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THE ROLLER PRESS Read free for 30 days
The High Pressure Grinding Rolls are used for crushing industrial minerals. In the Cement Indust
the roller presses are used in crushing of clinker, limestone, slag and trass minerals. These crush
minerals are easily ground, reduce the energy consumtion of the grinding mills, extends the wo
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life of mills and all their components.
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Grinding Principle Read free for 30 days
The crushing and the grinding occurs between two cylinders under high pressure, rotating in opp
directions and having a gap between them. The feed mineral takes the form of a thin band when
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passing between the rollers. One of the counter-rotating cylinders is fixed and the other moves
horizontally under high pressure. The final product is called the mineral cake slab or only the cak
only the slab. The pressure force of the movable cylinder is provided by a spring . Nowadays, inst
of the spring, the hydraulic pressure cylinders are used which securely supply pressure.
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Guide. Here is a roller press example used in the cement plants which is similar to the working
mechanisms and hydraulic systems. You're Reading
The Users can adapta this
Preview
example to their own roller presses.
most important for the users is the calculation of the crushing capacity ( the press throuhput ), th
pressure force, the power , theUpload your documents
energy consumption, to download.
the energy - saving. I hope these informatio
about the roller press will be useful to the users.
Upload to Download
Figure 2.
Figure 3.
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The symbols can be given differently in different catalogs and guide books.
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Q = Press Throughput Capacity ( t/h ) =The throughput is calculated by the dimensions of the pr
and the dencity of the cake slab. ( The Users request from the supplier It’s the throughput, the p
force, the absorbed motor power and the specific energy consiption for clinker. The Users also
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titlesoptimal operating conditions and layout configuration.)
( The project, the sizing criteria and the sizing are done by the supplier or by the contract
manufacturer of the supplier. ) You're Reading a Preview
Gz = Initial Gap or Zero Gap ( mm ) = It is determined by the supplier depending on other operat
parameters. The most efficient Upload
working your documents
point to download.
must be during commissioning by trials (absorbed
power, hard or soft spring effect, initial nitrogen pressure, hyraulic pressure, feeding material s
etc.). it is usually between 10 mm. and 15 mm. for clinker. The Users should set this zero gap.
Sc = Gap Opening or Operating Gap ( mm Upload to Download
) = Cake Slab Thickness ( mm ) = The gap opening is a
function of the material, roller diameter and roller surface. It is varies between 15 mm.and 45 m
Guide value for Sc are ; for Clinker 30-32 mm., for Limestone 28-30 mm., for Trass and Slap 26-2
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Gm = Maximum Gap = Maximum clearance between rolls when there is no operational work.
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Maximum size of feed mineral x 2 or Operating Gap (Sc) x2 = 60 mm ( for clinker )
Vc = Roller Circumferential Speed ( m/s download full
) = There documents.
is a risk of vibrations at speeds above 1,8 m / s
The Critical Speed is 1,8 m/s. If it is higher than30
Start Your this
Dayspeed,
FREE regular
Trial operational work is not possi
An optimum speed between 1 and 1.6 is calculated and selected. )
D = Roller Diamater ( mm ) = Each supplier designs the roller presses in specific standard diamet
and widths to suit the customer's desired capacity.
w = Roller Width = Cake Slab Width ( mm ) = Each supplier designs the roller presses in specific
standard diameters and widths to suit the customer's desired capacity.
Df = Dencity of feed mineral ( t/m3 ) = The user and the supplier determine in the laboratory.
Dc = Dencity of cake slab ( t/m3 ) = The user and the supplier determine in the laboratory.
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