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Room temperature chemiresistive gas sensors: challenges and strategies—a


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DOI: 10.1007/s10854-019-02025-1

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Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847
https://doi.org/10.1007/s10854-019-02025-1

REVIEW

Room temperature chemiresistive gas sensors: challenges


and strategies—a mini review
Parthasarathy Srinivasan1 · Madeshwari Ezhilan1 · Arockia Jayalatha Kulandaisamy1 · K. Jayanth Babu1 ·
John Bosco Balaguru Rayappan1

Received: 11 April 2019 / Accepted: 12 August 2019 / Published online: 19 August 2019
© Springer Science+Business Media, LLC, part of Springer Nature 2019

Abstract
One of the sources of environmental threat in recent years is the leakage of toxic gases from various industries. Sensors to
detect these gases in trace level concentrations are highly required to ensure a safe living environment. In this context, many
types of gas sensors such as calorimetric, conductometric, potentiometric, catalytic, and chemiresistive types have been
employed to detect these gases. Among them, chemiresistive type sensors have been widely employed due to high selectivity,
sensitivity, simplicity in fabrication, compactness, lower operating temperature, and low power consumption. Chemiresistive
sensors are designed with inbuilt micro-heaters for improving the sensing response. However, sensors operated at elevated
operating temperatures would significantly affect the stability of the sensor due to grain growth. To address this concern,
many efforts have been progressing over the years towards the development of room temperature operated gas sensors. In
this review, room temperature operated gas sensors developed for the detection of ammonia, acetaldehyde, ethanol, nitrogen
dioxide, ozone, and aromatic VOCs have been discussed. In addition, the major challenges possessed by the sensors operated
at elevated temperatures such as grain growth, change of conductivity, and variations in charge transport characteristics have
been addressed. Also, the strategies to minimize the aforementioned challenges have been highlighted.

1 Introduction safety of the living environment. For this objective, differ-


ent types of gas sensors such as calorimetric, conductomet-
Technological developments have made significant contribu- ric, potentiometric, catalytic, and chemiresistive have been
tions to the society in terms of industrialization and auto- developed and utilized [1]. Among them, chemiresistive type
mation. Establishment of sophisticated automobiles and a sensors are widely used in real-time applications owing to
wide variety of industries such as petrochemical, rubber, their selectivity, sensitivity, simplicity in fabrication, com-
textile, oil refinery, natural gas, paper manufacturing, food pactness, lower operating temperature, and lower power
processing, and coal refineries have significantly increased consumption [2–6]. The variations in electrical resistance
the global socio-economic status. However, the leakage of of the sensing element under chemical environment govern
toxic and inflammable chemicals or gases from these indus- the principle of chemiresistive type sensors. The change in
tries have a major threat to the society as they affect the resistance of sensing elements depends on the type of mate-
eco-system and ultimately the human health cycle. Thus, it rials used as sensing elements and the nature of the target
is imperative to continuously monitor the trace level con- gas. Metal oxides, conducting polymers, and carbon nano-
centrations of gases released by industries for ensuring the tubes have been utilized as sensing materials in chemiresis-
tive gas sensors [7]. Among them, metal oxide materials
Parthasarathy Srinivasan and Madeshwari Ezhilan have and their various forms have been investigated extensively
contributed equally. over the past few decades. ZnO [8, 9], CuO [10, 11], MgO
[12], ­TiO2 [13–15], ­MoO3 [16, 17], ­SnO2 [18], ­V2O5 [19],
* John Bosco Balaguru Rayappan ­CeO2 [20], CdO [21], ­WO3 [17, 22, 23], ­Ga2O3 [24], ­ZrO2
rjbosco@ece.sastra.edu
[25], NiO [26, 27], ­Fe2O3 [28], ­Co3O4 [29, 30] and many
1
Centre for Nanotechnology & Advanced Biomaterials more have been used as sensing elements in chemi-resistive
(CeNTAB) & School of Electrical & Electronics sensors owing to their tunable transport properties. Usually,
Engineering, SASTRA Deemed University, micro-heaters are potentially integrated with these sensing
Thanjavur 613 401, Tamil Nadu, India

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15826 Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847

elements for improving the sensing response. However, relates to the lowest detection limit of the sensors to the
the higher operating temperature of these sensors results in target gas. Selectivity is the sensor’s ability to discriminate
poor stability as the function of the usage period [31, 32]. the particular gas in a mixed gas environment [57]. The time
In the nanoscale regime, the growth of inner grains of sens- taken by the sensor to reach a response of 90% from the
ing element under elevated operating temperature is being baseline and the time taken by the sensor to retrace the path
considered as one of the challenges in establishing the sta- from a response of 90% are called the response and recovery
bility of the sensors. Thus, it is imperative to design room time respectively [56, 57]. Repeatability and stability refer
temperature operated gas sensor to obtain the desired figure to the life of the fabricated sensors over a period of time.
of merits, including long-term stability. The amount of power a sensor consumes for its operation is
In this scenario, the advent of nanotechnology has made referred to as the power consumption [56]. The most crucial
a significant contribution to enhance the surface to volume parameter in the fabrication of sensors as a device is power
ratio and to engineer the microstructural properties like crys- consumption and a good sensing system should consume
tallite size, preferential planes, morphology, phase separa- less power.
tion, grains and grain boundaries of the sensing elements to
achieve desirable performances [33–35]. Because of their
controllable density of states (DOS) and quantum confine- 2.1 Factors affecting figure of merits of gas sensors
ment property, low-dimensional nanostructures like quantum and remedial approaches
well, quantum wire (nanowires or nanorods) and quantum
dots have been substantially investigated [36]. Apart from The various constraints, which limit the figure of merits of
these nanostructures, many nanostructures such as nano- the gas sensors, are narrated below:
spheres, nanofibers, nanosheets, nanoflakes, nanocubes,
nanoclusters, and nanoflowers of metal oxide materials have 1. The materials (metal oxides, metal nitrides, metal sul-
been used as sensing elements [37–43]. These nanostruc- phides, carbon nanotubes and polymers such as PANI,
tures have been synthesized employing microwave, thermal, PVA, PVP, PMMA) selected as gas sensing elements
electrospinning, polymeric precursor method, solution com- determine the sensor’s stability [8, 9, 11–13, 16–19, 22,
bustion synthesis (SCS), sputtering, electron-beam evapo- 25–27, 29, 30, 58]. Surface morphology, grain features,
ration, vacuum deposition, pulsed laser deposition (PLD), and structural variations directly associate with the sen-
chemical vapour deposition (CVD), sol–gel dip coating, sor’s response, selectivity, and stability.
spray pyrolysis and electro-deposition [44–50] techniques. 2. Fast response-recovery time is attributed to enhanced
These nanostructures have specific physical properties and oxygen adsorption sites. Some metal oxide materials are
decide the rate of adsorption and desorption during the highly catalytic and their catalytic behavior needs to be
gas–solid interaction. Doping, surface sensitization, usage investigated further as they provide enhanced adsorption
of functionalized noble metals, supplying photonic energy, sites in-turn gas–solid interaction [2–6].
configuring a heterostructured interface with metals/metal- 3. In general, the rate of adsorption and desorption can
oxides are the few familiar strategies to improve the sensing be controlled by surface modification/functionalization/
response without the use of thermal energy [51–55]. During doping strategies [59, 60]. However, in certain cases, if
the design of low power operated gas sensor, factors such the sensor possesses partial recovery/prolonged recovery
as power consumption, materials compatibility, and device during the desorption process, the introduction of oxy-
integration should be considered. This review highlights gen in the sensing environment helps in swift recovery
these design constraints and performance characteristics of [2–6, 59, 60].
the sensors, along with the design strategies to overcome 4. The doping concentration or composition of sensing
the challenges. Further, many investigations on room tem- elements is another vital factor that decides the sensor
perature gas sensors with reducing and oxidizing gases have stability. Hence, the selection of optimal concentration
been presented. is highly required for ensuring the enhanced sensing
response [61]. In case of doping strategy, the doping
concentration should be maintained below the solubil-
2 Figure of merits of gas sensors ity limit to achieve improved sensing characteristics. If
the dopant concentration exceeds the solubility limit, it
The overall performance of gas sensors is decided by their reflects in the structural, morphological, electrical, and
figure of merits such as response, selectivity, response- optical properties, which results in the unconditional
recovery times, power consumption, repeatability, and sta- drift in the sensing response [62, 63]. On the other hand,
bility. Response determines the lowest concentration of the if the nanocomposite is chosen as a sensing element, the
target gas to be detected [56]. In other words, it directly

