DKW SPARE PARTS LIST 78/2 DKW MOTORCYCLES RT 200 - RT200H - RT 200/2 RT200 from frame No. 47500001 up to 47502000 No. 47504001 up to 47519241 RT 200H from frame No. 48501 563 up to 48568032 RT 200/2 from frame No. 45525834 onwards July 1955 Edition MB 1729 (0,4 M110 1} ~ englI. GENERAL INFORMATION Page Contents 9... bee Het Index Lee Iv—v How to order spare parts . . 7 Spare parts list... : . Lee tee OK Cat. 78/2 — RT 200, RT 200 H, RT 20/2 'CONTENTS of Spare Paris Catalogue No. 78/2 covering DKW Motorcycies RT 200, RT 200 H, RT 200/2 1. General information Contents. Index 2, How to order spore parts . . Spore parts list... IL Spare Parts List Main Section 1: Engine Engine complete... |. Cronkcose. 2. lining. Crankshaft, Piston, Cylinder Set of Gaskets, Oversizes . . Civth. Gears and Shafts... . Kickstarter Gearshift Control Carburetter, Air Filter. . Main Section 2: Frame Frame and Central Stand . . Telescopic Fork . Handlebar and Lever... . . Mudguards, Chain Case Frontwheel Hub... Rearwheel Hub, Chain Case Rear Suspension, Wheels . . Saddle, Foot Brake... . . Exhaust System... | Petrol Tank, Fuel Top... . Accessories, Tools, Tool Kit . > RT 200 RT 200H RT 200/2 Plate Page| Plate Page | Plate Page — IX — RIK fo Bx —~ Wet ~~ eH — WW — WV — Vv — Ww—y — VEVIIT [| ~ viIevill | — vievu ~ x — x -— kK 1 23 2 4-5 3 67 4 8-9 S$ W- | 6 12413 —- - = 7 14415 8 16-19 | 9 2-25 {10 2-29 8 20-21 9 2%6~27 |10 3-31 11 32-35 | 12 36-37 113 38-39 4 40-41 [15 42-43 | 16 ad 5 7 46-47 $18 50~51 [19 54-55 17 48~49 | 18 52-53 | 20 56-59 21 60-61 $220 62-63 | 23 64-45 1 263 20 47 3 e9 4 0-13 | 5 1439 | 6 22-25 7 2-29 | 8 3433 |] 9 34-39 10 40-41 [11 42-45 [12 46—~49 13° 50~51 14 52-53 | 15 54455 16 56-59 | 17 6-61 118 62-65 19 66-67 | 20 68~69 | 21 70~71 22 72-73 | 23 74-75 | 24 76-77 25 78-79 | 26 80-81 | 7 82-83 28 84-85 | 29 86-87 | 30 8829 31 90-91 [32 92-93 | 33 94-97 | | | |CONTENTS of Spare Parts Cutalogue No. 78/2 covering DKW Motorcycles RT 200, RT 200 H, RT 200/2 Main Section 3: Generator Armature, Pole Housing, Condenser... 2... Contact Breaker, Voltage Regulator, Ignition System, Sparking Plug... ... Main Section 4: Electrical Equipment Battery, Headlamp... . . Toil light... Neutral Position Indicator, Dimmer Switth ... . Electric Horn, Wiring, Speedometer... . . Main Section 6: DKW Special Accessories Legshields 2... Luggage Carrier, Hand Gear- change Control Foot Brake left... . . Luggage Grid... . PillionSect .. 2... Mudguard Sect... , Cat. 78/2 — RT 200, RT 200 H, RT 200/2 ee RT 200 RT 200H RT 200/2 Plate Page | Plate Page | Plate Page 1 47 1 47 2 10-11 1 29 1 29 1 oy 1 eo 10-15 16~17 wn 4 18-19 5 22-23 6 26-27 4 221 5 24-25 6 28-29 2 4-5 2 45 3° 29 2 67 2. 67 3 10-11 4 12413 4° 12-13 4 1213 5 14—15 5 14-15 5 1415 = _ 6 16-17 6 16-17 Itvenati . , RT 200 RT200H | RT 200/2 Part Designation Main Section Plate Page|Plate Page| Plate Page Air Filter. . | Engine Armature . . | Generator 1 1-8] 1 m3] 2 ee Battery... 2... | El. Equipment | 1 2=7] 1 27] 2 jon15 Bowden cable for hand brake 2... | Frame 7 28-29] 8 32-33] 9 3829 Bowden cable for clutch .| Frame 7 26-27] 8 34-35] 9 38-39 Bowden cable for air lever] Frame - —f- ~ | 9 3-37 Bowden cable for corburetter . 2... Frame 7 2-27] 8 32-33] 9 3¢~37 Cable assembly . . . . f El. Equipment | 4 20~2| 5 24~25| 6 29-29 Cams... | Generator 1 45/1 45] 2 a9 Carbon brushes... . | Generator 1 3/7 ef 2 as Carburetter. 2... | Engine 21 60-61) 22 62-43] 23 6445 Central stand... | Frame 1 23/2 67/3 Bs Chain guard... | Frame 10 40-41) 11 4445] 12 489 Chain sprocket for crank, shot... 2... | Engine 8 16-17} 9 2223! 10 2829 Chain sprocket for trans. mission chain. . . . | Engine 14 40-41! 15 42-43] 16 4445 Clutch 2... | Engine 11 32-33) 12 36-37] 13 38~a9 Clutch cover 2... | Engine 4 #9] 5 10-n} 6 i213 Clutch shaft. 2... | Engine 14 40-41) 15 42-43] 16 44s Contact breaker. . . . | Generator Vo 47/1 471) 2 en Crankcase 2... | Engine 4 89) 5 10-11) 6 12493 Crankshaft... | Engine 8 16-17] 9 22~23] 10 2829 Cylinder 2 | Engine 8 16-17] 9 22~23! 10 2329 Dimmer switch... . J ElEquipment {| 4 1819] 5 22-23] 6 26-97 Dynamo... | Generator 1 1 2 81 Electric horn 2... | EL. Equipment 6 %~27 Engine... | Engine 3 67 Exhaust system... . | Frame 7 8283 Filter. 