Class 2 - Group 7 - Project 2

Cost Comparison
No Method Total cost

1 Workforce/Chase Strategy IDR 24.161.372.125
2 Inventory Strategy/Strategy Level IDR 25.205.481.210
3 Hybrid Strategy IDR 24.583.644.067
4 Transportation Method IDR 24.176.905.200
Unit produced/Week
Month Week Working Days
1 1
2 6
Jan-21 3 6
4 6
5 6
6 6
7 5
Feb-21
8 6
9 6
10 6
11 5
Mar-21 12 6
13 6
14 3
15 2
16 6
Apr-21 17 6
18 6
19 5
20 0
21 6
22 4
May-21
23 6
24 5
25 1
26 4
27 6
Jun-21 28 6
29 6
30 3
MPS Chase Strategy
Period Jan-21 Feb-21 Mar-21
Demand 75946 80704 84463
Unit Produced
Regular time 75946 80704 84463
Over time 0 0 0
Inventory 0 0 0
Total Production Unit 75946 80704 84463
Run Time and Setup Time Data

Item Work Center Setup time (min)
Unit Produced/Week X 109 0
3038 101 4
18227 102 3
SH
18227 103 4
18227 105 0
18227 101 4
21053 102 5
SS
17544 103 3
21053 105 3
21053 101 6
19491 102 3
16243 FR 104 5
19491 106 5
19491 107 6
9746 101 4
7058 104 4
RG
21173 106 6
21173 108 0
21173 101 3
17644 FG 103 3
0 105 5
25085
16723 Run Time and Setup Time Data
25085 Item Work Center Setup time (h)
20904 X 109 0
4181 101 0.067
15638 102 0.050
SH
23457 103 0.067
23457 105 0.000
23457 101 0.067
11729 102 0.083
SS
103 0.050
105 0.050
101 0.100
102 0.050
FR 104 0.083
106 0.083
107 0.100
101 0.067
104 0.067
RG
106 0.100
108 0.000
101 0.050
FG 103 0.050
105 0.083
egy Assumption of working days
Apr-21 May-21 Jun-21 Months
88221 91979 97738 Jan-21 Feb-21 Mar-21
Days/month 25 23 26
88221 91979 97738 Sum of days 25 48 74
0
0 0 0 Unit produced/Days in Each Month
88221 91979 97738 Months
Jan-21 Feb-21 Mar-21
Unit produced/Day 3038 3509 3249
Setup Time Data
Run time (min) EPQ
1.2 1
0.4
1
6
0.8
2
1.5
0.6
10
2.7
2.5
2.2
0.8
1.3 8
2
0.9
2
1.9
6
1
0.6
1.6
1.3 6
1.1
Setup Time Data

Run time (h) EPQ
0.02 1
0.007
0.017
6
0.013
0.033
0.025
0.010
10
0.045
0.042
0.037
0.013
0.022 8
0.033
0.015
0.033
0.032
6
0.017
0.010
0.027
0.022 6
0.018
f working days
Months
Apr-21 May-21 Jun-21
25 22 25
99 121 146
ays in Each Month

3529 4181 3910
Cost Comparison
No Method Total cost
1 Workforce/Chase Strategy IDR 24.161.372.125
2 Inventory Strategy/Strategy Level IDR 25.205.481.210
3 Hybrid Strategy IDR 24.583.644.067
4 Transportation Method IDR 24.176.905.200
Unit produced/Week
Month Week Working Days
1 1
2 6
Jan-21 3 6
4 6
5 6
6 6
7 5
Feb-21
8 6
9 6
10 6
11 5
Mar-21 12 6
13 6
14 3
15 2
16 6
Apr-21 17 6
18 6
19 5
20 0
21 6
22 4
May-21
23 6
24 5
25 1
26 4
27 6
Jun-21 28 6
29 6
30 3
MPS Chase Strategy
Period Jan-21 Feb-21 Mar-21
Demand 75946 80704 84463
Unit Produced
Regular time 75946 80704 84463
Over time 0 0 0
Inventory 0 0 0
Total Production Unit 75946 80704 84463
Run Time and Setup Time Data

Item Work Center Setup time (min)
Unit Produced/Week X 109 0
3038 101 4
18227 102 3
SH
18227 103 4
18227 105 0
18227 101 4
21053 102 5
SS
17544 103 3
21053 105 3
21053 101 6
19491 102 3
16243 FR 104 5
19491 106 5
19491 107 6
9746 101 4
7058 104 4
RG
21173 106 6
21173 108 0
21173 101 3
17644 FG 103 3
0 105 5
25085
16723 Run Time and Setup Time Data
25085 Item Work Center Setup time (h)
20904 X 109 0
4181 101 0.067
15638 102 0.050
SH
23457 103 0.067
23457 105 0.000
23457 101 0.067
11729 102 0.083
SS
103 0.050
105 0.050
101 0.100
102 0.050
FR 104 0.083
106 0.083
107 0.100
101 0.067
104 0.067
RG
106 0.100
108 0.000
101 0.050
FG 103 0.050
105 0.083
egy Assumption of working days
Apr-21 May-21 Jun-21 Months
88221 91979 97738 Jan-21 Feb-21 Mar-21
Days/month 25 23 26
88221 91979 97738 Sum of days 25 48 74
0
0 0 0 Unit produced/Days in Each Month
88221 91979 97738 Months
Unit produced/Day 3038 3509 3249
Setup Time Data
Run time (min) EPQ
1.2 1
0.4
1
6
0.8
2
1.5
0.6
10
2.7
2.5
2.2
0.8
1.3 8
2
0.9
2
1.9
6
1
0.6
1.6
1.3 6
1.1
Setup Time Data

Run time (h) EPQ
0.02 1
0.007
0.017
6
0.013
0.033
0.025
0.010
10
0.045
0.042
0.037
0.013
0.022 8
0.033
0.015
0.033
0.032
6
0.017
0.010
0.027
0.022 6
0.018
f working days
Months
25 22 25
99 121 146
ays in Each Month

3529 4181 3910
Routing Data
Item Work Center Setup time (h) Run time (h) EPQ
X 109 0 0.02 1
101 0.067 0.007
102 0.050 0.017
SH 6
103 0.067 0.013
105 0.000 0.033
101 0.067 0.025
102 0.083 0.010
SS 10
103 0.050 0.045
105 0.050 0.042
101 0.100 0.037
102 0.050 0.013
FR 104 0.083 0.022 8
106 0.083 0.033
107 0.100 0.015
101 0.067 0.033
104 0.067 0.032
RG 6
106 0.100 0.017
108 0.000 0.010
101 0.050 0.027
FG 103 0.050 0.022 6
105 0.083 0.018
Total Required Capacity

Work Center
Week 109 101 102 103
1 61 825 250.6218 317.285511111
2 365 4952 1503.7308 1903.71306667
3 365 4952 1503.7308 1903.71306667
4 365 4952 1503.7308 1903.71306667
5 365 4952 1503.7308 1903.71306667
6 421 5719 1736.89043478 2198.8915942
7 351 4766 1447.40869565 1832.40966184
8 421 5719 1736.89043478 2198.8915942
9 421 5719 1736.89043478 2198.8915942
10 390 5295 1608.04557692 2035.77487179
11 325 4413 1340.03798077 1696.47905983
12 390 5295 1608.04557692 2035.77487179
13 390 5295 1608.04557692 2035.77487179
14 195 2648 804.022788462 1017.8874359
15 141 1917 582.2586 737.135466667
16 423 5752 1746.7758 2211.4064
17 423 5752 1746.7758 2211.4064
18 423 5752 1746.7758 2211.4064
19 353 4793 1455.6465 1842.83866667
20 0 0 0 0
21 502 6815 2069.5275 2620.00787879
22 334 4543 1379.685 1746.67191919
23 502 6815 2069.5275 2620.00787879
24 418 5679 1724.60625 2183.33989899
25 84 1136 344.92125 436.667979798
26 313 4248 1290.1416 1633.31057778
27 469 6373 1935.2124 2449.96586667
28 469 6373 1935.2124 2449.96586667
29 469 6373 1935.2124 2449.96586667
30 235 3186 967.6062 1224.98293333
TOTAL 10381 141009 42822 54212
PROPORTION 0.020624462904612 0.280148954454311 0.08507590948 0.1077055285
Number of Worker
Months
Jan-21 Feb-21 Mar-21 Apr-21
Workers Needed 253 292 271 294
Reguler Time/Day 8 8 8 8
Overtime/Day 0 0 0 0
Number of Worker Eac

Period 109 101 102 103
Jan-21 5 71 22 27
Feb-21 6 82 25 31
Mar-21 6 76 23 29
Apr-21 6 82 25 32
May-21 7 97 30 37
Jun-21 7 91 28 35
Total 36.79404 499.78573 151.77542 192.14666
Hour Available/Work Center Each Week
Week Working Days 109 101 102
JAN 1 1 41.7439129189344 567.021483816 172.193640791

2 6 250.463477513606 3402.12890289 1033.16184474
3 6 250.463477513606 3402.12890289 1033.16184474
4 6 250.463477513606 3402.12890289 1033.16184474
5 6 250.463477513606 3402.12890289 1033.16184474
FEB 6 6 289.07247207104 3926.56774563 1192.42394729
7 5 240.893726725867 3272.13978803 993.686622744
8 6 289.07247207104 3926.56774563 1192.42394729
9 6 289.07247207104 3926.56774563 1192.42394729
MAR 10 6 268.283013463191 3644.17759954 1106.66743054
11 5 223.569177885993 3036.81466628 922.22285878
12 6 268.283013463191 3644.17759954 1106.66743054
13 6 268.283013463191 3644.17759954 1106.66743054
14 3 134.141506731596 1822.08879977 553.333715268
APR 15 2 97.0174735032942 1317.82068175 400.197078201
16 6 291.052420509883 3953.46204526 1200.5912346
17 6 291.052420509883 3953.46204526 1200.5912346
18 6 291.052420509883 3953.46204526 1200.5912346
19 5 242.543683758235 3294.55170438 1000.4926955
MEI 20 0 0 0 0
21 6 344.511028358637 4679.6081352 1421.10799198
22 4 229.674018905758 3119.7387568 947.405327986
23 6 344.511028358637 4679.6081352 1421.10799198
24 5 287.092523632197 3899.673446 1184.25665998
25 1 57.4185047264394 779.934689201 236.851331997
Juni 26 4 215.154397020911 2922.51389287 887.511887711
27 6 322.731595531366 4383.7708393 1331.26783157
28 6 322.731595531366 4383.7708393 1331.26783157
29 6 322.731595531366 4383.7708393 1331.26783157
30 3 161.365797765683 2191.88541965 665.633915783
TOTAL 7134.90919507305 96915.8498997 29431.5004297
Comparison of Required Capacity and Available Capacity

Work Center Required Capacity Available Capacity Utilization Capacity
109 10381 7134.90919507305 145% Above
101 141009 96915.8498997422 145% Above
102 42822 29431.5004296763 145% Above
103 54212 37260.0813520481 145% Above
105 77713 53412.7230020052 145% Above
104 58249 40034.7682612432 145% Above
106 80020 54998.2583786881 145% Above
107 28548 19621.0002864509 145% Above
108 10381 7134.90919507305 145% Above
Work Center 109

Week Required Capacity Available Capacity Utilization Capacity
1 61 41.7439129189344 146% Above
2 365 250.463477513606 146% Above
3 365 250.463477513606 146% Above
4 365 250.463477513606 146% Above
5 365 250.463477513606 146% Above
6 421 289.07247207104 146% Above
7 351 240.893726725867 146% Above
8 421 289.07247207104 146% Above
9 421 289.07247207104 146% Above
10 390 268.283013463191 145% Above
11 325 223.569177885993 145% Above
12 390 268.283013463191 145% Above
13 390 268.283013463191 145% Above
14 195 134.141506731596 145% Above
15 141 97.0174735032942 145% Above
16 423 291.052420509883 145% Above
17 423 291.052420509883 145% Above
18 423 291.052420509883 145% Above
19 353 242.543683758235 145% Above
20 0 0 0%
21 502 344.511028358637 146% Above
22 334 229.674018905758 146% Above
23 502 344.511028358637 146% Above
24 418 287.092523632197 146% Above
25 84 57.4185047264394 146% Above
26 313 215.154397020911 145% Above
27 469 322.731595531366 145% Above
28 469 322.731595531366 145% Above
29 469 322.731595531366 145% Above
30 235 161.365797765683 145% Above
Work Center 109

600
500
400
300
200
100
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Required Capacity Available Capacity

