Jovistar Delta 40-150 OM

UPS
Operating manual BAX 4647E
JOVYSTAR
Department UPS-systems delta

40-150kVA
Index Date Name Status
1 2014-06-17 D. Busboom First Edition
2 2014-06-25 D. Busboom 14/392
JOVYATLAS GmbH
Groninger Straße 29 - 37
D-26789 Leer
Germany
Phone : +49 491 - 6002 - 30
Fax : +49 491 - 6002 - 10
E-mail : service@jovyatlas.de
Internet : http://www.jovyatlas.de
Uninterruptible Power Supply JOVYSTAR
General notes
Thank you for choosing the Uninterruptible Power Supply (UPS) of the JOVYSTAR-series.
It represents a reliable protection for the attached loads.
Read this instruction carefully

This operating manual includes safety requirements, instructions for installation, as well as working instructions, to as-
sist you to get the maximum performance out of the UPS.
Keep this instruction on a safe place

It contains important rules for safe operation of this UPS and information for contacting the manufacturer service, in
case of any questions and problems regarding the UPS.
Keeping or recycling of the packing material

The packing material the UPS was projected with great attention in order to protect the UPS from damages during the
transportation. This material is also useful in case of returning the UPS to the manufacturer.
Damages during the transportation are not covered by the manufacturer guarantee.
Obligation to briefing
This operating instruction must be read carefully by all persons working on the UPS prior to installation and initial start-
up. It must also be read by all persons operating the UPS. This operating instruction is a composite part of the UPS. The
operator of this device is obliged to communicate these instructions to all personnel transporting, installing, operating or
maintaining the UPS.
Validity of this document

This operating instruction comprises the current technical specification of the UPS at the time of publication. The con-
tents is informational only and do not constitute a subject of contract.
JOVYATLAS GmbH reserves the right to make modifications with respect to contents and technical data in these oper-
ating instructions without prior notification. JOVYATLAS is not committed to continuously update this document and
therefore cannot be held liable for any inaccuracies or inapplicable information in this operation instruction.
Limited guarantee
Our goods and services are subject to the general delivery terms for products of the electrical industry and our general
sales conditions. We reserve the right to change the contents of information with respect to technical data, operation,
weights and dimensions. Claims regarding the delivery of the products should be issued within one week after reception
along with the packing slip. Later claims will not be accepted.
JOVYATLAS GmbH will rescind all obligations such as warranty agreements, service contracts etc. entered into by
JOVYATLAS GmbH or its representatives without notice in the event of maintenance and repairs being carried out with
anything other than original JOVYATLAS GmbH parts or spare parts not being purchased by JOVYATLAS GmbH.
Use of this document

This operating manual for the UPS is structured, that all necessary work for starting up, maintaining, repairing and oper-
ating the UPS can be performed by qualified personnel.
Copyright
No part of this operating manual may be reproduced or transmitted by any mechanical or electronic means without the
express prior written permission of JOVYATLAS GmbH.
 Copyright JOVYATLAS GmbH 2014. All rights reserved.
Operating manual BAX 4647E -2-

Table Of Contents
1 Technical Data 4
1.1 Autonomy Times, Dimensions And Weights 6
2 General Notes 8
2.1 Description Of The System 8

2.2 Why Using A UPS? 9
2.3 General Description of A UPS 9
3 Installation 13
3.1 Reception of the UPS 13

3.2 Transport 13
3.3 Electrical Connection 14
4 Operation 18
4.1 Setting Up 18
4.2 Shut-down Procedure 18
4.3 Starting the Parallel Redundant System 19
4.4 Switch Off the Parallel Redundant System 19
4.5 Manual Bypass Procedure 19
4.6 Front Panel 21
5 Options 30
5.1 Temperature Compensation 30

5.2 Parallel Redundant System 30
5.3 Battery Symmetry Monitoring 31
5.4 Remote Operating Panel 32
5.5 SNMP-Adaptor 32
5.6 Relay PCB 32
5.7 Shut-down Software 33
6 Maintenance and Troubleshooting 33
6.1 Introduction 33
6.2 Maintenance 33
7 Troubleshooting 35
7.1 Fault Recovery 36
8 Customer service 38
8.1 Spare parts 39
9 Appendix 41
9.1 Dimensional Drawings 41

9.2 Circuit Diagrams 41
9.3 Additional Wiring Diagrams 41
9.4 Data sheets 41
Notices 42

1 Technical Data
JOVYSTAR delta
Online UPS-Type 40 kVA 60 kVA 80 kVA
Output
Output apparent power (cos φ = 0,8) 40 kVA 60 kVA 80 kVA
Output active power (cos φ = 1) 32 kW 48 kW 64 kW
Rated output voltage 3 x 400/230 V
- Tolerance static, symmetric load ±1 %
- Tolerance static, asymmetric load ±2 %
- Tolerance dynamic load (0 % → 100 % → 0 %) ±8 %
- Correction time after load step < 40 ms
Rated output frequency 50/60 Hz
- Tolerance at free running quartz oscillator ±0,001 Hz
- Tolerance at inverter-synchronization with mains ±2 Hz
Rated output current (cos φ = 0,8) 58 A 87 A 116 A
THDU (according to IEC EN 62040-3)
- Linear load <2%
- Non linear load < 10 %
Input
Input voltage 3 x 400/230 V ±10 %
Input frequency 50 bis 60 Hz ±5 %
Input current (at 100 % load, without battery charging) 66 A 100 A 133 A
Input current (at 100 % load, max. battery current) 79 A 116 A 149 A
Input power factor (at 100 % load) > 0,8
Input current THD (at 100 % load) < 32 %
Battery
Number of battery cells 192
Compensation charging voltage 436 V (2,27 V/Z)
Cut-off voltage 326 V (1,70 V/Z)
Max. battery charging current (at 100 % load) 13 A 16 A 16 A
Battery charging characteristic IU (DIN 41773)
Overload capability/Output short circuit characteristic
>100 % bis 125 % für 10 min
Overload capability inverter > 125 % bis 150 % für 1 min
> 150 % bis 199 % für 100 ms
150 % dauerhaft
Overload capability static bypass 200 % für 1 min
2000 % for 1 cycle
Short circuit current limitation 92 A 110 A 186 A
1. Current limitation to 200 % for 100 ms
Short circuit characteristic 2. Current limitation to 125 % for another 5 s
3. Shutdown of the inverter for 30 min
Design/Conformity
Dimensions (W x H x D) 690 x 1345 x 865 mm
Weight (without battery) 389 kg 450 kg 511 kg
Paint RAL 5026 / RAL 9006
Noise level < 62 dB
EMV-class according to IEC EN 62040-2 C3
Class of protection according to IEC EN 62040-3 1
International protection IP 20
Other data
Efficiency normal mode (at 100 % load) > 90 %
Efficiency battery mode (at 100 % load) > 93 %
Max. crest factor without power reduction 3:1
Heat dissipation
3,55 kW 3,55 kW 7,11 kW
(at 100 % load and rated input voltage)
Requirements to the installation position
Max. installation altitude without power reduction < 1000 m
Power reduction for installation altitude
1 % alle 100 m über 1000 m bis max. 5000 m
according to IEC EN 62040-3
Distance between UPS and wall 100 mm
Required air cooling volume 1200 m³/h 1500 m³/h 2100 m³/h
UPS operating ambient temperature 0 bis +40 °C
UPS storage temperature -10 bis +70 °C
Battery ambient temperature 0 bis +25 °C
(recommended battery ambient temperature, +20 °C
see also battery operating instruction)
Battery storage temperature 0 bis +25 °C
Relative humidity (non condensing) < 95 %

JOVYSTAR delta
Online UPS-Type 100 kVA 125 kVA 150 kVA
Output
Output apparent power (cos φ = 0,8) 100 kVA 125 kVA 150 kVA
Output active power (cos φ = 1) 80 kW 100 kW 120 kW
Rated output voltage 3 x 400/230 V
- Tolerance static, symmetric load ±1 %
- Tolerance static, asymmetric load ±2 %
- Tolerance dynamic load (0 % → 100 % → 0 %) ±5 %
- Correction time after load step < 40 ms
Rated output frequency 50/60 Hz
- Tolerance at free running quartz oscillator ±0,001 Hz
- Tolerance at inverter-synchronization with mains ±2 Hz
THDU (according to IEC EN 62040-3)
- Linear load <2%
- Non linear load <5%
Input
Input voltage 3 x 400/230 V ±10 %
Input frequency 50 bis 60 Hz ±5 %
Input current (at 100 % load, without battery charging) 160 A 200 A 256 A
Input current (at 100 % load, max. battery current) 200 A 250 A 325 A
Input power factor (at 100 % load) > 0,8
Input current THD (at 100 % load) < 30 %
Battery
Number of battery cells 192
Compensation charging voltage 436 V (2,27 V/Z)
Cut-off voltage 326 V (1,70 V/Z)
Max. battery charging current (at 100 % load) 40 A 40 A 50 A
Battery charging characteristic IU (DIN 41773)
Overload capability/Output short circuit characteristic
>100 % bis 125 % für 10 min*
> 125 % bis 150 % für 1 min
Overload capability inverter
> 150 % bis 200 % für 100 ms
*150 kVA: >100 % bis 125 % für 2 min 30 s
150 % dauerhaft
Overload capability static bypass
200 % für 1 min
Kurzschlussstrombegrenzung 232 A 290 A 290 A
Kurzschlussstrombegrenzung auf 200 % des Nennstromes für 100 ms
Kurzschlussverhalten Anschließende Begrenzung auf 125 % des Nennstromes für 5 s
Anschließende Abschaltung des Wechselrichters für 30 Minuten
Design/Conformity
Dimensions (W x H x D) 815 x 1670 x 820 mm
Weight (without battery) 813 kg 853 kg 905 kg
Paint RAL 5026 / RAL 9006
Noise level < 59 dB
EMV-class according to IEC EN 62040-2 C3
Class of protection according to IEC EN 62040-3 1
International protection IP 20
Other data
Efficiency normal mode (at 100 % load) > 92 %
Efficiency battery mode (at 100 % load) > 94 %
Max. crest factor without power reduction 3:1
Heat dissipation 6,9 kW 8,7 kW 11,1 kW
(at 100 % load and rated input voltage) 5934 kcal/h 7482 kcal/h 9546 kcal/h
Requirements to the installation position
Max. installation altitude without power reduction < 1000 m
Power reduction for installation altitude
1 % alle 100 m über 1000 m bis max. 5000 m
according to IEC EN 62040-3
Abstand zwischen USV und Wand 100 mm
Required air cooling volume 2500 m³/h 2500 m³/h 3300 m³/h
UPS operating ambient temperature 0 bis +40 °C
UPS storage temperature -10 bis +70 °C
Battery ambient temperature 0 bis +25 °C
(recommended battery ambient temperature, +20 °C
see also battery operating instruction)
Battery storage temperature 0 bis +25 °C
Relative humidity (non condensing) < 95 %

1.1 Autonomy Times, Dimensions And Weights
NOTE:
i Up to five charging/discharging cycles are necessary for obtaining the specified autonomy times. After-
wards the battery is well formatted and its maximum capacity is available.
JOVYSTAR delta 40kVA
Autonomy time [min.] 4 12 17 25 55 100
32 x 32 x 64 x 64 x 96 x 128 x
Battery type JL205510 JL205540 JL205510 JL205530 JL205540 JL205540
Battery cabinet B11 B11 2 x B11 2 x B11 3 x B11 6 x B11
Weight of standard system

795 940 1190 1300 2005 2735
inclusive batteries [kg]
Weight of 12-pulse system
1025 1170 1420 1530 2235 2965
Autonomy time [min.] 5 10 15 30 60
32 x 64 x 32 x 64 x 96 x
Battery type JL205540 JL205510 JL205560 JL205560 JL205560
Battery cabinet B11 2 x B11 2 x B11 3 x B11 6 x B12

995 1250 1350 2135 3115
1445 1700 1800 2585 3565
Autonomy time [min.] 7 10 25 40
32 x 32 x 64 x 96 x
Battery type JL205560 J1005900 JL205560 JL205560
Battery cabinet 2 x B11 1 x B13 4 x B11 6 x B11

1410 1510 2295 3180
1860 1950 2745 3630
64 x 64 x 64 x 96 x
Battery type JL205530 JL205540 JL205560 JL205560
Battery cabinet B12 B12 2 x B12 3 x B12

