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Abstract
Carbon (C) and boron nitride (BN) fullerene materials (clusters, onions, intercalation, nanopolyhedra, nanotubes and
nanocapsules) were synthesized by polymer pyrolysis, chemical reaction, arc-melting and electron-beam irradiation. Atomic
structure and formation mechanism were investigated by high-resolution electron microscopy, energy dispersive spectroscopy and
electron energy-loss spectroscopy. Fullerene clusters and atomic clouds (atom hopping) were formed on the surface of the C and
BN fullerene materials. They provided angular and spherical nanocage structures which consist of four-, five-, six-, and
seven-membered ring bonding. Detection possibility of doping atoms in metallofullerene was discussed. Included clusters showed
some crystallographic relationship with {001} layers of C and BN fullerene materials, and a structure model was proposed.
Photoluminescence and magnetic properties of C and BN nanocapsules were measured, which showed higher energy shift of
luminescence and superparamagnetism. The present work indicates that the new C and BN fullerene materials with various atomic
structure and properties can be produced by various synthesis methods, and a guideline for designing the C and BN fullerene
materials is summarized. © 2000 Elsevier Science S.A. All rights reserved.
0921-5107/00/$ - see front matter © 2000 Elsevier Science S.A. All rights reserved.
PII: S 0 9 2 1 - 5 1 0 7 ( 9 9 ) 0 0 5 6 3 - 2
T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217 207
metal dichalcogenides was produced by Rapoport et al. analysis at the atomic scale [19–23]. Energy dispersive
[10]. Gold colloids have been used for the formation of spectroscopy (EDS) and electron energy-loss spec-
single electron transistors [15,16] because of easy con- troscopy (EELS) were carried out for composition anal-
trol of cluster size [17]. In the present work, Ag ysis and electronic bonding state of the C–BN fullerene
nanoparticles with BN sheets were selected, which are materials. The third purpose is to investigate photolu-
expected as quantum electronic devices. Silver nitrate minescence (PL) and magnetic properties of these
was selected for the formation of silver nanoparticles in fullerene materials. Downsizing of these materials is
the present work. Furthermore, since these precursors expected to show the various properties. These studies
are soluble in solvents, it is possible to mix them will give us a guideline for design and synthesis of the
homogeneously in the ionic state. If the FeOx nanopar- C–BN fullerene materials, which are expected to be
ticles are divided by carbon sheets with thickness less used in future nanoscale devices.
than 3 nm, superparamagnetism is expected, and they
can be applied to magnetic refrigeration [18].
The second purpose is to understand the formation 2. Experimental procedures
mechanism and microstructure of the nanocapsules and
onions from high-resolution electron microscopy Carbon nanocapsules and clusters were produced by
(HREM), which is a powerful method for structural the following method [12,13]. b-SiC nanoparticles
(Sumitomo Cement Co. Ltd.), were dispersed in deion- (Total Resolution, CA). The parameters used in the
ized water with polyvinyl alcohol (PVA-706, Kuraray calculations are as follows: accelerating voltage, 1250
Co., Ltd.) at 60°C. This polymer is a copolymer of kV; radius of the objective aperture, 8.8 nm − 1; spheri-
polyvinyl alcohol and polyvinyl acetate. The solution cal aberration Cs, 2.28 mm; spread of focus D, 15 nm;
with clusters and polyvinyl alcohol was dried in a semi-angle of divergence a, 0.85 mrad; defocus values
drying oven prior to loading into the vacuum chamber. Df, −49 nm, and crystal thickness t, 2 nm.
The annealing chamber was first evacuated to 1 × 10 − 6 Atomic structures of the cluster were optimized by
Pa, and the samples were annealed at 400 – 800°C for 30 MOPAC software (Fujitsu Co. Ltd.), and electronic
min in an Ar gas atmosphere of 0.12 MPa. state of the cluster was calculated by DV-Xa. Photolu-
The BN nanocapsules were prepared by two meth- minescence spectra were measured by fluorescence pho-
ods. Boric acid, urea, and silver nitrate were completely tospectrometer (Hitachi, F-4500) at room temperature.
dissolved in deionized water, and this solution was Magnetization measurements were carried out at low
dried in a rotating vacuum drier. The dried mixtures temperatures down to 4.2 K.
were reduced at 300 and 700°C in hydrogen gas for 7 h.
After the annealing, the samples were obtained [24].
