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Physica B
journal homepage: www.elsevier.com/locate/physb
Synthesis of ZnO thin film by sol-gel spin coating technique for H2S gas MARK
sensing application
⁎
Amol R. Nimbalkara,b, Maruti G. Patila,b,
a
JJT University, Jhunjhunu, Rajasthan 333001, India
b
Department of Physics, Dattajirao Kadam Arts, Science and Commerce College, Ichalkaranji, Maharashtra 416115, India
A R T I C L E I N F O A BS T RAC T
Keywords: In this present work, zinc oxide (ZnO) thin film synthesized by a simple sol-gel spin coating technique. The
H2S gas sensor structural, morphology, compositional, microstructural, optical, electrical and gas sensing properties of the film
ZnO thin film were studied by using XRD, FESEM, EDS, XPS, HRTEM, Raman, FTIR and UV–vis techniques. The ZnO thin
Sol-gel film shows hexagonal wurtzite structure with a porous structured morphology. Gas sensing performance of
Selectivity
synthesized ZnO thin film was tested initially for H2S gas at different operating temperatures as well as
Reproducibility
concentrations. The maximum gas response is achieved towards H2S gas at 300 °C operating temperature, at
Stability
100 ppm gas concentration as compared to other gases like CH3OH, Cl2, NH3, LPG, CH3COCH3, and C2H5OH
with a good stability.
⁎
Corresponding author at: JJT University, Jhunjhunu, Rajasthan 333001, India.
E-mail address: marutipatil1956@gmail.com (M.G. Patil).
http://dx.doi.org/10.1016/j.physb.2017.09.112
Received 26 July 2017; Received in revised form 26 September 2017; Accepted 27 September 2017
Available online 28 September 2017
0921-4526/ © 2017 Elsevier B.V. All rights reserved.
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
temperature were changed to achieve well size and thickness control. significant peaks viz. (1 0 0), (0 0 2), (1 0 1), (1 0 2), (1 1 0), (1 0 3), (1
After setting the substrate on the substrate holder of the spin coater, 1 2) and (0 0 4) [21]. The highest intensity of peak (002) is oriented
the prepared solution (~ 0.5 ml) was dropped and accelerated at along predominant (0 0 2) plane with hexagonal crystal structure. The
300 rpm for 10 s and then spin-coated at 2000 rpm for 30 s in an air crystallite size of ZnO thin film was determined by using Scherrer
and dried on a hot plate at 200 °C for 5 min to remove the organic formula [22]:
elements, the above procedure repeated 10 times. The prepared film
0.9λ
was annealed at 600 °C for 60 min in an air to obtain nanocrystalline D=
ZnO thin film. β cos θ (1)
rays photoelectron spectroscopy (XPS). Fig. 3(a) shows the XPS survey
spectrum of ZnO thin film with wide energy scan revealed the presence
of zinc (Zn), oxygen (O) and carbon (C) elements in the film indicates
the purity of ZnO thin film by a sol-gel spin coating technique. The
detected elements and their relevant concentration are comparatively
Intensity (a.u.)
(110)
(004)
state, which is well with the earlier reports [28]. The O 1s binding
(112)
energy peak shows in Fig. 3(c), peak at the binding energies (BE) of
529.57 eV can be attributed to the oxidized metal ions in the
20 30 40 50 60 70 80 90
nanocrystallites, namely O–Zn in the ZnO lattice [29]. All the binding
Angle (2θ)
energy positions of the elements present in various structures of ZnO
Fig. 1. X-ray diffraction pattern of ZnO thin film. thin film are listed in Table 1.
8
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
Fig. 2. (a1 and a2) High-magnification FESEM images and EDX spectrum of ZnO thin film.
3.4. Micro-structural, Raman and FTIR analysis for the stretching mode of a Zn–O bond. The peaks at 1390 cm−1 and
1123 cm−1 correspond to the C–O stretching vibration and unreacted
The high-resolution transmission electron microcopy (HRTEM) acetate ligand left after reaction. The small peak at 2342 cm−1 is due to
was carried out to study the microstructure of the ZnO thin film the stretching vibration for CO2 [32,33]. The peaks in the range 2925–
annealed at 600 °C. Fig. 4(a) and (b) shows the TEM image of the ZnO 2856 cm−1 correspond to asymmetric C–H stretching [34]. The broad
nanocrystallites. TEM image shows a fairly spherical porous structure peak at 3444 cm−1 is pointing to stretching of O-H vibration in the ZnO
with 30–35 nm in size and aggregated with small crystallites of around thin film. Thus the formation of ZnO wurtzite structure in the film is
15–20 nm. The spherical porous structure of the thin film increases confirmed by FTIR spectra.