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Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847 15827

molar concentration ratio between the binary/ternary/ In general, the HOMO–LUMO energy levels [82] of
quaternary materials should be optimally selected. the target gas have to be superimposed with the surface
5. The higher relative humidity in the surrounding environ- energies or band energies of the metal oxide sensing
ment during the sensing measurements affect the sensor materials for better sensing characteristics [64]. On the
stability in-turn unstable response behaviour. In general, other hand, the chemical structure, bond-dissociation
the sensing response is inversely proportional to the rela- energies, dipole moment, dissociation enthalpies, bond-
tive humidity. In other words, sensing response is lower length, kinetic diameter, and ionization energy also have
at higher humidity due to the hindrance of oxygen ions significant contribution in deciding the sensing response
by surface adsorbed O ­ H− ions [64]. However, the role [83–88]. Thus, the properties of the target gas have to be
of relative humidity at elevated operating temperatures considered for better gas–solid interaction.
are not profoundly felt as the thermal energy nullifies the
influence of surface adsorbed ­OH− ions [59, 65–67]. Inorder to minimize these issues and improve the figure
6. In addition, the operating temperature of the sensor has of merits, the following measures could be considered: (i)
a significant impact on the sensing performance. Most selection of gas sensing elements with different degrees of
sensors are operated at elevated temperatures to achieve confinement and density of states, (ii) surface modifica-
an enhanced response. The key factors affecting the tion of the materials with enhanced catalytic activity, (iii)
selectivity and stability at elevated temperatures are the optimization of doping concentration or composition of the
transformation of structural properties like separation material, (iv) surface sensitization of sensing elements with
of phases, elongated growth of grains and unintentional noble metals, (v) photo-activated sensing surface, and (vi)
growth of grain boundaries, contact degradation, poor fabrication of heterostructured metals/metal oxides.
adhesion properties at the surface [68–70]. The operat-
ing temperature gradient must be maintained in such
a way that two gases can be detected simultaneously. 2.2 Design aspects of room temperature gas
Nevertheless, due to the higher operating temperature, sensors
multiple gas interactions would lead to selectivity issues
[71, 72]. Hence, the difference between the lower and The design of room temperature sensors with nanostructured
upper threshold limits of operating temperature should morphologies has significantly drawn attention from the
be maintained to detect two different target gases simul- researchers over the years as they provide several advantages
taneously. Cordos et al. reported the working tempera- such as long-term stability, fast switching transients, high
ture of the sensor for methane and carbon monoxide selectivity, enhanced sensitivity, and repeatability. The
detection as 400 and 90 °C, respectively. The variation enhanced surface catalytic activity of the nanostructures
in the thermostatic cycle at two extreme temperatures with varying density of states and activation energy are the
also enables the detection of target gases by measuring key parameters contributing towards enhanced sensing
the variation in the sensor resistance [71]. Usually, the response at room temperature [89]. However, the nature
rate of reaction is restricted at lower temperatures, and of the humid environment, low response with possible inter-
the rate of diffusion of target analytes is restricted at fering gases and sensors baseline drifts are considered to be
higher operating temperatures [73]. Thus, a prominent significant challenges that could occur at room temperature.
trade-off between the lower and higher operating tem- The material with anti-humidity nature (polymer-based com-
peratures have to be optimized to yield better sensing posite material) provides resistant towards the adsorption of
performance. The temperature at which the rate of reac- ­OH− ions from the humid nature. Influence of potential
tion equals the rate of diffusion is called as the optimal interferent gases during the target gas interaction could also
operating temperature of the sensor [66, 73–77]. For have significant contribution in lowering the sensing
the simultaneous detection of two gases, maintaining response. This interferent effect could be eliminated if the
the constant surface potential of the sensing element by sensing element is supplied with either optical energy of
temperature modulation is an alternative method, being suitable wavelength or optimal thermal energy. In other
employed [78, 79]. The oxygen adsorption is directly words, if the surface energy required to dissociate the target
related to the operating temperature. At the elevated gas molecules is minimum, the gas–solid interaction would
operating temperature, oxygen species adsorbed as even be possible at room temperature. The surface activation
­O2− and ­O− in-turn decides the sensor’s selectivity and energy of the sensing element could ( be measured
) using
ΔE
response [74, 80, 81]. Arrhenius relation as G = Go exp − kTa   , where ΔEa
7. The gas–solid interaction depends not only on the prop- denotes the activation energy, G represents conductance, G
­ O
erties of the gas sensing elements but also on the proper- is the temperature independent factor, k denotes Boltzmann’s
ties and chemical structure of the target gas molecules. constant and T is absolute temperature. On calculating the

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15828 Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847

slope of the trend between ln(G) and 1/T surface activation 3 Role of reducing and oxidizing gases
energy can be estimated [64]. Another important design con- on sensing behaviour
straint in room temperature operated gas sensors is potential
baseline drifts. The baseline drifts can be corrected by using Variations in the electrical resistance of the sensing ele-
suitable metal-sensing element electrical contacts. This drift ment under the interaction with the chemical species form
can also be controlled if the material is active enough to the principle of chemiresistive type sensors [91]. The
adsorb and desorb the target gas molecules. The schematic interaction of gas molecules with the sensing elements
of sensors design at room and elevated operating tempera- acts as a receptor function. The transport of charge car-
tures are shown in Fig. 1A1, A2 [64, 90]. From the equiva- riers between the grains is referred to as a transduction
lent circuit, it is clearly evident that, sensors operated the function as shown schematically in Fig. 2 [92]. This will
elevated temperature require an additional heater, which in- actively alter the resistance of the sensing element. The
turn increase the overall power consumption of the sensor. ratio of resistance before and after interaction with the
Thus, room temperature operation of the gas sensor is much gas molecule is termed as gas sensing response [92]. The
required to minimize the power consumption. Hence, the resistance variation is highly attributed to the nature of the
design of room temperature operated sensors has gained sig- semiconducting material and the type of target gas [93,
nificant attention in the gas sensor research.