1695 1870 2540 3400
2145 2320 2990 3850

64 x 96 x 64 x 96 x
Battery type JL205540 JL205540 JL205560 JL205560
Battery cabinet B12 2 x B12 2 x B12 3 x B12

1910 2515 2580 3440
2360 2965 3030 3890
96 x 64 x 96 x 128 x
Battery type JL205540 J1005900 J1005900 J1005900
Battery cabinet 2 x B12 2 x B13 3 x B13 4 x B13

2565 2870 3306 4140
3015 3320 3761 4595
All data refer to standard-battery (lifetime 6-9 years)

2 General Notes
It is mandatory to fulfil al works and safety requirements according to rules and instructions described herein for protect-
ing the personnel working at the UPS as well as maintaining optimal duty-cycles of the UPS. All personnel installing/de-
installing, starting up, and maintaining the unit must be familiar with and observe these safety regulations. Only qualified
personnel may carry out the described work with suitable and intact tools, equipment, test equipment and materials.
Important instructions are highlighted by "CAUTION:", "ATTENTION:", "NOTE:" and indented text.
CAUTION:
This symbol identifies all working and operational procedures requiring absolute compliance to avoid
any danger to personnel.
ATTENTION:
This symbol identifies all working and operational procedures requiring absolute compliance to prevent
any damage to the UPS or some of its components.
NOTE:
i This symbol identifies technical requirements and additional information requiring the operator's atten-
tion.
2.1 Description Of The System
Congratulations for chosen a UPS out of the JOVYSTAR series! This type of static UPS incorporates the latest state of
technology in power electronics and digital signal processing. The UPS offers the optimal solution for problems in power
supply of computer-systems. UPS of this series are capable to communicate with different computer operating systems
through a standardized RS232-interface. The necessary software as well as additional hardware like SNMP-Agent,
MODEM etc. for remote control of the UPS is available as an option.
JOVYSTAR UPS are real online systems (UPS-classification VFI SS 111 acc. IEC 62040-3), which prevents the at-
tached loads from mains disturbances like spikes, blackouts and voltage variations. The products are screened by an
effective quality management system.
Therefore the JOVYSTAR offers a perfect solution for various power supply problems; the reliability of the product is our
major goal since over 60 years of experience in secured power supply and techniques.
The scope of this manual is to describe the UPS and to guide the installer and the user through the correct installation.
The installer and the user will have to read this manual with care and attention and correctly carry-out the instructions
provided, especially those relevant to security according to the local standards and regulations.
NOTE:
i The manufacturer declines all responsibility for damages to people or equipment deriving from non-
fulfilment of the instructions mentioned in this manual.

2.2 Why Using A UPS?

The reliable power supply is one of the major issues when installing computer-based process controlling systems. The
main reasons of all disturbances are:
- Spikes, produced by switching devices in the mains distribution

- High frequency superposition caused by welding machines, fluorescence radiation, copy machines and other,
- Voltage variations, due to load variations of big inductive consumers, such as lifts, transformers, machines
and others,
- Voltage breakdown, due to disturbances in the mains,
- Frequency variations, caused by using separate power supply units.
The range of disturbances for the attached loads begins with data errors or storing-loss and extends to hardware failure
or even production blackouts. Therefore the quality of power supply is an important factor for the reliability of electronic
data processing equipment or any other sensitive loads.
The best solution for a secure and safe power supply of critical loads is the use of an Uninterruptible Power Supply
(UPS). The UPS:
- Generates a constant voltage supply and frequency,

- Filters, respective suppresses mains disturbances down to a negligible value,
- Guarantees an uninterruptible power supply of the attached loads during a mains
failure for a specified period.
The UPS of the series JOVYSTAR is a system, is being connected between the mains and the load. It always guaran-
tees a secure power supply to the load over a specified period of time. In comparison to conventional power sources
(mains, motor aggregates, generators) the main advantages of the JOVYSTAR series are as follows:
- Optimal quality of the output voltage,

- Prevention from spikes, superposition, transient over-voltages etc.,
- Prevention from voltage variations and mains failures,
- Prevention from frequency variations,
- Low noise,
- Small, compact design,
- Remote control facility by PC (option),
- Remote control by modem (option).
2.3 General Description of A UPS
UPS of this series are true on-line, double conversion UPS (classification-code VFI-SS-111); the inverter supplies the
load under normal operating conditions, whether mains is available or not (according to the battery autonomy time).
ATTENTION:
The UPS output is energized even during mains failure, therefore in compliance with the prescriptions of
EN 62040, the installer must label the outlets, plugs or lines supplied by the UPS, making the user aware
of this fact.
This true online concept guarantees great advantage to the user, as it supplies clean, continuously regulated power and
guarantees a stabilized voltage. Thanks to the double conversion principle, the load will be protected from micro-
interruptions due to excessive mains variation. It prevents damage to the critical load.

MBCB (Manual Bypass)
SBCB
Mains (Bypass) ~
~
(Rectifier) (Inverter)
RCB OCB
Mains (UPS) ~ = ~ Output
= ~ ~
BCB
(Static Switch)
Block diagram
Legend of the block diagram: Battery
Input UPS Input terminals (1L1, 1L2, 1L3, PE.)

Input Bypass Bypass input terminals (2L1, 2L2, 2L3, 2N, PE.)
RCB Rectifier Circuit Breaker
SBCB Static Bypass Circuit Breaker
MBCB Manual Bypass Circuit Breaker
BCB Battery Circuit Breaker or battery fuses. In case of an external battery terminals
+B and –B will be provided instead of the internal BCB, as well as an external bat-
tery circuit breaker
OCB Output Circuit Breaker
UPS Output Output terminals (3L1, 3L2, 3L3, 3N, PE.)
Rectifier The rectifier converts the input AC-voltage into a regulated DC-voltage supplying the
inverter and charging the batteries.
Inverter The inverter converts the DC-voltage delivered by the rectifier or by the battery into
an AC-voltage, regulated by Pulse-Width-Modulation. The output of the inverter is
short circuit proof by electronic short-circuit-protection.
Static Switch The static bypass consists of a thyristor-switch. It switches the mains over to the
UPS output. During normal operation the inverter output is switched to the UPS out-
put while the bypass is blocked. During overload at the UPS output or an inverter
failure the attached loads will be supplied immediately by the bypass.
Manual Bypass The manual bypass feeds the load in case of maintenance or disturbances of the
UPS. The manual bypass is to be used only by qualified personnel under considera-
tion of the described instructions in this manual!
ATTENTION:
A handling error of the internal or (if applicable) any external manual bypass could lead
to a total blackout at the output of the UPS!
Operating manual BAX 4647E - 10 -

2.3.1 Rectifier
The rectifier converts the three phase voltage of the mains into a DC voltage. It uses a 6 pulse fully-controlled thyristors
bridge. The rectifier is designed to supply both the inverter at full load and the battery at the maximum recharge current.
The system offers very low ripple content during the charging cycle.
2.3.1.1 Twelve-Pulse Rectifier (Option)

The twelve-pulse technology is used to reduce the distortion of the current absorbed from the mains (THD) to a value
<12%. This ensures that the rectifier does not distort the mains above these limits. A higher distortion could be an issue
for other loads. It also avoids overloading of cables due to the harmonics circulation. This system is highly recommend-
ed for high power equipment, where the current distortion caused by the rectifier might affect other loads connected to
the mains.
The twelve-pulse rectifier can be provided both, with or without galvanic isolation. It is built by either a choke together
with an isolating transformer or by a transformer with two secondary windings.
Rectifier
Master Battery
Rectifier
Master Battery
Mains Inverter
Inverter
RCB Mains
RCB
Rectifier
Slave Rectifier
Slave
twelve-pulse rectifier without galvanic isolation twelve-pulse rectifier with galvanic isolation
2.3.2 Inverter
It converts the DC-voltage delivered by the rectifier or battery into alternating, stabilized voltage. The control circuitry is
completely digitally. Due to the fast regulation it generates an excellent output sine-wave, which has a very low distortion
even in presence of loads having high crest factor currents.
2.3.3 Battery and Battery Charger
The battery is placed inside the UPS up to 32KVA in case of small autonomy times. It is placed in an external battery
cabinet for higher UPS ratings and/or autonomy times. The control-electronic for the rectifier includes the circuits for the
battery charger too. The battery operates in stand-by parallel operation to the rectifier. For obtaining the maximum life-
time of the battery it is charged in trickle-mode according to DIN 41773.
2.3.4 Static Bypass
It serves to transfer the load between INVERTER and MAINS, and vice-versa, without interruption, and uses SCR’s as
power commutation elements.
2.3.5 Manual Bypass
It provides a solution of bypassing the UPS by itself, supplying the load directly by the mains in case of maintenance or
serious failure.
ATTENTION:
The sequence of switching to bypass must be carried out with respect to the procedure
indicated on the UPS and in the chapter “Operating the UPS”. The manufacturer cannot
accept responsibility for damages arising from incorrect operation.

2.3.6 Front Panel
The front panel of the UPS, consists of a double row alphanumeric display including 5 function keys, allows the com-
plete monitoring of the UPS status. The mimic diagram helps to understand the operating status of the UPS. For more
information see the chapter “Operation”.
2.3.7 Operating Status
2.3.7.1 Normal Operation

The inverter is supplied by the rectifier. The load is supplied directly by the inverter via the static switch.
MBCB
~
SBCB ~
Rectifier Inverter
Mains / Static Switch
Bypass ~ ~ Output
=
RCB = ~ ~ OCB
BCB
+ -
Normal operation
2.3.7.2 Inverter Fault

The load is transferred to bypass through the static switch; the transfer is carried out without interruption.
MBCB
~
SBCB ~
Rectifier Inverter
Bypass ~ ~ Output
=
RCB = ~ ~ OCB
BCB
+ -
Load supplied by bypass
2.3.7.3 Rectifier- Or Mains Failure

The inverter is supplied by the battery for the autonomy time specified by the battery. The load is supplied directly by the
inverter via the static switch.
MBCB
~
SBCB ~
Rectifier Inverter
Bypass ~ ~ Output
=
RCB = ~ ~ OCB
BCB
+ -
Rectifier- or mains failure
2.3.7.4 Manual Bypass

The load is supplied by the mains through the manual bypass. Maintenance or repair can be carried out safely on the
UPS.

MBCB
~
SBCB ~
Rectifier Inverter
Bypass ~ ~ Output
=
RCB = ~ ~ OCB
BCB
+ -
Manual bypass
3 Installation
3.1 Reception of the UPS
After reception of the UPS, unpack immediately and carry-out an accurate visual check for any transport-damages.
IMPORTANT:
i In case of objections relating to damage incurred during transport these must be immediately notified to
the transportation company after reception of the product.
When the UPS is not installed immediately it must be stored carefully in vertical position, as indicated on
the packing and conserved in a dry and sheltered room in its box so that it is protected from dust.
3.2 Transport
Before positioning the UPS, in order to avoid risks of turnover, it is recommended to move the system only while mount-
ed on the wood pallet. Before the positioning in the final location, remove the pallet from the UPS. The UPS can be lifted
and handled using a pallet truck or a forklift.
3.2.1 Setting Up and Installation

The UPS must be installed in a clean and dry room, preferably not dusty. The user must ensure a proper air conditioning
for cooling the equipment. If the UPS contains the batteries internally the air exchange with the external ambient must
comply with EN 62040, annex N.

