45D-MQ Full Freelift 4-Stage Quad Mast: Arts Manual

P
ARTS MANUAL
This manual contains standard production

Product Identification Numbers.
Special Engineered Options not included.
45D-MQ
Full Freelift 4-Stage
Quad Mast
For PIDS 45D-MQ-001 Through Present
FOR PARTS AND SERVICE:

TELEPHONE: (888) 946-3330
Manual Number:
208943 R26
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-6195
About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate
the product ID number stamped on the left hand side of the outer upright channel.
This number must be used when ordering replacement parts for this product.
PRODUCT
I.D. NUMBER
XXX-XX-XXXX
XXX-XX-XXX
XYZ
MQ-
5D-
4
Ordering Parts EXAMPLE MA2380.eps
Customers -
Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.
Lift Truck Dealers -

To order parts and service literature contact:
LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, S.C. 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406
Contents
Cover .................................................................................................................................................... 1
Introduction .......................................................................................................................................... 2
Safety Decals ....................................................................................................................................... 3
Free Lift Cylinder .................................................................................................................................. 4
Right Hand Main Lift Cylinder ............................................................................................................. 12
Left Hand Main Lift Cylinder ............................................................................................................... 20
Outer Weldment ................................................................................................................................. 28
Load Backrest .................................................................................................................................... 42
Lowering Control Valve ....................................................................................................................... 43
Chain and Hose ................................................................................................................................. 44
4 Roller Carriages .............................................................................................................................. 46
6 Roller Carriages .............................................................................................................................. 47
Internal Hose Reeving ........................................................................................................................ 48
Recommended Spare Parts List ........................................................................................................ 64
Safety Decals
208943 R26 03/18/07 Page 3

Free Lift Cylinder
22
3
4
5
6
7
1
2
8
9
10 21
11
12 20
13 19
14 18
17
16
15 MA0024.eps
Page 4
Free Lift Cylinder
This page applies to PIDs
45D-MQ-001 Through 45D-MQ4724 and the individual PIDs listed below.
45D-MQ 4726 45D-MQ 4780 45D-MQ 4817 45D-MQ 4858 45D-MQ 4897
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896
Cylinder Part Numbers

FL-1
OCL Freelift Cylinder OCL Freelift Cylinder
68 582668 92 582716
74 582680 98 582728
80 582692 104 582740
86 582704
OCL-Outer channel length
Common Parts
FL-2
Item # QTY Part # Description Item # QTY Part # Description
1 1 N/A Shell 12 1 560470 Fuse Piston
2 1 N/A Rod 13 1 564107 Spring Guide
3 1 3 Wiper 14 1 611299 Fitting
4 1 559982 Retainer 15 1 769018 Pin
5 1 3 Rod Seal 16 1 564108 Fuse Spring
6 1 3 Back-Up Ring 17 1 1 Retaining Ring
7 1 3 O-Ring 18 1 1 Washer
8 1 2 Pull Wire 19 1 3 Wear Ring
9 1 2 Piston 20 1 1,3 O-Ring
10 1 3 Back-Up Ring 21 1 1 Check Valve
11 1 3 Piston Seal 22 1 3133 Snap Ring
1 - Included in Check Valve Kit 563904. 3 - Included in Cylinder Service Kit 560349.
2 - Included in Piston Service Kit 561242.
Page 5
Free Lift Cylinder
14
4
5
6
9
10
11
12
13 MA2613.eps
Page 6
Free Lift Cylinder
This page applies to
the individual PIDs listed below.
45D-MQ 4725 45D-MQ 4786 45D-MQ 4819 45D-MQ 4849 45D-MQ 4887 45D-MQ 4929
Through 45D-MQ 4791 45D-MQ 4821 45D-MQ 4852 45D-MQ 4889 45D-MQ 4934
45D-MQ 4752 45D-MQ 4800 45D-MQ 4830 45D-MQ 4862 45D-MQ 4895 Through
45D-MQ 4775 45D-MQ 4812 45D-MQ 4840 45D-MQ 4878 Through

FL-6
OCL FREELIFT OCL FREELIFT
(in) CYLINDER (in) CYLINDER
68 1000748 89 1000766
74 1000751 90 1000767
75 1000752 92 1000768
76 1000753 93 1001190
77 1001080 94 1001076
80 1000757 96 1000770
82 1000758 98 1000772
83 1000759 99 1000773
84 1000760 100 1000774
85 1000761 103 1000778
86 1000762 104 1000776
88 1000765
Common Parts
FL-3
1 1 N/A Rod End 8 1 N/A Rod
2 1 1 O-Ring 9 1 1350240 Piston
3 1 1 Wiper 10 1 1 Piston Seal
4 1 1 Rod Seal 11 1 1 Wear Ring
5 1 1 O-Ring 12 1 611299 Fitting
6 1 1350241 Retainer 13 1 769018 Pin
7 1 N/A Shell 14 1 3133 Snap Ring
1 - Included in Cylinder Service Kit 1000786.
Page 7
Free Lift Cylinder
For PIDs 45D-MQ6359 Through 45D-MQ8564
18
1
2
3
4
8
9
10
11 15
12 16
17
13 19
14 20
21
MA2614.eps
Page 8
Free Lift Cylinder
This pages does not apply to the PIDs listed below.
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

FL-5
OCL MFH Part Number OCL MFH Part Number OCL MFH Part Number
(in) (in) (in) (in) (in) (in)
62 169 1001740 77 229 1001755 92 277 1001770
63 173 1001741 78 233 1001756 93 278 1001771
64 177 1001742 79 237 1001757 94 282 1001772
65 181 1001743 80 241 1001758 95 286 1001773
66 185 1001744 81 242 1001759 96 287 1001774
67 189 1001745 82 246 1001760 97 291 1001775
68 193 1001746 83 250 1001761 98 295 1001776
69 197 1001747 84 251 1001762 99 296 1001777
70 201 1001748 85 255 1001763 100 300 1001778
71 205 1001749 86 259 1001764 101 304 1001779
72 209 1001750 87 260 1001765 102 305 1001780
73 213 1001751 88 264 1001766 103 309 1001781
74 217 1001752 89 268 1001767 104 313 1001782
75 221 1001753 90 269 1001768
76 225 1001754 91 273 1001769
OCL-Outer channel length.
Common Parts
FL-8
1 1 78476 Retainer 12 1 1 Piston Seal
2 1 1 Wiper 13 1 1 Wear Ring
3 1 1 O-Ring 14 1 611299 Fitting
4 1 1 Rod Seal 15 1 2 Check Valve
5 1 1 Back-Up Ring 16 1 1,2 O-Ring
6 1 1 O-Ring 17 1 N/A Plug
7 1 N/A Shell 18 1 3133 Snap Ring
8 1 N/A Stand Tube 19 1 564107 Spring Guide
9 1 N/A Rod 20 1 565085 Spring
10 1 3 Pull-In Wire 21 1 252678 Fuse Piston
11 1 N/A Piston
2 - Included in Check Valve Kit 1358999.
3 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.
Page 9
Free Lift Cylinder
For PIDs 45D-MQ8565 Through Present
12
22
14
13
16
19
23
10
21
7
20
3
11
MA2977.eps
18 15 17 4
Page 10
Free Lift Cylinder
This pages also applies to the PIDs listed below.
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

FL-10
OCL MFH Part Number OCL MFH Part Number OCL MFH Part Number
(in) (in) (in) (in) (in) (in)
62 169 1005239 77 229 1005254 92 277 1005269
63 173 1005240 78 233 1005255 93 278 1005270
64 177 1005241 79 237 1005256 94 282 1005271
65 181 1005242 80 241 1005257 95 286 1005272
66 185 1005243 81 242 1005258 96 287 1005273
67 189 1005244 82 246 1005259 97 291 1005274
68 193 1005245 83 250 1005260 98 295 1005275
69 197 1005246 84 251 1005261 99 296 1005276
70 201 1005247 85 255 1005262 100 300 1005277
71 205 1005248 86 259 1005263 101 304 1005278
72 209 1005249 87 260 1005264 102 305 1005279
73 213 1005250 88 264 1005265 103 309 1005280
74 217 1005251 89 268 1005266 104 313 1005281
75 221 1005252 90 269 1005267
76 225 1005253 91 273 1005268
OCL-Outer channel length.
Common Parts
FL-11
1 1 1 Back-Up Ring 13 1 N/A Rod
2 1 2 Check Valve 14 1 1 Rod Seal
3 1 1,2 Circlip 15 1 769018 Roll Pin
4 1 564107 Spring Guide 16 1 N/A Shell
5 1 3133 Snap Ring 17 1 564108 Spring
6 2 1 Nylon Ring 18 1 3104903 Fuse Piston
7 1 1,2 O-Ring 19 1 N/A Stand Tube
9 1 N/A Piston 21 1 1 Wear Ring
10 1 1 Piston Seal 22 1 1 Wiper
11 1 611299 Fitting 23 1 3 Pull-In Wire
12 1 3106469 Retainer
2 - Included in Check Valve Kit 563904.
3 - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE.
Page 11
Right Hand Main Lift Cylinder
5
24
6
7
8
23
9
22
10
11
12
4
23
13
22
14
15
16
17 21
20
18
19
MA0023.eps
Page 12
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896

ML-1
OCL Part Number
68 583931
74 583932
80 583933
86 583934
92 583935
98 583936
104 583937
Common Parts
ML-2
1 1 N/A Shell 13 1 1,2 Pull Wire
2 1 N/A Rod 14 1 1,2 Piston
3 1 N/A Pipe 15 1 2 Back-Up Ring
4 1 N/A Spacer 16 1 2 Piston Seal
5 1 N/A Plug 17 1 2 Wear Ring
6 1 2 Back-Up Ring 18 1 611289 Fitting
7 1 2 O-Ring 19 1 N/A Screw
8 1 2 Wiper 20 1 667586 Check Valve
9 1 2 Rod Seal 21 1 2 O-Ring
10 1 562630 Retainer 22 1 2 O-Ring
11 1 2 Back-Up Ring 23 1 2 Back-Up Ring
12 1 2 O-Ring 24 1 611291 Fitting
Page 13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
19
MA2615.eps
17 18
Page 14