2. Engine, 23 6465) Float... Engine 23 64-65 Foot brake control Frame 24 76~77 Foot rest rubber... . | Frame 3 B49 Foot gearchange lever . .| EngineIndex . ea . . kr200 | rT200H | R7200/2 Part Designation Main Section |, RT Page| Plate Page| Plate’ Prge Frame oY Frame 1 23] 2 47/3 ay Fuses. EL Equipment | 1 4-5] 1 4.5 | 2 14-15 Gears... 2... | Engine 14 4041} 15 42-43] 16 44a Gearshift control... | Engine 17 48-49] 18 52~53] 20 56_57, Grip... | Frame 7 26~27| 8 30-31] 9 36-97 Hand brake system . . | Frame 7 229] 8 32-331 9 3939 Handlebar... Frame 7 26-29] 8 30-35] 9 36-39 Headlamp... . | | EL Equipment | 1 29] 1 291 2 1045 Ignitioncable. .. . . | Generator 1 45] 1 £517 2 On Ignitioncol. .. . . | Generator 1 6-7} 1 67] 2 as Ignition key . {ELEquiament | 1 67] 1 67] 2 14015 Inflator. . | Frame RH 90~91| 32 92-93] 33 9495 Kickstarter | Engine 7 46—471 18 50—51| 19 54—55 Knee cushion . | Frame 28 84-85} 29 86-87] 30 ag—a9 loyshaft 2... | Engine 14 40-41) 15 42-3] 16 44a Mudguards... | Frame 10 40-41] 17 42-43] 12 46-47 Petrol tank... Frame 28 8485! 29 8687] 30 g¢-99 Piston... | Engine 8 16-17] 9 24-27] 10 29-3) Piston ring . 2... Engine 8 16-21 9 24-27) 10 28—31 Roller chain (drive chain} | Frame 31 90-91] 32 92931 33 9495 Rear light... | El. Equipment | 1 6-9] 1 649 | 2 16-17 Saddle... .... . | Frame 22 72-73) 23 74-75] 24 76~77 Safety lock 2... | Frame 31 90-91] 32 92-93] 33 94~95 Shafts 2... Engine 14 40-41) 15 42-43] 16 A445, Shiftshaft. .. | Engine 7 4849/18 52-53] 20 $859 Speedometer... . . | El. Equipment | 4 20-21] 5 24-25] 6 28-29 Spokes... 1. | Frame 19 66-67] 20 684691 21 70~71 Telescopic fork... . | Frame 4 10-13} 5 15-2] 6 22-25 Tools. 2... | Frame 31 90-91] 32 92-93] 33 9495 Tool kit . 2... . | Frame - =- 32 92-93] 33 9495 Twistgrip | game 7 %-27! 8 30-31] 9 36-37 Type plate 2... | Frame 31 9—91{ 32 92-93 33 94-95 Tyres , . 2... | Frame 19 66-67] 20 6849] 21 70-71 Wheels... | Frame 19 6667) 20 68-69] 21 70~71 — Cat. 78/2 — RT 200, RT 200 H, RT 20/2HOW TO ORDER DKW SPARE PARTS |. COMPETENCE: (A) All original DKW spare and rebuilt parts, special accessories and tools have to be procured from the importer of your own country (General Depot of DKW spare parts). Exceptions are those countries where there is no General Depot of DKW spore parts. When making out on order or referring to previous correspondence or in- quiries, please make it a rule to apply to the importer of your own country (General Depot of DKW spare parts). You will thereby save both time and money. By doing so, you will get the desired parts within a very short time, and you will have to pay only the transport fees from the importer (General Depot) to your residence. The AUTO UNION reserve the right to make direct shipments of DKW spare and rebuilt parts, special accessories and tools from the factory to: Officials of German agencies abroad, Organizations with headquarters or branch offices in various countries at the same time, lndividuals or firms furnishing the proof that the purchased goods will be reexported, Missionary societies and their members. (B) Direct procurement from the factory, therefore, is possible only for the importers (General Depot of DKW spare parts) and in such speciol cases as listed above, 1. Parts to be ordered from Dusseldorf: All spare parts for DKW-Sonderklasse as per catalogues of spare parts number 83, 83/1 and 83/2 and al! accessories for all DKW passenger cors (except ail standardized parts). All engine and gearbox spare parts for the DKW commercial vehicles 3 = 6. All rebuilt parts for the above types and all rebuilt crankshafts for DKW Sonderklasse, DKW Meisterklasse and DKW Commercial vehicles 3=6. Direct all orders and correspondence to: Letters, post and express consignments: AUTO UNION G-M-B-H — Export-Service — Dusseldorf, Rather StraBe 51. Cables; Dekaweexport Diisseldorf. Teletyper: AUTOUNIONEXP DF 082/2229, Telephone: 8611 Disseldort. Express goods: Diisseldorf-Hauptbahnhof. Ordinary and express freight goods: Diisseldorf-Derendorf. vi2. Parts to be ordered from Ingolstadt: All spare parts for motorcycles, scooters and for commercial vehicles las- far as the parts