3.2.1.1 Ground Plan

L2
Designation 40-80kVA | 100-150kVA

L1 - mm 660 | 775
P1 - mm 825 | 750
P1
L2 - mm 50 | 100
L1 Ground Plan
3.2.1.2 Dimensions And Wall System Distance
X
Y Additional cabinet UPS
Additional cabinet UPS
(12 pulse rectifier) (12 pulse rectifier)
L1 L H
Dimensions and wall system distance
Designation 40-80kVA | 100-150kVA

L – mm 690 | 815
P – mm 865 | 825
H – mm 1340 | 1670
X (min.) – mm 50 | 50
Y (min.) – mm 500 | 500
Additional cabinet Twelve-pulse rectifier (option)
L1 – mm 690 | 815
3.3 Electrical Connection

ATTENTION:
Even with switched off mains there is a dangerous high battery voltage inside the UPS. All installations
and connections may only be carried out by qualified technicians. The technician must familiarize himself
with the special features of this UPS by carefully reading and understanding this manual.
Please observe the special notices for connections of a parallel-system.
The work for electrical connection is a part of an electrician who installs the whole electric installation. It is not part of the
UPS manufacturer. For this reason, the following recommendations are only an indication, as the UPS manufacturer is
not responsible for the electrical installation.
In any case we recommend carrying out the installation and the electrical connections to the UPS in accordance to the
local rules and standards.
During the electrical installation make sure a right phase rotation at the three-phase input terminals of the UPS.
In case of strong electromagnetic fields emission it is recommended to use a shielded cable between UPS and the load.
In accordance to EN 62040-1 a mains-feed-back protection has to be provided for the UPS, preventing a current flow
from the output of the UPS back into mains at a single fault of the system. Therefore both the lines for the main input
and the bypass lines have to be fed via a contactor, which opens in case of a mains blackout.
For improving the quality of connection of the UPS flexible cables are recommended. A cable clamp must be provided
by the end-user directly at the structure of the frame or right below the UPS cabinet.
The wire diameters given in technical data refer to a distance of 50m between load and UPS. These values are recom-
mendations only. They have to be recalculated particularly considering the actual environment conditions!
At larger distances the permissible voltage drop, the environmental temperature and the cable grounding have to be
dimensioned according to VDE or local rules. Local rules for the protection ground-wires have to be considered.
The suitable diameters of cables and the sizes of the fuses are to be designed with regard to the environmental temper-
ature, the cable grouping and length of cables according to the local rules and according to VDE.
The terminals are positioned at the lower part of the UPS and they can be accessed by opening the front door.
ATTENTION:
The input lines to the UPS must be fuse protected. The use of residual current switches in the line sup-
plying the UPS is not recommended. The leakage current due to the RFI filters is rather high and it can
cause spurious tripping of the protection device.
If any residual-current-switch has to be used, it is recommended the use of a device with short-time
delay for differential currents higher than 300mA.
The following table represents a summary about the current carrying capacity acc. DIN VDE- and EN-rules at an envi-
ronmental temperature of 30°C. The necessary diameters of cable and the sizes of the fuses are to be designed with
regard to the environmental temperature, the cable grouping and length of cables according to the local rules and ac-
cording to VDE.
The given values of cable diameters do not reflect the required diameters of the protective earth cable! They have to be
calculated in accordance to VDE 0100 part 540 or an applicable local rule.
JOVYSTAR delta
Designation 40 kVA | 60 kVA | 80kVA | 100kVA | 125kVA | 150kVA

Rectifier 3 x 80 | 3 x 125 | 3 x 160 | 3 x 200 | 3 x 250 | 3 x 315
Input fuses [AgL]
Bypass | 3 x 160 | 3 x 200 | 3 x 315
Rectifier 4 x 35 | 4 x 70 | 4 x 95 | 4 x 120 | 4 x 120 | 4 x 150
Input cables (mm²)
Bypass | 4 x 95 | 4 x 120 | 4 x 150
Output cables (mm²) 4 x 25 | 4 x 50 | 4 x 70 | 4 x 95 | 4 x 120 | 4 x 150
Battery cables (mm²) 2 x 70 | 2 x 95 | 2 x 120 | 2 x 150 | 2 x 150 | 2 x 240
External battery cabinet, required fuses [AgL]*) 2 x 125 | 2 x 160 | 2 x 250 | 2 x 320 | 2 x 320 | 2 x 400
*) Note: Suitable for DC-current applications
ATTENTION:
For ensuring the selectivity all fuses should have the utilization category “gL”. In this case selectivity is existent for
fuses up to 16AgL. When using higher fuse ratings or automatic cutout a selectivity calculation must be carried out
according to the local requirements. For the battery fuses a suitable breaking capability must be ensured.

3.3.1 Terminal Board
WARNING:
The UPS requires the neutral of the bypass input only. When using the neutral of the main input too,
both neutrals have to be connected together.
JOVYSTAR delta 40-80 kVA
Rectifier and bypass input Output External battery Fuse monitoring

(option)
Bac1
Bac2
1-L1 1-L2 1-L3 1-N 3-L1 3-L2 3-L3 3-N +B -B
JOVYSTAR delta 100-150 kVA
Rectifier input Bypass input Output Battery Fuse monitoring

(option)
1-L1 1-L2 1-L3 2-L1 2-L2 2-L3 2-N 3-L1 3-L2 3-L3 3-N +B -B
Bac1
Bac2
3.3.2 External Battery
IMPORTANT:
i Prior to connecting to any external battery the standard EN62040, par. 4.5 must be observed. For ensur-
ing the maximum lifetime for the battery, according to the statements of the battery manufacturer, the
operating temperature of the battery must be held between 20°C and 25°C. Otherwise the lifetime will be
reduced drastically, even in the case that the battery can work at temperatures of up to 40°C. For pre-
venting of forming explosive gases of hydrogen/oxygen mixtures a suitable air-ventilation has to be
installed according to EN62040, Annex N).
It is recommended install the battery, either internal or external, only if the UPS will be able to recharge it. Consider that
a battery which is not being charged within 2-3 months can be irreversibly damaged.
IMPORTANT:
i A battery must be maintained periodically. Observe the instruction manual of the battery manufacturer. It
will be found in the annex of this manual.
WARNING:
After switching off the UPS, please remove the Battery Fuses. In other case, the power supply consume
a little current from the Battery. After a couple of hour, the battery is damaged.
Please contact our Service department after a failure. Jovyatlas does not take over any liability for late
error reports.

3.3.2.1 Battery Connections in External Battery Cabinets

Depending on the autonomy time, the external battery will be mounted in different cabinets.
Type of battery cabinet B10E B11E B12 B13

Dimensions Width [mm] 511 511 910 910
Height [mm] 1200 1340 1620 1820
Depth [mm] 790 790 810 810
Weight of cabinet without batteries [kg] 70 80 125 140
Protection degree IP 20 according to DIN 40050
Protection class 1 according to VDE 0106 / part 1
For information about the connection of a row of battery cabinets please refer to the circuit diagram Y8901000.SP3 in
annex.
3.3.2.2 Battery Connection in Internal Battery Shelf
TOP BOTTOM
BATTERY DRAWER NO.
1 2 3 4 5 6 7 8
-B
REAR
- - - - - - - -
+ + + + + + + +
- - - - - - - -
+ + + + + + + +
TO BCB
- - - - - - - -
+ + + + + + + +
- - - - - - - -
+ + + + + + +
+
+B
FRONT
Battery connection in internal battery shelf

4 Operation
Prior to carrying out whatever procedure described in this chapter, read carefully the instructions, in order to avoid pos-
sible damages to persons or the UPS due to wrong manoeuvre.
4.1 Setting Up
NOTE:
i The battery circuit breaker BCB may be switched only when the rectifier is running. Otherwise the rectifier
could be damaged. This is also true for inserting battery fuses! The BCB is installed inside the UPS. When
using a UPS with an external battery a fuse circuit breaker will be mounted externally instead of BCB.
Procedure:
Close RCB and wait until display is coming up. Follow the instructions shown on the display to close the circuit breaker /
isolator switches as indicated. If the start-up procedure has been carried out correctly, the display will show:
START UP
WAIT PLEASE
INV START UP
WAIT PLEASE
BYP START UP
CLOSE SBCB
BYP START UP
WAIT PLEASE
BATTERY START UP Remark (not displayed):
CLOSE BCB Close also external battery fuses!
BATTERY START UP
WAIT PLEASE
START UP END
CLOSE OCB
START UP END
WAIT PLEASE
JOVY-M XXX KVA
XXX ZZZ YYY KVA
4.2 Shut-down Procedure

For the UPS shut-down, proceed as follow.
1. Open OCB
2. Open BCB
3. Open SBCB
4. Open RCB

CAUTION:
Even at switched off input mains, a dangerous high voltage is still present inside the UPS!
CAUTION:
The circuit breaker in the external battery cabinet may only be operated without current flow. Observe
the switch off procedure! The load on the output of the UPS has to be switched off prior to operating the
battery circuit breaker.
4.3 Starting the Parallel Redundant System

At commissioning of UPS units in parallel-redundant operation the SLAVE-UPS(s) have to be started first exactly in the
same manner it is described for a single unit. The last UPS to be started is the master-UPS.
4.4 Switch Off the Parallel Redundant System

All instructions also apply for parallel-redundant operation.
4.5 Manual Bypass Procedure
ATTENTION:
Switching the MBCB in a wrong sequence could lead to a blackout for the loads. The use of the
manual bypass is only designated for qualified personnel. Please consult our service department or your
dealer before using the manual bypass!
4.5.1 Initiation of the Manual Bypass
ATTENTION:
We strongly point out that the load is not supplied with a secure power-supply when using either
the internal or an external bypass. A mains blackout could lead to an interruption of the power-
supply to the load.
For initiating the manual bypass the UPS must be synchronized to the mains. This is accomplished it the status mes-
sage S5 is active!
- Switch over the service switch from “Normal” into “Bypass” position.
- Now following alarms will appear on the display:
A16 BYP feeds load
A22 BYP switch
- Confirm these alarms by pressing the buzzer key on the operating panel.
NOTE:
i Proceed only if no other alarm message appears!
- Close the MBCB.

- Following alarms will be appear on the display:
A13 INV OUT TOL (inverter out of tolerance)
A18 MBYP closed (manual bypass closed)
- Confirm these alarms by pressing the buzzer key again.
- Open the OCB
Thereby the load is disconnected from the inverter. The UPS can be switched off now, while the load is supplied from
the bypass mains (see chapter “Switched off”).

CAUTION:
NOTE:
i The load is powered now by the mains. Any blackout in the mains will lead to a blackout for the loads.
4.5.2 Initiation of the Manual Bypass in Parallel Redundant Operation

The procedure must be carried out at every UPS unit:
- Set the service switch into Bypass position, wait and acknowledge the alarm as described for a single UPS
- Close MBCB, wait and acknowledge the alarms as described for a single UPS operation
- Open OCB.
- Open BCB.
- Open SBCB.
- Open RCB
4.5.3 Switch Off the Manual Bypass

Conditions:
- The UPS system is switched off, the manual bypass MBCB is active.
- The service switch is set in bypass position.
- During start-up check the messages on the display!
Procedure:
- Close the RCB.
- Close the SBCB.
- Close the BCB (also external battery fuses).
- Close the OCB.
- Open the MBCB.
- Switch over the service switch from “Bypass” to “Normal” position.
4.5.4 Switch Off the Manual Bypass in Parallel Redundant Operation

Conditions:
- The UPS system is already switched off, the manual bypass MBCB is active.
- The service switch is set in bypass position.
- During start-up check the messages on the display!
Procedure:
… in SLAVE-UPS:
- Close the RCB.
after request on the display - Close the SBCB.
after request on the display - Close the BCB.
after request on the display - Close the OCB.
… in both UPS
after request on the display - Open MBCB.

after request on the display - Service switch on “Normal” position.
…(in MASTER-UPS)
- Close the RCB.
after request on the display - Close the SBCB.
after request on the display - Close the BCB.
after request on the display - Close the OCB.

4.6 Front Panel
The front panel of a UPS consists of a double row alphanumeric display plus 5 function keys. It allows the complete
monitoring of the UPS status. The mimic flow helps to understand the operating status of the UPS.
1 3 5
~ =
= ~ 7
4
2 6
~
~ JOVYATLAS
8
RESET
9
EPO
4.6.1 Description of LED’s
LED 1 Lit-up green Mains present at the rectifier input.