100
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Comparison of Utilization
Work Cent
Week
109 101 102 103
1 146% 146% 146% 146%
2 146% 146% 146% 146%
3 146% 146% 146% 146%
4 146% 146% 146% 146%
5 146% 146% 146% 146%
6 146% 146% 146% 146%
7 146% 146% 146% 146%
8 146% 146% 146% 146%
9 146% 146% 146% 146%
10 145% 145% 145% 145%
11 145% 145% 145% 145%
12 145% 145% 145% 145%
13 145% 145% 145% 145%
14 145% 145% 145% 145%
15 145% 145% 145% 145%
16 145% 145% 145% 145%
17 145% 145% 145% 145%
18 145% 145% 145% 145%
19 145% 145% 145% 145%
20 0% 0% 0% 0%
21 146% 146% 146% 146%
22 146% 146% 146% 146%
23 146% 146% 146% 146%
24 146% 146% 146% 146%
25 146% 146% 146% 146%
26 145% 145% 145% 145%
27 145% 145% 145% 145%
28 145% 145% 145% 145%
29 145% 145% 145% 145%
30 145% 145% 145% 145%
Bill of Capacity
SRH Qty Reg SRH Work Center
0.02 1 0.02 109
0.01777777778 1 0.0177777777777778 101
0.025 1 0.025 102
0.02444444444 1 0.0244444444444444 103
0.03333333333 1 0.0333333333333333 104
0.03166666667 1 0.0316666666666667 105
0.01833333333 1 0.0183333333333333 106
0.05 1 0.05 107
0.04666666667 1 0.0466666666666667 108
0.04916666667 2 0.0983333333333333
0.01958333333 2 0.0391666666666667
0.03208333333 2 0.0641666666666667
0.04375 2 0.0875
0.0275 2 0.055
0.04444444444 2 0.0888888888888889
0.04277777778 2 0.0855555555555556
0.03333333333 2 0.0666666666666667
0.01 2 0.02
0.035 1 0.035
0.03 1 0.03
0.03222222222 1 0.0322222222222222
al Required Capacity
Work Center
104 105 106 107 108
454.832155556 340.913155556 468.333666666667 167.0812 60.7568
2728.99293333 2045.47893333 2810.002 1002.4872 364.5408
2728.99293333 2045.47893333 2810.002 1002.4872 364.5408
2728.99293333 2045.47893333 2810.002 1002.4872 364.5408
2728.99293333 2045.47893333 2810.002 1002.4872 364.5408
3152.13449275 2362.63884058 3245.70434782609 1157.92695652174 421.0643478261
2626.77874396 1968.86570048 2704.75362318841 964.939130434783 350.8869565217
3152.13449275 2362.63884058 3245.70434782609 1157.92695652174 421.0643478261
3152.13449275 2362.63884058 3245.70434782609 1157.92695652174 421.0643478261
2918.3049359 2187.37512821 3004.93365384615 1072.03038461538 389.8292307692
2431.92077991 1822.81260684 2504.11137820513 893.358653846154 324.8576923077
2918.3049359 2187.37512821 3004.93365384615 1072.03038461538 389.8292307692
2918.3049359 2187.37512821 3004.93365384615 1072.03038461538 389.8292307692
1459.15246795 1093.6875641 1502.46682692308 536.015192307692 194.9146153846
1056.69153333 792.028533333 1088.059 388.1724 141.1536
3170.0746 2376.0856 3264.177 1164.5172 423.4608
3170.0746 2376.0856 3264.177 1164.5172 423.4608
3170.0746 2376.0856 3264.177 1164.5172 423.4608
2641.72883333 1980.07133333 2720.1475 970.431 352.884
0 0 0 0 0
3755.80916667 2815.11484848 3867.29886363636 1379.685 501.7036363636
2503.87277778 1876.74323232 2578.19924242424 919.79 334.4690909091
3755.80916667 2815.11484848 3867.29886363636 1379.685 501.7036363636
3129.84097222 2345.9290404 3222.7490530303 1149.7375 418.0863636364
625.968194444 469.185808081 644.549810606061 229.9475 83.61727272727
2341.36808889 1754.94008889 2410.87066666667 860.0944 312.7616
3512.05213333 2632.41013333 3616.306 1290.1416 469.1424
3512.05213333 2632.41013333 3616.306 1290.1416 469.1424
3512.05213333 2632.41013333 3616.306 1290.1416 469.1424
1756.02606667 1316.20506667 1808.153 645.0708 234.5712
77713 58249 80020 28548 10381
0.15439702091 0.11572615296 0.158980234889716 0.0567172729876826 0.020624462905
May-21 Jun-21
348 326
8 8
0 0
Number of Worker Each Work Center

104 105 106 107 108
39 29 40 14 5
45 34 46 17 6
42 31 43 15 6
45 34 47 17 6
54 40 55 20 7
50 38 52 18 7
275.44429 206.45546 283.62074 101.18362 36.79404
103 104 105 106 107

217.995989688 312.499570324 234.229733600687 321.775995416786 114.7957605271
1307.97593813 1874.99742194 1405.37840160412 1930.65597250072 688.7745631624
1307.97593813 1874.99742194 1405.37840160412 1930.65597250072 688.7745631624
1307.97593813 1874.99742194 1405.37840160412 1930.65597250072 688.7745631624
1307.97593813 1874.99742194 1405.37840160412 1930.65597250072 688.7745631624
1509.60068748 2164.02864509 1622.01775995417 2228.26697221427 794.9492981954
1258.0005729 1803.35720424 1351.68146662847 1856.88914351189 662.4577484961
1509.60068748 2164.02864509 1622.01775995417 2228.26697221427 794.9492981954
1509.60068748 2164.02864509 1622.01775995417 2228.26697221427 794.9492981954
1401.03351475 2008.39644801 1505.36579776568 2068.01489544543 737.7782870238
1167.52792896 1673.66370667 1254.47149813807 1723.34574620453 614.8152391865
1401.03351475 2008.39644801 1505.36579776568 2068.01489544543 737.7782870238
1401.03351475 2008.39644801 1505.36579776568 2068.01489544543 737.7782870238
700.516757376 1004.198224 752.682898882842 1034.00744772272 368.8891435119
506.646806073 726.283586365 544.375823546262 747.843024921226 266.7980521341
1519.94041822 2178.85075909 1633.12747063879 2243.52907476368 800.3941564022
1519.94041822 2178.85075909 1633.12747063879 2243.52907476368 800.3941564022
1519.94041822 2178.85075909 1633.12747063879 2243.52907476368 800.3941564022
1266.61701518 1815.70896591 1360.93955886565 1869.60756230307 666.9951303351
0 0 0 0 0
1799.1131481 2579.0478373 1933.08965912346 2655.60584359782 947.4053279863
1199.4087654 1719.36522486 1288.72643941564 1770.40389573188 631.6035519908
1799.1131481 2579.0478373 1933.08965912346 2655.60584359782 947.4053279863
1499.26095675 2149.20653108 1610.90804926955 2213.00486966485 789.5044399885
299.852191349 429.841306216 322.18160985391 442.600973932971 157.9008879977
1123.58407333 1610.66972214 1207.25522772844 1658.48181036952 591.6745918075
1685.37611 2416.00458321 1810.88284159267 2487.72271555428 887.5118877113
1685.37611 2416.00458321 1810.88284159267 2487.72271555428 887.5118877113
1685.37611 2416.00458321 1810.88284159267 2487.72271555428 887.5118877113
842.688054999 1208.00229161 905.441420796333 1243.86135777714 443.7559438556
37260.081352 53412.723002 40034.7682612432 54998.2583786881 19621.00028645
Work Center 101

Week Required Capacity Available Capacity Utilization
1 825 567.021483815526 146%
2 4952 3402.12890289316 146%
3 4952 3402.12890289316 146%
4 4952 3402.12890289316 146%
5 4952 3402.12890289316 146%
6 5719 3926.56774563163 146%
7 4766 3272.13978802635 146%
8 5719 3926.56774563163 146%
9 5719 3926.56774563163 146%
10 5295 3644.17759954168 145%
11 4413 3036.81466628473 145%
12 5295 3644.17759954168 145%
13 5295 3644.17759954168 145%
14 2648 1822.08879977084 145%
15 1917 1317.82068175308 145%
16 5752 3953.46204525924 145%
17 5752 3953.46204525924 145%
18 5752 3953.46204525924 145%
19 4793 3294.5517043827 145%
20 0 0 0%
21 6815 4679.60813520481 146%
22 4543 3119.73875680321 146%
23 6815 4679.60813520481 146%
24 5679 3899.67344600401 146%
25 1136 779.934689200802 146%
26 4248 2922.51389286737 145%
27 6373 4383.77083930106 145%
28 6373 4383.77083930106 145%
29 6373 4383.77083930106 145%
30 3186 2191.88541965053 145%
Work Center 101

8000
7000
6000
5000
4000
3000
2000
1000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
mparison of Utilization
Work Center
104 105 106 107 108
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
0% 0% 0% 0% 0%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
146% 146% 146% 146% 146%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
145% 145% 145% 145% 145%
Bill of Capacity
SRH Required For
Product X
0.02
0.271666666666667
0.0825
0.104444444444444
0.149722222222222
0.112222222222222
0.154166666666667
0.055
0.02
503335
Total
253
292
271
294
348
326
1784
108
41.7439129189344
250.463477513606
250.463477513606
250.463477513606
250.463477513606
289.07247207104
240.893726725867
289.07247207104
289.07247207104
268.283013463191
223.569177885993
268.283013463191
268.283013463191
134.141506731596
97.0174735032942
291.052420509883
291.052420509883
291.052420509883
242.543683758235
0
344.511028358637
229.674018905758
344.511028358637
287.092523632197
57.4185047264394
215.154397020911
322.731595531366
322.731595531366
322.731595531366
161.365797765683
7134.90919507305
Work Center 102

Capacity Week Required Capacity Available Capacity Utilization
Above 1 250.6218 172.193640790604 146%
Above 2 1503.7308 1033.16184474363 146%
Above 3 1503.7308 1033.16184474363 146%
Above 4 1503.7308 1033.16184474363 146%
Above 5 1503.7308 1033.16184474363 146%
Above 6 1736.89043478261 1192.42394729304 146%
Above 7 1447.40869565217 993.6866227442 146%
Above 8 1736.89043478261 1192.42394729304 146%
Above 9 1736.89043478261 1192.42394729304 146%
Above 10 1608.04557692308 1106.66743053566 145%
Above 11 1340.03798076923 922.222858779719 145%
Above 12 1608.04557692308 1106.66743053566 145%
Above 13 1608.04557692308 1106.66743053566 145%
Above 14 804.022788461539 553.333715267832 145%
Above 15 582.2586 400.197078201088 145%
Above 16 1746.7758 1200.59123460327 145%
Above 17 1746.7758 1200.59123460327 145%
Above 18 1746.7758 1200.59123460327 145%
Above 19 1455.6465 1000.49269550272 145%
20 0 0 0%
Above 21 2069.5275 1421.10799197938 146%
Above 22 1379.685 947.405327986251 146%
Above 23 2069.5275 1421.10799197938 146%
Above 24 1724.60625 1184.25665998281 146%
Above 25 344.92125 236.851331996563 146%
Above 26 1290.1416 887.511887711257 145%
Above 27 1935.2124 1331.26783156689 145%
Above 28 1935.2124 1331.26783156689 145%
Above 29 1935.2124 1331.26783156689 145%
Above 30 967.6062 665.633915783443 145%
Work Center 102

2500
2000
1500
1000
500
0
5 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

0
5 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Work Center 102
2500
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Total Required Capacity and A
Work Center 103

Capacity Week Required Capacity Available Capacity Utilization Capacity
Above 1 317.285511111111 217.995989687769 146% Above
Above 2 1903.71306666667 1307.97593812661 146% Above
Above 3 1903.71306666667 1307.97593812661 146% Above
Above 4 1903.71306666667 1307.97593812661 146% Above
Above 5 1903.71306666667 1307.97593812661 146% Above
Above 6 2198.8915942029 1509.6006874821 146% Above
Above 7 1832.40966183575 1258.00057290175 146% Above
Above 8 2198.8915942029 1509.6006874821 146% Above
Above 9 2198.8915942029 1509.6006874821 146% Above
Above 10 2035.77487179487 1401.03351475222 145% Above
Above 11 1696.47905982906 1167.52792896018 145% Above
Above 12 2035.77487179487 1401.03351475222 145% Above
Above 13 2035.77487179487 1401.03351475222 145% Above
Above 14 1017.88743589744 700.51675737611 145% Above
Above 15 737.135466666667 506.646806072759 145% Above
Above 16 2211.4064 1519.94041821828 145% Above
Above 17 2211.4064 1519.94041821828 145% Above
Above 18 2211.4064 1519.94041821828 145% Above
Above 19 1842.83866666667 1266.6170151819 145% Above
20 0 0 0%
Above 21 2620.00787878788 1799.1131480951 146% Above
Above 22 1746.67191919192 1199.40876539673 146% Above
Above 23 2620.00787878788 1799.1131480951 146% Above
Above 24 2183.3398989899 1499.26095674592 146% Above
Above 25 436.66797979798 299.852191349184 146% Above
Above 26 1633.31057777778 1123.58407333142 145% Above
Above 27 2449.96586666667 1685.37610999714 145% Above
Above 28 2449.96586666667 1685.37610999714 145% Above
Above 29 2449.96586666667 1685.37610999714 145% Above
Above 30 1224.98293333333 842.688054998568 145% Above
Work Center 103