are not indicated in the catalogues 83, 83/1 or 83/2) and all accessories for these types of vehicles. All rebuilt parts for motorcycies, scooters, commercials and Meisterklasse cars (with the exception of crankshafts for Meisterklasse and DKW Com- mercial 3 = 6), further rebuilt crankshofts for motorcycles, scooters, for DKW Commercial type 30, for DKW-Reichsklasse and DKW-Sonderklasse of pre-war manufacture, All standardized parts. All special tools for all models of DKW cars and motorcycles, All spare parts for pre-war vehicles of the AUTO UNION as far as there is a stock on hand. Direct all orders and correspondence ta: Letters, post and express consignments: AUTO UNION G-M.B-H — Export-Service-Auenstelle — Ingoistadt, SchrannenstraBe 3. Cabies: AUTO UNION Ingolstadt. Teletyper: AUTO UNION ing 1 055/822. Telephone: 2993 Ingolstadt Express goods: Ingolstadt-Hauptbahahof. Ordinary and express freight goods: Ingolstadt-Nordbahnhof, @ Parts returned to us for repairs or rebuilding exchange, should bear a label with your exact and complete address. Please never return parts before having advised us (this applies especially to all claims). The advised consignment must be accompained by a packing slip, 4. When sending us samples of parts which you wish to be returned to you, state so expressly in the accompanying letter and on the label, w . When referring to previous correspondence, make sure to cite department and reference number. 6 Claims should be made within 8 days of customs clearance of the goods. Send us the packing slip together with your letter. N . Payments are to be made to our banks: Rhein.-Westf. Bank, Dusseldorf, account No. 10 622, Bayer. Staatsbank, Ingolstadt, account No. 21 549/Il, Rhein-Ruhr-Bank, Dusseldorf, account No. 10132 so . Place of settlement for payment and delivery shall be according to the option of the AUTO UNION, “Ingolstadt” or “Diisseldorf”. vitH. ORDERS: Orders are to be written on our order forms only. Make sure that goods coming from Ingolstadt or Diisseldorf are ordered on separate forms. Please classify your orders in groups. See instructions for filling in “Spare part orders” on the cover of our order blocks AU-Exp. 26-37, 51254 +, paragraph 4, Orders to be invoiced in the vernacular tongue shouid provide a special line for the translation. Make sure to give information as to: - Quantity required (do not say pairs, sets etc.), N . Name of items wanted, according to the specifications of the catalogues, wo . Number of items required. If unknown, please state engine, chassis and if possible body number of the vehicle for which the part is destined. In case of pre-war models please state old number, make and type. When ordering parts suitable for the tropics, kindly place the number 12 in front of each part number. For right-hand drive the number 11 should be used in front of each part number. 4. Method of delivery desired {sample of no value, parcel post, express deliv- ery, ordinary freight or air-mail etc.), 5. To avoid errors and loss of time please state your full name and complete shipping address on the order head. The above-mentioned order forms for spore parts are in blocks of 25 sets each set being composed of 6 sheets, On the cover of these blocks are the exact details of how fo use the forms when ordering spare parts. We wish to call for your special attention to these directions. I, GENERAL RULES: 1. Do not specify your spare part orders in letters addressed to other depart- ments. Only treat one and the same matter in the same letter. 2. In case of inquiries referring to spare part orders make sure to mention our order number identical with the number of the invoice which you will find on the confirmation of the order. 3. Prices ore subject to alteration without notice. Our offers are without engagement. 4. We reserve the right to make changes or modifications on our products without incurring any obligation to install the same on previously deliv- ered goods. 5. When ordering by telegraph or by telephone you may run the risk of getting the wrong parts, “VIHl. SPARE PARTS LIST for DKW MOTORCYCLES RT 200, RT 200 H, RT 200/2 Plate Page Main Section 1: Engine Lee ce TB 165 Main Section 2; Frame Pe ae 1-33. 