Otherwise off.
LED 2 Lit-up green Emergency line (bypass-line) present and phase sequence correct.
Otherwise off.
LED 3 Lit-up green Rectifier feeding correctly.
Lit-up red Rectifier output voltage out of tolerance.
LED 4 Lit-up green Battery OK.
Green flashing Battery discharging or battery in test.
Orange flashing BCB open.
Lit-up red Battery test aborted.
LED 5 Lit-up green Inverter static switch closed.
Otherwise off.
LED 6 Lit-up orange Emergency line static switch closed.
Otherwise off.
LED 7 Lit-up green Voltage present on the load.
Lit-up orange OCB circuit breaker open.
LED 8 Lit-up orange Manual bypass closed.
Otherwise off.
LED 9 Lit-up red EPO push-button pressed

4.6.2 Menu Structure

Operation of the UPS is menu-oriented. The menu is hierarchical, the individual sub-menus can be entered by using the
function keys of the panel.
<NAME> XXX kVA
XXX YYY ZZZ Volt
<NAME> XXX kVA
MEASURES
<NAME> XXX kVA <NAME> XXX kVA <NAME> XXX kVA <NAME> XXX kVA <NAME> XXX kVA <NAME> XXX kVA
OUTPUT BYPASS INVERTER AC/DC BATTERY EXIT
OUTPUT VOLTAGE BYPASS VOLTAGE INVERTER VOLTAGE AC/DC VOLTAGE BATTERY VOLTAGE
XXX YYY ZZZ Volt XXX YYY ZZZ Volt XXX YYY ZZZ Volt XXX Vdc XXX Vdc
OUTPUT FREQUENCY BYPASS FREQUENCY INVERTER FREQUENCY <NAME> XXX kVA BATTERY TYPE
XXX Hertz XXX Hertz XXX Hertz EXIT XXX Ah
OUTPUT CURRENT <NAME> XXX kVA <NAME> XXX kVA BATTERY CURRENT
XXX YYY ZZZ Ampere EXIT EXIT XXX Ampere
LOAD % AUTONOMY
XXX YYY ZZZ XXX min
<NAME> XXX kVA AUTONOMY %
EXIT XXX %
<NAME> XXX kVA
EXIT
<NAME> XXX kVA
ALARMS
<NAME> XXX kVA <NAME> XXX kVA <NAME> XXX kVA
UPS STATUS HISTORY EXIT
UPS STATUS RET TO EXIT HISTORY
1st alarm/status 1st alarm/status
2nd alarm/status 2nd alarm/status
last alarm/status 3rd alarm/status
EXIT last alarm/status
<NAME> XXX kVA
SPECIAL
PASSWORD
000
SPECIAL MENU SPECIAL MENU SPECIAL MENU SPECIAL MENU SPECIAL MENU
RESET SETTINGS UPS TEST BATTERY TEST EXIT
RESET PRESS RESET RESET CLOCK SETTING: RESET PRESS RESET RESET PRESS RESET
TO RESET UPS 25-12-01 18:48 FOR COMMUTATION TO START TEST
structure of the menu

4.6.3 Single Display Items
<NAME> xxx KVA The default screen appears on the LCD while the UPS is in normal operation
(with no alarm present); it shows the name of the UPS, the nominal power
Vout = XXX Volt and the nominal output voltage.
Pressing a key the main menu, with all the functions and parameters, is
accessed. This is the default display to which the UPS will return in case of
no alarm pending, no battery-discharge, and also no button have been
pressed within five seconds.
4.6.4 Main Menue

The screen of the main menu, equal for 1ph and 3ph UPS, appears as follows.
<NAME> xxx KVA SPECIAL menu. It is accessed pressing the key, pressing the keys
or the other menu entries are made visible.
SPECIAL
<NAME> xxx KVA MEASURES menu. It is accessed pressing the key, pressing the keys
MEASURES
<NAME> xxx KVA ALARMS menu. It is accessed pressing the key, pressing the keys
ALARMS
4.6.4.1 Measured Values

The following pictures show the structure of the MEASURES menu.
<NAME> xxx KVA OUTPUT measured values. It is accessed pressing the key, pressing
OUTPUT the keys or scrolls to the other menu items.
<NAME> xxx KVA BYPASS measured values. It is accessed pressing the key, pressing
the keys or scrolls to the other menu items.
BYPASS
<NAME> xxx KVA INVERTER measured values. It is accessed pressing the key, pressing
INVERTER

<NAME> xxx KVA DC measured values. It is accessed pressing the key, pressing the
keys or scrolls to the other menu items.
AC / DC
<NAME> xxx KVA BATTERY measured values. It is accessed pressing the key, pressing
BATTERY
<NAME> xxx KVA Pressing the key the main menu screen is shown, pressing the keys
or scrolls to the other menu items.
EXIT
NOTE:
i In the following paragraphs the displays will be always presented as shown in the 3ph. UPS systems; the
measured values are always referred to between phase and neutral.
The structure is exactly the same for the 1ph. systems, but the values are of course single phase only.
4.6.4.1.1 OUTPUT
OUTPUT VOLTAGE Pressing the key the following parameter is shown, while the key
XXX YYY ZZZ Volt leads to the previous display.
OUTPUT FREQUENCY Pressing the key the following parameter is shown, while the key
leads to the previous display.
XX Hertz
OUTPUT CURRENT Pressing the key the following parameter is shown, while the key
XXX YYY ZZZ Ampere
LOAD % Pressing the key the following parameter is shown, while the key
XXX YYY ZZZ
<NAME> xxx KVA Pressing the key leads to the MEASURES main menu, pressing the
EXIT keys or the measured values are shown again.

4.6.4.1.2 Bypass
BYPASS VOLTAGE Pressing the key the following parameter is shown, while the key
XXX YYY ZZZ Volt
BYPASS FREQUENCY Pressing the key the following parameter is shown, while the key
XX Hertz
keys or the measured values are shown again.
EXIT
4.6.4.1.3 Inverter
INVERTER VOLTAGE Pressing the key the following parameter is shown, while the key
XXX YYY ZZZ Volt
INVERTER FREQUENCY Pressing the key the following parameter is shown, while the key
XX Hertz
EXIT
4.6.4.1.4 AC / DC
This menu is active only when the battery is not discharging. If the battery is in discharge mode the menu BATTERY is
automatically shown.
AC / DC VOLTAGE Pressing the key the following parameter is shown, while the key
XXX Vdc
<NAME> xxx KVA Pressing the key leads to the MEASURES menu screen, pressing the
EXIT

4.6.4.1.5 Battery
BATTERY VOLTAGE Pressing the key the following parameter is shown, while the key
XXX Vdc
BATTERY TYPE Pressing the key the following parameter is shown, while the key
XXX Ah
BATTERY CURRENT Pressing the key the following parameter is shown, while the key
XXX Ampere
AUTONOMY Pressing the key the following parameter is shown, while the key
XXX min
AUTONOMY (%) Pressing the key the following parameter is shown, while the key
XXX %
<NAME> xxx KVA Pressing the key leads to the MEASURES menu screen, pressing the
key or the measured values are shown again.
EXIT
4.6.4.2 Alarms
When selected, this menu shows the status of the equipment and pending alarms if any (see list below).
Each time an alarm occurs, the display changes its contents indicating the pending alarms; the audible alarm can be
silenced pressing the key . The exit is disabled if the alarm is not silenced (acknowledged).
The structure of the ALARMS menu is shown below.
<NAME> xxx KVA Alarms and status of the UPS. It is accessed pressing the key, pressing
the keys or the other sub-menus are coming up.
UPS STATUS
<NAME> xxx KVA Alarms history. It is accessed pressing the key, pressing the keys or
the other sub-menus are coming up.
HISTORY

<NAME> xxx KVA Pressing the key the returns to main menu, pressing the keys or
the other sub-menus are coming up.
EXIT
4.6.4.2.1 UPS Status
UPS STATUS Pressing the key the status and/or any pending alarms of the UPS are
shown, while the key leads to the previous display.
1st ALARM/STATUS
PS STATUS The key leads to the previous alarm/status, while pressing the key the
goes to the EXIT display.
LAST ALARM / STATUS
UPS STATUS Pressing the key leads to the ALARMS menu screen, pressing the key
or the alarms and/or status are shown again.
EXIT
4.6.4.2.2 History
RET TO EXIT HISTORY Initially the most recent stored alarm is shown. Pressing the key
1st ALARM / STATUS the next stored alarm is shown; pressing the key exit the history,
leading to the ALARMS menu screen.
RET TO EXIT HISTORY Pressing the key the following stored alarm is shown; pressing the
2nd ALARM / STATUS key exit the history, leading to the ALARMS menu screen.
RET TO EXIT HISTORY Pressing the key the next stored alarm is shown; pressing the key
3rd ALARM / STATUS exit the history, leading to the ALARMS menu screen.
RET TO EXIT HISTORY Pressing the key the first alarm is shown again; pressing the key
LAST ALARM / STATUS exit the history, leading to the ALARMS menu screen.

The first alarm shown is the most recent in order of time; every new alarm makes all the alarms within that list shift one
position, clearing the oldest event.
For each event is shown the alarm code, the date and time; an asterisk next to the code indicates that the alarm has
cleared at the date and time indicated. The following example shows two possible screens.
RET TO EXIT HISTORY Alarm A1 (MAINS FAULT) on 25/12/01 at 18:48.

A1 251201 1848
RET TO EXIT HISTORY Reset of alarm A1 (MAINS FAULT) on 25/12/01 at 20:12.

A1 * 251201 2012
4.6.4.2.3 List of Alarms and Status
This is a short overview. The comprehensive description can be found in chapter “Troubleshooting”.
List of alarms List of status

A1 MAINS FAULT S1 AC/DC OK
A2 CHARGER FAULT
A3 RECTIFIER FUSE
A4 THERMAL IMAGE
A5 AC/DC CONV FAULT
A6 INPUT WRONG SEQ
A7 BCB OPEN S2 BATTERY OK
A8 BATTERY DISCHARGE
A9 BATTERY AUTON END
A10 BATTERY FAULT
A11 BATTERY IN TEST
A12 PLL FAULT S5 INVERTER SYNCRON
A13 INVERTER OUT TOL S3 INVERTER OK
A14 OVERLOAD S4 INVERTER FEED LOAD
A15 BYPASS FAULT S6 BYPASS OK
A16 BYPASS FEED LOAD
A17 RETRANSFER BLOCK
A18 MANUAL BYP CLOSE
A19 OCB OPEN
A20 FANS FAILURE (OPTION)
A21 HIGH TEMPERATURE
A22 BYPASS SWITCH
A23 EPO PRESSED
A24 CURRENT STOP
A25 SHORT CIRCUIT
The status shown in this list is always displayed in ascending order when the STATUS menu is entered, the alarms are
shown when they are present and must be silenced with the buzzer.
The alarms remain displayed as long as they are pending and they are automatically stored in the event history memory
with date and time.
4.6.4.3 Special
NOTE:
i When entering the SPECIAL menu a password is required, as these operations are to be carried out by
qualified personnel only. For each operation a confirmation is required.

PASSWORD Password entering; if wrong the main menu screen is shown. The password
is “123”, it is unchangeable. It shall notice the operator that deeper impacts
000 are going to be done.
SPECIAL MENU Reset status of the UPS. It is used in case of a blocked retransfer. It is ac-
cessed pressing the key, pressing the keys or the other sub-
RESET menus are being displayed.
SPECIAL MENU SETTINGS. This is used for setting the date and the time of the UPS internal
clock. It is accessed pressing the key, pressing the keys or the
SETTINGS other sub-menus are being displayed.
SPECIAL MENU UPS TEST. This is for a short UPS test. It is accessed pressing the
key, pressing the keys or the other sub-menus are being displayed..
UPS TEST
SPECIAL MENU BATTERY TEST. This is used for a battery test. It is accessed pressing the
key, pressing the keys or the other sub-menus are being dis-
BATTERY TEST played..
SPECIAL MENU Pressing the key the main menu screen is shown, pressing the keys
or the other sub-menus are being displayed..
EXIT
4.6.4.3.1 Reset
PRESS RESET This menu provides a general reset of the UPS status pressing the key
RESET. Pressing another key exit the menu.
TO RESET UPS
4.6.4.3.2 Settings
This menu allows setting the internal clock of the UPS.
CLOCK SETTING The numbers can be modified with the key or and they are confirmed
by pressing key. Pressing the key RESET leads to the special menu.
25-12-01 18:48
4.6.4.3.3 Test UPS
PRESS RESET Pressing the key RESET causes the commutation to bypass. After a certain
time the UPS will resume normal operation Pressing the key leads to
FOR COMMUTATION the special menu.