The second method is by arc melting in a nitrogen gas 3. Fullerene clusters and metallofullerenes
atmosphere using tungsten electrode and boron-based
mixture powder [25]. Boron particles (99%, 40 mm, 1 g, Hollow carbon clusters with diameters in the range
Niraco Co. Ltd.) were mixed with gold particles of 0.7–1.0 nm are often on the carbon nanocapsules.
(99.5%, 0.5 mm, 4.56 g, Niraco Co. Ltd.) and iron oxide Two of the carbon clusters are shown in Fig. 2(a,b).
particles (10 nm, 1.85 g, ULVAC Co. Ltd.). Atomic The size of the carbon cluster in Fig. 2(a) is in the range
ratios of B/Au and B/Fe3O4 were 8:2. The mixture of 0.5–0.7 nm, which corresponds to that of C36,
powder was pressed at 15 kg mm − 2 into pellets with a discovered and studied recently [27,28]. The high-reso-
size of 1 mm thick and 20 mm in diameter. The green lution image of Fig. 2(b) also shows a carbon cluster
compacts were set on copper mold in electric-arc fur- with the size of 0.7–0.8 nm, and the number of carbon
nace, and were evacuated down to 1×10 − 3 Pa. After atoms would be 70 (C70) [1], which could be esti-
introducing a mixed gas of Ar (0.06 MPa) and N2 (0.06 mated from the size of the cluster. In addition, dark
MPa), arc melting was applied to the samples at the contrast is observed inside the cluster, which would
accelerating voltage of 60 V and an arc current of 200 indicate the existence of several atoms inside the carbon
A for a few minutes. Arc melting was performed with a cluster. The carbon cluster is directly connected at the
vacuum arc-melting furnace (ACM-01, Daia Vacuum step edge of the graphite sheets, which results in the
Engineering Co. Ltd.). After the arc melting, a white or stabilization of the carbon cluster. These C36 and C70
gray powder was obtained around the pellets. carbon clusters have elliptical structures [1,27,28],
Samples for HREM observation were prepared by which agrees well with the present high-resolution
dispersing the materials on perforated carbon grids. observation.
HREM observation was performed with 200, 300 and BN clusters are also often observed as shown in Fig.
1250 kV electron microscopes (JEM-2010, 3000F and 2(c). The cluster structures were calculated theoreti-
ARM-1250) having a point-to-point resolution of 0.194 cally, and the present BN cluster would be B36N36 as
and 0.12 nm, respectively. The electron microscope is shown in Fig. 2(d). The cluster consists of six four-
equipped with an imaging-plate system (PIXsysTEM), membered rings and 24 six-membered rings, and struc-
and the imaging plates with the benefit of a large ture was optimized by molecular orbital method using
detection area of digital data were used to record the MOPAC software (Fujitsu Co. Ltd.). The electronic
observed images. The detection area of the IP is 102 × structure was calculated by DV-Xa, and the energy gap
77 mm with a pixel size of 25 ×25 mm and an image is 4 eV, which is close to the bulk BN materials. BN
depth of 0–16 383 gray scale. The digital data were clusters were theoretically calculated, and various BN
saved in digital data storage (DDS) by Digital Micro- clusters are predicted [29]. However, the new stable BN
Luminography (Fuji Film Co. Ltd.). The electron mi- cluster is found in the present work.
croscope is equipped with an EDS system (EDAX) and The possibility of direct detection of doping atoms in
EELS system (676 PEELS, Gatan Inc.). For image C60 solid clusters by high-resolution electron mi-
processing and analysis of the observed HREM images, croscopy (HREM) was investigated using calculated
the Image Gauge, L Process (Fuji Film Co. Ltd.), residual indices (RHREM) and difference images
Digital Micrograph (Gatan Inc.), CRISP (Calidris [19,22,23,30]. The light element nitrogen (Z=7) and
Corp., Stockholm, Sweden) and Adobe Photoshop soft- heavy element rubidium (Z= 37) were selected as dop-
ware were used. To compare observed images with ing atoms in the present work. It was reported that
calculated ones, HREM images were produced by the nitrogen atoms were included at the center of the C60
multi-slice method [26] using the MacTempas software clusters [31], which was detected by electron paramag-
T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217 209
Fig. 2. HREM images of (a) C36, (b) C70 and (c) BN clusters. Proposed structural model of B36N36.