Fig. 1  A1 Schematic of ZnO based room temperature ammonia sen- right 2018 Elsevier), and A2 Schematic of Pd/WO3 based hydrogen
sor design, fabrication of interdigitated electrode pattern, and its sensor operated at elevated temperature and its equivalent circuit
equivalent circuit (Reproduced with permission from Ref. [64] Copy- (Reproduced with permission from Ref. [90] Copyright 2015 RSC)

13
Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847 15829

Fig. 2  Schematic illustration of receptor and transduction functions of metal oxide gas sensors

94]. The possible interaction between reducing or oxidiz- 4 Room temperature gas sensors
ing gas and n-type or p-type material is summarized as
follows: In this part, an overview of the reported room tempera-
ture sensors have been presented. Also, the room tempera-
1. Interaction of reducing gas with n-type metal oxide: ture sensing characteristics of different sensors are given
The n-type metal oxide materials usually contain oxy- in Table 1. The gases and Volatile Organic Compounds
gen deficiency and hence atmospheric oxygen is chem- (VOCs) that are important to be monitored in the working
isorbed by consuming an electron from the conduction ambient are highlighted. Also, sensing characteristics for
band of the metal oxide materials. This results in the different reducing and oxidizing gases like ammonia, acet-
increased resistance termed as baseline resistance (­ Ra) aldehyde, ethanol, nitrogen dioxide, and ozone detected at
[64]. In reducing gas (ethanol, formaldehyde, acetone, room temperature are emphasized in the following section.
ammonia, acetaldehyde, hydrogen sulphide, methane
etc.,) environment, the surface resistance decreases as
a result of increased charge carriers during gas–solid 4.1 Ammonia sensors
interaction. This has further lowered the width and
height of the space charge and potential barrier respec- Ammonia has been widely used in many industries and
tively [95]. is the second-ranked largest chemical in production and
2. Interaction of oxidizing gas with n-type metal oxide: On use worldwide. The natural presence of ammonia in the
the other hand, when the n-type sensing element inter- environment is in the ppb level [137]. The human expo-
acts with oxidizing vapours such as nitrogen dioxide, sure limits for ammonia are 25 ppm and 35 ppm for long
sulphur dioxide, carbon dioxide, hydrogen peroxide and and short-term exposures [138–140]. Ammonia sensors
ozone, the material’s resistance increases further from have generally been used in many industries such as agri-
the baseline [96]. culture, hydrogen fuels, automotive, defense, medical
3. Interaction of reducing gases with p-type metal oxide: diagnostics, and food processing industries [141, 142].
Similarly, if the sensing element is p-type and reacts ­SnO2, ZnO, V ­ 2O5, ITO, W
­ O3, ­MoO3, and ­TiO2 [141] are
with reducing gases, its resistance increases by the the materials used in the fabrication of ammonia sensors.
adsorption mechanism [56, 97, 98]. ZnO is preferred among them because of its large bandgap,
4. Interaction of oxidizing gas with p-type metal oxide: electron mobility, and chemical stability. Series of room
When the oxidizing gas like N ­ O2 reacts with the p-type temperature ammonia sensors have been reported using
metal oxide surface like CuO the surface conductivity undoped and doped ZnO thin films as sensing elements.
increases [99–101].

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Table 1  List of room temperature gas sensors reported for different gases and their sensing characteristics
Gases Material Morphology LOD (ppm) Response References

Nitrogen dioxide ­(NO2) Si NWs/WO3 nanowire com- Cactus like nanowires 2 2.88a [102]
posites
In (OH)3/rGO composites Loosely hierarchical flower 1 290b [103]
morphology
In2TiO5–rutile composite nano- Porous composite nanotubes 4.04 1.33c [104]
tubes
V2O5 Nanorods 5 2.42a [99]
rGO–CNT–SnO2 hybrids Plate morphology 5 2.53b [105]
MWCNTs-WO3 nanoparticles Nanotubes 0.1 14d [100]
hybrid on a PET substrate
Tellurium Nanotubes 0.0005 – [101]
AgNPs–SnO2–rGO Plate morphology 5 2.17b [106]
TeO2 Hexagonal tube with porous 100 75e [107]
structure
Dodecyl benzene sulfonic acid Tiny globules with uniform and 5 12d [108]
(DBSA) doped PPy-WO3 porous morphology
CNTs/SnO2 Nanotubes with bamboo like 0.05 10f [109]
structure
Graphene—wrapped ­WO3 Nanosphere enwrapped with 7 40.8 g [110]
gauze-like GR nanosheets
Ozone ­(O3) ZnO–SnO2 Needle like structures 0.02 8.0b [111]
Core–shell Au@TiO2 Spherical and oval faceted 2.5 3.27b [112]
structures
SnO2–TX Agglomerated and oriented 0.5 210a [113]
nanorods
ZnO Circular spread—agglomerated 0.016 3.5c [114]
nanograins
In2O3 Small and large mesoporous 0.05 10a [115]
structures
Pt/TiO2–SnO2 Porous circular morphology 2.5 1082a [116]
Ammonia Polyaniline film Nano fibrous 5 ~28f [117]
Tungsten sulphide ­(WS2) Nanoflakes 5 73b [118]
Copper nanoparticles interca- Non-uniform grains 1 86h [119]
lated-polyaniline nanocom-
posites
ZnO Nanospheres 25 233b [61]
rGO-decorated ­TiO2 Spherical particles covered by 5 5.5a [120]
nanosheets
rGO encapsulated ­Co3O4 Nanofibers 5 53.6f [121]
Acetaldehyde Co doped ZnO Spherical particles and nanorods 10 74d [122]
Vanadium pentoxide (­ V2O5) Nanoflowers 100 27.90b [123]
(Co, Ni, and Cu) doped ZnO Branched nanorods, nanorods, 10 800b, 2.59b and 21.36b [124]
and agglomeration of particles
Amines Pigment sensitized T
­ iO2 Dense columnar nanostructure 0.1 11.3 ± 0.15i, [125]
5.6 ± 0.13i,
1.12 ± 0.08i,
1.33 ± 0.07i

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Table 1  (continued)
Gases Material Morphology LOD (ppm) Response References
j
Ethanol TiO2 – 10 0.1 [126]
b
Ag@TiO2 nanoparticles Spherical nanoparticles 0.15 1.04 [127]
b
Ag@SnO2 Core–shell nanoparticles 50 2.24 [128]
k
Silicon Highly porous pillar-shaped 50 7 [129]
nanostructures
ITO-polydiallyldimethylammo- Smooth and homogeneous 80 ` ~ 3.5a [130]
nium chloride surface
Te–V2O5 Nanorods 5 ` ~ 1.1b [131]
l
α-Fe2O3/ZnO Nanowires 100 9.1 [132]
Single walled carbon nanotubes Nanofibers <50 – [133]
(SWCNT)
Indium oxide ­(In2O3) Cubic 100 1.4b [134]
SnO2 Nanobelts 20 – [135]
ZnO2 – 10 – [136]
a
 S = Rg/Ra
b
 S = Ra/Rg
c
 S(%) = |Ra − Rg|/Rg
d
 S(%) = (Ra − Rg)/Ra × 100
e
 S(%) = (Ga − Gg)/Gg × 100
f
 S = |Rg − Ra|/Ra
g
 S(%) = (Ig − Ia)/Ia × 100
h
 S(%) = (Ia − Ig)/Ig × 100
i
 S(%) = abs(Ig − Ia)/Ia × 100
j
 S(%) = (|Rg − Ra|/Ra) × 100
k
 S = (Cg − Ca)/Ca
l
 S(%) = (Va − Vg)/Va × 100