4.6.4.3.4 Battery Test
The BATTERY TEST cannot be started if the dip switch on the P card in “off” position.
PRESS RESET Pressing the key RESET the battery test is started. Pressing the key
leads to the special menu.
TO START TEST
5 Options
5.1 Temperature Compensation
With this option the charging voltage for the battery can by regulated by means of the temperature. A sensor is placed
adjacent to the battery and connected to the rectifier of the UPS. The battery charging voltage gets reduced about –
1mV/°C per cell, e.g. a Ups with a 192 cell battery will therefore reduce the charging voltage of about -192mV/°C. The
minus sign indicates the declination of the battery charging voltage at rising temperature.
The interconnection of the temperature sensor is shown in diagram X0013800.VP3 in annex.
5.2 Parallel Redundant System
The parallel system can consist of up to 6 units. Each unit is equipped with an additional parallel-redundant kit (RPI-
BUS CAN) for controlling the parallel related functions.
In addition to the standard functions such as uninterruptible power supply to the load, total power control and protection
of the load from mains distortion, the parallel redundant system guarantees an uninterrupted power supply even in case
of an internal failure in one of the UPS units.
The current sharing regulation circuitry controls the currents of the “n” units and therefore balances the currents to better
than 10%, under all load conditions. The load supplied by the inverters in parallel may have an instantaneous overload
up to “n x 200%” of the nominal load of the single unit. In case of a failure in one unit, the load is still supplied by the
other units. The load transferred to the static bypass only in case of failure of more than one unit.
NOTE:
i For obtaining a balanced load-sharing between the single UPS-systems, it is mandatory to keep the input-
(i.e. Bypass-) lines as well as the output lines of the single units with the same length to each other and to
the distribution. In cases of extremely short length of wires, and also in cases of a very high diameter of the
cables, it is possible, that the load sharing between the single units is weak. In these cases an adjustment
at the final operating place of the units will be necessary.
5.2.1 Additional Hardware
To transform “n” standard units into a parallel redundant system the following additional hardware is required:
“n” RPI BUS CAN (PB110) boards (parallel redundant)
“n-1” interconnection cable (DB9)
“n-2“ BCCON (PB123) boards
The outputs of the “n” units must be connected in parallel to the load bus bar. “n” is the number of the UPS systems in
parallel.
NOTE:
i The standard units must be special programmed to work in parallel redundant. Please contact our service
department!

5.2.2 System Layouts
The parallel redundant system has better static and dynamic performances in comparison to a single unit since, owing
to the redundancy, the total amount of power available his higher than the nominal load of the overall system.
Overload
The overload limit of a parallel redundant system depends on the number of the units which are connected to the load:
Imax = n x In, where “n” = number of the units, “In” = nominal current of each unit.
If the load exceeds this limit the thermal image protection is activated and, after a certain time the load is transferred to
bypass (if available).
Short circuit
In case of a short circuit at system output the load is transferred to bypass (if it is available).
5.2.3 Interconnection BUS Cable
DB 9 MALE DB 9 MALE
1 1 PIN SIGNAL
6 6
2 BUSCAN_L
3 BUS_GND
4 INT_SYNC_BUS
5 MAINS_SYNC_BUS
7 BUS_CANH
9 9 9 BUS_POWER
5 5
5.2.4 Interconnection Diagram
The interconnection of the parallel-redundant system is shown in diagram X0012900.VP3 in annex.
5.3 Battery Symmetry Monitoring
The correct charging of the battery is being monitored by the PCB P0037401 In case of more than one ropes, each rope
must have is own monitoring-module.
The following faults will be detected:
- Asymmetrical voltage between the battery blocks in a row (e.g. a defective battery cell within one block)
- In case of using voltage sensors connected directly to the output terminals of the charger, am open line as well as a
too high impedance will be detected.
These problems might arise as a matter of corrosive contacts defective battery fuses or weak contacts.
In case of a detected fault, the red LED V9 on the PCB will light up. In addition the UPS will signalize „BCB open“ due to
the fact that a relay contact is connected in a row together with the monitoring contact of the BCB.
After fixing the fault the monitoring circuit has to be reset by pushing the reset button S1 on the PCB.
NOTE:
i When starting up the UPS this PCB has also to be reset when a message for closing the BCB ap-
pears.
CAUTION:
The interconnection of the battery symmetry monitoring PCB is shown in diagram X0037401.AS3 in annex.

5.4 Remote Operating Panel

A UPS can be monitored remotely with a remote panel for a distance up to 400m; it can be installed in a control room,
and provides the same user interface as the local panel.
NOTE:
i Please make sure that 220V-240V, 50/60Hz power supply is available for the remote panel.
The remote operating panel is connected to the RS-485 of the UPS by a shielded cable 4 x 0,5mm, of 400m maximum
length and two DB9 connectors. The cable layout is as follows:
RS485 connection cable
5.5 SNMP-Adaptor
The standard UPS can be monitored by using an SNMP-adaptor. It is provided with two serial interfaces. Interface
COM1 is for communication with the UPS of JOVYATLAS. Interface COM2 is for configuration purposes, for connection
of an additional (special) modem or for MODBUS-applications.
CHARACTERISTICS:
- 32-Bit RISC-processor, 8MB-RAM, 4MB Flash
- supported protocols: SNMP, HTTP, Telnet, UPSMON, PPP/ SLIP, SMTP und FTP
- 10/100 Mbit Ethernet-connection
i - 2 serial RS-232 Interfaces

- Integrated WEB-Server
- Visualisation by UPSMON, JAVAMON, UNMS, NMS, WEB-Browser or TELNET
- Support UPS-MIB RFC1628
- To be updated through the network
- Fits to all JOVYATLAS UPS
The connection of a SNMP adaptor is shown in diagram X0012400.VP3 in appendix.
5.6 Relay PCB

The relay PCB is used to for transferring alarm and status messages to a remote location.
18 M1 1
RL1 RL2 RL3 RL4 RL5 RL6

CN1
Alarm PCB no. PB031, layout PB031 D7 D8 D9 D10 D11 D12
The currently used definition of the contacts and LED is at hand on a adhesive label adjacent to the PCB.

5.7 Shut-down Software

A controlled shutdown of computer-systems which are being attached to the UPS is possible by using a shutdown-
software. Using this option either the relay-PCB, a SNMP-adaptor or a direct connection between the PC and the serial
interface is necessary. The shutdown software is available for various operating systems. Please contact our sales
department for further details. Please provide information about the operating system, the type and amount of PC’s
being used.
6 Maintenance and Troubleshooting
6.1 Introduction
A UPS is subject to an aging process of several components (resistors, capacitors, and so on) like every other electron-
ic equipment, too.
NOTE:
i A UPS system should be maintained regularly.
For this reason we strongly recommend a contract of maintenance.
6.2 Maintenance
We strongly recommend regular visual and functional tests on the UPS to obtain its operational reliability and availabil-
ity. Also the battery charge should be checked. For verification a log should be kept.
CAUTION:
Maintenance work must sometimes be performed when the UPS is connected to the power supply.
Always observe the safety regulations and secure the work area!
The following maintenance work must be performed if no other instructions are given by the battery manufacturer:
Action Inspection interval

Visual check 6 months
Functional test 6 months
Electrolyte level of the batteries *) 3 months
Replace the fans Approx. 40.000 hours
*) Note: Not applicable for maintenance free valve regulated batteries.
6.2.1 Visual checks
Visual inspections should include:
- Check for any unusual noise or odour.

- Check of the front control panel and verify that no alarm is pending.
- Inspect the fan assembly and air filter and replace if necessary.
- Check for any partial damage and foreign substance in the unit.
- Check for any conductive dirt or dust.
- Check for any accumulation of dust which affects heat dissipation.
CAUTION:
The UPS must be disconnected from the power supply prior to carrying out the following work. Always
observe the safety regulations!
If large quantities of dust have accumulated, the unit should be cleaned with a vacuum cleaner to ensure adequate heat
dissipation.
The intervals at which visual checks should be performed are determined by the site conditions.

6.2.2 Functional Test
The functional test of the UPS should be performed every six months and include the following tasks:
- Activate the manual bypass according to chapter 4 of this manual.
- Disconnect the UPS according to chapter 4 of this manual and check display and LED’s when restarting the
system as well as :
o Correct start of the rectifier and inverter,
o Function of the static switch,
- Check the output voltages of the rectifier and the inverter as well as of the static Bypass and the battery charge
voltage.
6.2.3 Inspection of Battery

If the UPS is out of operation for a prolonged period, maintenance-free batteries, for example, must be recharged at
three-monthly intervals. Observe the instructions of the battery manufacturer!
The instructions fort he battery are attached in the appendix of this manual.
CAUTION:
Acid vapour emitted in the battery compartment are corrosive and can cause injury upon contact with
the skin, eyes and when inhaled.
The applicable protective measures must be complied with in accordance with the safety regulations
of VDE 0510, Part 2.
When using an open battery the electrolytic level must be inspected. If it has reached its lower level, the battery must be
refilled with distilled water according to DIN 43530 part 4. The battery must be kept clean and dry in order to prevent
leakage current. Plastic-components of the battery, especially the cell compartments, may only be cleaned with pure
water. Every three months the measuring and logging shall include the following:
- Battery voltage, if possible the voltage of each cell / block

- (If applicable)The electrolyte temperature of the block batteries.
If applicable, the following items must be checked and logged every year according to DIN 43539 part 1 and special
inspections are to done according to VDE 0108:
- Density of electrolyte
- Voltage of all cells / blocks of battery
- Quality of bolted fastening
Additional checks with automatic test equipment are not permitted, except the written approval of the battery manufac-
turer.
NOTE:
i In case the battery voltage is out of tolerance and/or charging is not successful, the
JOVYATLAS-Service should be contacted.
6.2.3.1 Information about Battery Operation

(…acc. Association of European Accumulator Manufacturers, EUROBAT)
Environmental operation-temperature
The temperature-correction factor for calculating the capacity of the battery is set to 0.006 if the battery-manufacturer
does not specify a different value (see also chapter 18.8 IEC-Draft-896-2).
Battery lifetime
The lifetime of sealed lead-acid batteries decreases by operation at higher temperatures than +20°C. The following table
shows the lifetime reduction at given temperatures. Three types of batteries with a given lifetime specified at +20°C are
shown:
Temperature Type A (Nominal lifetime 10-12 years) Type B (Nominal lifetime 6-9 years)
20°C 12 years 9 years
30°C 6 years 4,5 years
40°C 3 years 2,25 years

6.2.3.2 Battery Operating Instructions

Operating instructions for our sealed, valve-regulated lead-acid battery can be found in the appendix of this manual.
They apply to the type “J” (Nominal lifetime 6-9 years) and to the type “JL” (Nominal lifetime 10-12 years).
NOTE:
i When using a different battery instead of the above mentioned type “J” or “JL”, the applicable
operating instructions must be followed. Either the battery manufacturer or our service de-
partment shall be consulted in this case. In certain circumstances the charger of the UPS
must be readjusted to the battery.
7 Troubleshooting
Successful troubleshooting of all but the most obvious failures (e.g. blown fuses, defective fan, etc.) requires an in-depth
technical background in electronics technology. Knowledge about electrical engineering is also mandatory.
Troubleshooting requires the use of a dual trade (or two channel) oscilloscope, a digital multimeter, a phase rotation
meter and other electronic instruments. Only qualified personnel may attempt troubleshooting.
This chapter includes a first level fault description starting from the UPS alarms and suggests how to check the unit to
solve the problems. This description assumes that all the connections inside the unit are correct. Connectors, power
cables, signals and so on should be checked prior to start to follow the troubleshooting. The intervention consists of to
substitute the components of the UPS without trying to repair them.