3000
2500
2000
1500
1000
500
2 23 24 25 26 27 28 29 30 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

500
2 23 24 25 26 27 28 29 30 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Total Required Capacity and Available Capacity in each Work Center
Work Center 104

1 454.832155555556 312.49957032369 146% Above
2 2728.99293333333 1874.99742194214 146% Above
3 2728.99293333333 1874.99742194214 146% Above
4 2728.99293333333 1874.99742194214 146% Above
5 2728.99293333333 1874.99742194214 146% Above
6 3152.13449275362 2164.02864508737 146% Above
7 2626.77874396135 1803.35720423947 146% Above
8 3152.13449275362 2164.02864508737 146% Above
9 3152.13449275362 2164.02864508737 146% Above
10 2918.30493589744 2008.39644800917 145% Above
11 2431.92077991453 1673.66370667431 145% Above
12 2918.30493589744 2008.39644800917 145% Above
13 2918.30493589744 2008.39644800917 145% Above
14 1459.15246794872 1004.19822400458 145% Above
15 1056.69153333333 726.283586364938 145% Above
16 3170.0746 2178.85075909481 145% Above
17 3170.0746 2178.85075909481 145% Above
18 3170.0746 2178.85075909481 145% Above
19 2641.72883333333 1815.70896591235 145% Above
20 0 0 0%
21 3755.80916666667 2579.0478372959 146% Above
22 2503.87277777778 1719.36522486394 146% Above
23 3755.80916666667 2579.0478372959 146% Above
24 3129.84097222222 2149.20653107992 146% Above
25 625.968194444444 429.841306215984 146% Above
26 2341.36808888889 1610.66972214265 145% Above
27 3512.05213333333 2416.00458321398 145% Above
28 3512.05213333333 2416.00458321398 145% Above
29 3512.05213333333 2416.00458321398 145% Above
30 1756.02606666667 1208.00229160699 145% Above
Work Center 104

4000 3000
3500
2500
3000
2000
2500
2000 1500
1500 1000
1000
500
500
0
0 1 2 3 4 5 6
27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

500
500
0
0 1 2 3 4 5 6
27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Work Center 105 W
Week Required Capacity Available Capacity Utilization Capacity Week
1 340.913155555556 234.229733600687 146% Above 1
2 2045.47893333333 1405.37840160412 146% Above 2
3 2045.47893333333 1405.37840160412 146% Above 3
4 2045.47893333333 1405.37840160412 146% Above 4
5 2045.47893333333 1405.37840160412 146% Above 5
6 2362.63884057971 1622.01775995417 146% Above 6
7 1968.86570048309 1351.68146662847 146% Above 7
8 2362.63884057971 1622.01775995417 146% Above 8
9 2362.63884057971 1622.01775995417 146% Above 9
10 2187.37512820513 1505.36579776568 145% Above 10
11 1822.81260683761 1254.47149813807 145% Above 11
12 2187.37512820513 1505.36579776568 145% Above 12
13 2187.37512820513 1505.36579776568 145% Above 13
14 1093.68756410256 752.682898882842 145% Above 14
15 792.028533333333 544.375823546262 145% Above 15
16 2376.0856 1633.12747063879 145% Above 16
17 2376.0856 1633.12747063879 145% Above 17
18 2376.0856 1633.12747063879 145% Above 18
19 1980.07133333333 1360.93955886565 145% Above 19
20 0 0 0% 20
21 2815.11484848485 1933.08965912346 146% Above 21
22 1876.74323232323 1288.72643941564 146% Above 22
23 2815.11484848485 1933.08965912346 146% Above 23
24 2345.92904040404 1610.90804926955 146% Above 24
25 469.185808080808 322.18160985391 146% Above 25
26 1754.94008888889 1207.25522772844 145% Above 26
27 2632.41013333333 1810.88284159267 145% Above 27
28 2632.41013333333 1810.88284159267 145% Above 28
29 2632.41013333333 1810.88284159267 145% Above 29
30 1316.20506666667 905.441420796333 145% Above 30
Work Center 105 Wo

3000 4500
2500 4000
3500
2000 3000
1500 2500
2000
1000 1500
500 1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0
1 2 3 4 5 6 7 8 9 10 11
Required Capacity Available Capacity Required
500
500
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11
Work Center 106 Work Center 1
Required Capacity Available Capacity Utilization Capacity Week Required Capacity
468.333666666667 321.775995416786 146% Above 1 167.0812
2810.002 1930.65597250072 146% Above 2 1002.4872
2810.002 1930.65597250072 146% Above 3 1002.4872
2810.002 1930.65597250072 146% Above 4 1002.4872
2810.002 1930.65597250072 146% Above 5 1002.4872
3245.70434782609 2228.26697221427 146% Above 6 1157.92695652174
2704.75362318841 1856.88914351189 146% Above 7 964.939130434783
3245.70434782609 2228.26697221427 146% Above 8 1157.92695652174
3245.70434782609 2228.26697221427 146% Above 9 1157.92695652174
3004.93365384615 2068.01489544543 145% Above 10 1072.03038461538
2504.11137820513 1723.34574620453 145% Above 11 893.358653846154
3004.93365384615 2068.01489544543 145% Above 12 1072.03038461538
3004.93365384615 2068.01489544543 145% Above 13 1072.03038461538
1502.46682692308 1034.00744772272 145% Above 14 536.015192307692
1088.059 747.843024921226 145% Above 15 388.1724
3264.177 2243.52907476368 145% Above 16 1164.5172
3264.177 2243.52907476368 145% Above 17 1164.5172
3264.177 2243.52907476368 145% Above 18 1164.5172
2720.1475 1869.60756230307 145% Above 19 970.431
0 0 0% 20 0
3867.29886363636 2655.60584359782 146% Above 21 1379.685
2578.19924242424 1770.40389573188 146% Above 22 919.79
3867.29886363636 2655.60584359782 146% Above 23 1379.685
3222.7490530303 2213.00486966485 146% Above 24 1149.7375
644.549810606061 442.600973932971 146% Above 25 229.9475
2410.87066666667 1658.48181036952 145% Above 26 860.0944
3616.306 2487.72271555428 145% Above 27 1290.1416
3616.306 2487.72271555428 145% Above 28 1290.1416
3616.306 2487.72271555428 145% Above 29 1290.1416
1808.153 1243.86135777714 145% Above 30 645.0708
Work Center 106 Work Center

4500 1600
4000 1400
3500 1200
3000 1000
2500
800
2000
600
1500
400
1000
500 200
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1
Required Capacity Available Capacity Required Capacity Avai

500 200
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1
Required Capacity Available Capacity Required Capacity Avai

Available Capacity Utilization Capacity Week Required Capacity Available Capacity
114.79576052707 146% Above 1 60.7568 41.7439129189344
688.774563162418 146% Above 2 364.5408 250.463477513606
688.774563162418 146% Above 3 364.5408 250.463477513606
688.774563162418 146% Above 4 364.5408 250.463477513606
688.774563162418 146% Above 5 364.5408 250.463477513606
794.949298195359 146% Above 6 421.064347826087 289.07247207104
662.457748496133 146% Above 7 350.886956521739 240.893726725867
794.94929819536 146% Above 8 421.064347826087 289.07247207104
794.94929819536 146% Above 9 421.064347826087 289.07247207104
737.778287023775 145% Above 10 389.829230769231 268.283013463191
614.81523918648 145% Above 11 324.857692307692 223.569177885993
737.778287023775 145% Above 12 389.829230769231 268.283013463191
737.778287023775 145% Above 13 389.829230769231 268.283013463191
368.889143511888 145% Above 14 194.914615384615 134.141506731596
266.798052134059 145% Above 15 141.1536 97.0174735032942
800.394156402177 145% Above 16 423.4608 291.052420509883
800.394156402177 145% Above 17 423.4608 291.052420509883
800.394156402177 145% Above 18 423.4608 291.052420509883
666.995130335148 145% Above 19 352.884 242.543683758235
0 0% 20 0 0
947.40532798625 146% Above 21 501.703636363636 344.511028358637
631.603551990834 146% Above 22 334.469090909091 229.674018905758
947.40532798625 146% Above 23 501.703636363636 344.511028358637
789.504439988542 146% Above 24 418.086363636364 287.092523632197
157.900887997708 146% Above 25 83.6172727272727 57.4185047264394
591.674591807505 145% Above 26 312.7616 215.154397020911
887.511887711258 145% Above 27 469.1424 322.731595531366
887.511887711258 145% Above 28 469.1424 322.731595531366
887.511887711258 145% Above 29 469.1424 322.731595531366
443.755943855629 145% Above 30 234.5712 161.365797765683

600
500
400
300
200
100
0
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Required Capacity Available Capacity Required Capacity Available Capacity

100
0
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

nter 108
Utilization Capacity
146% Above
146% Above
146% Above
146% Above
146% Above
146% Above
146% Above
146% Above
146% Above
145% Above
145% Above
145% Above
145% Above
145% Above
145% Above
145% Above
145% Above
145% Above
145% Above
0%
146% Above
146% Above
146% Above
146% Above
146% Above
145% Above
145% Above
145% Above
145% Above
145% Above
nter 108
5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Available Capacity
5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Available Capacity
Routing Data
Item Work Center Setup time (h) Run time (h)
X 109 0 0.02
101 0.067 0.007
102 0.050 0.017
SH
103 0.067 0.013
105 0.000 0.033
101 0.067 0.025
102 0.083 0.010
SS
103 0.050 0.045
105 0.050 0.042
101 0.100 0.037
102 0.050 0.013
FR 104 0.083 0.022
106 0.083 0.033
107 0.100 0.015
101 0.067 0.033
104 0.067 0.032
RG
106 0.100 0.017
108 0.000 0.010
101 0.050 0.027
FG 103 0.050 0.022
105 0.083 0.018
Total Required Capac

Work Center
Week 109 101 102
1 61 825 250.6218
2 365 4952 1503.7308
3 365 4952 1503.7308
4 365 4952 1503.7308
5 365 4952 1503.7308
6 421 5719 1736.89043478261
7 351 4766 1447.40869565217
8 421 5719 1736.89043478261
9 421 5719 1736.89043478261
10 390 5295 1608.04557692308
11 325 4413 1340.03798076923
12 390 5295 1608.04557692308
13 390 5295 1608.04557692308
14 195 2648 804.022788461539
15 141 1917 582.2586
16 423 5752 1746.7758
17 423 5752 1746.7758
18 423 5752 1746.7758
19 353 4793 1455.6465
20 0 0 0
21 502 6815 2069.5275
22 334 4543 1379.685
23 502 6815 2069.5275
24 418 5679 1724.60625
25 84 1136 344.92125
26 313 4248 1290.1416
27 469 6373 1935.2124
28 469 6373 1935.2124
29 469 6373 1935.2124
30 235 3186 967.6062
TOTAL 10381 141009 42822
PROPORTION 0.020624462904612 0.280148954454311 0.085075909481524
Number of Worker
Months
Workers Needed 320 370 340
Reguler Time/Day 8 8 8
Overtime/Day 2 2 2
Number of Worker
Period 109 101 102
Jan-21 7 90 27
Feb-21 8 104 31
Mar-21 7 95 29
Apr-21 8 105 32
May-21 9 125 38
Jun-21 9 116 35
Total 47 634 193
Week Working Days 109 101
JAN 1 1 65.998281294758 896.476654253796

2 6 395.989687768548 5378.85992552277
3 6 395.989687768548 5378.85992552277
4 6 395.989687768548 5378.85992552277
5 6 395.989687768548 5378.85992552277
FEB 6 6 457.863076482383 6219.30678888571
7 5 381.552563735319 5182.75565740476
8 6 457.863076482383 6219.30678888571
9 6 457.863076482383 6219.30678888571
MAR 10 6 420.739043254082 5715.03867086795
11 5 350.615869378402 4762.53222572329
12 6 420.739043254082 5715.03867086795
13 6 420.739043254082 5715.03867086795
14 3 210.369521627041 2857.51933543397
APR 15 2 154.270982526497 2095.51417931825
16 6 462.81294757949 6286.54253795474
17 6 462.81294757949 6286.54253795474
18 6 462.81294757949 6286.54253795474
19 5 385.677456316242 5238.78544829562
MEI 20 0 0 0
21 6 550.673159553137 7479.97708393011
22 4 367.115439702091 4986.65138928674
23 6 550.673159553137 7479.97708393011
24 5 458.894299627614 6233.31423660842
25 1 91.7788599255228 1246.66284732168
Juni 26 4 342.366084216557 4650.47264394157
27 6 513.549126324835 6975.70896591235
28 6 513.549126324835 6975.70896591235
29 6 513.549126324835 6975.70896591235
30 3 256.774563162418 3487.85448295617
TOTAL 11315.6115726153 153703.723861358

