Birdglider The Book2015!08!04

Nest of Dragons
BirdGlider
A footlaunchable glider 
Koen Van de Kerckhove The free plans

Nest of Dragons
The free plans

My gift to get you all airborne
FREE PLANS, but … these free plans are only for personal use.
No commercial use of the plans is allowed unless permitted by me. If
you payed for these plans … contact me with the identity of the seller.
You are not allowed to place the plans of the BirdGlider on other
websites or sell printed editions.
INTRO: During my visit to Airventure 2015, Oshkosh, USA, i

noticed the very large amount of nice looking, but expensive
airplanes. There were hardly any ultralights. “Where is the airplane for
the man of the street?” was already my biggest concern. The lack of
ultralights confirmed my fear.
The BirdGlider might be the missing link. It can get you airborne.
At first as a glider, later as a motorised ultralight.
Due to starting up another project, i can no longer work on the

BirdGlider. But …it is too good to shelve it. So …i give it to you. 
 
Now it is all up to you. Start up a small community to help each
other to build it and use it. I will help from a sideline. But i need to
concentrate on my new project.  
 
WARNING: at the moment of this writing, the BirdGlider is a non-
certified, non-tested airplane! If you build it, be very very careful
during the test flights. Don’t be the first to fly it without any experience
in gliding airplanes. Don’t do any changes to the construction unless
you know airplane engineering. 

Nest of Dragons
 
If you think i don’t trust the BirdGlider, you are wrong. I am still willing
to test-fly the first completed BirdGlider if it is build according to the
plans.
People, to become a pilot, a good pilot i advise learning to glide

and soar. So, don’t put a engine on this airplane from the start. Also …
if you intend to install a engine, you need to know that the connection
parts are NOT designed to take that extra weight. They need to be
redesigned to take the extra loads. Don’t just double the thickness. If
you don’t know airplane engineering, don’t change anything of the
parts. 
 
 
 
 
I hoped i have helped the possible new pilots with reaching their
dream.
Koen Van de Kerckhove (Koen is first name and is pronounced as racoon without ra) 
 
PS. BirdGlider is written with a capital G. ;)
 
 

Nest of dragons
Fuselage
Assembly plans

ITEM ITEM
PART NUMBER QTY. NO. PART NUMBER QTY. ITEM
NO. PART NUMBER QTY. ITEM ITEM
PART NUMBER QTY. NO. PART NUMBER QTY. ITEM
NO. PART NUMBER QTY. ITEM
NO. PART NUMBER QTY.
NO. NO.
1 FT001A 1 43 FT007A 2 88 HP005A-2 2 130 FP006S-2 1 163 AN3-15A 3 190 AN3-13A 5 213 AN3-11A 4
2 FT002A 1 44 FP003S-2 1 89 HP006A-2 2 131 FP007S-2 1 Control Stick Fuselage Fuselage
3 FP001A-1 4 45 FT008A 1 90 HP001S-1 2 132 FP008S-2 1 164 AN3-16 1 AN3-24A AN3-6A
Control Stick 191 Fuselage 7 214 Fuselage 5
4 FT003A 1 46 FP004A-1 4 91 HT007A 1 133 FP009S-2 1
165 CP003S-1 1 AN3-23A AN3-22A
5 VT001A 1 47 FC001A 2 92 HP007A-2 2 134 FP010S-2 1 192 2 215 1
AN3-6 Control 1 Fuselage Fuselage
6 VT002A 1 48 FT009A 1 93 HP002S-1 4 135 FP011S-2 1 166 Stick 193 FL008 1 216 FT040A 2
7 VT003A 1 49 FC002A 4 94 HP008A-2 2 136 FP012S-2 1 Rivet CR3243- 194 FL009 2 217 FO001N 1
8 VT004A 1 50 FP001S-1 9 95 HP009A-2 2 137 FP004S-1 1 167 5-3 Control 6
Stick 195 ClamCleat 1 218 FO002N 1
9 VP001A-2 1 51 FC003A 17 96 HC001A 4 138 FL002 1
Rivet CR3243- 196 FP009A-1 1 219 FO003N 2
10 VP006A-2 1 52 PT001A 1 97 HC002A 4 139 FP007A-1 1
168 5-4 Control 2 197 FL010 1 220 FO004N 1
11 VP002A-2 2 53 PC001A 4 98 HP003S-1 1 140 FL003 18 Stick 198 FL011 1 221 FO005N 1
12 VP003A-2 2 54 PP001A 1 99 Rivet BSPQ-42 180 141 FS001A 2 169 FP006S-1 1
H. Tail 199 FL012 1 222 FO006N 1
13 VP001S-1 2 55 PP002A 1 142 FS003A 2 170 FP007S-1 8
14 VP004A-2 1 56 PP003A 2 100 AN3-14A 11 143 FS004A 4 171 FL004 8 200 AN3-25A
Fuselage 17 223 FL013 1
H.Tail 224 FO007N 1
15 VC001A 3 57 AN365-1032A 6 144 FS005A 15 172 FL005 2
Nut Pedal AN960-10 201 AN3-26A 10 225 FM001N 1
16 VC002A 3 101 Washer H.Tail 59 145 FT027A 1 173 FL006 2 Fuselage
AN310-3 226 FP010A-1 2
17 Rivet BSPQ-42 60
58 Castle Nut 4 102 AN365-1032A 60 146 FS006A 8 174 FL007 1 Rivet CR3243- 227 FS019A 2
V. Tail Nut H.Tail 147 FS007A 1 202 5-4 Fuselage 2
Pedal 175 FS011A 1 228 FT041A 2
18 VP005A-2 1 103 AN3-14 H.Tail 4 148 FS008A 6
AN960-10 176 FS012A 1 203 AN3-26 1 229 FP005S-1 4
19 VP001A-1 1 59 Washer Pedal 29 AN310-3 149 FP008A-1 2 Fuselage
177 FS013A 1 230 FP010S-1 2
20 VC003A 1 60 AN3-5 Pedal 4 104 Castle Nut 4 150 FS009A 2 AN310-3
H.Tail 178 FS015A 1 231 FL014 1
21 VC004A 1 AN3-14A 151 CT001A 1 204 Castle Nut 2
61 20 AN3-12A 179 FS016A 1 Fuselage 232 Pulley 15
22 AN365-1032A 87 Fuselage 105 4 152 CP001S-1 1
Nut V.Tail H.Tail 180 FS017A 1
AN3-5A 153 CT002A 1 205 AN3-31 1
AN960-10 62 Fuselage 5 106 HP001A-1 2 181 FS018A 1 Fuselage
23 Washer V.Tail 171 107 HC003A 2 154 CP001A-1 2 Rivet BSPQ-42 155
63 AN3-7A Pedal 1 182 206 Rivet CR3243- 1
24 AN3-14 V.Tail 3 108 HC004A 2 155 CP002S-1 1 Fuselage 5-3 Fuselage
64 FC004A 1 156 CO001N 2 183 FT039A 1
25 AN3-12A 3 109 AN3-13A 2 AN3-4A
V.Tail 65 FC005A 1 H.Tail 157 CL001 1 AN42B-11 207 2
184 2 Fuselage
AN310-3 66 FT010A 2 110 HL001 1 158 CL002 2 Yaw Stickl
208 AN3-7A 2
26 Castle Nut 3 67 FC006A 2 111 HL002 6 AN42B-11 AN960-10 Fuselage
V.Tail 68 FT0012A 1 159 HTail 2 185 Washer Yaw 7
112 HL003 1 Stick AN4-35A
27 AN3-14A 4 69 Wheel 1 AN365-1032A 209 6
V.Tail 113 HO001N 2 Fuselage
70 FT012A 1 160 Nut Control 6 186 AN365-1032A 4
AN3-13A 114 H. Tail Cover 1 Stickl Nut Yaw Stick AN960-416
28 V.Tail 1 71 FP002S-1 2 Elevator 210 Washer 15
115 2 AN310-3 187 FP008S-1 1
72 FT013A 1 Cover Fuselage
29 AN3-5A V. Tail 2 161 Castle Nut 2 AN3-15A
73 FT022A 1 116 AN3-5A H. tail 4 Control Stick 188 Fuselage 34 AN365-428A
30 Vertical Tail 1 211 6
Cover 74 FP003S-1 4 117 HO002O 2 AN960-10 Nut Fuselage
AN3-17A
Vertical Tail 75 FT017A 1 118 Rod End M8 2 162 Washer 16 189 Fuselage 9 212 FP009S-1 1
31 Cover Front 1 Control Stick
76 FT018A 1 119 Rod End Ball 2
32 VS001A 4 77 FT015A 2 120 FP005A-1 1 UNLESS OTHERWISE SPECIFIED:
DIMENSIONS ARE IN MILLIMETERS
FINISH: DEBUR AND
BREAK SHARP
DO NOT SCALE DRAWING REVISION
33 VS002A 4 78 HT001A 1 AN960-10

SURFACE FINISH: EDGES
121 WasherFus 56 TOLERANCES:
34 VS003A 1 79 HT002A 1
LINEAR:
ANGULAR:
35 VS004A 1 80 HP001A-2 2 122 FT016A 1 NAME SIGNATURE DATE TITLE:
36 FT004A 2 81 HP002A-2 2 123 FM002O 5 DRAWN
37 FP002A-1 4 82 HT003A 1 124 FT019A 1

CHK'D
Fuselage Assembly 1
Part List
APPV'D
38 FP003A-1 2 83 HP003A-2 2 125 FT020A 2 MFG
39 FT005A 1 84 HT004A 1 126 FT021A 1 Q.A MATERIAL:

DWG NO.
A3
40 FT006A 1 85 HT005A 2 127 FS002A 1 FA-1
41 FP002S-2 1 86 HP004A-2 8 128 FP004S-2 1 WEIGHT: SCALE:1:50 SHEET 1 OF 1
42 FP001S-2 1 87 HT006A 1 129 FP005S-2 1

217 6
125
5
7
217
4
75 DETAIL A 40
SCALE 2 : 15
125 39
73 76 43
72
122
70
36
1
2 45
66
229
B
36 43
A
229
66
126 DETAIL B
48 69 SCALE 2 : 15
77
124
UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
77 TOLERANCES:
LINEAR:
ANGULAR:
NAME SIGNATURE DATE TITLE:

DRAWN
CHK'D Fuselage Assembly 2

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-2
WEIGHT: SCALE:15 SHEET 1 OF 1
170
49 213
200 G
Use multi le washer to allign ully
with control lines
F
213
121
49
139
213
213
This ulley is laced only on the le t side

62
215
201 201
213 102
44
102 215
62 213
212 102 121

61 102
121
128 102 102
61 61 DETAIL G
SCALE 1 : 2
136 61
121
DETAIL F 129 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

SCALE 1 : 1 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
Fuselage Assembly 3
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-3
WEIGHT: SCALE:1:50 SHEET 1 OF 1
B
A
62 137
102
200 213 213
200
50 Trim tube ti s
121 62
102
191 61
121
121 102
102
61 102
61 41 135 121
130
102
131
102
DETAIL B
SCALE 1 : 2

