Electric System for 9S

Excavators

2017/10/23 – 10/27
Medellin, Colombia
Cluster Types R220LC-9S

Type2
Type1

Common with 9 Series

1
 Power/Start/Charging R220LC-9S

Diode
Fusible Power
Link Relay
Battery

Battery Fusible Master Master Start

Fuse Box Switch
Relay Link Switch Key

MCU Engine neutral ?

Anti
ALT Level Restart
Relay RMS

Resistor

Fuel Cut
Start
Alt off
Relay Solenoid
Start
Motor

: Charging route when engine runs

Preheat & Glow plug relays are not shown

2
Fuse Arrangement R220LC-9S
From Battery
From Battery Relay
From Power Relay

3
B+ Power Circuit R220LC-9S

4
Key On(Power Relay) Circuit R220LC-9S

Battery -> Fuse#1 -> Power Relay -> Fuse Box

Fuse#8 -----> Camera

Cluster
Camera
Fuse#9 -----> MCU
Fuse#10 ----> MCU
Fuse#11 ----> Switch Panel
Fuse#12 ----> Cassette Radio
Fuse#13 ----> Fuel Cut Off Solenoid

5
Key On(Battery Relay) Circuit R220LC-9S

Battery -> Battery Relay -> Fuse Box

Fuse#14 ----> Service Tool

DC Converter
Fuse#15 ----> Work Lamp Relay Work Lamp
Fuse#16 ----> Cabin Lamp Relay Cabin Lamp
Fuse#17 ----> Washer Pump
Wiper Motor Controller
Fuse#18 ----> Head Lamp Relay Head Lamp
Fuse#19 ----> Fuel Heater Relay Fuel Heater
Fuse#20 ----> Anti Restart Relay Start Relay
Fuse#21 ----> Horn Relay Horn

6
Key On(Battery Relay) Circuit R220LC-9S

Battery -> Battery Relay -> Fuse Box

Fuse#22 ----> AC Compressor Relay AC Compressor

AC Controller
Fuse#23 ----> Safety Solenoid Safety Switch
Fuse#24 ----> Seat Heater
Spare Switch
Fuse#25 ----> Breaker Switch (RCV)
Breaker Switch
Quick Coupler Switch Quick Coupler Solenoid
Buzzer
Solenoids : Power Max., Arm Regen., Travel Hi
Travel Buzzer
Breaker Relay Breaker Solenoid

Fuse#26 ----> Cigar Lighter

7
Key On(Battery Relay) Circuit R220LC-9S

Battery -> Battery Relay -> Fuse Box

Fuse#27 ----> Econo Switch Switch Lamp

Overload Switch Switch Lamp
Beacon Lamp Switch Switch Lamp
Beacon Lamp
Fuse#28 ----> Attachment Solenoids : Safety, Pressure, Conflux
Fuse#29 ----> Preheat Relay Preheat Relay Preheater
Fuse#30 ----> Fuel Pump
Fuse#31 : Spare

8
 Engine Starting Circuit R220LC-9S

MCU cuts ground line of anti-restart

relay a few seconds after engine
starting to protect starter motor

9
Charging Circuit R220LC-9S

10
Hydraulic Related Electric R220LC-9S
Cluster2

* Cluster Type1
- Boom up PS
- Swing PS
EPPR Valve - Arm Reg. Sol.
missing - Fuse Box
- MCU
11
 R220LC-9S

MCU

Battery
Relay

Fusible Link

Engine
Harness

R220LC-9S Cluster1 : #8700 -

Frame Harness, 1/2

12
 R220LC-9S Cluster1 : #8700 -
RH Side Harness
Frame Harness, 2/2 R220LC-9S

LH Console Harness

Aircon Harness

LH Console
Harness

Master Switch

Fuse
Box
13
R220LC-9S Cluster1 : #7168 - R220LC-9S
Engine Harness

Engine Harness 14
R220LC-9S Cluster1 : #7168 -
Engine Harness

15
Main Control Unit (MCU) R220LC-9S

Two connectors on MCU : CN51, CN52 for Cluster1

16
Main Control Unit (MCU) R220LC-9S

Two connectors on MCU : CN51, CN52 for Cluster1

17
 Flow of Refrigerant R220LC-9S
Compressor Condenser

HPG

Receiver
Drier
* Dual pressure switch at condenser outlet hose
* Duct Sensor (Thermistor) on evaporator
LPG HPL