The possible ammonia interaction mechanism is summa- have investigated the ammonia sensing characteristics of
rized below and expressed through the Eqs. (1, 2), spin coated Ni-doped ZnO films [63]. The lower and upper
O2(atmosphere) + e−(ZnO surface) → O−2(ZnO surface) detection ranges were found to be between 25 and 1000 ppm
(1) [143]. On the other hand, Cu dopants facilitated the oxygen
NH3 + 3O−2(ad) → 2N2 + 6H2 O + 6e− adsorption ability of ZnO thin film and thus enhanced the
(2)
solid–gas interaction [144]. Cu-doped films showed quick
Undoped ZnO thin film showed a selective response response and recovery in 30 and 14 s respectively towards
towards ammonia at room temperature with fast switching 50 ppm of ammonia.
transients. Uniformly distributed spherical granular mor- Interestingly, various combinations of metal oxides,
phology enhanced the surface reaction and rapid transport sulphides, and nitrides have also been investigated for the
of electrons between the grains. The surface morphology fabrication of room temperature ammonia sensor. Li et al.
of undoped ZnO thin film and the corresponding sensing reported that ammonia sensor based on tungsten sulphide
profile is shown in Fig. 3a, b [61]. nanoflakes has reached [118] a detection limit of 1 ppm and
Another method used to improve the sensing characteris- indicated the importance of solvation assisted reaction and
tics is to modify the metal oxide properties through the dop- adsorbed ammonia.
ing process. Transition metal dopants like Co, Ni, Fe, and Li et al. [120] examined the ammonia sensing properties
Cu were used as dopants in ZnO to enhance their ammonia using rGO decorated with T ­ iO2 and found that the lowest
sensing characteristics at room temperature. The comparable detection limit was 5 ppm. The ­TiO2 microsphere morphol-
ionic radii of Ni and Zn ions resulted in the substitution of ogy enhanced by rGO has led to better sensing character-
Ni ions in the crystal structure of ZnO [62]. Rambu et al. istics and is shown in Fig. 4a–d. Similarly, rGO decorated

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15832 Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847

12
10
(a)
In Air (b) In Air

11
10 Ammonia IN

Resistance (Ω)
T = 20 s
Res T = 25 s
Rec

10
10
Steady state
Ammonia OUT
25 ppm

9
10
0 100 200 300
Time (s)

Fig. 3  a Morphology of undoped ZnO thin film, and b its corresponding room temperature ammonia sensing response (Reproduced with per-
mission from Ref. [61] Copyright 2013 Elsevier)

­Co3O4 was used to detect ammonia, and the lowest detec- temperature ammonia sensing properties using iridium
tion limit was 5 ppm [121]. The schematic illustration of doped platinum ceramic electrodes. The electrochemical
ammonia sensing behaviour using rGO decorated C ­ o3O4 is way of detecting ammonia at room temperature has been
shown in Fig. 5. reported. The schematic shown in Fig. 8 exhibits the elec-
Dislocation based growth is also one of the strategies trochemical ammonia sensing set up [148]. The influence of
adapted for improving the sensing performance. In this line, Ir dopant on ammonia sensing properties were investigated,
we recently investigated the room temperature ammonia and the sensing response increased from 1.14 to 12.06 µA
sensing characteristics of screw dislocated ZnO nanowires ­ppm−1 ­cm2 when Ir-doped platinum electrode was intro-
synthesized using successive ionic layer absorption and reac- duced [148].
tion (SILAR) technique. Formation of screw dislocated ZnO Polymer-based ammonia detection at room temperature
nanowires occurred through sequential stages are shown in has also been investigated over the years. Kumar et al. [117]
Fig. 6. Successive morphological transformation of beads, reported the ammonia sensing characteristics with the lowest
nanoflakes, clustered nanoflakes, nanoflowers and finally the detection limit of 5 ppm using polyaniline (PANI) film depos-
twisted nanowires were obtained as a function of increasing ited on flexible polyethylene terephthalate (PET) substrates
deposition cycles. employing a polymerization technique. The schematic rep-
Screw dislocated nanowires exhibited good sensing resentation of PANI film preparation and sensor fabrication
response of 291 with the response and recovery times of is depicted in Fig. 9. Further, the reprotonation and depro-
39 and 17 s respectively. The enhanced sensing response tonation scheme of ammonia with PANI is reported. Also,
was reported due to the effect of quantum size effect and the sensor showed response at different concentration levels
confinement of charge carriers [84–86, 145]. Superimpos- started from 5 ppm to 1000 ppm with better repeatability.
ing of energy levels of ZnO with molecular energy levels Copper has also been intercalated with PANI to improve
of ammonia and contribution of lone pairs of electrons ammonia sensing properties and thus to minimize the
could also be the reason for selective detection. Besides, detection limit. The lowest detection limit of 1 ppm was
the resonant matching of Zn subshells with the 2pz levels of achieved by Patil et al. [119] using copper activated PANI
ammonia and nucleophilic substitution of ammonia made thin films. Cu intercalation on PANI improves the surface
the sensing to occur at room temperature [85, 86]. Native catalytic properties, which facilitate the enhanced charge
surface defects at acceptor and donor levels would intrinsi- transfer characteristics. Also, Cu intercalation improves
cally vary the electrical characteristics and sensing response. the surface adsorption–desorption processes and results in
Also, the reduced grain and grain boundary resistances due enhanced response kinetics. As reported by Patil et al. [119],
to the screw dislocations might have improved the sensing the deprotonation-reprotonation scheme of PANI results in
response [87, 146, 147]. Ammonia sensing scheme of screw effective oxidation of ammonia at room temperature and
dislocated ZnO nanowires is shown in Fig. 7. hence the sensing response. However, the partial recovery
Ceramic electrodes have also been used for ammonia of ammonia was observed for as-prepared PANI nanostruc-
detection at room temperature. Liu et al. reported the room ture due to the structural stability of PANI. While Cu was

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Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847 15833

Fig. 4  a Morphology of pure ­TiO2 microspheres, and b–d rGO decorated ­TiO2 microspheres (Reproduced with permission from Ref. [120]
Copyright 2016 Elsevier)

intercalated with the PANI matrix, the fast desorption pro-


cess lead to fast switching transients (response-recovery
profiles) and reduced the minimum detection limit to 1 ppm.

4.2 Acetaldehyde sensors

Very few reports are available for the room temperature


acetaldehyde sensor. Acetaldehyde is an aromatic com-
pound, which is widely produced in chemical industries
[149]. Acetaldehyde is majorly obtained as an intermedi-
ate product in acetic acid production. Also, it has been
widely used as a quality indicator of fresh fruits and fruits
juices [150]. The continuous inhalation of acetaldehyde at
a concentration higher than 50 ppm would lead to various
Fig. 5  Schematic illustration of ammonia sensing mechanism of rGO
encapsulated ­CO3O4 (Reproduced with permission from Ref. [121] side effects, including pulmonary edema and skin diseases
Copyright 2016 Elsevier) [122]. According to the US Environmental Agency &

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Fig. 6  Morphological transfor-
mation of twisted nanowires
(Reproduced with permission
from Ref. [64] Copyright 2018
Elsevier)

Fig. 7  Ammonia sensing scheme of screw dislocated ZnO nanowires (Reproduced with permission from Ref. [64] Copyright 2018 Elsevier)

