Parts Manual for Ingersoll Rand R90-110N Compressor

R90 - 110N
R90 - 110I
PARTS MANUAL
C.C.N. : 80445828
DATE : JANUARY 2010
ingersollrandproducts.com REV. : A
CONTENTS 1
Page Descrip tion

1 CON TENTS
1 ABBREVIATIONS & SYMBOLS
1 GENERAL INFORMATION
2-9 ASSEMBLY INST., ENCLOSURE (AIR & WATER COOLED)
10-18 ASSEMBLY INST., DRIVETRAIN (VARIABLE SPEED)
19-31 ASSEMBLY INST., DRIVETRAIN (FIXED SPEED)
32-49 ASSEMBLY INST., SEPARATOR TANK
50-61 ASSEMBLY INST., COOLING (AIR COOLED)
62-75 ASSEMBLY INST., COOLING (WATER COOLED)
76-88 ASSEMBLY INST., COOLING (AIR COOLED WITH ERS)
89 ASSEMBLY INST., AIR FILTER (STANDARD & HIGH DUST)
90-91 ASSEMBLY INST., PRE-FILTER (STANDARD)
92-98 ASSEMBLY INST., PRE FILTER (HI DUST)
99-100 ASSEMBLY INST., CONDENSATE (STANDARD)
101-102 ASSEMBLY INST., CONDENSATE (NO LOSS)
103-107 ASSEMBLY INST., CUST. CONNECTION / MOIST. SEP
108-117 ASSEMBLY INST., STARTER BOX
118-126 ASSY, STARTER BOX 90-110KW 380V 60 HZ, (AIR COOLED - VSD)
127-133 ASSY, STARTER BOX 90-110KW 400V 50 HZ, (AIR COOLED - Y/D)
134 ASSEMBLY, BACKPANEL (90-110kW AIR CLD VSD / 380-575V 60 Hz)
135 ASSEMBLY, BACKPANEL (90-110kW AIR CLD VSD / 400V 50 Hz)
136 ASSEMBLY, BACKPANEL (90-110kW WTR CLD VSD / 380-575V 60 Hz)
137 ASSEMBLY, BACKPANEL (90-110kW WTR CLD VSD - 400V 50 Hz)
138 ASSEMBLY, BACKPANEL (90-110kW / 380-575V 60 Hz)
139 ASSEMBLY, BACKPANEL (90-110kW - 400V 50 Hz)
140 ASSEMBLY, BACKPANEL (90-110kW - SOLID STATE 60 Hz)
141 ASSEMBLY, BACKPANEL (90-110kW - SOLID STATE 50 Hz)
142 STARTER BOX PARTS
143-144 ASSEMBLY INST., FOOD GRADE
145-160 ASSEMBLY INST., CONTROLS / INLET VALVE
161-165 ASSEMBLY INST., FREEZE PROTECTION
166 SERVICE
ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll Rand for serial no.

-> #### Up to serial no.
#### -> From serial no.
* Not illustrated
† Option
NR Not required
AR As required
VSD Variable speed drive
FS Fixed speed
GENERAL INFORMATION
General
This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identifying and ordering parts for the machine. All of the
parts listed in the parts breakdown are manufactured with the same precision as the original equipment.
Ingersoll Rand Company service facilities and parts are available worldwide. There are Ingersoll Rand branch offices and authorized distributors located
in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll Rand Company, limited. There are also
Ingersoll rand Company subsidiaries and authorized distributors located in the principle cities throughout the world.
Description
The illustrated parts breakdown identifies the various assemblies, sub-assemblies and detailed parts which make up this machine.
A series of illustrations show each part clearly and in its correct location relative to other parts in the illustration. Each part in an illustration is referenced
with a number. The number, description and quantity needed per assembly are listed.
How to use this parts manual
1. Locate the desired illustration
2. Locate the part on the illustration by visual identification and note the item number.
3. Find the reference number on the corresponding parts table, along with the part number and description.
How to order parts
In order that all avoidable errors are eliminated when ordering parts, please specify the following:
 The model number of the unit as shown on the compressor data plate
 The serial number of the unit as shown on the compressor data plate
 The motor data code shown on the motor data plate
 The number of this manual
 The part number, description and quantity needed exactly as listed.
ingersollrandproducts.com
2
Part Number :
2
Title :
23461080
REV
ASSEMBLY INST., ENCLOSURE
Industrial Technologies (AIR & WATER COOLED) B
Item Part No. Description Qty. Description
1 23412109 BASE, STANDARD 1
ASSEMBLE CORNERS TO BASE
23412109BASE, STANDARD
5
23494586
1x
2 23444037 PLATE, FACIA 1
23444037PLATE, FACIA
3 23492218 ASSEMBLY, RIGHT FRONT 1 4

23492218ASSEMBLY, RIGHT FRONTCORNER (WITH FOAM)
CORNER (WITH FOAM) 23494024

4 23494024 ASSEMBLY, RIGHT REAR 1
23494024ASSEMBLY, RIGHT REARCORNER (WITH FOAM)
1x
CORNER (WITH FOAM)
5 23494586 ASSEMBLY, LEFT REAR 1
23494586ASSEMBLY, LEFT REARCORNER (WITH FOAM)
CORNER (WITH FOAM)

6 39495981 COVER, FORKLIFT HOLE 4
39495981COVER, FORKLIFT HOLE
7 39917489 SCREW, HEX HEAD FLANGE 22

39917489SCREW, HEX HEAD FLANGEM6 X 16.0 LONG
M6 X 16.0 LONG
2
23444037
1x
7 6
39917489
39495981
4x
1
22x 23412109
1x
3 SEE DETAIL A
DETAIL A 23492218
1x
SCALE 0.150
10-Nov-2009 16:08:20 (model B.0/B.0+)
3
Part Number :
3
Title :
23461080
REV
ASSEMBLE TOP FRONT AND TOP RIGHT END BAND
1 23494693 ASSEMBLY, TOP RIGHT END 1
23494693ASSEMBLY, TOP RIGHT ENDPANEL (WITH FOAM)
PANEL (WITH FOAM)

1
2 23494974 ASSEMBLY, TOP FRONT 1
23494974ASSEMBLY, TOP FRONTPANEL (WITH FOAM)
23494693
PANEL (WITH FOAM) SEE DETAIL B 1x
M6 X 16.0 LONG
2
23494974
1x
3
39917489
8x
DETAIL B
SCALE 0.150 ingersollrandproducts.com
10-Nov-2009 16:08:20 (model B.0/B.0+)
4
Part Number :
4
Title :
23461080
REV
ASSEMBLE TOP REAR AND TOP LEFT END BAND
1 23452048 PLATE, WATER CONNECTION 1
23452048PLATE, WATER CONNECTIONCOVER
COVER
2 23495062 ASSEMBLY, TOP LEFT END 1
23495062ASSEMBLY, TOP LEFT ENDPANEL (WITH FOAM)
3
PANEL (WITH FOAM) 23495146 2
1x 23495062
3 23495146 ASSEMBLY, TOP REAR 1 1x
23495146ASSEMBLY, TOP REARPANEL (WITH FOAM)
PANEL (WITH FOAM)

M6 X 16.0 LONG
DO NOT USE
P/N 23452048 FOR
WATER COOLED UNITS
OR AIR COOLED ERS
UNITS.
1
23452048
1x
4
39917489
11x
DETAIL C
SCALE 0.150
SEE DETAIL C
10-Nov-2009 16:08:20 (model B.0/B.0+)
5
Part Number :
5
Title :
23461080
REV
ASSEMBLE COMMON VERTICAL SUPPORT TO THE FRONT
1 23491079 ASSEMBLY, VERTICAL SUPPORT 1
23491079ASSEMBLY, VERTICAL SUPPORT(WITH FOAM)
(WITH FOAM)
M6 X 16.0 LONG
SEE DETAIL D
2
39917489
4x
DETAIL D
SCALE 0.200
1
23491079
1x
10-Nov-2009 16:08:20 (model B.0/B.0+)
6
Part Number :
6
Title :
23461080
REV
ASSEMBLE COMMON VERTICAL SUPPORTS TO REAR OF PACKAGE
1 23491079 ASSEMBLY, VERTICAL SUPPORT 2
23491079ASSEMBLY, VERTICAL SUPPORT(WITH FOAM)
(WITH FOAM) SEE DETAIL E

M6 X 16.0 LONG
2
39917489
8x
DETAIL E
SCALE 0.200
1
23491079
2x
10-Nov-2009 16:08:20 (model B.0/B.0+)
7
Part Number :
7
Title :
23461080
REV
ASSEMBLE TOP PANELS
1 23440167 ASSEMBLY, TOP LEFT PANEL 1
23440167ASSEMBLY, TOP LEFT PANEL(SHEET METAL W/ FOAM)
(SHEET METAL W/ FOAM)

2 23496144 ASSEMBLY, TOP RIGHT PANEL 1
23496144ASSEMBLY, TOP RIGHT PANEL(SHEET METAL W/ FOAM)
(SHEET METAL W/ FOAM) 1

3 54699368 SCREW, HEX HEAD 14 23440167
2
54699368SCREW, HEX HEADM6 X 35 ZINC W/PL WASHER
M6 X 35 ZINC W/PL WASHER 1x 23496144

1x
SEE DETAIL F
3
54699368
14x
DETAIL F
10-Nov-2009 16:08:20 (model B.0/B.0+)
8
Part Number :
8
Title :
23461080
REV
ASSEMBLE COMMON DOORS TO THE FRONT AND RIGHT END OF THE COMPRESSOR
1 22159842 HINGE, 6
22159842HINGE,PIN HALF
PIN HALF
2 23180565 LATCH, DOOR (NEMA 4) 6
23180565LATCH, DOOR (NEMA 4)28mm HEAD / 24mm OFFSET
28mm HEAD / 24mm OFFSET

3 23491137 ASSEMBLY, COMMON DOOR 3
23491137ASSEMBLY, COMMON DOOR(WITH FOAM)
(WITH FOAM)
4 93580140 HINGE, PIN 6
93580140HINGE, PIN
5 96743729 SCREW, SOCKET HEAD 12

96743729SCREW, SOCKET HEADM6 X 16.0 LONG
M6 X 16.0 LONG
4
93580140
6x
1
22159842
5 6x
96743729
12x
2
23180565
6x
3
23491137
DETAIL G 3x
SCALE 0.300 SEE DETAIL G ingersollrandproducts.com
10-Nov-2009 16:08:20 (model B.0/B.0+)
9
Part Number :
9
Title :
23461080
REV
ASSEMBLE COMMON DOORS TO THE REAR OF THE COMPRESSOR
1 22159842 HINGE, 6
PIN HALF
2 23180565 LATCH, DOOR (NEMA 4) 6

3 23491137 ASSEMBLY, COMMON DOOR 3
23491137ASSEMBLY, COMMON DOOR(WITH FOAM)
(WITH FOAM)
4 93580140 HINGE, PIN 6
93580140HINGE, PIN

M6 X 16.0 LONG
4
93580140
6x
1
22159842
6x
5
96743729
12x
2
DETAIL H 23180565
6x
SCALE 0.300
3
23491137
3x
SEE DETAIL H
10-Nov-2009 16:08:20 (model B.0/B.0+)
2
Part Number :
10
Title :
23463482
ASSEMBLY INST., DRIVETRAIN
REV
Industrial Technologies (VARIABLE SPEED) D

ASSEMBLE INJECTION ORIFICE, OIL FEED FITTING AND OIL SCAVENGE FITTING.
1 23436249 ORIFICE, INJECTION 1
23436249ORIFICE, INJECTION18.5 DIA
18.5 DIA
2 23506116 ADAPTER, M42 X M12 ISO 6149 1
23506116ADAPTER, M42 X M12 ISO 6149
3 23522253 SENSOR, TEMPERATURE 2

23522253SENSOR, TEMPERATURETHERMISTOR
THERMISTOR 2
23506116 330 N-m
4 42679316 ASSY, 226mm SPA, VSD 1 245 Ft-Lbs
1x
42679316ASSY, 226mm SPA, VSDVSD AIREND
VSD AIREND
5 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

6 96757927 CONNECTOR 1
96757927CONNECTOR.25 TUBE X M14
.25 TUBE X M14

7 96759295 ORING, M12 X 1.5 2
96759295ORING, M12 X 1.59.300 ID X 2.200 WIDTH
9.300 ID X 2.200 WIDTH

8 96759352 ORING, M22 X 1.5 1 4
19.300 ID X 2.200 WIDTH 42679316

1x
330 N-m
5
96757737
245 Ft-Lbs
1x
7
96759295
45 N-m
6 2x
33 Ft-Lbs
96757927 3 35 N-m
1x 23522253
26 Ft-Lbs
2x
100 N-m
1 8
23436249 96759352
74 Ft-Lbs
1x 1x
30-Nov-2009 12:42:10 (model D.0/D.0+)
3
Part Number :
11
Title :
23463482
REV

ASSEMBLE OIL FEED FITTINGS.
.25 TUBE X M12
1
96757919
2x
35 N-m
26 Ft-Lbs
30-Nov-2009 12:42:10 (model D.0/D.0+)
4
Part Number :
12
Title :
23463482
REV

ASSEMBLE OIL TUBE AND END FITTINGS.
1 23453343 TUBE, SEAL SCAVENGE 2
23453343TUBE, SEAL SCAVENGE
2 23453483 CONNECTOR, 6MM TUBE X .25 BSPP 2

23453483CONNECTOR, 6MM TUBE X .25 BSPP(FEMALE)
(FEMALE)
3 96759550 ELBOW, PUSH IN 1
96759550ELBOW, PUSH IN G1/4 X 6 MM TUBE
G1/4 X 6 MM TUBE
4 96759634 CONNECTOR, PUSH IN 1
96759634CONNECTOR, PUSH IN G1/4 X 6 MM TUBE
G1/4 X 6 MM TUBE
3 35 N-m
96759550
26 Ft-Lbs
1x
1
23453343
2x
4
96759634 2 INSTALL ONTO TUBE
1x 23453483 FINGER TIGHT, THEN
35 N-m
2x TORQUE TO 1-1/2 TURNS.
26 Ft-Lbs
30-Nov-2009 12:42:10 (model D.0/D.0+)
5
Part Number :
13
Title :
23463482
REV

ASSEMBLE MOTOR TO AIREND.
1 22056279 SPACER, 44MM OD 1
22056279SPACER, 44MM OD
2 22088892 GASKET, VITON 1

22088892GASKET, VITON
3 22136048 BOLT, HEX HEAD 1

22136048BOLT, HEX HEADM24 X 200MM
M24 X 200MM 2
22088892
4 22136105 WASHER, 25MM 2 1x
22136105WASHER, 25MMBELLEVILLE SPRING
BELLEVILLE SPRING
5 22136345 WASHER, 25MM LARGE O.D. 1
22136345WASHER, 25MM LARGE O.D.SAE HARDENED
7
42541797
SAE HARDENED 1x
6 22504583 SCREW, M16 X 130 SOCKET HEAD CAP 4
22504583SCREW, M16 X 130 SOCKET HEAD CAPW/ EPOXY COATED THREADS
W/ EPOXY COATED THREADS

7 42541797 ASSEMBLY, ROTOR/STATOR S/A 1
42541797ASSEMBLY, ROTOR/STATOR S/AN110KW/150HP
N110KW/150HP
8 96705645 WASHER, PRODUCT 4
96705645WASHER, PRODUCTGRADE A M16
GRADE A M16
NOTES:
1. USE FEELER GAGE TO CHECK CLEARANCE BETWEEN

ROTOR AND STATOR.
LOCATE MOTOR
NAMEPLATE IN THIS AREA.
1 5 4 3 678 N-m
22056279 22136345 22136105 22136048
500 Ft-Lbs
1x 1x 2x 1x
8
96705645
4x 6
LOCTITE 272/ 22504583
PRIMER 7649 4x
203 N-m
150 Ft-Lbs
NOTE ORIENTATION
OF 22136105 WASHERS.
30-Nov-2009 12:42:10 (model D.0/D.0+)
6
Part Number :
14
Title :
23463482
REV

1 22222863 STRAP, EARTH GROUND 1
ASSEMBLE GROUND STRAP AND CONDUIT.
22222863STRAP, EARTH GROUND1500MM LONG
6
96719851
1500MM LONG
1x
2 39132311 CONDUIT, 2" SEALTITE 42"
42"39132311CONDUIT, 2" SEALTITEGREY
GREY 7
3 95373924 ELBOW, INSULATED THROAT 1
95373924ELBOW, INSULATED THROAT2.00 NPT X 2.00 CONDUIT
96739933
2.00 NPT X 2.00 CONDUIT 1x
2.00 NPT X 2.00 CONDUIT

5 96701412 WASHER, PLAIN 1
96701412WASHER, PLAINGRADE C, 12
GRADE C, 12 5
6 96719851 SCREW, HEX HEAD 1 96701412
96719851SCREW, HEX HEADM12-1.75 X 16.0 LONG
M12-1.75 X 16.0 LONG SEE DETAIL A 1x

7 96739933 WASHER, SPRING LOCK, 1
96739933WASHER, SPRING LOCK,CURVED TYPE A, M12
CURVED TYPE A, M12

1
22222863
1x
DETAIL A
SCALE 0.200
3
95373924
1x
2
39132311
42"x
4
95383014
1x
INSTALL SENSOR CABLE GLAND

PLATE IN BACK OF STARTER BOX
30-Nov-2009 12:42:10 (model D.0/D.0+)
7
Part Number :
15
Title :
23463482
REV

ASSEMBLE ISOLATION MOUNTS, AIREND MOUNT AND DISCHARGE ELBOW TO AIREND.
1 23389349 ELBOW, DISCHARGE 1
23389349ELBOW, DISCHARGE226 AIREND (MACH)
226 AIREND (MACH)

2 23411556 MOUNT, ISOLATION 2
23411556MOUNT, ISOLATIONDUROMETER 75
DUROMETER 75
3 23432222 SUPPORT, VSD DRIVETRAIN 1
23432222SUPPORT, VSD DRIVETRAIN
4 95023396 ORING, STANDARD -256 1

95023396ORING, STANDARD -2565.750 ID X .125 WIDTH
5.750 ID X .125 WIDTH

5 96703962 SCREW, HEX HEAD 8
M16-2.00 X 50.0 LONG

GRADE A M16
CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

9 96757000 PLUG, HEX HEAD 1
96757000PLUG, HEX HEADM12
M12
4 2 INSTALL ITEM 2
95023396 23411556 ONTO AIREND
1x 2x HAND TIGHT
3
1 23432222
23389349 1x
1x
6
96705645
8x
5 7
96703962 96721097
8x 2x
200 N-m
35 N-m
9 150 Ft-Lbs 8 TORQUE ITEM 8 UNTIL ITEM 2
26 Ft-Lbs
96757000 96738372 BEGINS TO ROTATE OR A
1x MAXIMUM TORQUE OF
2x 100 N-m/70 Ft-Lbs IS REACHED.
DETAIL B
SCALE 0.125 SEE DETAIL B ingersollrandproducts.com
30-Nov-2009 12:42:10 (model D.0/D.0+)
8
Part Number :
16
Title :
23463482
REV

ASSEMBLE MOUNT AIREND/MOTOR TO BASE.
DUROMETER 75
M16-2.00 X 40.0 LONG

M16-2.00 X 50.0 LONG

GRADE A M16
CURVED TYPE A, M16

TORQUE ITEM 3 UNTIL ITEM 1
BEGINS TO ROTATE OR A
MAXIMUM TORQUE OF
SEE DETAIL C 100 N-m/70 Ft-Lbs IS REACHED.
2 3
96702337 96703962
3x 1x
5
96721097
4x
4 1
96705645 23411556
3x 1x
INSTALL ITEM 1
INTO BASE
HAND TIGHT.
DETAIL C
SCALE 0.200
30-Nov-2009 12:42:10 (model D.0/D.0+)
9
Part Number :
17
Title :
23463482
REV

ASSEMBLE AIREND SHIPPING BRACE.
1 23516354 BRACE, AIREND SHIPPING 1
23516354BRACE, AIREND SHIPPINGAT DISCHARGE ELOW
AT DISCHARGE ELOW
M16-2.00 X 40.0 LONG

GRADE A M16
CURVED TYPE A, M16

M16-2.00 X 25.0 LONG
5
96738372
1x
1
23516354
1x
2 3 4
96702337 96705645 96721097
1x 2x 2x
30-Nov-2009 12:42:10 (model D.0/D.0+)
10
Part Number :
18
Title :
23463482
ASSEMBLY INST., DRIVETRAIN REV

ASSEMBLE MOTOR SHIPPING BRACE.
23516362BRACE, AIREND SHIPPING

M16-2.00 X 40.0 LONG

GRADE A M16
CURVED TYPE A, M16

M16-2.00 X 25.0 LONG
5
96738372
1x
1
23516362
1x
2 3 4
96702337 96705645 96721097
1x 2x 2x
30-Nov-2009 12:42:10 (model D.0/D.0+)
2
Part Number :
19
Title :
23463474
REV
Industrial Technologies (FIXED SPEED) D

ASSEMBLE INJECTION ORIFICE, OIL FEED FITTING AND OIL SCAVENGE FITTINGS.
1 23397607 ASSY, AIREND 1
23397607ASSY, AIRENDWITHOUT GEARCASE
WITHOUT GEARCASE
2 SEE LIST ORIFICE, INJECTION 1
3
23436249ORIFICE, INJECTION18.5 DIA
23506116 330 N-m

245 Ft-Lbs
3 23506116 ADAPTER, M42 X M12 ISO 6149 1 1x
23506116ADAPTER, M42 X M12 ISO 6149

THERMISTOR
5 96757604 ELBOW, 90 1
96757604ELBOW, 90 .25 TUBE X M14
.25 TUBE X M14

6 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

.25 TUBE X M14

1
8 96759295 ORING, M12 X 1.5 2 5
9.300 ID X 2.200 WIDTH 23397607

96757604
1x
9 96759352 ORING, M22 X 1.5 1
1x
19.300 ID X 2.200 WIDTH
6
96757737
1x
330 N-m
245 Ft-Lbs
8
96759295
2x
7 2 9 4
45 N-m 96757927 SEE LIST 96759352 23522253
33 Ft-Lbs 2x
1x 1x 1x
100 N-m 35 N-m
74 Ft-Lbs 26 Ft-Lbs
ALTERNATE PARTS LIST

ITEM PART NO. DESCRIPTION QTY
2 23436249 ORIFICE, INJ 18.5 DIA FOR R90-110U/110-145 PSIG AND 7.5-10 BARG 1
2 23436223 ORIFICE, INJ 19.5, FOR R90-110U/200 PSIG AND 14 BARG 1 ingersollrandproducts.com
17-Nov-2009 09:13:38 (model D.0+/D.1+)
3
Part Number :
20
Title :
23463474
REV

ASSEMBLE GEAR SPACER, DRIVEN GEAR, CLAMP PLATE AND BOLT TO AIREND ROTOR SHAFT.
1 SEE LIST GEAR, DRIVEN 1
23430671GEAR, DRIVEN226mm SPA Ratio 1.184
2 35255819 CLAMP, PLATE 1

35255819CLAMP, PLATE
3 35295336 PIN, DOWEL 2

35295336PIN, DOWELM16 X 40
M16 X 40
M16 X 35.0 LONG

5 39326483 SPACER, GEAR 1
39326483SPACER, GEARMALE ROTOR
MALE ROTOR
6 96759212 KEY, RECT ONE ROUND END 1
96759212KEY, RECT ONE ROUND END11MM X 18MM X 55MM
11MM X 18MM X 55MM
ALTERNATE PARTS LIST 3

35295336
2x
1 23430705 GEAR SET, R90IU-110 PSIG 1

1 DRIVEN
1 23430739 GEAR SET, R90IU-125 PSIG 1 SEE LIST
GEAR
1x
1 23532591 GEAR SET, R90IU-145 PSIG 1
1 23430804 GEAR SET, R90IU-200 PSIG 1
1 23430689 GEAR SET, R90IU-7.5 BARG 1 6
96759212
1 23430697 GEAR SET, R90IU-8.5 BARG 1 1x
1 23430705 GEAR SET, R90IU-10 BARG 1
1 23430770 GEAR SET, R90IU-14 BARG 1 5 4
39326483 39191283
1 23430671 GEAR SET, R110IU-110 PSIG 1 1x 1x
1 23430697 GEAR SET, R110IU-125 PSIG 1 203 N-m
150 Ft-Lbs
1 23430853 GEAR SET, R110IU-145 PSIG 1
1 23430754 GEAR SET, R110IU-200 PSIG 1
2
35255819
1x LOCTITE #243/PRIMER #7649
1 23430655 GEAR SET, R110IU-7.5 BARG 1
1 23430663 GEAR SET, R110IU-8.5 BARG 1
1 23430671 GEAR SET, R110IU-10 BARG 1
1 23430705 GEAR SET, R110IU-14 BARG 1 ingersollrandproducts.com
17-Nov-2009 09:13:38 (model D.0+/D.1+)
4
Part Number :
21
Title :
23463474
REV

ASSEMBLE GEARCASE AND SHAFT SEAL TO MOTOR.
1 22168710 CAP SCREW, SOCKET HEAD 4
22168710CAP SCREW, SOCKET HEADWITH NYLON INSERT
WITH NYLON INSERT

ASSEMBLY STEPS:
2 SEE LIST MOTOR, DRIVE 1
23414303MOTOR, DRIVE110KW 400V 50HZ TEFC (IE3)
1. INSTALL GEARCASE AND GASKET TO MOTOR.

2. INSTALL SEAL INTO SEAL HOUSING WITH LOCTITE 648.
3 23428485 HSG, GEARCASE, 226mm 1 3. REMOVE PROTECTIVE COVERING FROM SLEEVE AND CLEAN THOROUGHLY.
23428485HSG, GEARCASE, 226mm125-200 HP (90-110kW), MACH
125-200 HP (90-110kW), MACH 4. LUBRICATE SEAL SLEEVE O.D. WITH ULTRACOOLANT.

4 39194915 PIN, DOWEL 2
39194915PIN, DOWEL
5. LUBRICATE LIPS OF SEAL I.D. WITH MOBIL SYNTHETIC GREASE.

6. SLIDE SEAL SLEEVE THROUGH I.D. WITH SEAL LOCATED
APPROXIMATELY HALF WAY ALONG SEAL SLEEVE.
5 39454558 GASKET - GEAR CASE TO MOTOR 1 7. INSPECT TO INSURE THAT SEAL LIPS DID NOT ROLL OR TURN.
39454558GASKET - GEAR CASE TO MOTOR
8. INSTALL O-RING ONTO BACK OF SEAL HOUSING ENSURING

THAT O-RING REMAINS IN GROOVE DURING ASSEMBLY. 2
6 89244024 SEAL, SHAFT 1
89244024SEAL, SHAFTHIGH PRESSURE
9. INSTALL SEAL/SLEEVE/HOUSING ASSEMBLY ONTO MOTOR SHAFT. SEE LIST

HIGH PRESSURE
10. FASTEN SEAL HOUSING TO GEARCASE. 1x
7 89244040 SEAL HOUSING 1
89244040SEAL HOUSING-
11. FOR HIGH AMBIENT: ENSURE PROPER DATA PLATE ON MOTOR.

- 12
8 89292460 SLEEVE, SHAFT 1 96720446
89292460SLEEVE, SHAFT
7x
9 95023107 ORING, STANDARD -156 1 5
4.250 ID X .094 WIDTH 39454558

10 95991642 ORING, STANDARD -036 1
3 1x
2.375 ID X .062 WIDTH 23428485
1x
11 96704481 SCREW, HEX HEAD 1 4
M20-2.50 X 50.0 LONG 39194915

12 96720446 NUT, HEX STYLE 1 7
96720446NUT, HEX STYLE 1COURSE THD M20-2.50
13 2x
COURSE THD M20-2.50 96721162
7x
M20-2.50 X 70.0 LONG
ALTERNATE PARTS LIST LOCTITE #648/

PRIMER #7649
2 23414295 MOTOR, DRIVE, 90KW 400V 50HZ TEFC (IE3) 1
LOCTITE #243/
2 23441694 MOTOR, DRIVE, 90KW 400V 50HZ TEFC (IE1) 1 PRIMER #7649
2 23414303 MOTOR, DRIVE, 110KW 400V 50HZ TEFC (IE3) 1
11
LOCTITE #638/ MOTOR INCLUDES 96704481
2 23441702 MOTOR, DRIVE, 110KW 400V 50HZ TEFC (IE1) 1 PRIMER #7649 SHAFT KEY 1x
2 23414337 MOTOR, DRIVE, 125HP 380V 60HZ TEFC (IE3) 1
2 23414345 MOTOR, DRIVE, 125HP 440V 60HZ TEFC (IE3) 1
2 23434772 MOTOR, DRIVE, 125HP 460V 60HZ TEFC (IE3) 1 USE SPECIAL ALIGNMENT TOOL
2 23422249 MOTOR, DRIVE, 125HP 575V 60HZ TEFC (IE3) 1 39708334 WHEN INSTALLING
ITEM 3 ONTO MOTOR.
2 23414360 MOTOR, DRIVE, 150HP 380V 60HZ TEFC (IE3) 1 8 10 1 7 9 6
89292460 95991642 22168710 89244040 95023107 89244024
2 23414378 MOTOR, DRIVE, 150HP 440V 60HZ TEFC (IE3) 1 1x 1x 4x 1x 1x 1x
2 23434780 MOTOR, DRIVE, 150HP 460V 60HZ TEFC (IE3) 1 10 N-m
2 23422256 MOTOR, DRIVE, 150HP 575V 60HZ TEFC (IE3) 1 7 Ft-Lbs ingersollrandproducts.com
17-Nov-2009 09:13:38 (model D.0+/D.1+)
5
Part Number :
22
Title :
23463474
REV

ASSEMBLE DRIVER GEAR TO MOTOR.
1 SEE LIST GEAR, DRIVER 1
23430671GEAR, DRIVER226mm SPA, Ratio 1.184
2 39109129 PLATE, RETAINER 1

39109129PLATE, RETAINER

M16 X 35.0 LONG

DRIVER SEE LIST
GEAR
ITEM PART NO. DESCRIPTION QTY 1x
1 23430705 GEAR SET, R90IU-110 PSIG 1
1 23430739 GEAR SET, R90IU-125 PSIG 1 3
39191283
1 23532591 GEAR SET, R90IU-145 PSIG 1
1x
1 23430804 GEAR SET, R90IU-200 PSIG 1 203 N-m
150 Ft-Lbs
1 23430689 GEAR SET, R90IU-7.5 BARG 1
1 23430697 GEAR SET, R90IU-8.5 BARG 1
1 23430705 GEAR SET, R90IU-10 BARG 1
1 23430770 GEAR SET, R90IU-14 BARG 1
2
LOCTITE #243/ 39109129
1 23430671 GEAR SET, R110IU-110 PSIG 1
PRIMER #7649 1x
1 23430697 GEAR SET, R110IU-125 PSIG 1

1 23430853 GEAR SET, R110IU-145 PSIG 1
1 23430754 GEAR SET, R110IU-200 PSIG 1
1 23430655 GEAR SET, R110IU-7.5 BARG 1
1 23430663 GEAR SET, R110IU-8.5 BARG 1
1 23430671 GEAR SET, R110IU-10 BARG 1
1 23430705 GEAR SET, R110IU-14 BARG 1 ingersollrandproducts.com
17-Nov-2009 09:13:38 (model D.0+/D.1+)
6
Part Number :
23
Title :
23463474
REV

ASSEMBLE BREATHER AND SCAVENGE FITING TO GEAR CASE.
1 88089743 BREATHER, FILTER 1
88089743BREATHER, FILTER.25 INCH BSPT
.25 INCH BSPT

2 96757604 ELBOW, 90 1
96757604ELBOW, 90 .25 TUBE X M14
.25 TUBE X M14
1 2
88089743 96757604
1x 1x
45 N-m
33 Ft-Lbs ingersollrandproducts.com
17-Nov-2009 09:13:38 (model D.0+/D.1+)
7
Part Number :
24
Title :
23463474
REV

ASSEMBLE AIREND TO MOTOR.
M16-2.00 X 40.0 LONG
1
96702337
14x
O-RING SUPPLIED WITH AIREND
17-Nov-2009 09:13:38 (model D.0+/D.1+)
8
Part Number :
25
Title :
23463474
REV

ASSEMBLE GEARCASE SCAVENGE LINE AND CHECK VALVE.
1 23445406 TUBE, GEARCASE SCAVENGE 1
23445406TUBE, GEARCASE SCAVENGE
2 23453020 VALVE, IN-LINE CHECK 1

23453020VALVE, IN-LINE CHECK(-4 ORFS MALE X -4 ORFS MALE)
(-4 ORFS MALE X -4 ORFS MALE)

3 23453129 TUBE, GEARCASE SCAVENGE 1
23453129TUBE, GEARCASE SCAVENGE
25 N-m
17 Ft-Lbs
3
23453129
1x
2
23453020
1x
25 N-m
17 Ft-Lbs
1
23445406
1x 45 N-m
33 Ft-Lbs
SEE DETAIL A
W
FLO
25 N-m
17 Ft-Lbs
DETAIL A
SCALE 0.280
17-Nov-2009 09:13:38 (model D.0+/D.1+)
9
Part Number :
26
Title :
23463474
REV

ASSEMBLE DISCHARGE ELBOW.
1 23389349 ELBOW, DISCHARGE 1
23389349ELBOW, DISCHARGE226 AIREND (MACH)
226 AIREND (MACH)

2 95023396 ORING, STANDARD -256 1
5.750 ID X .125 WIDTH

M16-2.00 X 50.0 LONG

GRADE A M16
M12
2
95023396
1x
1
23389349
1x
4
96705645
8x
3
96703962
8x
200 N-m
150 Ft-Lbs SEE DETAIL B
35 N-m
5
96757000
26 Ft-Lbs
1x
DETAIL B
17-Nov-2009 09:13:38 (model D.0+/D.1+)
10
Part Number :
27
Title :
23463474
REV

ASSEMBLE ISOLATION MOUNTS.
DUROMETER 75
2 23432222 SUPPORT, VSD DRIVETRAIN 1
23432222SUPPORT, VSD DRIVETRAIN

CURVED TYPE A, M16

M16-2.00 X 25.0 LONG
1
23411556
2x
INSTALL ITEM 1 ONTO
AIREND HAND TIGHT
4
96738372
2x 2
TORQUE ITEM 4 UNTIL ITEM #1 23432222
BEGINS TO ROTATE, OR A MAXIMUM 1x
TORQUE OF 100 N-M/70 Ft-Lbs IS
REACHED.
3
96721097
2x
17-Nov-2009 09:13:38 (model D.0+/D.1+)
11
Part Number :
28
Title :
23463474
REV

ASSEMBLE GROUND STRAP AND CONDUIT.
1 39147194 CONDUIT, FLEXIBLE PVC TUBING 32"
32"39147194CONDUIT, FLEXIBLE PVC TUBINGBLACK 2" DIAMETER
BLACK 2" DIAMETER

2 54564059 CONNECTOR, 2.00" CONDUIT 2
54564059CONNECTOR, 2.00" CONDUITNEMA 1 & 4 NONMETALLIC
NEMA 1 & 4 NONMETALLIC

900MM LONG
3
54732144
1x
1
39147194
32"x 2
54564059
ATTACH GROUND STRAP 2x
TO MOTOR FOOT WITH
BOLT SUPPLIED WITH MOTOR.
17-Nov-2009 09:13:38 (model D.0+/D.1+)
12
Part Number :
29
Title :
23463474
REV

ASSEMBLE MOTOR MOUNTS AND MOUNT TO BASE. SET DRIVETRAIN IN PLACE AND SECURE TO BASE.
DUROMETER 75
2 23423957 MOUNT, MOTOR 1
23423957MOUNT, MOTOR(FIXED SPEED)
(FIXED SPEED)
M16-2.00 X 40.0 LONG

GRADE A M16
6
96721162
CURVED TYPE A, M16 2x
M20-2.50 X 70.0 LONG 7

96737721
7 96737721 WASHER, SPRING LOCK, 2 2x
CURVED TYPE A, M20

2
M16-2.00 X 25.0 LONG 23423957
1x
TORQUE ITEM 8 UNTIL ITEM 1 BEGINS 8

TO ROTATE OR A MAXIMUM TORQUE 96738372
OF 100 N-M/70 Ft-Lbs IS REACHED. 2x
3
96702337
3x
5
96721097
5x
1
4 23411556
96705645
DETAIL C 2x
3x SEE DETAIL C
SCALE 0.200 INSTALL ITEM #1 INTO
BASE HAND TIGHT
17-Nov-2009 09:13:38 (model D.0+/D.1+)
13
Part Number :
30
Title :
23463474
REV

ASSEMBLE MOTOR SHIPPING BRACE.
23516354BRACE, AIREND SHIPPINGAT DISCHARGE ELOW
AT DISCHARGE ELOW
M16-2.00 X 40.0 LONG

GRADE A M16
CURVED TYPE A, M16
1
23516354
1x
4 3 2
96721097 96705645 96702337
2x 2x 2x
17-Nov-2009 09:13:38 (model D.0+/D.1+)
14
Part Number :
31
Title :
23463474
REV

ASSEMBLE AIREND SHIPPING BRACE.
23516362BRACE, AIREND SHIPPING

M16-2.00 X 40.0 LONG

GRADE A M16
CURVED TYPE A, M16

M16-2.00 X 25.0 LONG
5
96738372
1x
1
23516362
1x
2 3 4
96702337 96705645 96721097
1x 2x 2x
17-Nov-2009 09:13:38 (model D.0+/D.1+)
2
Part Number :
32
Title :
23464092
ASSEMBLY INST., REV
Industrial Technologies SEPARATOR TANK D

ASSEMBLE SIGHT GLASS, FILL PLUG AND DRAIN FITTINGS.
1 23404866 ASSEMBLY, SIGHT GLASS 1
23404866ASSEMBLY, SIGHT GLASS
2 23408628 PLUG, OIL FILL 1

23408628PLUG, OIL FILLULTRA COOLANT
ULTRA COOLANT
3 23500382 ELBOW 90 STREET, 1
23500382ELBOW 90 STREET,M22 x 1.5 ISO 6149
M22 x 1.5 ISO 6149

4 23517998 VALVE, BALL 1
23517998VALVE, BALL
5 SEE LIST TANK, SEPARATOR 1

23555907TANK, SEPARATOR ASME, CRN,NR-13446mm FABRICATED
446mm FABRICATED
6 95947149 PLUG, SOCKET 1
95947149PLUG, SOCKET .75 NPT
5
.75 NPT SEE LIST
1x
2
23408628
1x
330 N-m
245 Ft-Lbs
1
23404866
1x
420 N-m
310 Ft-Lbs
LOCTITE 577/
PRIMER 7649
ITEM PART NO. DESCRIPTION
3 23555907 TANK, SEPARATOR (ASME, CRN, NR-13)
3 23558315 TANK, SEPARATOR (GB-150)
3 23558323 TANK, SEPARATOR (TUV)
3 23558331 TANK, SEPARATOR (CE)
6 4 65 N-m
3 100 N-m
95947149 23517998 23500382
48 Ft-Lbs 74 Ft-Lbs
3 23558349 TANK, SEPARATOR (ASME PACIFIC RIM) 1x 1x 1x
3 23558356 TANK, SEPARATOR (AS1210) ingersollrandproducts.com
02-Dec-2009 09:41:16 (model D.1/D.2+)
3
Part Number :
33
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE SAFETY VALVE, SYNFLEX ELBOW AND OIL SUMP ELBOW.
1 SEE LIST VALVE, PRESSURE RELIEF 1
23443658VALVE, PRESSURE RELIEF12 BAR ASME/CRN M33
2 23500374 ELBOW 90 STREET, 1

23500374ELBOW 90 STREET,M33 X 2 ISO 6149
M33 X 2 ISO 6149

3 23526387 ELBOW, 90 DEG FEMALE 1
23526387ELBOW, 90 DEG FEMALE1/8" BSPT
1/8" BSPT
4 23526395 ADAPTOR, 1/4" BSPP X 1/8" BSPT 1
23526395ADAPTOR, 1/4" BSPP X 1/8" BSPT
1
SEE LIST
1x
5 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42 202 N-m

150 Ft-Lbs
310 N-m
2
23500374
230 Ft-Lbs
1x
23 N-m
4
23526395
17 Ft-Lbs
1x
3
23526387
1x
LOCTITE 545/
PRIMER 7649
5
96757737
ALTERNATE PARTS LIST 1x
ITEM PART NO. DESCRIPTION 330 N-m
245 Ft-Lbs
1 23443674 VALVE, PRESSURE RELIEF 16 BAR (ASME & CRN)
1 23443666 VALVE, PRESSURE RELIEF 16 BAR (CE)
1 23443690 VALVE, PRESSURE RELIEF 16 BAR (GB) ingersollrandproducts.com
02-Dec-2009 09:41:16 (model D.1/D.2+)
4
Part Number :
34
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE FILTER.
1 23545841 ELEMENT, SEPARATOR TANK 1
23545841ELEMENT, SEPARATOR TANK18 INCH
18 INCH
1
23545841
1x
02-Dec-2009 09:41:16 (model D.1/D.2+)
5
Part Number :
35
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE MPCV.
1 23030901 VALVE, MPC-H42X-16L DN65 1
23030901VALVE, MPC-H42X-16L DN65SAE FLANGES 2.5 OUT 3.0 IN
SAE FLANGES 2.5 OUT 3.0 IN

2 95022349 ORING, STANDARD -237 1
SEE DETAIL A
3.375 ID X .125 WIDTH
3 96711882 NUT, HEX STYLE 1 4
COURSE THD M16-2.00

4 96723796 STUD, PLAIN M16-2.0 X 45 LG 4
96723796STUD, PLAIN M16-2.0 X 45 LG
1
23030901
1x
3
96711882
4x
203 N-m
150 Ft-Lbs 2
95022349
1x
4
96723796
4x
4X LOCTITE # 243/PRIMER 7649
200 N-m
150 Ft-Lbs
COMPLETELY
REMOVE PIVOT BOLT
BEFORE TORQUING.
TORQUE BOLTS IN
CROSS-PATTERN.
DETAIL A
SCALE 0.120
02-Dec-2009 09:41:16 (model D.1/D.2+)
6
Part Number :
36
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE SCAVENGE TUBE AND BLOW DOWN FITTING.
1 23413479 ADAPTER, THERMO-COUPLE 1
23413479ADAPTER, THERMO-COUPLE(.25 INCH BSPP X .25 INCH TUBE)
(.25 INCH BSPP X .25 INCH TUBE)

2 23432909 TUBE, SCAVENGE .25 OD 1
SEE DETAIL B
23432909TUBE, SCAVENGE .25 OD
3 23449200 VALVE, ORIFICE/CHECK 1

23449200VALVE, ORIFICE/CHECK(1.78 mm / .070 INCHES)
(1.78 mm / .070 INCHES)

INSERT TUBE UNTIL IT
4 96757711 ELBOW, 90 1
96757711ELBOW, 90 1.0 TUBE X M33
BOTTOMS, THEN LIFT 2 mm.

1.0 TUBE X M33 TIGHTEN FERRULE HAND TIGHT
PLUS 3/4 TURN AFTER ASSEMBLY IN TANK
1
23413479 16 N-m
11 Ft-Lbs
1x
35 N-m
FLOW
26 Ft-Lbs
2
23432909 3
1x 23449200
1x
4
96757711 310 N-m
230 Ft-Lbs
1x
DETAIL B
SCALE 0.125
02-Dec-2009 09:41:16 (model D.1/D.2+)
7
Part Number :
37
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE OIL FILTER AND BRACKET.
1 23416613 FILTER, COOLANT M42 X 2 1
23416613FILTER, COOLANT M42 X 2CORELESS SPIN-ON
CORELESS SPIN-ON
2 23439219 SUPPORT, OIL FILTER 1
23439219SUPPORT, OIL FILTER
SEE DETAIL C
3 96701370 NUT, HEX STYLE 1 2
COURSE THD M8-1.25

4 96701396 WASHER, PLAIN 8
96701396WASHER, PLAINGRADE C, 8
FLOW
GRADE C, 8
M8-1.25 X 20.0 LONG

CURVED TYPE A, M8
7 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

96758107CONNECTOR1.25 TUBE X M42
1.25 TUBE X M42 3

96701370
2x
5
96702824
6x
6
96741467 1
6x 23416613
1x
2
4 23439219
96701396 1x
8x
8
96758107
1x FLOW
215 N-m
160 Ft-Lbs 7 215 N-m
96757737
160 Ft-Lbs
1x
DETAIL C
02-Dec-2009 09:41:16 (model D.1/D.2+)
8
Part Number :
38
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE HSTV AND FITTINGS.
1 SEE LIST VALVE, ASSEMBLY HS THERMAL 1
23425028VALVE, ASSEMBLY HS THERMAL102MM-M42 180°F-198°F
2 95060018 ORING, STANDARD -245 1

4.375 ID X .125 WIDTH

M16-2.00 X 100.0 LONG

GRADE A M16 SEE DETAIL D

5 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

1.25 TUBE X M42

7 96950308 FLANGE CLAMP, SPLIT HALF 2
96950308FLANGE CLAMP, SPLIT HALF4.00 NOMINAL
4.00 NOMINAL
6 2
96758107 95060018
3x 1x
215 N-m
160 Ft-Lbs
7
96950308
4 2x
96705645
3 4x
96704952
4x
203 N-m
150 Ft-Lbs

1 VALVE, ASSEMBLY HS THERMAL
1 5 23425028
102mm-M42 180°F-198°F (7.5-10 BAR)
SEE LIST 96757737
1 VALVE, ASSEMBLY HS THERMAL
DETAIL D 1x 1x 23533227
102mm-M42 195°F-212°F (14 BAR/200 PSIG)
SCALE 0.150 215 N-m
160 Ft-Lbs
02-Dec-2009 09:41:16 (model D.1/D.2+)
9
Part Number :
39
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE TUBES.
1 23429632 TUBE, HSTCV TO COOLER 3
23429632TUBE, HSTCV TO COOLER
205 N-m
150 Ft-Lbs
1
23429632
3x
02-Dec-2009 09:41:16 (model D.1/D.2+)
10
Part Number :
40
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE OIL LINE HOSES.
1 85575652 HOSE, HYD (-20) 1.25 ORFS X 1.25 ORFS 1
85575652HOSE, HYD (-20) 1.25 ORFS X 1.25 ORFS(22 INCHES LONG)
(22 INCHES LONG)

(32 INCHES LONG)

3 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42
205 N-m
150 Ft-Lbs
1
85575652
1x
3
96757737
1x
330 N-m
245 Ft-Lbs
(FITTING TO TANK)
205 N-m
150 Ft-Lbs
2
85575660
1x
02-Dec-2009 09:41:16 (model D.1/D.2+)
11
Part Number :
41
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE BLOWDOWN HOSE. ----(ON/OFF AND MODULATION INLET VALVE)----
1 85575173 HOSE, HYD (-16) 1.0 ORFS X 1.0 90 DEG 1
85575173HOSE, HYD (-16) 1.0 ORFS X 1.0 90 DEG ORFS (34 INCHES LONG)
ORFS (34 INCHES LONG)
150 N-m
110 Ft-Lbs
1
85575173
1x
02-Dec-2009 09:41:16 (model D.1/D.2+)
12
Part Number :
42
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE BLOWDOWN HOSE AND STOP VALVE. -----(VSD INLET VALVE ONLY)----
1 23525678 VALVE, SOLENOID - BLOWDOWN 1
23525678VALVE, SOLENOID - BLOWDOWNM33 - 110/120V 50/60Hz (NO)
M33 - 110/120V 50/60Hz (NO)

2 85575090 HOSE, HYD (-16) 1.0 ORFS X 1.0 90 DEG 1
85575090HOSE, HYD (-16) 1.0 ORFS X 1.0 90 DEG ORFS (26 INCHES LONG)
ORFS (26 INCHES LONG)

3 96757711 ELBOW, 90 1
96757711ELBOW, 90 1.0 TUBE X M33
1.0 TUBE X M33 150 N-m

110 Ft-Lbs
96763321CONNECTOR1.0 ORFS SW X M33 X 3
4
1.0 ORFS SW X M33 X 3 96763321
1x 1
23525678
1x
3
96757711
1x
2
85575090
1x
202 N-m
150 Ft-Lbs
02-Dec-2009 09:41:16 (model D.1/D.2+)
13
Part Number :
43
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE PRESSURE TRANSDUCERS.
1 23451859 TRANSDUCER, PRESSURE 3
23451859TRANSDUCER, PRESSURE225 PSI, 5 VDC
225 PSI, 5 VDC
SEE DETAIL E
1
23451859
3x
DETAIL E
3X LOCTITE # 545/PRIMER 7649
SCALE 0.250
02-Dec-2009 09:41:16 (model D.1/D.2+)
14
Part Number :
44
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE GROUND STRAP TO SEPARATOR TANK LEG AND COIL UP.
1500MM LONG
M10-1.50 X 16.0 LONG

END WITH SMALLER HOLE

CURVED TYPE A, M10
3
96712096
1x 2
96701479
1x
DETAIL F
SCALE 0.300
1
22222863
1x
SEE DETAIL F
02-Dec-2009 09:41:16 (model D.1/D.2+)
15
Part Number :
45
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE SHOCK MOUNTS TO BASE AND SET SEPARATOR TANK IN PLACE.
23388994MOUNT, ISOLATION(M10 X .75 INCH LONG STUDS)
(M10 X .75 INCH LONG STUDS)

2 96704812 NUT, HEX STYLE 1 3 NOTES:
COURSE THD M10-1.50

1. INSTALL HAND TIGHT.
CURVED TYPE A, M10 2. TORQUE UNTIL SHOCK MOUNT

BEGINS TO ROTATE, OR A MAXIMUM
4 96714399 WASHER, PRODUCT 3 TORQUE OF 40 N-m/30 Ft-Lbs IS
GRADE A M10 REACHED.
SEE NOTE 2
TYP
2
96704812
3x
3
96712096
3x
4
96714399
3x
1
23388994
3x
SEE NOTE 1
TYP
SEE DETAIL G
DETAIL G
SCALE 0.150
02-Dec-2009 09:41:16 (model D.1/D.2+)
16
Part Number :
46
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE AIR DISCHARGE PIPE TO AIREND AND SEPARATOR TANK.
1 SEE LIST TUBE, AIREND DISCHARGE 1
23415748TUBE, AIREND DISCHARGE
2 95060018 ORING, STANDARD -245 2

4.375 ID X .125 WIDTH

M16-2.00 X 50.0 LONG

4.00 NOMINAL
203 N-m 4
150 Ft-Lbs 96950308
3 2x
96703962
4x
2
95060018
2x
1 VIEW X-X
SEE LIST
1x
SCALE 0.125

1 TUBE, AIREND DISCHARGE
23415748
(AS1210,ASME,CRN,NR-13,GB150,PACIFIC RIM TUV) SEE EXPLODED VIEW X
1 TUBE, AIREND DISCHARGE
23522345 ingersollrandproducts.com
(PED FOR CE)
02-Dec-2009 09:41:16 (model D.1/D.2+)
17
Part Number :
47
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE OIL FEED LINE TO AIREND AND BLOWDOWN LINE TO INLET VALVE.
150 N-m
110 Ft-Lbs
ATTACH HOSE TO
ELBOW IN AIREND
205 N-m
150 Ft-Lbs
02-Dec-2009 09:41:16 (model D.1/D.2+)
18
Part Number :
48
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE OIL SCAVENGE HOSE FROM SEPARATOR TANK TO AIREND.
1 23524291 TUBE, SCAVENGE ON ULTRA COOLANT 1
23524291TUBE, SCAVENGE ON ULTRA COOLANT
16 N-m 1
11 Ft-Lbs 23524291
1x
25 N-m
17 Ft-Lbs
02-Dec-2009 09:41:16 (model D.1/D.2+)
19
Part Number :
49
Title :
23464092
ASSEMBLY INST., REV

ASSEMBLE SEPARATOR TANK SHIPPING BRACES TO LEGS AND BASE.
1 23505563 BRACE, TANK SHIPPING 3
23505563BRACE, TANK SHIPPING

M16-2.00 X 40.0 LONG

GRADE A M16
CURVED TYPE A, M16
1
23505563
3x
3
96705645
6x
4
96721097
6x
2
96702337
6x
DETAIL H
SCALE 0.150
SEE DETAIL H
02-Dec-2009 09:41:16 (model D.1/D.2+)
2
Part Number :
50
Title :
23463607
ASSEMBLY INST., COOLING
Industrial Technologies (AIR COOLED)
ASSEMBLE BLOWER HOUSING AND COOLER PLENUM.
1 23434822 PLENUM, BLOWER 1
23434822PLENUM, BLOWER
2 SEE LIST SHROUD, BLOWER 1

23434855SHROUD, BLOWER(60 Hz)
2
SEE LIST
1x
3 23446974 ANGLE, BLOWER / COOLER 2
23446974ANGLE, BLOWER / COOLERSUPPORT (COMMON)
SUPPORT (COMMON)
7
4 23446982 BRACE, PLENUM 2 39117312
23446982BRACE, PLENUM
A/Rx
5 23447139 ANGLE, COOLER MOUNTING 1
23447139ANGLE, COOLER MOUNTING
6 39117312 GASKET, STRIP .06THK X .75 WIDE A/R

4094 mm39117312GASKET, STRIP .06THK X .75 WIDEW/ADHESIVE BACK
1
23434822
W/ADHESIVE BACK
1x
7 39117312 GASKET, STRIP .06THK X .75 WIDE A/R
W/ADHESIVE BACK
8
M6 X 16.0 LONG 39917489
13x
M16-2.00 X 50.0 LONG

M10-1.50 X 35.0 LONG

GRADE A M16
3
CURVED TYPE A, M10 23446974
2x
CURVED TYPE A, M16
9 13 11 10 4 12 5 6
96703962 96721097 96705645 96704309 23446982 96712096 23447139 39117312
2x 2x 2x 6x 2x 6x 1x A/Rx
50 HERTZ BLOWER
2 23434855 60 Hz HOUSING HOUSING MOUNTS HERE.
(60 Hz ILLUSTRATED)
2 23436702 50 Hz HOUSING ingersollrandproducts.com
13-Nov-2009 12:51:31 (model C.5+/C.5+)
3
Part Number :
51
Title :
23463607
ASSEMBLE BLOWER CONE TO BLOWER HOUSING.
1 SEE LIST CONE, INLET 1
23417165CONE, INLET BLOWER710mm

M6 X 16.0 LONG
3 96745559 WASHER, LARGE OUTSIDE DIAMETER 8
96745559WASHER, LARGE OUTSIDE DIAMETERPRODUCT GRADE C M6
PRODUCT GRADE C M6
NOTES:
1. QUANTITIES OF ITEMS 2 (39917489) AND ITEM 3 (96745559)

TO USE ON THE 50 HERTZ PACKAGE IS 6.
3
2 96745559
39917489 8x
8x
1
SEE LIST
1x
ADJUST POSITION TO ENSURE NO

CONTACT WITH BLOWER WHEEL
1 23417165 INLET CONE - 60 Hz
1 23391352 INLET CONE - 50 Hz ingersollrandproducts.com
13-Nov-2009 12:51:31 (model C.5+/C.5+)
4
Part Number :
52
Title :
23463607
ASSEMBLE BLOWER AND BLOWER MOTOR.
1 SEE LIST BLOWER 1
23413818BLOWER, R62A2 710x160
2 SEE LIST MOTOR, BLOWER 1

23423650MOTOR, 4KW 4600V/3/60HZ TEFC(6-POLE IE3 EFFICIENCY)
3 23446800 SUPPORT, BLOWER MOTOR 1 4 5

23446800SUPPORT, BLOWER MOTOR
23503410 SEE LIST

4 23503410 FOAM, BLOWER SHROUD 1
23503410FOAM, BLOWER SHROUD
1x 1x COVER REMOVED FOR

CLARITY
5 SEE LIST FOAM 1
23503436FOAM, 60 HZ BLOWER HOUSING
8
96705116 SEE NOTE 1
M10-1.50 X 35.0 LONG 4x

7 96704812 NUT, HEX STYLE 1 4
2
COURSE THD M10-1.50

SEE LIST
8 96705116 SCREW, HEX HEAD 4 1x
M10-1.50 X 50.0 LONG

CURVED TYPE A, M10

10 96714399 WASHER, PRODUCT 4 3
GRADE A M10 23446800

NOTES: 1x
1. CAN INSTALL BOLTS FROM THE TOP AS SHOWN,
OR FROM THE BOTTOM IF NEEDED.
10
ITEM PART NO. DESCRIPTION 4x
1 23413818 BLOWER - 60 Hz
1 23413800 BLOWER - 50 Hz
1 9 6 7
SEE LIST 96712096 96704309 96704812
2 23423635 MOTOR - 380V 60 Hz 1x 8x 4x 4x
2 23423643 MOTOR - 440V 60 Hz
2 23423650 MOTOR - 460V 60 Hz
2 23423668 MOTOR - 575V 60 Hz
2 23423627 MOTOR - 400V 50 Hz
5 23503436 60 Hz HOUSING
13-Nov-2009 12:51:31 (model C.5+/C.5+)
5
Part Number :
53
Title :
23463607
10
ALLEN SCREWS (M10) FOR SPLIT

TAPER BUSHING
TORQUE TO 41 N-m/30 Ft-Lbs
13-Nov-2009 12:51:31 (model C.5+/C.5+)
6
Part Number :
54
Title :
23463607
ASSEMBLE CABLE AND CABLE GLAND.
1 22501720 GLAND, CABLE M25X1.5 1
22501720GLAND, CABLE M25X1.5
2 23532039 CABLE, ASSEMBLY 14 AWG X 1544 1

123532039CABLE, ASSEMBLY 14 AWG X 1544FAN MOTOR
FAN MOTOR
1
22501720
1x
2
23532039
1x
13-Nov-2009 12:51:31 (model C.5+/C.5+)
7
Part Number :
55
Title :
23463607
ASSEMBLE COOLERS.
1 23394190 GASKET, SELF GRIPPING A/R
3940 mm23394190GASKET, SELF GRIPPING
NOTES:
SEE NOTE 1
2 23422496 COOLER, OIL 1
23422496COOLER, OIL(90-110 KW)
(90-110 KW) 1. FINGER TIGHTEN FIRST NUT THEN JAM

SECOND NUT TIGHT TO FIRST. COOLERS
3 23422512 COOLER, AIR 1 MUST NOT BE LOCKED TIGHT TO EACH OTHER
23422512COOLER, AIR(90-110 KW)
(90-110 KW) OR PLENUM TO ALLOW FOR THERMAL EXPANSION.
4 23448582 COVER, COOLER ACCESS 2 2. FASTENERS AT BOTTOM OF COOLERS NEED TO BE TIGHT.

23448582COVER, COOLER ACCESS
3. ASSEMBLE AFTER COOLERS ARE SECURE.

5 23523491 RETAINER, 6mm SCREW 16
23523491RETAINER, 6mm SCREW

M6 X 16.0 LONG
M10-1.50 X 35.0 LONG

8 96704812 NUT, HEX STYLE 1 12 13 2 1 3
35 N-m NOTE 1
COURSE THD M10-1.50
26 Ft-Lbs SEE LIST 23422496 23394190 23422512
1x 1x A/Rx 1x
CURVED TYPE A, M10
GRADE A M10
11 96757000 PLUG, HEX HEAD 1
M12 8
96704812
12 96757059 PLUG, HEX HEAD 1 12x
M22
13 SEE LIST SEE LIST 1
NOTE 1
SEE NOTE 3

6 4 5 12 11
13 23&" SENSOR FOR VSD ONLY 1 39917489 23448582 23523491 96757059 96757000 SEE NOTE 2
16x 2x 16x 1x 1x 10 9 7
96714399 96712096 96704309
65 N-m 23 N-m
13 967570 PLUG FOR FIXED SPEED 1 48 Ft-Lbs 17 Ft-Lbs
8x 4x 8x
13-Nov-2009 12:51:31 (model C.5+/C.5+)
8
Part Number :
56
Title :
23463607
ASSEMBLE OIL COOLER LINES AND FITTINGS.
(52 INCHES LONG)

2 96756192 UNION, STRAIGHT 1.25 1
96756192UNION, STRAIGHT 1.25
3 96757737 ELBOW, 90 1
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42
215 N-m
3
96757737
160 Ft-Lbs
1x
205 N-m
150 Ft-Lbs
1
85575645
1x
205 N-m
150 Ft-Lbs
2
96756192
1x
13-Nov-2009 12:51:31 (model C.5+/C.5+)
9
Part Number :
57
Title :
23463607
ASSEMBLE SUPPORT LEGS AND ANGLES.
1 23445182 LEG, COOLER / BLOWER 3
23445182LEG, COOLER / BLOWERSUPPORT
SUPPORT
4 5 2
2 23446958 ANGLE, BLOWER / COOLER 1 96704309 96712096 23446958
23446958ANGLE, BLOWER / COOLERSUPPORT (LONG)
SUPPORT (LONG) 6x 6x 1x
23446966ANGLE, BLOWER / COOLERSUPPORT (SHORT)
SUPPORT (SHORT)
M10-1.50 X 35.0 LONG


23446966
M16-2.00 X 25.0 LONG 7

96738372
6x
6
96721097
6x
1
23445182
3x
13-Nov-2009 12:51:31 (model C.5+/C.5+)
10
Part Number :
58
Title :
23463607
ASSEMBLE COOLER/BLOWER ASSEBMLY TO LEGS.
1 23452048 PLATE, WATER CONNECTION 1
23452048PLATE, WATER CONNECTIONCOVER
COVER
M6 X 16.0 LONG
M10-1.50 X 35.0 LONG

CURVED TYPE A, M10

GRADE A M10
3
96704309
4x
SEE DETAIL A
4
96712096
4x
5 1
96714399 23452048
4x 1x
2
39917489
3x
DETAIL A DETAIL D
SCALE 0.060 SCALE 0.075
SEE DETAIL D
13-Nov-2009 12:51:31 (model C.5+/C.5+)
11
Part Number :
59
Title :
23463607
ASSEMBLE OIL COOLER LINES.
1 85575637 HOSE, HYD (-20) 90 DEG DN38 X 1.25 ORFS 1
85575637HOSE, HYD (-20) 90 DEG DN38 X 1.25 ORFS(28 INCHES LONG)
(28 INCHES LONG)

2 95987970 ORING, STANDARD -225 1
1.875 ID X .125 WIDTH

M12-1.75 X 40.0 LONG

CURVED TYPE A, M12

5 96756192 UNION, STRAIGHT 1.25 1

1.50 NOMINAL
2
95987970 SEE DETAIL B
1x
6
96955166
2x
4
96739933
4x 1 5
85575637 96756192
3 53 N-m
1x 1x
96702444
39 Ft-Lbs 205 N-m
DETAIL B 4x
150 Ft-Lbs
13-Nov-2009 12:51:31 (model C.5+/C.5+)
12
Part Number :
60
Title :
23463607
ATTACH HOSES TO HSTV AND ATTACH TUBE FROM MPCV TO AFTERCOOLER.
1 23428261 TUBE, TANK TO AFT-CLR 1
23428261TUBE, TANK TO AFT-CLRAIR COOLED
AIR COOLED
SEE DETAIL C
3 95028502 ORING, STANDARD -232 2
2.734 ID X .139 WIDTH

2.50 NOMINAL
M12-1.75 X 40.0 LONG
4
95961496
3 4x
95028502
2x 5 1
53 N-m 23428261
96702444
39 Ft-Lbs 1x
8x
205 N-m
150 Ft-Lbs
2
23429632
2x
DETAIL C 205 N-m
SCALE 0.150 150 Ft-Lbs
13-Nov-2009 12:51:31 (model C.5+/C.5+)
13
Part Number :
61
Title :
23463607
ASSEMBLE DISCHARGE TUBE TO AFTERCOOLER AND MOISTURE SEPARATOR.
1 23428345 TUBE, 2.50" 1
23428345TUBE, 2.50"AFTER COOLER OUTLET
AFTER COOLER OUTLET

2 95028502 ORING, STANDARD -232 2
2.734 ID X .139 WIDTH

2.50 NOMINAL
4 96702444 SCREW, HEX HEAD 8 SEE EXPLODED VIEW X
M12-1.75 X 40.0 LONG

SEE EXPLODED VIEW Y
53 N-m
39 Ft-Lbs
1
23428345
1x
VIEW X-X
SCALE 0.100
3 2 4
95961496 95028502 96702444
4x 2x 8x
VIEW Y-Y 53 N-m

SCALE 0.100 39 Ft-Lbs
13-Nov-2009 12:51:31 (model C.5+/C.5+)
2
Part Number :
62
Title :
23468788
REV
Industrial Technologies (WATER COOLED) C

ASSEMBLE FAN TO BOX.
1 22382212 WASHER, RUBBER 4
22382212WASHER, RUBBERVIBRATION DAMPENING
VIBRATION DAMPENING
2 23447071 FAN, 630mm 400V/50HZ 1
23447071FAN, 630mm 400V/50HZ380V-460V/60HZ
380V-460V/60HZ
3 23460876 SHROUD, FAN 1
23460876SHROUD, FAN
5 6 1 3
4 96702246 SCREW, HEX HEAD 4 96727573 96745559 22382212 23460876
M6-1.00 X 25.0 LONG 4x 8x 4x 1x

CURVED TYPE A, M6
PRODUCT GRADE C M6
4
96702246
4x
2
23447071
1x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
3
Part Number :
63
Title :
23468788
REV

ASSEMBLE AIR AND OIL COOLERS TO FAN BOX.
1 23460132 AFTERCOOLER, WATER-COOLED 1
23460132AFTERCOOLER, WATER-COOLED
2 23460140 OIL COOLER, WATER-COOLED 1

23460140OIL COOLER, WATER-COOLED
3 23462625 BRACKET, AFTERCOOLER 1

23462625BRACKET, AFTERCOOLERWATER COOLED
WATER COOLED
4 23462633 BRACKET, OIL COOLER MOUNTING 1
23462633BRACKET, OIL COOLER MOUNTINGWATER COOLED
WATER COOLED
5 85038412 GASKET, .125 INCH X .75 INCH A/R
1218mm85038412GASKET, .125 INCH X .75 INCH

M10-1.50 X 16.0 LONG REST COOLER PORTS ON

MOUNTING BRACKET.
CURVED TYPE A, M10

2
23460140
1x
5
85038412
A/Rx
4
23462633
1x
7
96712096
8x
6
96701479
8x
REST COOLER PORTS ON

MOUNTING BRACKET.
3 1
23460132
23462625
1x
1x ingersollrandproducts.com
13-Nov-2009 10:52:19 (model C.5+/C.7+)
4
Part Number :
64
Title :
23468788
REV

ASSEMBLE FITTINGS TO COOLERS.
1 23462336 ADAPTER, ISO 6162 -1 FHG X 38 1
23462336ADAPTER, ISO 6162 -1 FHG X 38WITH ISO 6149-1 M42 X 2 PORT
WITH ISO 6149-1 M42 X 2 PORT

2 95987970 ORING, STANDARD -225 1
1.875 ID X .125 WIDTH

M12-1.75 X 40.0 LONG

4 96757737 ELBOW, 90 3
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

1.25 TUBE X M42

6 96758438 TEE, 1.25 2
96758438TEE, 1.251.25 X M42 X 1.25
1.25 X M42 X 1.25
330 N-m
4
96757737
245 Ft-Lbs
3x
330 N-m
6
96758438
245 Ft-Lbs
2x
2
95987970
81 N-m
3 1x
96702444
60 Ft-Lbs
4x
330 N-m
5
96758107
245 Ft-Lbs
1x
1
23462336
330 N-m
1x 245 Ft-Lbs
330 N-m
245 Ft-Lbs
13-Nov-2009 10:52:19 (model C.5+/C.7+)
5
Part Number :
65
Title :
23468788
REV

ASSEMBLE WATER OUT HOSES AND VALVE TO COOLERS.
1 23462542 TUBE, TRIM VALVE OUT 1
23462542TUBE, TRIM VALVE OUTWATER COOLED
WATER COOLED
(24 INCHES LONG)

3 95067203 VALVE, GLOBE 150LB 1
95067203VALVE, GLOBE 150LB1.25 FNPT
1.25 FNPT
96955422CONNECTOR1.25 TUBE X 1.25 NPTF
1.25 TUBE X 1.25 NPTF
205 N-m
150 Ft-Lbs
1
23462542
1x
4
96955422
2x FLO
W
3
95067203
LOCTITE 577/PRIMER
7649 ON NPT THREADS 1x
2
85575678
1x
LOCTITE 577/PRIMER
7649 ON NPT THREADS
205 N-m
150 Ft-Lbs
13-Nov-2009 10:52:19 (model C.5+/C.7+)
6
Part Number :
66
Title :
23468788
REV

ASSEMBLE WATER IN HOSES.
(24 INCHES LONG)

2 85575736 HOSE, HYD (-20) 90 DEG 1.25 ORFS X 1
85575736HOSE, HYD (-20) 90 DEG 1.25 ORFS X STR 1.25 ORFS (22 INCHES LONG)
STR 1.25 ORFS (22 INCHES LONG)
205 N-m
150 Ft-Lbs 1 205 N-m
85575678 150 Ft-Lbs
2 1x
85575736
1x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
7
Part Number :
67
Title :
23468788
REV

ASSEMBLE WATER OUT HOSE TO FITTING.
FAN MOTOR
2 85575728 HOSE, HYD (-20) 90 DEG 1.25 ORFS X 1
85575728HOSE, HYD (-20) 90 DEG 1.25 ORFS X STR 1.25 ORFS (34 INCHES LONG)
STR 1.25 ORFS (34 INCHES LONG)
1
23532039
1x
205 N-m
150 Ft-Lbs
2
85575728
1x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
8
Part Number :
68
Title :
23468788
REV

ASSEMBLE LEGS AND SUPPORT ANGLES TO BASE.
1 23445182 LEG, COOLER / BLOWER 3
SUPPORT
2 23460850 ANGLE, WATER COOLER SUPPORT 1
23460850ANGLE, WATER COOLER SUPPORT
5 4
3 23461171 ANGLE, WATER COOLER SUPPORT 1 96712096 96704309
23461171ANGLE, WATER COOLER SUPPORT
6x 6x
3
4 96704309 SCREW, HEX HEAD 6 23461171
M10-1.50 X 35.0 LONG 1x

2
23460850
CURVED TYPE A, M10
1x
CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

1
23445182
3x
7
96738372
6x
6
96721097
6x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
9
Part Number :
69
Title :
23468788
REV

ASSEMBLE COOLER/FAN ASSEMBLY TO LEGS.
M10-1.50 X 35.0 LONG

CURVED TYPE A, M10
SEE DETAIL A
1
96704309
4x
2
96712096
4x
DETAIL A
SCALE 0.200
13-Nov-2009 10:52:19 (model C.5+/C.7+)
10
Part Number :
70
Title :
23468788
REV

ASSEMBLE CUSTOMER WATER CONNECTION AND ADAPTERS (AS NEEDED) TO BASE.
1 39325576 ADAPTER, 1.50 INCH NPT MALE 2
39325576ADAPTER, 1.50 INCH NPT MALEX 1.50 BSPT FEMALE
X 1.50 BSPT FEMALE

2 39574660 PLATE, COUPLING 1
39574660PLATE, COUPLINGWATERCOOLED
WATERCOOLED
M6 X 16.0 LONG
NOTE:
1. ADAPTERS ONLY USED FOR BSPT CUSTOMER CONNECTION OPTION.
2
39574660
1x
LOCTITE 577/
PRIMER 7649
SEE DETAIL B
3
DETAIL B 39917489 1
3x 39325576
SCALE 0.150 2x
SEE NOTE ingersollrandproducts.com
13-Nov-2009 10:52:19 (model C.5+/C.7+)
11
Part Number :
71
Title :
23468788
REV

ASSEMBLE FITTINGS AND WATER STOP VALVE.
1 23448566 VALVE, SOLENOID G 1.5 1
23448566VALVE, SOLENOID G 1.52 WAY NC 110/120V 50/60HZ
2 WAY NC 110/120V 50/60HZ

2 23448590 TUBE, 1.5 WATER OUT 1
23448590TUBE, 1.5 WATER OUTTO BASE
TO BASE
3 23532054 CABLE ASSEMBLY, 4SV 1
23532054CABLE ASSEMBLY, 4SV
315 N-m
230 Ft-Lbs
4 95950341 BUSHING, REDUCER 1
95950341BUSHING, REDUCER 1.50 NPT X 1.25 FNPT
1.50 NPT X 1.25 FNPT 2

23448590
5 96761598 CONNECTOR, 28,30,32 MM TUBE 1
8
96761598CONNECTOR, 28,30,32 MM TUBEORFS X 1-1/2-11 BSPP-ED
1x
ORFS X 1-1/2-11 BSPP-ED 96955448
6 96761606 CONNECTOR, 38 MM TUBE 1 1x
96761606CONNECTOR, 38 MM TUBEORFS X 1-1/2-11 BSPP-ED
ORFS X 1-1/2-11 BSPP-ED


FL
OW
LOCTITE 577/
PRIMER 7649
4
95950341
1x
7
96955422
LOCTITE 577/ 1x
PRIMER 7649 6 5
96761606
96761598
1x
3 1x
351 N-m 23532054
351 N-m
259 Ft-Lbs 1x 1 259 Ft-Lbs
23448566
1x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
12
Part Number :
72
Title :
23468788
REV

ASSEMBLE WATER IN/OUT TUBES. SEE DETAIL C
1 23462500 TUBE, WATER OUT TO BASE 1
23462500TUBE, WATER OUT TO BASEWATER COOLED
WATER COOLED
2 23462518 TUBE, WATER IN 1
23462518TUBE, WATER INWATER COOLED
WATER COOLED
3 23522642 CLAMP, 1.25 INCH TUBE 2
23522642CLAMP, 1.25 INCH TUBE

M10-1.50 X 35.0 LONG

205 N-m
5 96704812 NUT, HEX STYLE 1 1 150 Ft-Lbs
COURSE THD M10-1.50

CURVED TYPE A, M10

7 96756192 UNION, STRAIGHT 1.25 2
8 96757000 PLUG, HEX HEAD 1 7

M12 96756192
2x
4
96704309
1x
3
23522642 SEE DETAIL E
2x 205 N-m
150 Ft-Lbs
2
23462518
1x
6 1
96712096 23462500 8
1x 1x 96757000
1x
5
96704812
1x
DETAIL E DETAIL C
SCALE 0.250 SCALE 0.250 ingersollrandproducts.com
13-Nov-2009 10:52:19 (model C.5+/C.7+)
13
Part Number :
73
Title :
23468788
REV

ASSEMBLE OIL IN/OUT HOSE FROM HSTV TO OIL COOLER.
1 23429632 TUBE, HSTCV TO COOLER (1.25 ORFS) 2

(24 INCHES LONG)

(38 INCHES LONG)

205 N-m
4 96756192 UNION, STRAIGHT 1.25 2
150 Ft-Lbs
2
85575678
1x
205 N-m
150 Ft-Lbs
3 4 1
85575710 205 N-m 96756192 23429632
1x 150 Ft-Lbs 2x 2x
13-Nov-2009 10:52:19 (model C.5+/C.7+)
14
Part Number :
74
Title :
23468788
REV

ASSEMBLE AIR PIPE FROM MPCV TO AIR COOLER.
23462351TUBE, TANK TO AFT-CLRWATER COOLED
WATER COOLED
81 N-m
2 23540974 SUPPORT, PIPE 1 60 Ft-Lbs
23540974SUPPORT, PIPESEP TANK TO AFT-CLR
SEP TANK TO AFT-CLR

3 95028502 ORING, STANDARD -232 2
2.734 ID X .139 WIDTH

2.50 NOMINAL
M12-1.75 X 40.0 LONG

2
23540974
M10-1.50 X 35.0 LONG
1x
7 96704812 NUT, HEX STYLE 1 1
COURSE THD M10-1.50 6

96704309
8 96712096 WASHER, SPRING LOCK, 3 VIEW Y - Y

SCALE 0.150
GRADE A M10 9
96714399
4x
SEE EXPLODED VIEW X
8 7
96712096 96704812
3x 1x
5 53 N-m
96702444
39 Ft-Lbs
8x
4
95961496
4x
3
95028502
2x 1
23462351
1x
VIEW X - X SEE EXPLODED VIEW Y

13-Nov-2009 10:52:19 (model C.5+/C.7+)
15
Part Number :
75
Title :
23468788
REV

ASSEMBLE AIR DISCHARGE PIPE TO AIR COOLER AND MOISTURE SEPARATOR.
1 23462039 TUBE, COOLER DISCHARGE 1
23462039TUBE, COOLER DISCHARGEWATER COOLED
WATER COOLED
2 23540974 SUPPORT, PIPE 1
23540974SUPPORT, PIPESEP TANK TO AFT-CLR
SEP TANK TO AFT-CLR

3 95028502 ORING, STANDARD -232 2
2.734 ID X .139 WIDTH

2.50 NOMINAL SEE EXPLODED VIEW W

M12-1.75 X 40.0 LONG

M10-1.50 X 35.0 LONG

7 96704812 NUT, HEX STYLE 1 1 53 N-m
COURSE THD M10-1.50 39 Ft-Lbs

DETAIL D
SCALE 0.200
CURVED TYPE A, M10

GRADE A M10
5 3 4
96702444 95028502 95961496
8x 2x 4x
SEE EXPLODED VIEW
ON SHEET 14
1
23462039
1x
81 N-m
60 Ft-Lbs
9
96714399 SEE DETAIL D
4x
7 6 8 2
96704812 96704309 96712096 23540974 VIEW W - W
1x 3x 3x 1x SCALE 0.150
13-Nov-2009 10:52:19 (model C.5+/C.7+)
2
Part Number :
76
Title :
23478712
ASSEMBLY INST.,COOLING
REV
Industrial Technologies (AIR COOLED WITH ERS) B

ASSEMBLE BLOWER HOUSING AND COOLER PLENUM.
1 23434822 PLENUM, BLOWER 1 6
23434822PLENUM, BLOWER
39117312
2 SEE LIST SHROUD, BLOWER 1
23434855SHROUD, BLOWER(60 Hz)
7 A/Rx
39117312
23446974ANGLE, BLOWER / COOLERSUPPORT (COMMON)
2 A/Rx
SEE LIST
SUPPORT (COMMON)
1x
4 23446982 BRACE, PLENUM 2
23446982BRACE, PLENUM
5 23447139 ANGLE, COOLER MOUNTING 1

23447139ANGLE, COOLER MOUNTING
6 39117312 GASKET, STRIP .06THK X .75 WIDE A/R 8

W/ADHESIVE BACK 39917489

7 39117312 GASKET, STRIP .06THK X .75 WIDE A/R 13x
W/ADHESIVE BACK
M6 X 16.0 LONG 1
23434822
9 96703962 SCREW, HEX HEAD 2 1x
M16-2.00 X 50.0 LONG

M10-1.50 X 35.0 LONG 5

23447139
GRADE A M16
1x
CURVED TYPE A, M10

13 96721097 WASHER, SPRING LOCK, 2 4
CURVED TYPE A, M16 23446982 10

2x 96704309
50 HERTZ BLOWER
HOUSING MOUNTS HERE. 6x
(60 Hz ILLUSTRATED) 3
23446974
2x
13
96721097
2x
ALTERNATE PARTS LIST 12 9
96712096
ITEM PART NO. DESCRIPTION 96703962
6x
11 2x
2 23434855 60 Hz HOUSING 96705645
2x
20-Nov-2009 16:55:34 (model B.2/B.2+)
3
Part Number :
77
Title :
23478712
REV

1 SEE LIST BLOWER, R62A2 710x160 1
23413818BLOWER, R62A2 710x160
4 5
2 SEE LIST MOTOR, 4KW 4600V/3/60HZ TEFC 1
23423650MOTOR, 4KW 4600V/3/60HZ TEFC(6-POLE IE3 EFFICIENCY)
23503410 SEE LIST

1x 1x
3 23446800 SUPPORT, BLOWER MOTOR 1
23446800SUPPORT, BLOWER MOTOR
4 23503410 FOAM, BLOWER SHROUD 1

23503410FOAM, BLOWER SHROUD
REMOVED COVER FOR

5 SEE LIST FOAM 1 CLARITY
23503436FOAM, 60 HZ BLOWER HOUSING
6 96704309 SCREW, HEX HEAD 4 8

M10-1.50 X 35.0 LONG 96705116

SEE
NOTE 1
7 96704812 NUT, HEX STYLE 1 4 4x
COURSE THD M10-1.50

M10-1.50 X 50.0 LONG

2
9 96712096 WASHER, SPRING LOCK, 8 SEE LIST

GRADE A M10
NOTES:
3
23446800
1. CAN INSTALL BOLTS FROM TOP AS SHOWN

1x
OR FROM THE BOTTOM IF NEEDED.

96714399
ITEM PART NO. DESCRIPTION 4x
1 23413818 BLOWER - 60 Hz
1 23413800 BLOWER - 50 Hz
2 23423635 MOTOR - 380V 60 Hz
2 23423643 MOTOR - 440V 60 Hz

1 9 6 7
2 23423650 MOTOR - 460V 60 Hz SEE LIST 96712096 96704309 96704812
1x 8x 4x 4x
2 23423668 MOTOR - 575V 60 Hz
2 23423627 MOTOR - 400V 50 Hz
5 23503436 60 Hz HOUSING

20-Nov-2009 16:55:34 (model B.2/B.2+)
4
Part Number :
78
Title :
23478712
REV

ASSEMBLE BLOWER CONE TO BLOWER HOUSING.
1 SEE LIST CONE, INLET BLOWER 1
23417165CONE, INLET BLOWER710mm

M6 X 16.0 LONG
PRODUCT GRADE C M6
3
96745559
8x
2
39917489
8x
1
SEE LIST
1x
NOTE:
QUANTITIES OF ITEMS 2 (39917489) AND ITEM 3 (96745559)

TO USE ON THE 50 HERTZ PACKAGE IS 6.
ADJUST POSITION TO ENSURE NO

CONTACT WITH BLOWER WHEEL
1 23417165 INLET CONE - 60 Hz
1 23391352 INLET CONE - 50 Hz

20-Nov-2009 16:55:34 (model B.2/B.2+)
5
Part Number :
79
Title :
23478712
REV

10
ALLEN SCREWS (M10) FOR SPLIT

TAPER BUSHING
TORQUE TO 41 N-m/30 Ft-Lbs
20-Nov-2009 16:55:34 (model B.2/B.2+)
6
Part Number :
80
Title :
23478712
ASSEMBLY INST.,COOLING REV

ASSEMBLE CABLE AND CABLE GLAND.
1 22501720 GLAND, CABLE M25X1.5 1

FAN MOTOR
1
22501720
1x
2
23532039
1x
20-Nov-2009 16:55:34 (model B.2/B.2+)
7
Part Number :
81
Title :
23478712
REV

ASSEMBLE COOLERS. SEE NOTE 1
1 23394190 GASKET, SELF GRIPPING A/R
3940 mm23394190GASKET, SELF GRIPPING
NOTES:
2 23422496 COOLER, OIL 1
23422496COOLER, OIL(90-110 KW)
(90-110 KW) 1. FINGER TIGHTEN FIRST NUT THEN JAMB

SECOND NUT TIGHT TO FIRST. COOLERS
3 23422512 COOLER, AIR 1 MUST NOT BE LOCKED TIGHT TO EACH OTHER
23422512COOLER, AIR(90-110 KW)
(90-110 KW) OR PLENUM, TO ALLOW FOR THERMAL EXPANSION.

4 23448582 COVER, COOLER ACCESS 2
23448582COVER, COOLER ACCESS
2. FASTNERS AT BOTTOM OF COOLERS NEED TO BE TIGHT.
5 23523491 RETAINER, 6mm SCREW 16 3. ASSEMBLE AFTER COOLERS ARE SECURE.

2
6 39917489 SCREW, HEX HEAD FLANGE 16 23422496
1
M6 X 16.0 LONG SEE NOTE 1 1x

35 N-m
13 23394190
3
7 96704309 SCREW, HEX HEAD 8 A/Rx
SEE LIST 23422512

M10-1.50 X 35.0 LONG 26 Ft-Lbs
1x 1x
8 96704812 NUT, HEX STYLE 1 12 SEE NOTE 3
COURSE THD M10-1.50

CURVED TYPE A, M10

GRADE A M10
11 96757000 PLUG, HEX HEAD 1
M12
12 96757059 PLUG, HEX HEAD 1
M22
13 SEE LIST SEE LIST 1
4
23448582
2x
6
39917489
16x
ITEM PART NO. DESCRIPTION QTY 5 8 12 11 10 9 7 SEE NOTE 2
23523491 96704812 96757059 96757000 96714399 96712096 96704309
13 23451842 SENSOR FOR VSD ONLY 1
16x 12x 1x 1x 8x 4x 8x
65 N-m 23 N-m
13 96757059 PLUG FOR FIXED SPEED 1 48 Ft-Lbs 17 Ft-Lbs
20-Nov-2009 16:55:34 (model B.2/B.2+)
8
Part Number :
82
Title :
23478712
REV

ASSEMBLE ERS TBCV, COOLER LINES AND FITTINGS.
1 23482938 VALVE, TEMPERATURE CONTROL 1
23482938VALVE, TEMPERATURE CONTROL135F, M42x2 PORTS PER ISO 6149-1
135F, M42x2 PORTS PER ISO 6149-1

2 23483050 TUBE, ERS 1
23483050TUBE, ERS
7 215 N-m
3 85575629 HOSE, HYD (-20) 90 DEG DN 20-24 X 1.25 ORFS 1 96757737
160 Ft-Lbs
85575629HOSE, HYD (-20) 90 DEG DN 20-24 X 1.25 ORFS(38 INCHES)
(38 INCHES) 2x
2
(32 INCHES LONG)

23483050
5 85575710 HOSE, HYD (-20) 1.25 ORFS X 1.25 ORFS 1 1x
(38 INCHES LONG)

8
M12-1.75 X 40.0 LONG 96758107
2x
7 96757737 ELBOW, 90 2
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

1
23482938
1.25 TUBE X M42 1x
9 96758438 TEE, 1.25 1
96758438TEE, 1.251.25 X M42 X 1.25
1.25 X M42 X 1.25 9

96758438
1.50 NOMINAL 1x
215 N-m
NOTES: 160 Ft-Lbs
4
1. ALL HOSES AND TUBE ENDS TO TORQUE
TIGHTENED TO 205 N-m/150 Ft-Lbs UNLESS 5 85575660
1x
85575710
SPECIFIED OTHERWISE.
1x
10
96955166
2x
6
96702444
4x
53 N-m
39 Ft-Lbs
3
85575629
1x
20-Nov-2009 16:55:34 (model B.2/B.2+)
9
Part Number :
83
Title :
23478712
REV

ASSEMBLE FITTINGS TO ERS COOLER.
1 23460140 OIL COOLER, WATER-COOLED 1
23460140OIL COOLER, WATER-COOLED
2 23462336 ADAPTER, ISO 6162 -1 FHG X 38 1

23462336ADAPTER, ISO 6162 -1 FHG X 38WITH ISO 6149-1 M42 X 2 PORT
WITH ISO 6149-1 M42 X 2 PORT

3 95987970 ORING, STANDARD -225 1
4 53 N-m
96702444
1.875 ID X .125 WIDTH 39 Ft-Lbs
4x
M12-1.75 X 40.0 LONG

M12
6 96757737 ELBOW, 90 2
6
96757737ELBOW, 90 1.25 TUBE X M42
1.25 TUBE X M42

96757737
7 96758107 CONNECTOR 1 2x
1.25 TUBE X M42

215 N-m
160 Ft-Lbs
7
96758107
1x 2
23462336
330 N-m
245 Ft-Lbs 1x
3
95987970
1x
1
23460140
1x
5
96757000
1x
20-Nov-2009 16:55:34 (model B.2/B.2+)
10
Part Number :
84
Title :
23478712
REV

ASSEMBLE SUPPORT LEGS, ANGELS, WATER LINES AND FITTINGS.
1 23445182 LEG, COOLER / BLOWER 3 2
SUPPORT 23446958
1x
2 23446958 ANGLE, BLOWER / COOLER 1 3
23446958ANGLE, BLOWER / COOLERSUPPORT (LONG)
SUPPORT (LONG) 23446966

23446966ANGLE, BLOWER / COOLERSUPPORT (SHORT)
1x
SUPPORT (SHORT) 4
96704309 1
M10-1.50 X 35.0 LONG 6x 23445182
3x

96712096 7
CURVED TYPE A, M16
6x 96738372
6x
M16-2.00 X 25.0 LONG

6
96721097
6x
20-Nov-2009 16:55:34 (model B.2/B.2+)
11
Part Number :
85
Title :
23478712
REV

ASSEMBLE COOLER/BLOWER ASSEMBLY TO LEGS.
M10-1.50 X 35.0 LONG

1
CURVED TYPE A, M10

96704309
3 96714399 WASHER, PRODUCT 4 4x
GRADE A M10
2
96712096
4x
3
96714399
4x
20-Nov-2009 16:55:34 (model B.2/B.2+)
12
Part Number :
86
Title :
23478712
REV

ASSEMBLE ERS COOLER AND WATER LINES
1 23462633 BRACKET, OIL COOLER MOUNTING 1
23462633BRACKET, OIL COOLER MOUNTINGWATER COOLED
WATER COOLED
(56 INCHES LONG)

3 85575702 HOSE, HYD (-20) 1.25 ORFS x 1.25 ORFS 1
85575702HOSE, HYD (-20) 1.25 ORFS x 1.25 ORFS(69 INCHES LONG)
(69 INCHES LONG)

4 95950341 BUSHING, REDUCER 2
95950341BUSHING, REDUCER 1.50 NPT X 1.25 FNPT
1.50 NPT X 1.25 FNPT

M10-1.50 X 16.0 LONG

7 3 1
CURVED TYPE A, M10

5
4
6
2
NOTES:
1. ALL HOSES AND TUBE ENDS TO TORQUE

TIGHTENED TO 205 N-m / 150 Ft-Lbs UNLESS
SPECIFIED OTHERWISE. ingersollrandproducts.com
20-Nov-2009 16:55:34 (model B.2/B.2+)
13
Part Number :
87
Title :
23478712
REV

ATTACH COOLER HOSES AND ATTACH TUBE FROM MPCV TO AFTER COOLER.
23428261TUBE, TANK TO AFT-CLRAIR COOLED
AIR COOLED
SEE DETAIL B
NOTES:
85575686HOSE, HYD (-20) 1.25 ORFS X 1.25 ORFS(43 INCHES)
(43 INCHES) 1. ALL HOSES AND TUBE ENDS TO TORQUE

TIGHTENED TO 205 N-m/150 Ft-Lbs UNLESS
4 95028502 ORING, STANDARD -232 2 SPECIFIED OTHERWISE.
2.734 ID X .139 WIDTH

2.50 NOMINAL
M12-1.75 X 40.0 LONG

7 96756192 UNION, STRAIGHT 1.25 2 205 N-m 205 N-m
150 Ft-Lbs 150 Ft-Lbs

3 7 2 8
1.25 TUBE X M42 85575686 96756192 23429632 96758107
1x 2x 2x 2x
81 N-m
60 Ft-Lbs
4 5 6 53 N-m
95028502 95961496 96702444 39 Ft-Lbs
2x 4x 8x
1
DETAIL B 23428261
1x
20-Nov-2009 16:55:34 (model B.2/B.2+)
14
Part Number :
88
Title :
23478712
REV

ASSEMBLE DISCHARGE TUBE TO AFTER COOLER AND MOISTURE SEPARATOR.
1 23428345 TUBE, 2.50" 1
23428345TUBE, 2.50"AFTER COOLER OUTLET
AFTER COOLER OUTLET

2 95028502 ORING, STANDARD -232 2
2.734 ID X .139 WIDTH

SEE EXPLODED VIEW Y

2.50 NOMINAL SEE EXPLODED VIEW X
M12-1.75 X 40.0 LONG
53 N-m
39 Ft-Lbs
VIEW X-X
2 SCALE 0.100
95028502
2x
3
95961496
1 4x
23428345
1x
4
96702444
8x
81 N-m
60 Ft-Lbs
VIEW Y-Y
SCALE 0.100
20-Nov-2009 16:55:34 (model B.2/B.2+)
2
Part Number :
89
Title :
23464167
ASSEMBLY INST., AIR FILTER REV
Industrial Technologies (STANDARD & HIGH DUST) B

ASSEMBLE AIR FILTER.
1 SEE LIST AIR CLEANER ASSEMBLY 1
23415821AIR CLEANER ASSEMBLY NLG28-32 HIGH DUST (MANN)
1 5
SEE LIST 39213798
1x 3x
2 23440274 SUPPORT, AIR FILTER 1
23440274SUPPORT, AIR FILTER
3 35112630 ELBOW, 90 DEG. 1

35112630ELBOW, 90 DEG.SHORT RADIUS
SHORT RADIUS
4
4 35117605 ELBOW, 90 DEG. 1 35117605
35117605ELBOW, 90 DEG.SHORT RADIUS
SHORT RADIUS 3 1x
35112630
5 39213798 CLAMP, HOSE 3 1x
39213798CLAMP, HOSE

M10-1.50 X 16.0 LONG

CURVED TYPE A, M10

M20-2.50 X 60.0 LONG 8

96716337

7 393 N-m
96712096 290 Ft-Lbs
4x
6
IMPORTANT:
96701479
9
ORIENT ELBOW AS SHOWN 4x 96737721
2 1x
23440274
1x
SEE DETAIL A
DETAIL A
SCALE 0.300

1 23390131 AIR FILTER - STANDARD
1 23415821 AIR FILTER - HIGH DUST ingersollrandproducts.com
30-Oct-2009 09:57:29 (model B.4/B.5+)
2
Part Number :
90
Title :
23461098
REV
ASSEMBLY INST., PRE-FILTER
Industrial Technologies (STANDARD) B
ASSEMBLE HINGES TO MOUNT THE PACKAGE INTAKE DOOR
1 22159842 HINGE, 2
PIN HALF
M6 X 16.0 LONG
SEE DETAIL A
2 1
96743729 22159842
4x 2x
DETAIL A
SCALE 0.200
06-Nov-2009 09:17:35 (model B.1+/B.1+)
3
Part Number :
91
Title :
23461098
REV
ASSEMBLY INST., PRE-FILTER
ASSEMBLE PACKAGE INTAKE DOOR
1 23180565 LATCH, DOOR (NEMA 4) 2

2 23495179 ASSEMBLY, PACKAGE INTAKE DOOR 1 SEE DETAIL B
23495179ASSEMBLY, PACKAGE INTAKE DOOR(WITH FOAM)
(WITH FOAM)
3 23496433 GRILL, INTAKE 1
3
23496433GRILL, INTAKE
6 23496433
93580140
4 23497001 PAD, PRE-FILTER 1 2x 1x
23497001PAD, PRE-FILTER(10 X 675 X 1315)
(10 X 675 X 1315)

5 39232889 NUT, WING 6
39232889NUT, WING(M6 X 1.0)
(M6 X 1.0)
6 93580140 HINGE, PIN 2
93580140HINGE, PIN

PRODUCT GRADE C M6
7 5
96745559 39232889
6x 6x
2
23495179
1x
4
23497001
1x
DETAIL B 1
23180565
SCALE 0.250 2x
06-Nov-2009 09:17:35 (model B.1+/B.1+)
2
Part Number :
92
Title :
23554918
ASSEMBLY INST., PRE FILTER REV
Industrial Technologies HI DUST A

ASSEMBLE BOTTOM PANEL
1 23517485 ASSEMBLY, BOTTOM PANEL 1
23517485ASSEMBLY, BOTTOM PANEL(WITH FOAM)
(WITH FOAM)
M6 X 16.0 LONG
2
39917489
2x
DETAIL A
SCALE 0.200 1
23517485
1x
SEE DETAIL A ingersollrandproducts.com

20-Nov-2009 09:27:43 (model A.1/A.0+)
3
Part Number :
93
Title :
23554918

ASSEMBLE RIGHT SIDE PANEL
1 23512874 ASSEMBLY, SIDE PANEL 1
23512874ASSEMBLY, SIDE PANEL(WITH FOAM)
(WITH FOAM)
M6 X 16.0 LONG
1
23512874
1x
2
39917489
5x
DETAIL B
SCALE 0.150
SEE DETAIL B
20-Nov-2009 09:27:43 (model A.1/A.0+)
4
Part Number :
94
Title :
23554918

ASSEMBLE LEFT SIDE PANEL
1 23512874 ASSEMBLY, SIDE PANEL 1
23512874ASSEMBLY, SIDE PANEL(WITH FOAM)
(WITH FOAM)
M6 X 16.0 LONG
1
23512874
1x
2
39917489
5x
DETAIL C
SCALE 0.250
SEE DETAIL C
20-Nov-2009 09:27:43 (model A.1/A.0+)
5
Part Number :
95
Title :
23554918

ASSEMBLE TOP PANEL
1 23517493 ASSEMBLY, TOP PANEL 1
23517493ASSEMBLY, TOP PANEL(WITH FOAM)
(WITH FOAM)
SEE DETAIL D
M6 X 16.0 LONG
1
23517493
1x
2
39917489
4x
DETAIL D
SCALE 0.150
20-Nov-2009 09:27:43 (model A.1/A.0+)
6
Part Number :
96
Title :
23554918

ASSEMBLE CENTER POST
1 23512882 ANGLE, PRE-FILTER 1
23512882ANGLE, PRE-FILTER

M6 X 16.0 LONG
2
39917489
4x
1
23512882
1x
SEE DETAIL E
DETAIL E
SCALE 0.350
20-Nov-2009 09:27:43 (model A.1/A.0+)
7
Part Number :
97
Title :
23554918

ASSEMBLE FILTER PANELS
1 23512866 FILTER, PANEL AIR 2
23512866FILTER, PANEL AIR
2 23517519 TAB, FILTER PANEL 8

23517519TAB, FILTER PANEL
3 96742689 BOLT, HEX FLANGE 8

96742689BOLT, HEX FLANGEM6-1.00 X 16.0 LONG
M6-1.00 X 16.0 LONG
1
23512866
2x
2
23517519
8x
3
96742689
DETAIL F 8x
SCALE 0.500
SEE DETAIL F
20-Nov-2009 09:27:43 (model A.1/A.0+)
8
Part Number :
98
Title :
23554918

ASSEMBLE INTAKE DOOR
1 22159842 HINGE, 2
PIN HALF
2 23180565 LATCH, DOOR (NEMA 4) 2

3 23516602 ASSEMBLY, PACKAGE 1
23516602ASSEMBLY, PACKAGEINTAKE DOOR (WITH FOAM)
INTAKE DOOR (WITH FOAM)

SEE DETAIL G
4 93580140 HINGE, PIN 2
93580140HINGE, PIN

M6 X 16.0 LONG
4
93580140
2x
1
22159842
2x
5
96743729
4x
3
23516602
DETAIL G 1x
SCALE 0.300 2
23180565
2x
20-Nov-2009 09:27:43 (model A.1/A.0+)
2
Part Number :
99
Title :
23473044
ASSEMBLY INST., CONDENSATE REV

ASSEMBLE SOLENOID VALVE AND BULK HEAD CONNECTOR
1 22219026 CONNECTOR, BULKHEAD .38NPT 1
22219026CONNECTOR, BULKHEAD .38NPT1.12-14UN STRAIGHT THREAD OD
1.12-14UN STRAIGHT THREAD OD

2 23434830 VALVE, SOLENOID DRAIN 1
23434830VALVE, SOLENOID DRAIN.50 BSPP IN, .25 NPT OUT
SEE DETAIL A
.50 BSPP IN, .25 NPT OUT
3 23532104 CABLE ASSEMBLY, 9SV 1
4 95916011 NIPPLE, .375 NPTF X .25 NPTF 1

95916011NIPPLE, .375 NPTF X .25 NPTF
LOCTITE #545/
PRIMER #7649
3
23532104
1x
1 4 2
22219026 95916011 23434830 DETAIL A
1x 1x 1x SCALE 0.200
10-Nov-2009 16:06:09 (model B.1/B.2+)
3
Part Number :
100
Title :
23473044

ASSEMBLE 12MM NYLON TUBE
1 23452287 COUPLING, .50 BSPP 1
23452287COUPLING, .50 BSPP
2 23452329 TUBE, 12 MM NYLON 14in

14in23452329TUBE, 12 MM NYLONCOLOR BLUE
COLOR BLUE
3 96759832 ELBOW, PUSH IN 1
96759832ELBOW, PUSH IN G1/2 X 12 MM TUBE
G1/2 X 12 MM TUBE
34 N-m 3
25 FT-Lbs 96759832
1x
1 2
34 N-m 23452329
25 FT-Lbs 23452287 14inx
1x
10-Nov-2009 16:06:09 (model B.1/B.2+)
2
Part Number :
101
Title :
23473358
Industrial Technologies (NO LOSS) B

ASSEMBLE BULK HEAD CONNECTOR AND SYNFLEX TUBE
1 22219026 CONNECTOR, BULKHEAD .38NPT 1
22219026CONNECTOR, BULKHEAD .38NPT1.12-14UN STRAIGHT THREAD OD
1.12-14UN STRAIGHT THREAD OD

2 39137518 TUBE, .50 SYNFLEX GRAY 7 SEE DETAIL A
739137518TUBE, .50 SYNFLEX GRAY
3 39311311 STRAIGHT, BEADED HOSE BARB 1

39311311STRAIGHT, BEADED HOSE BARB.38 PM X .50 HOSE
.38 PM X .50 HOSE

4 39311329 STRAIGHT, BEADED HOSE BARB 1
39311329STRAIGHT, BEADED HOSE BARB.38 PM X .50 HOSE
.38 PM X .50 HOSE

5 95220844 CLAMP, HOSE WORM DRIVE 2
95220844CLAMP, HOSE WORM DRIVESTAINLESS STEEL
STAINLESS STEEL
6 95952990 COUPLING, STANDARD 1
95952990COUPLING, STANDARD.25 NPT X 1.13 LONG
.25 NPT X 1.13 LONG
1
22219026
1x
LOCTITE #545/
PRIMER #7649
LOCTITE #545/
PRIMER #7649 6
95952990
1x
4 5 2 3
39311329 95220844 39137518 39311311
1x 2x 7x DETAIL A 1x
29-Oct-2009 10:47:48 (model B.0+/B.0+)
3
Part Number :
102
Title :
23473358
Industrial Technologies (NO LOSS) B

ASSEMBLE NO LOSS DRAIN VALVE AND CONDENSATE TUBE
1 23434848 VALVE, NO-LOSS DRAIN B.I. 1
23434848VALVE, NO-LOSS DRAIN B.I.BEKOMAT ENL 5 VARIO - BSPP
BEKOMAT ENL 5 VARIO - BSPP

2 23472848 TUBE, 0.75 SS CODENSATE 1
23472848TUBE, 0.75 SS CODENSATEMOIST SEP TO VALVE
MOIST SEP TO VALVE

3 23529753 CABLE, 20-3 CONDUCTOR 4.5
4.523529753CABLE, 20-3 CONDUCTOR600 VOLT
600 VOLT
4 96760962 ELBOW, 90 - .50-14 BSPP, SS 1
96760962ELBOW, 90 - .50-14 BSPP, SSSIZE 12 ORFS, 18, 20MM TUBE END
SIZE 12 ORFS, 18, 20MM TUBE END
75 N-m
55 Ft-Lbs
2
23472848
1x LOCTITE #545/
PRIMER #7649
3
REFER "CONTROLS" INSTRUCTION 23529753
SHEET FOR CABLE ROUTING 4.5x
4 1
ONE CHANNEL OF THE BASE HAS BEEN BLANKED 96760962 23434848
FOR BETTER CLARITY 1x 1x

29-Oct-2009 10:47:48 (model B.0+/B.0+)
2
Part Number :
103
Title :
23464191
ASSEMBLY INST., CUST. REV
Industrial Technologies CONNECTION / MOIST. SEP C

ASSEMBLE ADAPTERS TO MOISTURE SEPARATOR WITH CLAMPS.
1 23143662 SEPARATOR, MOISTURE 1
23143662SEPARATOR, MOISTURE2.5 INCH NPT
2.5 INCH NPT

2 23412752 ADAPTER, 64MM ISO 6162 X 2
23412752ADAPTER, 64MM ISO 6162 XSIZE 5 COUPLER FLANGE
SIZE 5 COUPLER FLANGE

3 85566339 CLAMP, FILTER - SIZE M5-M8 2
85566339CLAMP, FILTER - SIZE M5-M8(DWG. #23327166)
(DWG. #23327166)
W
4 SEE LIST CONNECTOR, PUSH IN 1
FLO
G1/2 X 12 MM TUBE
NOTE: OREINTATION OF ADAPTER
2
23412752
2x 3 1
85566339 23143662
SEE NOTE
2x 1x
4 34 N-m
SEE LIST 25 Ft-Lbs
1x
96763073 CONNECTOR, (USED ON STANDARD CONDENSATE)
4
96761697 CONNECTOR, (USED ON NO-LOSS DRAIN VALVE) ingersollrandproducts.com
20-Nov-2009 11:05:01 (model C.0+/C.0+)
3
Part Number :
104
Title :
23464191

ASSEMBLE CUSTOMER CONNECTION PORT TO MOISTURE SEPARATOR AND MOUNT BRACKET.
1 SEE LIST CUSTOMER, CONNECTION 64MM 1
23435373CUSTOMER, CONNECTION 64MM ISO 6162 X 2.5 FEMALE NPT

2
35 N-m 23522246
THERMISTOR 26 Ft-Lbs
1x
3 95028502 ORING, STANDARD -232 1
2.734 ID X .139 WIDTH 6

96759295
M12-1.75 X 40.0 LONG 1x
1
5 96739933 WASHER, SPRING LOCK, 4 SEE LIST
7
CURVED TYPE A, M12 W 1x

11 N-m 96759634 FLO
8 Ft-Lbs
6 96759295 ORING, M12 X 1.5 1 1x
9.300 ID X 2.200 WIDTH

G1/4 X 6 MM TUBE
4 53 N-m
96702444
39 Ft-Lbs
5 4x
96739933
3 4x
95028502
1x

23435373 CUSTOMER, CONNECTION 2.5" NPT
2 23435381 CUSTOMER, CONNECTION 2.5" BSPT

CUSTOMER, CONNECTION 2.5" BSPT
23438641 ingersollrandproducts.com
WITH SAFETY VALVE (SEE SHEET 6)
20-Nov-2009 11:05:01 (model C.0+/C.0+)
4
Part Number :
105
Title :
23464191

ASSEMBLE COLUMN TO BASE AND BRACKET TO COLUMN.
1 23449176 SUPPORT, AIR DISCHARGE 1
23449176SUPPORT, AIR DISCHARGEPIPING
PIPING
M10-1.50 X 16.0 LONG

GRADE A M10
1
23449176
3 1x
96714399
2 2x
96701479
2x
LEFT REAR CORNER
20-Nov-2009 11:05:01 (model C.0+/C.0+)
5
Part Number :
106
Title :
23464191

ATTACH CUSTOMER CONNECTION TO BRACKET AND AIR DISCHARGE TUBE TO COOLER.
M10-1.50 X 16.0 LONG

GRADE A M10
SEE DETAIL A
2
96714399
2x
1
96701479
2x
DETAIL A
SCALE 0.200
20-Nov-2009 11:05:01 (model C.0+/C.0+)
6
Part Number :
107
Title :
23464191

BSPT WITH SAFETY VALVE.
1 23438641 CUSTOMER, CONNECTION 64MM 1
23438641CUSTOMER, CONNECTION 64MM ISO 6162 X 2.5 FEMALE BSPT W/SAFETY
ISO 6162 X 2.5 FEMALE BSPT W/SAFETY

2 SEE LIST VALVE, PRESSURE RELIEF 1
23443708VALVE, PRESSURE RELIEF8.5 BAR GB M33
202 N-m
2
150 Ft-Lbs SEE LIST
1x
1
23438641
1x

23443708 VALVE, PRESSURE RELIEF 8.5 BAR GB M33
23443716 VALVE, PRESSURE RELIEF 9.5 BAR GB M33
2
23443724 VALVE, PRESSURE RELIEF 11 BAR GB M33
23443732 VALVE, PRESSURE RELIEF 15.4 BAR GB M33 ingersollrandproducts.com
20-Nov-2009 11:05:01 (model C.0+/C.0+)
2
Part Number :
108
Title :
23472582
ASSEMBLY INST., REV
Industrial Technologies STARTER BOX C

ASSEMBLE STARTER BOX ASSEMBLY TO BASE.
23465529STARTER BOX, 90-110KW 380/460V 60 HZ(AIR COOLED - STAR DELTA)
1 SEE LIST STARTER BOX, 90-110KW 1

CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

1 23527179 STARTER ASSY, VSD 90kW 460V 60Hz A/C 1
1 23532823 STARTER ASSY, VSD 90kW 440V 60Hz A/C (LA) 1
1 23527211 STARTER ASSY, VSD 90kW 460V 60Hz W/C 1
1 23532831 STARTER ASSY, VSD 90kW 440V 60Hz W/C (LA) 1
1 23532849 STARTER ASSY, VSD 110kW 440V 60Hz A/C (LA) 1
1 23532856 STARTER ASSY, VSD 110kW 440V 60Hz W/C (LA) 1
1 23465529 STARTER ASSY, Y/D 90-110kW 460V 60Hz A/C 1
1 23465552 STARTER ASSY, Y/D 90-110kW 460V 60Hz W/C 1 SEE SHEET-3
1 23465545 STARTER ASSY, Y/D 90-110kW 575V 60Hz W/C 1
1 23465560 STARTER ASSY, Y/D 90-110kW 400V 50Hz W/C 1
1 23465594 STARTER ASSY, S.S. 90-110kW 460V 60Hz A/C 1 ALTERNATE PARTS LIST
1 23465586 STARTER ASSY, S.S. 90-110kW 575V 60Hz A/C 1 ITEM PART NO. DESCRIPTION QTY
1 23465602 STARTER ASSY, S.S. 90-110kW 380-480V 50Hz A/C 1 1 23465628 STARTER ASSY, S.S. 90-110kW 575V 60Hz W/C 1
1 23465636 STARTER ASSY, S.S. 90-110kW 460V 60Hz W/C 1 1 23465644 STARTER ASSY, S.S. 90-110kW 380-480V 50Hz W/C 1 ingersollrandproducts.com
16-Dec-2009 11:00:52 (model C.3+/C.4+)
3
Part Number :
109
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE STARTER BOX ASSEMBLY TO BASE.
CONTINUED
1
SEE LIST
1x
3
96738372
4x
2
96721097
4x
SCALE 0.080
NOTE: THE DOOR OF THE STARTER BOX IS BLANKED

FOR BETTER CLARITY IN PARTIAL VIEW. ingersollrandproducts.com
16-Dec-2009 11:00:52 (model C.3+/C.4+)
4
Part Number :
110
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE USER INTERFACE FRAME TO STARTER BOX
23524879WASHER, FLATM6, COPPER
1 23524879 WASHER, FLAT 8

M6, COPPER
45657103FRAME, USER INTERFACE
2 45657103 FRAME, USER INTERFACE 1
96727565BOLT, HEX FLANGEM6-1 X 10.0 LONG
3 96727565 BOLT, HEX FLANGE 8

M6-1 X 10.0 LONG
SEE DETAIL D
4 39874375 GASKET, INTELLISYS - SG 1
5 SEE LIST ASSEMBLY, CONTROLLER 1
6 96954839 SCREW, TAPPING INDENTED 8

HEX WASHER HEAD TYPE C
7 95929055 WASHER, 8
LOCK EXTERNAL TOOTH
6
96954839
8x
4
39874375
1x
7 5
95929055 SEE LIST
8x 2 1x
45657103
1x
3
96727565
8x
1
23524879
8x
DETAIL D
SCALE 0.150

5 23517972 ASSEMBLY, CONTROLLER 1

SGv
SGNev ingersollrandproducts.com
16-Dec-2009 11:00:52 (model C.3+/C.4+)
5
Part Number :
111
Title :
23472582
ASSEMBLY INST., REV

SHOWING CONNECTION OF THE PLUG CONNECTIONS TO BACK SIDE OF THE CONTROLLER.
WHEN INSTALLING THE CONNECTORS IN THE CONTROLLER, THE LOWER NUMBERED

PINS ARE LOCATED CLOSER TO THE SHEETMETAL OF THE DOOR. THE HIGHER
NUMBERED PINS ARE LOCATED CLOSER TO THE DECAL OF THE CONTROLLER.
16-Dec-2009 11:00:52 (model C.3+/C.4+)
6
Part Number :
112
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE PRESSURE TRANSDUCERS TO STARTER BOX BRACKET.
23451859TRANSDUCER, PRESSURE225 PSI, 5 VDC
1 23451859 TRANSDUCER, PRESSURE 1

225 PSI, 5 VDC
23451867TRANSDUCER, VACUUM0-15 PSIG
2 23451867 TRANSDUCER, VACUUM 1

0-15 PSIG
23453095BULKHEAD, FEMALE UNION
3 23453095 BULKHEAD, FEMALE UNION 2
2
23451867
1x
1
23451859
# LOCTITE 545 WITH
PRIMER 7649
1x
3
23453095
2x
SEE DETAIL A
DETAIL A
SCALE 0.150
1AVPT 4APT

16-Dec-2009 11:00:52 (model C.3+/C.4+)
7
Part Number :
113
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE TRANSDUCER AND ROUTE CABLES THROUGH CABLE GLANDS.
39875570CABLE, TRANSDUCERINTELLISYS SG
1 39875570 CABLE, TRANSDUCER 2

INTELLISYS SG
SEE DETAIL B
1
39875570
2x DETAIL B
SCALE 0.200
16-Dec-2009 11:00:52 (model C.3+/C.4+)
8
Part Number :
114
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE GROUND STRAPS TO BACK OF STARTER BOX.
SEE MOUNTING DETAIL VIEW X
FIXED SPEED
MOTOR TO STARTER BOX
VIEW X-X
SCALE 0.200
SEPARATOR TANK TO STARTER BOX
16-Dec-2009 11:00:52 (model C.3+/C.4+)
9
Part Number :
115
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE GROUND STRAPS TO BACK OF STARTER BOX.
VSD
MOTOR TO STARTER BOX
16-Dec-2009 11:00:52 (model C.3+/C.4+)
10
Part Number :
116
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE GROUND STRAP FROM STARTER BOX TO BASE

900MM LONG

M10-1.50 X 16.0 LONG
3 96704812 NUT, HEX STYLE 1 1

COURSE THD M10-1.50

96714399 4

GRADE A M10 1x 96712096 3
2x 96704812
1x
1
2 54732144
96701479 DETAIL C 1x
1x SCALE 0.150
SEE DETAIL C
16-Dec-2009 11:00:52 (model C.3+/C.4+)
11
Part Number :
117
Title :
23472582
ASSEMBLY INST., REV

ASSEMBLE DECALS TO SHOW THE WIRING DIAGRAM DETAILS.
23771933SCHEMATIC, ELECTRICAL WIRING(FIXED SPEED - Y/D)
1 SEE LIST SCHEMATIC, ELECTRICAL WIRING 1
1
SEE LIST
1x

1 23771933 SCHEMATIC, ELECTRICAL WIRING 1

(FIXED SPEED - Y/D)
(VSD)
(FIXED SPEED - SOFT STARTER) ingersollrandproducts.com
16-Dec-2009 11:00:52 (model C.3+/C.4+)
2
Part Number :
118
Title :
23475502
STARTER BOX, 110KW
REV
Industrial Technologies (VSD) C

ASSEMBLE VSD DRIVE ENCLOSURE STARTER BOX
1 22159842 HINGE, 5
PIN HALF
2 23409154 GASKET, POWER-IN PLATE 1
23409154GASKET, POWER-IN PLATESTARTER BOX
STARTER BOX
3 23409162 PLATE, STARTER BOX POWER 1
23409162PLATE, STARTER BOX POWER
7
4 23436090 ENCLOSURE, STARTER BOX 1 96743729 4
23436090ENCLOSURE, STARTER BOX(VSD)
(VSD) 10x 23436090

5 96704812 NUT, HEX STYLE 1 4
1x
COURSE THD M10-1.50
CURVED TYPE A, M10

M6 X 16.0 LONG
2
23409154
1x
3
23409162
1x
5 6
96704812 96718655
4x 4x
SEE DETAIL C 1
22159842
5x
DETAIL C
SCALE 0.200
19-Jan-2010 13:27:42 (model C.0/C.0+)
3
Part Number :
119
Title :
23475502
STARTER BOX, 110KW
REV

ASSEMBLE DRIVE BOX INTAKE FILTER AND HEATER
1 22245450 HEATER, 62.5 WATTS 2
22245450HEATER, 62.5 WATTS-
-
2 23464829 FILTER, DRIVE BOX INTAKE 2
23464829FILTER, DRIVE BOX INTAKE(PFA 60,000)
(PFA 60,000)
3 96701370 NUT, HEX STYLE 1 4
COURSE THD M8-1.25

CURVED TYPE A, M8
4 3
96741467 96701370
4x 4x
2
23464829
2x
1
22245450
2x
19-Jan-2010 13:27:42 (model C.0/C.0+)
4
Part Number :
120
Title :
23475502
STARTER BOX, 110KW
REV

ASSEMBLE DRIVE LEROY
1 SEE LIST DRIVE, HPM 1
23459811DRIVE, HPM380-480 Vac (MDV180TIR)
2 96701370 NUT, HEX STYLE 1 8

COURSE THD M8-1.25

CURVED TYPE A, M8 3
96741467
8x
2
96701370
8x
1
SEE LIST
1x
ALTERNATE HPM DRIVE LIST

Item Part No. Description Qty.
1 23582216 DRIVE, HPM, 110KW 1
380-480VAC
1 23582224 DRIVE, HPM, 90KW 1
380-480VAC ingersollrandproducts.com
19-Jan-2010 13:27:42 (model C.0/C.0+)
5
Part Number :
121
Title :
23475502
STARTER BOX, 110KW
REV

ASSEMBLE LINE REACTOR
1 SEE LIST REACTOR, LINE 1
23536204REACTOR, LINE(RWK 212-230-KS)
2 SEE LIST PLATE, LINE REACTOR MOUNTING 1

23536212PLATE, LINE REACTOR MOUNTING
3 96704812 NUT, HEX STYLE 1 8

COURSE THD M10-1.50

CURVED TYPE A, M10
2
SEE LIST
1x
ALTERNATE
LINE REACTOR & PLATE LIST
1 23428592 REACTOR, LINE (KLR 250 CCB) 1 4 3 1
96718655 96704812 SEE LIST
1 23536204 REACTOR, LINE (RWK 212-230-KS) 1
8x 8x 1x
2 23474380 PLATE, LINE REACTOR MOUNTING 1
2 23536212 PLATE, LINE REACTOR MOUNTING 1 ingersollrandproducts.com
19-Jan-2010 13:27:42 (model C.0/C.0+)
6
Part Number :
122
Title :
23475502
STARTER BOX, 110KW REV

LIST, BACK PANEL ASSEMBLIES
ALTERNATE BACK PANEL LIST

1 23466584 ASSEMBLY, BACKPANEL 1
(90-110kW AIR CLD VSD / 380-575V 60 Hz)
(90-110kW AIR CLD VSD / 400V 50 Hz)
(90-110kW WTR CLD VSD / 380-575V 60 Hz)
(90-110kW WTR CLD VSD - 400V 50 Hz) ingersollrandproducts.com
19-Jan-2010 13:27:42 (model C.0/C.0+)
7
Part Number :
123
Title :
23475502
STARTER BOX, 110KW REV

ASSEMBLE BACK PANEL TO STARTER BOX
1 23468762 LUG, GROUND 1
23468762LUG, GROUND
2 96704812 NUT, HEX STYLE 1 6

COURSE THD M10-1.50

CURVED TYPE A, M10
3
96718655
6x
2
96704812
6x
1
23468762
1x
19-Jan-2010 13:27:42 (model C.0/C.0+)
8
Part Number :
124
Title :
23475502
STARTER BOX, 110KW
REV

ASSEMBLE GLAND WIRE AND CABLE SERVICE COMM
1 22501720 GLAND, CABLE M25X1.5 1
2 22517734 SCREW, M3 X .5 X 12 4
22517734SCREW, M3 X .5 X 12PHILLIPS PAN HEAD THREAD FORMING
PHILLIPS PAN HEAD THREAD FORMING

3 23521107 CABLE, COMMUNICATION 1
23521107CABLE, COMMUNICATIONSERVICE TOOL
SERVICE TOOL
4 23547763 GLAND, WIRE 5
23547763GLAND, WIREWITH LOCKING NUT
5
23549603
WITH LOCKING NUT
11x
5 23549603 GLAND, WIRE 11
WITH LOCKING NUT
4
23547763
5x
2
22517734
4x
3
23521107
1x
1
22501720
1x
NOTE: TORQUE FOR WIRE GLANDS IS 2.5NM

19-Jan-2010 13:27:42 (model C.0/C.0+)
9
Part Number :
125
Title :
23475502
STARTER BOX, 110KW
REV

ASSEMBLE COVER PANEL, DRIVE AND LINE REACTOR 4
1 23409147 PANEL, DRIVE 1
23409147PANEL, DRIVE
23523491
16x
2 23443633 PANEL, CLEAR 1
23443633PANEL, CLEARSTARTER BOX
STARTER BOX
6
3 23461296 COVER, LINE REACTOR 1
23461296COVER, LINE REACTOR
39917489
16x
4 23523491 RETAINER, 6mm SCREW 16
5 23536964 COVER, ANGLED 1 8 7 2

23536964COVER, ANGLED
96741467 96701370
23443633
2x 2x 1x
M6 X 16.0 LONG
7 96701370 NUT, HEX STYLE 1 2
COURSE THD M8-1.25

CURVED TYPE A, M8
5
23536964
1x
1
23409147
1x
3
23461296
1x
19-Jan-2010 13:27:42 (model C.0/C.0+)
10
Part Number :
126
Title :
23475502
STARTER BOX, 110KW
REV

1 22222855 STRAP, GROUND 1
ASSEMBLE DOOR, EMERGENCY SWITCH AND SGNE CONTROLLER
22222855STRAP, GROUND250mm LONG
17 2
250mm LONG 93580140
5x
23180565
4
2 23180565 LATCH, DOOR (NEMA 4) 7
7x 23434269
28mm HEAD / 24mm OFFSET 1x
3 23262405 PLATE, EMERGENCY STOP 1 5
23262405PLATE, EMERGENCY STOPSWITCH
SWITCH
23463508 12
39874375
4 23434269 DOOR, STARTER BOX 1 5018 mmx
23434269DOOR, STARTER BOX
1x
5 23463508 STRIP, RUBBER SEAL 5018 mm
5018 mm23463508STRIP, RUBBER SEAL(.25 INCH THICK X .75 INCHES WIDE)
(.25 INCH THICK X .75 INCHES WIDE)
6 23517931 SWITCH, EMERGENCY STOP 1

23517931SWITCH, EMERGENCY STOP(LATCHING 4N/C)
7
(LATCHING 4N/C) 23517980
23517980ASSEMBLY, CONTROLLERSGNev
1 1x
SGNev 22222855
1x
8 32342115 BUS, ALUMINIUM GROUNDING 1
32342115BUS, ALUMINIUM GROUNDING( 7 TAPS )
( 7 TAPS ) 11
9 39186093 PLUG, 6 POSITION 2
39186093PLUG, 6 POSITION
20 39242375
96705165 1x
10 39191655 PLUG, 16 POSITION 2
4x
10
11 39242375 PLUG, 10 POSITION 1 39191655
19 2x
96703756
39874375GASKET, INTELLISYS - SG
4x DETAIL B 9
13 54719182 CONNECTOR, 2 WAY 1 SCALE 0.150
54719182CONNECTOR, 2 WAY
39186093
2x
14 54729496 CONNECTOR, 8 WAY 2
15 54729520 2
15
CONNECTOR, 12 WAY
3 6
54729520

SEE DETAIL B 23262405 23517931 2x
1x 1x
17 93580140 HINGE, PIN 5

93580140HINGE, PIN
14
54729496
2x
18 95929055 WASHER, LOCK EXTERNAL TOOTH 8
95929055WASHER, LOCK EXTERNAL TOOTHFLAT TYPE A, .25
FLAT TYPE A, .25
19 96703756 NUT, HEX STYLE 1 4

96703756NUT, HEX STYLE 1COURSE THD M4-.7
18 21 13
COURSE THD M4-.7 54719182
95929055 96954839
8x 8x 1x
GRADE A M4
21 96954839 SCREW, TAPPING INDENTED HEX WASHER HEAD TYPE C 8

96954839SCREW, TAPPING INDENTED HEX WASHER HEAD TYPE C.25 X .50 LONG
.25 X .50 LONG

16
8 54729546
32342115 1x
1x
19-Jan-2010 13:27:42 (model C.0/C.0+)
2
Part Number :
127
Title :
23477540
REV
ASSY, STARTER BOX 90-110KW 400V
Industrial Technologies 50 HZ, (AIR COOLED - Y/D) A
ASSEMBLE FIXED SPEED ENCLOSURE STARTER BOX
1 22159842 HINGE, 5
PIN HALF
2 23409154 GASKET, POWER-IN PLATE 1
23409154GASKET, POWER-IN PLATESTARTER BOX
STARTER BOX
3 23409162 PLATE, STARTER BOX POWER 1
23409162PLATE, STARTER BOX POWER
4 23433022 ENCLOSURE, STARTER BOX 1

23433022ENCLOSURE, STARTER BOXFIXED SPEED
FIXED SPEED
5 96704812 NUT, HEX STYLE 1 4
6
96743729
COURSE THD M10-1.50 10x
M6 X 16.0 LONG
4
23433022
1x
2
23409154
1x
3 1
23409162
22159842
1x 5x
5
96704812
4x
22-Jun-2009 15:29:00 (model A.1+/A.2+)
3
Part Number :
128
Title :
23477540
REV
ASSEMBLE BACK PANEL, CONTACTOR, RELAY, SUPPRESSOR, LUG AND CONNECTION KIT
1 22101844 SUPPRESSOR, SURGE RC 3
22101844SUPPRESSOR, SURGE RCA50 TO A320
A50 TO A320
2 22337133 CONTACT, AUXILIARY 1
22337133CONTACT, AUXILIARYNO/NC
NO/NC
3 23435019 PANEL, BACK (FIXED SPEED) 1
23435019PANEL, BACK (FIXED SPEED)
11
96704812
6x
4 23464548 RELAY, OVERLOAD 1
23464548RELAY, OVERLOAD
5 23465412 CONTACTOR, 110A 1

23465412CONTACTOR, 110A
10
6 23466899 KIT, CONNECTION 1
23466899KIT, CONNECTIONABB YD STARTERS
89296164
ABB YD STARTERS 2x
7 23466907 SET, LUG 2
23466907SET, LUG
8 23468762 LUG, GROUND 1

23468762LUG, GROUND
5
23465412
9 54467097 INTERLOCK, MECHANICAL 1 1x
54467097INTERLOCK, MECHANICAL
10 89296164 CONTACTOR, 145A 2

89296164CONTACTOR, 145A
3
11 96704812 NUT, HEX STYLE 1 6
9 23435019
1x
54467097
COURSE THD M10-1.50 1x
1
22101844
3x
7
23466907
2x
2
22337133
1x
8
4 23468762
23464548 1x
1x
22-Jun-2009 15:29:00 (model A.1+/A.2+)
4
Part Number :
129
Title :
23477540
REV
ASSEMBLE TRANSFORMER, CONTACTOR, CIRCUIT BREAKER AND TERMINAL BLOCKS
1 22102644 SUPPRESSOR, SURGE RC 1
22102644SUPPRESSOR, SURGE RCA45 TO A300
A45 TO A300
2 22314926 BUS, GROUND 3
7
22314926BUS, GROUND
5 39153937
3 23063720 BREAKER, CIRCUIT 1 1x
23063720BREAKER, CIRCUIT6A - 1P
23464530
6A - 1P A/Rx
1
4 23072069 BLOCK, AUX CONTACT 1
23072069BLOCK, AUX CONTACT1NO / 1NC
22102644
1NO / 1NC 1x
5 23464530 RAIL, 35 MM DIN A/R
A/R23464530RAIL, 35 MM DIN
6 23464852 FAN MOTOR PROTECTOR 1

23464852FAN MOTOR PROTECTORMS325-9.0
4
23072069
MS325-9.0
1x 11
7 39153937 CONTROL TRANSOFRMER, 500 VA 1 54641337
39153937CONTROL TRANSOFRMER, 500 VA
1x
8 39252903 BLOCK, TERMINAL 54
39252903BLOCK, TERMINAL
6
23464852
9 39252937 STOP, 4
39252937STOP,DIN RAIL N37-75
DIN RAIL N37-75

1x
10 54612940 TERMINAL, END PLATE GREY 2
54612940TERMINAL, END PLATE GREYTERMINAL, END PLATE GREY
TERMINAL, END PLATE GREY 10

14 54612940
11 54641337 ASSEMBLY, PCB 1 88150974 2x
54641337ASSEMBLY, PCBSGN - POWER SUPPLY
SGN - POWER SUPPLY 1x

12 54689864 BREAKER, CIRCUIT 1
54689864BREAKER, CIRCUIT -
-
13
13 54689872 BREAKER, CIRCUIT 1 54689872
54689872BREAKER, CIRCUIT-
- 1x
14 88150974 CONTACTOR, 17A 1
88150974CONTACTOR, 17AA16-30-01 110V
A16-30-01 110V
3 9
39252937
15 93469633 TERMINAL, EARTH M4/6.P 10 23063720
93469633TERMINAL, EARTH M4/6.P
4x
1x
12
54689864
1x 8
2 39252903
22314926 54x
3x
15
93469633
10x
22-Jun-2009 15:29:00 (model A.1+/A.2+)
5
Part Number :
130
Title :
23477540
REV
ASSEMBLE DUCT AND COVER
1 22101208 DUCT, A/R
A/R22101208DUCT,WIRING, 1" X 3"
WIRING, 1" X 3"

2 22101224 COVER, A/R 1
A/R22101224COVER,WIRING DUCT, 1"
WIRING DUCT, 1" 22101208

A/Rx
2
22101224
A/Rx
22-Jun-2009 15:29:00 (model A.1+/A.2+)
6
Part Number :
131
Title :
23477540
REV
ASSEMBLE GLAND WIRE
1 22501720 GLAND, CABLE M25X1.5 1
2 39173927 GLAND, WIRE 5

39173927GLAND, WIREWITH LOCKING NUT .118-.255
WITH LOCKING NUT .118-.255

3 39177555 GLAND, WIRE 11
39177555GLAND, WIRE
2
39173927
5x
3
39177555
11x
1
22501720
1x
22-Jun-2009 15:29:00 (model A.1+/A.2+)
7
Part Number :
132
Title :
23477540
REV
ASSEMBLE CLEAR PANEL
1 23409139 PANEL, CLEAR 1
23409139PANEL, CLEARSTARTER BOX
STARTER BOX
M6 X 16.0 LONG 2
39917489
6x
1
23409139
1x
22-Jun-2009 15:29:00 (model A.1+/A.2+)
8
Part Number :
133
Title :
23477540
REV
ASSEMBLE DOOR, EMERGENCY SWITCH AND SG CONTROLLER
1 22222871 STRAP, GROUND 1
18
22222871STRAP, GROUND150mm LONG
150mm LONG 4
5 93580140 23434269
2 23180565 LATCH, DOOR (NEMA 4) 7
20 96703756 NUT, HEX STYLE 1 2

96703756 NUT, HEX STYLE 1 COURSE THD M4-.7
35140409 5x 1x 7
28mm HEAD / 24mm OFFSET COURSE THD M4-.7 A/Rx 2 39874375
23180565 1x
3 23262405 PLATE, EMERGENCY STOP 1 21 96705165 WASHER, PRODUCT 2
96705165 WASHER, PRODUCTGRADE A M4
23262405PLATE, EMERGENCY STOPSWITCH
SWITCH GRADE A M4 7x
4 23434269 DOOR, STARTER BOX 1
23434269DOOR, STARTER BOX
8
39875158
SEE DETAIL A 1x
5 35140409 STRIP, RUBBER SEAL A/R
5018 mm35140409STRIP, RUBBER SEAL(.25 INCH THICK X .75 INCHES WIDE)
(.25 INCH THICK X .75 INCHES WIDE)

6 39128988 SCREW, SELF THREADING 8
39128988SCREW, SELF THREADING.25 X .50 LONG ZINC PLATED
6 14
39128988 54729512
.25 X .50 LONG ZINC PLATED 8x 1x
39874375GASKET, INTELLISYS - SG
10
8 39875158 ASSEMBLY, CONTROLLER 1 19
39875158ASSEMBLY, CONTROLLERINTELLISYS-SG
54719190
INTELLISYS-SG 95929055 1x
8x 9
54719182
1x 16
10 54719190 CONNECTOR, 3 WAY 1 DETAIL A 54729538
SCALE 0.150 2x
11 12
54729090 54729488
12 54729488 CONNECTOR, 6 WAY 2 1x 2x

15
54729520
2x
14 54729512 CONNECTOR, 10 WAY 1 SEE DETAIL B
13
15 54729520 CONNECTOR, 12 WAY 2 1
54729496
22222871 2x
16 54729538 CONNECTOR, 16 WAY 2
1x
17
89245625
17 89245625 SWITCH, EMERGENCY STOP 1 20 1x
89245625SWITCH, EMERGENCY STOP(LATCHING 2N/C)
(LATCHING 2N/C) 96703756

2x
3
18 93580140 HINGE, PIN 5 23262405
93580140HINGE, PIN
1x
19 95929055 WASHER, LOCK EXTERNAL TOOTH 8 21 DETAIL B
95929055WASHER, LOCK EXTERNAL TOOTHFLAT TYPE A, .25
FLAT TYPE A, .25 96705165

2x SCALE 0.150
22-Jun-2009 15:29:00 (model A.1+/A.2+)
134
18 29
28
24
1 2
21 16
23
14
20
34
34 3 93469633 TERMINAL, EARTH M4/6.P
29
33 1 54766928 THERMOSTAT, NORMALLY CLOSED
32 1 54729546 CONNECTOR, 2 WAY
32
19 31 2 54729520 CONNECTOR, 12 WAY
33 30 2 54729496 CONNECTOR, 8 WAY
17
4
30 28 1 54719174 FILTER, RFI POWER LINE
26 27 2 54689872 BREAKER, CIRCUIT -
31
15 26 1 54689864 BREAKER, CIRCUIT

22 24 1 54641337 ASSEMBLY, PCB SGN - POWER SUPPLY
25
23 1 54612940 TERMINAL, END PLATE GREY
3
27 22 2 39266200 RELAY, K1-2 N37 KW - 300 HP
21 2 39252937 STOP, DIN RAIL N37-75
6 20 52 39252903 BLOCK, TERMINAL
12
19 1 39242375 PLUG, 10 POSITION
7
18 4 39239140 STANDOFF, HEX #4 X .375 LONG ALUMINUM
13
17 2 39191655 PLUG, 16 POSITION
10
16 1 39186101 PLUG, 4 POSITION
11 10 15 2 39186093 PLUG, 6 POSITION

14 1 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS )
13 1 23505647 CONTACTOR, 22 AMPS
5
12 1 23467194 CONTACTOR, BLOWER MOTOR KM4, RSC-12-6AC110
11 A/R 23464530 RAIL, 35 MM DIN
10 4 23455520 SUPPRESSOR, SURGE
8 9 9 1 23436694 PANEL, BACK (VSD)
8 1 23434368 DRIVE, FAN VF (FC51M3) 4KW
7 1 22315675 BLOCK, FUSE 30A, 600V, 3-POLE
6 3 22315618 FUSE, 20A 600V
5 1 22242390 TRANSFORMER, CONTROL 850VA MULTI-TAP 380-480V
4 1 22135818 BREAKER, CIRCUIT 6A - 1P
3 1 22135800 BREAKER, CIRCUIT 1A - 2P MCB3
2 A/R 22101224 COVER, WIRING DUCT, 1"
ATTACH CUSTOMER GROUND
CONNECTION DECAL HERE 1 A/R 22101208 DUCT, WIRING, 1" X 3"
ITEM QTY. PART NO. DESCRIPTION MATL. SHT/Z
BOM FOR 23466584
ASSEMBLY, BACKPANEL
(90-110kW AIR CLD VSD / 380-575V 60 Hz)
23466584 D
135
28
27 23
1 2
11 35 2 22085864 SUPPRESSOR, ARC
20 17
33 1 88150974 CONTACTOR, 17A A16-30-01 110V
13 15 32 1 54766928 THERMOSTAT, NORMALLY CLOSED
28 34 22 30 2 54729520 CONNECTOR, 12 WAY

