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ABU DHAB I PORTS

TRAINING ATTENDANCE SHEET

PROJECT NO.: Contract 4201 -230 - Design & Construction of Borouge Permanent Warehouses.

TRAINING
RAINING DESCRIPTION : Operation & Maintanance Training of Electric Water Heater

IDATE: 21-Nov-21 START (TIME):

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4201-230 DESIGN & CONSTRUCTION OF BOROUGE PERMANENT WAREHOUSES
KHIA7-2C, KIZAD ABU DHABI UAE

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Project Code: 4201-230

Project Name:
Borouge Permanent Warehouses

Training Module:
Operation and Maintenance Training of Electric Water
Heater

Training Presented By: Eng. Mostafa Hassan & Vendor

Representative
Section 01: Introduction
Section 02: Safety Instruction
Section 03: Warning
Section 04: Training Module
Section 05: System Description
Section 06: Operation Procedure
Section 07: Maintenance Procedure & Instruction
Section 08: Emergency Contact

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 Section 01
Introduction
The purpose of this TRAINING MANUAL for Electric Water Heater installed at the
project (AD Port Project 4201-230) DESIGN & CONSTRUCTION OF BOROUGE
PERMANENT WAREHOUSES in KIZAD is for the safe and reliable operation and
maintenance. There are 7 No’s of electric water heaters with an individual capacity of 80
liters each are installed at pantries.
The objective of the training program is to equip the participants with the relevant
information and knowledge about the operation and maintenance of the electric water
heaters. Once completion of the program the participant should be able to
 Operation of electric water heaters
 Maintenance of electric water heaters.

The electric water heaters are manufacture by Atlantic International, Egypt & supplied by
M/s. Sadara general trading LLC and installed by Asia Prime General Contracting Co.
LLC
 Section 02
Safety Instruction
The electric water heaters must be installed and serviced by the experienced and
qualified plumber. Improper installation will create an electrical hazard which could
result in death (or) serious injury, for installers (or) others, due to electrical shock and
may also cause damage to property.

RISK OF ELECTRICAL SHOCK OR ELECTRICUTION

Before removing the terminal box cover and before any removal-dismantling of the
electric water heaters, make sure that the electricity supply has been switched off.

The electric water heaters must be grounded.

Make sure that the electric water heaters is suitable for the electricity supply on which it
will be used. The operating voltage and frequency are stated on the electric water
heaters nameplate must be matching with the supplied power

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Section 03
Warning
 WARNING
DO NOT ATTEMPT TO OPERATE OR CARRY OUT MAINTENANCE ON ANY
SYSTEM OR PART THERE OF UNLESS QUALIFIED AND AUTHORISED.

WARNING
DO NOT MODIFY OR ALTER ANY PART OF THE HEATER AND/OR ELECTRICAL
CONNECTION WITHOUT AUTHORISATION.

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 Section 04
Training Module
Ensure that all staff, technicians and workers performing any repairs,
replacements or maintenance are adequately trained in the technical and safety
aspects of the mechanical, electrical, plumbing or fire protection equipment and
systems prior to allowing the works to commence.

Further Information and additional instructions for a complete understanding of

the operation and maintenance characteristics of the building services are given in
the relevant Operation and Maintenance Manuals.

All staff, technicians and workers must undergo a site induction to identify the site
working conditions, site environment, site safety requirements and site
orientation for emergency evacuations.
Section 05
System
Description
The hot water for the buildings of warehouses is supplied via installed Electric Water
Heater in pantries. There are 7 No’s of electric water heaters with an individual capacity
of 80 liters each.
Electrical water heaters has been Provided with an UL listed/British standard equivalent
and WBS approved glass lined, with complete CFC-free insulation coverage, finished
enameled steel jacket and enclosure for contractors and controls. Supplied with an
electric power at 220V 1-phase 50 Hz. The temperature for Electric water heaters shall
maintain 60ºC.
The below listed water heater installed in the Borouge Permanent warehouses.
S. No. Water Heater S. Model / Building Location
No. Capacity
1 204760760 853059/80 liter Office Building Pantry B
2 204760761 853059/80 liter Office Building Pantry A
3 204760762 853059/80 liter Amenity Building AM-02 Pantry 01
4 204760763 853059/80 liter Amenity Building AM-02 Pantry 02
5 204760766 853059/80 liter Amenity Building AM-01 Pantry 02
6 204760803 853059/80 liter Amenity Building AM-01 Pantry 01
7 204760804 853059/80 liter Office Building Pantry C
Office Building Pantries ( A & B):
Office Building Pantry (C ) & Amenity-01 Building Pantry (02):
Amenity-01 Pantriy (01) and Amenity-02 Pantriy (01)
Section 06
Operation
Procedures
Pre-caution in operation