Work Center Required Capacity Available Capacity Utilization
109 10381 11315.6115726153 92%
101 141009 153703.723861358 92%
102 42822 46676.8977370381 92%
103 54212 59092.6382125465 92%
105 77713 84709.9255227729 92%
104 58249 63493.1538241191 92%
106 80020 87224.5058722429 92%
107 28548 31117.9318246921 92%
108 10381 11315.6115726153 92%
Work Center 109

1 61 65.998281294758 92%
2 365 395.989687768548 92%
3 365 395.989687768548 92%
4 365 395.989687768548 92%
5 365 395.989687768548 92%
6 421 457.863076482383 92%
7 351 381.552563735319 92%
8 421 457.863076482383 92%
9 421 457.863076482383 92%
10 390 420.739043254082 93%
11 325 350.615869378402 93%
12 390 420.739043254082 93%
13 390 420.739043254082 93%
14 195 210.369521627041 93%
15 141 154.270982526497 91%
16 423 462.81294757949 91%
17 423 462.81294757949 91%
18 423 462.81294757949 91%
19 353 385.677456316242 91%
20 0 0 0%
21 502 550.673159553137 91%
22 334 367.115439702091 91%
23 502 550.673159553137 91%
24 418 458.894299627614 91%
25 84 91.7788599255228 91%
26 313 342.366084216557 91%
27 469 513.549126324835 91%
28 469 513.549126324835 91%
29 469 513.549126324835 91%
30 235 256.774563162418 91%
Based on table work center 109 above, the result in the work center 109 is effective because the utilization
percentage lies between 81% until 84%. We assume add more worker for each month is 1 worker. For an
easier explanation, the bar chart will be attached below.
Work Center 109

600
500
400
300
200
100
0
400
300
200
100
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Comparison of Utilizat
Week Work
1 92% 92% 92%
2 92% 92% 92%
3 92% 92% 92%
4 92% 92% 92%
5 92% 92% 92%
6 92% 92% 92%
7 92% 92% 92%
8 92% 92% 92%
9 92% 92% 92%
10 93% 93% 93%
11 93% 93% 93%
12 93% 93% 93%
13 93% 93% 93%
14 93% 93% 93%
15 91% 91% 91%
16 91% 91% 91%
17 91% 91% 91%
18 91% 91% 91%
19 91% 91% 91%
20 0% 0% 0%
21 91% 91% 91%
22 91% 91% 91%
23 91% 91% 91%
24 91% 91% 91%
25 91% 91% 91%
26 91% 91% 91%
27 91% 91% 91%
28 91% 91% 91%
29 91% 91% 91%
30 91% 91% 91%
Routing Data
EPQ SRH Qty Reg SRH
1 0.02 1 0.02
0.0177777778 1 0.0177777777777778
0.025 1 0.025
6
0.0244444444 1 0.0244444444444444
0.0333333333 1 0.0333333333333333
0.0316666667 1 0.0316666666666667
0.0183333333 1 0.0183333333333333
10
0.05 1 0.05
0.0466666667 1 0.0466666666666667
0.0491666667 2 0.0983333333333333
0.0195833333 2 0.0391666666666667
8 0.0320833333 2 0.0641666666666667
0.04375 2 0.0875
0.0275 2 0.055
0.0444444444 2 0.0888888888888889
0.0427777778 2 0.0855555555555556
6
0.0333333333 2 0.0666666666666667
0.01 2 0.02
0.035 1 0.035
6 0.03 1 0.03
0.0322222222 1 0.0322222222222222

Work Center
103 104 105 106 107
317.285511111111 454.83215556 340.91315555556 468.333666666667 167.0812
1903.71306666667 2728.9929333 2045.4789333333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333333 2810.002 1002.4872
2198.8915942029 3152.1344928 2362.6388405797 3245.70434782609 1157.92695652174
1832.40966183575 2626.778744 1968.8657004831 2704.75362318841 964.939130434783
2198.8915942029 3152.1344928 2362.6388405797 3245.70434782609 1157.92695652174
2198.8915942029 3152.1344928 2362.6388405797 3245.70434782609 1157.92695652174
2035.77487179487 2918.3049359 2187.3751282051 3004.93365384615 1072.03038461538
1696.47905982906 2431.9207799 1822.8126068376 2504.11137820513 893.358653846154
2035.77487179487 2918.3049359 2187.3751282051 3004.93365384615 1072.03038461538
2035.77487179487 2918.3049359 2187.3751282051 3004.93365384615 1072.03038461538
1017.88743589744 1459.1524679 1093.6875641026 1502.46682692308 536.015192307692
737.135466666667 1056.6915333 792.02853333333 1088.059 388.1724
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
1842.83866666667 2641.7288333 1980.0713333333 2720.1475 970.431
0 0 0 0 0
2620.00787878788 3755.8091667 2815.1148484849 3867.29886363636 1379.685
1746.67191919192 2503.8727778 1876.7432323232 2578.19924242424 919.79
2620.00787878788 3755.8091667 2815.1148484849 3867.29886363636 1379.685
2183.3398989899 3129.8409722 2345.929040404 3222.7490530303 1149.7375
436.66797979798 625.96819444 469.18580808081 644.549810606061 229.9475
1633.31057777778 2341.3680889 1754.9400888889 2410.87066666667 860.0944
2449.96586666667 3512.0521333 2632.4101333333 3616.306 1290.1416
2449.96586666667 3512.0521333 2632.4101333333 3616.306 1290.1416
2449.96586666667 3512.0521333 2632.4101333333 3616.306 1290.1416
1224.98293333333 1756.0260667 1316.2050666667 1808.153 645.0708
54212 77713 58249 80020 28548
0.10770552850186 0.1543970209 0.1157261529648 0.158980234889716 0.0567172729876826
rker
Months
Apr-21 May-21 Jun-21 The utilization percentage of work center 109,
before are above 100% which means the availa
374 445 415 Then, revise each work center by hiring more w
8 8 8 add more overtime in hours/day is 4 to meet re
2 2 2

103 104 105 106 107
34 49 37 51 18
40 57 43 59 21
37 52 39 54 19
40 58 43 59 21
48 69 51 71 25
45 64 48 66 24
244 350 262 360 128
102 103 104 105 106

272.242910340876 344.65769121 494.07046691492 370.323689487253 508.736751647093
1633.45746204526 2067.9461472 2964.4228014896 2221.94213692352 3052.42050988256
1633.45746204526 2067.9461472 2964.4228014896 2221.94213692352 3052.42050988256
1633.45746204526 2067.9461472 2964.4228014896 2221.94213692352 3052.42050988256
1633.45746204526 2067.9461472 2964.4228014896 2221.94213692352 3052.42050988256
1888.68519048983 2391.0627327 3427.6138642223 2569.12059581782 3529.36121455171
1573.90432540819 1992.5522773 2856.3448868519 2140.93382984818 2941.13434545975
1888.68519048983 2391.0627327 3427.6138642223 2569.12059581782 3529.36121455171
1888.68519048983 2391.0627327 3427.6138642223 2569.12059581782 3529.36121455171
1735.54855342309 2197.1927814 3149.6992265827 2360.81352048124 3243.19679175022
1446.29046118591 1830.9939845 2624.7493554855 1967.34460040103 2702.66399312518
1735.54855342309 2197.1927814 3149.6992265827 2360.81352048124 3243.19679175022
1735.54855342309 2197.1927814 3149.6992265827 2360.81352048124 3243.19679175022
867.774276711544 1098.5963907 1574.8496132913 1180.40676024062 1621.59839587511
636.367802921799 805.63735319 1154.8897164136 865.631624176454 1189.17215697508
1909.1034087654 2416.9120596 3464.6691492409 2596.89487252936 3567.51647092524
1909.1034087654 2416.9120596 3464.6691492409 2596.89487252936 3567.51647092524
1909.1034087654 2416.9120596 3464.6691492409 2596.89487252936 3567.51647092524
1590.9195073045 2014.093383 2887.2242910341 2164.07906044113 2972.9303924377
0 0 0 0 0
2271.52678315669 2875.737611 4122.4004583214 3089.88828415927 4244.77227155543
1514.35118877113 1917.1584073 2748.2669722143 2059.92552277284 2829.84818103695
2271.52678315669 2875.737611 4122.4004583214 3089.88828415927 4244.77227155543
1892.93898596391 2396.4480092 3435.3337152678 2574.90690346606 3537.31022629619
378.587797192781 479.28960183 687.06674305357 514.981380693211 707.462045259238
1412.2600973933 1787.9117731 2562.9905471212 1921.05413921512 2639.07189916929
2118.39014608995 2681.8676597 3844.4858206818 2881.58120882269 3958.60784875394
2118.39014608995 2681.8676597 3844.4858206818 2881.58120882269 3958.60784875394
2118.39014608995 2681.8676597 3844.4858206818 2881.58120882269 3958.60784875394
1059.19507304497 1340.9338298 1922.2429103409 1440.79060441134 1979.30392437697
46676.8977370381 59092.638213 84709.925522773 63493.1538241192 87224.5058722429
apacity Comparison of Required Capacity and Available capac-

Capacity ity
Under
180000
Under
160000
Under 140000
Under 120000
Under 100000
Under 80000
Under 60000
Under 40000
Under 20000
0
1 2 3 4 5 6 7 8 9
Work Center 101

Capacity Week Required Capacity Available Capacity
Under 1 825 896.476654253796
Under 2 4952 5378.85992552277
Under 3 4952 5378.85992552277
Under 4 4952 5378.85992552277
Under 5 4952 5378.85992552277
Under 6 5719 6219.30678888571
Under 7 4766 5182.75565740476
Under 8 5719 6219.30678888571
Under 9 5719 6219.30678888571
Under 10 5295 5715.03867086795
Under 11 4413 4762.53222572329
Under 12 5295 5715.03867086795
Under 13 5295 5715.03867086795
Under 14 2648 2857.51933543397
Under 15 1917 2095.51417931825
Under 16 5752 6286.54253795474
Under 17 5752 6286.54253795474
Under 18 5752 6286.54253795474
Under 19 4793 5238.78544829562
20 0 0
Under 21 6815 7479.97708393011
Under 22 4543 4986.65138928674
Under 23 6815 7479.97708393011
Under 24 5679 6233.31423660842
Under 25 1136 1246.66284732168
Under 26 4248 4650.47264394157
Under 27 6373 6975.70896591235
Under 28 6373 6975.70896591235
Under 29 6373 6975.70896591235
Under 30 3186 3487.85448295617
ctive because the utilization Based on table work center 101 above, the result in the work center 101 is effective becaus
month is 1 worker. For an utilization percentage lies between 81% until 84%. We assume add more worker for each m
workers. For an easier explanation, the bar chart will be attached below.
Work Center 101

8000
7000
6000
5000
4000
3000
2000
1000
0
6000
5000
4000
3000
2000
1000
0
1 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2
Work Center
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
92% 92% 92% 92% 92%
93% 93% 93% 93% 93%
93% 93% 93% 93% 93%
93% 93% 93% 93% 93%
93% 93% 93% 93% 93%
93% 93% 93% 93% 93%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
0% 0% 0% 0% 0%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
91% 91% 91% 91% 91%
Bill of Capacity
SRH Required For
Work Center
Product X
109 0.02
101 0.271666666666667
102 0.0825
103 0.104444444444444
104 0.149722222222222
105 0.112222222222222
106 0.154166666666667
107 0.055
108 0.02
108
60.7568
364.5408
364.5408
364.5408
364.5408
421.0643478261
350.8869565217
421.0643478261
421.0643478261
389.8292307692
324.8576923077
389.8292307692
389.8292307692
194.9146153846
141.1536
423.4608
423.4608
423.4608
352.884
0
501.7036363636
334.4690909091
501.7036363636
418.0863636364
83.61727272727
312.7616
469.1424
469.1424
469.1424
234.5712
10381 503335
0.020624462905
on percentage of work center 109, 101, 102, 103, 105, 104, 106, 107, and 108
above 100% which means the available capacity cannot fulfill the requirement.
e each work center by hiring more workers in each work center and we assume
vertime in hours/day is 4 to meet required capacity.
108 Total
7 320
8 370
7 340
8 374
9 445
9 415
47 2264
107 108
181.4952735606 65.998281294758
1088.971641364 395.989687768548
1088.971641364 395.989687768548
1088.971641364 395.989687768548
1088.971641364 395.989687768548
1259.123460327 457.863076482383
1049.269550272 381.552563735319
1259.123460327 457.863076482383
1259.123460327 457.863076482383
1157.032368949 420.739043254082
964.1936407906 350.615869378402
1157.032368949 420.739043254082
1157.032368949 420.739043254082
578.5161844744 210.369521627041
424.2452019479 154.270982526497
1272.735605844 462.81294757949
1272.735605844 462.81294757949
1272.735605844 462.81294757949
1060.61300487 385.677456316242
0 0
1514.351188771 550.673159553137
1009.567459181 367.115439702091
1514.351188771 550.673159553137
1261.959323976 458.894299627614
252.3918647952 91.7788599255228
941.5067315955 342.366084216557
1412.260097393 513.549126324835
1412.260097393 513.549126324835
1412.260097393 513.549126324835
706.1300486966 256.774563162418
31117.93182469 11315.6115726153
y and Available capac-
6 7 8 9
able Capacity
ter 101 Work Center 102

Utilization Capacity Week Required Capacity
92% Under 1 250.6218
92% Under 2 1503.7308
92% Under 3 1503.7308
92% Under 4 1503.7308
92% Under 5 1503.7308
92% Under 6 1736.89043478261
92% Under 7 1447.40869565217
92% Under 8 1736.89043478261
92% Under 9 1736.89043478261
93% Under 10 1608.04557692308
93% Under 11 1340.03798076923
93% Under 12 1608.04557692308
93% Under 13 1608.04557692308
93% Under 14 804.022788461539
91% Under 15 582.2586
91% Under 16 1746.7758
91% Under 17 1746.7758
91% Under 18 1746.7758
91% Under 19 1455.6465
0% 20 0
91% Under 21 2069.5275
91% Under 22 1379.685
91% Under 23 2069.5275
91% Under 24 1724.60625
91% Under 25 344.92125
91% Under 26 1290.1416
91% Under 27 1935.2124
91% Under 28 1935.2124
91% Under 29 1935.2124
91% Under 30 967.6062
work center 101 is effective because the Based on table work center 102 above, the result in the work center 102 is ef
assume add more worker for each month is 14 percentage lies between 81% until 84%. We assume add more worker for ea
be attached below. explanation, the bar chart will be attached below.
er 101 Work Center 102

2500
2000
1500
1000
500
2000
1500
1000
500
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
Available Capacity
92%
92%
92%
92%
92%
92%
92% Table on the left shows the comparison utilization of work center 109, 101, 10
92% 106, 107, and 108 after revised. The utilization of each work center already u
92% because the authors assumed 4 overtime hours added in each day per month
93% workers in each work station. The purpose is to meet the required ca
93%
93%
93%
93%
91%
91%
91%
91%
91%
0%
91%
91%
91%
91%
91%
91%
91%
91%
91%
91%
Work Center 102
Available Capacity Utilization Capacity Week
272.242910340876 92% Under 1
1633.45746204526 92% Under 2
1633.45746204526 92% Under 3
1633.45746204526 92% Under 4
1633.45746204526 92% Under 5
1888.68519048983 92% Under 6
1573.90432540819 92% Under 7
1888.68519048983 92% Under 8
1888.68519048983 92% Under 9
1735.54855342309 93% Under 10
1446.29046118591 93% Under 11
1735.54855342309 93% Under 12
1735.54855342309 93% Under 13
867.774276711544 93% Under 14
636.367802921799 91% Under 15
1909.1034087654 91% Under 16
1909.1034087654 91% Under 17
1909.1034087654 91% Under 18
1590.9195073045 91% Under 19
0 0% 20
2271.52678315669 91% Under 21
1514.35118877113 91% Under 22
2271.52678315669 91% Under 23
1892.93898596391 91% Under 24
378.587797192781 91% Under 25
1412.2600973933 91% Under 26
2118.39014608995 91% Under 27
2118.39014608995 91% Under 28
2118.39014608995 91% Under 29
1059.19507304497 91% Under 30
ove, the result in the work center 102 is effective because the utilization Based on table work center 103 above, the result
84%. We assume add more worker for each month is 4 workers. For an easier lies between 81% until 84%. We Assume add mo
tached below. bar chart will be attached below.
Work Center 102 W

3500
3000
2500
2000
1500
1000
3000
2500
2000
1500
1000
500
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Required Capacity Available Capacity 0

1 2 3 4 5 6 7 8 9 10 11 1
Requir
utilization of work center 109, 101, 102, 103, 105, 104,

tilization of each work center already under 100%. It is
me hours added in each day per month and hiring more
The purpose is to meet the required capacity.
Total Required Capacity and Available Capacity in each Work
Work Center 103

Required Capacity Available Capacity Utilization Capacity
317.285511111111 344.657691205958 92% Under
1903.71306666667 2067.94614723575 92% Under
1903.71306666667 2067.94614723575 92% Under
1903.71306666667 2067.94614723575 92% Under
1903.71306666667 2067.94614723575 92% Under
2198.8915942029 2391.06273274133 92% Under
1832.40966183575 1992.55227728445 92% Under
2198.8915942029 2391.06273274133 92% Under
2198.8915942029 2391.06273274133 92% Under
2035.77487179487 2197.19278143798 93% Under
1696.47905982906 1830.99398453165 93% Under
2035.77487179487 2197.19278143798 93% Under
2035.77487179487 2197.19278143798 93% Under
1017.88743589744 1098.59639071899 93% Under
737.135466666667 805.637353193927 91% Under
2211.4064 2416.91205958178 91% Under
2211.4064 2416.91205958178 91% Under
2211.4064 2416.91205958178 91% Under
1842.83866666667 2014.09338298482 91% Under
0 0 0%
2620.00787878788 2875.73761099971 91% Under
1746.67191919192 1917.15840733314 91% Under
2620.00787878788 2875.73761099971 91% Under
2183.3398989899 2396.44800916643 91% Under
436.66797979798 479.289601833286 91% Under
1633.31057777778 1787.91177313091 91% Under
2449.96586666667 2681.86765969636 91% Under
2449.96586666667 2681.86765969636 91% Under
2449.96586666667 2681.86765969636 91% Under
1224.98293333333 1340.93382984818 91% Under
on table work center 103 above, the result in the work center 103 is effective because the utilization percentage
tween 81% until 84%. We Assume add more worker for each month is 6 workers. For an easier explanation, the
art will be attached below.
Work Center 103

3500
3000
2500
2000
1500
1000
3000
2500
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Capacity in each Work Center
Work Center 104

1 454.832155555556 494.070466914924 92% Under
2 2728.99293333333 2964.42280148954 92% Under
3 2728.99293333333 2964.42280148954 92% Under
4 2728.99293333333 2964.42280148954 92% Under
5 2728.99293333333 2964.42280148954 92% Under
6 3152.13449275362 3427.61386422229 92% Under
7 2626.77874396135 2856.3448868519 92% Under
8 3152.13449275362 3427.61386422229 92% Under
9 3152.13449275362 3427.61386422229 92% Under
10 2918.30493589744 3149.69922658264 93% Under
11 2431.92077991453 2624.74935548553 93% Under
12 2918.30493589744 3149.69922658264 93% Under
13 2918.30493589744 3149.69922658264 93% Under
14 1459.15246794872 1574.84961329132 93% Under
15 1056.69153333333 1154.88971641364 91% Under
16 3170.0746 3464.66914924091 91% Under
17 3170.0746 3464.66914924091 91% Under
18 3170.0746 3464.66914924091 91% Under
19 2641.72883333333 2887.22429103409 91% Under
20 0 0 0%
21 3755.80916666667 4122.4004583214 91% Under
22 2503.87277777778 2748.26697221427 91% Under
23 3755.80916666667 4122.4004583214 91% Under
24 3129.84097222222 3435.33371526783 91% Under
25 625.968194444444 687.066743053566 91% Under
26 2341.36808888889 2562.99054712117 91% Under
27 3512.05213333333 3844.48582068175 91% Under
28 3512.05213333333 3844.48582068175 91% Under
29 3512.05213333333 3844.48582068175 91% Under
30 1756.02606666667 1922.24291034088 91% Under
Based on table work center 104 above, the result in the work center 104 is effective because the
utilization percentage lies between 81% until 84%. We assume add more worker for each month is
8 workers. For an easier explanation, the bar chart will be attached below.
Work Center 104

4500 3500
4000
3000
3500
2500
3000
2500 2000
2000 1500
1500
1000
1000
500 500
3500
2500
3000
2500 2000
2000 1500
1500
1000
1000
500 500
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4

Work Center 105 W
1 340.913155555556 370.323689487253 92% Under 1
2 2045.47893333333 2221.94213692352 92% Under 2
3 2045.47893333333 2221.94213692352 92% Under 3
4 2045.47893333333 2221.94213692352 92% Under 4
5 2045.47893333333 2221.94213692352 92% Under 5
6 2362.63884057971 2569.12059581782 92% Under 6
7 1968.86570048309 2140.93382984818 92% Under 7
8 2362.63884057971 2569.12059581782 92% Under 8
9 2362.63884057971 2569.12059581782 92% Under 9
10 2187.37512820513 2360.81352048124 93% Under 10
11 1822.81260683761 1967.34460040103 93% Under 11
12 2187.37512820513 2360.81352048124 93% Under 12
13 2187.37512820513 2360.81352048124 93% Under 13
14 1093.68756410256 1180.40676024062 93% Under 14
15 792.028533333333 865.631624176454 91% Under 15
16 2376.0856 2596.89487252936 91% Under 16
17 2376.0856 2596.89487252936 91% Under 17
18 2376.0856 2596.89487252936 91% Under 18
19 1980.07133333333 2164.07906044113 91% Under 19
20 0 0 0% 20
21 2815.11484848485 3089.88828415927 91% Under 21
22 1876.74323232323 2059.92552277284 91% Under 22
23 2815.11484848485 3089.88828415927 91% Under 23
24 2345.92904040404 2574.90690346606 91% Under 24
25 469.185808080808 514.981380693211 91% Under 25
26 1754.94008888889 1921.05413921512 91% Under 26
27 2632.41013333333 2881.58120882269 91% Under 27
28 2632.41013333333 2881.58120882269 91% Under 28
29 2632.41013333333 2881.58120882269 91% Under 29
30 1316.20506666667 1440.79060441134 91% Under 30
Based on table work center 105 above, the result in the work center 105 is Based on table work center 106 ab
effective because the utilization percentage lies between 81% until 84%. We effective because the utilization pe
assume add more worker for each month is 6 workers. For an easier explanation, assume add more worker for each
the bar chart will be attached below. the bar chart will be attached belo
Work Center 105 W

4500
3500
4000
3000
3500
2500 3000
2000 2500
2000
1500
1500
1000
1000
500 500
0
3500
2500 3000
2000 2500
2000
1500
1500
1000
1000
500 500
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11

468.333666666667 508.736751647093 92% Under 1 167.0812
2810.002 3052.42050988256 92% Under 2 1002.4872
2810.002 3052.42050988256 92% Under 3 1002.4872
2810.002 3052.42050988256 92% Under 4 1002.4872
2810.002 3052.42050988256 92% Under 5 1002.4872
3245.70434782609 3529.36121455171 92% Under 6 1157.92695652174
2704.75362318841 2941.13434545975 92% Under 7 964.939130434783
3245.70434782609 3529.36121455171 92% Under 8 1157.92695652174
3245.70434782609 3529.36121455171 92% Under 9 1157.92695652174
3004.93365384615 3243.19679175022 93% Under 10 1072.03038461538
2504.11137820513 2702.66399312518 93% Under 11 893.358653846154
3004.93365384615 3243.19679175022 93% Under 12 1072.03038461538
3004.93365384615 3243.19679175022 93% Under 13 1072.03038461538
1502.46682692308 1621.59839587511 93% Under 14 536.015192307692
1088.059 1189.17215697508 91% Under 15 388.1724
3264.177 3567.51647092524 91% Under 16 1164.5172
3264.177 3567.51647092524 91% Under 17 1164.5172
3264.177 3567.51647092524 91% Under 18 1164.5172
2720.1475 2972.9303924377 91% Under 19 970.431
0 0 0% 20 0
3867.29886363636 4244.77227155543 91% Under 21 1379.685
2578.19924242424 2829.84818103695 91% Under 22 919.79
3867.29886363636 4244.77227155543 91% Under 23 1379.685
3222.7490530303 3537.31022629619 91% Under 24 1149.7375
644.549810606061 707.462045259238 91% Under 25 229.9475
2410.87066666667 2639.07189916929 91% Under 26 860.0944
3616.306 3958.60784875394 91% Under 27 1290.1416
3616.306 3958.60784875394 91% Under 28 1290.1416
3616.306 3958.60784875394 91% Under 29 1290.1416
1808.153 1979.30392437697 91% Under 30 645.0708
Based on table work center 106 above, the result in the work center 106 is Based on table work center 107 above, the re
effective because the utilization percentage lies between 81% until 84%. We effective because the utilization percentage li
assume add more worker for each month is 8 workers. For an easier explanation, assume add more worker for each month is 3
the bar chart will be attached below. explanation, the bar chart will be attached be
Work Center 106 Work Cente

4500 1600
4000
1400
3500
1200
3000
2500 1000
2000 800
1500 600
1000
400
500
200
0
3500
1200
3000
2500 1000
2000 800
1500 600
1000
400
500
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1
Required Capacity A
181.495273560584 92% Under 1 60.7568 65.998281294758
1088.97164136351 92% Under 2 364.5408 395.989687768548
1088.97164136351 92% Under 3 364.5408 395.989687768548
1088.97164136351 92% Under 4 364.5408 395.989687768548
1088.97164136351 92% Under 5 364.5408 395.989687768548
1259.12346032655 92% Under 6 421.064347826087 457.863076482383
1049.26955027213 92% Under 7 350.886956521739 381.552563735319
1259.12346032655 92% Under 8 421.064347826087 457.863076482383
1259.12346032655 92% Under 9 421.064347826087 457.863076482383
1157.03236894873 93% Under 10 389.829230769231 420.739043254082
964.193640790604 93% Under 11 324.857692307692 350.615869378402
1157.03236894873 93% Under 12 389.829230769231 420.739043254082
1157.03236894873 93% Under 13 389.829230769231 420.739043254082
578.516184474363 93% Under 14 194.914615384615 210.369521627041
424.245201947866 91% Under 15 141.1536 154.270982526497
1272.7356058436 91% Under 16 423.4608 462.81294757949
1272.7356058436 91% Under 17 423.4608 462.81294757949
1272.7356058436 91% Under 18 423.4608 462.81294757949
1060.61300486966 91% Under 19 352.884 385.677456316242
0 0% 20 0 0
1514.35118877113 91% Under 21 501.703636363636 550.673159553137
1009.56745918075 91% Under 22 334.469090909091 367.115439702091
1514.35118877113 91% Under 23 501.703636363636 550.673159553137
1261.95932397594 91% Under 24 418.086363636364 458.894299627614
252.391864795188 91% Under 25 83.6172727272727 91.7788599255228
941.506731595531 91% Under 26 312.7616 342.366084216557
1412.2600973933 91% Under 27 469.1424 513.549126324835
1412.2600973933 91% Under 28 469.1424 513.549126324835
1412.2600973933 91% Under 29 469.1424 513.549126324835
706.130048696649 91% Under 30 234.5712 256.774563162418
center 107 above, the result in the work center 107 is Based on table work center 108 above, the result in the work center 10
e utilization percentage lies between 81% until 84%. We because the utilization percentage lies between 81% until 84%. We ass
orker for each month is 3 workers. For an easier more worker for each month is 1 worker. For an easier explanation, th
chart will be attached below. will be attached below.

600
500
400
300
200
100
500
400
300
200
100
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
nter 108
92% Under
92% Under
92% Under
92% Under
92% Under
92% Under
92% Under
92% Under
92% Under
93% Under
93% Under
93% Under
93% Under
93% Under
91% Under
91% Under
91% Under
91% Under
91% Under
0%
91% Under
91% Under
91% Under
91% Under
91% Under
91% Under
91% Under
91% Under
91% Under
91% Under
result in the work center 108 is effective

ween 81% until 84%. We assume add
For an easier explanation, the bar chart
Center 108
4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ty Available Capacity
Routing Data
Item Work Center Setup time (h) Run time (h)
X 109 0 0.02
101 0.067 0.007
102 0.050 0.017
SH
103 0.067 0.013
105 0.000 0.033
101 0.067 0.025
102 0.083 0.010
SS
103 0.050 0.045
105 0.050 0.042
101 0.100 0.037
102 0.050 0.013
FR 104 0.083 0.022
106 0.083 0.033
107 0.100 0.015
101 0.067 0.033
104 0.067 0.032
RG
106 0.100 0.017
108 0.000 0.010
101 0.050 0.027
FG 103 0.050 0.022
105 0.083 0.018

Work Center
Week 109 101 102
1 61 825 250.6218
2 365 4952 1503.7308
3 365 4952 1503.7308
4 365 4952 1503.7308
5 365 4952 1503.7308
6 421 5719 1736.8904347826
7 351 4766 1447.4086956522
8 421 5719 1736.8904347826
9 421 5719 1736.8904347826
10 390 5295 1608.0455769231
11 325 4413 1340.0379807692
12 390 5295 1608.0455769231
13 390 5295 1608.0455769231
14 195 2648 804.02278846154
15 141 1917 582.2586
16 423 5752 1746.7758
17 423 5752 1746.7758
18 423 5752 1746.7758
19 353 4793 1455.6465
20 0 0 0
21 502 6815 2069.5275
22 334 4543 1379.685
23 502 6815 2069.5275
24 418 5679 1724.60625
25 84 1136 344.92125
26 313 4248 1290.1416
27 469 6373 1935.2124
28 469 6373 1935.2124
29 469 6373 1935.2124
30 235 3186 967.6062
TOTAL 10381 141009 42822
PROPORTION 0.020624462904612 0.280148954454311 0.085075909482
Number of Worker
Months
Workers Needed 303 342 321
Reguler Time/Day 8 8 8
Overtime/Day 4 4 4
Number of Worker Ea
Period 109 101 102
Jan-21 6 85 26
Feb-21 7 96 29
Mar-21 7 90 27
Apr-21 7 96 29
May-21 8 111 34
Jun-21 8 105 32
Total 43 584 177
Week Working Days 109 101
JAN 1 1 74.9905471211687 1018.621598396

2 6 449.943282727012 6111.729590375
3 6 449.943282727012 6111.729590375
4 6 449.943282727012 6111.729590375
5 6 449.943282727012 6111.729590375
FEB 6 6 507.856774563163 6898.387854483
7 5 423.213978802635 5748.656545402
8 6 507.856774563163 6898.387854483
9 6 507.856774563163 6898.387854483
MAR 10 6 476.672586651389 6474.802635348
11 5 397.227155542824 5395.66886279
12 6 476.672586651389 6474.802635348
13 6 476.672586651389 6474.802635348
14 3 238.336293325695 3237.401317674
APR 15 2 170.275565740476 2312.909767975
16 6 510.826697221427 6938.729303924
17 6 510.826697221427 6938.729303924
18 6 510.826697221427 6938.729303924
19 5 425.688914351189 5782.274419937
MEI 20 0 0 0
21 6 591.014608994557 8027.948438843
22 4 394.009739329705 5351.965625895
23 6 591.014608994557 8027.948438843
24 5 492.512174162131 6689.957032369
25 1 98.5024348324263 1337.991406474
Juni 26 4 372.230306502435 5056.128329991
27 6 558.345459753652 7584.192494987
28 6 558.345459753652 7584.192494987
29 6 558.345459753652 7584.192494987
30 3 279.172729876826 3792.096247494
TOTAL 12509.0667430536 169914.8232598

Work Center Required Capacity Available Capacity Utilization
109 10381 12509.0667430536 83%
101 141009 169914.823259811 83%
102 42822 51599.900315096 83%
103 54212 65325.1263248353 83%
105 77713 93644.2635348038 83%
104 58249 70189.7633915783 83%
106 80020 96424.0561443713 83%
107 28548 34399.9335433973 83%
108 10381 12509.0667430536 83%
Work Center 109

1 61 74.9905471211687 81%
2 365 449.943282727012 81%
3 365 449.943282727012 81%
4 365 449.943282727012 81%
5 365 449.943282727012 81%
6 421 507.856774563163 83%
7 351 423.213978802635 83%
8 421 507.856774563163 83%
9 421 507.856774563163 83%
10 390 476.672586651389 82%
11 325 397.227155542824 82%
12 390 476.672586651389 82%
13 390 476.672586651389 82%
14 195 238.336293325695 82%
15 141 170.275565740476 83%
16 423 510.826697221427 83%
17 423 510.826697221427 83%
18 423 510.826697221427 83%
19 353 425.688914351189 83%
20 0 0 0%
21 502 591.014608994557 85%
22 334 394.009739329705 85%
23 502 591.014608994557 85%
24 418 492.512174162131 85%
25 84 98.5024348324263 85%
26 313 372.230306502435 84%
27 469 558.345459753652 84%
28 469 558.345459753652 84%
29 469 558.345459753652 84%
30 235 279.172729876826 84%
Based on table work center 109 above, the result in the work center 109 is effective because the utilization
percentage lies between 81% until 84%. We assume add more worker for each month is 1 worker. For an
easier explanation, the bar chart will be attached below.
Work Center 109

700
600
500
400
300
200
100
0
500
400
300
200
100
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Week Work Cen

1 81% 81% 81%
2 81% 81% 81%
3 81% 81% 81%
4 81% 81% 81%
5 81% 81% 81%
6 83% 83% 83%
7 83% 83% 83%
8 83% 83% 83%
9 83% 83% 83%
10 82% 82% 82%
11 82% 82% 82%
12 82% 82% 82%
13 82% 82% 82%
14 82% 82% 82%
15 83% 83% 83%
16 83% 83% 83%
17 83% 83% 83%
18 83% 83% 83%
19 83% 83% 83%
20 0% 0% 0%
21 85% 85% 85%
22 85% 85% 85%
23 85% 85% 85%
24 85% 85% 85%
25 85% 85% 85%
26 84% 84% 84%
27 84% 84% 84%
28 84% 84% 84%
29 84% 84% 84%
30 84% 84% 84%
Routing Data
EPQ SRH Qty Reg SRH
1 0.02 1 0.02
0.0177777778 1 0.0177777777777778
0.025 1 0.025
6
0.0244444444 1 0.0244444444444444
0.0333333333 1 0.0333333333333333
0.0316666667 1 0.0316666666666667
0.0183333333 1 0.0183333333333333
10
0.05 1 0.05
0.0466666667 1 0.0466666666666667
0.0491666667 2 0.0983333333333333
0.0195833333 2 0.0391666666666667
8 0.0320833333 2 0.0641666666666667
0.04375 2 0.0875
0.0275 2 0.055
0.0444444444 2 0.0888888888888889
0.0427777778 2 0.0855555555555556
6
0.0333333333 2 0.0666666666666667
0.01 2 0.02
0.035 1 0.035
6 0.03 1 0.03
0.0322222222 1 0.0322222222222222

Work Center
103 104 105 106 107
317.285511111111 454.83215556 340.91315556 468.333666666667 167.0812
1903.71306666667 2728.9929333 2045.4789333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333 2810.002 1002.4872
1903.71306666667 2728.9929333 2045.4789333 2810.002 1002.4872
2198.8915942029 3152.1344928 2362.6388406 3245.70434782609 1157.92695652174
1832.40966183575 2626.778744 1968.8657005 2704.75362318841 964.939130434783
2198.8915942029 3152.1344928 2362.6388406 3245.70434782609 1157.92695652174
2198.8915942029 3152.1344928 2362.6388406 3245.70434782609 1157.92695652174
2035.77487179487 2918.3049359 2187.3751282 3004.93365384615 1072.03038461538
1696.47905982906 2431.9207799 1822.8126068 2504.11137820513 893.358653846154
2035.77487179487 2918.3049359 2187.3751282 3004.93365384615 1072.03038461538
2035.77487179487 2918.3049359 2187.3751282 3004.93365384615 1072.03038461538
1017.88743589744 1459.1524679 1093.6875641 1502.46682692308 536.015192307692
737.135466666667 1056.6915333 792.02853333 1088.059 388.1724
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
2211.4064 3170.0746 2376.0856 3264.177 1164.5172
1842.83866666667 2641.7288333 1980.0713333 2720.1475 970.431
0 0 0 0 0
2620.00787878788 3755.8091667 2815.1148485 3867.29886363636 1379.685
1746.67191919192 2503.8727778 1876.7432323 2578.19924242424 919.79
2620.00787878788 3755.8091667 2815.1148485 3867.29886363636 1379.685
2183.3398989899 3129.8409722 2345.9290404 3222.7490530303 1149.7375
436.66797979798 625.96819444 469.18580808 644.549810606061 229.9475
1633.31057777778 2341.3680889 1754.9400889 2410.87066666667 860.0944
2449.96586666667 3512.0521333 2632.4101333 3616.306 1290.1416
2449.96586666667 3512.0521333 2632.4101333 3616.306 1290.1416
2449.96586666667 3512.0521333 2632.4101333 3616.306 1290.1416
1224.98293333333 1756.0260667 1316.2050667 1808.153 645.0708
54212 77713 58249 80020 28548
0.10770552850186 0.1543970209 0.115726153 0.158980234889716 0.0567172729876826
rker
Apr-21 May-21 Jun-21 The utilization percentage of work center 109, 101,
before are above 100% which means the available
344 398 376 Then, revise each work center by hiring more work
8 8 8 add more overtime in hours/day is 4 to meet requi
4 4 4

103 104 105 106 107
33 47 35 48 17
37 53 40 54 19
35 50 37 51 18
37 53 40 55 20
43 61 46 63 23
40 58 44 60 21
224 322 241 331 118
102 103 104 105 106

309.336006874821 391.61730163 561.38756803 420.780292179891 578.052134059009
1856.01604124893 2349.7038098 3368.3254082 2524.68175307935 3468.31280435405
1856.01604124893 2349.7038098 3368.3254082 2524.68175307935 3468.31280435405
1856.01604124893 2349.7038098 3368.3254082 2524.68175307935 3468.31280435405
1856.01604124893 2349.7038098 3368.3254082 2524.68175307935 3468.31280435405
2094.90919507304 2652.1409338 3801.8722429 2849.64079060441 3914.72930392438
1745.75766256087 2210.1174449 3168.2268691 2374.70065883701 3262.27441993698
2094.90919507304 2652.1409338 3801.8722429 2849.64079060441 3914.72930392438
2094.90919507304 2652.1409338 3801.8722429 2849.64079060441 3914.72930392438
1966.27441993698 2489.2901747 3568.4239473 2674.66284732168 3674.35118877113
1638.56201661415 2074.4084789 2973.6866227 2228.8857061014 3061.95932397594
1966.27441993698 2489.2901747 3568.4239473 2674.66284732168 3674.35118877113
1966.27441993698 2489.2901747 3568.4239473 2674.66284732168 3674.35118877113
983.13720996849 1244.6450874 1784.2119736 1337.33142366084 1837.17559438556
702.386708679461 889.21684331 1274.7018046 955.435118877113 1312.5408192495
2107.16012603838 2667.6505299 3824.1054139 2866.30535663134 3937.6224577485
2107.16012603838 2667.6505299 3824.1054139 2866.30535663134 3937.6224577485
2107.16012603838 2667.6505299 3824.1054139 2866.30535663134 3937.6224577485
1755.96677169865 2223.0421083 3186.7545116 2388.58779719278 3281.35204812375
0 0 0 0 0
2437.93526210255 3086.4096247 4424.4010312 3316.24863935835 4555.73761099971
1625.29017473503 2057.6064165 2949.6006875 2210.8324262389 3037.15840733314
2437.93526210255 3086.4096247 4424.4010312 3316.24863935835 4555.73761099971
2031.61271841879 2572.0080206 3687.0008594 2763.54053279862 3796.44800916643
406.322543683758 514.40160412 737.40017187 552.708106559725 759.289601833286
1535.45001432254 1943.8693784 2786.5574334 2088.62560870811 2869.2752792896
2303.17502148382 2915.8040676 4179.8361501 3132.93841306216 4303.9129189344
2303.17502148382 2915.8040676 4179.8361501 3132.93841306216 4303.9129189344
2303.17502148382 2915.8040676 4179.8361501 3132.93841306216 4303.9129189344
1151.58751074191 1457.9020338 2089.9180751 1566.46920653108 2151.9564594672
51599.900315096 65325.126325 93644.263535 70189.7633915783 96424.0561443713
Capacity Comparison of Required Capacity and Available

Capacity capacity
Under
180000
Under
160000
Under
140000
Under 120000
Under 100000
Under 80000
Under 60000
Under 40000
Under 20000
0
1 2 3 4 5 6 7 8 9
Work Center 101

Capacity Week Required Capacity Available Capacity
Under 1 825 1018.62159839588
Under 2 4952 6111.72959037525
Under 3 4952 6111.72959037525
Under 4 4952 6111.72959037525
Under 5 4952 6111.72959037525
Under 6 5719 6898.38785448296
Under 7 4766 5748.65654540247
Under 8 5719 6898.38785448296
Under 9 5719 6898.38785448296
Under 10 5295 6474.80263534804
Under 11 4413 5395.66886279003
Under 12 5295 6474.80263534804
Under 13 5295 6474.80263534804
Under 14 2648 3237.40131767402
Under 15 1917 2312.90976797479
Under 16 5752 6938.72930392438
Under 17 5752 6938.72930392438
Under 18 5752 6938.72930392438
Under 19 4793 5782.27441993698
20 0 0
Under 21 6815 8027.94843884274
Under 22 4543 5351.96562589516
Under 23 6815 8027.94843884274
Under 24 5679 6689.95703236895
Under 25 1136 1337.99140647379
Under 26 4248 5056.12832999141
Under 27 6373 7584.19249498711
Under 28 6373 7584.19249498711
Under 29 6373 7584.19249498711
Under 30 3186 3792.09624749356
effective because the utilization Based on table work center 101 above, the result in the work center 101 is effective becaus
ach month is 1 worker. For an utilization percentage lies between 81% until 84%. We assume add more worker for each m
workers. For an easier explanation, the bar chart will be attached below.
Work Center 101

9000
8000
7000
6000
5000
4000
3000
2000
1000
0
7000
6000
5000
4000
3000
2000
1000
0
21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Work Center
81% 81% 81% 81% 81%
81% 81% 81% 81% 81%
81% 81% 81% 81% 81%
81% 81% 81% 81% 81%
81% 81% 81% 81% 81%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
82% 82% 82% 82% 82%
82% 82% 82% 82% 82%
82% 82% 82% 82% 82%
82% 82% 82% 82% 82%
82% 82% 82% 82% 82%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
83% 83% 83% 83% 83%
0% 0% 0% 0% 0%
85% 85% 85% 85% 85%
85% 85% 85% 85% 85%
85% 85% 85% 85% 85%
85% 85% 85% 85% 85%
85% 85% 85% 85% 85%
84% 84% 84% 84% 84%
84% 84% 84% 84% 84%
84% 84% 84% 84% 84%
84% 84% 84% 84% 84%
84% 84% 84% 84% 84%
Bill of Capacity
SRH Required For
Work Center
Product X
109 0.02
101 0.271666666666667
102 0.0825
103 0.104444444444444
104 0.149722222222222
105 0.112222222222222
106 0.154166666666667
107 0.055
108 0.02
108
60.7568
364.5408
364.5408
364.5408
364.5408
421.0643478261
350.8869565217
421.0643478261
421.0643478261
389.8292307692
324.8576923077
389.8292307692
389.8292307692
194.9146153846
141.1536
423.4608
423.4608
423.4608
352.884
0
501.7036363636
334.4690909091
501.7036363636
418.0863636364
83.61727272727
312.7616
469.1424
469.1424
469.1424
234.5712
10381 503335
0.020624462905
on percentage of work center 109, 101, 102, 103, 105, 104, 106, 107, and 108
above 100% which means the available capacity cannot fulfill the requirement.
e each work center by hiring more workers in each work center and we assume
vertime in hours/day is 4 to meet required capacity.
108 Total
6 303
7 342
7 321
7 344
8 398
8 376
43 2084
1018.62159839588
107 108
6111.72959037525
206.2240045832 74.9905471211687 6111.72959037525
1237.344027499 449.943282727012 6111.72959037525
1237.344027499 449.943282727012 6111.72959037525
1237.344027499 449.943282727012 6898.38785448296
1237.344027499 449.943282727012 5748.65654540247
1396.606130049 507.856774563163 6898.38785448296
1163.838441707 423.213978802635 6898.38785448296
1396.606130049 507.856774563163 6474.80263534804
1396.606130049 507.856774563163 5395.66886279003
1310.849613291 476.672586651389 6474.80263534804
1092.374677743 397.227155542824 6474.80263534804
1310.849613291 476.672586651389 3237.40131767402
1310.849613291 476.672586651389
655.4248066457 238.336293325695
468.2578057863 170.275565740476
1404.773417359 510.826697221427
1404.773417359 510.826697221427
1404.773417359 510.826697221427
1170.644514466 425.688914351189
0 0
1625.290174735 591.014608994557
1083.526783157 394.009739329705
1625.290174735 591.014608994557
1354.408478946 492.512174162131
270.8816957892 98.5024348324263
1023.633342882 372.230306502435
1535.450014323 558.345459753652
1535.450014323 558.345459753652
1535.450014323 558.345459753652
767.7250071613 279.172729876826
34399.9335434 12509.0667430536
apacity and Available

y
6 7 8 9
vailable Capacity
enter 101 Work Center 102

Utilization Capacity Week Required Capacity
81% Under 1 250.6218
81% Under 2 1503.7308
81% Under 3 1503.7308
81% Under 4 1503.7308
81% Under 5 1503.7308
83% Under 6 1736.89043478261
83% Under 7 1447.40869565217
83% Under 8 1736.89043478261
83% Under 9 1736.89043478261
82% Under 10 1608.04557692308
82% Under 11 1340.03798076923
82% Under 12 1608.04557692308
82% Under 13 1608.04557692308
82% Under 14 804.022788461539
83% Under 15 582.2586
83% Under 16 1746.7758
83% Under 17 1746.7758
83% Under 18 1746.7758
83% Under 19 1455.6465
0% 20 0
85% Under 21 2069.5275
85% Under 22 1379.685
85% Under 23 2069.5275
85% Under 24 1724.60625
85% Under 25 344.92125
84% Under 26 1290.1416
84% Under 27 1935.2124
84% Under 28 1935.2124
84% Under 29 1935.2124
84% Under 30 967.6062
n the work center 101 is effective because the Based on table work center 102 above, the result in the work center 102 is ef
We assume add more worker for each month is 14 percentage lies between 81% until 84%. We assume add more worker for ea
will be attached below. explanation, the bar chart will be attached below.
nter 101 Work Center 102

3000
2500
2000
1500
1000
500
2000
1500
1000
500
5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
Available Capacity
81%
81%
81%
81%
81%
83%
83% Table on the left shows the comparison utilization of work center 109, 101, 10
83% 106, 107, and 108 after revised. The utilization of each work center already u
83% because the authors assumed 4 overtime hours added in each day per month
82% workers in each work station. The purpose is to meet the required ca
82%
82%
82%
82%
83%
83%
83%
83%
83%
0%
85%
85%
85%
85%
85%
84%
84%
84%
84%
84%
Work Center 102
Available Capacity Utilization Capacity Week
309.336006874821 81% Under 1
1856.01604124893 81% Under 2
1856.01604124893 81% Under 3
1856.01604124893 81% Under 4
1856.01604124893 81% Under 5
2094.90919507304 83% Under 6
1745.75766256087 83% Under 7
2094.90919507304 83% Under 8
2094.90919507304 83% Under 9
1966.27441993698 82% Under 10
1638.56201661415 82% Under 11
1966.27441993698 82% Under 12
1966.27441993698 82% Under 13
983.13720996849 82% Under 14
702.386708679461 83% Under 15
2107.16012603838 83% Under 16
2107.16012603838 83% Under 17
2107.16012603838 83% Under 18
1755.96677169865 83% Under 19
0 0% 20
2437.93526210255 85% Under 21
1625.29017473503 85% Under 22
2437.93526210255 85% Under 23
2031.61271841879 85% Under 24
406.322543683758 85% Under 25
1535.45001432254 84% Under 26
2303.17502148382 84% Under 27
2303.17502148382 84% Under 28
2303.17502148382 84% Under 29
1151.58751074191 84% Under 30
ove, the result in the work center 102 is effective because the utilization Based on table work center 103 above, the result
84%. We assume add more worker for each month is 4 workers. For an easier lies between 81% until 84%. We Assume add mo
tached below. bar chart will be attached below.
Work Center 102 W

3500
3000
2500
2000
1500
1000
3000
2500
2000
1500
1000
500
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Required Capacity Available Capacity 0

1 2 3 4 5 6 7 8 9 10 11 1
Requir
utilization of work center 109, 101, 102, 103, 105, 104,

tilization of each work center already under 100%. It is
me hours added in each day per month and hiring more
The purpose is to meet the required capacity.
Total Required Capacity and Available Capacity in each Work Ce
Work Center 103

Required Capacity Available Capacity Utilization Capacity
317.285511111111 391.61730163277 81% Under
1903.71306666667 2349.70380979662 81% Under
1903.71306666667 2349.70380979662 81% Under
1903.71306666667 2349.70380979662 81% Under
1903.71306666667 2349.70380979662 81% Under
2198.8915942029 2652.14093382985 83% Under
1832.40966183575 2210.11744485821 83% Under
2198.8915942029 2652.14093382985 83% Under
2198.8915942029 2652.14093382985 83% Under
2035.77487179487 2489.29017473503 82% Under
1696.47905982906 2074.40847894586 82% Under
2035.77487179487 2489.29017473503 82% Under
2035.77487179487 2489.29017473503 82% Under
1017.88743589744 1244.64508736752 82% Under
737.135466666667 889.216843311372 83% Under
2211.4064 2667.65052993412 83% Under
2211.4064 2667.65052993412 83% Under
2211.4064 2667.65052993412 83% Under
1842.83866666667 2223.04210827843 83% Under
0 0 0%
2620.00787878788 3086.40962474936 85% Under
1746.67191919192 2057.60641649957 85% Under
2620.00787878788 3086.40962474936 85% Under
2183.3398989899 2572.00802062446 85% Under
436.66797979798 514.401604124893 85% Under
1633.31057777778 1943.8693784016 84% Under
2449.96586666667 2915.80406760241 84% Under
2449.96586666667 2915.80406760241 84% Under
2449.96586666667 2915.80406760241 84% Under
1224.98293333333 1457.9020338012 84% Under
on table work center 103 above, the result in the work center 103 is effective because the utilization percentage
tween 81% until 84%. We Assume add more worker for each month is 6 workers. For an easier explanation, the
art will be attached below.
Work Center 103