7.1 Fault Recovery
Fault signal Description Fault correction

Check the input power and fuses. If the above point is
A1 MAINS FAULT No power at the input of the UPS correct and the alarm is still present, contact the
JOVYATLAS-service department.
Open the battery circuit breaker and check the output
voltage of the charger. If it is out of tolerance check the
A2 CHARGER FAULT A fault on the battery charger has been detected. thyristors and protection fuses. If the above points are
correct and the alarm is still present, contact the
JOVYATLAS-service department.
A3 RECTIFIER FUSE Rectifier input fuse has blown. For the troubleshooting see the alarm A2.
The inverter has been overloaded. Thermal protection
has stopped the inverter. This protection works as fol-
lows:
The output current ammeters measure an output current
A4 THERMAL IMAGE exceeding the nominal output current (overload: see the Remove overload.
alarm A14). The microprocessor starts to calculate the
2
energy pulse I t. As this pulse reaches the 100% the
inverter is stopped for 30min and the load is transferred to
the bypass.
Open the battery circuit breaker and check if the inverter
input voltage is correct within the tolerable limits (call the
A5 AC/DC FAULT DC voltage is out of tolerances.
JOVYATLAS-service department). If it’s wrong see the
alarms A2 (charge fault).
A6 INPUT WRONG SEQ Bypass input phase sequence (phase rotation) is wrong. Check phase sequence.
Battery circuit breaker BCB is open. When using an Check if the battery auxiliary contact is ok. If the auxiliary
external battery, this message also applies to the external contact signal comes correctly to the I/S CL and the prob-
A7 BCB OPEN
circuit breaker. When battery symmetry monitoring is lem is still present, call the JOVYATLAS-service depart-
used, this also apply to a fault in the battery symmetry ment.
This alarm indicates that the UPS is discharging the In case of this alarm check if the alarm A1 Mains fault is
A8 BATT DISCHARGE
battery. also present or if there is some alarm coming from rectifier.
Battery voltage has dropped below the voltage pro-
A9 BATTERY AUT END
grammed. The autonomy time come to its end.
Charge battery.
In case of this alarm check the battery (connection, status
of the cells, voltage and so on). After you have solved the
A10 BATTERY FAULT Test of the battery has failed (see A11 Battery test).
problem you must go in the special menu and reset the
UPS to clear the alarm.
Battery test is in progress. The test is performed by
reducing the rectifier DC voltage and discharging the
A11 BATTERY IN TEST
battery. The battery voltage is being measured during this
Look-out for the test result.
test. Possible results are: Battery OK or Battery fault
A12 PLL FAULT Internal Phase-Locked-Loop has failed. Call the JOVYATLAS-service department.
If the inverter is off check for the other alarms as A4 ther-
Inverter output voltage is out of tolerances. This is also
A13 INVERTER OUT TOL
true during inverter off.
mal image, A23 EPO bus to understand why the inverter
has been switched off.
UPS load > 100% of nominal power. The output amme-
ters measure the output current. The alarm becomes
A14 OVERLOAD active in case of exceeding current and the thermal image Remove overload.
protection (see A4 thermal image) starts to calculate the
thermal pulse.

Fault signal Description Fault correction

Check if the emergency line is ok; check if the SBCB is
Emergency line is not available as bypass. The emergen- closed and for the units which have protection fuses on the
A15 BYPASS FAULT cy line is checked by frequency, RMS value and instan- emergency line check that fuses. If the above points are
taneous value. correct and the alarm is still present, call the JOVYATLAS-
service department.
If the inverter is off check for the other alarms as A4 ther-
mal image, A23 EPO bus to understand why the inverter
has been switched off. This alarm can also come if there is
Emergency line (bypass) is feeding the load. This is also
the retransfer blocked condition (see A17 Retransfer
A16 BYPASS FEED LOAD true in case the inverter is off (check for the alarm A13
blocked) or the bypass switch has been moved in bypass
Inverter out of tolerance).
position (see A22 Bypass switch). The load can be tempo-
rary transferred to the bypass also in case of a short circuit
(see A25 Short circuit).
Load cannot be transferred back to inverter. This could
happen due to heavy load steps (like starting motors,
printers and so on) in a very short time. In this case as the
You can reset this condition by sending the command
current exceeds two times the nominal value, the short
A17 RETRANSFER BLOCK
circuit monitor (see A25 Short circuit) transfers automati-
RESET or by making the reset of the UPS from the special
menu.
cally the load to bypass and after few seconds returns
back to inverter operation. If this happens three times in
one minute, the UPS blocks transferring the load.
Check if the MBCB auxiliary contact is ok. If the auxiliary
Manual bypass circuit breaker MBCB is closed. This
contact signal comes correctly to the I/S CL and the prob-
A18 MANUAL BYP CLOSE signal comes from the MBCB circuit breaker auxiliary
lem is still present, call the JOVYATLAS-service depart-
contact.
ment.
Check if the OCB auxiliary contact is ok. If the auxiliary
Output circuit breaker OCB is open. This signal comes contact signal comes correctly to the I/S-CL and the prob-
A19 OCB OPEN
from the OCB circuit breaker auxiliary contact. lem is still present, call the JOVYATLAS-service depart-
ment.
A20 OPTION It is possible to program this message customer suited.
Check the temperature of the heat sink and check if the
fans are correctly working. Check also environmental
Thermal switch on the bridge heat sink has stopped the
temperature and the load conditions. Check the alarm
inverter. This protection works as follows: the thermal
history and search for alarms like A14 Overload, A4 Ther-
A21 HIGH TEMPERATURE switch on the inverter bridge heat sink is normally closed.
mal image.
As the temperature exceeds 80°C the thermal switch
Check the thermal contacts if they are closed. If not check
opens, which in turn stops the inverter.
which thermal switch is open and substitute it; otherwise
contact the JOVYATLAS-service department.
Check if the bypass switch is in Normal position. If not
The UPS is equipped with a bypass-service-switch which
move the switch in this position.
forces the load to bypass. If this switch is in the Bypass
A22 BYPASS SWITCH
position the alarm A22 is active and the load is trans-
If the switch is in Normal position but the alarm is still
present, check the switch. If it is ok, call the JOVYATLAS-
ferred to bypass.
service department.
The UPS is equipped with an emergency push-button or
terminals which stops the systems electronically (both the
inverter and the bypass off). If this button is pressed the
Check if the button is pressed. If yes press it again and the
alarm A23 becomes active.
UPS will restart.
A23 EPO BUS
CAUTION:
If the button is not pressed but the alarm is still present,
check the push-button. If it is ok, call the JOVYATLAS-
This push button doesn’t insulate the UPS
service department.
from the mains. Disconnect the UPS as
indicated in the Manual Bypass procedure
before start maintenance.
Check if there is some IGBT or IGBT’s driver broken;
check also all the power supplies on the control PCB’s. If
Current through the inverter bridge has exceeded the all seems to be ok restart the unit and check the modula-
A24 CURRENT STOP maximum limit. The hall effect ammeter TA1 transmits tion on the IGBT’s. Otherwise substitute the broken com-
the inverter bridge current to the inverter control logic. ponents before to restart the unit as above explained.
If the alarm condition happens again, call the JOVYATLAS-
service department.
Check if the load is too high or there are heavy load steps
(like starting motors, printers and so on).
Check the alarm A24 Current stop is present. If so see the
Short circuit at the output of the inverter. If possible the above point. Check also the inverter bridge (drivers and
A25 SHORT CIRCUIT
load is automatically transferred to bypass. IGBT’s), the PS HV power supply and the hall effect am-
meter.
If the above points are correct, call the JOVYATLAS-
service department.

7.2 Properties by troubles
WARNING:
Please contact our Service department after a failure. Jovyatlas does not take over any liability for late
error reports.
8 Customer service
NOTE:
i When ordering spare parts always the designation (position/component) and unit number shall be
stated.
Our customer service department will be pleased to send you a complete spare part list for your UPS upon request.
Please contact the following address in this case or if you should have any questions or suggestions:
JOVYATLAS GmbH
Groninger Strasse 29-37
26789 Leer
Germany
or
P.O. Box 1580
26765 Leer
Germany
Phone : 0049 491 - 6002 - 30
Fax : 0049 491 - 6002 - 10
Internet : http://www.jovyatlas.de
E-Mail : service@jovyatlas.de
ATTENTION:
We draw your attention to the fact that spare parts not supplied by us are not tested or approved. Installa-
tion of such spare parts can therefore have a detrimental effect on the operation and passive safety of the
unit. We do not accept any liability for any resulting damage.
If the battery for the UPS system has been supplied by JOVYATLAS GmbH, the battery has been specially designed for
the JOVYSTAR-UPS type. Use the same type only, when replacing the battery.

8.1 Spare parts

Despite employment of non-wearing components, we recommend stocking the spare parts listed below to ensure con-
stant operational readiness of your UPS:
JOVYSTAR delta
Mounted
Code Description Quantity Typ UPS
40 60 80 100 125 150
FN001_6.3X32 AUXILIARY FUSES 2 FB1-FB2 PB001 X X X X X X
FN004__GGX38 FANS FUSES 2 F7 X X X
STATIC BYPASS
FN315URB 3 SBCB F1-F2-F3 X X X
POWER FUSES
RECT./INVERTER BRIDGES FPF1-FPF2 F1-F5
FN1.6__5X20 2 X X
FANS PROTECTION FUSES PB064
RECT./INVERTER BRIDGES FPF1-FPF2 F1-F10
FN1.6__5X20 4 X
FANS PROTECTION FUSES PB044
FN001_6.3X32 AUXILIARY FUSES 2 F1-F2-F3 PB116 X X X
FN100URGX58 RECTIFIER POWER FUSES 3 RCB F1-F2-F3 X
FN160_ARNH00 RECTIFIER POWER FUSES 3 RCB F1-F2-F3 X
FN200_ARNH00 RECTIFIER POWER FUSES 3 RCB F1-F2-F3 X
FS315URB RECTIFIER POWER FUSES 3 RCB F1-F2-F3 X X
FS400URD RECTIFIER POWER FUSES 3 RCB F1-F2-F3 X
FN100URGX58 STATIC SWITCH FUSES 3 SBCB F4-F5-F6 X
FN160_ARNH00 STATIC SWITCH FUSES 3 SBCB F4-F5-F6 X
FN200_ARNH00 STATIC SWITCH FUSES 3 SBCB F4-F5-F6 X
FN315URB INVERTER FUSES 1 FA9 X
FN315URB INVERTER FUSES 1 FA9-FA10 X X
PB001 POWER SUPPLY HV 1 2A7 PS-HV X X X X X X
PB003+PB011+ INVERTER STATIC SWITCH 2A5(2A5A1+2A5A2+2
1 X X X X X X
PB012+PB014 CONTROL LOGIC 3/F A5A3+2A5A4)
INVERTER ACTUAL
PB004 1 2A4A1 INV-AV-3F X X X X X X
VALUE 3/F
VOLTAGE REFERENCE 3/F
PB005 1 VOLT REF 3F X X X X X X
(VOLT-REF- 3/F)
STATIC SWITCH BRIDGES
PB010 2 2A3 SCRSF-1F X X X
FIRING
STATIC SWITCH BRIDGES
PB016 3 2A3 SCR-FIR 1-6 X X X
FIRING
PB013 IGBT DRIVE 2 2A1 ID1-ID2-ID3 X X X
PB246 IGBT DRIVE 2 2A1 ID1-ID2-ID3 X X X
PB047 FREE CONTACT INTERFACE 1 2A5 FCI X X X X X X
RECTIFIER POWER SUPPLY
PB116 1 1A1 SYNC-12 X X X X X X
CARD
RECTIFIER CONTROL LOGIC
PB117 1 1A1 RCLS-1 X X X X X X
CARD
PB121-122 SYSTEM CONTROL PANEL E 1 2A6 SCP-E X X X X X X
PB233 INT-IGBT SEMIX 1 X X X
LEVEL 3
RECTIFIER BRIDGE POWER
SCRD132A12V 2 1A1 PS1-PS2-PS3 X X X
MODULE
RECTIFIER BRIDGE POWER
MODULE
IGBT INVERTER POWER
IGD200A12V 2 2A1 PS1-PS2-PS3 X
BRIDGE
IGBT INVERTER POWER
IGD300A12V 2 2A1 PS1-PS2-PS3 X
BRIDGE
IGBT INVERTER POWER
IGD400A12V01 2 2A1 PS1-2-3-4-5-6 X
BRIDGE
IGBT INVERTER POWER
IGD700A12V01 2 2A1 PS1-2-3-4-5-6 X
BRIDGE

IGBT INVERTER POWER

IGD910A12V01 2 2A1 PS1-2-3-4-5-6 X X
BRIDGE
INVERTER STAT.SWITCH
SCRD56A12V 1 2A3 PS4-PS5-PS6 X
THYRISTORS
SCRD91A12V 1 2A3 PS4-PS5-PS6 X X
THYRISTORS
THYRISTORS
BYPASS STAT.SWITCH
SCRD91A12V 1 2A3 PS7-PS8-PS9 X X
THYRISTORS
BYPASS STAT.SWITCH
SCRD132A12V 1 2A3 PS7-PS8-PS9 X
THYRISTORS
BYPASS STAT.SWITCH
THYRISTORS
1A1 (VL1-VL2-VL3)
VA150D230V FAN 3 X X
VLT1-VLT2
1A1 (VL1-VL2-VL3)
VA150D230V001 FAN 3 X
VLT1-VLT2-VLT3
1A1 (VL1-VL2)
VC133D230V FAN 3 X X X
AC FILTER CAPACITORS 200