TOLERANCES:
LINEAR:
ANGULAR:
61 NAME SIGNATURE DATE TITLE:

DRAWN
DETAIL A 170 CHK'D

Fuselage Assembly 4
SCALE 1 : 1 APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-4
187
191
49 49
201 102
B
201
223 23
23 102
Allign with the osition o
aileron control line and 191
secure in lace with lastic 51
lines wra ed around tube.
121
39
121
182
225
182
121
102
61 42
188
102
121
61

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
DETAIL B CHK'D
Fuselage Assembly 5
SCALE 1 : 1 APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-5
Two Pulleys are laced on the single bolt use bushing to
rovide correct it
102
213 B
213
Control line connecting aileron

lines comming rom le t and right wing
133
214
134
132 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
DETAIL B
SCALE 1 : 1
CHK'D
APPV'D
Fuselage Assembly 6
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-6
54 A
55
56
59 All arts marked ust on
62
one side are the same as
201 on the other side
200
200
200 3
201
51
59
51 188
Rivets on tube end are BSPQ-42
23 UNLESS OTHERWISE SPECIFIED:

FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
188
LINEAR:
DETAIL A ANGULAR:
SCALE 1 : 2 NAME SIGNATURE DATE TITLE:

DRAWN
CHK'D
APPV'D
Fuselage Assembly 7
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-7
182
210
211 218
209
210 215
C
23
A
182
209 213
Rivet lacement is 191

the same as on the outer side 23
22
217 202
23 182
23
182
22 215 213
188
61
22
188 50
22
51
22
DETAIL C
SCALE 1 : 2
74
23 23 125
23 188 DIMENSIONS ARE IN MILLIMETERS

SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
LINEAR:
74 ANGULAR:

DRAWN
CHK'D
Fuselage Assembly 8
DETAIL A APPV'D
SCALE 1 : 2 MFG
MATERIAL:
Q.A DWG NO.
A3
FA-8
A
51
3
57
51
57
51
57
55
56
57 63
57 59
57
Ad ust s acing with washers

57

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
Fuselage Assembly 9
DETAIL A APPV'D
SCALE 1 : 2 MFG
MATERIAL:
Q.A DWG NO.
A3
FA-9
188 213
A
61
60
60
60
61
59 60
59 59 59
61 61
53 59 53 59
59 59
53
53
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
DETAIL A
CHK'D
APPV'D
Fuselage Assembly 10
SCALE 1 : 2 MFG
Q.A MATERIAL:
DWG NO.
A3
FA-10
37
220
200 22 221
23
200 209
23
B A 23 200
220 222 23
200 182 209

200 46
22 23
227
23 22
23 189
226 22 50
22
188
23
188
188 46
188
182 188 22 22
23 47
67 189
22 22 DETAIL A
182
51 SCALE 1 : 2
51 188

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
DETAIL B MFG
SCALE 1 : 2 Q.A MATERIAL:
DWG NO.
A3
FA-11
208 122
120
170
22
170
207
207 B
22
203
182
22 121 204
I not inicated di erently arts are
the same ob both sides
51 188
182 182
230
230
23
22
188 51
189 61 188

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
DETAIL B MFG

DWG NO.
A3
FA-12
185
184
204
186 A
183
205
185 186
184
185

TOLERANCES:
LINEAR:
ANGULAR:
DETAIL A NAME SIGNATURE DATE TITLE:
SCALE 1 : 2 DRAWN
CHK'D
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-13
159
153
162
154
B
160
154
160 162 185
160 165 206
162
162 162
161
163
151 163
165
164
161 163
168
160
160 155 162
166
159
160

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
DETAIL B MFG

DWG NO.
A3
FA-14
B
118
122
121 118
208
200
200
213
23
227
202 121
22
23
152 156
167 169 DETAIL B

213 SCALE 1 : 2
22

23 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:
NAME SIGNATURE DATE

DETAIL A 226
TITLE:
DRAWN
SCALE 1 : 2 CHK'D
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-15
C
23 A
23
188 38
23 17
22
23
23
14
189
23 71 17
50
23 27
22 188
190
190 216 13
DETAIL A
SCALE 1 : 2 40
17
101
191 102
190
64
65
DETAIL C
SCALE 1 : 2
TOLERANCES:
191 LINEAR:
ANGULAR:
23
DRAWN
CHK'D
APPV'D
MFG
23 Q.A MATERIAL:
DWG NO.
A3
FA-16
DETAIL B
SCALE 1 : 2 WEIGHT: SCALE:1:50 SHEET 1 OF 1
Note: All ribs are conected with tubes
using BSPQ-42 Rivets
DETAIL B
A SCALE 1 : 1
26
23
23
23 15
25
16
12 22
9 B
27
11
22
10
23 23
18 23
C 24 17
Note: All Hinges use the same arts

11
12
DETAIL C
SCALE 1 : 2
DETAIL D
SCALE 1 : 2
TOLERANCES:
DETAIL A LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-17
192
50
B
192
101
A
188
101
17
17
149
22
23
149
22
23 188
20
DETAIL B
SCALE 1 : 2
21
19 28 22 23

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
DETAIL A MFG

DWG NO.
A3
FA-18
145 146
146
146
146
146
228 127 176

146
143
143
179 177
141
142
175
181
178
228
141
143
TOLERANCES:
LINEAR:
180 ANGULAR:

DRAWN
Fuselage Assembly
CHK'D
APPV'D
Sleeve Tubes 1
MFG
143 142
Q.A MATERIAL:
DWG NO.
A3
FA-19
144
144
B
144
146
144
DETAIL A
SCALE 1 : 1
DETAIL B
SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:
Insert iece o tube to revent walls o NAME SIGNATURE DATE TITLE:
U art bendingwhen bolt is tighten. DRAWN
CHK'D
Fuselage Assembly
Sleeve Tubes 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-20
C
144
148 148
148
148
148
148
144

TOLERANCES:
LINEAR:
ANGULAR:
DETAIL C NAME SIGNATURE DATE TITLE:
SCALE 1 : 2 DRAWN
CHK'D
Fuselage Assembly
Sleeve Tubes 3
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
FA-21
33
32
A
32
34
32
33
150 150 35
33
33

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D Fuselage Assembly

APPV'D Sleeve Tubes 4
MFG
DETAIL A Q.A MATERIAL:

DWG NO.
SCALE 1 : 7 A3
FA-22
Nest of dragons
Fuselage
Parts

145
.4
25
0.9
4.8
35
8
4.
8
4.
15
35
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT041A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
1100
.6
4
1.
445 5
G
F D
DETAIL D
85 4.8 SCALE 2 : 5
4.8
DETAIL F DETAIL G
SCALE 2 : 5 SCALE 2 : 5
480
A C
B
83
50
20
4.
8
11
8
4.
41.6 4.8 30
4.
4.8 4.8
8
DETAIL C
4.
8
SCALE 2 : 5
4.
8
14 DETAIL B
SCALE 2 : 5 UNLESS OTHERWISE SPECIFIED:
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
DETAIL A LINEAR:
ANGULAR:
DRAWN
CHK'D FT02 A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
42 5 .9
2.
2
R1
10 1 .9
H eD 3.2
4.
A 4.8
8
5
11.
A
0.9
SECTION A A
SCALE 1 : 2
H eD 3.2
H eD 4.8
H eD 3.2
5
B
11.
B
SECTION B B 35
SCALE 1 : 2
465

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT022A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
450
4
100
4.
5.
R2
1.2
4 .8
4
R25.
R25
.4
390
330
4.8
4.8
8
4.
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT021A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
100
.2
22 50
0.9 82
4.8
42
.9
4.8
R88
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT020A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
1150
231.6
5 .
R1
6.8
2.
E
3
0.9
E
DETAIL A
SCALE 1 : 2 SECTION E E
SCALE 1 : 2
B 40
C
4.8
20
D 4.8
256.6
DETAIL D
SCALE 2 : 5
40 6.4
20 3.2
3.
F
6
DETAIL C 3.2
F SCALE 2 : 5
SECTION F F
DETAIL B SCALE 1 : 2
SCALE 1 : 2 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT019A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
415
3.2
8
.4
4.
3.
2 25
12. 0.9
29.
44.
2
3.
8
4.
3 .
2
3.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT018A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
42
5 .9
2 H eD 3.2
4.
10
8
. 5 1 .9
A
11
9
0.
R12.
4.8
A
SECTION A A
SCALE 1 : 2
H eD 3.2
H eD 4.8
35
H eD 3.2
5
C
.
11
C
SECTION C C
SCALE 1 : 2
465

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT01 A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
3
9.
0.9
DETAIL A
SCALE 1 : 1
240

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT016A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.3 5x0.035" A3
6061T6
1055
.4
25
A B
E
0.9
DETAIL E
SCALE 2 : 5
4
40 3.2 32
3.2 3. 15
2
DETAIL A 4.8
SCALE 2 : 5
DETAIL B
SCALE 2 : 5
D
C
3.2 40
4
32 2
3. DETAIL D
15 SCALE 2 : 5
4.8 3.2
DETAIL C
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT015A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
2253
40.3
E
15
.36
E
DETAIL A SECTION E E
SCALE 1 : 1 H eD 3.2 SCALE 1 : 1
C
46.3 40
31.3
20
0.
2.
14.3 9
R1
D
15
.36
D
SECTION D D DETAIL B
DETAIL C SCALE 1 : 1
H eD 3.2
TOLERANCES:
LINEAR:
H eD 3.2 ANGULAR:

DRAWN
CHK'D FT013A
APPV'D
MFG
H eD 4.8 Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
2253
15.3
6
40.3
H eD 3.2
F
SECTION F F
DETAIL E SCALE 1 : 1
SCALE 1 : 1
C
A
40
4.8
20
0.9
46.3 .
31.3 2
R1 4.8
14.3 G DETAIL A
SCALE 1 : 2
15.36
G DETAIL C
SCALE 1 : 1
SECTION G G
SCALE 1 : 1
H eD 3.2 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
TOLERANCES:
LINEAR:
ANGULAR:
H eD 3.2 NAME SIGNATURE DATE TITLE:
DRAWN
CHK'D FT012A
APPV'D
H eD 4.8 MFG
MATERIAL:
Q.A DWG NO.
Tube 1x0.035" A3
6061T6
4.8
3.2
2
.4
3.
25
0.9
12
29
44
195
2
3.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT010A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
934
528 C
340
E D F
60
H eD . 6.4 30 H eD . 3.2
H eD . 4.8 119.6
4.8 H
12.
25.3
20
4.8 H eD . 4.8
H
DETAIL E SECTION H H
SCALE 2 : 5 DETAIL D SCALE 2 : 5 DETAIL F
SCALE 2 : 5 DETAIL C
A SCALE 2 : 5 SCALE 2 : 5
85.4
55.4
25.4 101.9
4.8 51.9
4.8
4.8 4.8
4.8
DETAIL A DETAIL B
1650
4. 20 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