1-97 Main Section 3: Generator. an . 2 1 Main Section 4: Electrical Equipment ©... =... 6 1489 Main Section 6: DKW Special Accessories... 2... 1-6 1-17 Cat. 78/2 — RT 200, RT 200 H, RT 200/2 IXA MAIN SECTION] ENGINE for DKW MOTORCYCLES RT 200, RT 200H, RT 200/2 RT 200 | RT200H | RT 200/2 ENGINE Plate Page|Plate Page| Piate Page Engine complete... . . 1 23/2 45/3 67 Crankcase. 4 89/5 10-11; 6 12413 lining 0. ~ —f- —}7 445 Crankshaft, Piston, Cylinder. . 8 16-19] 9 22-25) 10 28-29 Oversizes, Sets of Gaskets... 8 20-21} 9 2%6—27)10 30-21 Cluth eee ee 11 32-35/12 36—37}13 38-39 Gears and Shafts 2.2... 14 40-41) 15 42-43] 16 4445 Kickstorfer. . 17 4647/18 50-51] 19 54—55 Gearshift Control. 2... 17 48-49} 18 5253/20 56-59 Carburetter, Air Filter. 2... 21 60-461] 22 62-63} 23 6445 Cat. 78/2 —~ RF 200, RT 200 H, RT 200/2 Engine / 12 / EngineENGINE Engine complete to Plate 1 | for RT 200 with 3-spead gearbox I | Description Oy Re , 4701-10000-00 | Engine RT200 complete . . . 1 {from engine No. 47 090 001 onmards up to engine No. 47 020 919) —L. Cot. 78/2 — RT 200, RT 200H, RT 200/2 Engine / 2ENGINE Engine completeOO ENGINE . Engine complete to Plate 2 For RT 200 H with 3-spaed gearbox Fig, lpti Re- Ne. Part No. Description Qty. marks} 4705-10000 | Engine RT200H complete .. 2.2.2... .47 {from engine No. 47 020 920 onreards up to engine No. 47 050 018) H i i | { ! Lo Cat. 78/2 — RT 200, RT 200 H, RT 200/2 Engine /5ENGINE Engine compiete for RT 200/2 with 4-speed geerbox 5/ Engine[CO ENGINE 7 Engine complete to Plate 3 for RT 200/2 with 4-speed gearbox Fig. . Ne Part No. Description 4795-10000-00 | Engine RT 200/2 complete... 2... 20. (fram engine No, 47 050 019 onwards) Cat, 78/2 — RT 200, RT 200 H, RT 200/2 Engine /7ENGINE inkease for RT 200 with 3-speed gearbox Cren 8/ EngineCx. ENG!NE Crankcase to Plate 4 for RT 200 with 3-speed gearbox ia Part No, Description iy. Res 2 4701-10201-00 | *Crankease halves complete .......2.~. 1 (up to engine No. 47 017 740) 4701-10201-10 | Crankcase halves complete ........, 1 {from engine No. 47 017 741 onwards) 4705-10236-00 | Gasket for case 0.25-030........ 1 00835-005-41 Stud AM 8X140 (see piate8) . . ! 4 3 4505-10206-00 | Guide sleeve for case (engine mounting) . . 2 4701-10219-00 | Rubber forchaincover......., 0. .~” } 4 4701-10205-00 | Guide sleeve for clutch cover. |) 1 1)! 1 5 00007-013-10 Cylindrical pin 4h8X12. 000000002 1 (up to engine No. 47 017 740] 6 01473-014-20 Cylindrical dowel pin 2.5X25 for generator . } 1 7 1817-12308-00 |**Snapring for crankshaft 15 thick... 1 8 4701-10208-00 | Snapring for gearbox 15 thick. |.) | 1), 1 9 00084-061-11 Cylindrical bolt M6X71 « luteh 1 10 00137-011-31 Spring washer AS of. (nt clutel 1 VW 0008 A Cylindrical bolt M6X70 2. 1 12 155-11 Cylindrical bolt M6X40 2. 2 of 27 35 00084.053-17 Cylindrical boltM6X25 22 9 4 4701-10209-00 | Filler plug, top... ll! 1 15 4701-10210-00 | Oil drain plug (oil control). 2) 16 4701-12311-00 | Clutch cover {up to engine No. 47 017 740) 1 4701-12311-11 | Clutch caver {from engine No. 47 017 741 onmwards}j| 1 7 4701-12306-10 | Gasket for clutch cover. 2... 1 18 00084.064-11 Cylindrical bolt M6X90 wee | 2 19 00084.059-17 Cylindrical bolt M6x60 . . 2 20 07603-013-97 Sealing ringC 6X10. 0.0.7 4! 2 00084-057-11 Cylindrical bolt M6X50 2. Tt 22 | 4701-10211-00 | Cover (generctor side)... 2... 11 23 4701-10212-00 | Cap for thrust spindle, chrom. plated... . 1 24 '! 03402-001-07 Grease nipple AM6 2. 1] 25 | 00084-056-11 Cylindrical bolt M645 Fe jdt 26 00084-063-11 Cylindrical boltM6X85 2 25 7 01476.009-00 | __ Dowel pin 410 for spring attachment | | || 28 4701-10213-00 | Contact breaker cover (ightmetal polished) . . | 1 29 | 4701-10214-00 | Oil retainer washer (plastic material)... . 7 30 00085-002-07 Fillister head screw AM 4X8 tin-plated | |. 1 2 o 00137-001-37 Spring washer Adtin-plated . 2. 2... 25 “Not available, use instead 4701-10201-10 and clutch cover ' 470)-)2311-11., | When replac stall snapring 4705-10345.00 and dia- phrogm 47051 t 1 : i Cas. 78/2 — RT 200, RT 200 H, RT 200/2 Engine /9NGINE El CcCane ENGINE : Crankeose to Plate 5 for RT 200H with speed gearbox ne Part No. Description Pa 4801-10201-00 | *Crankease halves complete... ... 