OSHA, acetaldehyde is one of the 33 major air pollutants, reaction of acetaldehyde sensing is given in Eqs. (3) [152,
and the human exposure limit for acetaldehyde is 25 ppm 153],
for 8  h weighted time average [151]. Hence, real-time 2CH3 CHO + 5O−2 (ZnO surface) → 4CO2 ↑
detection of acetaldehyde in the ambient environment is a (3)
pressing need. Investigations have been carried out with + 4H2 O ↑ +5e− (ZnO surface)
ZnO sensor for room temperature acetaldehyde sensing. The reaction of acetaldehyde with surface adsorbed
ZnO nanoplatelets like morphology for enhanced acetal- oxygen molecules gives raise to C ­ O2 and H­ 2O with the
dehyde sensing characteristics were reported, and the sens- liberation of electrons. These electrons are responsible for
ing mechanism is depicted in Fig. 10 [59]. The possible the change in resistance [152, 153]. Doping of cobalt in

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4.3 Ethanol sensors

Ethanol is a colourless compound, used in food industries,


alcoholic beverages, and wine quality testing. The toxicity of
ethanol causes neuro-behavioral toxicity and depression in
the central nervous system once the human permissible con-
centration limit is exceeded [155–157]. According to OSHA,
the permissible human limit for ethanol gas is 1000 ppm
for 8 h. Therefore, the real-time detection of ethanol gas in
ambient environment is necessary. Sensors developed using
ZnO, ­TiO2, ­V2O5, and ­SnO2, have been reported for ethanol
detection [158].
Depending on the metal oxide surface, the functional
group of ethanol dissociates into a water molecule. Further,
this water vapour undergoes dehydration and dehydrogena-
tion process and leads to the evolution of carbon dioxide
and water molecules. The desorption rate of ethanol can be
determined by using the partial pressure of the ambient oxy-
gen molecule. The reaction at metal oxide surface becomes
Fig. 8  Scheme of three-electrode system for ammonia sensing
(Reproduced with permission from Ref. [148] Copyright 2016 Else- predominant than the reaction with atmospheric oxygen. The
vier) possible reaction scheme of ethanol is expressed in the fol-
lowing Eqs. (4–7) [159–162]

ZnO further enhanced the acetaldehyde sensing proper-


C2 H5 OH → C2 H4 + H2 O (4)
ties at room temperature. Shalini et al. investigated the C2 H4 → 3O−2 + 2CO2 + 2H2 O + 3e− (5)
acetaldehyde sensors operated at ambient temperature
using a Co-doped ZnO sensing element and sensitivity of 2C2 H5 OH → 2CH3 CHO + H2 (6)
74% with the response and recovery times of 3 and 110 s,
respectively was reported [122]. Doping of fluorine with 2CH3 CHO + 5O−2 → 4CO2 + 4H2 O + 5e− (7)
ZnO improved the acetaldehyde sensing characteristics. Investigations on core–shell nanoparticles in gas sensing
Fluorine doping concentrations in terms of 2 wt% was var- applications have been popular in recent times. As such,
ied up-to 10 wt% in ZnO to understand its physical prop- ­ iO2 nanostructures have been reported for
silver modified T
erties. 4 wt% doped thin film showed selective response room temperature ethanol sensor. The schematic ethanol
towards 100 ppm of acetaldehyde with response-recovery sensing mechanism of core–shell nanoparticles (silver @
times of 18 and 25 s respectively [154]. ­TiO2) is shown in Fig. 11. The lowest detection limit was

Fig. 9  a In situ polymerization scheme on PET substrate, b fabrication of ammonia sensor on flexible PET substrate, and c reaction scheme of
ammonia with PANI (Reproduced with permission from Ref. [117] Copyright 2017 Elsevier)

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Fig. 10  Scheme of acetaldehyde sensing mechanism using ZnO nanoplatelets (Reproduced with permission from Ref. [59] Copyright 2014 Else-
vier)

elements. However, the lowest detection limit was found to


be 50 ppm [129]. Metal oxides doped with transition metal
elements for ethanol sensing characteristics have also been
investigated. Fe-doped ­TiO2 provides substantial evidence
that it can be a suitable agent for the detection of ethanol
at low temperatures [163]. Our group has reported several
room temperature ethanol sensors using ZnO nanostructures.
In particular, ZnO nanowires showed a significant response
of 78 towards 100 ppm ethanol at room temperature with the
response and recovery times of 9 and 12 s respectively [164].

4.4 Nitrogen dioxide sensors

Nitrogen dioxide ­(NO2) is an oxidizing reddish-brown toxic


gas, which produces an irritating odour [100, 102]. Gener-
ally, ­NO2 is produced from fossil fuel combustion, and it
affects the human respiratory tract [110]. ­NO2 is also pri-
marily responsible for the production of acid rain, green-
house effect, and depletion of the ozone layer [102, 110].
The atmospheric ­NO2 concentration range is 0.01 ppm, and
if the value exceeds 0.65 ppm, the major health issues will
Fig. 11  Scheme of ethanol sensing mechanism of core shell Ag@ be occurred [102]. Therefore, nitrogen oxide gas should be
TiO2 (Reproduced with permission from Ref. [127] Copyright 2014
Elsevier)
monitored and detected in real-time environment.
Several attempts have been made to detect ­NO2 using
various metal oxide semiconducting sensors ­(WO3, ZnO,
found to be less than 5 ppm. Ag @ T
­ iO2 showed better selec- ­SnO2, and ­Cu2O) [99]. Among them, W ­ O3 and S­ nO2 are
tivity towards ethanol with 0.15 ppm [127]. the promising metal oxide candidates for N ­ O2 detection
Jang et al. reported the use of Ag @ ­SnO2 core–shell [99, 102]. However, the operating temperature constraints
nanoarchitectures for room temperature ethanol sensor. The lead to poor nitrogen dioxide selectivity. In general, sen-
maximum response of 2.24 was observed with the response sors operated at higher operating temperatures for a pro-
and recovery times 34 and 68 s, respectively [128]. In addi- longed period leads to sensor drifts and partial selectivity
tion, the silicon nanopillar array has been reported for characteristics towards different gases [165]. Under these
ethanol sensing based on the capacitive nature of sensing conditions, sensors are quite unstable due to elongated grain

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growth and increased grain boundary resistances. Zhang surface to improve its sensing properties. Pengwang et al.
et al. [102] have reported the room temperature detection of [103] have reported the room temperature ­NO2 gas sensor
­NO2 through the cactus-like nanowires morphology of both using hydrothermally grown hierarchical flower-like mor-
silicon and tungsten oxide (Fig. 12). The highly crystalline phology of In(OH)3 modified with reduced graphene oxide.
1D nanowire morphology of tungsten oxide has significantly Also, the morphologically induced nitrogen dioxide sens-
improved, the specific surface area and therefore shown a ing behavior was reported with a sensing response of 55%
highly selective response to ­NO2 compared to other gases. towards 1 ppm [103].
Due to the increased surface area, high electron conduc- In general, the defect profiles of p-type rGO regulates
tivity and mobility, graphene, graphene oxide, and reduced the charge transfer while n-type In(OH)3 possess free elec-
graphene oxide have been used to modify the metal oxide trons as charge carriers. The flower-like In(OH)3 modified

Fig. 12  SEM images of W­ O3
nanowires on silicon nanowires
a growth temperature of 600 °C,
b 650 °C, c 700 °C, d plane
view, and e cross-sectional
image of 650 °C nanowires
(Reproduced with permission
from Ref. [102] Copyright 2016
Elsevier)

