
C (A) (A) (A) (A) (A) (A) (V)
4) CONTACT RESISTANCE OF MAIN CIRCUIT:

POLE RESISTANCE ENV. TEMP. CURRENT
A () (° C) (A)
4.1 Reference value........... at 20 ° C. + 20 % B () (° C) (A)
C () (° C) (A)
After the above verifications we declare that, as far as we are concerned, the switchgear is suitable to be put in service.
Signature: ........................................................................................... Date: ............................................................................................................
SH12.00049.001_v03 (D0783-AG-EN)
114 / 115
Modification Record
03 500000088352 2018-07-24 Xu Zhixiang Pei Jun
02 500000081827 2017-12-20 Xu Zhixiang Wang Jue
01 500000080847 2017-11-22 Xu Zhixiang Wang Jue

Revision Description Date Compiled by Approved by
GE High Voltage Switchgear (Suzhou) Co., Ltd.

88 Lushan Road, Suzhou, 215129, China
Tel: +86(0)512-68767888 – Fax: +86(0)512-68767801


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INSTRUCTION MANUAL DS 150 KV

PENGADAAN MTU 2018 - PT. UNINDO

NO NAMA BARANG/ TYPE KODE RFQ

Rated Voltage 170 kV

SECTION 4 – TRANSMISSIONS .................................................................................................................................... 52

6.1 GENERAL .......................................................................................................................................................... 91

8.3 LIST OF TOOLS ................................................................................................................................................ 111

SECTION 1 – CONTRACTUAL INFORMATION

CONTENT OF THIS SECTION

1.1 CONTRACTUAL INFORMATION

Model type: S2DA / S2DAT / S2DA2T

1.1.2 MAIN FEATURES

1.1.3 INSTALLATION LAYOUTS

Table.1.1: configurations of the S2DA disconnector series

S2DA Three-pole disconnector, parallel pole layout 1.1 DIN-…

Three-pole disconnector, parallel pole layout,

Three-pole disconnector, parallel pole layout,

Three-pole disconnector, parallel pole layout, two

FIG. 1.1: PARALLEL POLE LAYOUT OF THE S2DA DISCONNECTOR

Position No. Description Reference

I.1 INSULATOR SECTION 3

Position No. Description Reference

I.1 POST INSULATOR SECTION 3

Position No. Description Reference

I.1 INSULATOR SECTION 3

FIG. 1.4: PARALLEL POLE LAYOUT OF THE S2DA2T DISCONNECTOR

Position No. Description Reference

I.1 INSULATOR SECTION 3

SECTION 2 – GENERAL INFORMATION

CONTENT OF THIS SECTION

Immediate danger, possible consequences:

Dangerous situation, possible consequences:

Important Useful information

2.1.2 GENERAL SAFETY REQUIREMENTS

The operator must make sure:

2.2 PACKAGING AND SHIPMENT

2.2.1 TYPES OF PACKAGES

2.2.1.1 Shipping cases

2.2.2 SHIPPING UNITS

2.3 RECEIPT AND STORAGE

Concerning the storage of the drive, consult the specific instruction

2.4 UNPACKING AND LIFTING

SECTION 3 - LOWER PART AND INSULATORS

READ CAREFULLY THE TEXT OF THIS SECTION BEFORE STARTING ANY

Concerning the installation of the earthing switches see the section

3.2 INSTALLATION AND ADJUSTMENTS

3.2.2.1 Lower bases

Approx. max. weight 140 kg

Fig. 3.6: Lifting of the lower bases

Fig. 3.7: Fastening of the lower bases

3.2.2.2 Rotary insulators

OPEN DISCONNECTING SWITCH

CLOSED DISCONNECTING SWITCH

Fig. 3.8: End positions of the disconnector (OPEN / CLOSED)

Sling and lift the insulators as indicated in Fig. 3.9.

Lifting kit not Supplied

Fig. 3.9: Lifting of the insulators

Fig. 3.10: Installation of the insulators

Fig. 3.21: Adjustment of the insulators

3.2.2.3 Control lever of the disconnector

Refer to section 4 of this manual for the installation of the vertical

Fig. 3.12: Installation of the control lever of the disconnector

Install the horizontal transmission rods 4.1 of the disconnector as