Fig. 3. Structural models of C60, N@C60 and RbC60 and HREM simulated images.
netic resonance [32]. It was also reported that Rb atoms are shown in Fig. 3. Difference images of N@C60/C60
were doped at the octahedral sites of C60 solid clusters, and RbC60/C60 showed N and Rb atomic positions
which were determined by X-ray diffraction [33]. Based clearly at high accelerating voltage and large crystal
on the crystal structure of C60 solid clusters, difference thickness. RHREM values of RbC60 are strongly depen-
images between C60 and doped C60 (C60/doped C60) dent on accelerating voltage and crystal thickness,
were calculated for image analysis using residual in- which would be due to the dynamical diffraction effect
dices. HREM images of C60 doped with nitrogen and of Rb atoms. Defocus values also influence the RHREM
rubidium atoms were calculated as functions of acceler- values, and the Scherzer defocus would be the best for
ating voltage of microscope, crystal thickness and defo- atomic detection. The present work indicates that the
cus values. The structure models and calculated images doping atoms at the inside and interstitial site of C60
210 T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217
solid clusters could be detected by HREM with differ- [34,35], which have vague contrast, are also observed at
ence images and RHREM values. the vertices of onion edges as indicated by arrows. The
carbon ‘vibration’ was also observed at the surface of
the onions. The shell structure is not perfect, but has
4. Onions, intercalation, nanocages and nanotubes some defects. The same onion after 60 s is shown in
Fig. 4(b). Change of the vertices into spherical structure
Carbon was formed from polyvinyl alcohol after is observed on the onion surface. At the center of the
annealing at 400°C in Ar, and the carbon matrix is onion, there would be a C28 cluster from the size of
found to have an amorphous structure from the 0.4 nm. Although this structure would be unstable,
HREM image. The amorphous carbon was irradiated the C28 cluster would be stabilized by compressive
by an electron beam for 30 min under a beam current tension of outer onion. Carbon onions with tetrahedral
of 100 mA cm − 2 at 1250 kV. This beam current is 20 structure are also formed as shown in Fig. 4(c). At the
times higher compared to that of ordinary observation center of the onion, there would be a tetrahedral car-
by the electron microscope. Graphitization of amor- bon cluster, but the detailed structure is unknown.
phous carbon is observed, which is confirmed by the The formation of onion structure had been reported
lattice fringes of carbon layers with a spacing of 0.34 and discussed intensively. Ugarte reported that the
nm, as shown in Fig. 4(a). Fig. 4(a) is a six-layered onions had a spherical shape [3], and Ru et al. reported
onion structure, and the outside is calculated to be that the onions had some vertices and 10-fold (icosahe-
C2160 from the equation 60n 2 (n is the number of the dral) symmetry [36]. From the theoretical calculation of
shell). The lattice fringes of the carbon {002} planes are the giant fullerene (onion structure), icosahedral sym-
smeared at the edges of the onions with pentagonal metry with fivefold axes is stable [37], and the icosahe-
carbon bonding, as indicated by arrows. ‘Atom clouds’ dral symmetry also has threefold axes (with sixfold
Fig. 4. (a) HREM images of onion structures. (b) Six-layered carbon onion; 60 s after (a). (c) Seven-layered tetrahedral onion. (d) Onion with Pd
clusters.
T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217 211
Fig. 5. (a) Processed experimental HREM image of Pd intercalated onion together with original image (lower left). (b) Fourier transform of (a)
structure model. (c) Projected structural models of Pd-intercalated graphite along [100]. (d) Perspective structural models of (c).
shape). The projected models are shown in Fig. 4(c,d). tion’ was also observed at the surface of the onions.
In the present work, eightfold symmetry was observed, These atom clouds form carbon vacancies at the onion
which was also observed by Iijima [38]. It is believed surface, which indicates that carbon diffusion in the
that the present onion would be observed along the onion could be described by the vacancy mechanism.
threefold axis, and that these onions have some defect In the high-resolution electron microscope study, Pd
structure. Electron-beam irradiation leads to disconnec- intercalation in graphite was produced by electron-
tion of the carbon bonding (knocking-on carbon beam irradiation of amorphous carbon with Pd clusters
atoms), which results in structural flexibility and the in Fig. 4(d) [34,39]. HREM observation and Fourier
formation of the spherical structure by surface tension. transform (Fig. 5(a,b)) showed the increase of the lat-
The replacement of hexagons by heptagon/pentagon tice distance ( 0.4 nm) of graphite {002} planes and
appearance of ordered black contrast between the
pairs, which increases sphericity at the expense of
graphite {002} planes with a periodicity of 0.4 nm,
faceting, would be introduced to stabilize the onion
which indicates that the Pd atoms are intercalated in
structure [37].