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graphene sheets are shown in Fig. 13. Upon rGO modifi- room temperature N ­ O2 detection has also been reported
cation with In(OH)3, the formation of particulate p–n het- for ­VO2 nanorods prepared using chemical vapour depo-
erostructure takes place between flower-like In(OH)3 and sition technique at different deposition temperatures [99].
rGO nanosheets. The enhancement in the sensing response In addition, N­ O2 sensing characteristics were performed at
is highly attributed to the p–n heterojunction developed at different operating temperatures from room temperature to
the interface between the flower-shaped In(OH)3 and gra- 100 °C. Even a very minimum concentration of N ­ O2 within
phene sheets. When the heterostructure was exposed to N ­ O2 the range of 1–5 ppm can be detected using ­VO2 due to its
ambience, electrophilic substitution facilitates the effective phase transition properties and the homogeneity effect of the
charge transfer between rGO and In(OH)3. The discontinu- nanostructured material [99].
ity in the bands of rGO and In(OH)3 results in band bending Better sensing characteristics can be achieved with a
with reference to the gas solid interactions [103]. As such, lower detection limit through carbon nanotubes and metal
the adsorption and desorption of N ­ O2 molecules decide the oxide-CNT composites. In this context, flexible sensors
switching characteristics and swift transient profiles. Though based on pure MWCNTs and MWCNTs-WO3 nanocompos-
the sensor was reported with fast response, partial recovery ites have been investigated for 108 cycles with different tar-
was observed. Inorder to make the sensor to recover to the get gas at various bending and relaxing angles (up to 90 °C).
initial baseline resistance, water vapour was injected into the Pure MWCNTs showed less response due to the lack of p–n
sensing environment for 60 s [103]. Displacement of polar junction and high binding energy between carbon atoms and
water molecules to desorb the chemisorbed ­NO2 molecules targeted gas [100]. On the other hand, the composite sen-
from the sensor surface is also one of the strategies to get sor showed a lower detection limit of 0.1–5 ppm due to the
full recovery cycle [103]. heterojunction between ­WO3 and CNT.
Another ­NO2 sensing characteristics based on morphol- MWCNTs modified S ­ nO2-rGO hybrids are reported for
ogy was reported by Wu et al. [104]. They have investigated ­NO2 detection at room temperature. The enhanced sensing
the ­NO2 sensing properties of porous I­ n2TiO5-rutile com- response was attributed to the p–n junction formed between
posites nanotubes. Again, the 1D “In2TiO5-rutile compos- ­SnO2 and rGO, the increased surface area, and the high elec-
ite nanotubes (IRCNs) [86] ” arrangements enhanced the tron transfer rate offered by CNTs. CNT modified ­SnO2-rGO
surface conductivity and oxygen vacancies. The effect of hybrids showed a better response compared to pure rGO and
rutile phase ­(In2TiO5 composite nanotubes) on the sensing ­SnO2-rGO at room temperature [105].
properties of nitrogen dioxide such as response, selectivity,
and stability were also investigated [104]. Highly selective 4.5 Ozone sensors

Ozone ­(O3) is a strong oxidizing agent and is very useful in


both positive and negative ways. In many industries, ozone
is used to treat water and gas purification and is also used
to inactivate the microbial content of foodstuffs including
bacteria, fungi, and viruses. Ozone exhalation at higher con-
centrations leads to headache, irritation in the respiratory
system, and inflammation in the respiratory tract. Monitor-
ing of ozone concentration in the real-time ambient environ-
ment is therefore, essential. In this scenario, binary metal
oxide combinations have been investigated for the detection
of ozone at room temperature. These includes ZnO–SnO2,
core–shell Au@TiO2, Pt/TiO2–SnO2 [111, 112, 115]. Sur-
factant modified nanostructures have been developed for the
detection of ozone.
Recently, Mohamed et al. [113] have investigated the detec-
tion of ozone at room temperature using triton as a surfactant
on ­SnO2 thin film. The triton modified S­ nO2 nanorods mor-
phology showed better sensing characteristics towards ozone
with the response and recovery times of 15 s and 12 min. The
role of various nanostructured morphologies on the sensing
responses of ozone sensors at room temperature was reported
Fig. 13  Schematic representation of the preparation of hierarchical
flower-like In(OH)3 on graphene sheets (Reproduced with permission and highlighted in Table 1 [111–116]. However, the hetero-
from Ref. [103] Copyright 2015 Elsevier) junction surface of metal oxide must be more active to initiate

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Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847 15839

the reaction. Therefore, most sensors based on heterojunction sensing behaviour was also investigated with light assistance
require light or thermal activation. Hence, several investiga- (Fig. 14). The role of the depletion region and the particle
tions have been carried out on the light-assisted ozone sensing. size-dependent nature on sensing characteristics is shown
Silva et al. [111] reported the detection of ozone at room tem- in Fig. 15. Also, the mesoporous morphologies of smaller
perature using mixed oxide of ZnO–SnO2 material with UV and larger nanoparticles are shown in Fig. 16. This shows
light environment. The heterojunction played a significant role that not only the light-activated surface enhances the sensing
in improving the sensing performance. The heterostructured response but also the microstructural property of the sensing
interface showed a highly selective response towards ozone element has a strong effect on it.
from different target gases like ammonia, nitrogen dioxide, Au@TiO 2 [166] core–shell spherical nanoparticles
carbon monoxide, and ozone. The possible interaction of light- showed a highly selective detection of ozone at room tem-
assisted behaviour of ozone with the ZnO–SnO2 heterojunc- perature with fast response and recovery times of 2 and 5 s
tion results in changes in resistance. When the sensing element respectively. In addition, the detection limit of ozone was
is exposed to the atmosphere, the width of the space charge found to be 0.5 ppm with high stability. Figure 17 shows
region is increased by the chemisorbed oxygen species. Upon the possible interaction between core–shell nanoparticles
exposure to O ­ 3, due to its interaction with the sensing surface, and ozone gas. Au core transfers more electrons during the
the resulting photo-generated electrons enhanced the surface oxygen sorption process, which enhances the charge transfer
conductivity, in-turn helps to measure O ­ 3 concentration by the rate.
given mechanism (Eqs. 8, 9), Kortidis et al. [114] reported ozone detection at room
temperature using highly porous ZnO thin films prepared
h+ (h𝜐) + O−2(ads) → O2(des) (h𝜐) (8) using aerosol spray pyrolysis technique. The microstructural
properties of the sensing element including grain size, were
O3(g) + e− (h𝜐) → 1∕2O2(des) (h𝜐) + O−2(ads) (h𝜐) (9) studied. Porous microstructural grains enhanced the detec-
tion of ozone at room temperature with a minimum detection
Dominik Klaus et al. [115] also studied the ozone sens-
limit of 0.016 ppm.
ing properties of nanoporous ­In2O3 material at room tem-
perature using light assistance, exhibiting a lower detec-
tion limit of 0.05 ppm. The particle size-dependent ozone

Fig. 14  Particle size-dependent ozone sensing characteristics of I­n2O3 under UV light assistance (Reproduced with permission from Ref. [115]
Copyright 2015 Elsevier)

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Fig. 15  Mechanism explaining the sensing behaviour of ozone at room temperature (Reproduced with permission from Ref. [115] Copyright
2015 Elsevier)

