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3219-00 New College Durham STEM

F10
Brick/ block walling
Revision C1

Section Revision History


No. Purpose
P1 Tender Issue 4th Sep 2018
C1 Issed for Construction 3rd Apr 2019

Clauses amended in Revision C1


No. Clause
255 CONCRETE FACING BLOCKWORK Revised
255A CONCRETE FACING BLOCKWORK Added
355A LIGHTWEIGHT CONCRETE COMMON BLOCKWORK Revised

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3219-00 New College Durham STEM

F10 Brick/ block walling

1 REASON FOR ISSUE TENDER

TO BE READ WITH PRELIMINARIES/ GENERAL CONDITIONS AND SPECIFICATION


PREAMBLES (SECTION A)

TYPES OF WALLING

110 CLAY FACING BRICKWORK GENERALLY


• Bricks: To BS EN 771-1.
- Manufacturer: Ibstock or Selected from contractor's preferred supply chain to comply
with requirements of A33 and F10 .
Product reference: Atlas Smooth Blue.
- Recycled content: Contractor's choice.
- Special shapes: As shown on drawings.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: Group 1 as clause 460.
- Additional requirements: Coloured mortar to match existing .
• Bond: Half lap stretcher.
• Joints: 10mm recessed square.
• Features: Double cant cappings with caplock retention .

255 CONCRETE FACING BLOCKWORK To Cavity Wall Construction to Building Facade


• Blocks: To BS EN 771-3.
- Manufacturer: Selected from contractor's preferred supply chain to comply with
requirements of A33 and F10.
Product reference: Solid Type.
- Configuration: Group 1.
- Compressive strength:
Mean value: 7kN/m².
Characteristic value: 7kN/mm².
Category: I.
- Freeze/ Thaw resistance: Frost resistant.
- Recycled content: Submit proposals.
- Work sizes (length x width x height): 440 x 100 x 215 mm.
Tolerance category: D1.
- Finish/ Colour: Standard Fair-Faced.
- Special shapes: Return blocks.
- Additional requirements: None.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: Group 3 as clause 460.
- Additional requirements: None.
• Bond: Half lap stretcher.
• Joints: 10mm recessed square.
• Features: None.
(Revised - F10 revision C1 - 3rd Apr 2019)

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255A CONCRETE FACING BLOCKWORK To Lift Shaft


• Blocks: To BS EN 771-3.
- Manufacturer: Selected from contractor's preferred supply chain to comply with
requirements of A33 and F10.
Product reference: Solid Type.
- Configuration: Group 1.
- Compressive strength:
Mean value: 17.5 N/mm².
Characteristic value: 10kN/m².
Category: I.
- Freeze/ Thaw resistance: Frost resistant.
- Recycled content: Submit proposals.
- Work sizes (length x width x height): 440 x 140 x 215 mm.
Tolerance category: D1.
- Finish/ Colour: Standard Fair-Faced.
- Special shapes: Return blocks.
- Additional requirements: None.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: Group 3 as clause 460.
- Additional requirements: None.
• Bond: Half lap stretcher.
• Joints: 10mm recessed square.
• Features: None.
(Added - F10 revision C1 - 3rd Apr 2019)

355A LIGHTWEIGHT CONCRETE COMMON BLOCKWORK To All Internal Masonry Walls


GENERALLY
• To masonry wall types specified within section K10.
• Blocks: To BS EN 771-3.
- Manufacturer: Contractor's choice.
Product reference: Paint Grade Fair-Faced Cellular.
- Configuration: Group 1.
- Compressive strength:
Mean value: 7.3 KN/m².
Characteristic value: 7.3 KN/m².
Category: I.
- Freeze/ Thaw resistance: Not applicable.
- Thermal properties: Not applicable.
- Recycled content: Submit proposals.
- Work sizes (length x width x height): 440 x 140 x 215 mm.
Tolerance category: D1.
- Special shapes: Return blocks.
- Additional requirements: Density: Minimum 1350-1600 kg/m³. Reaction to fire class: A1.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: Group 3 as clause 460.
- Additional requirements: None.
• Bond: Half lap stretcher.
(Revised - F10 revision C1 - 3rd Apr 2019)