0, tup to engine No. 47 040 796) 1 4705-10201-00 | Crankcase halves complete... 1 {from engine No. 47 040.797 onmards) 4705-10236-00 | Gasket for case0.25-030.....,..~.~, 1 2} — 4305-10206-00 | Guide sieeve for case (engine mounting) |. || 2 4 90007-013-10} Cylindrical pin 4h 8X12, a 5 01475-014-20| _ Cylindrical dowel pin2,5X25. 2) 1) 1)” i $; 4601-10220-00| Pug P16. 1 7 | — 4705-10345-00 | Snapring for crankshaft 13x%5 . 1111] | 1 8) 4701-10208.00 | Snapring for gearbox 5X3... 1.11) 1/4 9 00084-061-11 | Cylindrical bolt M6701 5, 11.4 h Vi 10 00137-011-31| Spring washer A6 j incite 1 Nl 00084.061-11 | Cylindrical bolt M6X70°. 2. 1, hy 12 00084.055.11 | Cylindrical bolt M6X40 11) 1) S| “| 2 13 00084.053-11 | Cylindrical bolt M6X25 1) ] | | fap 14 00084.053-11 | Cylindrical boltM6X25 111 11 ol | 18 15 00835-005-41; Stud AMBX140. 0 De 4 16; 4701-10209-11 | Filler pivg, tin-plated 2... I 7 07603-020-90; Sealing ring A16X20 (fibre) | | |) |! a 18 97604.006-27 | Oil drain plug CM 14X15 tin-plated | | | | | 1 19 97603-007-90 | Sealing ring A14X18 (fibre)... | | |) fy 20] 4801-10211-00 | Cover (generator side)... ss, I 21 4701-10212-00 | Cap chrom.-plated (for thrust spindle} 1 22 03402.001.07 | ~‘Grease nipple AMG, tin-plated. . . | | | } 23 00084-063-11 | Cylindrical bolt M685... ll 2 24 91476-009-00 _ Dowel pin 4X10 (for spring aftachment) | | || f | 25) — 4701-10213-00 | Contact breaker cover (light metal). | 1 : 26) — 4701-10214.00 | Oil retainer washer (plastic material) | || | 1 2? 90085-00207 | Fillister head screw AM 4X8 tin-plated 2 | 28 00137-001-37 Spring washer Ad tin-plated. .. . 2] 2?) 4703-12311-11 | Clutcheover ©. sf 30] — 4701-10205-00 | Guide sleeve) 2 1 175i) fof 31 4701-10217-00} Guide sleeve 2) 7 1D tt 1 32 | 4701-12306-10 | Gasket for clutch cover | 2) 2 1) Gq 33 97604-006-27 | Plug CM 14X15 tin-plated (oi! control) | | || 4 34 07603.007-90| Sealing ring A14X18... . . . : 35 00084.061-11 Cylindrical bolt M6X70 2)! 361 00084-059-11 | Cylindrical bolt M6x60 |. | 7 07603-013-91 | Sealing ring C 6X10 (steel asbestos} 38 00084.057-11 | Cylindrical bolt M6X50... 2... .~” ai 39) 00084-117-11 | Cylindrical bolt M6122) 1 11)! “Jt (from engine No. 48 000 901 onwards) “Not available, when reptacing use 4705-10201-00 and kick starter segment “9705.13506-00. | Cat. 78/2 — RT 200, RT 200 H, RT 200/2 Engine /11ENGINE Crankease Plate 6 for RT 200/2 with 4-speed gearbox 12/ Engineto Description Crunkcase halves complete... 2... Guide sleeve for case halves: 12 Cylindrical pin 4h 8X12 for cover | | | | Gosketforcase... Cylindrical dowel pin 2,512 for generator | Washer 16.2... .0-00~4 Snapring for crankshaft | | | | Snapring in gearbox 15h1ix3 . 1). ) | Fillister head screw BM6X45. 0 1 1) 1! Fillister head screw BM6x22, 1 1) 1 | | Stud M8X135 Plug CM14X15 tinplated | 00 Dd)! Sealing ring ATAX1B fibres ll Cover (without toggle case)... . .. Toggle case... Spring washer A6 1). ] | Dill Fillister head screw BM6X20. 2 |) ] | Grease nipple AM 6 Din 3402 tin-plated | | | Fillister head screw BM6X98 chrom. plated Dowel pin 4X10 for return spring... Rubber socket for wiring harness . | | | : Oil level indicator... Clutch cover ©, oe Guidesleeve 2 Gasket chrom-plated. 2... ee Fillister head countersunk screw BM6X75 chrom-plated. 2... ke Fillister head countersunk screw BM6X55 chrom-plated. 6... . ENGINE Crankease for RT 200/2 with 4-speed gearbox or RT 200/2 with #speed ge fis: Part No. 1 4505-10201-00 2 4505-10206-00 02007-013-10 3 4505-10236-00 01473-022-20 00470-001-01 4 4505-10208-00 5 470) -10208-00 6 07985-004-11 07985-003-11 7 00835-026-31 8 07604-006-27 9 07603-007-90 10 4505-10211-00 V 4505-10226-00 12 00137-011-37 13; 07985-002-11 14 03402-001-07 15 07988 009-39 01476 .009-00 16 4505-10228-00 W 4895-10216-00 18 4505-12311-00 19 4601-10205 00 20 4505-12300-01 4995-12317-09 21 4505-1 2331-00 22 4505-12332.00 } 23 07988 008-39 24 07958-005-39 25 07988-011-39 ee Plate 6 ay] Re: marks Semone GoRwWONoeo ooo oe Cat, 78/2 — RT 200, RT 200 1H, RT 200/2 Engine / 13ENGINE Crankease lining Plate7 for RT 20/2 with 4-speed gearbox 8Fig. No. BS Vane © wre Part No. 4505-10233-00 4505-10229-00 4505-10230-00 00137-004-31 01473-029-20 4505-10238-00 07985-002-17 00137-011-31 4505-10232-00 90026-003-01 4505-10243-01 | 4505-10242-01 01474.004-20 4505-10262-00 4505-10266-00 06799-00330 4505-10269-00 4505-10244-01 4505-10251-01 | 00137-004-31 06799-004-31 ENGINE Crankcase lining For RT 200/2 with 4-speed gearbox $$ —_—$__ to Plate? po ° i Qiy,| Re. escription 1 ee Induction pipe 1 Eye-screw 1 Washer... . 7 Spring washerBé. 1 Cylindrical dowel pin 5X20 1 1 1 11! 1 Nut 1 Fillister head screw BM6X20. | | 12] Spring washer A6 . dt 2 Connecting sleeve. 2) 1 1 Tension clip $3979. 0 te 2 liningright. 1 Lining left complete... 1 Grooved dowel pinSX12 201) 1 ot 4 Tickier complete. 2. 0. 1 1 1 Spring for ticker | te 1 Cirlip7 2. nt 1 Ticklerbush. 2 2 Pt 1) Tension nut... at 1 Tension screw. oe 1 Spring washer B6. 2 te 1 CirlipS pt 1 | Cat, 78/2 — RT 200, 8T 200 H, RT 20/2 Engine /15ENGINE Crankshaft, Piston, Cylinder for RT 200 with 3-speed gearbox 16) EngineENGINE Crankshetft, Piston, Cytinder to Plate 8 for RT 200 with 3-4need genrbox q TT Fis. Part No. Description Ory Ree 1} 4701-11201-00 Cylinder complete with (up to transfer port cover ooine 1 4701-11103-00 | Transfer port cover left Ne ] 2} 4701-11104-00 | Transfer port cover right | 7 06 696) 1 3 4701-11105-00 | Gasket for transfer port cover 2 4701-11102-01 | Cylinder without transfer portcover . 2... 1 {from engine No. 47 006 697 onmards) 4 00084-035-11 Cylindrical bolt AM5X12... 0.002022. 4! 5 00939-005:31 Stud M8X20 for fixing of carburetter. | | || 2 6 4701-11106-00} Cylinder base gasket (paper), 1 7 4701-11201-02| Cylinder head 2.22, 8 4701-11206-00 | Cylinder head gasket. | 1) | 1) 1 | 7 9 00835-005-41 Stud M8X140 for fixing of cylinder | 10 00137-006-31 Spring washer B8. 2... woe V7 00934-009-17 ex.nutMB 12 4701-10411-00 | Piston 62 mm 73102-01 4-50 Piston ring A62X25ac ......2.~2~2~;, 3 {up to engine No, 47 016 499) 13 73102-013-50 Piston ring AZ62X25ac......022~, 3 (from engine No. 47 018 500 onmards) i 14 4701-10405-00| Piston pin. 1 15 73123-101-30 Circlip B15... 2 16 4701-10312-99 | Connecting rod bush 15 mm (a 1 i V7 4701-10301-02 | Crankshaft, bare, without bearing 22... 1 Transmission side 4705-10344.00 | *Diaphragm 2... 1 (from engine No. 47 025 601 onwards) 18 00625-996.40 Ball bearing 6305C3.....2.~20~20~2~2~;, 2 : 19 4701-10338-00 pacer. ee sa} i 20 06504-996-90 Oil seal A30X62X12.. lj | (up to engine No. 47 020 199) | 2 00137-012.31 Spring washerB22., 2. 1 4701-10338-10 1 Spacer ring 624+0,6X6\ {from engine ly ' 06504-002-90 Oil seal A 25X62 f No. 47020 200 onwards) | 1 i 22 06888-007-30 Plate spring 4x75... it 23 4701-10335-00 | Chain sprocket on crankshaft 1Steeth | | | | 1: (up to engine No. 47 008 200) 4701-10335-10 | Chain sprocket on crankshaft 17teeth. . . . 1 | {from engine No. 47 008 201 onwards) | ! 24 4701-10336-00 | Locking plate... 1 25 00934-017-11 Hexsnut M14X15 . 0000000055 1 I L Cat. 78/2 — RT 200, RT 200K, RT 200/2 Engine / 17ENGINE - Crankshaft, Piston, Cylinder to Plate 8 for RT 20 with 3-speed gearbox Fig. ipti Re. No. Part No. Description Qty. Generator side 4705-10344-00 | *Diaphragm [from engine No. 47 025 801 onwards) 26 00625-996-40 Ball bearing 6305 C3 yr 4701 -10337-00 | Oil thrower... | 28 4701-10327-00 | Spacer washer 0.1/—) 2 4701-10326-00 | Sealing flange .. . . 30 06503-978-90 Oil seal A 20X32x: 31 4701-10330-01 | Gasket (paper) . . . te 1 32 00084-035-11 Cylindrical bolt AM 512 6 B 06797-006-31 Serrated washer J5.3 . é uM 06888-001 -30 Plate spring4X5 . 1 “To use from the Ist engine on when the circlip 1 1817-12308.00 is exchanged for the circlip 4705-10345.00, Cat. 78/2 — RT 200, RT 200 H, RT 200/2 Engine / 19ENGINE vers sizes, Set of Gaskets for RT 200 with 3-speed gearboxENGINE Oversizes, Set of Gaskets to Plate 8 | for RT 200 with 3-spead gearbox | Part N Descr Qty,| Re. Imarks i Piston complete (oversizes) 4701-10411-007 | Piston complete, 62.25mm @, Istoversize . . 3 4701-10411-002 | Piston complete, 62.50 mm @, 2nd oversize 1 4701-10471-003 | Piston complete, 63.00 mm @, 3rd oversize . | .| 1 4701-10411-004 | Piston complete, 63.50 mm @, Ath oversize . . .