5 DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT009A
APPV'D
MFG
DETAIL G Q.A MATERIAL:

DWG NO.
A3
SCALE 2 : 5 Tube 2x0.049"
6061T6
1150
231.6
3.2 3.2
2.
5 .3 50
R1
.03
F 0.9
H eD . 4.8
F
SECTION F F DETAIL A
DETAIL B SCALE 2 : 5 SCALE 2 : 5
SCALE 2 : 5
256.6
D E
40
40 4.
H eD . 4.8 8
3.2 3.2 20
20.1
6
G
3.
6.3 DETAIL E 4.8

G DETAIL D SCALE 2 : 5
SCALE 2 : 5
DETAIL C SECTION G G

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT008A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
1050
.4
25
A E
0.9
188.8 DETAIL E
SCALE 2 : 5
3.2 50
3.2
DETAIL A
SCALE 2 : 5
D
B C
213.8
40
40 4. 20
8 4.8
3.2
3.2
0
20 4.8 DETAIL D
6.3
DETAIL C SCALE 2 : 5
SCALE 2 : 5
4.8
DETAIL B
SCALE 2 : 5
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT00 A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
.1
R11
SECTION A A 0.9
SCALE 1 : 2
4.8
20
50
100
A A
150
4.8
4.8
.9
38
R1
10
1.5
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
B
A
4
55
32
20 4.8 15
4.8
4.8
DETAIL A DETAIL B
0.
9 .4
25 C
E
E
SECTION E E
SCALE 1 : 5
18 4.9
3.2 40
DETAIL C
SCALE 2 : 5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
1000
.4
25
A
B
0.9
1 5.5 DETAIL B
SCALE 2 : 5
50 3.2
3.2
DETAIL A
SCALE 2 : 5
C E
D
200.5 40
0 40 20
20 3.2 3.2
4.8 4.8
DETAIL E
SCALE 2 : 5
6.3
DETAIL C DETAIL D

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1x0.035" A3
6061T6
A 2888
B C D
80
8 655
4. 4.8
4.8
22.3
4.8
1015 50.
8
80
2.3 4.8 4.8
DETAIL B 1.2
232.3
SCALE 1 : 5
DETAIL C DETAIL I
SCALE 1 : 5 DETAIL D
DETAIL A
SCALE 1 : 5
226 .3
1828.9
4 .4 E F G H
83
50
4.8 30
4.8 4.8 20
4.8
4.8
105.4
4.8
8
4.8 5.4 4. 4.8
DETAIL G
SCALE 1 : 5 DETAIL H
SCALE 1 : 5
43.8
DETAIL F 4.8
DETAIL E SCALE 1 : 5
SCALE 1 : 5
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
1650
N e: T e e e e e
e AA e . E
528
12
A
1.2
.2
0
B
A
8 0.5
SECTION A A
SCALE 1 : 5
4
60
5.
R2
119.6
30
25.3
H eD . 3.2
H eD . 6.4 H eD . 6.4
DETAIL B
H eD . 6.4 SCALE 2 : 5 DETAIL E
SCALE 2 : 5
D
C
200
101.9
51.9
85.4
55.4
25.4 4.8
4.8
4.
DETAIL D
8
SCALE 2 : 5
4.8
4.
TOLERANCES:
DETAIL C 8
LINEAR:
4.
ANGULAR:
SCALE 2 : 5
8

DRAWN
CHK'D FT002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
8
4.
5 .4
R2
5.4
R2
R25.4
1.2
450
4.8
330
4.8
8
4.
4.
8
390

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
2
3.
2
3.
52.8 22.2
A
6
A
43. SECTION A A 0.9

SCALE 1 : 2
93.
H eD . 4.8
6.4
2
H eD . 4.8
2
3.
3.
2.9
B
8
B
14.8 48. SECTION B B
SCALE 1 : 2
68.8
88.
320
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS018A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
H eD 4.8
2
3.
3.2
A 22.2
A
0.9
43. SECTION A A
SCALE 1 : 2
52.2
93.
4
6.
H eD 4.8
3.
2
B
2
3.
3.
8
B
14.8 48. SECTION B B
SCALE 1 : 2
68.8
88.
320

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS01 A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
2
22.2
3.
3.
29.5 0.9
9.5
250
8
4.
2
8
2
3.
4.
0
3.
34.5
54.5
4.5

TOLERANCES:
235 LINEAR:
ANGULAR:

DRAWN
CHK'D FS016A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
250
.2
.2 22
3
3.2
29.5 0.9
9.5
4
6.
2
3.
8
2
4.
8
3.
34.5
4.
54.5
4.5
185
235

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS015A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
H eD . 6.4
H eD . 6.4 6
B 4 .
12
.20
B
1.5
25.3 SECTION B B
119.6
51.9
101.9
145

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS013A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
8
3.2
4.
3.2
6.4
4.8
2
22.
0.9
15
65
188.9
208.9
228.9
3.2
2
3.
16.1
66.1
250

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS012A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
182
Pe e ube e u e b
e ue e
D e e e e eb e ue e H eD . 4.8
H eD . 6.4

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT040A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.3 5x0.035" A3
6061T6
3.2
6.4
8
4.
8
22.2
4.
2
3.
15 0.9
65
188.9
208.9
228.9
3.2
3.
16.2
66.2
250

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS011A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
M e e u
e e e be ube
1 0
4.8
Pe e e e e ube
.4
R2
165
150
4.8
85
55
20
19.1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FT039A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0. 5x0.035" A3
6061T6
80
4 .6
1.5
4.8
4.8

FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS009A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
8
4.
20
.2
22
0.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS008A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
60
2
22.
0.9
35
4.8 4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS00 A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
40
.2
22
0.9
20
4.8 4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
50
2
22.
3.2
0.9
15
3.2
2
3.
4.8
10

2 DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
LINEAR:
ANGULAR:
42 DRAWN
CHK'D FS005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.8 5x0.035" A3
6061T6
4 .6
4
R25.
1.5
80
20 30
4.8
4.
8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
110.8
.6
4
1.5
4.8
4.8
4.8

60 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D FS003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
94.3
4 .6
12
A
.20
A
1.5
SECTION A A
25.4
152
50
D . 6.4
D . 6.4
D . 4.5

15 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D FS002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
80
5
1.
4 .6
60
30
3.
2
3.2
3.2
6.4
3.2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.8 5x0.058" A3
6061T6
.5
4. R
8
24.41
UP .8 R 2
38.6
20.8
UP .8 R 2
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP012S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
R
.5
4.8
24.41
UP .8 R 2
3 .5
19.
UP .8 R 2 4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP011S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
R
.5
8
4.
24.41
UP .8 R 2
39.1
21.3
UP .8 R 2
8
4.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP010S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
1 .5
.5
R
1
4.
8
2.3
UP 90 R 3
UP 90 R 3
11.8
3
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP010S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
4.8
8
4.
R8
3.2
31.4

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP010A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
13 30
R5 4.8
8
4.
R5
5
12.2
UP 90 R 2
25.1
32.9
35.6
38.1
DOWN 12.2 R 2 4.9

5 .1
4.8
R5
1.6
R10
39.3 13.6
55
45.6

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP009S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
35
2.3
10
.5
R
5
UP 90 R 3
4.
5
R .
15
51.4
35.5
30 4.
UP 90 R 3 8
5
R
.5
TOLERANCES:
LINEAR:
6 .5 ANGULAR:

DRAWN
CHK'D FP009S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
R
4.80
51.12
50
0
4.8
4.
4.16
19.56 R
51.12
0
4.8
R
3.18

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP009A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
30
12
4.8 4.8
5
12.2
UP 90 R 2
26.
34.5
3 .6
39.
DOWN 12.2 R 2
58.
4.8
R5
1.6
39.3 55
13.6
8
4.
45.6

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP008S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.063
.5 2.3
R
4.8
50.8
15.
4.
8
8
4.
UP 12 R 3
8 R3
UP 90 R 3
UP
25. 19.8
26.2
101.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP008S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
8
C e e e
4.
R
0.5
A
4 .8
0
R1
8
5.
R1
45
0
51.5
31.5
R1
0 DETAIL A
4.
8
50 SCALE 5 : 1
4.8
3.2
R
92

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP008A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
30
4.8
8
4. R5
R5
5
12.2
UP 90 R 2
25.1
33.8 DOWN 12.2 R 2
53.1
R5
R5
1.6
4.8
13.6
50
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP00 S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
5
5
20 2.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP00 S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
0
R1
5
5
40
3.2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP00 A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
30
R5
R5
5
12.2
26.
34. UP 90 R 2
DOWN 12.2 R 2
54.
R5 R5
1.6
4.8
13.6
4.8
50
R1
0

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP006S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.063
56.1
32.3
20.9 30.3
R5 22.9
4
6.
R10
4.
26
UP 90 R 3
UP 90 R 3
4.
8
2.3
15
32.
65.4
R6
20.4
R5
16.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP006S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
8
4.8
4.
R5
R5
10 30
5
12.2
25.1
UP 90 R 2
32.8
32.3
DOWN 12.2 R 2
55.8
38.1
4.8
R15
1.6
53. R10
R5
62.9
13.6
4.
65

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP005S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.063
0
R1
4.8
4.8
4.8
30 2.3
50

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP005S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
120
8
4.8 4.
4.8
R .5
15
R3
R
.5
R
6 .5
R3
10
15
3.2
4.8
R .5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP005A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
25 30
8 R5
4.
4 .8
R5
5
12.2
UP 90 R 2
26.
33.9
34.4
39.
5 .4
DOWN 12.2 R 2
R15
1.6
4.8
R5
4.8
13.6
53.
65
62.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP004S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
R .5
50.8
4.8
4.8
2.3
2 .
UP 90 R 3
10.
68.6
102.6
51.3
UP 90 R 3
4.8
4.8
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP004S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
56.6
R1
0
48.9
R10
4.8
6
4.8
50
65
85
3.4
4.8
20
4.8
3.2
R1
0
0
R1
35

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP004A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
5.9
8
4.
66. R10
4.8 0
.4
4.8
R25
UP 155.59 R 25.4
1.1
181.1
216.6
1 1.6
30
4.
8
8
4.
24.41
4.8
R10

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP003S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.063
R8
4.8
4.8
4.8
41.1
R8
22.5 R8 2.3
40

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP003S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
8
4.
0
R1
R1
0
8
4.
46.
50
38.1
30.8
4.
8
3.2
4.8
0
R1
81

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP003A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R1
0
4.8
.4
4.8 50
5
R2
4.8
1 1.1
UP 155.59 R 25.4
211.1
1.1
1.6
30 4.8
10
4.8 24.41
4.8
R1
0

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP002S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
65.2
R1
1.5
.92
1 5
UP 4.09 R 3
2.3
4.
25.1
8
8
4.8
4.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP002S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
50
R1 4.8
0
40
0
3.2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP002A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
42.6
36.3 4.8 50
4.8
.4
R25
4.
1.6
8
30
UP 155.59 R 25.4
181.1
219.1
1.1
1.1
10 4.8
24.41
4.8
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP001S 2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
S ee 4130 x 0.063
4.8
UP 45 R 3
24.8
135
12.4
2.3
4.8
R

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP001S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
R1
2
4.8
15
R3
30
60
24
24
30
3.2
60

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FP001A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
D e eb
b e u e ube ee x e .5
R
5
R2
35
5.4
R2
12
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO00 N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
N 50 . A3
ube
18.39
1
6.4
R25
.4
R25
D 1" ee x
D e
38.1
50