surface area for gas adsorption. Fig. 4(c) reveals the HRTEM image of
the ZnO thin film, which shows well-defined lattice fringes with the 3.5. Optical properties
lattice spacing of 0.26 nm, in agreement with the ‘d’ spacing value of
the (002) planes of the wurtzite ZnO nanocrystallites. It shows that the The optical absorbance and transmission spectra of ZnO thin film in
nanocrystallites grow along the c-axis. Inset of Fig. 4(c) shows selected the wavelength region of 300–800 nm are shown in Fig. 7. The ZnO
area electron diffraction (SAED) pattern, the bright diffraction spots thin film is highly absorbing in the UV region and highly transparent in
confirming the high crystallinity of thin film with wurtzite structure and the visible region. The absorption band is observed in the UV region at
these spots arranged in rings also reveals the presence of well-defined ~ 370 nm because of the transition of electrons from valence band to
nanocrystallites in ZnO thin film. The nanocrystallites size distribution conduction band. The ZnO thin film show high transmittance (~ 90%)
as shown in Fig. 4(d). The average particle size of 106 nanoparticles in the visible region. The energy gap is calculated from the equation,
measured from the TEM image is found to be 30.5 nm with a standard
αhν = A(hν − Eg)n (3)
deviation of ± 7.8 nm (~ 25%) [30].
Raman measurements provide information about the material where, α is the absorption coefficient, ‘A’ is a constant, ‘hν’ is the
quality, the phase, and purity in order to understand transport incident photon energy, Eg is the energy difference between the top of
properties and phonon interaction with the free carriers, which the valence band and the bottom of the conduction band, n = 1/2 for
determine the device performances [24]. Raman studies were also direct transition and n = 2 for indirect transition [35]. The band gap of
carried out on the ZnO thin film to investigate the presence of the ZnO, ZnO thin film has been calculated using the plot of (αhν)2 versus
shown in Fig. 5. photon energy (hν) as shown in the inset of Fig. 7. The direct band gap
The peak at 419 cm−1 is due to the presence of vibrational E2 (high) of the synthesized ZnO thin film was determined by extrapolating the
phonon mode and corresponds to nanocrystalline wurtzite hexagonal linear part of the plot to zero absorption coefficient and is about
phase of ZnO. The peak of E2(high) − E2(low) mode at 314.9 cm−1 and B2 3.17 eV.
(silent) mode at 563.6 cm−1 are due to the Zn–O bond [31]. The
Raman spectrum shows the good quality of the hexagonal wurtzite
3.6. Electrical conductivity analysis
crystal structure in the ZnO thin film.
Fourier transform infrared (FTIR) spectroscopy was carried out to
The DC conductivity of ZnO thin film was measured using two
investigate the functional groups attached with ZnO. The FTIR spectra
probe method in the 27–300 °C temperature range, Fig. 8 shows the
of ZnO thin film Fig. 6 shows a small peak at 904 cm−1 and 469 cm−1
curve of DC conductivity as a function of temperature. It is observed
9
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
Fig. 3. (a) Wide survey X-ray photo-electron spectrum, (b) Zn 2p spectrum, and (c) O 1s spectrum of ZnO thin film.
10
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
Fig. 4. (a) TEM, (b) HRTEM, (c) SAED pattern, and (d) particle size distribution of ZnO thin film.
E2 (high)
419
Raman Intensity (a.u.)
1123
Transmittance
A2 (silent) 904
563.6
(high) (low)
E2 - E2
1390
2342
314.9
2856
2925
3444
469
3.7.2. Effect of various H2S concentration on gas response ZnO sensor with H2S gas is due to the interactions between the H2S gas
To study the lowest gas concentration detection limit, we investi- molecules and the surface of the ZnO thin film. Fig. 10 shows the
gate the gas response of ZnO sensor for different concentrations of (5– response of the ZnO thin film versus time upon exposure to 5–100 ppm
100 ppm) H2S gas. The change in the sensor resistance as a function of of H2S at 300 °C. Fig. 10 shows the gas response is gradually increased
time is recorded at 300 °C operating temperature. It was found that, from 1.1 to 3.2 with increasing the H2S gas concentration. For higher
after H2S exposure, the sensor resistance decreases from the baseline H2S concentrations (> 5 ppm), the sensor shows a similar behavior.
(air resistance) to a minimum resistance within few seconds and then The maximum gas response is observed for 100 ppm H2S because of
increases slowly and came to baseline resistance after fresh air is the porous structured morphology of ZnO thin film. The porous surface
passing through the test chamber. This decrease in the resistance of of the film facilitate gas diffusion in the film and chemisorption of
11
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
100
3.3
100 ppm
1.0 90
3.0
80
Transmittance (%)
70 2.7
50 ppm
Absorbance
0.6 60 2.4
40 ppm
50
2.1
30 ppm
20 ppm
0.4 40
1.8
10 ppm
30
0.2 1.5
5 ppm
20
1.2
0.0 10
0 0.9
400 450 500 550 600 650 700 750 800 0 200 400 600 800 1000 1200 1400 1600
Wavelength (nm) Time (S)
Fig. 7. Optical absorption spectra and transmittance spectra of ZnO thin film. Inset Fig. 10. Dynamic response of ZnO sensor for various concentrations of H2S gas.
shows the plots of (αhv)2 vs hν.