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385 ENGINEERING BRICKWORK BELOW GROUND


• Bricks: To BS EN 771-1.
- Manufacturer: Contractord choice.
Product reference: Contractors choice.
- Type: HD.
- Mean compressive strength: Greater than or equal to 125 N/mm².
Category: I.
- Water absorption: Equal to or less than 4.5%.
- Freeze/ Thaw category: F2.
- Active soluble salts content category: S2.
- Additional requirements: Reaction to fire class: A1.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: Group 1 as clause 460 with sulfate resisting cement.
- Additional requirements: Coloured mortar to match existing.
• Bond: Half lap stretcher.
• Joints: Flush.

TESTING

410 COMPRESSIVE STRENGTH OF MORTAR FOR EACH WALLING TYPE


• Testing authority: A UKAS Accredited laboratory .
• Test method: To BS EN 1015-11.
• Preliminary tests procedure: As follows:
- Specimens:
Number of specimens: 6.
Type: 40 x 40 x 160 mm prism.
Preparation: At least six weeks before walling commences.
- Specimen testing: Half of specimens at 7 days. Remainder at 28 days.
Retarded mixes: Extend curing periods to include retardation period.
- Response to result: If mean compressive strength at 28 days is not within the range
given below repeat tests with more suitable sand or next higher mortar class.
• Site tests procedure: As follows.
- Number of specimens: Six per 150m² of walling or per storey whichever the more
frequent.
- Specimen types: As preliminary test, but prepared during construction.
- Specimen testing: Half of specimens at 7 days. Remainder at 28 days.
Retarded mixes: Extend curing periods to include retardation period.
• Required test mean compressive strength at 28 days (N/mm²): To be within the following
range:
- Walling type: Refer to Structural Engineers Specification .
Preliminary tests minimum (N/mm²): Refer to Structural Engineers Specification .
Preliminary tests maximum (N/mm²): Refer to Structural Engineers Specification .
Site tests minimum (N/mm²): Refer to Structural Engineers Specification .
Site tests maximum (N/mm²): Refer to Structural Engineers Specification.
• Results: Submit.

415 FRESH MORTAR CEMENT CONTENT


• Test method: BREMORTEST in accordance with Building Research Establishment
Information Paper 8/89 .
• Test specimens: Test mortar for the following wall types: F10/ all types .
• Results: Submit.

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WORKMANSHIP GENERALLY

430 CONDITIONING OF CLAY AND CALCIUM SILICATE BRICKS AND CLAY BLOCKS
• Bricks and blocks delivered warm from manufacturing process: Do not use until cold.
• Absorbent bricks in warm weather: Wet to reduce suction. Do not soak.

440 CONDITIONING OF CONCRETE BRICKS/ BLOCKS


• Autoclaved concrete bricks/ blocks delivered warm from manufacturing process: Do not
use.
• Age of nonautoclaved concrete bricks/ blocks: Do not use until at least four weeks old.
• Avoidance of suction in concrete bricks/ blocks: Do not wet.
- Use of water retaining mortar admixture: Submit details.

460 MORTAR GROUPS


• Mix proportions: For a specified group select a mix design from the following:
- Group 1:
1:0–0.25:3 (Portland cement:lime:sand with or without air entraining additive).
1:3 (Portland cement:sand and air entraining additive).
- Group 2:
1:0.5:4–5 (Portland cement:lime:sand with or without air entraining additive).
1:3 (masonry cement:sand containing Portland cement and lime in approximate ratio 1:1,
and an air entraining additive).
1:2.5–3.5 (masonry cement:sand containing Portland cement and inorganic materials
other than lime and air entraining additive).
1:3–4 (Portland cement:sand and air entraining additive.)
- Group 3:
1:1:5–6 (Portland cement:lime:sand with or without air entraining additive).
1:3.5–4 (masonry cement:sand containing Portland cement and lime in approximate ratio
1:1, and an air entraining additive).
1:4–5 (masonry cement:sand containing Portland cement and inorganic materials other
than lime and air entraining additive).
1:5–6 (Portland cement:sand and air entraining additive).
- Group 4:
1:2:8–9 (Portland cement:lime:sand with or without air entraining additive).
1:4.5 (masonry cement:sand containing Portland cement and lime in approximate ratio
1:1, and an air entraining additive).
1:5.5–6.5 (masonry cement:sand containing Portland cement and inorganic materials
other than lime and air entraining additive).
1:7–8 (Portland cement:sand and air entraining additive).
• Batching: Mix proportions by volume.
• Mortar type: Continuous throughout any one type of masonry work.