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO005N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
18.39
1
R25
6.4
.4
R25
D e
D 1" ee x
38.1
50

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO004N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
1
6.4 R25
5.4
R2
D e
38.1
R12.
30
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO003N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
2 .5
3 1
R25
6.4
D e R25.4
D 1" ee x
38.1
50

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO002N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
3
2 .5
1
D e
6.4
R25.4
D 1" ee x
5
R2
50
38.1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FO001N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
2 .3
8
4.
5
R12.
12.5
4.8
5 4.8
50
3.8
3.3
3.3
18.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
18.9
0
4.8 R1
3.3
22
3.8
3.3
4.8
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
19.1
0
R1
4.8
3.2
21.6
3.2
3.
4.8
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
25.4
8
4.
3.2
R9.5
3.2
22.3
8
4.
29

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
3.3 R8
6.4
18.9 6.4
42
2
3.3
3.8
4.8
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
3.8
25.4
4.8
12.5
6.
R15
1 .3
50
39.5 4.8
3.3
18.9
3.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R6
3.2 5
3.2
13
4
R1
0

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D PC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
440
360
2.
0.
0 R1
A
12
A
SECTION A A
SCALE 1 : 2
4.
4.
D 4. .
4 0

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D PT001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
T 1 0.035" A3
6061T6
5
30
3.2
R

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D PP003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R .
6
4.
R1
0
.
5
0 R 2.5
0 R 2.5
2 0.5
DOWN
DOWN
.
4.
4.
40
113.5
1 .5 20.2
UP 0 R 2.5 6
12
40.2
45.5
22
6
0
R1
105 23
R1
20.2
0
151
110
2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D PP002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
A 2 .
6
20.2 R10
0 R 2.5
0 R 2.5
2 0.5
245
DOWN
DOWN
4.
2 0.5
4.
6
UP 0 R 2.5
12
R1
40.2
0
40
R .
22
20.2
R1
0
105 23
0
R1
151
110
2
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D PP001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
A 2 .
23.6
10
10

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CO001N
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
Nylon
M n l o o n o
1 0
.
16 A A
1 0
.
20
0.
1 .1
SECTION A A
SCALE 1 : 2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CT002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
T 0. 0.03 A3
6061T6
20 603
.
30
2
.
1
.
0.
.
.
.
R1
20
10
3 0

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CT001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
T 1 0.03 A3
6061T6
0
.
R1
1 .
.
.
UP 0 R3
.
22.6
2.3
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CP003S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
130 0.0
10 1
.
2.3
20.
UP 0 R3
21.3
.3
36.2
UP 0 R3
.
R6
31
R6

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CP002S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
130 0.0
R
.
R
.3
10
2.3
2 .
UP 0 R3
111.
12 .
62.3
36.
1.
1.
2 .
3.6
UP 0 R3
.
.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CP001S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
130 0.0
R
R1
0
.
R12
.
.
1
R1
2
20 3.2

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D CP001A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.12
Nest of dragons
Wing
Assembly plans

ITEM PART NUMBER QTY.
ITEM PART NUMBER QTY. ITEM PART NUMBER QTY.
NO. NO. NO.
1 WT001A 1 37 AT002A 1 76 WO001 9
2 WS001A 1 38 AS001A 3 79 WO002 3
3 WT003A 1 39 AP003A-2 1 81 AN3-13A 5
4 WS002A 1 40 AP004A-2 1 82 AN3-24A 3
5 WT005A 1 41 AP005A-2 1 83 AN3-26A 1
6 WT006A 1 42 AC001A 3 84 AN3-22A 11
7 WS011A 1 43 AP001A-1 2 85 Rivet CR3243-5-4 10
8 WS003A 1 44 AC002A 2 86 Rivet CR3243-5-2 30
9 WS004A 1 45 AC003A 2 87 WT022A 17
10 WS006A 1 46 AA002A 2 88 WC006A 34
11 WS012A 1 47 Aileron Cover 1 89 Rivet CR3243-5-3 42
12 WS007A 1 48 WT0013A 1 90 WT016A 1
13 WP005S-1 8 49 WT014A 2 91 WT017A 1
14 WP006S-1 8 50 WC001A 1 92 WT018A 1
15 WT023A 4 51 WC002A 1 93 WT019A 1
16 WS010A 8 52 WC003A 1 94 WP004A-1 8
17 FLT001A 1 53 WC004A 1 95 AN3-23A 4
18 FLT002A 1 54 AN42B-25 1 96 AN3-11A 4
19 FLP001A-2 6 55 AN42B-24 1 97 AN310-3 Castle 14
Nut
20 FLP002A-2 2 56 WP001S-1 2
98 AN3-11 4
21 FLS001A 3 57 AN960-10 Washer 164
99 AN3-5A 4
22 FLP003A-2 2 58 WP004S-1 1
100 AN3-6 4
23 FLC001A 3 59 WP002A-1 6
101 WT020A 2
24 FLP001A-1 2 60 WP001A-1 6
102 AN3-14 6
25 FLC002A 2 61 WT025A 2
105 WM002N 1
26 FLC003A 2 62 WS008A 3
106 WP005A-1 1
28 AN365-1032A Nut 68 63 WS009A 1
107 AN3-6A 1
29 AN3-5A 8 64 WC005A 7
108 Wing Cover 1
30 AN3-14A 19 65 WM001N 3
109 AN3-15A 4
31 FLS002A 2 66 WP002S-1 4
110 AN3-12A 2
32 Rivet BSPQ-42 116 67 WP003S-1 8
33 Flap Cover 1 68 Pulley 9 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
34 AT001A 1 69 WL001 1 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
35 AP001A-2 1 70 WL002 1 ANGULAR:
36 AP002A-2 6 71 WP003A-1 4 NAME SIGNATURE DATE TITLE:

DRAWN
CHK'D WA-1
APPV'D Part list for the left wing
MFG
Q.A MATERIAL:
WA-1
DWG NO.
A3

3 6
930
15 15 15
15
48
85 1340 1340 1340 645
5
1
All Ca les Steel 3 32 7 19 pre-stre he
Ri spa ing is 300 e ept for the root ri whi h is as ar e

235 300
15 A
86
All rivets for onne ting
oth front an rear spar are UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
CR3243-5-2. Rivets are pla e on DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
front an a si e of the spars. TOLERANCES:

LINEAR:
ANGULAR:

DRAWN
CHK'D Wing Asse ly 2

DETAIL A APPV'D
SCALE 1 : 5 MFG
WA-2
Q.A MATERIAL:
DWG NO.
A3

A
DETAIL A
SCALE 1 : 5 86
Wingtip tu e is onne te to the

a of the rear spar y rivets.
90
Align tu es for supporting the wingtip an rill the holes on the
wingtip tu e a or ingly.
86 91
49
Wingtip tu e is onne te to the UNLESS OTHERWISE SPECIFIED:

FINISH: DEBUR AND
BREAK SHARP
front of the frontspar y rivets. SURFACE FINISH:

TOLERANCES:
EDGES
LINEAR:
32 ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-3
DWG NO.
A3
Wingtip tu e is onne te to the

A
85
93
49
Align tu es for supporting the wingtip

an rill the holes on the wingtip tu e
92 a or ingly.
Align tu es for supporting the wingtip

an rill the holes on the wingtip tu e
a or ingly.
85 DETAIL A
SCALE 1 : 5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
WA-4
B
57
A
84
94
28
Align parts with inner lips

of fuselage U part
DETAIL A
28 DETAIL B SCALE 1 : 2
SCALE 1 : 2 94
57
Align parts with inner lips

of fuselage U part 95
Note: On the right wing repla e part 94 WP004A-1 with part WP004A-1 Righ
Parts on the right wing shoul e aligne in a way that parts 94 fro left wing an fit etween
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-5
DWG NO.
A3

A
84
14
68
28
28
67
DETAIL A
SCALE 1 : 1
14
57
28

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-6
DWG NO.
A3

58
A
55
28
14
81
28
30 66
81
68 30
57
28
14
DETAIL A
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-7
DWG NO.
A3

B
82
14
28
109
28
57
57
68
30 66
14
28
68
DETAIL B

TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-8
DWG NO.
A3

A
84
109 28
28
14
57
14
68 57
110
67
28
DETAIL A
SCALE 1 : 1
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-9
DWG NO.
A3

A
82
13
28
28
30
28
81 68
57
13
67 57
57
57
DETAIL A
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-10
DWG NO.
A3

A
81
13
54
28
81
28
57
66
67
28
57
57
13

DETAIL A DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
SCALE 1 : 1 TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-11
DWG NO.
A3

A
83 109
28 28
66
13 68
57
57 30
57
57 68
28
13

TOLERANCES:
LINEAR:
ANGULAR:
SCALE 1 : 1
DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-12
DWG NO.
A3

A
82
13
28
28
68
57 110
57
13 28
TOLERANCES:
DETAIL A LINEAR:
ANGULAR:
DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-13
DWG NO.
A3

B
85
85
DETAIL A
SCALE 1 : 1
DETAIL B
SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-14
DWG NO.
A3

A
56
57
57
DETAIL A
SCALE 1 : 1
DETAIL B
56 SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-15
DWG NO.
A3

A
51
57
57
57
57
50
57
52
57
DETAIL A
SCALE 1 : 1
53 DETAIL B
SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-16
DWG NO.
A3

A
32
86
DETAIL A
SCALE 1 : 1
DETAIL B
SCALE 1 : 1
86

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
WA-17
DWG NO.
A3

B
57
57 57 97
28 60
100
85
57
24
61 99
57
98
60
28
57 60 89
57 DETAIL B
57 97 SCALE 1 : 2
71
65

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D Flap horn asse ly

APPV'D
MFG
Q.A MATERIAL:
WA-18
DWG NO.
A3

A
43
57 97
57
85
57
28 59 100
101 57
96
57
59 28
99
59
59 89
105
98
71
DETAIL A
SCALE 1 : 2
57 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:
107 97
DRAWN
106 CHK'D Aileron Horn Asse ly 1
APPV'D
MFG
57 Q.A MATERIAL:
WA-19
DWG NO.
A3

B
57 43
97
100
85
57
28
57
99 59
101
96 57
28
59
98
89
57
59
57 97
65
71
57 57

TOLERANCES:
LINEAR:
DETAIL B ANGULAR:

DRAWN
CHK'D Aileron Horn Asse ly 2

APPV'D
MFG
Q.A MATERIAL:
WA-20
DWG NO.
A3

B
Use right oriente ri s on right wing 18
22 19
20 20
24
24
22
All rivets are BSPQ-42
C
DETAIL B 17
SCALE 1 : 10
32
23
28 All hinges are a e using sa e parts

32
57
57
57
30
102 102
97
64
57
57 57

28 DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
DETAIL C SURFACE FINISH:

TOLERANCES:
EDGES
SCALE 1 : 2 LINEAR:
84 ANGULAR:

DRAWN
CHK'D Flap Asse ly

APPV'D
MFG
Q.A MATERIAL:
WA-21
DWG NO.
A3

A
Use right oriente ri s on right wing
43
43
37 36
35
39 All rivets are BSPQ-42

34
41 40
B
C
DETAIL A
SCALE 1 : 10
Use right oriente part 40

on right wing
All hinges are a e using sa e parts
30
28 57
57 102
57 42
57
97
DETAIL C
SCALE 1 : 2

64 SURFACE FINISH:
TOLERANCES:
EDGES
57 84 LINEAR:
ANGULAR:
57 28 NAME SIGNATURE DATE TITLE:
DRAWN
CHK'D Aileron Asse ly

APPV'D
DETAIL B MFG
WA-22
DWG NO.
A3

24
57
30 A
57
57 26
28
B
57
28
28
43
30 57 28
25
27
28 44
57
57
57 45
29 29
30
29 30
DETAIL A
SCALE 1 : 1 57 28
29
57 57 DETAIL B
SCALE 1 : 1
28
Both horn atta he ents use thesa e parts 57

57 28
57

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D Flap an Aileron Horn

APPV'D Conne tions
MFG
Q.A MATERIAL:
WA-23
DWG NO.
A3

A B
62 10 12
4 11
7 63
9
2 8
Flap
31 21 21 31 21
Aileron
DETAIL A
SCALE 1 : 10
38 46 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

38 46 38
TOLERANCES:
DETAIL B LINEAR:
ANGULAR:
DRAWN

APPV'D Sleeve Tu es
MFG
Q.A MATERIAL:
WA-24
DWG NO.
A3

Nest of dragons
Wing
Parts

B
A C
881.9
35
8
4.
15
.1
19
DETAIL A
8
8
SCALE 1 : 1 4.
4.
4.8
0.9
DETAIL C
SCALE 1 : 1
DETAIL B
SCALE 1 : 1 15
35

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT023A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.75x0.035" A3
6061T6
15 15
8
4. 4.8
4.8
0.9
40
R6
.4 9
8
4.
280
2
2
245

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT020A WT025A

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.5x0.035" A3
6061T6
D e e x e ube e
u
Pe ube e be e
e ube
359
H e e 4.5 .

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT019A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
Pe ube e be e e ube
D e e x e ube e
u
245
H e e 4.5 .

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT018A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
D e e x e ube e
u
Pe ube e be e e ube
396
H e e 4.5 .

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT017A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
D e e x e ube e
u
Pe ube e be e e ube
420
H e e 4.5 .

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT016A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
B
Pe ub e
ee e
870 e e
2
DETAIL B
SCALE 1 : 1
C
929.5
4.8
DETAIL C
SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT014A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.5x0.035" A3
6061T6
134
.50
A
S e e e e e b
3.2 10 10
10
10
DETAIL A
SCALE 1 : 1
R e e
e e e
60 e ube e ee
ube e
268.5 345.9
T e
962

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT0013A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.5x0.035" A3
6061T6
3465
710 E
1386 D 379
C
F
A B
1229
90
60
30 4.8
4.8
DETAIL E
DETAIL A DETAIL C SCALE 1 : 2
SCALE 1 : 2 SCALE 1 : 2 .5
44
4.8
4.8 0.9
DETAIL D
SCALE 1 : 2
DETAIL B DETAIL F
1465
H I
G
125
660
4.8 4.8
4.8
DETAIL G DETAIL H DETAIL I

SCALE 1 : 2 SCALE 1 : 2 SCALE 1 : 2 UNLESS OTHERWISE SPECIFIED:
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:
4.8 NAME SIGNATURE DATE TITLE:
DRAWN
15 CHK'D WT006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.75x0.035" A3
DETAIL 6061T6
1465 230
C D
A B E
660
125
.8
50
4.8
4.8
DETAIL C 1.2
DETAIL A SCALE 1 : 2
SCALE 1 : 2
4.8 4.8 DETAIL E
SCALE 1 : 2
DETAIL B DETAIL D
3465
10
90
60 10 15
30 R e e
3.2 e
10
e e
4.5
DETAIL F
SCALE 1 : 2
4.5
4.5
DETAIL G SURFACE FINISH:
TOLERANCES:
EDGES
SCALE 1 : 2 LINEAR:
ANGULAR:

DRAWN
CHK'D WT005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
C
A
B D
310
65 140
40 4.8 90
60
4.8
15
30
4.8 4.8
4.8
DETAIL A
SCALE 2 : 5 DETAIL B 4.5 DETAIL C 4.
SCALE 2 : 5 5
SCALE 2 : 5
4.
5
1300
.5
44
E
DETAIL D
8
8
4.
4.
SCALE 2 : 5
50
85
DETAIL E
SCALE 2 : 5
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WT003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.75x0.035" A3
6061T6
1300
B
A
65
40 90
15 60
4.8
30
4.8 4.5 .8
50
4.5
4.8 4.
DETAIL A DETAIL B 5
1.2
DETAIL C
SCALE 2 : 5
D E
125
85 4.8
4.8
50
DETAIL E
4.8 UNLESS OTHERWISE SPECIFIED:
FINISH:
SCALE 2 : 5
DEBUR AND
BREAK SHARP
TOLERANCES:
DETAIL D LINEAR:
ANGULAR:
DRAWN
CHK'D WT001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 2x0.049" A3
6061T6
721
A B C D
29
45 41
.3
.8
8 4
4.
4.8
1.5
DETAIL A DETAIL B DETAIL D
SCALE 2 : 5 DETAIL C
SCALE 2 : 5 SCALE 2 : 5 SCALE 2 : 5
1600
4.8

DETAIL E DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D WS012A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.625x0.058" A3
6061T6
1400
A B
8
4.
47.6
DETAIL A DETAIL B 1.5


TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS011A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.875x0.058" A3
6061T6
30
.9
15
4.8
4.8
0.9
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS010A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.625x0.035" A3
6061T6
.6
47
4.8
1.5
40

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS009A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.875x0.058" A3
6061T6
.3
41
4.8
1.5
40

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS008A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.625x0.058" A3
6061T6
300
8
.1
4.
38
1.5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS007A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.5x0.058" A3
6061T6
.3
5
41
4.
5
4.
4.
4.8
1.5
10
60
90
120
8
4.
30
305

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.625x0.058" A3
6061T6
5
44.
8
4.
1.5
300

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.75x0.035" A3
6061T6
4.
4.5
5
1.5
4.
5
47
.6
60
90
120
8
4.
8
4.
25
300

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.875x0.058" A3
6061T6
4.8
8
8
4.
4.
1.5
41.3
15
40
65
4.8
50
150
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WS002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.625x0.058" A3
6061T6
8 4.8 47.6
4.8 4.
1.5
15
40
65
150
8
4.

50 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D WS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1.875x0.058" A3
6061T6
4.8
8
4.8
4.
DOWN 45 R 3
UP 45 R 3
R7
13
13.6
20
31.9
62.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP006S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
4.8
8
8
4.
4.
R7
DOWN 45 R 3
UP 45 R 3
16.2
13.6
20 36.4
66.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP005S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
5
8
3
4.
5
6
5
.52.5
3.2
R8
60.5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP005A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
40
.5
R7
2.3
4.
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP004S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
80
R1 25
0
25
6.4
3.2
4.8
4.8
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP004A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
0.3
R1
0
13
9
8
8
4.
8
4.
4.
6.4
15
R10
6.4
R1
0
0
R1
30 25
3.2
80

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP004A 1 R
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
5
5
R7
R7
2.3
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP003S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
R6
8
4.
4.8
3.5
R6
7
15 4.8
25.6 3.2
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP003A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
5
R7
5
5
10.7
R7
33.7
2.3

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP002S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
4.
8
135
R3
UP 45 R 3
24.8
4.8
12.4
R7

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP001S 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09"
8
4.
5
4.
R7 8
4.
15
3.2
40

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WP001A 1 WP002A 1

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
9.5
R3
3.2 4.8
R3 5
R2
R3
8
19.1
13
45.87
24
13
4.8
12
1.5
7
R5
R2
5
27
45

TOLERANCES:
LINEAR:
ANGULAR:
WM002N
DRAWN
CHK'D
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
9.5 5
3.2 R3
R2
R3
5
R3
19
.1
32
24
25
12
27
15

TOLERANCES:
LINEAR:
ANGULAR:
WM001N
DRAWN
CHK'D
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
N
19.1
R7
5
3.2
12
4
25.4 20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R6
12.7
4.8
3.2
12.2
3.7
19.1
20
6
8
4.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
19.1
R6
4.8
3.2
15.5
25.4
20
6
8
4.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
19.1
R6
4.8
3.2
3.7
12.3
20
25.4
4.8
6

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
12.7
4.8 R6
3.2
3.7
9
19.1
20
6
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
14.92
UP 90° R 2
UP 90° R 2
391.93

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP005A-2and FLP003A-2 Right

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
15.13
DOWN 90° R 1
DOWN 90° R 1
391.93

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP005A-2and FLP003A-2 L t

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
14.9
DOWN 90° R 2
DOWN 90° R 2
233.1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP003A-2 L t
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
14.9
UP 90° R 2
UP 90° R 2
233.1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP003A-2 Right

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
14.92
UP 90° R 2
UP 90° R 2
305.25

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP002A-2and FLP001A-2 Righ

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
14.92
DOWN 90° R 2
DOWN 90° R 2
305.25

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP002A-2and FLP001A-2 L t

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
15.13
UP 90° R 1
UP 90° R 1
305

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP001A-2 and FLP002A-2 Right

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
15.13
DOWN 90° R 1
DOWN 90° R 1
305

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP001A-2 and FLP002A-2 L t

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
Note 1: This is left wing version.
Right wing version is symmetrical.
Top view
A Note 2: All holes have 3,2mm diam.
54.4 Holes on the bottom side of the tube
are shifted 4mm toward the wingtip
320 320 320 compared to the holes on the top side.
B
243.6 320 320 324
11.4
54
10 5.9
24.5
10
DETAIL B
SCALE 1 : 1
Drill in tube centerline
DETAIL A
SCALE 1 : 1
Bottom view
296.8
2000

TOLERANCES:
480 LINEAR:
ANGULAR:

DRAWN
CHK'D AT002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
D 1200
A B
487 H C
E F G
300 560
640 880 DETAIL C
SCALE 1 : 1
10
3.2 4.8
10 3.2
3.2 3.2 3.2 3.2
3.2 93
10 DETAIL A DETAIL E DETAIL G DETAIL H

SCALE 1 : 2 SCALE 1 : 2 DETAIL F SCALE 1 : 2 SCALE 1 : 2
SCALE 1 : 2
2 4.8
2
2
3.
2
3.
3.2
3.
3.
8
20 DETAIL D DETAIL B
SCALE 1 : 2 SCALE 1 : 2 14
240
390
I
M L
390 683
1240
4.8
4.8
4.8
DETAIL L
SCALE 1 : 2
DETAIL DETAIL M
SCALE 1 : 2 SCALE 1 : 2 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
67 TOLERANCES:
4.
LINEAR:
8
ANGULAR:

DRAWN
CHK'D AT001A
APPV'D
DETAIL I MFG
Tube 1x0.035"
DWG NO.
A3
6061T6
30
9
0.
22.2
4.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.875x0.035" A3
6061T6
DOWN 278.87 R 12.78
UP 49.43 R 9.11
UP 49.43 R 9.11
R5
20
3.
2.93
11.57
18.65
30
16.18
7.42 27.76
41.41
20.65
72.37
80.58
1
.1
R1
3.5 R9 136.10
9
9.68
0.89
0
3.2
13.15
20.31
14

TOLERANCES:
11 LINEAR:
ANGULAR:

DRAWN
CHK'D Aileron TE Wingtip Connector Right

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
72.37
DOWN 278.87 R 12.78

0
UP 49.43 R 9.11
3.2
R5
UP 49.43 R 9.11
11.35
18.43
2.93
14
30
10.90
7.42 41.41
72.37
20.65
1 80.58
1
9.
R1
R
3.
136.10
59
9.68
0.89
24.18
11
20.31
14
13.15

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
Aileron TE Wingtip Connector Left
3.2
CHK'D
0
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032"
134.50
104.09
3.18
R1
0
5
R40
80
80
113. 4.
6.89
4.
18
2
R4
80
.7
.76
R7
R7
3.87
R2
22.58
R10.04
0
R11
5.40
36.08
25
.20
71.20
.70
R1
80
R5
33
2
R1 90
67
R3 46
20
25
104.09 305

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AP001A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
4.8
R8 3.2
20
3.2
12.3
4.8
R8
24.3
16.6
20
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AC003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R1
R5 3.2
32.42
4.8
3.2
15.9
9.9
8
R7
4.8
3.2
10.2
35

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AC002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
19.1
12.7 R7
5
3.2
12
4
5
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
50
.2
22
4.8
0.9
10
4.8
10
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D AA002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.875x0.035" A3
6061T6
Top view
Note 1: This is left wing version.
Right wing version is symmetrical.
A 320 320 320 Note 2: All holes have 3,2mm diam.

B
Holes on the bottom side of the tube
are shifted 4mm toward the wingtip
compared to the holes on the top side.
320 320 324
54
10 10 10 6
10 DETAIL A 10
SCALE 1 : 1 DETAIL B
SCALE 1 : 1
50

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLT002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375x0.035" A3
6061T6
A B
C
640 25.4
D E
F
0.
640 60
DETAIL F
SCALE 1 : 1
320 3.2 3.2

1 2 5
DETAIL D DETAIL E
DETAIL C
SCALE 1 : 2
3.2
2
3.
3.2 10
2
10
3.2
3.
3.
2
3.
3.
10
10 DETAIL B
DETAIL A
3.2
10 SCALE 1 : 2 10
4.
SCALE 1 : 2
3.
20 300
2
300 20
270
270 K I H G
4.
62
1120 4.
4.
22
DETAIL G
SCALE 1 : 2
DETAIL H
4. DETAIL K DIMENSIONS ARE IN MILLIMETERS BREAK SHARP

SCALE 1 : 2 SURFACE FINISH: EDGES
4. TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLT001A
DETAIL APPV'D
SCALE 1 : 2 DETAIL I MFG
Tube 1x0.035"
DWG NO.
A3
6061T6
50
.2
22
4.
0.
10
10
4.

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLS002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0. 75x0.035" A3
6061T6
2
22.
0.
4.
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0. 75x0.035" A3
6061T6
R .75 3.1
5
R30
R2
100
113.1 0
4. 4.
0
2 R5
R7.7
R7
6
R4.7
22.5
R10.06
R3
5.40
.12
7
70 0
R12.
33
3.
0
20 25.04
25
64
305

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLP001A 1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
4.
R 3.2
20
3.2
12.3
4.
R
24.3
16.6
20
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLC003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
R1
R5 3.2
32.42
4.
3.2
15.
.
R7
4.
3.2
10.2
35

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLC002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
1 .1
R7
12.7
3.2
12
4
5
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D FLC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
3.2
19.1
3.2
4.5
15
7.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D WC006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125"
NOTE: T L 1001 .
T ' .
S .
952.
R S
F S
I C
929.5
50
44
.5
4.
4.
35
35 L
.6 1001
40
34.4
R
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D R C WT022A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
T 6061T6 A3
0.375 0.035
N :R
.A
.
WT022A
B
A .
41
34
A .
R CR3243 5 3 R CR3243 5 3
DETAIL A DETAIL B
WC006A
WC006A

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D R A WT022A WC006A

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
T 0.375 0.035" A3
6061T6
Nest of dragons
Horizontal tail
Assembly plans & Parts

ITEM NO. PART NUMBER QTY. ITEM NO. PART NUMBER QTY.
1 HT001A 1 36 AN3-13A H.Tail 2 Note: All rivets used are BSPQ-42
2 HT002A 1 37 HL001 1
3 HP001A-2 2 38 HL002 6
4 HP002A-2 2 39 HL003 1
5 HT003A 1 40 HO001N 2
6 HP003A-2 2 43 AN3-5A H. tail 4
6
7 HT004A 1 44 HO002O 2 6
8 HT005A 2
9 HP004A-2 8
10 HT006A 1
11 HP005A-2 2 1 3
12 HP006A-2 2
13 HP001S-1 2
4
14 HT007A 1 14
15 HP007A-2 2
4
16 HP002S-1 4
3 2
17 HP008A-2 2
18 HP009A-2 2
19 HC001A 4
20 HC002A 4
21 HS001A 2
22 HS002A 6
23 HS003A 6
24 HS004A 1
25 HP003S-1 1
26 Rivet BSPQ-42 H. Tail 180 8
27 AN3-14A H.Tail 11 9 9 9 9 9 9 9 9
28 AN960-10 Washer 51
H.Tail
29 AN365-1032A Nut 21
H.Tail UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
BREAK SHARP
30 AN3-14 H.Tail 4
TOLERANCES:
31 AN310-3 Castle Nut 4

LINEAR:
ANGULAR:
H.Tail SIGNATURE DATE
NAME TITLE:
32 AN3-12A H.Tail 4 DRAWN
CHK'D H.Tail Assmebly 1

33 HP001A-1 2 APPV'D
34 HC003A 2
MFG
HA-1
Q.A MATERIAL:
DWG NO.
A3
35 HC004A 2
27
29
28 B
19
30
28
31 28
28 20
28
32
29
DETAIL A Note: All hi es use the same arts

SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
HA-2
Q.A MATERIAL:
DWG NO.
A3

C B
A
Elevator TE tube is riveted to the ro t
all o tube.
DETAIL A
SCALE 1 : 2
11
Use lasti tube as a uid or o trol

li es. Plasti tube is atta hed via lasti 15
ro e i ed ith lue.
Re eat the same o the bottom side.
40
12 DETAIL B
SCALE 1 : 2
44

DETAIL C DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
Q.A MATERIAL:
HA-3
DWG NO.
A3

C
33
B
29 28
D
36
27
27
28
28 28
43
35
17
34
DETAIL B
SCALE 1 : 1
13
28 29 43
18
16
13
27
18
DETAIL C
28 17 SCALE 1 : 1
29
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

DETAIL D APPV'D
SCALE 1 : 1 MFG
HA-4
MATERIAL:
16 Q.A DWG NO.
A3

B
25
C A
Elevator rib riveted

to the ro t a d TE tube
27
Outer rib riveted
to the ro t a d rear tube
Hole or i atta heme t to

the usela e
DETAIL C
SCALE 1 : 2
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN

APPV'D
MFG
HA-5
Q.A MATERIAL:
DWG NO.
A3

Co trol li es are assi throu h lasti uide tube o the ose
o H. Tail both o to a d bottom side.
DETAIL A
SCALE 1 : 2
T o o torol li es omi rom

elevator hor s are o e ted
to si le li e.
Co e tio o o trol li e ith elevator

hor

TOLERANCES:
DETAIL B LINEAR:
ANGULAR:
DRAWN

APPV'D
MFG
HA-6
Q.A MATERIAL:
DWG NO.
A3

22
24
DETAIL C
SCALE 1 : 2 23
C
D B
E
22 22
23
21
21
DETAIL D
SCALE 1 : 2
DETAIL B
SCALE 1 : 2
DETAIL E UNLESS OTHERWISE SPECIFIED:
FINISH: DEBUR AND
BREAK SHARP

TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN

APPV'D Sleeve tubes
MFG
HA-7
Q.A MATERIAL:
DWG NO.
A3

928.8
C
B
Note1: All holes i this vie

have diam 3.2mm.
80
13.6
15 50
35.78
15
28.3 61.8 DETAIL C DETAIL B

2.7
R1
F 0.9
3
E
SECTION E-E
Hole diam. is 4.8mm This a le re rese ts trim a le SCALE 1 : 1
o H. Tail

TOLERANCES:
LINEAR:
ANGULAR:

DETAIL F DRAWN
SCALE 1 : 1 CHK'D HT007A

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 1 0.035 A3
6061T6
825.6 A
Note1: Diam. o all holes is 3.2mm
80 710.6
Note2: Le t a d ri ht arts are
the same
8.5
10
0
12
350
10
336
R1
10
60
235 235 235 9.6
DETAIL A
SCALE 1 : 1
5.6
Note3: Bottom holes are moved 4mm to ard

i side om ared to the o es o the to .
235 235 235

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HT005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.375 0.035 A3
6061T6
Note: Le t a d ri ht versio s o this art
1200 are the same.
202
168
A B
8
4.
4.8
DETAIL B
SCALE 1 : 1
660 305
170
425
190
D
E F G I C
3.2
3.2 3.2
10 10 10 10
DETAIL G DETAIL I 3.2
3.
DETAIL E
2
SCALE 1 : 1
4.8
3.2
3.2 DETAIL D
3.2
DETAIL C
DETAIL F
SCALE 1 : 1
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HT004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.75 0.035 A3
6061T6
465
E Note: Le t a d ri ht verisio s
o art are the same.
A
D C
360
1200
4.8
4.8
2
3.
2
2
3.
3.
2
3.
3.2
10 20.5 DETAIL E 27 27 27
SCALE 1 : 1 44.8
DETAIL C
SCALE 1 : 1
65 3.2
4.8
DETAIL D
SCALE 1 : 1
220 150
4.8
4.8 DETAIL G UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

TOLERANCES:
EDGES
LINEAR:
ANGULAR:

DRAWN
CHK'D HT002A
APPV'D
MFG
DETAIL F Q.A MATERIAL:
DWG NO.
SCALE 1 : 1 Tube 1 0.035 A3
6061T6
Note1: Diam. o all holes is 3.2mm
Note2: Le t a d ri ht versio s o tube

are the same.
66
.7
A
22 10 10
54.
10 14 15 15
93
.5
43 89
1.4 3.7 DETAIL B
15 SCALE 1 : 1
24
DETAIL A
SCALE 1 : 1
25
25 Ma e 1 diam. ut alo this a is i order

to it tube to the H. Tail s ar.
25 C
8
35.7
12.7

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HT001A
DETAIL C APPV'D
SCALE 1 : 1 MFG
MATERIAL:
Q.A DWG NO.
Tube 1 0.035 A3
6061T6
Hole diam. is 4.8mm
1
1.
A
R1
0.9
3
A
SECTION A-A
SCALE 1 : 1
This a le re rese ts trim a le
o H. Tail
3.2
2
3. 50
80