CA200U250V 1 2A2 Cr-Cs-Ct X X
MF-250 V
AC FILTER CAPACITORS 400
CA400U250V 1 2A2 Cr-Cs-Ct X X X
MF-250 V
AC-Filterkondensator 400 MF-
CA400U250V 2 2A2 Cr-Cs-Ct X X
250 V
DC CAPACITORS 3900 MF 500
CC0002U1K0V 2 2uF1000V X X X X X X
V
DC-Elektrolykondensatoren
CC2200U500V 2 2A1-C1-Cn X
2200 MF 500V
DC CAPACITORS 2200 MF
CC2200U500V 2 2A1-C1-Cn X X X X
500V
DC CAPACITORS 2200 MF
CC2200U500V 3 2A1-C1-Cn X
500V
DS140A15V SINGLE DIODE 1 D1 X X X
PB046 INPUT/OUTPUT RFI FILTER 1 RF1-RF2 X X X
PB046 BYPASS/OUTPUT RFI FILTER 1 X X X
PB040 BATTERY RFI FILTER 1 EMIF-B X X X X X X
PB106 INPUT RFI FILTER 1 RF1 X X X
HALL EFFECT CURRENT
TAH0300A 1 2A1 TA1a-TA1b X X X
TRANSFORMER
HALL EFFECT CURRENT
TAH0500A 1 2A1 TA1a-TA1b X X X
TRANSFORMER
OUTPUT CURRENT
ACM7002 1 TA2-TA3-TA4 X X X X X X
TRANSFORMER
PB279 PB RPI BUSCAN
PB031 RELAY CARD
*also suitable for DC-voltage

9 Appendix
9.1 Dimensional Drawings
Contents Drawing-no.
Battery cabinets, types B10…B13 Y89 010 00 . MZ3
Battery cabinets, type B11E Y00 104 00 . MZ3 / Y00 104 01 . MZ3
9.2 Circuit Diagrams
External battery cabinets Y89 010 00 . SP3
9.3 Additional Wiring Diagrams
Charging circuit symmetry monitoring X00 204 00 . VP3
SNMP adapter connecting X00 124 00 . VP3
Parallel redundant connection three phase X00 129 01 . VP3
Temperature controlled battery charging X00 138 00 . VP3
9.4 Data sheets
Contents Designation
Battery instruction guide Types JOVYATLAS J / JL *)
*) When using a different battery instead of the above mentioned type “J” or “JL”, the applicable operating instructions must be fol-
lowed. Either the battery manufacturer or our service department shall be consulted in this case.

Notices
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

8 7 6 5 4 3 2 1
USV 1/ UPS 1 (Master) W100

USV 2/ UPS 2 (Slave) W100
WB WB
W14.MBCB W14.MBCB
W27 W27
EPO Taster EPO Taster
EPO PUSH BUTTON EPO PUSH BUTTON
1 2 1 2 1 2 1 2 1 2 1 2
1 6 1 60 1 2 1 6 1 60 1 2
D 2 CNB M4 2 2 CNB M4 2 D
W103 2 M5 W103 2 M5
1 M1 M8 21 1 M1 M8 21
1 1 1 1
RPI-BUS CAN RPI-BUS CAN
2 W14.SW1 2 W14.SW1
2 2
1 M2 PB 110 M7 21 1 M2 PB 110 M7 21
1 Serviceschalter 1 Serviceschalter
2 BYPASS TEST SWITCH 2
BYPASS TEST SWITCH
2 3 W101 2 3 W101
1
M3 BUSCAN M6 2 1
M3 BUSCAN M6 2
CN6 CN7 CNS CN6 CN7 CNS
1 1
1 10 1 10 1 10 1 9 1 9 1 1 10 1 10 1 10 1 9 1 9 1
W102 W102
W6/A BUS-1
W14.OCB W14.3-4 W14.OCB W14.3-4
1 2 1 2 1 2
W6/A 1 2 1 1 2
2
1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10
CN6 CN14 1 3 CN7 CN1 CN2 1 18 CN9 CN13 CN8 CN11 CN5 CN6 CN14 1 3 CN7 CN1 CN2 1 18 CN9 CN13 CN8 CN11 CN5
M1 M3 1 10 M1 M3 1 10
1 CN15 1 1 CN15 1
10 CN10 10 CN10
20 20
I/S Control Logic 3F CN1 CN2 CN3
I/S Control Logic 3F CN1 CN2 CN3
1 PB020 1 PB020
C CN4 CN4 C
10 RCB 10 RCB
PB011 PB011
M2 M1 M2 M1
1 10 CN3 CNB CN12 CN4 CN5 CN6 1 10 CN3 CNB CN12 CN4 CN5 CN6
1 10 1 60 1 10 1 2 1 20 1 10 1 10 1 10 1 60 1 10 1 2 1 20 1 10 1 10
W102
W102 WB
WB W14.MBCB
W14.OCB
W14.MBCB
W14.OCB
W103
W103 W100
W100
1 2 1 2 MBCB 1 2 1 2
MBCB
B OCB Ausgang Ausgang
OCB B
OUTPUT OUTPUT
1 2 1 2
RF3 RF3
X X X X
L1 L1 L1 L1
Ausgang TA5 TA5 Ausgang
Wechselrichter Wechselrichter
OUTPUT OUTPUT
INVERTER INVERTER
N N N N
Verbindungsleitung zwischen USV 1 und USV 2: PIN SIGNAL

CONNECTION BETWEEN UPS 1 AND UPS 2: 2 BUS_CAN_L
X ==> kurzschlussfeste Leitung 3 BUS_GND
X ==> SHORT CIRCUIT PROOF WIRING 1 1 4 INT_SYNC_BUS
BUS-1 6 6
Sub-D-9 Sub-D-9 5 MAINS_SYNC_BUS
A Verbraucher / LOAD Stift Stift 7 BUS_CAN_H A
/Male 5 9 /Male 9 BUS_POWER
9 5
Datum Zeichnungsnr./DRAWING NO.

Date 26.11.2003 =
Name USV - JOVYSTAR (Parallel-Redundant-Verschaltung) X0012901.VP3 +
Name Chr. Fechteler
Geprüft Auftragsnr./ORDER No. Benennung/DESCRIPTION Blatt
07/254 29.05.2007 Pastoor Chkd.
UPS - JOVYSTAR (Parallel-Redundant-Connection) Page 1
Zustand Datum Name Norm Dateiname Maßstab Verdrahtungsplan 1-ph./ Wiring Diagram 1-ph. von
Revision Date Name Norm X0012901.DSN Scale of 1 Blatt
File name
No. of pages
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USV 40-150kVA: Gleichrichter-Steuereinheit, PB117/CN1

UPS 40-150kVA: RECTIFIER CONTROL LOGIC, PB117/CN1
X1 X2
1 BN
2
D 3 D
4
10
5 WH
CN1 6
7
8
1
9 GN
10
PB117
Adapter
ADAPTER
P0010701.
USV 7,5-32kVA: Gleichrichter-Steuereinheit, PB115/M2

UPS 7,5-32kVA: RECTIFIER CONTROL LOGIC, PB115/M2
Leitungslänge
M2
LINE LENGHT
BN
1
max. 25m
GN
C
2 C
3 x 0,75mm²
WH
3
geschirmt
SHIELDED
PB115
USV JOVYSTAR mini: PFCA, PB065/JP5

UPS JOVYSTAR mini: PFC, PB065/JP5
X1 X2
1 BN
2
3
4
10
5 WH
JP5 6
7
8
1
9 GN
10
B PB065 B
Adapter
ADAPTER
P0010701.
Temperatursensor
R1
TEMPERATURE SENSOR
Q1
CN1 1 2 3
C2 BN GN WH
BN = +12V
C1 PB104 GN = Sense
WH = 0V
Batterie
BATTERY
Batterieladung in Abhängigkeit zur Umgebungstemperatur
A BATTERY CHARGING IN DEPENDENCE OF TEMPERATURE A
Datum Zeichnungsnr./DRAWING NO. =