Fig. 16  SEM images of I­n2O3, a and c large particles and, b and d smaller particles (Reproduced with permission from Ref. [115] Copyright
2015 Elsevier)

4.6 Aromatic VOCs sensors has intercalated with ­TiO2 thin film further enhanced the
sensing characteristics of VOCs at room temperature. How-
Organic compounds have recently been identified as sources ever, the lowest detection limit has no significant value since
of serious indoor health hazards and environmental pollut- 150 ppm [126]. Investigations on multi-walled carbon nano-
ants [167]. In this scenario, xylene, benzene, and toluene tubes decorated with metal nanoparticles like nickel, gold,
must be detected at room temperature to safeguard the palladium, and ruthenium have become potential support
indoor air quality [168]. Flower-like morphology of ­V2O5 for benzene vapour recognition with better sensitivity and
has been reported for the room temperature xylene sens- selectivity [170]. It was found that the lowest detection limit
ing characteristics [123]. Polymer modified ­TiO2 thin films for benzene was 0.05 ppm [170]. ­TiO2 thin films dispersed
were developed to detect benzene, ethanol, and methanol at with PVF have been studied for the detection of benzene.
room temperatures [169]. Poly vinylidene fluoride (PVDF) However, the lowest detection limit was reported as 10 ppm

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as follows: (i) The incident photon energy results in the genera-


tion of electron–hole pairs in the material; (ii) the generated
electron–hole pairs are getting separated as photo-activated
electrons and photo-activated holes; (iii) surface neutralization
usually prevents the immediate recombination of electrons and
hole pairs; (iv) the photo-activated electrons are transported
to the conduction band of the sensing element and thereby
increasing the carrier concentration; (v) due to the increased
number electrons, the chemisorption of oxygen process gets
enhanced as a result of increased oxygen reaction sites; (vi) in
target analyte/gas environment, due to the enhanced gas–solid
interaction, the response gets improved. Usually, the UV light
assisted sensing characteristics have been vastly investigated
in the iso-type/non-isotype heterostructures. In this section, an
overview of room temperature operated, light-activated sen-
sors reported in the literature is highlighted (Table 2).
Peng et al. have reported the photo-activated formaldehyde
Fig. 17  Schematic representation of ozone sensing mechanism of sensor using hydrothermally synthesized ZnO nanorods. The
Au@TiO2 sensing element (Reproduced with permission from Ref. sensing response was observed to be 11.5 towards 110 ppm
[166] Copyright 2015 Elsevier)
of HCHO [171]. Under the UV light irradiation, the HCHO
response was observed to be increased drastically, and the
[168]. Heterojunctions with organic and inorganic composite same was attributed to the enhanced number of photo-excited
materials to detect trace concentrations of aromatic VOCs electron–hole pairs. Light-activated ZnO/CdS isotype hetero-
have also been investigated. In this context, Murugan et al. structure was also reported for selective detection of HCHO
have prepared p-n heterojunction using n-type tin oxide and with maximum sensing response of 264. The minimum detec-
p-type polyaniline for room temperature detection of ben- tion limit of the sensor was observed to be 10 ppm [172]. The
zene vapour. formaldehyde interaction scheme is represented through the
Eqs. (10–12).
O2(atmosphere) + e−(sensing element surface) → O−2(sensing element surface)
5 Overview of light activated gas sensors
(10)
Optically activating the sensing element surface with UV
hv
light irradiation provides the pathway for enhancing the sens- HCHO + h+ →(HCHO)∗ (11)
ing response. Also, optical energy provides an alternative to
thermal energy but it leads to additional power consumption hv
in sensor design aspects. Many works have been reported (HCHO)∗ + 2O−2 → CO2 ↑ +H2 O ↑ +4e− (12)
for UV light-activated sensing characteristics. The general
mechanism of UV light-activated sensing characteristics are

Table 2  Overview of room temperature light-activated gas sensors reported in the literature


S. No Materials Target gas Light source Response Limit of detection References
(ppm)

1. ZnO nanorods HCHO UV light 11.5 1.8 [171]


2. ZnO/CdS heterostructure HCHO White light 264 10 [172]
3. CdS nanoparticle/ZnO heterostructure HCHO Visible light 10.2 10 [173]
4. ZnO nanowire C2H5OH UV light 85 100 [174]
5. SnO2 nanowire NO2 UV light 85 0.1 [175]
6. ZnO/SnO2 heterostructure NO2 UV light 1266 0.2 [176]
7. NiO/TiO2 heterostructure NH3 UV light 140 10 [177]
8. ZnO microwires NO2 UV light 411 10 [178]
9. ZnO nanospheres H2O2 White light 52.6 10 [179]

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In ambient atmosphere, chemisorption of oxygen takes interacted molecules results in attaining the initial baseline
place by consuming electrons from the conduction band of [172].
ZnO as represented in Eqs. (10). Under the light ambient, Prades et al. [175] prepared S
­ nO2 nanowires to determine
generation and separation of photo-excited electron–hole the equivalency between thermally activated and UV—illu-
pairs occur predominantly on the CdS surface due to the minated sensor responses. Comparison between the ­NO2
light-harvesting nature of CdS. As such, the photo-activated responses of the sensor under photo-activation and thermal
holes react with the formaldehyde gas and gets excited as activation was reported. Better N ­ O2 sensing response was
photo-activated formaldehyde gas [172]. The C=O bond observed for the sensor treated with UV light illumination.
breakage in HCHO facilitates the charge transport to the The dynamic balance between adsorption and desorption of
conduction band of ZnO. The band diagram representing the oxygen and N ­ O2 molecules were reported for the enhanced
HCHO scheme with ZnO/CdS is shown in Fig. 18. Isolation ­NO2 sensing response under light assistance. Tuning of
of ZnO and CdS bands results in the charge transport from adsorption and desorption processes using light assistance
CdS to ZnO. Fermi-level matching between CdS and ZnO is the new insight stating the effect of surface charges.
leads to band bending behaviour because of the disconti- Wang et al. [174] prepared ZnO nanowire array for room
nuities in the bands. The accumulation of carriers in ZnO temperature ethanol sensing under UV light illumination and
and depletion of carriers in CdS has occurred [172]. Under studied the effect of piezoelectric response. The piezoelec-
formaldehyde interaction, due to enhanced charge carri- tric response of the ZnO nanowire array towards ethanol
ers, the potential barrier height and depletion region width gas was increased to 85%. This significant response of ZnO
have reduced. Under the recovery cycle, the desorption of nanowire array was mainly attributed to the UV-induced

Fig. 18  Band model of HCHO detection using ZnO/CdO heterostructure a isolated bands, b oxygen chemisorption process, c light assistance,
and d under HCHO ambient (Reproduced with permission from Ref. [172] Copyright 2018 Elsevier)