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HS004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.875 0.035 A3
6061T6
4.8
20
0.9
15.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HS003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.625 0.035 A3
6061T6
8
4.
20
.2
22
0.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HS002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.875 0.035 A3
6061T6
4.8 0.9
4.8
22
.2
40

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tube 0.875 0.035 A3
6061T6
R3 29.7
Note: Diam or all holes is 3.2mm
6.7
UP 45 R 1.5
DOWN 45 R 1.5
4.9
R8
40
0.9
5.7
R3
10
10.1
5
16.9 10 10
10
56.5
40
10
10
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP009A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
52.2
R3
6.7
0.9
DOWN 45 R 1.5
UP 45 R 1.5
4.9
R8
R3 12 10
5
10.1
10
10
10
40
16.9 56.5
10
10
5.7

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP008A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
R1
0
37.2
11
15
0
R1
15
15
.6
13
15
117.1
41.3
UP 180 R 12.7
52.2
0.9
R10 R12.7
65
0
R1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP007A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
R7
10
10
R10
10
10
98.7
50
15
7.5
25 0.9
32

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP006A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
R10
0
R1
25
27
25
27
41.3
25
UP 180 R 12.7
195.1
79.7
27
12.5
15.6
23.3
0.9
R1
0
R12.7

TOLERANCES:
LINEAR:
ANGULAR:

0
R1
DRAWN
CHK'D HP005A-2
APPV'D
100 MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
10.1
DOWN 90 R 1
DOWN 90 R 1
358.9

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP004A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
Hole diam. is 4.8mm.
R1
It is the ebst to drill it a ter
0
8
4. be di .
.7
R12
2.3
43.5
UP 180 R 12.7
83.5
30

TOLERANCES:
LINEAR:
4.8
ANGULAR:

DRAWN
CHK'D HP003S-1
APPV'D
MFG
R1
Q.A MATERIAL:
DWG NO.
A3
0
4130 0.09
10.2
DOWN 90 R 0.74
DOWN 90 R 0.74
868

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP003A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
4.8
2.3
UP 45 R 3
24.8
12.4
4.8
R7

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP002S-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09
10.2
DOWN 90 R 0.74
DOWN 90 R 0.74
343.5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP002A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
8
0 R1
4.
R1 0
20.5
50.3
8
4.
8
4.
UP 90 R 3
19.6
R3
2.3
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP001S-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
4130 0.09
DOWN 90 R 0.74
DOWN 90 R 0.74
10.2
613.8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HP001A-2
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.032
R8
3.2
4.8
4.8
.5
R9
126.49
R10
43.7
140
106.76
4.8
10
28
4.8

21.5 SURFACE FINISH:
TOLERANCES:
EDGES
LINEAR:
R8
ANGULAR:

DRAWN
CHK'D HP001A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
3.2
4.8 R7
3.2
12.3
3.7
25
4.8
12
R8

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HC004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
3.2
R7
4.8
12.3
3.7
3.2
25
R8
11.4

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HC003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
Note: This is the same hi e art as
AC001A a d FLC001A
12.7
3.2
R7
12
4
19.1
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HC002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
Note: This is the same hi e art as WC005A
19.1
R7
3.2
5
12
4
25.4
5
20

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D HC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
Nest of dragons
Struts
Assembly plans & Parts

ITEM NO. PART NUMBER QTY.
1 SP002A-1 2
2 SP003A-1 2
3 SC001A 1
4 SP001A-1 1
5 ST001A 1 8
6 SP005A-1 1
7 SP006A-1 1
13
8 ST002A 1
9 AN42B-14 Strut 1 19
10 AN42B-15 Strut 1
11 ST005A 1
12 ST003A 1
13 ST006A 1
14 SP009A-1 2
15 SP008A-1 2
16 SP010A-1 2 5
17 SP011A-1 2
18 SP007A-1 6 11
19 ST004A 1
20 SP004A-1 1 12
21 AN960-10 Washer 53
Strut
22 AN3-11A Strut 8
23 AN365-1032A Nut 21
Strut
24 AN3-22A Strut 2
25 AN3-17A Strut 3
26 AN3-16A Srut 2
27 SS004A 1
28 SS002A 1
29 SS003A 1
30 SS006A 1
31 SS001A 1
32 SS005A 1 DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
33 AN970-3 Washer Strut 2 LINEAR:
ANGULAR:
34 Rivet CR3243-5-2 Strut 26 NAME SIGNATURE DATE TITLE:
35 AN3-5A Strut 4 DRAWN
CHK'D Left Strut

36 AN3-7 2 APPV'D
MFG
37 AN310-3 Castle Nut 4 Q.A MATERIAL:
DWG NO.
A3
38 AN3-10 2 SA-1
39 Rivet CR3243-5-3 Strut 12 WEIGHT: SCALE:1:10 SHEET 1 OF 1
C
34
21 7
34
B
23
26
26 6
A
DETAIL B
SCALE 1 : 2
34 3
20 34 25
2 34 34
21 34 1 34
21
1
23 34
24
25
27 4
34
23 21
2
21 24
34 34 34
25 23
DETAIL C
SCALE 1 : 2
DETAIL A
SCALE 1 : 2
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D Left Strut

APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
SA-2
C
21 21
21 37 38 17
D B 21
21 16
15
A 22 22
36 39 21
21
14 22 22
21
39
23 21
21
DETAIL D 23
SCALE 1 : 2 18
21
DETAIL C
SCALE 1 : 2
39
22 23 21 21
18 39
23 23
21 21
35
23 21
18 21 21
21 21 17
21
22 35
9
21 35
23 23
23
21
21 16
DETAIL B
22 35 SCALE 1 : 2
39 23
15 21 DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
21 12
LINEAR:
ANGULAR:
36 10 NAME SIGNATURE DATE TITLE:

37 23 18 DRAWN
CHK'D Left Strut

APPV'D
DETAIL A MFG
DWG NO.
A3
SA-3
A
31
B
DETAIL B
SCALE 1 : 5
D
32
C
30
28
DETAIL A
SCALE 1 : 5
E DETAIL D
27 SCALE 1 : 5
29
DETAIL E
SCALE 1 : 5
DETAIL C
SCALE 1 : 5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D
APPV'D
Left Strut Sleeve Tu es
MFG
Q.A MATERIAL:
DWG NO.
A3
SA-4
444.50
A B
15
14
4.
0 15
80
8
15 4.
4.50
DETAIL A DETAIL B
4.
50
C
8
80
9
21.50
4.
9
DETAIL D
SCALE 1 : 1
8 DETAIL C
SCALE 1 : 1
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D ST006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 0.5 0.035 A3
6061T6
20 12
.7 0.9
A
A
SECTION A-A
368 SCALE 1 : 2
Press tu e e s
4780
9.5
8
4.
4.8
15

DETAIL B
TOLERANCES:
LINEAR:
SCALE 1 : 1 ANGULAR:

DRAWN
CHK'D ST005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 0.5 0.035 A3
6061T6
729.5
12.7
0.
15 4.8 10
10 15
4.8 4.5
4.5
DETAIL B DETAIL D

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D ST004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 0.5 0.035 A3
6061T6
486.5
A B
0.7
R6.4
15 15 4.8
4.8 15 15
DETAIL A
4.5
SCALE 1 : 1
DETAIL B 4.5
SCALE 1 : 1
D
4. 22.5
8
9
9
DETAIL C 6
DETAIL D SCALE 1 : 1
SCALE 1 : 1

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D ST003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 0.5 0.035 A3
6061T6
2662
A B
28.
6
1.2
20.5
5 35 4.5
8
4.
5 4.
4.
4.
5
DETAIL B 17.5
45.5 25
SCALE 1 : 2
DETAIL A
SCALE 1 : 2
C D
5
4.
4.
8
4.
30.5 30 20
4.8
30 DETAIL D
SCALE 1 : 2
DETAIL C
SCALE 1 : 2
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D ST002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1.125 0.049 A3
6061T6
2736.6 B
A 2
1.
31
.8
77 20
17
4.8 30
4.8
4.8 30 4. 4.5
17
4.
8
DETAIL B
5
DETAIL A
C
D
15
4.5 35
4.5 4.5
32 30
4.5
DETAIL D
SCALE 1 : 2
62
4.5
DETAIL C
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D ST001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1.25 0.049 A3
6061T6
60
4.8
.4
4.8
25
0.9
30
4.5
4.5

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SS006A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1 0.035 A3
6061T6
25 25
25 0.9
.4
4.5
4.5
4.8
90
5
4.
5
4.
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SS005A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1 0.035 A3
6061T6
60
8
4.
1.2
.6
4.8 28
30
4.5
5
4.

TOLERANCES:
LINEAR:
ANGULAR:
NAME SIGNATURE DATE

35
TITLE:
DRAWN
CHK'D SS004A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1.125 0.049 A3
6061T6
28
.6
4.8 1.2
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SS003A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1.125 0.049 A3
6061T6
120
.6
4.
8
4.
4.
28
4.
1.2
25
15
45 45
5
4.
5
5
4.
4.
30
30
60

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SS002A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1.125 0.049 A3
6061T6
0
4.8 25.
40
0.89
30

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SS001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
Tu e 1 0.035 A3
6061T6
4.8
15
R6.4
UP 19.7 R 5
3.2
7.4
40.7
8
4.
5
4.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP011A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
15
8
4.
R6.4
UP 19.7 R 5
3.2
23.9
45.2
4.8
4.5
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP010A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
15
4.8
.4
R6
UP 32.6 R 5
3.2
25.1
50.5
5
4.
4.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP009A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
8
4.
15
UP 32.6 R 5
3.2
9.8
43.2
5
4.
4.8
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP008A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
45
3.2
.4
R6
4.
4 .5
8
4.
8
15

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP007A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
30 4.8
UP 6.97 R 5
3.2
20
70.1
8
4.
8
4.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP006A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
30 4.8
3.2
UP 6.97 R 5
R10
16.4
66.5
8
4.
8
4.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP005A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
30
R10
UP 12.07 R5
3.2
20.7
4.
8
70.8
4.8
4.8
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP004A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
30
8
4.
UP 12.07 R 5
R10
3.2
20
70.2
8
4.
4.
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP003A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
4.8
30 0
R1
UP 12.07 R 5
3.2
12.9
63.1
8
4.
4.8
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP002A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
.4
R2
30
R10
UP 12.07 R 5
3.2
12
62.2
4.8
4.8
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SP001A-1
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
NOTE: Part is a e utti rres i
Alu r file
3.2
4.8
31.8 0
R1
26
3.7
55
38.1
8
4.
30
4.
8
10

TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
CHK'D SC001A
APPV'D
MFG
Q.A MATERIAL:
DWG NO.
A3
6061T6 0.125
Nest of dragons
Control Cables
How to install them 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Control Line connected to the H.Tail Horn.
Use Thimble. Same on the bottom side Line splits into two that go to H.Tail
Control Horns
E
D C
DETAIL D Lines pass through two pulleys.