LPL

Expansion
Evaporator Valve Expansion Valve
18
Air Conditioner System R220LC-9S

Fuse#22
Fuse#5
Head Lamp Relay
FATC only

19
Fan Speed Control R220LC-9S
FUSE 5

FUSE 22
Pressure switch at condensor
COMP. RELAY
outlet hose

Same as
Semi-Auto
A/C
system (2~27 Kg/cm2: ON)

POWER TR

DRAIN

GATE

SOURCE

20
Aircon & Heater Unit R220LC-9S

1 2 3 4
No Description
1 Blower Unit
2 Heater Unit
3 Evaporator Unit
4 Filter Unit
APTC is not available for S series

Defrost Outlet A/C Outlet Nozzle

Outside
Cooled Air Air

A/C Door

Heater/Defrost
Door

APTC Rec. Air

Blower
Heater Core Evaporator
Hot Air
Heater Outlet

21
Aircon & Heater Unit R220LC-9S

③
② ④
①
1. Fan & Motor
2. APTC (N/A for S series)
3. Water Valve

⑤
4. Heater Core
5. Actuator, Temp. (A)
⑨ 11
6. Actuator, Intake (B)
7. Air Filter
8. Evaporator Core
⑥
Wiring Ass’y
9. Resistor (Power TR)
10. Ambient/Incar Sensors
11. Relay, Blower
⑩

Duct Sensor (Thermistor)

⑦
on Evaporator (not shown)
⑧

22
Duct Sensor R220LC-9S

Resistance of thermistor changes by temperature. In other words thermistor can measure

temperature by reading resistance.
Duct sensor measures temperature at evaporator core, which could be frozen and prevent air flow.
Compressor is turned off in case measured temperature is too low.

High Characteristics (Temp.-Resistance-Output voltage)

Resistance Resistance Resistance

Low Temp. Temp. Temp.
Off On (㏀) (㏀) (㏀)
-30℃ 116.80 0℃ 27.62 30℃ 8.03
Compressor On : 4.0 ± 0.5℃ -20℃ 70.44 10℃ 18.06 40℃ 5.81
Compressor Off : 0.5 ± 0.25℃ -10℃ 43.35 20℃ 12.11 50℃ 4.14
* 23.24 ㏀ at 4℃

Thermistor Wire

Sponge Connector
Clip

23
Sensors R220LC-9S

CAB Rear,
outside

HVAC room,
inside

Ambient & Incar Sensors

ⓐ ⓑ

※ Ambient sensor check : measure voltage between ⓐ, ⓑ and compare it with below value
When temp. increases, the resistance decreases (Thermistor )

Resistance Voltage Resistance Voltage Resistance Voltage

Temp. Temp. Temp
㏀)
(㏀ (V) ㏀)
(㏀ (V) ㏀)
(㏀ (V)
-20℃ 271.21 10℃ 58.79 3.31 30℃ 24.26 2.24
-10℃ 158.18 4.01 20℃ 37.31 2.77 40℃ 16.13 1.75
0℃ 95.09 3.80 25℃ 30.00 50℃ 10.95

24
A/C System Schematic R220LC-9S

Dual Pressure S/W

Receiver Relay,
Ambient Sensor Compressor
Drier Compressor
Incar Sensor

Fuse#5
Fuse#22
A/C

Sensor
Duct
Operator Evaporator
Controller

Power Relay,
FET Blower
Fan Speed

25
Flow Actuators R220LC-9S

26
Dual Pressure Sensor R220LC-9S

For low pressure For high pressure

ON

OFF
2.0±
±0.2 2.1±
±0.3 27±
±0.2 32±
±0.2 (Kg/cm2) R134a
2.0±
±0.2 2.1±
±0.3 21±
±0.2 27±
±0.2 (Kg/cm2) R12

9(S) Series

7 Series

Condenser

RD

27
Receiver Drier R220LC-9S

* Reservoir of excess refrigerant * Separation of bubble * Removal of water and foreign material

1) 7 Series 2) 9 Series

Filter Out

In
O-
Ring

R/Drier
R/D Condenser
Tank
Cartri
dge

28
Expansion Valve R220LC-9S

* Decrease of pressure and temperature of refrigerant through throttling

* Adjustment of refrigerant volume to evaporator according to cooling load

P2 = P1 + PF
PB + TL = PL + PF Evap.

Angle Type Box Type

PB

Comp.
TL
PL Cond.

From Evap. To Comp.

To Evap.
From R/D

FS
Ball

29