500 LAYING GENERALLY


• Mortar joints: Fill vertical joints. Lay bricks, solid and cellular blocks on a full bed.
• Thin mortar adhesive and gypsum block adhesive joints: Fill vertical joints. Lay blocks on a
full bed.
• Bond where not specified: Half lap stretcher.
• Vertical joints in brick and concrete block facework: Even widths. Plumb at every fifth cross
joint.

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520 ACCURACY
• Courses: Level and true to line.
• Faces, angles and features: Plumb.
• Permissible deviations:
- Position in plan of any point in
relation to the specified building
reference line and/ or point at
the same level ± 10 mm.
- Straightness in any 5 m length ± 5 mm.
- Verticality up to 3 m height ± 10 mm.
- Verticality up to 7 m height ± 14 mm.
- Overall thickness of walls ± 10 mm.
- Level of bed joints up to 5 m
(brick masonry) ± 11 mm.
- Level of bed joints up to 5 m
(block masonry) ± 13 mm.

535 HEIGHT OF LIFTS IN WALLING USING CEMENT GAUGED OR HYDRAULIC LIME


MORTAR
• Quoins and advance work: Rack back.
• Lift height (maximum): 1.2 m above any other part of work at any time.
• Daily lift height (maximum): 1.5 m for any one leaf.

540 HEIGHT OF LIFTS IN WALLING USING THIN JOINT MORTAR GLUE


• Quoins and advance work: Rack back.
• Lift height (maximum): 1.3 m above any other part of work at any time.

545 LEVELLING OF SEPARATE LEAVES


• Locations for equal levelling of cavity wall leaves: As follows:
- Every course containing vertical twist type ties or other rigid ties.
- Every third tie course for double triangle/ butterfly ties.
- Courses in which lintels are to be bedded.

560 COURSING BRICKWORK


• Gauge: Four brick courses including bed joints to 300 mm.

561 COURSING BRICKWORK WITH EXISTING


• Gauge: Line up with existing brick courses.

580 LAYING FROGGED BRICKS


• Single frogged bricks: Frog uppermost.
• Double frogged bricks: Larger frog uppermost.
• Frog cavity: Fill with mortar.

585 LAYING CELLULAR BRICKS


• Orientation: Cavities downward.

595 LINTELS
• Bearing: Ensure full length masonry units occur immediately under lintel ends.

610 SUPPORT OF EXISTING WORK


• Joint above inserted lintel or masonry: Fully consolidated with semidry mortar to support
existing structure.

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615 BRICKWORK TO RECEIVE ASPHALT DPC


• Substrate: Mortar bed finished flush, smooth and level.

620 BLOCK BONDING NEW WALLS TO EXISTING


• Pocket requirements: Formed as follows:
- Width: Full thickness of new wall.
- Depth (minimum): 100 mm.
- Vertical spacing:
Brick to brick: 4 courses high at 8 course centres.
Block to block: Every other course.
• Pocket joints: Fully filled with mortar.

635 JOINTING
• Profile: Consistent in appearance.

645 ACCESSIBLE JOINTS NOT EXPOSED TO VIEW


• Jointing: Struck flush as work proceeds.

665 POINTING to brickwork above DPC


• Joint preparation: Remove debris. Dampen surface.
• Mortar: As section Z21.
- Standard: To BS EN 998-2.
- Mix: to match bedding mortar.
- Additional requirements: Coloured mortar to match existing.
• Profile: 10mm Recessed Square.

671 FIRE STOPPING


• Avoidance of fire and smoke penetration: Fit tightly between cavity barriers and masonry.
Leave no gaps.

690 ADVERSE WEATHER


• General: Do not use frozen materials or lay on frozen surfaces.
• Air temperature requirements: Do not lay bricks/ blocks:
- In cement gauged mortars when at or below 3°C and falling or unless it is at least 1°C
and rising.
- In hydraulic lime:sand mortars when at or below 5°C and falling or below 3°C and rising.
- In thin joint mortar glue when outside the limits set by the mortar manufacturer.
• Temperature of walling during curing: Above freezing until hardened.
• Newly erected walling: Protect at all times from:
- Rain and snow.
- Drying out too rapidly in hot conditions and in drying winds.

ADDITIONAL REQUIREMENTS FOR FACEWORK

710 THE TERM FACEWORK


• Definition: Applicable in this specification to brick/ block walling finished fair.
- Painted facework: The only requirement to be waived is that relating to colour.

730 BRICK/ CONCRETE BLOCK SAMPLES


• General: Before placing orders with suppliers submit for approval of appearance labelled
samples of the following: All facing masonry .
• Selection of samples: Representative of the range in variation of appearance.

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740 FINISHED MASONRY WORK REFERENCE PANELS


• General: Before proceeding to construct the following walling types, construct panels as
specified. Give notice when panels are dry.
• Selection of masonry units: Reasonably representative of the average quality of the whole
order to be delivered .
• Panel types:
- Walling type: All facing masonry .
Location: to be agreed with the architect .
Size: 1.5 x 1.5 m subject to prior agreement with architect .
Other requirements: Movement joint with sealant .

745 MASONRY SAMPLE PANELS


• Sampling frequency: A panel for each type and delivery of masonry unit.
• Selection of masonry units: Reasonably representative of the average quality of the whole
order to be delivered .
• Panel types: As clause 740.

750 COLOUR CONSISTENCY OF MASONRY UNITS


• Colour range: Submit proposals of methods taken to ensure that units are of consistent
and even appearance within deliveries.
• Conformity: Check each delivery for consistency of appearance with previous deliveries
and with approved reference panels; do not use if variation is excessive.
• Finished work: Free from patches, horizontal stripes and racking back marks.

760 APPEARANCE
• Brick/ block selection: Do not use units with damaged faces or arrises.
• Cut masonry units: Where cut faces or edges are exposed cut with table masonry saw.
• Quality control: Lay masonry units to match relevant reference panels.
- Setting out: To produce satisfactory junctions and joints with built-in elements and
components.
- Coursing: Evenly spaced using gauge rods.
• Lifts: Complete in one operation.
• Methods of protecting facework: Submit proposals.

770 TEXTURED BRICKS


• Units with directional texturing:
- Masonry units: where specified .
Laying orientation: Random pattern .

780 GROUND LEVEL


• Commencement of facework: Not less than 150 mm below finished level of adjoining
ground or external works level.

790 PUTLOG SCAFFOLDING


• Use: Not permitted in facework.

800 TOOTHED BOND


• New and existing facework in same plane: Bond together at every course to achieve
continuity.

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810 FIXING OF BRICK SLIPS


• Adhesive system: as recommended by manufacturer .
• Concrete substrate:
- Preparation: Remove laitance and expose aggregate.
- Substrate surface: Clean and free of loose material.
• Slips:
- Preparation of slips: Clean and free of loose material.
- Slips: Fully bonded.
• Movement joints in substrate: Do not bridge.
• Pointing: Allow adhesive bedding to set. Use same mortar as adjacent facework and finish
to same profile.

830 CLEANLINESS
• Facework: Keep clean.
• Mortar on facework: Allow to dry before removing with stiff bristled brush.
• Removal of marks and stains: Rubbing not permitted.

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