| 1 ‘ ; Piston rings (oversizes) 73102-015-50 | Piston ring AZ 62.25X2.5 ac Ist oversize. . . .| 3 73102-017-50 | Piston ring AZ 62.5X2.5 ac 2nd oversize. 3 73102-019-50 | Piston ring AZ 63X25 ac 3rd oversize. | | | 3 73102-022-50 | Piston ring AZ 63.5X2.5 ac 4th oversize . | | || 3 7-4701-11175-001 | 7-470) 1175-002 | | 7-4701-11175-003 7-4701-11175-004 7-470) -11175.011 7-4701-11175-012 | 7-4701-11175.013 7-4701-11175-014 4701-181 96-00 4701-18197-00 Oversize cylinders with piston complete Cylinder complete with transfer port cover 62.25 mm @ Cylinder complete without transfer port cover 63.50 mm & Cylinder complete with (up to transfer port cover 62.50mm @ | engine Cylinder complete with No. transfer port cover 63.00 mm @ 47 006 696) Cylinder complete with transfer port cover 63.50 mm Cylinder complete without transfer port cover 62.25mm@ | irom Cylinder complete without ne transfer port cover 62.50 mm © Ne Cylinder complete without @? 006 6971 transfer port cover $2.00mm | Shaurgey Set of gaskets Set of gaskets {with oilseals). 2... Set of gaskets (without oil seals) Gat. 78/2 — RT 200, RT 200H, RT 20/2 Engine / 2°ENGINE Crankshaft, Piston, Cylinder Plate 9 for RT 200 H with 3-speed gearbox 22/ EngineENGINE Fig. No. Crankshaft, Piston, Cylinder for RT 200 H with 3-speed gearbox Part No. Description 1 BNADAC Fant Beauxa Cat. 78/2 — RT 200, RT 200 H, RT 200/2 4701 -10301-02 4701-10301-11 4701-10312-99 4705-10344-00 00625-996-40 4701-10338-10 06504.002-90 06888-007-30 4701-10335-10 4701 -10335-20 4701-10336-00 4701-12519-10 00934-017-11 4705-10344.00 | 00625-996-40 4701 -10337-00 4701 -10327-00 4701 -10327-10 4701-10327-20 4701 -10327-30 4701-10326-00 06503-978-90 4703-10330-01 4801-13122-00 06797-014-31 | 6888-001 -30 05402-005-40 Crankshaft bore {up to engine No. 47 037 309) Crankshaft bore 2... : (from engine No, 47 037 910 to No. 47 050 018) Connectingredbush » 2... Transmission side "Diaphragm (from engine No. 47 025 601 onwards) Ball bearing 6305C3 . . Spacerring. . 2... Oil seal A 25X62... . Plate spring 4X7.5 [up to engine No. 47 037 309) Chain sprocket on crankshaft, 17 teeth os (up to engine No. 48 037 309) Chain sprocket on crankshaft, 17 teeth ne (from engine No, 47 037 310 onwards} Locking plate (up to engine No. 47 037 309) Locking plate (from engina No. 47 037 310 onwards] Hex, nut M14X1.5 Generator side ! “Diaphragm {from engine No. 47 025 601 onrards} Ball bearing 6305 C3 Oil thrower. Spacer washer O@.lmm.... 2... Spacer washer 0.2mm... 2.25 0 1! Spacer washer 0.3mm... |. Spacer washer 0.5mm... . |. Sealing flange... 1)! Oil seal A 20X32X8.5 Gasket... 0... (from engine No. 47 037 310 onwards) to Plate 7 Qty, | Re jmarks ad. ad. | Engine / 23ENGINE arbex speed get Crankshaft, Piston, Cylinder for RT 200 H with 3. 24] Engineee ENGINE “To use from the Ist engine on when the girclip 1817-12308-00 is exchanged for the circlip 4705-10345-00, Crankshaft, Piston, Cylinder to Plate 9 t for RT 2004 with 3-speed gearbox ne Part No. Description Qty. mis 21 4701 -10471-00 ‘iston complete {up to engine No. 47 042 285) 1 22 73102-013-50 Piston ring AZ 62X25ac. 0.0.0.0... 3 (up to engine No. 47 042 285} 4701-10411-02 | Piston complete... ........0.004 1 {from engine No. 47 042 286 onwards} 73102-094-50 Piston ring AZ 62X2.0ac.......... 3 (from engine No. 47 042 286 onwards} 23 4701-10405-00 | Piston pinlS .. 2.2... ee 1 24 73123-101-30 Cirlip 815... 0.0... 2....000. 2 25 A701-11102-01 | Cylinder 2 1 26 00939-005-31 Stud M8X20 (for fixing of carburetter) 2 7 4701-11106-00 Cylinder base gasket 0.3—0.5 thick. . 2. 1 28 4701-11201-02 | Cylinderhead ©... 