3500
3000
2500
2000
1500
1000
3000
2500
2000
1500
1000
500
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

apacity in each Work Center
Work Center 104

1 454.832155555556 561.387568032083 81% Under 1
2 2728.99293333333 3368.3254081925 81% Under 2
3 2728.99293333333 3368.3254081925 81% Under 3
4 2728.99293333333 3368.3254081925 81% Under 4
5 2728.99293333333 3368.3254081925 81% Under 5
6 3152.13449275362 3801.87224291034 83% Under 6
7 2626.77874396135 3168.22686909195 83% Under 7
8 3152.13449275362 3801.87224291034 83% Under 8
9 3152.13449275362 3801.87224291034 83% Under 9
10 2918.30493589744 3568.42394729304 82% Under 10
11 2431.92077991453 2973.6866227442 82% Under 11
12 2918.30493589744 3568.42394729304 82% Under 12
13 2918.30493589744 3568.42394729304 82% Under 13
14 1459.15246794872 1784.21197364652 82% Under 14
15 1056.69153333333 1274.7018046405 83% Under 15
16 3170.0746 3824.10541392151 83% Under 16
17 3170.0746 3824.10541392151 83% Under 17
18 3170.0746 3824.10541392151 83% Under 18
19 2641.72883333333 3186.75451160126 83% Under 19
20 0 0 0% 20
21 3755.80916666667 4424.40103122315 85% Under 21
22 2503.87277777778 2949.6006874821 85% Under 22
23 3755.80916666667 4424.40103122315 85% Under 23
24 3129.84097222222 3687.00085935262 85% Under 24
25 625.968194444444 737.400171870524 85% Under 25
26 2341.36808888889 2786.55743340017 84% Under 26
27 3512.05213333333 4179.83615010026 84% Under 27
28 3512.05213333333 4179.83615010026 84% Under 28
29 3512.05213333333 4179.83615010026 84% Under 29
30 1756.02606666667 2089.91807505013 84% Under 30
Based on table work center 104 above, the result in the work center 104 is effective Based on table work center 10
because the utilization percentage lies between 81% until 84%. We assume add more effective because the utilizatio
worker for each month is 8 workers. For an easier explanation, the bar chart will be assume add more worker for e
attached below. the bar chart will be attached b
Work Center 104

5000 3500
4500
3000
4000
3500 2500
3000
2000
2500
2000 1500
1500 1000
1000
500
500
4000
3500 2500
3000
2000
2500
2000 1500
1500 1000
1000
500
500
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10
Required Capacity Available Capacity Requ

Work Center 105 Work Center
Required Capacity Available Capacity Utilization Capacity Week
340.913155555556 420.780292179891 81% Under 1
2045.47893333333 2524.68175307935 81% Under 2
2045.47893333333 2524.68175307935 81% Under 3
2045.47893333333 2524.68175307935 81% Under 4
2045.47893333333 2524.68175307935 81% Under 5
2362.63884057971 2849.64079060441 83% Under 6
1968.86570048309 2374.70065883701 83% Under 7
2362.63884057971 2849.64079060441 83% Under 8
2362.63884057971 2849.64079060441 83% Under 9
2187.37512820513 2674.66284732168 82% Under 10
1822.81260683761 2228.8857061014 82% Under 11
2187.37512820513 2674.66284732168 82% Under 12
2187.37512820513 2674.66284732168 82% Under 13
1093.68756410256 1337.33142366084 82% Under 14
792.028533333333 955.435118877113 83% Under 15
2376.0856 2866.30535663134 83% Under 16
2376.0856 2866.30535663134 83% Under 17
2376.0856 2866.30535663134 83% Under 18
1980.07133333333 2388.58779719278 83% Under 19
0 0 0% 20
2815.11484848485 3316.24863935835 85% Under 21
1876.74323232323 2210.8324262389 85% Under 22
2815.11484848485 3316.24863935835 85% Under 23
2345.92904040404 2763.54053279862 85% Under 24
469.185808080808 552.708106559725 85% Under 25
1754.94008888889 2088.62560870811 84% Under 26
2632.41013333333 3132.93841306216 84% Under 27
2632.41013333333 3132.93841306216 84% Under 28
2632.41013333333 3132.93841306216 84% Under 29
1316.20506666667 1566.46920653108 84% Under 30
the bar chart will be attached below. the bar chart will be attached below.
Work Center 105 Work Cent

5000
3500
4500
3000 4000
2500 3500
3000
2000
2500
1500 2000
1500
1000
1000
500 500
0
4000
2500 3500
3000
2000
2500
1500 2000
1500
1000
1000
500 500
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1
Required Capacity Available Capacity Required Capacity A

468.333666666667 578.052134059009 81% Under 1 167.0812
2810.002 3468.31280435405 81% Under 2 1002.4872
2810.002 3468.31280435405 81% Under 3 1002.4872
2810.002 3468.31280435405 81% Under 4 1002.4872
2810.002 3468.31280435405 81% Under 5 1002.4872
3245.70434782609 3914.72930392438 83% Under 6 1157.92695652174
2704.75362318841 3262.27441993698 83% Under 7 964.939130434783
3245.70434782609 3914.72930392438 83% Under 8 1157.92695652174
3245.70434782609 3914.72930392438 83% Under 9 1157.92695652174
3004.93365384615 3674.35118877113 82% Under 10 1072.03038461538
2504.11137820513 3061.95932397594 82% Under 11 893.358653846154
3004.93365384615 3674.35118877113 82% Under 12 1072.03038461538
3004.93365384615 3674.35118877113 82% Under 13 1072.03038461538
1502.46682692308 1837.17559438556 82% Under 14 536.015192307692
1088.059 1312.5408192495 83% Under 15 388.1724
3264.177 3937.6224577485 83% Under 16 1164.5172
3264.177 3937.6224577485 83% Under 17 1164.5172
3264.177 3937.6224577485 83% Under 18 1164.5172
2720.1475 3281.35204812375 83% Under 19 970.431
0 0 0% 20 0
3867.29886363636 4555.73761099971 85% Under 21 1379.685
2578.19924242424 3037.15840733314 85% Under 22 919.79
3867.29886363636 4555.73761099971 85% Under 23 1379.685
3222.7490530303 3796.44800916643 85% Under 24 1149.7375
644.549810606061 759.289601833286 85% Under 25 229.9475
2410.87066666667 2869.2752792896 84% Under 26 860.0944
3616.306 4303.9129189344 84% Under 27 1290.1416
3616.306 4303.9129189344 84% Under 28 1290.1416
3616.306 4303.9129189344 84% Under 29 1290.1416
1808.153 2151.9564594672 84% Under 30 645.0708
the bar chart will be attached below. explanation, the bar chart will be attached be
Work Center 106 Work Cente

5000 1800
4500
1600
4000
1400
3500
3000 1200
2500 1000
2000 800
1500 600
1000
400
500
200
0
4000
1400
3500
3000 1200
2500 1000
2000 800
1500 600
1000
400
500
0 200
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1
Required Capacity A
206.224004583214 81% Under 1 60.7568 74.9905471211687
1237.34402749928 81% Under 2 364.5408 449.943282727012
1237.34402749928 81% Under 3 364.5408 449.943282727012
1237.34402749928 81% Under 4 364.5408 449.943282727012
1237.34402749928 81% Under 5 364.5408 449.943282727012
1396.6061300487 83% Under 6 421.064347826087 507.856774563163
1163.83844170725 83% Under 7 350.886956521739 423.213978802635
1396.6061300487 83% Under 8 421.064347826087 507.856774563163
1396.6061300487 83% Under 9 421.064347826087 507.856774563163
1310.84961329132 82% Under 10 389.829230769231 476.672586651389
1092.37467774277 82% Under 11 324.857692307692 397.227155542824
1310.84961329132 82% Under 12 389.829230769231 476.672586651389
1310.84961329132 82% Under 13 389.829230769231 476.672586651389
655.42480664566 82% Under 14 194.914615384615 238.336293325695
468.257805786308 83% Under 15 141.1536 170.275565740476
1404.77341735892 83% Under 16 423.4608 510.826697221427
1404.77341735892 83% Under 17 423.4608 510.826697221427
1404.77341735892 83% Under 18 423.4608 510.826697221427
1170.64451446577 83% Under 19 352.884 425.688914351189
0 0% 20 0 0
1625.29017473503 85% Under 21 501.703636363636 591.014608994557
1083.52678315669 85% Under 22 334.469090909091 394.009739329705
1625.29017473503 85% Under 23 501.703636363636 591.014608994557
1354.40847894586 85% Under 24 418.086363636364 492.512174162131
270.881695789172 85% Under 25 83.6172727272727 98.5024348324263
1023.6333428817 84% Under 26 312.7616 372.230306502435
1535.45001432254 84% Under 27 469.1424 558.345459753652
1535.45001432254 84% Under 28 469.1424 558.345459753652
1535.45001432254 84% Under 29 469.1424 558.345459753652
767.725007161272 84% Under 30 234.5712 279.172729876826
center 107 above, the result in the work center 107 is Based on table work center 108 above, the result in the work center 10
e utilization percentage lies between 81% until 84%. We because the utilization percentage lies between 81% until 84%. We ass
orker for each month is 3 workers. For an easier more worker for each month is 1 worker. For an easier explanation, th
chart will be attached below. will be attached below.

700
600
500
400
300
200
100
500
400
300
200
100
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
nter 108
81% Under
81% Under
81% Under
81% Under
81% Under
83% Under
83% Under
83% Under
83% Under
82% Under
82% Under
82% Under
82% Under
82% Under
83% Under
83% Under
83% Under
83% Under
83% Under
0%
85% Under
85% Under
85% Under
85% Under
85% Under
84% Under
84% Under
84% Under
84% Under
84% Under
result in the work center 108 is effective

ween 81% until 84%. We assume add
For an easier explanation, the bar chart
Center 108
4 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
ty Available Capacity
Before Revise
Work Center
109 10381 7135
101 141009 96916
102 42822 29432
103 54212 37260
105 77713 53413
104 58249 40035
106 80020 54998
107 28548 19621
108 10381 7135
Before Revise
Work Center Working hours Number of workers
109 8 37
101 8 500
102 8 152
103 8 192
104 8 275
105 8 206
106 8 284
107 8 101
108 8 37
se After Revise
Utilization Required Capacity Available Capacity Utilization
145% 10381 11316 92%
145% 141009 153704 92%
145% 42822 46677 92%
145% 54212 59093 92%
145% 77713 84710 92%
145% 58249 63493 92%
145% 80020 87225 92%
145% 28548 31118 92%
145% 10381 11316 92%
se After Revise
Overtime Working hours Number of workers Overtime
0 8 47 2
0 8 634 2
0 8 193 2
0 8 244 2
0 8 350 2
0 8 262 2
0 8 360 2
0 8 128 2
0 8 47 2
Cost Type Calculation Description Month
Overtime Cost Rp 9,000 /hour Jan-21
Total Overtime Hour 584 hours February 21
Total Overtime Cost Rp 5,256,000 March 2021
Apr-21
Hiring Cost Rp 500,000 /Worker May-21
Regular Time Cost Rp 555,600 /Worker/Day June-21
If Hire 166 Worker, Hiring Cost Rp 83,000,000 TOTAL
Total Overtime Hour
100
92
104
100
88
100
584

Class 2 - Group 7 - Project 2

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Cost Comparison

No Method Total cost

Run Time and Setup Time Data

Setup Time Data

ays in Each Month

Apr-21 May-21 Jun-21

Run Time and Setup Time Data

Setup Time Data

ays in Each Month

Apr-21 May-21 Jun-21

Total Required Capacity

Number of Worker Eac

Hour Available/Work Center Each Week

Week Working Days 109 101 102

JAN 1 1 41.7439129189344 567.021483816 172.193640791

Comparison of Required Capacity and Available Capacity

Work Center 109

Work Center 109

Required Capacity Available Capacity

Required Capacity Available Capacity

Number of Worker Each Work Center

103 104 105 106 107

Work Center 101

Work Center 101

Required Capacity Available Capacity

Required Capacity Available Capacity

Work Center 102

Work Center 102

Required Capacity Available Capacity

Required Capacity Available Capacity

Required Capacity Available Capacity

Work Center 103

Work Center 103

Required Capacity Available Capacity

Required Capacity Available Capacity

Work Center 104

Work Center 104

Required Capacity Available Capacity

Required Capacity Available Capacity

Work Center 105 Wo

Work Center 106 Work Center

Required Capacity Available Capacity Required Capacity Avai

Required Capacity Available Capacity Required Capacity Avai

Work Center 107 Work Center 108

Required Capacity Available Capacity Required Capacity Available Capacity

Required Capacity Available Capacity Required Capacity Available Capacity

Total Required Capac

Hour Available/Work Center Each Week

Week Working Days 109 101

JAN 1 1 65.998281294758 896.476654253796

Comparison of Required Capacity and Available Capacity

Work Center 109

Work Center 109

Required Capacity Available Capacity

Total Required Capacity

Number of Worker Each Work Center

102 103 104 105 106

apacity Comparison of Required Capacity and Available capac-

Required Capacity Available Capacity

Work Center 101

Work Center 101

Required Capacity Available Capacity