the graphite {002}. The structural model (Fig. 5(c,d))
In the present work, atom clouds and the vibration for Pd intercalation was proposed, and image calcula-
of facets were also observed at the surface of the onion tion based on this model agree well with the experimen-
as shown in Fig. 4(a), which would be due to the tal results. Structural calculation by ab initio ultrasoft
electron-beam irradiation. ‘Atom clouds’ with vague pseudopotential was carried out, and the optimized
contrast at the onion vertices indicates the hopping of lattice parameters of the Pd intercalated graphite also
carbon atoms from the onion surface. It is believed that agree well with the experimental data [40,41]. The
the pentagonal bonding would be weaker compared to present result indicates that the combination of atomic
the hexagonal bonding, which results in the hopping of observation with theoretical calculation is an effective
carbon atoms at the onion vertices. The carbon ‘vibra- method for atomic structure determination.
212 T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217
Fig. 7. (a) HREM image of carbon nanocapsules with SiC cluster. (b) Photoluminescence spectrum of (a). (c) HREM image of surface of carbon
nanocapsule with SiC together with calculated image based on the proposed interfacial model (d).
resolution observation, the carbon {002} is parallel to The formation model of carbon nanocapsules by
the SiC {111}, and carbon [11( 0] is nearly parallel to SiC pyrolysis of polyvinyl alcohol was proposed. In the
[011( ]. (If the incidence is parallel to carbon [010], as-prepared samples, the nanoparticle is encapsulated in
two-dimensional lattice fringes should be observed.) amorphous polyvinyl alcohol. The polyvinyl alcohol
The distance between the SiC crystal and graphite layer has a basic formula of [CH2CH(OH)]m –
was assumed to be 0.335 nm, which is the same as that [CH2CH(OCOCH3)]n, which decomposes into H2O and
of graphite {002} planes. Based on these models, CO2 at 120–170°C in air. During annealing, the
HREM images are calculated as shown in Fig. 7(c) as polyvinyl alcohol decomposes into H2O and CO2. After
an inset. In the observed images of Fig. 4(b–d), the annealing at 400–500°C in Ar gas atmosphere, only
distance between the dark contrast of the first carbon carbon atoms remain, and graphite layers grow on the
layer and the top of the SiC crystal is almost the same
surface of nanoparticles. In the present work, only SiC
as that of carbon {002}, which indicates that carbon
nanoparticles formed perfect carbon nanocapsules, and
atoms of the graphite-type structure directly connect
others produced carbon layers with amorphous struc-
with carbon atoms which belong to the SiC structure.
ture except Co nanoparticles. This suggests that the
Graphitizaton of amorphous carbon on SiC {111}
planes would be easier compared to the SiC {200}. It is carbide-based materials would be effective for graphite
believed that the carbon surface of SiC would have a growth.
low activation energy for graphite growth, which results The graphitization of amorphous carbon was ob-
in the heterogeneous nucleation growth of graphite. served by changing included elements. Various types of
Synthesis of carbon nanocapsules with various ele- transition metals accelerate the graphitization of carbon
ments such as Au, Ge, and GeO2, Fe, and Co, was also [47,48] by the solution–precipitation mechanism, which
tried. Formation of partial carbon nanocapsules with results in disconnection of carbon–carbon bonds by the
Au was observed after annealing at 400°C. The 13 catalytic particles. The carbon atoms dissolve in the
graphite layers partially encapsulate the Au nanoparti- metal particles, and diffuse and precipitate as graphite
cle. Amorphous carbon is also observed around the at the particle surfaces. Encapsulation of small Pd
nanoparticle. particles in the graphite structure was reported, and the
214 T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217
Pd-catalyzed graphitization of amorphous carbon oc- of this graphitization was the free energy difference
curred after annealing at temperatures above 600°C between the initial and final forms of carbon [42].
[48]. In the present work, the annealing temperatures Formation of the graphite layer around nanoparticles
were below 600°C, which is lower compared to the is useful for cluster protection against grain growth of
ordinary graphitization mechanism. For the Au and Ge nanoparticles. For various nanostructured materials,
nanoparticles, the graphitization of amorphous carbon nanograins are needed to obtain the various mechani-
was due to the catalytic effect. However, for the SiC cal, electronic, and magnetic properties. Similar forma-
nanoparticles, the graphitization was attributed to the tion of graphite layers had been reported in the SiC
existence of carbon atoms at the nanoparticle surface, ceramics prepared by polysilastyrene at 1800°C in an
which results in graphite growth from amorphous car- Ar gas atmosphere [49] and by liquid phase sintering of
bon produced by polyvinyl alcohol. The driving force SiC at 1700°C in vacuum [50]. Formation of carbon
nanotubes had also been reported by decomposition of
SiC at 1700°C in vacuum [51]. In addition, graphite
structure was produced by pyrolysis of a polyvinylidene
chloride polymer at temperatures in the range of 2100–
2600°C in an inert atmosphere [52]. In the present
work, we have succeeded in producing the carbon
nanocapsules at ‘low’ temperatures of 500°C in an
Ar gas atmosphere. Although the carbon nanocapsules
had been produced with the aid of the catalytic effect
by metal elements such as Fe, Co, and Ni [6,9], these
catalytic elements are not needed in the present work. It
is difficult to control the formation of nanocapsules by
the ordinary arc discharge method. In the present work,
the number of graphite sheets is in the range of 1–13,
which could be controlled by the solution concentration
of the polyvinyl alcohol.
6. BN nanocapsules
Fig. 9. (a) HREM image of BN nanocapsule encaging Fe3O4 nanoparticle. (b) Nano-sized BN nanocapsules with Fe3O4. (c) Temperature
dependence of magnetization of the BN nanocapsules. (d) EELS spectrum of BN nanocapsules.
The formation mechanism of BN nanocapsules syn- lated in BN nanocapsules enable control of a single
thesized in the present work is believed to be described electron through the insulator sheets, and they can be
overall as follows: 2H3BO3 +CO(NH2)2 +AgNO3 + applied to single electron transistors [15,16]. Formation
H2 Ag+ 2BN+6H2O + CO +NOx . AgNO3 is of the BN layer around nanoparticles is also useful for
soluble for water, and Ag+ and 2NO− 3 would be cluster protection. In the present work, AgO nanoparti-
formed in the present ion exchanged water. After an- cles with a decomposition temperature of 100°C
nealing at 300°C, silver clusters and amorphous BN were also encapsulated in BN nanocapsules, which
with low nitrogen content were formed, and oxygen indicates the cluster protection of AgO at elevated
would be included in the BN matrix. After annealing at temperature of 700°C. In the present work, formation
700°C, t-BN layers were formed around the silver processes of nanoscale insulator sheets and cluster-pro-
nanoparticles by the reduction and crystallization of tection sheets around metal nanoparticles were
BN matrix with H2. developed.
In the present work, we have succeeded in developing Another type of BN nanocapsule was also synthe-
a new synthetic process for a large amount (\ 1 g) of sized in the present work [54]. An HREM image of a
BN nanocapsules with Ag nanoparticles, which is suffi- BN nanocapsule with iron oxide nanoparticle is shown
cient quantity for various property measurements. We in Fig. 9(a). The particle size is in the range of 5–20
have also succeeded in producing the BN nanocapsules nm. Lattice fringes with distances of 0.47, 0.23 and 0.20
at ‘low’ temperature of 700°C. Previous BN nanocap- nm, which correspond to the distances of {111}, {222}
sule had been produced by arc-discharge or arc-melting and {400} planes of Fe3O4, are observed in the clusters.
methods (2000–3000°C), and it is difficult to control The number of BN sheets is in the range of 15–20
the formation of BN nanocapsules. In the present layers, and many defects are observed. Another small
work, the control of BN nanocapsule formation is very BN nanocapsule with a size of 6 nm is shown in Fig.
easy and reliable because of the ordinary annealing 9(b). Fig. 9(c) is of magnetization of BN nanocapsules
technique. with Fe3O4 as a function of temperature. The magne-
BN nanocapsules are expected to have various prop- tization shows the weak superparamagnetism, and in-
erties. It is expected that silver nanoparticles encapsu- creases below 30 K, which would indicate the
216 T. Oku et al. / Materials Science and Engineering B74 (2000) 206–217
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