To avoid causing electric water heater troubles, do not connect power before tank
is full of water. Adjust a suitable temperature before use, for water temperature
above 50 may burn your skin. This product is closed water heater, which can
supply hot water through pipe connection to several points of pantries’ tap.

Turn the knob to set your desired water heating temperature, which can be step
less changed between cold water inlet temperature. In heating mode, indicator
lamp is lighted on. Normally the knob shall be positioned at highest
temperature. The heater has a thermostat function, which automatically
switches off the water heater when temperature reaches the setting value, and
switch on again when water temperature decreases to certain value.

Operation
 Press the two-pole switch on the heater, the LED remains ON during heating.
 Observe the heating up time, the switch off temperature and the safety valve.
 When heating up, the water is expanding; the safety valve prevents excessive
pressurization.
 Section 07
Maintenance
Procedures
A well-planned maintenance program is essential to the efficient operation of any
System. Maintenance is one of the key for reliable and efficient operation of any
system/ equipment in terms of long run. Utmost Care is required for the electric
water heater for ensuring the smooth operation.

INSPECTION CHECKLIST FOR PERIODIC INSPECTION

S. No. Work Description

1 Check for any water leakage in the water heater

2 Check for temperature gauge functionality
3 Check for pilot light
4 Check hot water is coming out from water heater
5 Check for any corrosion in water heater assembly
6 Check for corrosion in water piping connections
7 Check working condition of air/water relief valve
8 Drain water from water heater though drain pipe and check for any
Maintenance Schedule

S. No. Work Description Frequency

Check Combination Temperature and Pressure Relief
1 Annually
Valve
Draining of Water from the Water Heater to Remove
2 Once a Month
Silt & Sediment
3 Inspection of Anode Rod Every Two Years

4 Water Heater Physical Inspection Annually

5 Check the Operation of the Thermostat Annually

Check the Sealing Around the Heating Elements for
6 Bi-annually
leaks

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 Troubleshoot:

PROBLEM POSSIBLE CAUSE SOLUTION

If no hot water is supplied
from the taps, check that the
water and electrical
connections comply with the
specifications as indicated
and dismount the thermostat
to check the phase
Water connections or
continuity between the
No hot water from the taps electrical connections do not
terminals and the relevant
comply to the specification
fasteners. If there is no
continuity probably the two
pole safety switch has been
activated. If the appliance is
heating water but the LED
does not light up, the LED
may be faulty.
TROUBLE SHOOTING
Problem Possible Cause Possible Solution
 Dust, dirt and foreign  Blockages can impede the flow of
objects can build up water to the unit, or conversely
within an eyewash increase the pressure.
Blockages of station, especially if it Note: After cleaning, set, the pressure
eyewash shower is not operated for a to levels that cannot harm the user’s
long period of time. eyes.
 Uneven flow patterns  Cover the eyewash with proper lid.
 Incorrect placement
or assembly of  Regularly check and ensure the
Inadequate eyewash nozzles and nozzle of is working properly.
emergency showerheads.  Check and replace the faulty gate
response  The pull rod or push valve.
flag, in a  Check and replace the pull rod or
dysfunctional, non- chain accordingly.
usable state
Section 08
Emergency
Contact
Supplier:
M/s. SADARA GENERAL TRADING LLC
P.O.BOX 52513, DUBAI, UAE
Tel: +971 4 5516657
Fax: +971 4 5516658
EMAIL: info@sadarauae.com
www.sadarauae.com

Contractor:
Asia-Prime General Contracting Co. LLC
P.O. Box 3346,
Sharjah, UAE
Telephone: +971 657 42226
Fax: +971 65744848
Email: info@asia-prime.com
Website: www.asia-prime.com
 QUESTIONS ARE WELCOME
PLEASE SIGN OFF THE ATTENDANCE SHEET

THANKS

-----END OF TRAINING PRESENTATION -----