14/392 25.06.2014 Busboom Date 28.02.2005
Name X00 138 00.VP3 +
06/065 28.02.2006 Heller Name Herbert Beek Temperaturabhängige Batterieladung
Geprüft Auftragsnr./ORDER No. Benennung/DESCRIPTION Blatt
05/182 06.07.2005 Beek Chkd. Page 1
Zustand Datum Name Norm Dateiname
für USV-Anlagenserie JOVYSTAR
Maßstab Verdrahtungsplan von Blatt
Alternation Date File name X0013800_VP1 Scale of 1 Pages
8 7 6 5 4 3 2 1
JOVYATLAS GmbH
Operating instructions for valve regulated
Index Date Name Status
lead-acid batteries in AGM - Technology 0 21.05.2007 A. Heller First Edition
Type GiV: J/JL
Nominal data:
• Nominal voltage UN: 2,0 V x number of cells (1 2 V/ 6V) Depending on the installation, charging (acc. to DIN
VDE 0510 Part l draft) may be carried out in the
• Nominal capacity C20 20h discharge following operations.
• Nominal temperture TN: 20°C a) Standby Parallel Operation and
• Factors of reduction: For ventilation (draft DIN/VDE 051 Opart1) Factor fl = 0,5 f2 = 0,5 Buffer Operation
• Nominal discharge curr.: h= 1» CV20h Here the load, direct current source and battery are
continuously in parallel. Thereby the charging
voltage is the operation-voltage and, at the same
time, the battery-installation voltage. With the
Battery type: standby parallel operation, the direct current source
Assembly by: Date: is at any time capable of supplying the maximum
load current and the battery charging current. The
Commissioned by: Date: battery only supplies current when the direct
• Observe these instructions and keep them located nearby the battery for future
Sicherheitskennzeichen angebracht durch: am: current source fails. The charging voltage should
be set at 2,275V ± 0,005V (at 20°C) x number of
reference! Work on the battery should only be carried out by quilified personnel! cells in series measured at the terminals of the
•
battery. With buffer operation the direct current
Do not smoke! Do not use any naked flame or other sources of ignition. source is not able to supply the maximum load-
Explosion and fire hazard are present! current at all times. The load-current intermittently
•
exceeds the nominal current of the direct source.
While working on batteries wear protective eye-glasses and clothing! During this period the battery supplies power. The
Observe the accident prevention rules as well as DIN VDE 0510, VDE 0105 part l! battery is not fully charged at all times but the float-
•
charge voltage of 2.275 V/cell ± 0.005 V (at 20° C)
x number of cells in series provides a reasonable
Any acid splashes on the skin or the eyes must be flushed with plenty of water immediately. recharge duration under normal conditions.
Then seek medical assistance. Spillages on clothing should be rinsed out with water!
Dependent on load and number of cells in series, it
•
is recommended to consult the battery
Explosion and fire hazard, avoid short circuits! Caution! Metal parts of the battery are always manufacturer in any doubtful case.
alive, therefore do not place items or tools on the battery!
• Electrolyte is strongly corrosive and acidic. In normal working conditions the contact with
b) Switch-mode Operation
electrolyte is nearly impossible; electrolyte may leak from the vent valves in case of over
When charging, the battery is separated from the
charging the battery or in case of mechanical damage to the container. In case of any contact
load. To reduce the charging time, a three phase
•
with electrolyte please flush water abundantly and get in touch with a physician.
boost charge mode can be applied by charging the
Batteries/cells are heavy! Ensure adequate mounting security and always use suitable battery at 2,45 – 2,5 V/cell until the charging current
handling equipment for transportation! drops to 0,07 C(A) (trip point for the first phase of
charging t1). The duration of charging of the first
Non-compliance with operation instructions, repairs made with other than original parts, or
phase is measured by a timer so that the second
repairs made without authorization (e.g. opening valves) render the warranty void.
phase should be half of the first phase (t2 = 0,5 x
t1) when the batteries are kept on charge at 2,45 –
Disposal of batteries: 2,5 V /cell.
Batteries marked with the recycling symbol should be processed via a recognised recycling agency. After the total charging of t=t1 +0.5t1 has elapsed,
By agreement, they might be returned to the manufacturer. Batteries must not be mixed with the charger reduces the voltage to a normal float-
domestic or industrial waste. charge level of 2,275 V/cell (± 0,005V) at 20° C.
c) Battery Operation
Valve-regulated lead acid batteries consist of cells 2. Operation (Charge / Discharge Operation)
which do not require water topping during the For the installation and operation of the batteries The load is only supplied by the battery. The
operation. DIN VDE 0510 is mandatory. Battery installation charging process depends on the application and
should be made such must be carried out in accordance with the
1. Start up
that temperature difference between individual units recommendations of the battery manufacturer.
Check all cells/blocks for mechanical damage,
does not exceed 3 degrees Celsius/Kelvin.
correct polarity and firmly seated connectors. The
following torques apply for screw connectors: 2.1 Discharge 2.3 Maintaining the full charge
Discharge must not be continued beyond the level (Float charge)
M5 M6 M8 M 10 specified for the specific discharge current. Deeper Devices complying with the stipulations under DIN
discharges must not occur unless specifically 41773 must be used. They are to be set so that the
2 - 3 Nm 4 - 5,5 Nm 5 - 6 Nm 14-22 Nm agreed with the manufacturer. Recharge average cell voltage is 2.275 V ± 0.005V
immediately following complete or partial discharge. .
Connect the battery with the correct polarity to the
charger. The charger should not be switched on
2.2 Charge
Applicable are all charging procedures with their 2.4 Supplementary and Equalizing charge
during this process. The load should not be
connected (pos. pole to pos. terminal). limit values according to DIN 41773 (IU- To ensure maximum service life, a supplementary
Switch on charger and start charging following characteristic). According to the charging charge may be required prior to installation on
equipment specification and characteristics, condition that the batteries have been in storage for
instruction no. 2.2.
alternating currents (< 0.1 C(A)) flow through the more than 6 months or more, latest after 9 months
. battery superimposing into the direct current during age from the date of production and that the open
charging operation. These alternating current and circuit voltage is less than 2,1 Volts per cell.
the reaction from the loads lead to an additional A supplementary charge should be applied in
temperature increase of the battery and strain the accordance with figures shown in the table:
electrodes with possible damages (2.5)
At least every 6 months measure and record: 5. Faults
Storage Charge voltage/ Charge time - battery voltage Call the service agents immediately in case of
period cell at 20° C - voltage of several cells/blocks faults in the battery or the charging unit. The
availability of the recorded data described in point
- surface-temperature of several cells/blocks
Less than 9 More than 3, will be very helpful to find the cause of failure. A
2,275 V/cell - battery-room temperature service-contract simplifies troubleshooting.
Months 72 hours
If the difference of the average float-charge-
48 - 144 voltage/cell is exceeding ± 0,1V/cell within a string 6. Storage and taking out of operation
Up to 1 year 2,35 V/cell
hours or if the surface temperature-difference between To store or decommission cells/batteries for a
72 - 144 cells/blocks is exceeding 5 K, the service-agent longer period of time, they should be fully charged
1 - 2 years 2,35 V/cell should be contacted.
hours and stored in a dry frost-free room.
Batteries kept at normal float charge level within a Annual measurement and recording: Ta avoid damage, batteries should be regularly
string do not require any equalizing charge in case - voltage of all cells/blocks subjected to supplementary charge cycles in
of partial replacement, in order to narrow the - surface temperature of all cells/blocks accordance with 2.4.
bandwidth of open-circuit voltages. - battery-room temperature
- insulation-resistance according to 7. Transport
2.5 Alternating currents VRLA batteries, which by no means show any kind
DIN 43539 part 1
On recharging up to 2,4 V/cell under operation of damage, are classified as non-dangerous goods
modes 2.2 the actual value of the alternating current Annual visual check:
for transportation via rail, lorry or air (according to
is for a very short time permitted to reach 0,1 C(A) - screw-connections, any screw-connections GGVS, GGVE and IATA Regulations) if they are
nominal capacity. In a fully charged state during without locking devices have to be checked safeguarded during transportation against short-
float charge or standby parallel operation the actual for tightness circuiting, tossing about, slipping or any damage.
value of the alternating current must not exceed 5A Batteries to be classified under afore-mentioned
- battery installation and arrangement
/ l00Ah nominal capacity. paragraph must mandatory not display any traces
- ventilation
of electrolyte on the exterior of the battery
2.6 Charging currents
4. Tests container.
During float charge or standby parallel-operation
Tests have to be carried out according to As for VRLA batteries being damaged, assumed to
without recharging state the charging currents are
IEC 896-2, DIN 43539 part 1 and 100(draft) be leaking of electrolyte and to be transported
not limited. The charging current should range
under warranty, or assumed not to be tight in any
between 10 A to 20 A / l00 Ah nominal capacity. Special instructions like DIN VDE 0107 and
aspect anymore, they are to be handled in
DIN VDE 0108 have to be observed. accordance with exception regulations of
2.7 Temperature
dangerous goods transportation rules concerned.
The nominal operation temperature range for lead-
batteries is 10°C to 30°C (best 20°C ±5 K). Higher
temperatures will seriously reduce service life. All 8. Technical data Capacities (Cn) at different discharge times (tn) until the final discharge
technical data are produced for a nominal voltage (US) at battery temperature 20°C
temperature of 20°C. Lower temperatures reduce 20h 10h 5h 3h 1h 30Min. 10Min.
the available capacity. The absolute maximum C20 (Ah) C10 (Ah) C5 (Ah) C3 (Ah) C1 (Ah) C1/2 (Ah) C1/6 (Ah)
Type
temperature is 50°C and should not permanently to to to to to to to
1,85V/cell 1,80V/cell 1,79V/cell 1,78V/cell 1,74V/cell 1,720V/cell 1,70V/cell
exceed 40°C in service.
J - series 6 – 9 years
2.8 Temperature related float charge voltage J1005000 5 4,8 4,3 4,03 3,45 3,07 2,93
and boost charge voltage J1005100 7 6,5 5,5 5,3 4,2 3,45 3,24
The float charge voltage of 2,275V /cell ± J1005200 12 11,2 9,5 9 7,1 5,9 5,56
0,005V/cell refers to a battery temperature of 20°C. J1005300 17 15,5 13,5 13 10 8,36 7,9
Temperature compensated charging is required in J1005400 24 22,8 19,9 19,5 16 15,1 13
order to avoid overcharge at high temperatures and J1005500 32 28,3 25 23,2 21,5 19,25 13,9
undercharge at low temperatures. The recom- J1005600 38,9 35,9 31,9 31 28,1 25,6 19
mended temperature compensation factor is -3m J1005700 52,7 45,8 41,2 38,8 34,5 29,9 22,8
V/cell/°C for float charge operation. In order to avoid J1005800 62,9 56 50,9 49,2 45 39,3 31,5
thermal runaway, it is mandatory to temperature- J1005900 61 54,4 49,5 47,3 42,7 36 26,5
compensate the float-charge voltage for J1006000 97 91 80 72,5 58 55 40,9
temperatures above 40°C. J1006100 97 89,5 78,5 73,5 62,5 54,7 38,8
The boost charge mode can be applied if a quick J1006200 125 118 106 96 78 67,5 47,5
recharge is required on condition that the charging J1006300 160 150 136 129 100 89 60,5
current does not exceed 0,25C(A) and constantly J1006400 210 200 185 162 136 109 66,8
drops to 0,01C from where normal float charge C20 (Ah) C10 (Ah) C5 (Ah) C3 (Ah) C1 (Ah) C1/2 (Ah) C1/6 (Ah)
voltage should be applied. Type to to to to to to to
1,85V/cell 1,80V/cell 1,75V/cell 1,75V/cell 1,74V/cell 1,70V/cell 1,70V/cell
Temperature Boost charging Maintenance JL - series 10 – 12 years
(°C voltage (V/cell) charge
voltage(V/cell) JL205500 17,2 15,3 14,3 13,5 11 9,6 6,9
JL205510 26 23,4 21,3 19,6 18,1 17,35 11,3
- 10 2,58 2,36 JL205520 28 25,3 23 20,7 19,5 18,7 12,2
0 2,53 2,33 JL205530 32 28,3 25 23,2 21,5 19,25 13,9
JL205540 38,9 35,9 32,2 31 28,7 25,5 19
10 2,48 2,30 JL205550 50,9 45,8 41,6 39,1 35,5 30,2 23,66
20 2,45 2,275 JL205560 64,2 57,2 52,5 50,9 47,8 41,1 29,66
30 2,4 2,24 JL205570 73,1 65,9 61,2 58 55,6 46,5 31,66
JL205580 91,9 85,1 75,8 72,5 65 56 40,5
40 2,34 2,21 JL205590 102 93,1 83,3 78,7 69,8 62,5 43,66
JL205600 112 104 93 90 80,7 68,5 46,8
2.9 Electrolyte JL205610 123 115 105 103 100 84 53,8
The electrolyte is diluted sulphuric acid and is JL205620 139 128 115 110 104 90 56,3
absorbed in glass-matt separator. JL205630 186 172 158 151 140 110,5 63
3. Battery maintenance and control

Keep the battery clean and dry to avoid leakage
JOVYATLAS GmbH
currents. Groninger Straße 29-37 • D-26789 Leer
Plastic parts of the battery, especially containers,
must be cleaned with pure water without additives,
any organic solvents are prohibited. Phone +49 (0) 491/6002-0 • Fax +49 (0) 491/6002-10
e-mail: service@jovyatlas.de

Jovistar Delta 40-150 OM

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UPS

Operating manual BAX 4647E

Department UPS-systems delta

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 Copyright JOVYATLAS GmbH 2014. All rights reserved.

Operating manual BAX 4647E -2-

1.1 Autonomy Times, Dimensions And Weights 6

2.1 Description Of The System 8

3.1 Reception of the UPS 13

5.1 Temperature Compensation 30

6 Maintenance and Troubleshooting 33

7.1 Fault Recovery 36

8.1 Spare parts 39

9.1 Dimensional Drawings 41

Operating manual BAX 4647E -3-

Operating manual BAX 4647E -4-

Operating manual BAX 4647E -5-

1.1 Autonomy Times, Dimensions And Weights

JOVYSTAR delta 40kVA

Autonomy time [min.] 4 12 17 25 55 100

Battery cabinet B11 B11 2 x B11 2 x B11 3 x B11 6 x B11

Weight of standard system

JOVYSTAR delta 60kVA

Autonomy time [min.] 5 10 15 30 60

Battery cabinet B11 2 x B11 2 x B11 3 x B11 6 x B12

Weight of standard system

JOVYSTAR delta 80kVA

Autonomy time [min.] 7 10 25 40

Battery cabinet 2 x B11 1 x B13 4 x B11 6 x B11

Weight of standard system

JOVYSTAR delta 100kVA

Autonomy time [min.] 4 8 20 30

Battery cabinet B12 B12 2 x B12 3 x B12

Weight of standard system

Operating manual BAX 4647E -6-

JOVYSTAR delta 125kVA

Autonomy time [min.] 4 12 17 25

Battery cabinet B12 2 x B12 2 x B12 3 x B12

Weight of standard system

JOVYSTAR delta 150kVA

Autonomy time [min.] 5 10 17 27

Battery cabinet 2 x B12 2 x B13 3 x B13 4 x B13

Weight of standard system

All data refer to standard-battery (lifetime 6-9 years)

Operating manual BAX 4647E -7-

2.1 Description Of The System

Operating manual BAX 4647E -8-

2.2 Why Using A UPS?

- Spikes, produced by switching devices in the mains distribution

- Generates a constant voltage supply and frequency,

- Optimal quality of the output voltage,

2.3 General Description of A UPS

Operating manual BAX 4647E -9-

MBCB (Manual Bypass)

Legend of the block diagram: Battery

Input UPS Input terminals (1L1, 1L2, 1L3, PE.)

Operating manual BAX 4647E - 10 -

2.3.1.1 Twelve-Pulse Rectifier (Option)

2.3.3 Battery and Battery Charger

2.3.4 Static Bypass