SCALE 1 : 2
Plastic guide tube, secure with

wire wrapeed through holes. Same on
the bottom side.
DETAIL E
SCALE 1 : 2
Lies go inside the tube, DETAIL C

use nylon ring inside the tube SCALE 1 : 2
to prevent lines
touching tube walls.
B
Lines connected to
Eye End Bolt on th handle
G
DETAIL G
Lines pass through two SCALE 1 : 2
pulleys after exiting tube
TOLERANCES:
LINEAR:
ANGULAR:
DETAIL A
DRAWN
BirdGlider
Control Lines H. Tail
CHK'D
SCALE 1 : 5 APPV'D
MFG
BGC-1
Q.A MATERIAL:
DWG NO.
A3
DETAIL B
Line going to the connection with line inside left wing, Line going to the connection with line inside right wing,
connect via carabiner. connect via carabiner.
Pulley for Flap line, ensuring 2:1 ratio C

when flap ball is pulled. See BGC-3 D
A
Line that prevents flaps being lowered too much,
Ad ust the lenght so it is tighten when flaps are fully
lowered.
Line connecting two sides of aileron

Aileron lines go through pulley lines that are commin from the wing.
on both sides. Those are connected directly to each other
using the line on the picture. Use Carabiners
DETAIL C for easy connection. Ma e sure it is long enough
SCALE 1 : 2 to provide free aileron movements
Line should be free to move through

tube.
Eye bolt end with spherical

bearing inside.
Eye bolt end with spherical

bearing inside.
DETAIL D
SCALE 1 : 2

TOLERANCES:
Aileron Line LINEAR:
ANGULAR:

DRAWN
CHK'D BirdGlider
DETAIL A
SCALE 1 : 2
APPV'D
MFG
Control Lines Ailerons
Aileron Line
BGA-2
Q.A MATERIAL:
DWG NO.
A3

A
Left and right line coming from wing

are connected to this pulley via two carabiners. Pulling
flap line pulls flaps on both wings.
Secure flap line end here
Secure flap line end here
Plastic ball handle for pulling flaps

Clam Cleat
Line goes through pulley
Plastic tube guides for flap line

TOLERANCES:
LINEAR:
ANGULAR:

Flap line is connected to the SCALE 1 : 2 DRAWN
front end of Clam Cleat CHK'D BirdGlider

APPV'D
MFG
Control Lines Flap handle
BGA-3
Q.A MATERIAL:
DWG NO.
A3

Note: Use plastic guide tubes along the way of rudder lines
to prevent them touching nearby tubes.
C
Lines go through pulleys and
bac toward the Rudder Horn.
B
Rudder lines are connected

to the top of the pedals
DETAIL D
SCALE 1 : 2 Connection of the rudder lines with DETAIL C
Rudder Horn. Same on both sides. SCALE 1 : 2
Bottoms of the pedals are

connected via pulley to prevent
free movement of pedals.
DETAIL B
SCALE 1 : 2

TOLERANCES:
LINEAR:
ANGULAR:
DETAIL F
DRAWN
SCALE 1 : 2
CHK'D BirdGlider
APPV'D
MFG
Control Lines Rudder
BGA-
Q.A MATERIAL:
DWG NO.
A3

Lines go through pulleys, cross
and go to the left pedal. B
DETAIL C
SCALE 1 : 2
Lines are coonected to the top and bottom

connection on left pedal. Lines are connected to the handle's eye bolts
TOLERANCES:
LINEAR:
ANGULAR:

DRAWN
BirdGlider
DETAIL B Control Lines Rudder handle
CHK'D
APPV'D
SCALE 1 : 2 MFG
BGA-5
Q.A MATERIAL:
DWG NO.
A3

Connection of rear aileron lines
via carabiner. Connection of front aileron lines
via carabiner.
Connection of flap lines to the flap-line pulley

via carabiner.
DETAIL A
SCALE 1 : 3
TOLERANCES:
LINEAR:
ANGULAR:
BirdGlider
DRAWN
A CHK'D
Control Lines Wing
Connections
APPV'D
MFG
BGA-
Q.A MATERIAL:
DWG NO.
A3

DETAIL E Connection of lines
SCALE 1 : 1 to the slider
DETAIL F
SCALE 1 : 1
DETAIL C
SCALE 1 : 1
G
C
This end is connected
with flap line pulley on
Fuselagevia carabiner.
Bunggy Chord eeping

flaps in up position.
DETAIL G
SCALE 1 : 1
DETAIL D UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

SCALE 1 : 1 DIMENSIONS ARE IN MILLIMETERS
SURFACE FINISH:
BREAK SHARP
EDGES
TOLERANCES:
LINEAR:
ANGULAR:
Connection of lines NAME SIGNATURE DATE TITLE:
to the slider DRAWN BirdGlider

CHK'D
APPV'D
Control Lines Flap
Note:Two flap rods are connected in MFG
patern as shown on the wing crop view.
BGA-
Q.A MATERIAL:
DWG NO.
A3
DETAIL B
Lines going to the DETAIL H
outer Aileron Rod DETAIL SCALE 1 : 1
go on the top side SCALE 1 : 1
of Wing Hor. Ribs.
H
DETAIL E
SCALE 1 : 1
DETAIL K
SCALE 1 : 1
K
Lines coming from

the Fuselage go
through bottom
pullies.
Lines going to the
outer Aileron Rod
go on the top side
of Wing Hor. Ribs.
E
Lines coming from the

Fuselage go through DETAIL F
bottom pullies. SCALE 1 : 1
F UNLESS OTHERWISE SPECIFIED:
FINISH: DEBUR AND
BREAK SHARP
TOLERANCES:
LINEAR:
ANGULAR:
Lines coming from the

DRAWN
BirdGlider
Control Lines Ailerons
CHK'D
Fuselage, through Pulleys APPV'D
are connected on the MFG
bottom side. DETAIL G

BGA-
Q.A MATERIAL:
DWG NO.
A3
SCALE 1 : 1
Nest of dragons
BirdGlider
My gift 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Enjoy

Nest of dragons
The rules
A must read!
By downloading these plans you agreed to the following rules which are displayed on my
website:
edition August 4, 2015
Guys, i want to be generous to you. But ...i know that not all persons are so kind like me.
That is why i need to place some rules before you get access to the plans.
Rule 1) This is a non-certified, non-tested airplane. Build the BirdGlider using the plans at
own risk. If you think i don't trust the BirdGlider, invite me when you finished the
BirdGlider, like it is on plans. I will test-fly the first made glider gladly.
But ...remember ...flying is still dangerous. Do it after learning about steering, weather,
gliding, local aviation rules. And that will not even prevent you getting hurt. Every pilot
knows a pilot who is no longer there or who is disabled or who stopped out of fear or old
wounds or AIDS (Airplane Induced Divorce Syndrome). I say it again ...flying is a
dangerous hobby!
Rule 2) The plans may only be used for personal use only. No commercial use is allowed.
Not even selling printed plans. If you see somebody not behaving to this rule, tell me, give
me his identity. The person will have to take the consequences of his deeds. I can be
noble, but ...i can be a devil too. You are warned.
Rule 3) You are not allowed to use the name BirdGlider if you altered the design. If i agree
to your changes, you may use the name BirdGlider. But you are still not allowed to
commercialise the plans.
Rule 4) The plans of the BirdGlider are my personal property, my personal intellect.
Rule 5) The plans are only allowed to be published on www.birdglider.net or

www.nestofdragons.net. Tell me if you find it anywhere else.
Rule 6) You are not allowed to give the plans to other persons. They all have to get it from
my websites. See rule 5. If you got the plans from another source than my website, it is
your task to go see the last update of the plans on my websites. Still referring to rule 5.
Rule 7) If you intend to plan to test fly the BirdGlider, be sure to watch the BirdGlider-
website to see if there are any warnings from previous flights. Learn from the lessons of
the past, before you become a error yourself. I can only try to prevent accidents with the

Nest of dragons
BirdGlider. I will not be able to avoid them. Even good airplanes and good pilots can have
accidents.
Rule 8) I can change, add or delete rules to prevent accidents with a BirdGlider or illegal
practises with the plans. It is your task to keep up with the rules. One thing i will never
change! The plans stay for free.
Rule 9) You understand that English is not my native language. It is my third language. I do
my best to be as clear as possible. If something does not make sense in your opinion, just
do not think your interpretation of my words are right. If doubting, ask to become sure.
The most common questions will appear in the Frequently Asked Questions section of this
site.
Rule 10) Any discussions/lawsuits will be held in the Belgian justice court.
Rule 11) You realise that the fact that i need to place these rules is just a display of how sad
the aviation world has evolved. A manual should not need more info about flying speeds,
flap settings and wing limits followed by the sentence "don't begin with this project unless
you know what you are doing". Sadly ...some people think that they might earn a big buck
by making a lawsuit against a small airplane maker. I can tell you ONE thing about my
project. If you might win, you cannot even pay your lawyer with the gained money.
There ...the truth is said.

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Nest of Dragons

Koen Van de Kerckhove The free plans

The free plans

INTRO: During my visit to Airventure 2015, Oshkosh, USA, i

Due to starting up another project, i can no longer work on the

Koen Van de Kerckhove The free plans

People, to become a pilot, a good pilot i advise learning to glide

Koen Van de Kerckhove The free plans

Koen Van de Kerckhove The free plans

33 VS002A 4 78 HT001A 1 AN960-10

121 WasherFus 56 TOLERANCES:

35 VS004A 1 80 HP001A-2 2 122 FT016A 1 NAME SIGNATURE DATE TITLE:

36 FT004A 2 81 HP002A-2 2 123 FM002O 5 DRAWN

37 FP002A-1 4 82 HT003A 1 124 FT019A 1

39 FT005A 1 84 HT004A 1 126 FT021A 1 Q.A MATERIAL:

42 FP001S-2 1 87 HT006A 1 129 FP005S-2 1

NAME SIGNATURE DATE TITLE:

CHK'D Fuselage Assembly 2

This ulley is laced only on the le t side

212 102 121

DETAIL F 129 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

61 NAME SIGNATURE DATE TITLE:

DETAIL A 170 CHK'D

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

Control line connecting aileron

NAME SIGNATURE DATE TITLE:

23 UNLESS OTHERWISE SPECIFIED:

SCALE 1 : 2 NAME SIGNATURE DATE TITLE:

Rivet lacement is 191

23 188 DIMENSIONS ARE IN MILLIMETERS

NAME SIGNATURE DATE TITLE:

Ad ust s acing with washers

51 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

NAME SIGNATURE DATE TITLE:

200 182 209

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

SCALE 1 : 2 Q.A MATERIAL:

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

DETAIL A NAME SIGNATURE DATE TITLE:

162 UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

SCALE 1 : 2 Q.A MATERIAL:

167 169 DETAIL B

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE

NAME SIGNATURE DATE TITLE:

Note: All Hinges use the same arts

SCALE 1 : 10 NAME SIGNATURE DATE TITLE:

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

NAME SIGNATURE DATE TITLE:

SCALE 1 : 1 Q.A MATERIAL:

228 127 176

NAME SIGNATURE DATE TITLE:

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND

DETAIL C NAME SIGNATURE DATE TITLE: