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Article history: Energyeexergy analysis and parameter design optimization of the KCS-11 solar system with an auxiliary
Received 12 September 2012 superheater are studied in low-grade thermal energy conversion (LTEC). Firstly, from a thermodynamics
Accepted 11 December 2013 point of view, the corresponding calculation model is built to solve the system state points as well as the
Available online 6 January 2014
exergy input/output/loss for each system component. And then, according to the characteristics of the
KCS-11 solar system, the verification items are given to verify the correctness of the calculation model.
Keywords:
Afterward the model is proved to be correct by sampling check a set of calculation data. On that basis, the
KCS-11 solar system
corresponding parameter design optimization and system performance analysis are carried out from the
Energy analysis
Exergy analysis
viewpoint of the maximization of the exergy output in KCS-11 solar system at a certain scale. Results
Optimization design show that the mass flow rates of working fluid and solar collector subcycle and also ammonia mass
Power generation fraction are important system operation parameters that should be optimized to deduce the irreversible
behavior of the solar system for producing more useful energy. Meanwhile, the heat-transfer rate dis-
tribution ratio of the superheater should be large enough to ensure that the expanding vapor in the
turbine is superheated. Finally, an optimization calculation case is designed for illustration by using the
monthly mean solar radiation statistics in Kumejima Island of Japan. In this case, the maximum
generated power is 491 kW showing 35.6% exergy efficiency and 6.48% energy efficiency of the system
for the month of August. The size of the system in terms of power generated of each major equipment is
listed as follows: solar evaporator (370 kW), superheater (106 kW), condenser (298 kW), turbine
(491 kW), separator (43 kW), absorber (37 kW), pump (8 kW), regenerator (38 kW), and diffuser (17 kW).
And the main system exergy losses are associated with internal consumptions of exergy in turbine
(92 kW) and condenser (97 kW) due to irreversibilities. In this way, the maximum annual power gen-
eration of the KCS-11 solar system is about 553,520 kW h.
Ó 2013 Elsevier Ltd. All rights reserved.
0960-1481/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.renene.2013.12.015
F. Sun et al. / Renewable Energy 66 (2014) 268e279 269
Nomenclature c condenser
ca no difference between the collector temperature and
cp specific heat at constant pressure, 3.9 kJ/kg K ambient temperature
Ex the exergy, kJ/s cs cold seawater
h specific enthalpy, kJ/kg csc cold seawater subcycle
Io the exergy loss, kJ/s csi cold seawater at the inlet
m_ mass flow rate, kg/s cso cold seawater at the outlet
P pressure, kPa cwf working fluid side in condenser
Q_ heat-transfer rate, kW dif diffuser
s specific entropy, kJ/kg K exg exergy
t temperature, C f inlet of the solar collector
T absolute temperature, K i heat exchanger end section (heat source inlet)
Dt temperature difference, C ii number of the state point in KCS-11 solar system
DTm logarithmic mean temperature difference, C in inlet
U overall heat-transfer coefficient, kW/m2 K is isentropic process
y ammonia mass fraction, kg/kg k KCS-11 solar system
W power output, kW net net
Ws,r solar radiation intensity, W/m2 o heat exchanger end section (heat source outlet)
CPC compound parabolic concentrating out outlet
ETC evacuated tube solar collector opt optimal
FPC flat plate solar collector pgc power generation subcycle
LTEC low-grade thermal energy conversion pp pinch point
OTEC ocean thermal energy conversion r solar radiation
KCS-11 Kalina cycle system 11 rg regenerator
s solar
Greek letters sc solar collector
a first order loss coefficient of the solar collector scc solar collector subcycle
b second order loss coefficient of the solar collector sds system dead state
D differential se solar evaporator
h thermal efficiency, % sewf working fluid side in solar evaporator
hsc solar collector efficiency [e] sh superheater
k heat-transfer rate distribution ratio of the superheater sl saturated liquid
[e] sp separator
x1 x1 ¼ m _ 6 =m
_ 5 [e] sv saturated vapor
Gt average monthly sunshine duration, h tbn turbine
to total
Subscripts wf working fluid
a outlet of the solar collector wfp working fluid pump
abs absorber 0 environment state
generation and compared with the existing Kawerau ORMAT binary this, a real-time optimal operation scheme is given for high system
plant in New Zealand. And parametric sensitivity analysis of KCS-11 performance. However, the exergy analysis to deduce the irreversible
was carried out for the specific power output and net thermal ef- behavior of the solar system for producing more useful energy is still
ficiency by changing the temperatures of both heat source and heat not considered even though it is significant for designing high per-
sink for a given ammoniaewater composition. Meanwhile, Lolos [9] formance solar system in engineering practice. So, in this study, en-
investigated the KCS-11 with a main heat source provided by flat ergyeexergy analysis of the KCS-11 solar system with an auxiliary
plate solar collectors and an external heat source used for super- superheater is studied in LTEC. The corresponding calculation model
heating the vapor to expand in the turbine. Later, Mittelman [10] is built to solve the system state points as well as the exergy input/
proposed a combined Rankine/KCS-11 power block for concen- output/loss for each system component. And then parameter design
trating solar thermal power (CSP). All their results show that the optimization is carried out in KCS-11 solar system for producing more
KCS-11 is a better choice for exploiting and utilizing the low-tem- useful energy. Finally, an optimization calculation case is designed for
perature thermal energy. However the heat source temperature of illustration by using the monthly mean solar radiation statistics in
the KCS-11 is assumed constant in their research. So as for solar Kumejima Island of Japan. Thus the way of high-efficiency utilization
thermal power generation system, the optimal operation scheme of of solar energy in KCS-11 solar system is clarified.
the KCS-11 should be paid much attention for designing high per-
formance KCS-11 solar system in engineering practice, since the 2. KCS-11 solar system modeling
solar heat source varies with time as well as operation conditions.
KCS-11 solar system is the hybrid of the power generation sub- 2.1. System description
cycle and solar collector subcycle. The power generation subcycle is
constructed from Kalina cycle system 11. Sun et al. [11e13] have The proposed solar systems are mainly including power gen-
studied the performance of KCS-11 solar system from the viewpoint eration subcycle with an auxiliary superheater, solar collector
of energy analysis. Results show that the system pressure difference subcycle and cold seawater subcycle. And ammoniaewater mixture
is an important performance benchmark in this system. Based on is the working fluid, whose thermodynamic properties are
270 F. Sun et al. / Renewable Energy 66 (2014) 268e279
simulated by using Ibrahim’s data [14]. Therefrom, main devices of system with an auxiliary superheater is proposed here, and its
the system are listed and described as follows: schematic diagram is shown in Fig. 1. The turbine exhaust wet va-
por (10) is mixed with saturated liquid (9) in the absorber. And the
➢ A working fluid pump, a device used in this system to allow the wet vapor (1) leaving the absorber is cooled in the condenser to
flowing working fluid in liquid to overcome gravity and pressure become the saturated liquid (2). Then it is compressed to the
loss. compressed liquid (3) by the working fluid pump. Meanwhile, the
➢ A regenerator, a device used in this system to preheat the working fluid wet vapor (5) is separated into rich ammoniaewater
compressed liquid before sending it to the solar evaporator by mixture saturated vapor (6) and the poor ammoniaewater mixture
using exhaust waste heat of the system. saturated liquid (7), where the saturated vapor is superheated to
➢ A solar evaporator, a device used in this system for the evapo- the superheated vapor (11) in the superheater by auxiliary heat
ration of the compressed liquid to wet vapor by using solar heat. source, such as geothermal systems, solar concentrator module or
➢ A solar collector, a device used in this system to collect heat by other similar sources etc. And then the superheated vapor is
capturing solar radiation. expanded in the turbine to generate electricity by using a generator.
➢ A separator, a vaporeliquid device used in this system to sepa- Moreover, the compressed liquid (8) leaving the regenerator re-
rate the ammoniaewater mixture into saturated vapor and leases pressure in the diffuser to become saturated liquid. And the
saturated liquid. compressed liquid (4) reheated by the regenerator is sent to the
➢ A superheater, a device used in this system to heat up the solar evaporator, where it is heated to saturated liquid (40 ) and then
saturated ammonia vapor to superheated ammonia vapor. boiled to wet vapor by the solar heat. Furthermore, the corre-
➢ A turbine, a device used in this system to extract thermal energy sponding solar collector subcycle can be designed by adjusting its
from pressurized ammonia vapor and use it to do mechanical solar collector area and mass flow rate.
work on a rotating output shaft.
➢ A generator, a device used in this system to convert mechanical
energy to electrical energy. 2.2. Basic parameters and general assumption
➢ A diffuser, a device used in this system to releases pressure of
the working fluid from compressed liquid state to saturated In solar collector subcycle, the effective solar radiation energy
liquid state. gain at solar collector is given as
➢ An absorber, a device used in this system to mix the wet vapor
with the saturated liquid. Q_ sc;r ¼ Ws;r $Asc $hsc (1)
➢ A condenser, a device used in this system for the condensation
of the wet vapor into saturated liquid. where Ws,r reflects solar radiation intensity, it comes from local
weather conditions of the solar system. Asc represents the area of
Based on the KCS-11, which is commonly used in recovering the solar collector and hsc means the efficiency of the solar collector,
energy from the low-temperature heat resources, the KCS-11 solar which can be expressed as follows.
2 !
ðta þtf Þ=2t0 ðta þtf Þ=2t0
Ws;r $Asc $ hsc;ca a$ Ws;r b$ Ws;r
_ scc ¼
m
cp $ ta tf
(6)
Meanwhile, in power generation subcycle, heat rate supplied to
the cycle (solar evaporator) is shown below
Q_ sewf ¼ m
_ wf $Dhk;se (7)
Q_ cwf ¼ m
_ wf $Dhk;c (8)
where, m_ wf is the mass flow rate of the working fluid. Dhk,se and
Dhk,c respectively represent the enthalpy difference of the solar
evaporator and condenser in KCS-11 solar system.
Also it is noticed that heat conduction of the heat exchanger is
Q_ ¼ UADTm (9)
where
Dti Dto ðt tcso Þ ðt2 tcsi Þ
ðDTm Þc ¼ ¼ 1 (12)
lnðDti =Dto Þ ln t1 tcso
t2 tcsi
Table 3
Basic equations and exergy loss items in the components of the KCS-11.
Table 4
Definition of exergy input at solar evaporator, superheater and condenser, respectively.
3. Optimization design of the KCS-11 solar system 9. Check whether or not the following equation is true for the
heat balance in the absorber: m _ 1 h1 ¼ m _ 9 h9 þ m _ 10 h10 .
3.1. Result rationality analysis 10. Check whether or not the following equation is true for the
heat balance in the regenerator: m _ 4 ðh4 h3 Þ ¼ m _ 7 ðh7 h8 Þ.
In order to verify correctness of the solar system simulation 11. Check whether or not hpgc ¼ Wnet =Q_ to ¼ ðx1 $ðh11 h10 Þ
program, firstly we take out a set of sampling calculation data from ðh3 h2 ÞÞ=ððh5 h4 Þ þ x1 $ðh11 h6 ÞÞ matches the calcula-
KCS-11 solar system with the initial condition, which is given in tion result (hpgc ¼ 7.17 [%]) as shown in Table 5.
Tables 1 and 2, as an example for checking. The corresponding re- 12. Check whether or not hsc ¼ 0.7035 2.5896(Dtsc)
sults are shown in Table 5. In this case, the design requirements of 7.4878(Dtsc)2 matches the specified condition (hsc ¼ 60 [%])
the solar collector in solar collector subcycle are inlet temperature as given in Table 2, in which, Dtsc ¼ ((ta þ tf)/2 t0)/Ws,r.
28.149 [ C], outlet temperature 75.760 [ C], solar collector subcycle 13. Check whether or not m _ scc ¼ ðWs;r $Asc $hsc Þ=ðcp $ðta tf ÞÞ
mass flow rate 21.0 [kg/s] and water as the heat-transfer medium of matches the calculation result (m _ scc ¼ 21:0 ½kg=s) as shown
the subcycle. in Table 5.
_ _
Based on the characteristics of the KCS-11 solar system, the 14. Check whether or not tf ¼ ðt5 t4 eðUA=Q Þse $ðQ se =ðm_ scc cp Þt5 þt4 Þ
verification items are listed as follows: Q_ se =ðm _ scc cp ÞÞ=ð1 eðUA=Q_ Þse $ðQ_ se =ðm_ scc cp Þt5 þt4 Þ Þ and ta ¼ Q_ se =
ðm _ scc $cp Þ þ tf match the calculation results (tf ¼ 28.149 [ C],
1. Check whether or not ðUA=Q_ Þc ¼ lnððt1 tcso Þ=ðt2 tcsi ÞÞ= ta ¼ 75.760 [ C]) as shown in Table 5.
ððt1 tcso Þ ðt2 tcsi ÞÞ matches the specified condition 15. Check whether or not htbn ¼ (h11 h10)/(h11 h10,is) and
ððUA=Q_ Þc ¼ 0:2 ½1= CÞ as given in Table 2. hwfp ¼ (h3,is h2)/(h3 h2) match the specified conditions
2. Check whether or not ðUA=Q_ Þse ¼ lnððtd t5 Þ=ðte t4 ÞÞ= (htbn ¼ 85 [%] and hwfp ¼ 75 [%]) as given in Table 2.
ððtd t5 Þ ðte t4 ÞÞ matches the specified condition
ððUA=Q_ Þse ¼ 0:2 ½1= CÞ as given in Table 2. From these results, it is proven that the simulation programs
3. Check whether or not ðUA=Q_ Þrg ¼ lnððt7 t4 Þ=ðt8 t3 ÞÞ= designed for KCS-11 solar system is rational. And then based on
ððt7 t4 Þ ðt8 t3 ÞÞ matches the specified condition aforementioned assumptions (see Tables 1 and 2) and calculations
ððUA=Q_ Þrg ¼ 0:2 ½1= CÞ as given in Table 2. (see Tables 3 and 5), the corresponding system exergy analysis re-
4. Check whether or not k ¼ Q_ sh =ðQ_ se þ Q_ sh Þ ¼ x1 $ðh11 h6 Þ= sults are calculated and listed in Table 6. It should be clarified that
ððh5 h4 Þ þ x1 $ðh11 h6 ÞÞ 100% matches the specified percentage of the component exergy loss, as shown in the table, is
condition (k ¼ 2%) as given in Table 2. defined as the ratio of exergy loss of the corresponding component
5. Check whether or not the following equation is true for the and total exergy input of the cycle. Based on this, each of the com-
heat balance in the solar evaporator, which is ponents (i.e. solar evaporator, separator, superheater, turbine,
Q_ sc ¼ Ws;r $Asc $hsc ¼ Q_ se ¼ m _ wf ðh5 h4 Þ. absorber, condenser, pump, regenerator and diffuser) is estimated.
6. Check whether or not the following equation is true, which is As a result, the exergy loss is mainly in components of solar evapo-
m_ 6 =m
_ 5 ¼ ðy5 y7 Þ=ðy6 y7 Þ. rator, condenser and turbine. And solar evaporator exergy loss takes
7. Check whether or not the following equation is true for the up the largest proportion that is 23.1 [%]. That means that system
heat balance in the condenser, as shown by parametric optimization analysis should be expected to decrease the
Q_ c ¼ m _ cs cp ðtcso tcsi Þ ¼ Q_ cwf ¼ m _ wf ðh1 h2 Þ. system thermodynamic irreversibility in the following part.
8. Check whether or not the following equation is true for the In addition, it is also found that the system exergy output
heat balance in the separator: m _ 5 h5 ¼ m _ 6 h6 þ m_ 7 h7 . (Table 6) calculated by using second law of thermodynamics is the
Table 5
Sampling results for KCS-11 solar system under condition of Tables 1 and 2.
Table 6
Exergy input/output/loss for the KCS-11 solar system.
Design parameters k ¼ 2% [e], hsc ¼ 60% [e], y5 ¼ 0.95 [kg/kg] k ¼ 2% [e], hsc ¼ 60% [e], y5,opt ¼ 0.94 [kg/kg]
Amount (kW) Percentage (%) Amount (kW) Percentage (%)
Design parameters k ¼ 2% [e], hsc,opt ¼ 56% [e], y5,opt ¼ 0.90 [kg/ k ¼ 14% [e], hsc,opt ¼ 56% [e], y5,opt ¼ 0.90 [kg/
kg] kg]
Fig. 4. Relationship between solar collector efficiency hsc and exergy input/output/loss.
same as the system net power (Table 5) calculated by using first law Based on aforementioned discussion, Fig. 3(a) shows the rela-
of thermodynamics. This thermodynamic property is known as an tionship between y5 and total exergy input of the solar system with
inherent characteristic of the proposed KCS-11 solar system in this the initial conditions (Table 2) by way of solar evaporator, super-
paper and it is proved that the designed calculation model for heater and condenser, respectively. Meanwhile, Fig. 3(b) gives
system exergy analysis is also rational. exergy inputs of the solar system in terms of a percentage. From
these figures it is known that the y5 has little effect on the exergy
inputs of condenser, superheater and solar evaporator. Fig. 3(c) il-
3.2. System parametric optimization analysis lustrates the exergy output and exergy loss of each component in
the solar system. And Fig. 3(d) displays the exergy output and
From the point of view of the maximization of the exergy output exergy losses of the solar system in percentage terms. As shown in
in KCS-11 solar system at a certain scale or size, it is observed that the two figures, it is true that the sum of the exergy output and the
the significant system operation parameters are the mass flow rates
of the working fluid in power generation subcycle, cold seawater
subcycle and solar collector subcycle (m _ wf , m
_ cs and m
_ scc ), heat-
transfer rate distribution ratio of the superheater k, efficiency of the
solar collector hsc, ammonia mass fraction y5 and weather data etc.
And then the main objective of the parametric analysis is focused
on optimization of these system operation parameters to find the
maximum value of the exergy output, and its initial conditions are
shown in Tables 1 and 2. Meanwhile, the corresponding system
constraint conditions are assumed as 0.80 [kg/kg] y5 0.98 [kg/
kg], 0.05 [e] hsc 0.70 [e] and 0 [%] k 18 [%]. Furthermore, it
is worth noting that there is a convergence range for the m _ wf under
the abovementioned initial and constraint conditions in KCS-11
solar system, which means that the m _ wf should be located in a
limited range to satisfy that all the increased ammoniaewater
mixture working fluid can be converted from compressed liquid
state to wet vapor state in the solar evaporator. In addition, ac-
cording to the real productivity scale of the deep-sea cold seawater
in Kumejima Island, the mass flow rate of cold seawater subcycle is
given as m _ cs ¼ 150 ½kg=s in this case as shown in Table 2. And it
should be noted that the constraint condition 0.05 [e] hsc 0.70
[e] can be obtained by adjusting the mass flow rate of the solar
collector subcycle m _ scc , appropriately. Fig. 5. Relationship between y5 and exergy output with hsc,opt.
276 F. Sun et al. / Renewable Energy 66 (2014) 268e279
Fig. 6. Relationship between ammonia mass fraction y5 and exergy input/output/loss with hsc,opt.
total exergy loss is equal to the total exergy input. And it is also kg], the exergy output of the power generation subcycle in KCS-11
noticed that the exergy loss of the absorber is minus. The reason is solar system are maximum, which is 374.811 [kW] (Table 6). So the
that heat is released when ammonia gas dissolves in water in the following parametric optimization analysis takes y5 ¼ 0.94 [kg/kg]
absorber. In addition, it is found that when y5 is equal to 0.94 [kg/ as an example.
Fig. 7. Relationship between heat-transfer rate distribution ratio k and exergy input/output/loss.
F. Sun et al. / Renewable Energy 66 (2014) 268e279 277
Table 7
Optimal results for KCS-11 solar system under condition of Tables 1 and 2 with k ¼ 14% [e], hsc,opt ¼ 56% [e], y5,opt ¼ 0.90 [kg/kg].
Table 8
_ ½kg=s.
Optimum KCS-11 solar system operating conditions in Kumejima Island m
Fig. 9. Exergy input/output/loss of the KCS-11 solar system in Kumejima Island for a year.
the system optimal solution (hsc,opt, y5,opt) from a thermodynamics optimization analysis results for sampling month (August) in
point of view. Therefore from the point of view of system economy Kumejima Island. And from the viewpoint of economics, the system
and device safety, the further discussion still takes the hsc,opt and y5 is set to a fixed value as 0.90 [kg/kg], which is the optimal value
y5,opt as an example to find the appropriate scale of the superheater for August. As a result, parameters (m _ wf and hsc) need to be opti-
(k) to satisfy the superheated vapor expansions in the turbine. It can mized for the maximum annual power generation in the Kumejima
be seen from the temperatureeentropy diagram (Fig. 8) of the KCS- Island. In which, the different hsc can be gotten by adjusting the
11 solar system that k ¼ 14% [e] (the real line with star mark) is the mass flow rate of the solar collector subcycle m _ scc . Finally, the
appropriate value to avoid damage to turbine since the superheated corresponding optimum solar system operating conditions can be
vapor expansion process does not contain the liquid particles. calculated with aforementioned method and listed in Table 8.
Meanwhile, the real line with cycle mark represents entropy flows Fig. 9 shows exergy input/output/loss of the KCS-11 solar system
of the initial conditions (Table 2) for comparison. Obviously, in this in Kumejima Island for a year with its corresponding optimum
expansion process, the superheated vapor will condense out to operation conditions (Table 8). Concurring with expectations, the
liquid particles. As a result from the parametric optimization
analysis, the following system case design in Kumejima Island for
power generation will take k ¼ 14% [e] for an example. In addition,
the corresponding detail data of the exergy input/output/loss of the
optimal KCS-11 solar system and its state points in this case are
listed in Tables 6 and 7.
total exergy input of the solar system is largest in summer as shown The exergy efficiency and percentage of the exergy loss in each
in Fig. 9(a). It is also noted from Fig. 9(b) that percentage of exergy component for each month are almost constant under their
input in the solar system by way of condenser is largest in the respective optimum operation conditions. Meanwhile, it also
summer months. Reason resulting in such phenomena is the shows a basis for the performance estimation of the optimum
temperature difference of the ambient air and cold seawater, which solar system.
varies with seasons. Meanwhile, it can be seen from Fig. 9(c) that The maximum annual power generation of the KCS-11 solar
the exergy output of the solar system in August is the largest, which system is about 553,520 kW h in Kumejima Island of Japan.
is about 491 kW. And the main system exergy losses are associated
with internal consumptions of exergy in turbine (92 kW) and Acknowledgment
condenser (97 kW) due to irreversibilities. Further, from Fig. 9(d),
we know that the exergy efficiency and percentage of the exergy The authors gratefully acknowledge the financial support of this
loss in each component are almost constant under their respective work by the AY2012 Research Promotion Program (Young Scientist)
optimum operation conditions (m _ wf;opt , m
_ scc;opt ). Meanwhile, it also (Ritsumeikan University).
shows a basis for the performance estimation of the optimum solar
system. Based on this, the generated electrical energy for each References
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[21] World ocean data: <http://www.nodc.noaa.gov/OC5/indprod.html>.
ciated with internal consumptions of exergy in turbine (92 kW) [22] Tripanagnostopoulos Y, Yianoulis P, Papaefthimiou S, Zafeiratos S. CPC solar
and condenser (97 kW) due to irreversibilities. collectors with flat bifacial absorbers. Sol Energy 2000;69(3):191e203.