13
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chemisorption and increased carrier density by ethanol mol- temperature, and hence the gas molecules take preferred
ecules. Electron–hole pairs generated in the ZnO nanowire orientations and adsorb the surface accordingly. Thus,
increase the carrier concentration in the conduction band. the use of external activation energy through optical
The holes present in the valence band get migrated towards interaction supports the gas molecules to take prefer-
ZnO nanowire surface and reacted with chemisorbed oxygen ential orientations and other properties, even at room
species. Similarly, photo-generated electrons combine with temperature.
atmospheric air and produce more oxygen ions. The process 3. Transformation from n-type to p-type conductivity: The
can be explained through the Eqs. 13–15, operating temperature also modulates the semiconduct-
ing property by affecting the charge carriers. At elevated
h𝜐 → h+ + e− (13) temperatures, nanostructured ceria nanoparticles have
better ethanol selectivity than trimethylamine due to the
h+ + O−2(ad) → O2(g) (14) transformation of n-type to p-type [185]. However, the
influence of natural phase transformation in room tem-
O2 + e− (h𝜐) → O−2 (h𝜐) (15) perature is low as it requires minimal thermal energy to
­ O2 sensing character-
Lu et al. [176] have reported the N modulate [185].
istics of ZnO/SnO2 heterostructure under UV light illumina- 4. Charge transport during solid–gas interaction: The
tion. Poor sensing response in the dark was restricted by the active transport of charge carriers from gas molecules
rate of adsorbed hydroxyl ions, whereas light illumination to sensing elements determines the response, selectivity,
limited the rate of adsorbed hydroxyl ions and resulted in and other figure of merits. This charge transfer process
the enhanced sensing characteristics at room temperature. depends on the oxygen adsorption sites available on the
surface, and the same decides the density of carriers on
the surface [186]. Sensing elements with more native
defects should be preferred for a better sensing response
6 Challenges and remedies at low temperatures as it relates to oxygen adsorption
sites.
In this section, the challenges faced when the gas sensors are 5. Role of surface morphology and microstructures: The
operated at room temperature have been highlighted. Also, nanostructured morphology plays an essential role in
strategies to overcome the limitations have been mentioned. tuning the gas sensing behaviour because of their quan-
tum confinement characteristics. This leads to the tun-
1. Influence of humidity and surrounding atmosphere: The able density of states in-turn transport properties. Also,
gas sensing properties are strongly influenced by their the nanostructures provide an enhanced surface to vol-
instantaneous environment and the nature of interact- ume ratio, which offers more adsorption sites for oxygen
ing gases (both oxidizing and reducing) [180, 181]. The and hence the gas–solid interaction, which helps us to
most critical parameter, affecting the sensing character- enhance the selectivity as well as response characteris-
istics at the ambient atmosphere is the relative humidity tics.
(RH%). The presence of high relative humidity in the 6. The microstructural parameters such as (i) crystal-
atmosphere results in poor sensing response and to mini- lite size & crystallinity of exposed crystal planes, (ii)
mize its effects, sensing measurements should be car- microstrain, and (iii) defect profiles have a significant
ried out in a dry air atmosphere [182]. This can improve influence on the sensing response, response-recovery
the oxygen adsorption sites and enhance the sensing rate, and rate of adsorption and desorption processes
response [183, 184]. In general, the response at lower [51, 64, 187, 188]. Crystal with smaller size possesses
humidity levels is better than higher RH levels. This enhanced response due to the increased inner grain inter-
trend is attributed to the well-known mechanisms called action and transport characteristics during the receptor
hopping charge transport and Grotthuss physisorption and transduction function [186]. Majumdar et al. [187]
mechanisms at lower and higher RH, respectively [59, have reported the influence of crystallite size of S ­ nO2
65–67]. nanostructure on the n-butane sensing response. The
2. Properties of target gas: The properties of the target gas sensing response was observed to be linearly decreased
molecules during their interaction with the gas sens- with increased crystallite size, and this behaviour is
ing elements have their significance. The key aspects attributed to the surface area and surface to volume ratio
for improving the selectivity and sensitivity could be of the sensing element [34]. Smaller nanocrystallites
achieved by matching the bond energies of target gases offer enhanced surface area and surface to volume ratio
with the surface energies of sensing elements [83–88]. and improved surface catalytic behaviour [51]. In the
Bond energies can vary significantly with operating grain regime, the response can be greatly enhanced by

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15844 Journal of Materials Science: Materials in Electronics (2019) 30:15825–15847

reducing the grain size and is one of the most important the density of states and bandgap energy. This results in
factors in metal oxides since it controls all the operat- enhanced surface catalytic properties, which promote
ing characteristics of the gas sensor [91, 92, 189]. As more oxygen adsorption sites [196, 203, 204].
the reduced grain size results in enhanced inner grain
interaction, we could even observe 4 or 3 order change
in surface resistance [92, 190].
7 Concluding remarks
One of the most important microstructural properties
is the dominant crystal plane or plane orientation. Crystal This review has highlighted the challenges in the fabrication
planes have their surface energy levels, which make the of room temperature gas sensors, in particular, the influ-
gas molecules to interact with the surface of the sensing ence of materials selection, surface morphology, transient
element [190]. Enhanced crystallinity of exposed crystal response, electrical properties of sensing elements, charge
plane results in lower sensing response as the contribution transport phenomena during gas–solid interaction, humid-
of polar to the non-polar plane have a significant effect. In ity, and properties of target gases. The ways and means
this line, we have recently investigated the effect of exposed of addressing these challenges have been reviewed, and
crystal plane of ZnO nanowires on the selective detection particularly the role of controlled growth of grains, grain
of ammonia at room temperature [64, 188]. As the polar boundaries, and nanostructured morphologies has been nar-
plane (002) orientation was observed as a preferential plane rated. Sensing properties related to nanostructures tailored
in the nanowire, the intensity ratio of I (002)/I (100) was in not only by the modification of preparation techniques but
large fraction. Thus, enhanced crystallinity and the role of also by the incorporation of dopants have been discussed. In
exposed crystal planes are the key factors in achieving the order to analyze the effects of the identified parameters on
desired sensing response [64]. Microstrain profile of the the sensing characteristics at room temperature, the figure
nanostructure plays a major role in tuning sensing response of merits of sensors fabricated using metal oxide materi-
as they indirectly induce the defect centers. For the p-type als like ZnO, S­ nO2, ­TiO2, etc. with dopants and functional
semiconducting material, the acceptor defect levels are materials have been consolidated and reported. Remedies
more significant and for n-type, the donor defect levels are such as nanostructured materials with a tunable density of
predominant. Also, the possible oxygen-deficient natured states, sensitization of materials surfaces with functional
metal oxide nanostructures have a pronounced effect in materials, modulation of porosity, improvement of catalytic
sensing characteristics [191]. activity by dopants, sensing elements with different forms
like core–shell, heterostructures, thin films, etc., have also
7. Influence of preparation techniques and selection of been discussed.
dopants: In order to achieve better selectivity and sen-
Acknowledgements  Authors wish to express their sincere thanks to
sitivity at lower operating temperatures, the preparation the Department of Science & Technology, New Delhi, India for their
conditions [192] of the sensing elements must be opti- financial support SR/FST/ET-II/2018/221 and ECR/2016/001805. Two
mized [193, 194]. The microstructural properties of the authors, Parthasarathy Srinivasan, and Madeshwari Ezhilan, wish to
sensing elements including crystal orientation, crystal expresses their sincere thanks to Council of Scientific and Industrial
Research (HRDG-09/1095/0016/2016-EMR-I) and (09/1095(0044)/19-
plane direction, grains features, can be altered using dif- EMR-I), New Delhi, India for the financial support. They also acknowl-
ferent preparation techniques [195]. The proper selec- edge SASTRA Deemed University, Thanjavur for extending infrastruc-
tion of dopants and their equivalent concentrations have ture support to carry out this work.
become a potential methodology to modify the sensing
characteristics by lowering the surface energy for the
chemisorption of gas molecules [31, 32, 196–198]. The
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