ML-4
OCL MAINLIFT MAINLIFT MAINLIFT
(in) RH (in) RH (in) RH
68 1000649 84 1000697 94 1001077
74 1000650 85 1001097 96 1000661
75 1000666 86 1000652 98 1000654
76 1000660 88 1000679 99 1000685
77 1001187 89 1000656 100 1000674
80 1000651 90 1000678 103 1000686
82 1000693 92 1000653 104 1000655
83 1000663 93 1001188
Common Parts
ML-3
1 1 611291 Fitting 11 1 N/A Rod
2 1 1349732 Rod End 12 1 N/A Shell
3 1 1 O-Ring 13 1 1 Piston
4 1 1 O-Ring 14 1 1 Piston Seal
5 1 1 Back-Up Ring 15 1 1 Wear Ring
6 1 1 Wiper 16 1 611289 Fitting
7 1 1 Rod Seal 17 1 17010R1 Ball
8 1 1 O-Ring 18 1 1 O-Ring
9 1 1356992 Retainer 19 1 1348729 Plug
10 1 N/A Spacer
1 - Included in Cylinder Kit 1000784.
Page 15
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
MA2616.eps
Page 16
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

ML-5
OCL MFH MAINLIFT OCL MFH MAINLIFT
(in) (in) RH (in) (in) RH
62 169 1001996 84 251 1002018
63 173 1001997 85 255 1002019
64 177 1001998 86 259 1002020
65 181 1001999 87 260 1002021
66 185 1002000 88 264 1002022
67 189 1002001 89 268 1002023
68 193 1002002 90 269 1002024
69 197 1002003 91 273 1002025
70 201 1002004 92 277 1002026
71 205 1002005 93 278 1002027
72 209 1002006 94 282 1002028
73 213 1002007 95 286 1002029
74 217 1002008 96 287 1002030
75 221 1002009 97 291 1002031
76 225 1002010 98 295 1002032
77 229 1002011 99 296 1002033
78 233 1002012 100 300 1002034
79 237 1002013 101 304 1002035
80 241 1002014 102 305 1002036
81 242 1002015 103 309 1002037
82 246 1002016 104 313 1002038
83 250 1002017
Common Parts
ML-11
1 1 611291 Fitting 10 1 N/A Stand Tube
2 1 N/A Rod End 11 1 N/A Spacer
3 1 1 O-Ring 12 2 1 O-Ring
4 1 1 Wiper 13 1 1 Piston
5 1 1 Rod Seal 14 1 1 Piston Seal
6 1 1 O-Ring 15 1 1 Wear Ring
7 1 78481 Retainer 16 1 N/A Plug
8 1 N/A Shell 17 1 1 Retaining Ring
9 1 N/A Rod 18 1 611289 Fitting
Page 17
15
19
23
10
16
25
20
21
18
12
11
22
26
3
9
13
14
24
17
6
MA2979.eps
Page 18
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544

ML-14
(in) (in) RH (in) (in) RH
62 169 1005342 84 251 1005364
63 173 1005343 85 255 1005365
64 177 1005344 86 259 1005366
65 181 1005345 87 260 1005367
66 185 1005346 88 264 1005368
67 189 1005347 89 268 1005369
68 193 1005348 90 269 1005370
69 197 1005349 91 273 1005371
70 201 1005350 92 277 1005372
71 205 1005351 93 278 1005373
72 209 1005352 94 282 1005374
73 213 1005353 95 286 1005375
74 217 1005354 96 287 1005376
75 221 1005355 97 291 1005377
76 225 1005356 98 295 1005378
77 229 1005357 99 296 1005379
78 233 1005358 100 300 1005380
79 237 1005359 101 304 1005381
80 241 1005360 102 305 1005382
81 242 1005361 103 309 1005383
82 246 1005362 104 313 1005384
83 250 1005363
Common Parts
ML-15
1 1 1 Backup Ring 14 1 1 Piston Seal
2 1 1 Backup Ring 15 1 611291 Fitting
3 2 1 Backup Ring 16 1 3107009 Retainer
4 3 3107909 Check Valve 17 1 N/A Retaining Ring
5 1 N/A Cushion Sleeve 18 1 N/A Rod
6 1 611289 Fitting 19 1 N/A Rod End
7 1 1 Nylon Ring 20 1 1 Rod Seal
8 1 1 O-Ring 21 1 N/A Shell
9 1 1 O-Ring 22 1 N/A Spacer
10 1 1 O-Ring 23 1 N/A Spring
11 1 N/A O-Ring 24 1 1 Wear Ring
12 1 N/A Pipe 25 1 1 Wiper
13 1 N/A Piston 26 1 N/A Wire Ring
Page 19
Left Hand Main Lift Cylinder
22
4
5
6
7
8
9
21
10 20
11 19
12 18
13
14
15
17
16
MA0013.eps
Page 20
45D-MQ 4778 45D-MQ 4816 45D-MQ 4857 45D-MQ 4896

ML-6
OCL MAINLIFT OCL MAINLIFT
(in) LH (in) LH
68 583924 92 583928
74 583925 98 583929
80 583926 104 583930
86 583927
Common Parts
ML-7
1 1 N/A Shell 12 1 1 Piston Seal
2 1 N/A Rod 13 1 1 Wear Ring
3 1 N/A Spacer 14 1 564054 Spring Guide
4 1 1 Wiper 15 1 611289 Fitting
5 1 1 Rod Seal 16 1 563782 Fuse Piston
6 1 562630 Retainer 17 1 562847 Spring
7 1 1 Back-Up Ring 18 1 3015 Retaining Ring
8 1 1 O-Ring 19 1 5508 Spacer
9 1 1,2 Pull Wire 20 1 689937 O-Ring
10 1 2 Piston 21 1 626664 Check Valve
11 1 1 Back-Up Ring 22 1 3135 Snap Ring
Page 21
4
5
6
10
11
12
13
16
MA2617.eps
14 15
Page 22

ML-8
OCL LH OCL LH
(in) MAINLIFT (in) MAINLIFT
68 1000698 89 1000705
74 1000699 90 1000727
75 1000715 92 1000702
76 1000709 93 1001189
77 1001186 94 1001078
80 1000700 96 1000710
82 1000742 98 1000703
83 1000712 99 1000734
84 1000746 100 1000723
85 1001098 103 1000735
86 1000701 104 1000704
88 1000728
Common Parts
ML-12
1 1 1349747 Rod End 9 1 N/A Shell
2 1 1 O-Ring 10 1 1349748 Piston
4 1 1 Rod Seal 12 1 1 Wear Ring
5 1 1 O-Ring 13 1 231325 External Fuse
6 1 1356992 Retainer 14 1 17010R1 Ball
7 1 N/A Spacer 15 1 1 O-Ring
8 1 N/A Rod 16 1 1348729 Plug
Page 23
1
2
10
11
12
13
14
15
MA2618.eps
Page 24
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544
Cylinder Part Number

ML-9
(in) (in) LH (in) (in) LH
62 168.5 1002150 84 250.5 1002060
63 172.5 1002039 85 254.5 1002061
64 176.5 1002040 86 258.5 1002062
65 180.5 1002041 87 259.5 1002063
66 184.5 1002042 88 263.5 1002064
67 188.5 1002043 89 267.5 1002065
68 192.5 1002044 90 268.5 1002066
69 196.5 1002045 91 272.5 1002067
70 200.5 1002046 92 276.5 1002068
71 204.5 1002047 93 277.5 1002069
72 208.5 1002048 94 281.5 1002070
73 212.5 1002049 95 285.5 1002071
74 216.5 1002050 96 286.5 1002072
75 220.5 1002051 97 290.5 1002073
76 224.5 1002052 98 294.5 1002074
77 228.5 1002053 99 295.5 1002075
78 232.5 1002054 100 299.5 1002076
79 236.5 1002055 101 303.5 1002077
80 240.5 1002056 102 304.5 1002078
81 241.5 1002057 103 308.5 1002079
82 245.5 1002058 104 312.5 1002080
83 249.5 1002059
Common Parts
ML-13
1 1 N/A Rod End 9 1 N/A Spacer
2 1 1 O-Ring 10 1 N/A Piston
4 1 1 Rod Seal 12 1 N/A Plug
6 1 78481 Retainer 14 1 N/A Retaining Ring
7 1 N/A Shell 15 1 231325 External Fuse
8 1 N/A Rod
Page 25
20
12
19
15
1
8
16
14
9
5
2
7
17
3
6
10
18
11 4
MA2980.eps
13
Page 26
45D-MQ 8490 45D-MQ 8545

45D-MQ 8512 45D-MQ 8546
45D-MQ 8513 45D-MQ 8552
45D-MQ 8521 45D-MQ 8555
45D-MQ 8524 45D-MQ 8558
45D-MQ 8544
Cylinder Part Number

ML-16
(in) (in) LH (in) (in) LH
62 168.5 1005299 84 250.5 1005321
63 172.5 1005300 85 254.5 1005322
64 176.5 1005301 86 258.5 1005323
65 180.5 1005302 87 259.5 1005324
66 184.5 1005303 88 263.5 1005325
67 188.5 1005304 89 267.5 1005326
68 192.5 1005305 90 268.5 1005327
69 196.5 1005306 91 272.5 1005328
70 200.5 1005307 92 276.5 1005329
71 204.5 1005308 93 277.5 1005330
72 208.5 1005309 94 281.5 1005331
73 212.5 1005310 95 285.5 1005332
74 216.5 1005311 96 286.5 1005333
75 220.5 1005312 97 290.5 1005334
76 224.5 1005313 98 294.5 1005335
77 228.5 1005314 99 295.5 1005336
78 232.5 1005315 100 299.5 1005337
79 236.5 1005316 101 303.5 1005338
80 240.5 1005317 102 304.5 1005339
81 241.5 1005318 103 308.5 1005340
82 245.5 1005319 104 312.5 1005341
83 249.5 1005320
Common Parts
ML-17
1 1 1 Backup Ring 11 1 231325 External Fuse
2 1 2 Check Valve 12 1 3107009 Retainer
3 1 12 Circlip 13 1 1 Retaining Ring
4 1 N/A Cushion Sleeve 14 1 N/A Rod
5 1 N/A Wire Ring 15 1 1 Rod Seal
6 1 1 Nylon Ring 16 1 N/A Shell
9 1 N/A Piston 19 1 1 Wiper
10 1 1 Piston Seal 20 1 3135 Snap Ring
2 - Inluded in Check Valve kit 563904.
Page 27
Outer Weldment
For PIDs 45D-MQ-001 Through Present
2
9 3
4
5
19
18
17
16
1
15
14 6
13 7
12
11
10
MA0056.eps
Page 28
Outer Weldment
Weldment Part Numbers

Outer-1-1
OCL OUTER OCL OUTER
(in) UPRIGHT (in) UPRIGHT
REF #1 REF #1
67 381189 88 373122
68 203277 89 372212
70 223733 90 387876
71 384842 92 203281
74 203278 93 235901
75 378389 94 215926
76 373871 95 234729
77 216684 96 373880
78 246799 97 390743
80 203279 98 203282
82 220821 99 213895
83 374782 100 383217
84 388989 101 381279
85 214455 103 217594
86 203280 104 203283
87 373435
OCL - Outer Channel Length.
1 - These part numbers are for reference only. Mounting
brackets are not included. To order an Outer Upright with
mounting brackets, contact Lift-Tek Part Department at
1-888-946-3330.
THE MAST SERIAL NUMBER MUST BE SUPPLIED.
Common Parts
Outer-1
REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION
2 2 679144 Chain Anchor 11 2 683823 Capscrew, M10 x 50 long
3 2 679149 Pin 12 2 684649 Capscrew, M10 x 25 long
4 4 6508 Cotter Pin 13 4 681238 Lockwasher, M10
5 2 6518 Cotter Pin 14 1 601378 Fitting
6 1 2 LCV Mounting Bracket 15 2 200242 Full Hex Nut
7 2 601377 Fitting 16 2 200244 Jam Hex Nut
8 2 605761 Fitting 17 2 201493 Roller Assembly
9 12 203388 Shim 18 1 16 637536 Shim
10 1 605948 Fitting 19 2 201494 Wear Plug
1 - Quantity as required
2 - See Lowering Control Valve page for part numbers.
Page 29
Outer Intermediate Weldment
For PIDs 45D-MQ-001 Through 45D-MQ6358
27
28 2
3
OLD STYLE 4
WEAR PLUG & SHIM 26 5
6
25
NEW STYLE
WEAR PLUG & SHIM
7
24
23 8
22 9
15
21
20
10
19
11
18
17
12
13
31
15 30
16
MA2619.eps
14
Page 30

Outer-Inter-1
REF QTY PART NO. DESCRIPTION
203284 Outer-Inter Upright - 68 (in) OCL 1
1 1 373123 Outer-Inter Upright - 88 (in) OCL 1
1 - Outer channel length.
Common Parts
Outer-Inter-1-1
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
2 2 657852 Sheave 16 1 606212 Dowel Pin
3 2 3147 Snap Ring 17 2 200006 Nut
4 1 206655 Clamp 18 2 200007 Jam Nut
5 1 681238 Lockwasher, M10 19 2 6518 Cotter Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 20 2 680242 Chain Anchor
7 1 3135 Snap Ring 21 2 684305 Pin
8 12 203404 Washer 22 4 6508 Cotter Pin
12 205198 Shim, .01 in. (0,3 mm) 23 2 662145 Roller
12 205199 Shim, .03 in. (0,7 mm) 24 18 631881 Shim, .03 in. (0,7 mm)
9
12 205196 Shim, .06 in. (1,5 mm) 25 12 203403 Washer, .08 in. (2,0 mm)
12 205197 Shim, .09 in. (2,3 mm) 26 12 203314 Washer, .09 in. (2,2 mm)
203263 Hi-Vis Bracket (not shown) 27 1 203386 Tube
10 1
683831 Standard Bracket 28 22 215720 Wear Plug– (4.2 mm)
11 1 2377 Fitting, 10-10 28 22 215721 Wear Plug– (6.2 mm)
12 2 680218 Capscrew, M6x12-8.8 29 22 215722 Wear Plug Shim
13 1 661786 Pad 30 2 201493 Roller
14 2 769572 Capscrew, M12x35-12.9 31 18 637536 Shim
15 1 203291 Bar
1 - Quantity as required.
2 - Included in Service Kit 210767.
Page 31
10
2
3
4
26 5
6
25
11
7
24
23 8
22 9
21
20
19
18
17
12
13
31
15 30
16
MA2625.eps
14
Page 32

Outer-Inter-2-1
OCL OUTER OCL OUTER
(in) INTER (in) INTER
UPRIGHT UPRIGHT
REF #1 REF #1
67 381190 88 373123
68 203284 89 372213
70 223734 90 387877
71 384843 92 203288
74 203285 93 235902
75 378390 94 215927
76 373872 95 234730
77 216685 96 373881
78 246800 97 390744
80 203286 98 203289
82 220822 99 213896
83 374783 100 383218
84 388990 101 381280
85 214456 103 217595
86 203287 104 203290
87 373436
Common Parts
Outer-Inter-2
2 2 657852 Sheave 13 1 661786 Pad
3 2 3147 Snap Ring 14 2 769572 Capscrew, M12x35-12.9
4 1 206655 Clamp 15 1 203291 Bar
5 1 681238 Lockwasher, M10 16 1 606212 Dowel Pin
6 1 200429 Capscrew, M10x1,5x20-10.9 17 2 200006 Nut
7 1 3135 Snap Ring 18 2 200007 Jam Nut
8 12 203404 Washer 19 2 6518 Cotter Pin
9 12 205198 Shim, .01 in. (0,3 mm) 20 2 680242 Chain Anchor
9 12 205199 Shim, .03 in. (0,7 mm) 21 2 684305 Pin
9 12 205196 Shim, .06 in. (1,5 mm) 22 4 6508 Cotter Pin
9 12 205197 Shim, .09 in. (2,3 mm) 23 2 662145 Roller
10 1 248902 Tube 24 18 631881 Shim, .03 in. (0,7 mm)
22 215720 Wear Plug– (4.2 mm) 25 12 203403 Washer, .08 in. (2,0 mm)
11 22 215721 Wear Plug– (6.2 mm) 26 12 203314 Washer, .09 in. (2,2 mm)
22 215722 Wear Plug Shim 30 2 201493 Roller
12 2 680218 Capscrew, M6x12-8.8 31 18 637536 Shim
Page 33
Inner Intermediate Weldment
19
OLD STYLE
WEAR PLUG & SHIM
2
NEW STYLE 3
WEAR PLUG & SHIM
4
5
4
6
4
7
18 8
9
10
11
1 2
12
13
14
18
15
16
17
4
18
MA2620.eps
Page 34
Inner Intermediate Weldment

Inner-Inter-1R2
OCL **INNER OCL **INNER
(in) INTER (in) INTER
UPRIGHT UPRIGHT
REF #1 REF #1
67 249044 88 249061
68 249045 89 249062
70 249046 90 249063
71 249047 92 249064
74 249048 93 249065
75 249049 94 249066
76 249050 95 249067
77 249051 96 249068
78 246801 97 249069
80 249052 98 249070
82 249053 99 249071
83 249055 100 249072
84 249056 101 249073
85 249057 103 249074
86 249058 104 249075
87 249060
**When ordering weldments for PID 45D-MQ-001 through 45D-MQ6358, new
sheave shaft part number 248909 must also be ordered as the old sheave
shaft is not interchangeable with the new weldment.
Common Parts
Inner-Inter-1-1
2 2 660051 Sheave 12 2 679149 Pin
3 1 248909 Shaft 13 4 6508 Cotter Pin
4 1 16 631881 Shim, .03 in. (0,7 mm) 14 2 679146 Chain Anchor
5 1 203385 Sheave 15 2 6518 Cotter Pin
6 1 3140 Snap Ring 16 2 200244 Jam Nut
7 1 203266 Retainer 17 2 200242 Nut
8 1 768690 Capscrew, M8x12-8.8 18 4 662145 Roller
9 1 683820 Capscrew, M10x1,5x16-8.8 19 22 215720 Wear Plug– (4.2 mm)
10 1 681238 Lockwasher, M10 19 22 215721 Wear Plug– (6.2 mm)
11 1 203269 Shaft 20 22 215722 Wear Plug Shim
Page 35
Inner Weldment
For PIDs 45D-MQ-001 Through 45D-MQ-883
28
26 1
27
25
24
29 2
3 2
3
4
6
4
5
5
19
9 10
23 18
7 11
8
12
22
21 13
16 14
20 17 15
30
19
18
MA0059.eps
Page 36
Inner Weldment
Weldment Part numbers

Inner-1
203377 Inner Upright–68 in.OCL 1
1 1 203380 Inner Upright–86 in.OCL 1
Common Parts
Inner-1-1
2 4 6508 Cotter Pin 17 2 662145 Roller
3 2 684305 Pin 18 4 200006 Nut
4 2 680242 Chain Anchor 19 4 200007 Jam Nut
5 2 6518 Cotter Pin 20 1 611299 Fitting, 10-10
6 1 n Hose See Hose Chart 21 1 206042 Band Order P/N 209696
7 1 200429 Capscrew, M10x1,5x20-10.9 22 2 786881 Nut, M8
8 1 681238 Lockwasher, M10 23 2 206319 Stud
9 1 206655 Tube Clamp 24 2 3140 Snap Ring
10 1 203387 Tube 25 2 660051 Sheave
11 2 769572 Capscrew, M12x35-12.9 26 1 3133 Snap Ring
12 1 203477 Standard IHR Bracket 27 1 203262 Bar
13 1 661786 Pad 28 2 763023 Nut, M10
14 2 680218 Capscrew, M6x12-8.8 29 1 201497 Crosshead
15 1 606212 Dowel Pin 30 2 203406 Capscrew, M12x1,75x16-12.9
16 1 16 631881 Shim, .03 in. (0,7 mm)
Page 37
Inner Weldment
230805
238353
26
1
MA2624.eps
25
24
27 2
3 2
3 4
6
4
5
5
19
9 10
18
11
7 8
22 12
21
13
15 14
16
17
20
28
19
18
MA2621.eps
Page 38
Inner Weldment

Inner-2
1 1 373125 Inner Upright–88 in.OCL 1
Common Parts
Inner-2-2
2 4 6508 Cotter Pin 15 1 606212 Dowel Pin
3 2 684305 Pin 16 1 16 631881 Shim, .03 in. (0,7 mm)
4 2 680242 Chain Anchor 17 2 662145 Roller
5 2 6518 Cotter Pin 18 4 200006 Nut
6 1 2 Hose See Hose Chart 19 4 200007 Jam Nut
7 1 200429 Capscrew, M10x1,5x20-10.9 20 1 611299 Fitting, 10-10
8 1 681238 Lockwasher, M10 21 1 206042 Band Order P/N 209696
9 1 206655 Tube Clamp 22 2 786881 Nut, M8
10 1 203387 Tube 23 2 206319 Stud
11 2 769572 Capscrew, M12x35-12.9 24 2 3140 Snap Ring
203477 Standard IHR Bracket 25 2 660051 Sheave
12 1 238353 Left Hand IHR Bracket 26 1 3133 Snap Ring
230805 Hi-Vis IHR Bracket 27 1 210169 Crosshead
13 1 661786 Pad 28 2 203406 Capscrew, M12x1,75x16-12.9
14 2 680218 Capscrew, M6x12-8.8
2 - See Hose Chart.
Page 39
Inner Weldment
26
27 1
25
24
2
3 3 2
4 4
5 6
5
19
18 7 8
21 10 9 11
22 12
13
16 14
17
20
15
28
19 MA2622.eps
18
Page 40
Inner Weldment

Inner-3-1
OCL INNER OCL INNER
(in) UPRIGHT (in) UPRIGHT
REF #1 REF #1
67 381192 88 373125
68 203377 89 372215
70 223736 90 387879
71 384845 92 203381
74 203378 93 235904
75 378392 94 215929
76 373874 95 234732
77 216687 96 373883
78 246802 97 390746
80 203379 98 203382
82 220824 99 213898
83 374785 100 383220
84 388992 101 381282
85 214458 103 217597
86 203380 104 203383
87 373438
Common Parts
Inner-3
2 4 6508 Cotter Pin 16 1 16 631881 Shim, .03 in. (0,7 mm)
3 2 684305 Pin 17 2 662145 Roller
4 2 680242 Chain Anchor 18 4 200006 Nut
5 2 6518 Cotter Pin 19 4 200007 Jam Nut
6 1 3 Hose See Hose Chart 20 1 611299 Fitting, 10-10
7 1 787398 M8 Flat Washer 21 1 209625 Band
8 1 206315 M8 Lockwasher 22 2 219596 Nut, M8
9 1 209742 Capscrew, M8 x 16 23 2 206319 Stud
10 1 248901 Tube 24 2 3140 Snap Ring
11 22 769572 Capscrew, M12x35-12.9 25 2 660051 Sheave
12 21 203291 Standard NON-IHR Stop Bracket 26 1 3133 Snap Ring
13 21 661786 Pad 27 1 210169 Crosshead
14 22 680218 Capscrew, M6x12-8.8 28 2 203406 Capscrew, M12x1,75x16-12.9
15 21 606212 Dowel Pin
2 - Included in Non-IHR lower inner mast bumper stop kit p/n 249002.
3 - See Hose Charts.
Page 41
Load Backrest
1
Backrest-2.eps 3
2
45D MQ LBR-1
Class II Load Backrests
REF QTY PART # DESCRIPTION
684769 *Backrest, 31" x 36"
684770 *Backrest, 31" x 48"
684771 *Backrest, 31" x 60"
226822 *Backrest, 37" x 30"
214063 *Backrest, 37" x 31"
250091 *Backrest, 37" x 34"
684772 *Backrest, 37" x 36"
234649 *Backrest, 37" x 38"
226827 *Backrest, 37" x 40"
246383 *Backrest, 37" x 41"
684773 *Backrest, 37" x 48"
226835 *Backrest, 37" x 54"
235274 *Backrest, 37" x 55"
684774 *Backrest, 37" x 60"
246397 *Backrest, 37" x 64"
1 1 230896 *Backrest, 37" x 72"
230596 *Backrest, 37" x 74"
238567 *Backrest, 41" x 30"
249220 *Backrest, 41" x 32"
684775 *Backrest, 41" x 36"
684776 *Backrest, 41" x 48"
246640 *Backrest, 41" x 54"
684777 *Backrest, 41" x 60"
245083 *Backrest, 47" x 30"
684778 *Backrest, 49" x 36"
684779 *Backrest, 49" x 48"
684780 *Backrest, 49" x 60"
226830 *Backrest, 58" x 48"
684781 *Backrest, 61" x 36"
684782 *Backrest, 61" x 48"
684783 *Backrest, 61" x 60"
245168 *Backrest, 41" x 62"
2 4 200173 Capscrew, M16x2,0x35-8.8
3 4 684586 Lockwasher, M16
* includes Ref 2 and 3
Other Backrest sizes are available, contact Lift Technologies for details.
Page 42
Lowering Control Valve
Hi-Vis Bracket Standard Bracket
2
8 7 3 3
3 4
4
1
5
5
MA2102.eps
3
Parts vary by PID #, Contact Lift Technologies for specific part numbers.
LCV Mounting Part Numbers

REF QTY PART# DESCRIPTION
1 1 683831 Standard Mounting Bar
2 1 601378 Fitting
4 2 684649 M10 Capscrew
5 2 601377 Fitting
6 2 683823 M10 Capscrew
7 1 216402 Hi Vis Mounting Bar
8 2 767611 M10 Capscrew
1
LCV2port
Lowering Control Valve
Valve Assembly
2
*200630 2000 PSI Lowering Control Valve, 8 GPM
1 *684812 2000 PSI Lowering Control Valve, 24 GPM
*684810 2600 PSI Lowering Control Valve, 17 GPM
Valve Body
2 1 684152 Valve Body
3 Valve Cartridge
200629 2000 PSI Valve Cartridge, 8 GPM
3 1 684154 2000 PSI Valve Cartridge, 24 GPM
684210 2600 PSI Valve Cartridge, 17 GPM
1 * - Valve Assembly consists of 1 - Valve Body and 1 - Valve Cartridge.
LCV-1
1 214794 Lowering Control Valve Assembly17 GPM
2 1 214793 Valve Body
3 3 1 684210 Valve Cartridge, 17 GPM
* - Item 1 includes items 2 and 3.
Page 43
Chain and Hose
Chain and Hose Part Numbers
Chain-Hose3 Reference illustrations on page 39 for item numbers.
OCL FREELIFT INNER OUTER 1 FL 2 FL
(in) CHAIN CHAIN CHAIN HOSE HOSE
REF # 1 REF # 2 REF # 3 REF # 4 REF # 4
QTY (2) QTY (2) QTY (2)
67 680458 681429 205984 249087
68 680458 681429 205984 206247 249088
70 683960 683981 678804 249090
71 683960 683981 205987 249091
74 681428 681430 205989 206248 249094
75 683976 678770 678805 209736 249095
76 683977 683984 678805 209191 249096
77 683977 683984 205992 216432 249097
78 683978 683985 205992 249098
80 683979 680459 205204 206249 249100
82 683980 683987 678806 218085 249102
83 683980 683987 209404 209404 249103
84 683981 683988 209404 213357 249104
85 683982 678796 205996 214459 249105
86 683982 678796 205996 206250 249106
87 681430 683990 678807 249107
88 678770 678797 678807 209081 249108
89 678770 678797 209405 208815 249109
90 683984 683992 209405 212829 249110
92 683985 681431 205999 206251 249111
93 680459 683993 206000 235285 249113
94 678771 683994 678808 215988 249113
95 678771 683994 209406 249113
96 683987 683995 209406 209200 249115
97 683988 678800 206001 249116
98 683988 678800 206002 206252 249117
99 678796 678775 678809 206252 249117
100 683990 683998 678809 211922 249120
101 683990 683998 213370 249120
103 683992 684000 206005 217598 249122
104 683992 684000 206005 206253 249123
1 - For PIDs 45D-MQ-001 through 45D-MQ6358 only.
2 - For PIDs 45D-MQ6359 to present only.
Page 44
Free Lift Hose Routing
MA2354.eps
Hoist Chain Routing
2 3
MA0063.eps
Page 45
4 Roller Carriages
10
11
8 A
7
1 2
4
6
MA2096.eps
1
3 5
9
12
4CARR
45D MQ 4 Roller Carriages Common Parts
REF QTY Part # Description REF QTY Part # Description

203323 37" Cushion Carriage Weldment 1 4 6508 Cotter Pin
203324 41" Cushion Carriage Weldment 2 2 683817 Chain Anchor
219851 31" Pneumatic Carriage Weldment 3 2 6518 Cotter Pin
A 1
203325 37" Pneumatic Carriage Weldment 4 2 684305 Pin
216747 38.5" Pneumatic Carriage Weldment 5 2 200007 Nut, .625
203326 41" Pneumatic Carriage Weldment 6 2 200006 Nut Jam
7 4 206174 Capscrew, M12x45
9 4 662145 Roller Assembly
10 *16 631881 Shim
11 4 683819 Thrust Roller Assembly
12 1 219400 Forkstop Kit
* Quantity as required
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 46
6 Roller Carriages
(Standard and Heavy Duty)
13
12
11
1
9
2 10
1 4 7
A
5
8
6
3
MA2097.eps
14
15
13
Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications
6CARR
45D MQ 6 Roller Carriages Common Parts
REF QTY Part # Description REF QTY Part # Description
233777 35.5" Standard Cushion Carriage Weldment 1 4 6508 Cotter Pin
203391 37" Standard Cushion Carriage Weldment 2 2 683817 Chain Anchor
203469 37" Heavy Duty Cushion Carriage Weldment 3 2 6518 Cotter Pin
203392 41" Standard Cushion Carriage Weldment 4 2 684305 Pin
203470 41" Heavy Duty Cushion Carriage Weldment 5 2 200007 Nut, .625
250010 43" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam
245079 47" Standard Cushion Carriage Weldment 7 4 206174 Capscrew, M12x45
203417 49" Standard Cushion Carriage Weldment 8 4 684660 Lockwasher, M12
203471 49" Heavy Duty Cushion Carriage Weldment 9 4 683819 Thrust Roller Assembly
203418 61" Standard Cushion Carriage Weldment 10 2 660050 Load Roller
A 1 203472 61" Heavy Duty Cushion Carriage Weldment 11 2 658378 Retainer Plate
214333 62" Heavy Duty Cushion Carriage Weldment 12 4 680218 Hex Head, M6x12 long
203393 37" Standard Pneumatic Carriage Weldment 13 4 662145 Load Roller
203473 37" Heavy Duty Pneumatic Carriage Weldment 14 *16 631881 Load Roller Shim
203394 41" Standard Pneumatic Carriage Weldment 15 1 219400 Fork Stop Kit
203474 41" Heavy Duty Pneumatic Carriage Weldment * Quantity as required
203419 49" Standard Pneumatic Carriage Weldment Top Roller Kit P/N 688378.
203475 49" Heavy Duty Pneumatic Carriage Weldment
220811 58" Standard Pneumatic Carriage Weldment
203420 61" Standard Pneumatic Carriage Weldment
203476 61" Heavy Duty Pneumatic Carriage Weldment
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed
(Mast PID number needed).
Page 47
Single Function Standard-Vis
Internal Hose Reeving
4 5
6 7 22
18 21
17 Outer
Upright
11
Outer
Intermediate
20
Upright
10 22
9
8 20 1
21
Inner
Intermediate 22
Upright 21
22 20
21
20
11
12 18
13 2
14 7
15
16
19
20
21
22
25
23
22 7
24 8 MA2880.eps
Page 48
Masts with 3 in. Underclearance
IHR-1 68 in. 1 74 in. 1 80 in. 1 86 in. 1 92 in. 1 98 in. 1 104 in. 1

REF QTY PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION
OBSOLETE 2 2 2 2 2 2 2 Internal Reeving Kit
1 1 203792 203793 203794 203795 203796 203797 203798 Upper Guide
2 1 203806 203807 203808 203809 203810 203811 203812 Lower Guide
3 4 206254 206256 206258 206260 206262 206264 206266 Hose
1 - Retracted channel length.
2 - For complete kits, order IHR Kit P/Ns on page 44.

1 1 203792 203793 203794 203795 203796 203797 203798 Upper Guide
2 1 203806 203807 203808 203809 203810 203811 203812 Lower Guide
3 4 206255 206257 206259 206261 206263 206265 206267 Hose
Common Parts P/N 203402

IHR-3
4 1 768549 Capscrew, M10x1,5x100-8.8
5 2 203296 Shaft
6 2 208673 Tire
8 4 763023 Nut, M10
9 4 203295 Shaft
10 4 203294 Tire
11 1 203264 Shaft
12 2 677267 Sheave
13 1 200524 Shim
14 1 3130 Snap Ring
16 1 205206 Capscrew, M12x1,75x55-8.8
17 2 203292 Hose Guard
18 4 684649 Capscrew, M10x1,5x25-8.8
19 1 206884 Spacer
20 9 206886 Insert
21 5 203408 Bar
22 14 763169 Capscrew, M6x1,0x20-8.8
23 1 203407 Bar
24 1 208731 Insert
25 1 1 Bracket OBSOLETE
Reference: S-3657.
1 - When replacing the original bracket, order bracket part
number 210846 (QTY 1), fitting part numbers 2453, 2375 and
2680 (QTY 1 each) and FL hoses per mast OCL from chart IHR-
5 on page 45 (QTY 2).
Page 49
For PIDs 45D-MQ-884 Through Present 1
26 31
27
10 25
9
2
20
2
19
6 10
1
10
2
15
30 30 16 20 23
MA2107.eps 16
28
8
10
2
3 24
19 5 11
12
21
13
14 4
21
29
17 19 22
Page 50
IHR-4
1 8 227855 Hose Clamp 17 1 210846 Carriage Bracket

2 4 227884 Hose Clamp Bar 18 1 211491 Installation Instructions
3 1 203477 Lower Inner Bracket 19 5 681238 M10 Lockwasher
4 1 2454 900 Bulkhead Fitting 20 2 683822 M12 Lockwasher
5 2 680218 Capscrew 21 2 2645 #6 Cap Plug
6 4 684649 Capscrew M10 X 25 LG 22 1 763023 M10 Nut
8 1 768414 Capscrew M12 X 65 LG 24 1 661786 Bumper Pad
9 1 205206 Capscrew M12 X 55 LG 25 1 3130 Snap Ring
10 8 762900 Capscrew M6 X 25 LG 26 1 203264 Shaft
11 1 606212 Dowel Pin 27 1 204156 Sheave
12 1 2375 Bulkhead Union 28 2 210175 Sheave
13 1 2680 Fitting 29 1 206884 Spacer
14 1 n Lower Guide 30 2 210173 Stubshaft
15 1 n Upper Guide 31 1 200524 Washer
n - See Chart below.
1 - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When odering IHR for PIDs in this range, order the current IHR Kit part
number.
Kit and Component Numbers
IHR-5
CUSHION I.H.R. Non-Current Non-Current HOSE FL HOSE
UPPER GUIDE LOWER GUIDE
OCL (SINGLE) IHR KIT Cold Storage
(INCH) KIT 1 IHR KIT 1 QTY 1 QTY 2
74 249427 211592 215882 203793 203807 237109 211574
75 249428 696457 230978 203794 203808 237110 236995
76 249429 696442 230979 203794 203808 218480 211575
77 249430 216688 230979 203794 203808 237115 236996
78 249431 203794 203808 210231 236997
79 249432
80 249433 211599 218874 203794 203808 211509 211520
81 249434
82 249435 239961 230981 203795 203809 237122 237000
83 249436 230982
84 249437 696486 230983 203795 203809 210232 237001
85 249438 696487 230984 203795 203809 210234 237002
86 249439 211601 218978 203795 203809 231279 211521
87 249440 696451 230985 203796 203810 211512 211576
88 249441 696452 230986 203796 203810 237128 211577
89 249442 696453 230987 203796 203810 237130 211578
90 249443 696481 230988 203796 203810 206254 211579
91 249444
92 249445 211603 216411 203796 203810 216392 211522
93 249446 230989
94 249447 696515 230990 203797 203811 237135 232288
95 249448
96 249449 696456 230991 203797 203811 237137 211581
97 249450 696485 230992 203797 203811 210238 237005
98 249451 211605 218979 203797 203811 218482 211523
99 249452
100 249453 220426 230993 203797 203811 237141 237007
101 249454 225588 230994 203797 203811 237143 214940
102 249455
103 249456 217593 203797 203811 210239 237009
104 249457 211607 218980 203798 203812 237147 211524
OCL - Outer channel length
Page 51
Single Function Hi-Vis
4
2 17 For PIDs 45D-MQ-884 Through Present 1
11 38
36 34 24
26
32 39
24 8
22
12
8
19
10
35
20
37 20
25
3
37
1
30
4 13 35
12
27
1 33
3
12
5
14
8 9
15
31
21
24 7
16
6
18
28 24
29
MA2109.eps
Page 52
IHR-6
1 4 227855 Hose Clamp 21 1 210846 Carriage Bracket
2 6 227854 Hose Clamp 22 3 241395 IHR Spacer
4 3 227885 Hose Clamp Bar 24 7 681238 M10 Lockwasher
6 1 2453 900 Bulkhead Union 26 1 206323 M6 Lockwasher
7 2 680218 Capscrew 27 1 206315 M8 Lockwasher
8 6 684649 Capscrew M10 X 25 LG 28 2 2645 #6 Cap Plug
12 10 762900 Capscrew M6 X 25 LG 32 1 215799 Hose Retainer Plate
14 1 606212 Dowel Pin 34 3 215772 Sheave
15 1 2375 Bulkhead Fitting 35 2 210175 Sheave
16 1 2680 Fitting 36 3 688935 Snap Ring
17 1 214931 Guide Bar 37 2 210173 Stubshaft
18 1 n Lower Guide 38 1 238809 Upper Bracket
n - See Chart Below
1 - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement
components and not complete kits. When odering IHR for PIDs in this range, order the current IHR Kit part
number.
Kit and Component Part Numbers

IHR-7
CUSHION I.H.R. *I.H.R. Non-Current IHR Non-Current Cold UPPER LOWER HOSE *HOSE FL HOSE
OCL (SINGLE) (SINGLE) KIT Storage IHR KIT GUIDE GUIDE
(INCH) KIT KIT 1 1 QTY 1 QTY 2
68 248795 253912 216621 218966 216491 216485 237104 246208 211573
70 248796 253913 223813 216491 216485 237107 246213 236992
74 248797 253914 216622 218967 216491 216485 237113 246223 211574
75 248798 253915 216635 216492 216486 210230 246226 236995
76 248799 253916 216636 216492 216486 210231 246228 211575
77 248800 253917 220631 216492 216486 237119 246231 236996
80 248801 253918 216623 217557 216492 216486 218379 246238 211520
83 248803 253919 216637 216493 216487 237126 246246 211585
84 248804 253920 216638 216493 216487 211511 246248 237001
85 248805 253921 216639 216493 216487 211513 246251 237002
86 248806 253922 216624 218968 216493 216487 237129 246253 211521
87 248807 253923 216640 216494 216488 237131 246256 211576
88 248808 253924 216641 220192 216494 216488 210235 246258 211577
89 248809 253925 216642 216494 216488 237132 246261 211578
90 248810 253926 216643 216494 216488 237133 246263 211579
92 248811 253927 216625 218969 216494 216488 214939 246268 211522
93 248812 253928 235904 216494 216488 220340 246271 211580
94 248813 253929 232286 216494 216488 210237 246273 232288
95 248814 253930 234733 216494 216488 232287 246276 237004
96 248815 253931 216644 216495 216489 237139 246278 211581
97 248816 253932 216645 216495 216489 211517 246281 237005
98 248817 253933 216626 218970 216495 216489 206257 246283 211523
100 248818 253934 219803 216496 216490 237145 246288 237007
101 248819 253935 219422 216496 216490 237146 246291 214940
103 248820 253936 219622 216496 216490 237150 246296 237009
104 248821 253937 216627 218971 216496 216490 237151 246298 211524
* - High pressure applications only.
Page 53
Single Function Hi-Vis Left Hand
33
9
17
6
4 31
8 2 29 34 27 17
6
15
19
25
9
4
2
32
MA2106.eps
9
3
1 7
28
13
30 13
18
30
6
24
28
9 4
2
17
39
35
10 38
21
20
26 11
36
37 14
12
5
22 17
23
Page 54
IHR-8
1 4 227855 Hose Clamp 21 1 n Lower Guide

2 6 227854 Hose Clamp 22 2 2645 #6 Cap Plug
3 2 227884 Hose Clamp Bar 23 1 763023 M10 Nut
4 3 227885 Hose Clamp Bar 24 1 210166 M12 Nut
5 1 2453 900 Bulkhead Union 25 1 215779 Hose Retainer Plate
7 1 768414 Capscrew M12 X 65 LG 27 3 215772 Sheave
10 1 787372 Capscrew M8 X 20 LG 30 2 210173 Stubshaft
11 1 2375 Bulkhead Fitting 31 1 238809 Upper Bracket
12 1 2680 Fitting 32 1 n Upper Guide
13 2 210174 Hose Guard 33 1 238696 Upper Guide Bracket
14 1 210846 Carriage Bracket 34 3 205086 Washer
15 3 241395 Spacer 35 2 769572 Capscrew M12 X 35 LG
16 1 216608 Installation Instructions 36 1 661786 Bumper Pad
17 7 681238 M10 Lockwasher 37 2 680218 Capscrew
18 1 683822 M12 Lockwasher 38 1 606212 Dowel Pin
19 1 206323 M6 Lockwasher 39 1 238353 Lower Bracket
20 1 206315 M8 Lockwasher
n - See Chart Below
Check with Lift-Tek Engineering for Truck Mounting verification before ordering kits
K it an d C o m p o n en t Part N u m b ers
IHR-9
C U SH IO N I.H .R . Non-Current G U ID E G U ID E HO SE FL H O S E C U S H IO N I.H .R . Non-Current G U ID E G U ID E

IHR K IT IHR K IT
OCL (S IN G LE ) U P PE R LO W ER OCL (S IN G LE ) UPPER LO W E R
(IN C H ) K IT 1 Q TY 1 Q TY 2 (IN C H ) K IT 1 Q TY 1
67 249350 238732 238720 238708 210229 236990 86 249370 238751 238722 238710
68 249351 238733 238720 238708 237104 211573 87 249371 238752 238723 238711
69 249352 238734 238720 238708 237106 236991 88 249372 238753 238723 238711
70 249353 238735 238720 238708 237107 236992 89 249373 238754 238723 238711
71 249354 238736 238720 238708 211583 227420 90 249374 238755 238723 238711
72 249355 238737 238720 238708 215944 236993 91 249375 238756 238723 238711
73 249356 238738 238720 238708 237112 236994 92 249376 238757 238723 238711
74 249357 238739 238720 238708 237113 211574 93 249377 238758 238723 238711
75 249358 238740 238721 238709 210230 236995 94 249378 238759 238723 238711
76 249359 238741 238721 238709 210231 211575 95 249379 238760 238723 238711
77 249360 238742 238721 238709 237119 236996 96 249380 238761 238724 238712
78 249361 238743 238721 238709 237120 236997 97 249381 238762 238724 238712
79 249362 238744 238721 238709 218481 236998 98 249382 238763 238724 238712
80 249363 238745 238721 238709 218379 211520 99 249383 238764 238724 238712
81 249364 238746 238721 238709 237124 236999 100 249384 238765 238725 238713
82 249365 238747 238721 238709 237125 237000 101 249385 238766 238725 238713
83 249366 238747 238722 238710 237126 211574 102 249386 238767 238725 238713
83 249367 238748 238722 238710 237126 211585 103 249387 238768 238725 238713
84 249368 238749 238722 238710 211511 237001 104 249388 238769 238725 238713
85 249369 238750 238722 238710 211513 237002
O C L - O uter c hannel length

1 - Part numbers listed are for PIDs 45D-MQ-884 thru 45D-MQ6358 and are listed for ordering replacement compo-
nents and not complete kits. When odering IHR for PIDs in this range, order the current IHR KIT part number.
Page 55
Double Function Standard-Vis
4 5
6
17 7 22
Outer 18 23
7 Upright
24
10
9
8
1
24
Outer
22 23
Intermediate
Inner Upright
Intermediate
Upright 23 22
22 24
23
24
Double
Function
11
12 18
7 2
13
14
15
16
19
20
21
22
23 25
22 7
8 MA2881.eps
24
Page 56
For PIDs 45D-MQ-001 Thru 45D-MQ-883

1 1 203799 203800 203801 203802 203803 203804 203805 Upper Guide
2 1 203813 203814 203815 203816 203817 203818 203819 Lower Guide
3 4 206254 206256 206258 206260 206262 206264 206266 Hose

1 1 203799 203800 203801 203802 203803 203804 203805 Upper Guide
2 1 203813 203814 203815 203816 203817 203818 203819 Lower Guide
3 4 206255 206257 206259 206261 206263 206265 206267 Hose

IHR-12
4 1 768549 Capscrew, M10x1,5x100-8.8
5 2 203296 Shaft
6 2 203293 Tire
8 4 763023 Nut, M10
9 4 203295 Shaft
10 4 203294 Tire
11 1 203265 Shaft
12 2 677267 Sheave
13 1 200524 Shim
14 1 3130 Snap Ring
16 1 205205 Capscrew, M12x1,75x90-8.8
18 4 684649 Capscrew, M10x1,5x25-8.8
19 1 206884 Spacer
20 2 206886 Insert
21 2 203408 Bar
22 14 763169 Capscrew, M6x1,0x20-8.8
23 5 203407 Bar
24 9 206887 Insert
25 1 1 Bracket OBSOLETE
1 - When replacing the original bracket, order bracket part

number 214932 (QTY 1), fitting part numbers 2453 (QTY 4) and
FL hoses per mast OCL from chart IHR-14 on page 53 (QTY 4).
Page 57
23 18
25 24 29
11 1
10
1
17
11 11
14
21
28
18
15
26
11
9 15
27
7 8
3 22
17 12
6
13
19
5
4
17 20
MA2108.eps
Page 58
IHR-13
1 8 227854 Hose Clamp 16 1 211491 Installation Instructions

4 1 214932 Carriage Bracket 19 4 2645 #6 Cap Plug
5 4 2453 900 Bulkhead Fitting 20 1 763023 M10 Nut
6 2 680218 Capscrew 21 1 210166 M12 Nut
9 1 684800 Capscrew M12 X 100 LG 24 1 203265 Shaft
12 1 606212 Dowel Pin 27 1 206884 Spacer
n - See chart below.
nents and not complete kits. When odering IHR for PIDs in this range, order the current IHR Kit part number.

IHR-14
CUSHION I.H.R. Non-Current IHR Non-Current Cold UPPER LOWER HOSE FL HOSE
OCL (DOUBLE) Kit Storage IHR Kit GUIDE GUIDE
(INCH) KIT 1 1 QTY 1 QTY 4
74 249458 211612 215882 203800 203814 237109 211574
75 249459 230978
76 249460 696466 230979 203801 203815 218480 211575
77 249461 230980
78 249462
79 249463
80 249464 211614 218874 203801 203815 211509 211520
81 249465
82 249466 230981
83 249467 696430 230982 203802 203816 220339 211585
84 249468 228076 230983 203802 203816 210232 237001
85 249469 696488 230984 203802 203816 210234 237002
86 249470 211616 218978 203802 203816 231279 211521
87 249471 696454 230985 203803 203817 211512 211576
88 249472 696498 230986 203803 203817 237128 211577
89 249473 696468 230987 203803 203817 237130 211578
90 249474 230988
91 249475
92 249476 211618 216411 203803 203817 216392 211522
93 249477 230989
94 249478 230990
95 249479 230991
96 249480 696455 230992 203804 203818 237137 211581
97 249481 218979
98 249482 211620 203804 203818 218482 211523
99 249483
100 249484 230993
101 249485 230994
102 249486
103 249487
104 249488 211622 218980 203805 203819 237147 211524
Page 59
Double Function Hi-Vis
38 21
17 36
3 2 34 5 24
10
24
26
14
13
10
32
3 19
35
4 22
37
1 1
20
30
12
25
20
14
37
35
3 2 3 15
14
2
27
33
10
11
24
16
18 7
31 28
9
MA2110.eps
24 29
8
6
Page 60
IHR-15
1 2 227855 Hose Clamp 20 2 210174 Hose Guard

2 8 227854 Hose Clamp 21 5 241395 IHR Spacer
3 4 227885 Hose Clamp Bar 22 1 246778 Lower Intermediate Insert
5 1 238394 Upper IHR Bracket 24 7 681238 M10 Lockwasher
6 1 214932 Carriage Bracket 25 1 6823822 M12 Lockwasher
8 4 2453 900 Bulkhead Fitting 27 1 206315 M8 Lockwasher
9 2 680218 Capscrew 28 4 2645 #6 Cap Plug
16 1 606212 Dowel Pin 35 2 210172 Sheave
17 1 214931 Guide Bar 36 5 688935 Snap Ring
n - See Chart Below

IHR-16
CUSHION I.H.R. Non-Current IHR Non-Current Cold GUIDE GUIDE HOSE *HOSE HOSE *HOSE HOSE
OCL KIT Kit Storage IHR KIT UPPER LOWER LEFT SIDE LEFT SIDE RIGHT SIDE RIGHT SIDE FL
(INCH) 1 1 QTY 1 QTY 2 QTY 4
68 248822 216609 218972 216470 216464 237100 246202 218380 246214 211573
71 248823 227419 216470 216464 211507 246210 218480 246222 227420
74 248824 216610 218973 216470 216464 237109 246217 237117 246229 211574
75 248825 216648 216471 216465 237111 246220 211509 246232 236995
76 248826 216649 216471 216465 218480 246222 211510 246234 211575
80 248827 216611 217558 216471 216465 211509 246232 210233 246244 211520
82 248828 220455 216471 216466 237122 246237 237127 246249 237000
83 248829 216650 216472 216466 220339 246240 237128 246252 211585
84 248830 216651 216472 216466 210232 246242 211584 246254 237001
85 248831 216652 216472 216466 210234 246245 206254 246257 237002
86 248832 216612 218974 216472 216466 231279 246247 206255 246259 211521
87 248833 216653 216473 216467 211512 246250 216392 246262 211576
88 248834 216654 216473 216467 211511 246252 211514 246264 211577
89 248835 216655 216473 216467 237130 246255 237135 246267 211578
90 248836 216656 216473 216467 206254 246257 230877 246269 211579
92 248837 216613 218975 216473 216467 216392 246262 237138 246274 211522
96 248838 216657 216474 216468 237137 246272 237142 246284 211581
97 248839 216658 216474 216468 210238 246275 237144 246287 237005
98 248840 216614 218976 216474 216468 218482 246277 210239 246289 211523
101 248841 216475 216469 206257 211518 214940
104 248842 216615 218977 216475 216469 237147 246292 206329 246304 211524
* - High pressure applications only.
Page 61
Double Function Hi-Vis Left Hand
37 13 35
31
20 38 20
9
9
33 17
4
2
12
22 29
13
4 2
36
MA2112.eps
3
1
18
13
1
16 32
34
11
21
16
27
34
4 32
2
9
20 4
24 6
2
13
10
14 7
23
7
30
25 5
28
15 20
8 26
Page 62
IHR-17

1 2 227855 Hose Clamp 20 7 681238 M10 Lockwasher
2 8 227854 Hose Clamp 21 1 683822 M12 Lockwasher
5 1 214932 Carriage Bracket 24 1 n Lower Guide
6 1 238353 LH Bracket 25 4 2645 #6 Cap Plug
7 4 2453 900 Bulkhead Union 26 1 763023 M10 Nut
8 2 680218 Capscrew 27 1 210166 M12 Nut
15 1 606212 Dowel Pin 34 2 210216 Stubshaft
16 2 210174 Hose Guard 35 1 238811 Upper Bracket
17 5 241395 Spacer 36 1 n Upper Guide
18 1 246778 Lower Intermediate Insert 37 1 238696 Upper Guide Bracket
19 1 216608 Installation Instructions 38 5 205086 Washer
n - See Chart Below
Check with Engineering for Truck Mounting verification before ordering kits

IHR-18
CUSHION I.H.R. Non-Current GUIDE GUIDE HOSE HOSE HOSE
OCL (DOUBLE) IHR KIT UPPER LOWER LEFT SIDE RIGHT SIDE FL
(INCH) KIT 1 QTY 1 S-15306 QTY 2 QTY 4
67 249389 238770 238726 238714 215943 211508 236990
68 249390 238771 238726 238714 237100 218380 211573
69 249391 238772 238726 238714 237102 237109 236991
70 249392 238773 238726 238714 237103 237110 236992
71 249393 238774 238726 238714 211507 218480 227420
72 249394 238775 238726 238714 211508 237114 236993
73 249395 238776 238726 238714 237108 237116 236994
74 249396 238777 238726 238714 237109 237117 211574
75 249397 238778 238727 238715 237111 211509 236995
76 249398 238779 238727 238715 218480 211510 211575
77 249399 238780 238727 238715 237115 237122 236996
78 249400 238781 238727 238715 237116 237123 236997
79 249401 238782 238727 238715 237118 210232 236998
80 249402 238783 238727 238715 211509 210233 211520
81 249403 238784 238727 238715 237121 231279 236999
82 249404 238785 238727 238715 237122 237127 237000
83 249405 238786 238728 238716 220339 237128 211585
84 249406 238787 238728 238716 210232 211584 237001
85 249407 238788 238728 238716 210234 206254 237002
86 249408 238789 238728 238716 231279 206255 211521
87 249409 238790 238729 238717 211512 216392 211576
88 249410 238791 238729 238717 237128 211514 211577
89 249411 238792 238729 238717 237130 237135 211578
90 249412 238793 238729 238717 206254 230877 211579
91 249413 238794 238729 238717 210236 237137 237003
92 249414 238795 238729 238717 216392 237138 211522
93 249415 238796 238729 238717 237134 218482 211580
94 249416 238797 238729 238717 237135 211516 232288
95 249417 238798 238729 238717 237136 237141 237004
96 249418 238799 238730 238718 237137 237142 211581
97 249419 238800 238730 238718 210238 237144 237005
98 249420 238801 238730 238718 218482 210239 211523
99 249421 238802 238730 238718 237140 237147 237006
100 249422 238803 238731 238719 237141 237149 237007
101 249423 238804 238731 238719 237143 211519 214940
102 249424 238805 238731 238719 237144 206328 237008
103 249425 238806 238731 238719 206326 237153 237009
104 249426 238807 238731 238719 237147 206329 211524
Page 63
Recommended Spare Parts List
RPL-1
45D Quad Mast

MASTS SERVICED
PART # DESCRIPTION
1-5 6-19 20-50
MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly (See Cylinder Pages) 0 0 1
n Seal Kit (See Cylinder Pages) 2 4 8
n Check Valve Kit (See Cylinder Pages) 2 4 8
FREE LIFT CYLINDERS
n Free Lift Cylinder Assembly (See Cylinder Pages) 0 1 2
n Seal Kit (See Cylinder Pages) 2 4 8
n Check Valve Kit (See Cylinder Pages) 2 4 8
UPRIGHTS
6508 Cotter Pin 20 20 40
679146 Chain Anchor 2 4 8
679149 Chain Anchor Pin 4 8 16
684305 Chain Anchor Pin 2 4 8
200007 Jam Nut 6 12 24
200006 Nut 6 12 24
6518 Cotter Pin 10 10 20
631881 Shim, .03 in. 16 32 64
662145 Load Roller 10 20 40
201493 Load Roller outer 2 4 8
210767 Wear Plug Service Kit 4 8 16
n Free Lift Chains (See Weldment Pages) 2 4 8
n Main Lift Chains (See Weldment Pages) 2 4 8
CROSSHEAD
660051 Chain Sheave 4 8 16
3133 Snap Ring 4 8 16
3140 Snap Ring 2 4 8
CARRIAGE
683819 Carriage Side Thrust Roller 4 16 32
660050 Load Roller 4 8 16
662145 Load Roller 8 16 32
6518 Cotter Pin 4 8 16
684305 Chain Pin 8 8 16
6508 Cotter Pin 8 16 32
200007 Jam Nut 2 8 16
200006 Nut 2 8 16
INTERNAL REEVING
n Hose R.H. and L. H. (See IHR Pages) 2 4 8
2453 Fitting 1 2 4
210175 Crosshead IHR Sheave, Single IHR 1 2 4
210172 Crosshead IHR Sheave, Double IHR 2 4 8
204156 STD IHR - Sheave, Single IHR 2 4 8
204156 STD IHR - Sheave, Double IHR 4 8 16
215772 Hi-Vis - Sheave, Single IHR 2 4 8
215772 Hi-Vis - Sheave, Double IHR 4 8 16
n - See specific pages for part numbers.
Page 64
PARTS ORDERING LOG
PURCHASE CUSTOMER
DATE SERIAL NUMBER Page # REF # PART # DESCRIPTION PRICE
ORDER PART #
Page 65
45D Quad Field and Maintenance Kits
MAST KITS
Part Number Description
210767 WEAR PLUG SERVICE KIT
219484 6 ROLLER CARRIAGE SERVICE KIT
219485 4 ROLLER CARRIAGE SERVICE KIT
219486 BASIC MAST ROLLER SERVICE KIT
231261 45D SINGLE ROLLER CROSSHEAD CONVERSION KIT FOR SINGLE IHR
231262 45D SINGLE ROLLER CROSSHEAD CONVERSION KIT FOR DOUBLE IHR
CYLINDER KITS
560349 PHC 45D FREELIFT CYLINDER SERVICE KIT
564107 45D SPRING GUIDE
560470 45D FUSE PISTON
565085 45D SPRING
564050 PHC 45D MAINLIFT CYLINDER SERVICE KIT
1000786 HTI 45D FREELIFT CYLINDER SEAL KIT S-15070
1000784 HTI 45D RH MAINLIFT CYLINDER SEAL KIT S-15068
1000785 HTI 45D LH MAINLIFT CYLINDER SEAL KIT S-15069
1002524 TH 45D FREELIFT CYLINDER SEAL KIT S-15536
1002525 TH 45D RH MAINLIFT CYLINDER SEAL KIT S-15537
1002526 TH 45D LH MAINLIFT CYLINDER SEAL KITS-15538
230748 45D FREELIFT SPACER KIT FOR ODD OALS 30MM FORK CLEARANCE
231142 45D FRELIFT SPACER KIT FOR ODD OALS 50MM FORK CLEARANCE
3106465 PHC 45D FREELIFT CYLINDER SEAL KIT S-15336
563904 PHC 45D FREELIFT CYLINDER CHECK VALVE KIT S-15336
3106469 PHC 45D FREELIFT CYLINDER RETAINER S-15336
564107 PHC 45D FREELIFT CYLINDER SPRING GUIDE S-15336
564108 PHC 45D FREELIFT CYLINDER SPRING S-15336
3104903 PHC 45D FREELIFT FUSE PISTON S-15336
3107200 PHC 45D RIGHT HAND MAINLIFT CYLINDER SEAL KIT S-15537
3107009 PHC 45D RIGHT HAND MAINLIFT CYLINDER RETAINER S-15537
3107909 PHC 45D RIGHT HAND MAINLIFT CYLINDER CHECK VALVE S-15537
3107100 PHC 45D LEFT HAND MAINLIFT CYLINDER SEAL KIT S-15537
563904 PHC 45D LEFT HAND MAINLIFT CYLINDER CHECK VALVE KIT S-15537
3107009 PHC 45D LEFT HAND MAIN LIFT CYLINDER RETAINER S-15537
IHR KITS
378771 HOSE REEL ADAPTION KIT
249002 NON-IHR MAST BUMPER KIT (INSTALLED IN PLACE OF PORQUPINE BRACKET)
211625 45D IHR CONVERSION SINGLE TO DOUBLE STD-VIS
246838 45D IHR CONVERSION SINGLE TO DOUBLE HI-VIS
230819 IHR FIELD UPDATE KIT UPPER IHR BRACKET AND INSERTS SINGLE AND DOUBLE
231277 HI-VIS PORCUPINE BRACKET UPDATE W. TECH BULLETIN
REPLACES 215774 AND 214816. NOT FOR STD-VIS STYLE 203477 BRACKET
231588 EXCHANGE KIT FOR PORCUPINE BRACKET REPLACE 230805 W/ 215774
DUE TO TRUCK INTERFERENCE USE OLD VERSION (PRODUCTION KIT)
671045 QD COUPLING KIT FOR ADAPTION GROUP
230995 KIT TO CONVERT HI-VIS IHR TO STD-VIS COLD STORAGE ON 45 QUAD ONLY
S-3546 ATTACHMENT ADAPTION GROUPS 45D
235366 LOAD PROTECTOR VALVE FIELD KIT
241491 CONVERT LH HI-VIS IHR TO STD-VIS COLD STORAGE ON 45 QUAD LEFT HAND ONLY
248770 UPPER GUIDE RESTRAINT CABLE KIT 45D HI-VIS
248791 UPPER IHR BRACKET W/ HOSE GUARD KIT SINGLE FUNCTION
248792 UPPER IHR BRACKET W/ HOSE GUARD KIT DOUBLE FUNCTION
Page 66
Manual Change Summary
R6 - Add inclusive cylinder, weldment and IHR information.
R7 - Correct LH ML (62 OCL) cylinder call out reference ECN 2106. Add new IHR part numbers. Reformat.
R8 - 03/02/04
Add Check Valve Kit to cylinder on page 8.
R9 - 06/04/04
Revise Cylinder, Weldment and IHR layouts.
R10 - 10/20/04
Revise p/n for IHR bracket in illustration MA2464.eps on page 32.
R11 - 01/03/05
Revise FL and inner chain length for 97” OCL on page 38.
Revise Fuse Piston Part Number on FL-8 page 9 - was 560470.
R12 - 08/12/05
Add high pressure IHR application p/ns to pages 47 and 55.
R13 - 12/23/05
Update common parts chart on page 31.
R14 - 12/28/05
Replace “CPI” with “FL” on chart IHR-16 on page 55.
R15 - 03/10/06
Add noncurrent PID FL hoses, add reference notes on top and bottom of chart on page 38.
R16 - 05/24/06
Revise roller bearing and shim callout on pages 24 through 27.
R17 -- 05/30/06
Add item 6 part number. page 21.
R18 - 05/30/06
Revise FL Hose reference number on chart. page 38.
R19 - 08/22/06
Add note for Item 25 on IHR-3 and IHR 12 page 43 and 51.
Revise illustrations on pages 42 and 50 to show correct hose ends on carriage end.
R20 - 08/25/06
Add note to item 10 on page 9.
R21 - 03/15/07
Add MFH to cylinder charts on pages 9,15 and 21.
Add note to weldment chart on page 29.
R22 - 07/20/07
Add new cylinders to cylinder pages.
Update Field and Repair Kit page.
R23 - 06/27/07
Revise PID information for cylinders on pages9, 10, 17, 19, 25 and 27.
R24 - 12/19/07
Changed OAL to OCL on chart on page 63.
R25 - 12/20/07
Revise cylinder service kit p/n on page 11 - was 3106466.
R26 - 03/18/08
Revise Seal Kit # part for PHC FL cyl. on page 66 - was 3106466.
Do you have any questions that need to be answered right now?
Lift Technologies, Inc.

7040 South Highway 11
Westminster, SC 29693
USA
Tel: +1(864) 647-1119
Fax: +1(864) 647-5406
Customer Service
(North America Toll Free)
1-888-946-3330
Other Lift Technologies Locations
Lift Technologies Inc. Lift -Tek Elecar Srl

Corporate Head Office 29015 Castel. San. Giovanni (PC)
251 Woodlawn Road W., Unit 217 Via G. Galilei
Guelph, ON N1H 8J1 Canada Italy
Tel: +1-519-823-4545
© Lift Technologies Inc. 01-2008 www.lift-tekelecar.com

45D-MQ Full Freelift 4-Stage Quad Mast: Arts Manual

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45D-MQ Full Freelift 4-Stage Quad Mast: Arts Manual

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This manual contains standard production

Special Engineered Options not included.

FOR PARTS AND SERVICE:

Ordering Parts EXAMPLE MA2380.eps

Lift Truck Dealers -

208943 R26 03/18/07 Page 3

Cylinder Part Numbers

Cylinder Part Numbers

45D-MQ 8490 45D-MQ 8545

Cylinder Part Numbers

45D-MQ 8490 45D-MQ 8545

Cylinder Part Numbers

Cylinder Part Numbers

Cylinder Part Numbers

45D-MQ 8490 45D-MQ 8545

Cylinder Part Numbers

45D-MQ 8490 45D-MQ 8545

Cylinder Part Numbers

Cylinder Part Numbers

Cylinder Part Numbers

45D-MQ 8490 45D-MQ 8545

Cylinder Part Number

45D-MQ 8490 45D-MQ 8545

Cylinder Part Number

Weldment Part Numbers

Weldment Part Numbers

Weldment Part Numbers

Weldment Part Numbers

Weldment Part numbers

Weldment Part Numbers

Weldment Part Numbers

LCV Mounting Part Numbers

Hoist Chain Routing

REF QTY Part # Description REF QTY Part # Description

Masts with 3 in. Underclearance

IHR-1 68 in. 1 74 in. 1 80 in. 1 86 in. 1 92 in. 1 98 in. 1 104 in. 1

Masts with 5 in. Underclearance

IHR-2 68 in. 1 74 in. 1 80 in. 1 86 in. 1 92 in. 1 98 in. 1 104 in. 1

Common Parts P/N 203402

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 8 227855 Hose Clamp 17 1 210846 Carriage Bracket

Kit and Component Part Numbers

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 4 227855 Hose Clamp 21 1 n Lower Guide

C U SH IO N I.H .R . Non-Current G U ID E G U ID E HO SE FL H O S E C U S H IO N I.H .R . Non-Current G U ID E G U ID E

85 249369 238750 238722 238710 211513 237002

O C L - O uter c hannel length

Masts with 3 in. Underclearance

IHR-10 68 in. 1 74 in. 1 80 in. 1 86 in. 1 92 in. 1 98 in. 1 104 in. 1

Masts with 5 in. Underclearance

IHR-11 68 in. 1 74 in. 1 80 in. 1 86 in. 1 92 in. 1 98 in. 1 104 in. 1

Common Parts P/N 203403

1 - When replacing the original bracket, order bracket part

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 8 227854 Hose Clamp 16 1 211491 Installation Instructions

Kit and Component Part Numbers

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

1 2 227855 Hose Clamp 20 2 210174 Hose Guard

Kit and Component Part Numbers

REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION

Kit and Component Part Numbers

45D Quad Mast