1 29 | 4701-17206-00 | Cylinder head gasket | 2) 1) I! i 30 00137-006-31 Spring washer BB... ll 4 3 00934-009-11 Hex.nuttM8 2.0... j4 Cat. 78/2 — RT 200, RT 200H, RT 20/2 Engine / 25ENGINE Ov rersizes, Set of Gaskets 5 é & 3 £ as 5 z & & 26/ EngineENGINE Oversizes, Set of Gaskets to Plate 9 for RT 200 H with 3-speed gearbox Fig, . Re Ne Part No. Description ry | Re Piston complete (oversizes) | 4701-10411-001 | Piston complete 62.25 mm @ 1st oversize 1 4701-10411-002 | Piston complete 62.50 mm @ (up to 2nd oversize engine 1 4701-10411-003 | Piston complete 63.00 mm @ No. 3rd oversize 47 042 285) ry 4701-10411-004 | Piston complete 63.50 mm © 4th oversize T 73102-015-50 | Piston ring AZ 62.25X2.5 ac | Ist oversize 3 73102-017-50 | Piston ring AZ 62.50X2.5 ac {up to 2nd oversize engine 3 73102-019-50 | Piston ring AZ 63.002.5 ac No. 3rd oversize 47 042 285) 13 73102-022-50 | Piston ring AZ 63.50X2.5 ac i | _ 4th oversize 3 | 4701-10411-021 | Piston complete 62,25 mm ® ; i 1st oversize (from 1 4701-10411.022 / Piston complete 62.50 mm p | [from 2nd oversize Ne t 4701-10411-023 | Piston complete 63.00mm 7 N34 3rd oversize onwards) 1 4701-10411-024 | Piston complete 63.50 mm @ 4th oversize 1 73102-101-50 | Piston ring AZ 62.25X2 ac Ist oversize (from 3 73102-102-50 | Piston ring AZ 62.50X2 ac Oretne j 2nd oversize No 3 73102-103-50 | Piston ring AZ 63.00X2 ae 7 od 286 3rd oversize onwards) 3 | 73102-104-50 | Pistan cing AZ 63,50X2 ac { 4th oversize 3 Oversize cylinders with piston complete i 7-4701-11175-011 | Cylinder complete 62.25 mm Dow. en. 1 7-4701-11175-012 | Cylinder complete 6250mmH. | | : 1 7-4701-11175.013 | Cylinder compfete 63.00 mm Deve eee... i 7-4701-11175-014| Cylinder complete 6350mm@. 1 11.) 1 Set of gaskets | 4701-18196-00| Set of gaskets (with oil seals). . eee ed T 4701-18197-00 | Set of gaskets {without oil seals}. 2, 1 1 i Le Cat. 78/2 — RT 200, RT 200H, RT 2002 Engine / 27ENGINE Crankshaft, Piston, Cylinder box Plate 10 for RT 200/2 with 4-speed gearbo: 28 / EngineENGINE . Crankshaft, Piston, Cylinder to Plate 10 for RT 200/2 with 4speed guarbox Fig. Re. Ne Part No. L Description Qty) orks 4795-10301 -00 4505-10312-99 05402-005-40 eo 4505-10344-00 00625-985.40 4505-10338-00 06504-005-90 4505-10335-01 00127-016-31 00936-004-11 WON ANAw 10 4505-10344-00 4505-10327-30 4505-10327-40 13 06504.003-90 14 4505-10330-00 15 4505-10326-00 16 06797-003-31 18} 4795.10411-00 19 | 73102-113-50 20 4795-10405-00 2 73123-103-30 22 A795-11102-01 23; 4505-11115-00 24; — 00938-010-11 25 4505-11106-00 26 4505-11116-00 7 4505-11117-00 28 | 00137-011-31 2 | 00934-006-11 30 4795-11 201-01 31 4795-11206-00 32 00137-006-31 33 00934-009-11 n 00625-985-40 | 12] 4505-10327-09 4505-10327-10 4505-10327-20 7 00084-021-11 ; Crankshaft complete 6... Connecting rod bush (Bdgra bronze} Cylindrical pin 4x6... Transmission side Diaphragm 0.2.2... Ball bearing 6304 C3 | | | | Spacer ring... | Oil seal A 20X52 Chain sprocket on crankshaft... . te Spring washerB?12.. 2. 1. Hex.nut MI2X1.5 0.0... Generator side Diaphragm 0.2.0... Ball bearing 63043 | | Spacer 0.1 mm thick. | | | Spacer 0.2mm thick | | | | | Spacer 0.3 mm thick | | | Spacer 0.4 mm thick Spacer 0.5 mm thick | Oil seal A 20X30 | Gasket (paper) Sealing flange | | Serrated washer A43. Cylindrical bolt AM 4x10 Piston complete @ 66... . Piston ring AZ 66X2ac 1)! Piston pins . Circlip BIS... Cylinder base gasket ©. | Suction stub 2, Gasket for suction stub 2 2 | Spring washerA6. 2 Hex.nutM6 2. Cylinder head 2... Cylinder head gasket 2) 2) D1! Spring washer B@. 2! : HexnutMB 2... Cat. 78/2 — RT 200, RT 200 H, RT 200/2 Engine / 29ENGINE Oversizes, Set of Gaskets Plate 10 for RT 200/2 with 4-speed gearbox 30 / Engine—TCCOCOCOC, 7-4795-11175-011 7-4795-11175-012 1 7-4795-11175-013 7-4795-11175-014 4795-18197-00 u 4795-18196-00 ; Oversize cylinders with piston complete Cylinder complete 66.25mm p>... . Cylinder complete 66.50mm@ . . Cylinder complete 6700mm @ . Cylinder complete 67.50mm@ .. 2 |. | Set of Gaskets Set of gaskets complete (with oil seals) Set of gaskets complete (without oil seals). | | Cat. 78/2 —~ RT 200, RT 200H, RT 20/2 ENGINE - | Oversizes, Set of Gaskets to Plate 10 : ter RT 200/2 with 4-:peed gearbox fis. Part No. Description ry] Res | i Piston complete (oversizes) 4795-10411-001 | Piston complete 66,25 mm @ Istoversize . 2. | 7 4795-10411-002 | Piston complete 66.50 mm @ 2nd oversize _ | fa 4795-10411-003 | Piston complete 67.00 mm ®@ 3rdoversize . . . | 1 4795-10411-004 | Piston complete 67.50 mm ® 4th oversize 1 Piston rings (oversizes) 73102-114-50 | Piston ring AZ 66.25X2 ac 1st oversize oe. 43 73102-115-50 | Piston ring AZ 66.50X2 ac 2nd oversize | | | -/3 73102-116-50 | Piston ring AZ 67.00X2 ac 3rd oversize 3 73102-117-50 | Piston ring AZ 67.50X2 ac 4th oversize 3 Engine / 31