19 29 2 54729496 CONNECTOR, 8 WAY
31 10
27 1 54719174 FILTER, RFI POWER LINE
32 18 26 2 54689872 BREAKER, CIRCUIT -
14 35 25 1 54689864 BREAKER, CIRCUIT

5 23 1 54641337 ASSEMBLY, PCB SGN - POWER SUPPLY
30 25 22 1 54612940 TERMINAL, END PLATE GREY
16
21 2 39266200 RELAY, K1-2 N37 KW - 300 HP
26
20 2 39252937 STOP, DIN RAIL N37-75
21
24 19 52 39252903 BLOCK, TERMINAL
18 1 39242375 PLUG, 10 POSITION
4
26 17 4 39239140 STANDOFF, HEX #4 X .375 LONG ALUMINUM
7 16 2 39191655 PLUG, 16 POSITION
8 15 1 39186101 PLUG, 4 POSITION
12 3 12 1 23518459 CONTACTOR, 17A A16-30-10
11 A/R 23464530 RAIL, 35 MM DIN
33 10 1 23436694 PANEL, BACK (VSD)

9 1 23434368 DRIVE, FAN VF (FC51M3) 4KW
6
8 1 22315675 BLOCK, FUSE 30A, 600V, 3-POLE
7 3 22315618 FUSE, 20A 600V
9 3 2 22102644 SUPPRESSOR, SURGE RC A45 TO A300
1 A/R 22101208 DUCT, WIRING, 1" X 3"
ATTACH CUSTOMER GROUND BOM FOR 23466592

CONNECTION DECAL HERE
ASSEMBLY, BACKPANEL
(90-110kW AIR CLD VSD / 400V 50 Hz)
23466592 D
136
25 21 26
15
1 2
18
13
11
20
31
17
26
29
30
14 16 31 3 93469633 TERMINAL, EARTH M4/6.P
27
28 4 28 2 54729520 CONNECTOR, 12 WAY
19 23
12 26 2 54719182 CONNECTOR, 2 WAY
19 3 25 1 54719174 FILTER, RFI POWER LINE

24 2 54689872 BREAKER, CIRCUIT -
24 22 23 1 54689864 BREAKER, CIRCUIT
22 1 54689856 BREAKER, CIRCUIT
24 7
21 1 54641337 ASSEMBLY, PCB SGN - POWER SUPPLY
10 20 1 54612940 TERMINAL, END PLATE GREY

7
19 2 39266200 RELAY, K1-2 N37 KW - 300 HP
9 18 2 39252937 STOP, DIN RAIL N37-75
17 52 39252903 BLOCK, TERMINAL
16 1 39242375 PLUG, 10 POSITION

14 2 39191655 PLUG, 16 POSITION
8
6 11 1 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS )
10 1 23505647 CONTACTOR, 22 AMPS
9 1 23467194 CONTACTOR, BLOWER MOTOR KM4, RSC-12-6AC110
8 A/R 23464530 RAIL, 35 MM DIN
6 1 23436694 PANEL, BACK (VSD)
ATTACH CUSTOMER GROUND 3 1 22135800 BREAKER, CIRCUIT 1A - 2P MCB3
1 A/R 22101208 DUCT, WIRING, 1" X 3"
BOM FOR 23466618
ASSEMBLY, BACKPANEL
(90-110kW WTR CLD VSD / 380-575V 60 Hz)
23466618 D
137
24 14 25
20
1 2
17
10 12
19
16
25 7
31
28
32 2 22085864 SUPPRESSOR, ARC
29 15 31 3 93469633 TERMINAL, EARTH M4/6.P

30 1 88150974 CONTACTOR, 17A A16-30-01 110V
13
26 32 28 1 54729546 CONNECTOR, 2 WAY
27 27 2 54729520 CONNECTOR, 12 WAY
22
11
18 5
24 1 54719174 FILTER, RFI POWER LINE

23
23 21 21 1 54689856 BREAKER, CIRCUIT
9 3 19 1 54612940 TERMINAL, END PLATE GREY
18 2 39266200 RELAY, K1-2 N37 KW - 300 HP
17 2 39252937 STOP, DIN RAIL N37-75
30 3
15 1 39242375 PLUG, 10 POSITION
8
6
13 2 39191655 PLUG, 16 POSITION
9 1 23518459 CONTACTOR, 17A A16-30-10
8 A/R 23464530 RAIL, 35 MM DIN
7 1 23436694 PANEL, BACK (VSD)
3 2 22102644 SUPPRESSOR, SURGE RC A45 TO A300
CONNECTION DECAL HERE 1 A/R 22101208 DUCT, WIRING, 1" X 3"
BOM FOR 23466626
ASSEMBLY, BACKPANEL
(90-110kW WTR CLD VSD - 400V 50 Hz)
23466626 D
138
4 16 28 17 20 25
21

19
30 2 54729520 CONNECTOR, 12 WAY
28 29 1 54729496 CONNECTOR, 8 WAY

5 28 2 54719182 CONNECTOR, 2 WAY
11
8 30 25 1 54641337 ASSEMBLY, PCB SGN - POWER SUPPLY

29
23 23 4 39252937 STOP, DIN RAIL N37-75
27 21 1 39242375 PLUG, 10 POSITION
24
3
22 18 2 39191655 PLUG, 16 POSITION
15 17 1 39186101 PLUG, 4 POSITION

31 16 1 39153937 CONTROL TRANSFORMER 500 VA.
26
14 1 23560550 CONTACTOR RSC-A100
6 13 3 23517824 TRANSFORMER, CURRENT 200:5

12 1 23467202 RELAY, ELECTRONIC OVERLOAD
2 11 1 23467194 CONTACTOR, BLOWER MOTOR KM4, RSC-12-6AC110
10 1 23466881 BAR, BUS (NOT SHOWN)
7 13
9 2 23466758 CONTACTOR, 150A
8 A/R 23464530 RAIL, 35 MM DIN
7 1 23455579 CONTACTOR, 100A
1
6 1 23455546 INTERLOCK, MECHANICAL
4 1 23435019 PANEL, BACK (FIXED SPEED)
9 14 12
1 A/R 22101208 DUCT, WIRING, 1" X 3"
CONNECTION DECAL HERE BOM FOR 23466600
ASSEMBLY, BACKPANEL
(90-110kW / 380-575V 60 Hz)
23466600 E
139
16 29 20 26 7
21
19
32 2 89296164 CONTACTOR, 145A
29
31 2 54729520 CONNECTOR, 12 WAY
4 30 1 54729496 CONNECTOR, 8 WAY

18
17
30 25 2 54612940 TERMINAL, END PLATE GREY
24 1 54467097 INTERLOCK, MECHANICAL
9
25 23 4 39252937 STOP, DIN RAIL N37-75
22 22 54 39252903 BLOCK, TERMINAL
21 1 39242375 PLUG, 10 POSITION
28
15
27 18 2 39191655 PLUG, 16 POSITION
3 5 16 1 39153937 CONTROL TRANSFORMER 500 VA.
10 14 1 23522691 EXTENSION, TERMINAL

24
13 1 23518459 CONTACTOR, 17A A16-30-10
12 1 23466907 SET, LUG
11 1 23466899 KIT, CONNECTION ABB YD STARTERS
11
10 1 23465412 CONTACTOR, 110A
9 1 23464548 RELAY, OVERLOAD
8 A/R 23464530 RAIL, 35 MM DIN
2
12
6 1 22337133 CONTACT, AUXILIARY NO/NC
1
14 6 3 3 22101844 SUPPRESSOR, SURGE RC A50 TO A320

32 9
1 A/R 22101208 DUCT, WIRING, 1" X 3"
BOM FOR 23465354
ASSEMBLY, BACKPANEL
(90-110kW - 400V 50 Hz)
23465354 C
140
11 17 24 8 15 21
16
3 14
24
6
13
8 27 5 93469633 TERMINAL, EARTH M4/6.P
12
26 2 54729520 CONNECTOR, 12 WAY
18 26
25
19 27
23 1 54689872 BREAKER, CIRCUIT -
22
6 19 2 39266200 RELAY, K1-2 N37 KW - 300 HP
23 18 4 39252937 STOP, DIN RAIL N37-75

10 17 54 39252903 BLOCK, TERMINAL
16 1 39242375 PLUG, 10 POSITION
5 13 2 39191655 PLUG, 16 POSITION
11 1 39153937 CONTROL TRANSFORMER 500 VA.
4 10 1 32342115 BUS, ALUMINIUM GROUNDING ( 7 TAPS )

9 1 23469398 CONTACTOR, 220A
9 8 1 23467194 CONTACTOR, BLOWER MOTOR KM4, RSC-12-6AC110
2
7 A/R 23464530 RAIL, 35 MM DIN
1 5 1 23435019 PANEL, BACK (FIXED SPEED)

4 1 23138795 SOFT STARTER, SMC-3 (A-B P/N 150-C201NCD)
1 A/R 22101208 DUCT, WIRING, 1" X 3"
ATTACH CUSTOMER GROUND ITEM QTY. PART NO. DESCRIPTION MATL. SHT/Z
BOM FOR 23469331
ASSEMBLY, BACKPANEL
(90-110kW - SOLID STATE 60 Hz)
23469331 C
141
11 24 17 20 18 15 21
16
5
14 29 2 22085864 SUPPRESSOR, ARC

24 27 1 89296271 CONTACTOR, 260A 1NO/1NC AUX CONT
26 2 54729520 CONNECTOR, 12 WAY
23 13
12 25 1 54729496 CONNECTOR, 8 WAY
4
26 24 2 54719182 CONNECTOR, 2 WAY
25
29
9 18
19
20 19 2 39266200 RELAY, K1-2 N37 KW - 300 HP
19 18 4 39252937 STOP, DIN RAIL N37-75
17 17 54 39252903 BLOCK, TERMINAL
9
16 1 39242375 PLUG, 10 POSITION
10 28
3 7 13 2 39191655 PLUG, 16 POSITION
11 1 39153937 CONTROL TRANSFORMER 500 VA.
6 9 1 23518459 CONTACTOR, 17A A16-30-10
8 A/R 23464530 RAIL, 35 MM DIN
6 1 23138795 SOFT STARTER, SMC-3 (A-B P/N 150-C201NCD)
27 5 1 22135818 BREAKER, CIRCUIT 6A - 1P
1 2
1 A/R 22101208 DUCT, WIRING, 1" X 3"
CONNECTION DECAL HERE BOM FOR 23466667
ASSEMBLY, BACKPANEL
(90-110kW - SOLID STATE 50 Hz)
23466667 C
STARTER BOX PARTS
STARTER BOX ENCLOSURE ASSEMBLIES

PART NO. DESCRIPTION
"$'"&
# !
#
"$'$(
#
CONTROLLER ASSEMBLIES
"$'$'
# !
"$'$($
7C
DRIVE ASSEMBLIES
"$'$ "(
%
"&"&$
%
MMS ASSEMBLIES
"$'''"$
)

'

"$'''$

'

"$'''&
)
'

"$''(

'"

"$''((
)
&

"$''(&
)

'
)

LINE REACTOR ASSEMBLIES

"$'$ $&

,$' ')-
"$''' "

," &*')-
MISCELLANEOUS HARDWARE
'((&'& )#
'#
'($ )# )&
'($ )# )(&
'("(&' )# )$(
'("( )# ) &
"($ )#)

'#'
'(" "( )#)
'#&
&(("$ "#&#!)! !
)
)

'($"( %)
'#'
'&$ "
!!)#
))
!&#&
"&$ (
)
'!!
&&&
)%#
)
!
&
'(&'&
)!

$
'(($&
)!

'( '&&
) !% !

'("""
) !% !

'((
) !% !
'
'($$'(
) !% !

MISC PARTS
"$' ('
$&'&("

ELECTRICAL SCHEMATICS
""( &$ )

# !

"" $& )

"(("" )

# !*
2
Part Number :
143
Title :
23558083
REV
Industrial Technologies
ASSEMBLY INST., FOOD GRADE A
ASSEMBLE FOOD GRADE FILTER BASE AND PIPING TO TANK
1 23524275 TUBE, SCAVENGE TO FILTER 1
23524275TUBE, SCAVENGE TO FILTERON FOOD GRADE COOLANT
ON FOOD GRADE COOLANT

2 23524283 TUBE, FILTER TO AIREND 1
23524283TUBE, FILTER TO AIRENDON FOOD GRADE COOLANT
ON FOOD GRADE COOLANT

3 38430880 BASE, FILTER MOUNTING 1 6
38430880BASE, FILTER MOUNTING
96738745
4 38430906 FILTER, ION EXCHANGE RESIN 1
38430906FILTER, ION EXCHANGE RESIN125-450HP
2x
125-450HP
3 16 N-m
5 95928230 PLUG, SOCKET 2 11 Ft-lbs
95928230PLUG, SOCKET .25 NPT
38430880
.25 NPT 1x
6 96738745 SCREW, TAPPING HEX WASHER HEAD 2 1
96738745SCREW, TAPPING HEX WASHER HEADM6X 20.00 LONG
M6X 20.00 LONG 23524275

5 1x
7 96955661 ELBOW, 90 2 95928230
96955661ELBOW, 90 .25 ORFS X .25 NPTF
.25 ORFS X .25 NPTF 2x
SEE NOTE 7
NOTE: APPLY LOCTITE 545 W/PRIMER 7649
96955661 SEE NOTE
2x
TO ALL NPT THREADS.
25 N-m
4 17 Ft-lbs
38430906 Typical 2 Tube Connections
1x
2
23524283
1x
20-Nov-2009 14:48:52 (model A.0/A.0+)
3
Part Number :
144
Title :
23558083
REV
ASSEMBLY INST., FOOD GRADE A
ASSEMBLE TUBE AND FITTINGS TO AIREND
1 23540594 DECAL, X-TEND 1
23540594DECAL, X-TEND
.25 TUBE X M14
2
96757927
1x
1
23540594
1x
25 N-m
17 Ft-lbs
20-Nov-2009 14:48:52 (model A.0/A.0+)
2
Part Number :
145
Title :
23469901
ASSEMBLY INST., CONTROLS/ REV
Industrial Technologies INLET VALVE B

ASSEMBLE INLET VALVE TO AIREND.
1 SEE LIST INLET VALVE 1
23421209INLET VALVEHK120 VARIABLE SPEED

1
SEE LIST
M20-2.50 X 60.0 LONG
1x
CURVED TYPE A, M20

4 96957261 ORING, STANDARD -272 1 2
9.500 ID X .125 WIDTH 393 N-M 96716337

290 FT-LBS 6x
3
96737721
6x
THESE TWO BOLTS ALSO USED TO

ATTACH AIR FILTER SUPPORT BRACKET
4
96957261
1x
ITEM PART NO. DESCRIPTION WHERE USED
23421191 INLET VALVE W/MODULATION FIXED SPEED, MODULATION

HPKG 120-P+VVF18+PRN FXD SPD
1 23421183 INLET VALVE

HPKG120-A + VVF18 FXD SPD
FIXED SPEED, ON/OFF
23421209 INLET VALVE VARIABLE SPEED

HK 120 VARIABLE SPEED ingersollrandproducts.com
04-Dec-2009 09:54:35 (model B.6/B.5+)
3
Part Number :
146
Title :
23469901

ROUTE WET SUMP PRESSURE TRANSDUCER CABLE TO STARTER BOX. ---(3APT)---
1 22052609 TIE, CABLE - BASE 7
22052609TIE, CABLE - BASEAND 200MM STRAP
AND 200MM STRAP

2
23529373CABLE, TRANSDUCERSGv (LENGTH 4825MM)
23529373
SGv (LENGTH 4825MM) 3x
NOTE: 3APT
ROUTE CABLE UNDER BASE AND UNDER
SEPARATOR TANK. DO NOT TIGHTEN CABLE
TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
VIEW X
CABLE
TIE
5CPT
1
22052609
7x
6CPT
VIEW X-X
SCALE 0.300
FROM LEFT SIDE SCALE 0.130
REFER SHEET 5 FOR CABLE ROUTING
AND TIES UNDER BASE ingersollrandproducts.com
04-Dec-2009 09:54:35 (model B.6/B.5+)
4
Part Number :
147
Title :
23469901

ROUTE NYLON TUBE FROM INLET VALVE TO TRANSDUCER AT STARTER BOX AND INSTALL CABLE. ---(1AVPT)---
1 23452303 TUBE, NYLON A/R
23452303TUBE, NYLON6MM OD BLUE
6MM OD BLUE
INTELLISYS SG
NOTE:
ROUTE CABLE UNDER BASE SEE DETAIL A

AND UNDER SEPARATOR TANK.
DO NOT TIGHTEN CABLE TIES UNTIL
DETAIL A
ALL CABLES HAVE BEEN ROUTED.
SCALE 0.250
MODULATION ONLY
1AVPT SCALE 0.090
1
23452303
A/Rx
SEE DETAIL C
CABLE TIES
1
23452303
2 A/Rx
39875570
1x
1AVPT
VSD DETAIL C
SCALE 0.120 SCALE 0.200
04-Dec-2009 09:54:35 (model B.6/B.5+)
5
Part Number :
148
Title :
23469901

ROUTE OIL INJECTION TEMPERATURE SENSOR CABLE TO STARTER BOX. ---(2CTT)---
23419781M2201
NOTE:
ROUTE CABLE UNDER BASE AND UNDER SEPARATOR

TANK. DO NOT TIGHTEN CABLE TIES UNTIL ALL
CABLES HAVE BEEN ROUTED.
5CPT
6CPT
3APT
2CTT
1AVPT
CABLE TIES
VIEW LOOKING FROM UNDER BASE.

SCALE 0.070
BUNDLE WITH 5CPT, 6CPT, 2CTT, 3APT & 1AVPT
2CTT
04-Dec-2009 09:54:35 (model B.6/B.5+)
6
Part Number :
149
Title :
23469901

ROUTE AIREND DISCHARGE TEMPERATURE SENSOR CABLE TO STARTER BOX. ---(2ATT)---
AND 200MM STRAP

NOTE: 2ATT
ROUTE CABLE UNDER BASE AND UNDER SEPARATOR TANK.

DO NOT TIGHTEN CABLE TIES UNTIL ALL CABLES HAVE BEEN ROUTED.
BOTTOM VIEW OF BASE.

SCALE 0.070
1 BUNDLE WITH 2ATT
22052609
2ATT CABLE 7x CABLE TIE
04-Dec-2009 09:54:35 (model B.6/B.5+)
7
Part Number :
150
Title :
23469901

ROUTE NYLON TUBE FOR PACKAGE DISCHARGE PRESSURE & MODULATION FOR FSD; ASPIRATOR FOR VSD. (4APT)
AND 200MM STRAP 1 6

22052609
2 23452303 TUBE, NYLON A/R SEE LIST
3
731523452303TUBE, NYLON6MM OD BLUE
6MM OD BLUE 3x 1x
23467814
3 23467814 STRAINER, ORIFICE 1 5 1x
23467814STRAINER, ORIFICE1/4" X 1/4" BSPP FEMALE
1/4" X 1/4" BSPP FEMALE 96759634

4 39875570 CABLE, TRANSDUCER 1 1x
INTELLISYS SG
G1/4 X 6 MM TUBE
ATOR
6 SEE LIST TEE 1 ASPIR
96759733TEE, RUN .25 BSPP X 6mm TUBE
NOTE: DETAIL B
VSD ONLY
DO NOT TIGHTEN CABLE TIES UNTIL SCALE 0.400
ALL CABLES HAVE BEEN ROUTED.
CABLE TIE
6 SEE DETAIL Y
SEE LIST
1x 2
23452303
A/Rx 4APT
4
39875570
LATIO
N 1x
MODU VE
VAL
4APT
DETAIL B
MODULATION ONLY
SCALE 0.300
ALTERNATE PARTS LIST SEE DETAIL B

96759709 TEE, UNION 6mm FIXED SPEED

DETAIL Y
6 96759733
(MODULATION)
TEE, RUN .25 BSPP X 6mm TUBE VARIABLE SPEED
SCALE 0.220
SCALE 0.120
04-Dec-2009 09:54:35 (model B.6/B.5+)
8
Part Number :
151
Title :
23469901

ROUTE NYLON TUBE FOR PKG DISCHARGE PRESSURE & MODULATION -FSD; ASPIRATOR -VSD. (4APT) (CONTINUED)
NYLON TUBE FROM FROM TEE IN DETAIL B, SHEET 7, TO MODULATION VALVE

ORIFICE STRAINER (MODULATION ONLY, NOT ON STANDARD ON/OFF)
TO ASPIRATOR
SEE DETAIL D
FSD & MODULATION

SCALE 0.150
VSD NYLON TUBE TO

SEAL ASPIRATOR
AT GEAR CASE
STANDARD ON/OFF ONLY

(WITHOUT TEE)
DETAIL D
04-Dec-2009 09:54:35 (model B.6/B.5+)
9
Part Number :
152
Title :
23469901

ROUTE PACKAGE DISCHARGE TEMPERATURE SENSOR TO STARTER BOX. ---(4ATT)---
23419781M2203
4APT
4ATT
SCALE 0.100
BUNDLE WITH 4ATT & 4APT
SCALE 0.140 VSD SHOWN ingersollrandproducts.com
04-Dec-2009 09:54:35 (model B.6/B.5+)
10
Part Number :
153
Title :
23469901

ROUTE AMBIENT AIR INTAKE TEMPERATURE SENSOR CABLE TO STARTER BOX (VSD). ---(1ATT)---
AND 200MM STRAP

2 23522238 SENSOR, TEMPERATURE 1 CABLE
THERMISTOR
1ATT
3 96724422 NUT, HEX THIN CHAMFERED 1
96724422NUT, HEX THIN CHAMFEREDM12X 1.5
M12X 1.5 2
23522238
3 1x
96724422
1x
1
22052609
1x
BUNDLE WITH 1ATT, 4ATT & 4APT SCALE 0.075ingersollrandproducts.com

04-Dec-2009 09:54:35 (model B.6/B.5+)
11
Part Number :
154
Title :
23469901

ROUTE COOLER OIL OUT TEMPERATURE SENSOR CABLE TO STARTER BOX (VSD). (AIR COOLED ONLY) ---(3CTT)---
THERMISTOR
ROUTE CABLE ALONG UPPER RAIL

OF ENCLOSURE. RAIL SHOWN
TRANSPARENT SO THAT CABLE CAN BE SEEN.
1
23522238
1x
3CTT
3CTT
04-Dec-2009 09:54:35 (model B.6/B.5+)
12
Part Number :
155
Title :
23469901

ROUTE BLOWDOWN VALVE CABLE TO STARTER BOX. ---(3SV_1SV_5SV)---
AND 200MM STRAP

4
2 23531841 CABLE, 5SV (MODULATION) FORM B 1
23531841CABLE, 5SV (MODULATION) FORM BFX SPEED (LENGTH 5385MM)
23531866
FX SPEED (LENGTH 5385MM) 1x
3 23531858 CABLE, LOAD FORM B 1
23531858CABLE, LOAD FORM BFX SPEED (LENGTH 5385MM)
FX SPEED (LENGTH 5385MM) VSD

ONLY
4 23531866 CABLE, 3SV (BLOWDOWN) 1
23531866CABLE, 3SV (BLOWDOWN)VAR SPEED (LENGTH 5614MM)
VAR SPEED (LENGTH 5614MM)

NOTE: 2
ROUTE CABLE UNDER AIREND ALONG FORK 23531841
1x
LIFT CHANNEL TO BASE SIDE RAIL. CONTINUE
UNDER SIDE RAIL TO OTHER FORKLIFT CHANNEL 5SV
AND ROUTE CABLE ALONG BACK SIDE OF MODULATION
CHANNEL BACK TO STARTER BOX. LEAVE CABLE ONLY
TIES LOOSE UNTIL ALL CABLES HAVE BEEN ROUTED. 3
SCALE 0.150 23531858
1x
1SV
3SV ALL FIXED
VSD ONLY SPEED
1SV
FS ONLY
1
5SV 22052609
FS, MODULATION ONLY 8x
CABLE TIES
BUNDLE WITH 1SV, 3SV & 5SV SCALE 0.110 ingersollrandproducts.com

04-Dec-2009 09:54:35 (model B.6/B.5+)
13
Part Number :
156
Title :
23469901

ROUTE CONDENSATE VALVE CABLE TO STARTER BOX (STANDARD SHOWN) ---(9SV)---
AND 200MM STRAP

2 SEE LIST CABLE ASSEMBLY, 9SV 1
NOTE:
DO NOT TIGHTEN CABLE TIES UNTIL
ALL CABLES HAVE BENN ROUTED.
9SV, 5SV, 1SV / 3SV
2
SEE LIST
1x
9SV
1 SEE DETAIL M
22052609
3x BUNDLE WITH 9SV, 5SV & 1SV / 3SV
23532104 CABLE, ASSEMBLY, 9SV STANDARD CONDENSATE DETAIL M

2 23529753 CABLE, 20-7 CONDUCTOR 600V5 NO-LOSS CONDENSATION SCALE 0.220 ingersollrandproducts.com
04-Dec-2009 09:54:35 (model B.6/B.5+)
14
Part Number :
157
Title :
23469901

ROUTE BLOWER MOTOR CABLE TO STARTER BOX. ---(AIR COOLED ONLY)---
FM
(FAN MOTOR CABLE)
04-Dec-2009 09:54:35 (model B.6/B.5+)
15
Part Number :
158
Title :
23469901

ROUTE FAN MOTOR CABLE TO STARTER BOX. ---(WATER COOLED ONLY)---
FAN MOTOR
1
23532039
1x
DETAIL M
SCALE 0.250 SEE DETAIL M
SEE DETAIL N
DETAIL N
SCALE 0.160
04-Dec-2009 09:54:35 (model B.6/B.5+)
16
Part Number :
159
Title :
23469901

ROUTE WATER STOP VALVE CABLE TO STARTER BOX. (WATER COOLED ONLY) ---(4SV)---
23532054CABLE ASSEMBLY, 4SV(4595)
1SV/3SV, 5SV, 9SV & 4SV
4SV
BUNDLE WITH 1SV, 3SV/5SV, 9SV & 4SV

04-Dec-2009 09:54:35 (model B.6/B.5+)
17
Part Number :
160
Title :
23469901

STARTER BOX CABLE LAYOUT.
CABLE DESCRIPTION
9SV CONDENSATE
4SV WATER STOP VALVE
5SV MODULATION (FS ONLY)
9SV 1SV / 3SV LOAD / BLOWDOWN 1
4SV
6CPT OIL FILTER OUT PRESSURE SEE LIST
5SV
1SV / 3SV 5CPT OIL FILTER IN PRESSURE
4APT PACKAGE DISCHARGE PRESSURE
6CPT 3APT WET SUMP PRESSURE
5CPT 1AVPT INLET VACUUM PRESSURE
4APT
1ATT AMBIENT AIR INLET TEMPERATURE
3APT
1AVPT 2ATT AIREND DISCHARGE TEMPERATURE
1ATT 2CTT OIL INJECTION TEMPERATURE
2ATT
2CTT 3CTT OIL OUT TEMPERATURE AT COOLER
3CTT 4ATT PACKAGE AIR DISCHARGE TEMPERATURE
4ATT
FM FAN MOTOR

FM ITEM DESCRIPTION WHERE USED QTY
STD ON/OFF 6
W/MODULATION 5
1 PLUG, SYNFLEX TUBING
AIR COOLED VSD 4
WATER COOLED VSD 3 ingersollrandproducts.com

04-Dec-2009 09:54:35 (model B.6/B.5+)
2
Part Number :
161
Title :
23554926
REV
ASSEMBLY INST., FREEZE PROTECTION B
ASSEMBLE, COMPONENTS INSIDE STATER BOX 50/60HZ UNITS NOT 575 VOLTS
1 22315618 FUSE, 20A 600V 6
22315618FUSE, 20A 600V
DRILL 2X 3.6 MM HOLES FOR M4 SELF TAPPING SCREW

1 TO MOUNT 1(ONE) FUSE BLOCK WITH 3 (THREE) FUSES
2 22315675 BLOCK, FUSE 30A, 600V, 3-POLE 2
22315675BLOCK, FUSE 30A, 600V, 3-POLE
22315618 AND LUGS AND WIRE REQUIRED.

6x
3 23434368 DRIVE, FAN VF (FC51M3) 4KW 1
23434368DRIVE, FAN VF (FC51M3) 4KW
2 2 8
22315675 54691076
8 22315675
2x 7x
4 23538515 BREAKER, CIRCUIT 20A 1 54691076 2x
1
23538515BREAKER, CIRCUIT 20A
7x
22315618
5 SEE BOM HEATERS 2 6x
23554801HEATER, 250 WATTS120 VOLTS
7 10
39249834 95986097
6 39108121 WIRE, 12 AWG BLACK 6000
600039108121WIRE, 12 AWG BLACK
2000x 24x 575 VOLT UNITS ONLY

DRILL 4X 3.6 MM HOLES
7 39249834 WIRE, 12 AWG GREEN/YELLOW 2000
200039249834WIRE, 12 AWG GREEN/YELLOW
6 FOR M4 SELF TAPPING SCREW TO MOUNT

39108121
2 (TWO) FUSE BLOCKS WITH 6 (SIX)
6000x FUSES AND LUGS AND WIRE REQUIRED.
8 54691076 SCREW, M4 X 0.7 X 10 MM 7
.54691076SCREW, M4 X 0.7 X 10 MMTHREAD FORMING
THREAD FORMING
9 54766928 THERMOSTAT, NORMALLY CLOSED 1 4
54766928THERMOSTAT, NORMALLY CLOSED
23538515
10 95986097 TERMINAL, RING TONGUE 24
95986097TERMINAL, RING TONGUE16-14 WIRE - #10
1x
16-14 WIRE - #10
11 96701370 NUT, HEX STYLE 1 4
9
COURSE THD M8-1.25 54766928
1x
CURVED TYPE A, M8
NOTE: ITEM 6, 7 AND 10 TO BE USED TO

CONNECT TRANSFORMER AND FUSE BLOCKS 8 3
54691076 23434368
TO DRIVE THRU HOLES CUT FOR CONDUIT
IN STEP 6 7x 1x
11 5
96701370 SEE BOM
4x 2x
HEATERS
12
Item Part No. Description Unit 96741467
4x
5 23554801 HEATER, 250 WATTS 120 VOLTS 60 HZ
NOTE: HEATERS MOUNTED TO STUDS IN
5 23560253 HEATER, 250 WATTS 240 VOLTS 50HZ BOTTOM OF BOX
04-Jan-2010 14:34:39 (model B.0+/B.0+)
3
Part Number :
162
Title :
23554926
REV
ASSEMBLE COMPONENTS TO BOX
1 23547763 GLAND, WIRE 5
WITH LOCKING NUT

2 35275494 HUB 1
35275494HUB
3 39108949 LOCKNUT, .50 INCH 3

39108949LOCKNUT, .50 INCHSEALING
SEALING
4 39180997 SEAL .50 INCH HEAT 2
39180997SEAL .50 INCH HEATTRACING CABLE
DRILL5X 13 MM FOR
TRACING CABLE HEATER CABLE GLANDS
5 39482898 THERMOSTAT, AMBIENT SENSING 1

39482898THERMOSTAT, AMBIENT SENSINGLOW AMBIENT
LOW AMBIENT 1
23547763
6 95785192 NIPPLE, EXTRA STRONG 1
95785192NIPPLE, EXTRA STRONG.50 NPT X 1.13 LONG
5x
.50 NPT X 1.13 LONG
4
39180997
2x
5
3 39482898
39108949 1x
3x
DRILL 2X 22.5 MM FOR
HEAT TRACING GLANDS
6
95785192
DRILL 22 MM HOLE 1x
IN STARTER BOX
APPROX 80 MM FROM FRONT AND
3500 MM FROM BOTTOM
2
SECTION A-A 35275494
1x
04-Jan-2010 14:34:39 (model B.0+/B.0+)
4
Part Number :
163
Title :
23554926
REV
HEATERS, MOTORS AND TANK
1 23519580 SUPPORT, LOW AMBIENT 1
23519580SUPPORT, LOW AMBIENTMOTOR HEATER
MOTOR HEATER
2 SEE BOM HEATER DRIVE MOTOR 1
23538150HEATER, 120V - 1000W (60 HZ)(20 INCHES X 10 INCHES)
3 SEE BOM HEATER FAN MOTOR & TANK 4

23538176HEATER, 120V - 250W (60 HZ)(10 INCHES X 5 INCHES)
APPLY 97330401
AROUND EDGES
4 96711882 NUT, HEX STYLE 1 2
4 TYPICAL ALL
COURSE THD M16-2.00 MOTOR / TANK
SEE BOM
4X HEATERS
CURVED TYPE A, M16
M16-2.00 X 60.0 LONG

7 97330401 SEALANT, HEAT RESISTANT 1
97330401SEALANT, HEAT RESISTANT
6
96742531
2x
5
96721097
2x
1
HEATERS 23519580
1x
Item Part No. Description Unit
4
2 23538150 HEATER, 1000 WATTS 120 VOLTS 60 HZ 96711882 2 3
2x SEE BOM SEE BOM
2 23538168 HEATER, 1000 WATTS 240 VOLTS 50HZ 1x 4x
3 23538176 HEATER, 250 WATTS 120 VOLTS 60 HZ ROUTE HEATER CABLES

THRU THESE 5 GLANDS SHOWN
3 23538184 HEATER, 250 WATTS 240 VOLTS 50HZ ON PREVIOUS SHEET
04-Jan-2010 14:34:39 (model B.0+/B.0+)
5
Part Number :
164
Title :
23554926
REV
HEAT TRACE TUBING
1 23540545 TUBING, 6 MM FLUOROPOLYMER 5500
550023540545TUBING, 6 MM FLUOROPOLYMER
HEAT TRACE & WRAP PER

1 INSTRUCTIONS LINE FROM
23540545 4APT TO CUST CONN AND
2 23540560 TUBING, 12 MMFLUOROPOLYMER 350
35023540560TUBING, 12 MMFLUOROPOLYMER
A/Rx INCLUDE 3 WRAPS AROUND

LOWER 6" (152MM) OF MOIST
3 35268788 CABLE TIE 20 SEP AND CONTINUE TO
35268788CABLE TIE
10MM TUBING TO BASE.

4 SEE BOM HEAT TRACING, 5 WATTS/FOOT 8382
838239181011CABLE, HEAT TRACING, 5 WATT/FOOT120V, 1PH, 50/60 Hz
5 39181037 INSULATION, 5/8" IDX1/2" THK. PIPE 5

39181037INSULATION, 5/8" IDX1/2" THK. PIPE
1
23540545
6 39197546 TAPE, ALUMINUM FOIL 1 A/Rx
39197546TAPE, ALUMINUM FOIL
7 39205059 END SEAL CAP 2

39205059END SEAL CAPHLT HEAT TRACING CABLE
WRAP THE ENTIRE

HLT HEAT TRACING CABLE MOISTURE SEPARATOR
8 39497987 INSULATION, SHEET 1 WITH P/N 39497987
39497987INSULATION, SHEET36" X 48" X 0.50" THK
36" X 48" X 0.50" THK
HEAT TRACE AND WRAP PER

INTRUCTIONS LINE FROM 1AVPT
TO INLET VALVE TO INCLUDE METAL
2
23540560
ELBOW OF BLOWDOWN HOSE AT A/Rx
INLET VALVE AND ALL TUBING ON
INLET VALVE. IF UNIT HAS MODULATION
CONTINUE WRAP FROM 1AVPT
TO TEE AT MOIST SEP CONNECTION
HEATERS
Item Part No. Description BLOWDOWN
HOSE
4 39181011 120 VOLTS - 60 HZ WRAPPING INSTRUCTIONS:
WRAP 5 WATT CABLE, 39187037, 39197546 AND
4 39237078 240 VOLTS - 50 HZ BOUND BY 35268788 AS REQUIRED
04-Jan-2010 14:34:39 (model B.0+/B.0+)
6
Part Number :
165
Title :
23554926
REV
ASSEMBLE 575 VOLT TRANSFORMER (IF REQUIRED)
1 22737910 TRANSFORMER, 15 KVA 1
22737910TRANSFORMER, 15 KVA575V/3PH/60HZ
575V/3PH/60HZ
2 23555733 SUPPORT, TRANSFORMER 575 VOLT 1
23555733SUPPORT, TRANSFORMER 575 VOLT
3 23561533 SHIELD, 575 V TRANSFORMER 1

23561533SHIELD, 575 V TRANSFORMER LOW AMBIENT
LOW AMBIENT
152.4
4 39132287 CONDUIT, 1.0 SEALTITE 600
60039132287CONDUIT, 1.0 SEALTITE

M6 X 16.0 LONG
855
543.8
1.00 NPT X 1.00 CONDUIT 55.33

7 95373999 CONNECTOR, INSULATED THROAT 2
95373999CONNECTOR, INSULATED THROAT1.00 NPT X 1.00 CONDUIT
1.00 NPT X 1.00 CONDUIT

8 96737572 NUT, HEX FLANGE LOCK 4
96737572NUT, HEX FLANGE LOCKSERRATED M10-1.50
SERRATED M10-1.50
M10 X 25.0 LONG

DRILL 4X 5.45 HOLES IN
7 4 BASE TO MOUNT SUPPORT
95373999 39132287 BEFORE MOTOR IS MOUNTED
600x
2x 1 3
22737910 23561533
6 2 1x 1x
95338323 23555733
2x 1x
5
39917489
6x
9 8
DRILL 2X 38 MM HOLES TO 96754155 96737572
ATTACH CONDUIT FITTINGS 4x 4x
04-Jan-2010 14:34:39 (model B.0+/B.0+)
SERVICE
MAINTENANCE KITS SERVICE KITS

PART NO. DESCRIPTION PART NO. DESCRIPTION
23565278 KIT, FIXED SPEED FILTERS (AIR & OIL) 23531569 KIT, SERVICE VALVE, HS THERMAL 102MM-M42
23565286 KIT, VSD FILTERS (AIR & OIL) 180°F-198°F
23565294 KIT, FIXED SPEED MAINTENANCE (6MO/4K) 23533243 KIT, SERVICE VALVE, HS THERMAL 102MM-M42
23565328 KIT, FIXED SPEED MAINTENANCE (1YR/8K) 195°F-212°F
23565385 KIT, FIXED SPEED MAINTENANCE (16K) 23531577 KIT, SERVICE VALVE, MPC-H42X-16L DN65 SAE
23565310 KIT, VSD MAINTENANCE (6MO/4K) FLANGES 2.5 OUT 3.0 IN
23565369 KIT, VSD MAINTENANCE (1YR/8K) 23531585 KIT, SERVICE HPKG 120 VALVE (FIXED SPEED)
23565419 KIT, VSD MAINTENANCE (16K) 23531601 KIT, SERVICE HK 120 VALVE (VARIABLE SPEED)
23565302 KIT, FS HIGH DUST AIR FILTER MAINTENANCE 23467244 KIT, SERVICE SOLENOID VALVE FOR VVF18ENO,
(6MO/4K) PVVF18ENO
23565344 KIT, FS HI DUST AIR FILTER MAINTENANCE 23467251 KIT, SERVICE CYLINDER HPKG 110 / 120 / 140
(1YR/8K) 23531627 KIT, SERVICE BLOWDOWN BLOCK VVF18ENO
23565401 KIT, FS HIGH DUST AIR FILTER MAINTENANCE 23531635 KIT, SERVICE MODULATION BLOCK PVVF18ENO
(16K) 23473069 KIT, SERVICE VALVE, NO-LOSS DRAIN B.I.
23569312 KIT, FS HI DUST AIR & PRE-FILTER BEKOMAT ENL 5 VARIO - BSPP
MAINTENANCE (6MO/4K) 23570344 KIT, SERVICE INLET VALVE FS ON/OFF
23569320 KIT, MAINT HI DUST AIR & PRE-FLTR (1YR/8K) FS 23570369 KIT, SERVICE INLET VALVE FS MODULATION
23569338 KIT, FS HI DUST AIR AND PRE-FILTER 23569197 KIT, SERVICE (AIR COOLED HOSE)
MAINTENANCE (16K) 23569205 KIT, SERVICE (WATER COOLED HOSE)
23565245 KIT, START UP (FOOD GRADE) 23569213 KIT, SERVICE (AIR COOLED HOSE - ERS)
23565252 KIT, FIXED SPEED FOOD GRADE (3MO/2K)
23565336 KIT, FIXED SPEED FOOD GRADE MAINTENANCE VSD DRIVE PARTS
(1YR/8K) To be installed by authorized Ingersoll Rand service personnel
23565393 KIT, FS FOOD GRADE MAINTENANCE (16K) only.
23565260 KIT, VSD FOOD GRADE (3MO/2K)
23565377 KIT, VSD FOOD GRADE MAINTENANCE (1YR/8K) PART NO. DESCRIPTION
23565427 KIT, VSD FOOD GRADE MAINTENANCE (16K) 23582216 DRIVE, 110KW COMPLETE SHIPPABLE DRIVE
23582224 DRIVE, 90KW COMPLETE SHIPPABLE DRIVE
FIELD KITS (RETROFIT KITS) 23527252 BOARD, 110KW ID BOARD
PART NO. DESCRIPTION 22235030 BOARD, POWER (INTERFACE) BOARD
23562176 KIT, MODULATION FIELD INLET VALVE HPKG 120 23529639 MODULE, INPUT RECTIFIER MODULE
23565450 KIT, AIR FILTER HIGH DUST FIELD 23529696 MODULE, OUTPUT IGBT MODULE
23565468 KIT, PACKAGE FILTER HIGH DUST FIELD 23581762 MODULE, PROTECTION MODULE
(STANDARD & ODM) 23485535 BOARD, CONTROL BOARD (FIRMWARE V2.40)
23565476 KIT, FOOD GRADE LUBRICANT W/ EXTEND 22235048 BOARD, DC BUS SENSING BOARD
FILTER FIELD 22235055 BOARD, DISTRIBUTION BOARD
23548217 KIT, ERS FIELD 23529746 BOARD, EMC BOARD
23565484 KIT, PORO FIELD 22235030 BOARD, POWER (INTERFACE) BOARD
23581739 CABLE, MAIN CONTROL CABLE
SERVICE PARTS 23581747 CAPACITOR, STARTING CAPACITOR FOR
PART NO. DESCRIPTION COOLING FAN
23545841 ELEMENT, SEPARATOR TANK 18 INCH 22076087 FUSE
23424922 REPLACEMENT FILTER ELEMENT (OIL) 23529738 KIT, COOLING FAN (KIT)
23497001 PAD, PRE-FILTER (10 X 675 X 1315) (STD & ODM) 23581754 PROBE, RECTIFIER THERMAL PROBE
23512866 FILTER, PANEL AIR (HIGH DUST)
23429822 REPLACEMENT ELEMENT IR PART NO. 23429822
(STANDARD)
23388275 REPLACEMENT ELEMENT IR PART NO. 23388275
(HIGH DUST)
23564446 REPLACEMENT STARTER BOX FILTER
ELEMENTS

Parts Manual for Ingersoll Rand R90-110N Compressor

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Parts Manual for Ingersoll Rand R90-110N Compressor

Uploaded by

Copyright:

Available Formats

R90 - 110N

Page Descrip tion

ABBREVIATIONS & SYMBOLS

#### Contact Ingersoll Rand for serial no.

3 23492218 ASSEMBLY, RIGHT FRONT 1 4

CORNER (WITH FOAM) 23494024

CORNER (WITH FOAM)

7 39917489 SCREW, HEX HEAD FLANGE 22

PANEL (WITH FOAM)

PANEL (WITH FOAM)

(WITH FOAM) SEE DETAIL E

(SHEET METAL W/ FOAM)

(SHEET METAL W/ FOAM) 1

M6 X 35 ZINC W/PL WASHER 1x 23496144

28mm HEAD / 24mm OFFSET

5 96743729 SCREW, SOCKET HEAD 12

28mm HEAD / 24mm OFFSET

5 96743729 SCREW, SOCKET HEAD 12

Industrial Technologies (VARIABLE SPEED) D

3 23522253 SENSOR, TEMPERATURE 2

1.25 TUBE X M42

.25 TUBE X M14

9.300 ID X 2.200 WIDTH

19.300 ID X 2.200 WIDTH 42679316

Industrial Technologies (VARIABLE SPEED) D

.25 TUBE X M12

Industrial Technologies (VARIABLE SPEED) D

2 23453483 CONNECTOR, 6MM TUBE X .25 BSPP 2

Industrial Technologies (VARIABLE SPEED) D

2 22088892 GASKET, VITON 1

3 22136048 BOLT, HEX HEAD 1

W/ EPOXY COATED THREADS

1. USE FEELER GAGE TO CHECK CLEARANCE BETWEEN

Industrial Technologies (VARIABLE SPEED) D

2.00 NPT X 2.00 CONDUIT

M12-1.75 X 16.0 LONG SEE DETAIL A 1x

CURVED TYPE A, M12

INSTALL SENSOR CABLE GLAND

Industrial Technologies (VARIABLE SPEED) D

226 AIREND (MACH)

4 95023396 ORING, STANDARD -256 1

5.750 ID X .125 WIDTH

M16-2.00 X 50.0 LONG

CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

Industrial Technologies (VARIABLE SPEED) D

M16-2.00 X 40.0 LONG

M16-2.00 X 50.0 LONG

CURVED TYPE A, M16

Industrial Technologies (VARIABLE SPEED) D

M16-2.00 X 40.0 LONG

CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

Industrial Technologies (VARIABLE SPEED) D

2 96702337 SCREW, HEX HEAD 1

M16-2.00 X 40.0 LONG

CURVED TYPE A, M16

M16-2.00 X 25.0 LONG

Industrial Technologies (FIXED SPEED) D

23506116 330 N-m

4 23522253 SENSOR, TEMPERATURE 2

.25 TUBE X M14