5.0x10 3.3
3.0
4.0x10
Gas Response Ra/Rg
2.7
Conductivity (S/cm)
2.4
3.0x10
σ
2.1
2.0x10 1.8
1.5
1.0x10
1.2
0.9
0.0
0 10 20 30 40 50 60 70 80 90 100 110
Fig. 8. DC conductivity and the variation of lnσ with 1000/T of ZnO thin film.
sensing response depends on the surface states and the oxygen
3.50 adsorption amounts on the material surface [40]. The relationship
H2S concentration = 100 ppm
o
between gas response and H2S concentrations (5–100 ppm) for the
3.25 300 C
o
ZnO sensor showed in Fig. 11.
3.00 350 C
o
Gas Response (Ra/Rg)
oxygen and gas on the film surface, which would result in an O2 (ads) + e− ↔ O2− (ads) (6)
enhancement in gas sensing properties, because the sensing mechan-
ism of the ZnO belongs to the surface controlled type and the change of
O2 (ads) + e− ↔ 2O− (ads) (7)
12
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
Fig. 12. Schematic diagram of the proposed mechanism of ZnO sensor (a) when interact with oxygen in air and (b) when interact with H2S gas.
time required for absorption and desorption of the oxygen on, or from 2.7
the sensor surface to reach the saturation or to reduce the resistance
2.4
back to the baseline resistance, for ZnO sensor, the response and
recovery times are defined as the times required for a sensor to reach
2.1
90% of its full response/recovery ability with respect to baseline
resistance when the gas is turned on or off [8]. Fig. 13 shows the 1.8
variation of response and recovery times with different concentration
(5–100 ppm) of H2S gas at 300 °C. It is observed that, the gas response 1.5
of the ZnO sensor is fast but it takes more time for recovery, the
1.2
response time decreases from 28 to 10 s and the recovery time
increases from 127 to 198 s as the H2S gas concentration increases 0.9
(5–100 ppm). This may be due to gas diffusion in the sensor and 0 200 400 600 800 1000 1200
chemisorption of oxygen on the grain and it takes a longer time to Time (s)
completely desorption the gas.
Fig. 14. Reproducibility of ZnO sensor to 100 ppm of H2S gas.
3.7.5. Reproducibility and stability study of ZnO sensor confirming the reproducibility of the sensor. In order to check the
To investigate the reproducibility of ZnO sensor, the H2S gas stability of the ZnO sensor at 100 ppm concentration of H2S gas and at
sensing test was repeating four times at 100 ppm gas concentration operating temperature of 300 °C, the gas response of the film was
and at 300 °C operating temperature, shown in Fig. 14. It is revealed measured for 90 days at an interval of 10 days and the result is shown
that the gas response of the ZnO sensor towards H2S is exactly constant
13
A.R. Nimbalkar, M.G. Patil Physica B 527 (2017) 7–15
Stability= 59% 300 °C operating temperature and more selective towards H2S than
2.4
other gases.
2.1
4. Conclusions
1.8
ZnO thin film based H2S sensor has been successfully developed by
1.5
a sol-gel spin coating technique. The formation of the ZnO is confirmed
1.2
by the XRD and XPS analysis. Microstructural analysis shows uniform
and porous structured morphology of ZnO thin film, which is good for
0.9 gas sensing application. From electrical DC conductivity, the ZnO film
shows the thermally activated conductivity behavior. The ZnO thin film
0 10 20 30 40 50 60 70 80 90 100
is sensitive as well as fast in responding to H2S gas against the other
Time (Days) interfering gases. The porous structured morphology of the ZnO film
Fig. 15. Stability study of ZnO sensor. improves the H2S gas sensing performance at 300 °C, the sensor shows
the highest gas response of 3.2 with 59% of stability for exposure of
100 ppm of H2S gas. The H2S gas sensing properties like selectivity,
Gas Concentration = 100 ppm
C H5OH
2 o response time, recovery time, reproducibility and stability study
Operating temperature = 300 C indicates that the ZnO thin film can stand as good sensor for detection
CH COCH
3 3
of H2S gas.
LPG Acknowledgements
Gases
NH
3
The authors are thankful to the center of Excellence in Nano-
electronics (CEN) at Indian Institute of technology, Bombay under
H S
2 Indian Nanoelectronics User Program (INUP) for providing character-
ization facility. We are also thankful to Dr. K. Nageswari for her
Cl constant encouragement and support.
2
The authors are also thankful to Dr. V. B. Patil, Functional
CH3OH Materials Research Laboratory, School of Physical Sciences, Solapur
University, Solapur for providing gas sensing facility.
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2
Appendix A. Supplementary material
Gas Response
Fig. 16. Selectivity studies of ZnO thin film for different gases at 300 °C for 100 ppm gas Supplementary data associated with this article can be found in the
concentration. online version at doi:10.1016/j.physb.2017.09.112.
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