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Technical Manual

VDR 4350
Voyage Data Recorder

Item No.: ED3302G152 Revision: 00 (2009-08) Order No.: 390007846


© SAM Electronics GmbH 2009
The reproduction, distribution, and utilization of this document as well as the
communication of its content to others without explicit authorization is prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model, or design.
Alterations due to technical progress are reserved.

SAM Electronics GmbH


D - 22763 Hamburg

Service
Customer Support Center

Phone: + 49 (0) 18 03 00 85 53
Fax: + 49 (0) 18 03 00 85 54
E-mail: shipservice@sam-electronics.de
VDR 4350
Technical Manual

List of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Priority of the Technical Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Purpose of Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Important Abbreviations and Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.3 Target Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.4 Necessary Basic Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Modifications, Spare Parts Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.3 Target Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.4 Necessary Basic Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Modifications, Spare Parts Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5.1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Design of the VDR 4350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Project the VDR 4350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Project the Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.1 Prepare Settings of System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1.1 Prepare Settings of System-Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.2 Prepare Settings of System-Initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2.1 Prepare Settings of System-Store . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.2.2 Prepare Settings of System-Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3.2.3 Prepare Settings of System-Network, Global. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.2.4 Prepare Settings of System-Network, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.2.5 Prepare Settings of System-Network, Extern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.2.6 Prepare Settings of System-Network, Hosts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.2.7 Prepare Settings of System-Network, Mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.3.3 Prepare Settings of Capture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.3.3.1 Prepare Settings of Capture-VHF-Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.3.3.2 Prepare Settings of Capture-Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4 Project the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.5 Project the NMEA2net Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5.1 Prepare Serial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5.2 Prepare Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.6 Project the VDR 4321 (MR8) Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.6.1 Prepare Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3 Installing the VDR 4350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1 Electronics Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3 Installing the Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.3.1 External Connections of a Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.4 Installing the Remote Control Panel (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.4.1 External Connections of the Remote Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.5 Installing the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.5.1 External Connections of the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.6 Installing the MicroVCA003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
© SAM Electronics GmbH

3.6.1 Position of the Microphones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56


3.6.2 Electrical Connection of the MicroVCA003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.7 Installing the NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.7.1 External Connections of the NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.8 Installing the VDR 4321 (MR8) Final Recording Medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.8.1 Placement of the Protecting Capsule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.8.2 External Connection of the VDR 4321 (MR8) (Final Recording Medium) . . . . . . . . . . . . . . . . . . 64

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3.9 Installing the FGR4 (Framegrabber; usually not relevant for VDR 4350) . . . . . . . . . . . . . . . . . . 67
3.9.1 External Connections of the FGR4 (Framegrabber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4 Commissioning a VDR 4350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.1 Commissioning a Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.2 Commissioning the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.2.1 Microphone Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.3 Commissioning the NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.4 Commissioning the VDR 4321 (MR8) Final Recording Medium . . . . . . . . . . . . . . . . . . . . . . . . . 80
4.5 Commissioning the FGR4 (Framegrabber). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.5.1 Connecting the VDR 4350 with Configuration Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.5.2 Load Configuration Data from Local File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.5.3 Save Configuration Data to Local File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.5.4 Change IP-Address of FGR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.5.5 Grabbing and Adjusting of Test Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.6 Commissioning I/O devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.6.1 Edit Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.6.2 Edit Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5 Troubleshooting and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.1.1 Rechargeable Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.1.2 Recorded Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.2 Troubleshooting of the Core Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.2.1 Sub Menu Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.2.2 Service-Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.2.3 Service-Options, Feature Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.2.4 Service-Options, Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.2.5 Service-Options, UPS Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.2.6 Service-smart.info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.2.7 Service Mer Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.3 Troubleshooting of the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.3.1 Firmware Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.3.2 Firmware Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.4 Troubleshooting of the NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5.5 Troubleshooting of the FGR4 (Framegrabber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5.5.1 RS232 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
5.5.2 Changing the IP-Address via Internal Web Page of FGR4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.6 Strategy if Troubleshooting Procedures are not Successful . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.1 Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.2 Cabling Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.3 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
© SAM Electronics GmbH

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List of Figures
Fig. 2-1 Typical Configuration of the VDR 4350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fig. 2-2 Welcome Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fig. 2-3 Sub menu system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fig. 2-4 System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fig. 2-5 System Initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fig. 2-6 System Store 1/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fig. 2-7 System Store 2/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fig. 2-8 System Store 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. 2-9 System Network All Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fig. 2-10 Global Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. 2-11 Internal Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fig. 2-12 External Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fig. 2-13 Hosts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fig. 2-14 Mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig. 2-15 Sub Menu Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig. 2-16 VHF Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fig. 2-17 Video 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fig. 2-18 Frame 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fig. 2-19 Configuration Interface of an Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fig. 2-20 Serial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fig. 2-21 Network Settings 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fig. 2-22 Network Settings 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fig. 2-23 Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fig. 2-24 Status Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fig. 2-25 FRM-Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fig. 3-1 Core Module with Rechargeable Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fig. 3-2 Connections of a Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fig. 3-3 Default Alarm Connection of the Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fig. 3-4 Alternative Alarm Connection of the Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fig. 3-5 Default Indication Emergency Backup Connection of the Core Module . . . . . . . . . . . . . . . . . . 47
Fig. 3-6 Alternative Indication Emergency Backup Connection of the Core Module . . . . . . . . . . . . . . . 47
Fig. 3-7 External Backup Connection of the Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fig. 3-8 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fig. 3-9 External Connections of the Remote Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fig. 3-10 Relay Connection between the Remote Control Panel and the Core Module . . . . . . . . . . . . . 51
Fig. 3-11 Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fig. 3-12 External Connections of the Audio2net Module and Environment . . . . . . . . . . . . . . . . . . . . . . 52
Fig. 3-13 MicroVCA003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Fig. 3-14 Back View of the MicroVCA003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Fig. 3-15 NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fig. 3-16 Connections of the NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Fig. 3-17 VDR 4321 (MR8) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Fig. 3-18 Place the Upper Part to the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fig. 3-19 Cable Rooting as a Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fig. 3-20 External Connections of the VDR 4321 (MR8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fig. 3-21 FGR4 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Fig. 3-22 Connections of the FGR4 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fig. 4-1 Login Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fig. 4-2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Fig. 4-3 Active and Inactive Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fig. 4-4 Logout is done . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Fig. 4-5 Configuration Interface of an Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Fig. 4-6 Microphone Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Fig. 4-7 Microphone Test with Short-Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fig. 4-8 Status of the Microphone Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
© SAM Electronics GmbH

Fig. 4-9 Welcome Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79


Fig. 4-10 MAC-Address Inside the VDR 4321 (MR8) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Fig. 4-11 IP-Address and MAC-Address of Host Name: "VDR6260" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Fig. 4-12 Init VDRGRAB-NET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Fig. 4-13 Connection to FGR4 Module is Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Fig. 4-14 Load of the Configuration-Data from Local File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fig. 4-15 Open File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Fig. 4-16 Save Configuration as File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Fig. 4-17 Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

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Fig. 4-18 Change the IP-Address via Configuration Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90


Fig. 4-19 Offset Settings H.: 178, V.: 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fig. 4-20 Snap Image with Standard Offset Values: H.: 178, V.: 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fig. 4-21 Offset Settings H.: 148, V.: 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Fig. 4-22 Snap Image with Standard Offset Values: H.: 148, V.: 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Fig. 4-23 Offset Settings H.: 178, V.: 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Fig. 4-24 Snap Image H.: 178, V.: 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Fig. 4-25 Image Quality Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fig. 4-26 Advanced Mode Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fig. 4-27 IO Devices 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fig. 4-28 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Fig. 4-29 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Fig. 5-1 Java Script Failed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Fig. 5-2 Sub Menue Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fig. 5-3 Service Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Fig. 5-4 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Fig. 5-5 Service Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fig. 5-6 UPS Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Fig. 5-7 Smart Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Fig. 5-8 Mer Log File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Fig. 5-9 Link to Web Page for Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Fig. 5-10 Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Fig. 5-11 Browse for Firmware Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Fig. 5-12 Processing the Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Fig. 5-13 Restart of the Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Fig. 5-14 Reconnecting the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Fig. 5-15 Configuration Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Fig. 5-16 Reconnection Failes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Fig. 5-17 Command Server Waiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Fig. 5-18 FGR4 (Framegrabber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Fig. 5-19 Welcome Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Fig. 5-20 Sub Menue Change IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Fig. 6-1 VDR 4350 Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Fig. 6-2 Audio2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Fig. 6-3 NMEA2net Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Fig. 6-4 Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Fig. 6-5 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Fig. 6-6 Keylock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Fig. 6-7 LAN Cable Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Fig. 6-8 SAM Cabinet 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Fig. 6-9 SAM Cabinet 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Fig. 6-10 FRM 4321A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Fig. 6-11 Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Fig. 6-12 Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Fig. 6-13 Framegrabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Fig. 6-14 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fig. 6-15 Block View VDR 4350 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Fig. 6-16 Block View VDR 4350 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Fig. 6-17 Block View NMEA2net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Fig. 6-18 Core Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Fig. 6-19 Battery-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Fig. 6-20 NMEA2net 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Fig. 6-21 FRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Fig. 6-22 AUDIO2net 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Fig. 6-23 AUDIO2net 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Fig. 6-24 Media Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Fig. 6-25 AIS, Key operated push button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Fig. 6-26 VDR-Remonte Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
© SAM Electronics GmbH

Fig. 6-27 Power supply 24VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155


Fig. 6-28 VHF1 + VHF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Fig. 6-29 EC Type Examination (Module B) Certificate 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Fig. 6-30 EC Type Examination (Module B) Certificate 2/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Fig. 6-31 EC Type Examination (Module B) Certificate 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Fig. 6-32 EC Type Examination (Module B) Certificate 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

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Technical Manual

1 Introduction

1.1 Priority of the Technical Manual

This technical manual represents a standard publication, describing a VDR 4350 delivered by the
company SAM Electronics GmbH.
Read and understand this manual before using this product for the first time. Keep this manual up to the
next use carefully. Follow, above all, the safety informations, electric data and prescribed surroundings
terms.
1.2 Purpose of Document

The present technical manual helps the operating personnel on board a vessel as well as the service:
• to install and commission the VDR 4350
• to apply the functionalities of the VDR 4350 properly and sensibly
• to solve special situations very independently

1.3 Important Abbreviations and Terms

Abbreviation Meaning
AIS Automatic Identification System
ARP Address Resolution Protocol
CAP Capture
COTS Commercial of the Shelf
DHCP Dynamic Host Configuration Protocol
DVI Digital Visual Interface
EMC Electromagnetic Compatibility
ECS Electronic Chart System
FRM Final Recording Medium
FRNC Flame Retardant Non Corrosive
GND Ground
GPS Global Positioning System
GRP Glass-reinforced Plastic
GSM Global System for Mobile Communications
IEC International Electrotechnical Commission
IMO International Maritime Organisation
Inmarsat International Maritime Satellite
IP Internet Protocol
ISDN Integrated Services Digital Network
LAN Local Area Network
NMEA National Marine Electronics Association
© SAM Electronics GmbH

ROV Remotely Operated Vehicle


UDP User Datagram Protocol
VDR 4350 Voyage Data Recorder
VHF Very High Frequency
XML Extensible Markup Language

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1.4 Safety Instructions

1.4.1 Symbols

The following symbols and associated signal words mark safety instructions, given to special sections of
this manual.
CAUTION
Dangerous situation, which, if not avoided, may cause slight injury or damage to material.

ATTENTION
Relevant information which, if not observed, may cause undesirable results or states.

NOTICE
Helpful informations follow.

With the appearance of several danger steps the warning tip to the step highest in each case has been
used. A warning tip, which advices against bodily injuries can also contains an advice against material
damage.

1.4.2 Designated Use

The VDR 4350 is designed exclusively for the purpose described below. Using the system for other than
those mentioned is considered contrary to its designated use. SAM Electronics GmbH cannot be held
liable for any damage resulting from such use; the risk of such misuse lies entirely with the user.
The prerequisite for the reliable and safe operation of the VDR 4350 is proper transportation and storage
as well as competent installation and assembly on board.
Operating the VDR 4350 within the limits of its designated use also involves observing the operating,
inspection and maintenance the instructions.

ATTENTION
Not designated for continuous operation in humid rooms.
In case of high humidity (e.g. in subtropical regions) the electronic system works faulty. The
running life of the VDR 4350 will be reduced.
Use air conditioner or air dehumidifier.
© SAM Electronics GmbH

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1.4.3 Target Groups

All informations in this manual refers to the device, application place, transport, storage, installation, oper-
ation and maintenance.
This manual is directed at the following target groups:
• User
• Service Engineer/Customer Engineer

1.4.4 Necessary Basic Knowledge

Respectable knowledge about personal computer is assumed. General knowledge in the area of automa-
tion technology, installed operating system and installed application are also assumed. Competent knowl-
edges about IP based computer networks (routing) is needed.

1.5 Modifications, Spare Parts Accessories

Unauthorised modifications, additions or conversions which affect the safety of the VDR 4350 are not
permitted. Safety devices must not be bypassed, removed or made inactive.
Only use original spare parts and accessories recommended by the manufacturer.

1.5.1 Operating Instructions

The user is obliged to operate the vVDR


only4350
whenonly
it iswhen
in good
it isworking
in goodorder.
working order.
• Protect the VDR 4350 against water, do not touch the component parts with wet hands (except
capsule FRM)
• Do not use the device if it disseminates a nasty smell or if there are unusual noises.
• Do not put objects into the devices.
In addition to the instructions given in the operating manual, please observe the following:
• relevant accident prevention regulations
• generally accepted safety regulations
• regulations effective in the country of installation
• working and safety instructions effective in the user's plant
© SAM Electronics GmbH

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© SAM Electronics GmbH

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2 Engineering

All passenger ships and consecutively all other SOLAS ships, according to their size, which are
constructed on or after 1 July 2002 are to be equipped with voyage data recorders (VDRs) for a perma-
nent acquisition and storage of all actual ship data from audio recordings, navigation- and machinery
sensors.
VDRs enable accident investigators to review procedures and instructions in the moments before, during
and after an emergency and help to identify the cause of any accident.
This part helps to project a VDR, used as a voyage data recorder. The following chapters describe a
standard configuration. A project-specific configuration can comprise additional components.

2.1 Design of the VDR 4350

The VDR 4350 consists of the following main modules:


• Core
• Audio2net
• MicroVCA003
• NMEA2net
• VDR 4321 (MR8) as Final Recording Medium (FRM)
• Data Collection Unit (analogue and digital signals)
The following additional or alternative components are available:
• Remote Control Panel
• Longterm Recording
• ISDN Router
• Replay System with electronic chart system (ECS) and Realtime Monitor
© SAM Electronics GmbH

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2.2 Project the VDR 4350

The following figure shows a typical configuration of VDR 4350.

NMEA2net
5 Channels

Remote
NMEA2net Connection
5 Channels Core or
Ship Network
Mic Mic
Mic Mic External Network Port
MR8-02
VHF, 2 Channels (Final Recording
Channel 1 Channel 2 Medium)
Local Store + Em. Backup
Audio2net
1x Serial RS422 from AIS

1x Serial RS422 to Alarm Panel Remote Control


Panel (option)
Mic Mic Digital IO
for VDR Internal Control

Channel 1 Channel 2
Replay and
Network Distribution
8 Internal Ports
Realtime
Audio2net Monitoring

24V Distribution
Fieldbus System
Analog/Digital
Inputs

FGR4 Rechargeable
External
Framegrabber Battery
1 Channel NiMH
© SAM Electronics GmbH

Fig. 2-1 Typical Configuration of the VDR 4350

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2.3 Project the Core Module

The following figures show the menu items of the web interface and describe how to project the Core
module.

Fig. 2-2 Welcome Page


© SAM Electronics GmbH

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2.3.1 Prepare Settings of System

The figure below shows the sub menu item System:

Fig. 2-3 Sub menu system

Info shows ship information


Init shows initialisation configuration
Store configuration of several storage media (FRM, USB flash drive...)
Network setting options of network settings
© SAM Electronics GmbH

Ctrl shows informations

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2.3.1.1 Prepare Settings of System-Info

Some data are updated periodically, so the user does not have to refresh the display. Configure the ship's
data like shown in the following figure:

Fig. 2-4 System Info

IMO Number mandatory input

Shipname enter the appropriate data


Call Sign
Shipyard
© SAM Electronics GmbH

Ship Owner
MMSI Number
Hull Number

Symbol (two arrows) refreshes the page

Save saves the settings

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2.3.2 Prepare Settings of System-Initialisation

Fig. 2-5 System Initialisation

Mictest interval [min.] time interval for microphone tests, required setting 720 min.
Powerfail timeout [min.] time, in which the VDR 4350 must run, if power supply fails, required setting
120 min.
Powerfail delay [min.] if power supply failes 2 min. only voice recording is collected, other devices
are deactivated
TAN validity time [60 min.] time, opened excess to usually protected audio data
Diff. time [sec.] difference between reference time and internal VDR 4350 time setting, from
which the internal VDR 4350 time will be corrected
Gz compression only for information. Level for compression of recorded data
Critical temp [60 °C] critical temperature activates alarm on processor unit
No ZDA check only for information
© SAM Electronics GmbH

Verbose mode if activated, the setting shows more information for debugging
Init time only for information
TAN activated only for information
Backup mode only for information
EM backup path Do not change! Path for EM backup on the appropriate data medium

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2.3.2.1 Prepare Settings of System-Store

Fig. 2-6 System Store 1/3

MOUNT01 index of storage devices


activate/deactivate activate/deactivates the device in the configuration
FRM Type choose a type of final recording medium, the default setting will be loa-
ded, adjust the settings if required
NMEA interval [h] time interval for saving NMEA data, default setting 48 h
Frame interval [h] time interval for saving frames, default setting 12 h
Voice interval [h] time interval for saving voice data, default setting 12 h
© SAM Electronics GmbH

EM-Backup max max. possible number of EM backups on this data medium


(0=no EM backup)
Power supply choose the power supply output on Core for this data medium

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The following informations can not be modified: Type, Source, NetBios, User, Password, IpHost, Volu-
mename, Destination, EM-Backup next.

Fig. 2-7 System Store 2/3


© SAM Electronics GmbH

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Fig. 2-8 System Store 3/3

MOUNT04 storage device is deactivated


activate/deactivate activate/deactivates the next device in the configuration
© SAM Electronics GmbH

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2.3.2.2 Prepare Settings of System-Network

Fig. 2-9 System Network All Register


© SAM Electronics GmbH

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2.3.2.3 Prepare Settings of System-Network, Global

Fig. 2-10 Global Network

Domain name enter the domain name


Nameserver enter nameserver, if available in this case the settings in Figure 2-14 should be: Mail -
true
Gateway enter the gateway
The gateway is the crossover for external access (ship's network, Inmarsat or ISDN-
Router) and is relevant especially for Remote Maintenance. Default setting for SAM
VDR is:
© SAM Electronics GmbH

192.168.95.218
provided the routing is activated.

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2.3.2.4 Prepare Settings of System-Network, Internal

Fig. 2-11 Internal Network

For changing the IP-address or subnet mask follow the steps in the table below:

Step Action Remarks

1 Enter the IP-address The Save button is not active until the calc operation is done
and subnet mask

2 Click the calc button By using the calc button a standard value for range will be suggested.
The value for range can be changed if required.
If the entries are not accepted, an error message is displayed. Enter a
new IP-address and subnet mask and click the calc button again.

3 Use the Save button Save button is active


© SAM Electronics GmbH

to save the settings.

Result IP-address and sub-


net mask are changed

Range from
used with DHCP server
Range to

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2.3.2.5 Prepare Settings of System-Network, Extern

Fig. 2-12 External Network


IP-Address enter the IP-address
Default IP address is 192.168.95.218
Subnet-Mask enter the subnet mask

In case of integration of the VDR 4350 to ship's network these information will be delivered by customer side.
© SAM Electronics GmbH

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2.3.2.6 Prepare Settings of System-Network, Hosts

Fig. 2-13 Hosts


Name name of the host
IP-Address IP-address of the host
MAC-Address MAC-address of the host
red entry host is not accessible for Core module
green entry host is accessible for Core module
Cross Box deletes a host
Add new Host creates a new row for a new host
© SAM Electronics GmbH

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2.3.2.7 Prepare Settings of System-Network, Mail

Fig. 2-14 Mail

This feature is not relevant for VDR 4350 !!!


© SAM Electronics GmbH

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2.3.3 Prepare Settings of Capture

The figure below shows the sub menu item Capture:

Fig. 2-15 Sub Menu Capture © SAM Electronics GmbH

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2.3.3.1 Prepare Settings of Capture-VHF-Audio

Configures the internal audio module. The first device is always active. Set a hook to modify the device
entries.

Fig. 2-16 VHF Audio

Position enter the position of the device, default VHF 1


Store to FRM activates respectively deactivates the storage to FRM
© SAM Electronics GmbH

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2.3.3.2 Prepare Settings of Capture-Video

The VDR 4350 is using per default the SAM Radar Ethernet interface. Therefore the type of video capture
to be used is SAM Radar. The screenshots providing an example of the not used framegrabber.

Fig. 2-17 Video 1/2

deactivate/activate deactivates respectively activates the port/device


each port contains 10 devices
Type choose a type of device, the default setting will be loaded,
adjust the settings if required
© SAM Electronics GmbH

Store to FRM 3 options are available:


- nothing: no image to FRM
- 1. Channel: image from 1. channel to FRM
- All Channels: images from all possible channels to FRM
Video device has usually one image source (1 channel)
Switchbit choose a power source from X1 to X8 on Core module
Save saves all devices at once

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Fig. 2-18 Frame 2/2


© SAM Electronics GmbH

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2.4 Project the Audio2net Module

Fig. 2-19 Configuration Interface of an Audio2net Module

Description name of the module


Location location on ship, where the module is mounted e.g. inside of the VDR 4350 cabinet, at con-
sole or at bridge
CAP set a hook for data, which should be recorded
FRM set a hook for data, which should be also recorded on the final recording media
Type types of microphones:
VCA003, standard microphone
© SAM Electronics GmbH

NOTEST, additional inputs can be used, e.g. VHF or telephone (NOTEST will not be tested
during the microphone test)
other, reserved for future microphone using
Submit assumes the set values. These values will be active after restart

Microphones 1 + 3 are mixed in channel 1 and microphones 2 + 4 are mixed in channel 2.

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2.5 Project the NMEA2net Module

2.5.1 Prepare Serial Settings

Fig. 2-20 Serial Settings


Baudrate set the appropriate baud rate for each serial interface
Sentences enter the telegram type of the connected telegram
Filter filter for two different filter criteria
enter talker ID and/or type of telegram, separated by comma
Provide NMEA activates the sending of telegrams via serial interface
on Port 5 (checkbox) checkbox disabled in default configuration
© SAM Electronics GmbH

Telegrams, according to one of the filters are discarded during the receive/before sending at the respec-
tive interface. By separating the receive filter from send filter, it is possible to discard single telegrams
during the receiving or to send single telegrams via network.

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2.5.2 Prepare Network Settings

Only required, if used as stand alone device. Otherwise the addresses are given by Core module. Not
relevant in the environment of VDR 4350 !!!
Fill in the network settings on the following web page:

Fig. 2-21 Network Settings 1/2

Via default configuration the IP-address of the module results from 192.168.95.150 plus ID, with ID for
currently adjusted device ID. That means, a module with ID 3 has the IP-address 192.168.95.153.
© SAM Electronics GmbH

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Fig. 2-22 Network Settings 2/2

Static IP valid IP-address, to be used in static configuration


Use TCP transfer occurs via TCP instead of UDP
Use DHCP the dynamic acquisition of IP-address can be activated
Destination IP check the adress of the receiver and adjust if necessary
Destination Port check the used UDP port and adjust if necessary
Netmask check the netmask of the local network and adjust if necessary
Gateway fill in the address of the router, if the receiver is outside the local network
Max Send Delay set the maximum time interval between sending of telegrams
© SAM Electronics GmbH

Plain NMEA Mode switches between VDR 4350-mode and NMEA-0183-mode


VDR 4350-mode: several NMEA telegrams are packed into a single packet
and send to VDR 4350
NMEA-0183-mode: telegrams are send individually in
NMEA-0183 format

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Use the NMEA-0183-mode when the device is not connected to VDR 4350. In this case the device sends
the data to a remote station with virtual COM port e.g. electronic navigational chart.
Send Filter analogous to the serial settings define a list of filter samples, separated by comma
(particular telegrams will not be sent via network)

2.6 Project the VDR 4321 (MR8) Module

The VDR 4321 (MR8) module is available in two different versions:


• Version 1: H103.001 or H103.002.
This versions is without web interface. The configuration occurs via network settings of the Core
module exclusively.
• Version 2: H103.003 and higher.
This version contains a web interface and is listed on the input side of the Core module, like Audio2net
module and NMEA2net module. In case of using version 2 (H103.003 and upwards) the configuration
of the VDR 4321 (MR8) module has already been performed, so that no further settings are required.
Only in case of integrating the VDR 4350 or single modules of the VDR 4350 to special network config-
urations it may be necessary to switch off the DHCP functionality and to configure the VDR 4321 (MR8)
module with a static IP-address.

© SAM Electronics GmbH

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2.6.1 Prepare Network Settings

Fig. 2-23 Network Settings

Current Mode actual used mode, can also be static, even though the checkbox for use
DHCP is active. In case of that this DHCP request failes
Use DHCP checkbox activated, means work with DHCP request checkbox deactiva-
ted, means work with static IP-address
Static IP IP-address of the VDR 4321 (MR8) module
Netmask subnet mask of actual configured VDR 4350 network
© SAM Electronics GmbH

Destination IP P-address of the Core module


Save saves the settings to the VDR 4321 (MR8) and VDR 4350 configuration

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Fig. 2-24 Status Page

FORMAT use this button in following cases:


FLASH DRIVE - reset VDR G4 to defaults
- connect FRM to another Core module
- troubleshooting
© SAM Electronics GmbH

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Fig. 2-25 FRM-Log


© SAM Electronics GmbH

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© SAM Electronics GmbH

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3 Installing the VDR 4350

This part describes all required measures for installing the VDR 4350.
After delivering of the VDR 4350 each device should be inspected for visible signs of damage. The instal-
lation of each module as well as the connections, to be performed, are described in the following para-
graphs.
All VDR 4350 modules can be mounted without vibration dampers directly on a bulkhead or in a rack.
The mounts should be stable enough both to carry the weight of the modules and to prevent the gener-
ation of resonant frequencies.

3.1 Electronics Units

Dimensions, weights, spaces required for service and maintenance and special installation instructions
are stated in the outline drawings and installation drawings (see Appendix on page 127) of the corre-
sponding unit. In general, the following points also apply:
• The lifetime of the components of all electronics units generally decreases with increasing ambient
temperature; it is therefore advisable to install such units in air-conditioned rooms to ensure low
humidity and a temperature below 30°C. If there are no such facilities - e.g. deck house or space near
or below the water line - these rooms must at least be dry, adequately ventilated and kept at a suitable
temperature in order to prevent the formation of condensation inside these units.
• With most electronic units, cooling takes place via the surface of the casing.
The cooling must not be impaired by partial covering of the unit as a result of insulation (if any) of the
room (the wall on which the casing is mounted), or by installation of the unit in a confined cabinet.
Furthermore, the distance from the ceiling and the floor or from a unit situated underneath must be at
least 500 mm and on the right and left side at least 100 mm.
• For service purposes, a power socket (220/230V AC) and adequate lighting are necessary in the
vicinity of each electronics unit.
• In the area of the wheel house, the distance of each electronics unit from the magnetic standard
compass or the magnetic steering compass must not be less than the permitted magnetic protection
distance.
This distance is measured from the centre of the magnetic system of the compass to the nearest point
on the corresponding unit concerned and shall be indicated on the electronic unit.
• When selecting the site for a unit, the maximum cable lengths have to be considered according to the
notes in the cabling documents (remarks, cable list).
• The accessibility for maintenance and service (stated in the outline drawings or installation drawings)
must be considered.
• When a unit is being installed, the base, floor or bulkhead must be checked to ensure that it is flat and
stable in order to avoid twisting of the unit when the fixing screws are tightened, because such twisting
could impair mechanical as well as electrical or electronic functions. Any unevenness should be
© SAM Electronics GmbH

compensated for by means of spacing-washers.


• The grounding screws of the units must be connected to the body of the ship (ground); the wire used
should have a cross sectional area of at least 6 mm2.
Aboard a vessel with a fibreglass network (GRP), a grounding network with a high conductance - taking
into consideration the working frequencies of the other equipment - must be provided in order to achieve
satisfactory EMC (electromagnetic compatibility).

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• In the interests of safety during maintaining or servicing, the shipyard should provide a common
isolating switch or circuit breaker (in conjunction with a contractor, if necessary) for all interconnected
equipment.
• Transportation damage, even if apparently insignificant at first glance, must immediately be examined
and be reported to the freight carrier. The moment of setting-to-work of the equipment is too late, not
only for reporting the damage but also for the supply of replacements.
• The commissioning and first set-to-work of the system has to be done by technician authorised by
SAM Electronics GmbH.
• After hand-over of the equipment in good operating condition to the customer, the Acceptance Test
should be filled in completely and then forwarded to SAM Electronics GmbH, as proof of such
fulfilment. It is important that these requirements be fulfilled in order to avoid the risk of losing the
warranty.

3.2 Wiring

This chapter contains information about wiring and grounding.


CAUTION
Device damage from short-circuit!
Incorrect wiring may result in short-circuit.
A short-circuit check after installation is advisable!
Cable types, cable data, maximum cable length, special instructions for cable laying and connection
details are defined in the cabling documents of the corresponding equipment (consisting of schematic
diagram, remarks, cable list and connection diagram).
In order to ensure proper functioning of the equipment, the cable types should be selected according to
the cable lists. The designations for the cables are based on the German Standards DIN. Therefore cable
types as well as Interface connections should be discussed and agreed with SAM Electronics GmbH if
they are not equal to German DIN Standards.
In general, the following points must be taken into account:
• For the cables inside the cabinets, an extra length of 1 metre is necessary at each end. If the height
of the unit exceeds 0.5 m, an extension by 1 m plus the height of the cabinet is necessary.
• The cables must be marked by the electrician at both ends with the cable numbers corresponding to
the connection diagrams documents.
• Where necessary, particular cable glands - marked with letters and/or numbers - are assigned to the
cables. The identification letters and numbers are stated in the connection diagrams; they are either
fixed to the unit or can be seen from the outline drawings.
• All cables should be kept as short as possible, especially coaxial cables to minimize attenuation of
signal.
• All outdoor installed connectors (e.g. on coaxial cables) should be waterproof by design to protect
against water penetration into the cable.
© SAM Electronics GmbH

• Coaxial cables should be installed in separate signal cable channels/tubes and at least 100 mm away
from power supply cables. Crossing of cables should be done at right angles (90°). Coaxial cables
should not be exposed to sharp bends, which may lead to change the characteristic impedance of the
cable. The minimum bend radius should be 5 times the cable’s outside diameter.
• It must be ensured that all cables - including their screens - are passed into the units in continuous
lengths and are not terminated before reaching the destination equipment. This is not valid for the use
of cable glands with grounding inserts.

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• In the case of a unit whose cable inlet consists of a hole with brackets attached on the inside and
outside, the cable must be dressed.
• With multicore cables, it is useful to strip down and lace the single wires according to the terminal
sequence.
• Receptacle-type cable terminals included in the delivery must be crimped to the connecting leads by
means of a suitable pair of AMP pliers. If a terminal board of a unit has no tabs for the above
mentioned receptacles, other suitable cable terminals must be used.
• Existing cable grippers in the units must be used.
• All cable connections must be carefully checked after completion of the cable work and all cable
screens must be grounded via the shortest possible connections - if not stated otherwise in the cabling
documents/connection diagram.
• All cables must be secured by means of suitable clamps (pull-relief) before entering the units.
• When soldering stripped coaxial cables to connectors, it must be ensured that the central conductor
and the screening do not produce a short circuit.
• It must be ensured that cables do not block any moving parts within a unit.
• Stuffing tubes exposed to the open air must, without fail, be sealed with compound.
• Power leads must be protected by slow-blow fuses according to their cross section.
Use ship cables like:
• 2x2x1,5 FMGCG for power supply of core module
• 2x2x1,5 FMGCG for power supply of of other modules
• 2x2x0.75 FMGCG for serial communication wires
• S(UTP) 4x2 AWG26/7, e.g. Unitronic Etherline-H Flex Cat. 5 4x2x26AWG, Art.-Nr. 2170299 (from
LAPP Kabel) for network communication wires
• S(STP) 4x2 AWG23/1, e.g. UC600 SS23/1 4P CAT7 FRNC-B (from Draka Multimedia Cable GmbH)
for network communication wires.
Grounding
Grounding is important for EMC purposes as well as for protecting people’s lives.
The purposes is covered by the standard grounding of the system’s housings to the ship’s metallic struc-
ture (bolted or welded). Regardless of the type of ship’s grounding (e.g. star pattern or ground plane
pattern), no potential difference should be measurable between two different ground connectors. Potential
differences cause compensation currents on the cable shields. If the ship has no metallic structure, all
conductively connected metallic parts form an artificial ground.
• All ground connections should be as short as possible.
• If possible, different units should be connected to individual ground connectors.
• Whenever possible, metallic housings should be screwed or welded directly to the ship’s metallic
structure.
• If a safe grounding contact is not ensured, additional conductors are necessary.
© SAM Electronics GmbH

• All ground connections should have a low RF-impedance, and should be resistant against vibration
and corrosion.
• Grounding conductors on an open-air deck must be made of corrosion-protected steel, and inside the
ship they must be made of copper.
• The grounding should be done in such a way that the connection can be inspected in a convenient
manner.

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EMC Purposes
The shields of all cables must be connected at both ends if no other instructions are given.
ATTENTION
Connect the screen of the coax cables correctly. If the screen is connected to the terminals
only, the signals might be disturbed.
The screen of the coax cables must be connected to the cable glands (if they have grounding
inserts) or cable entries of the housings and to the appropriate terminals.
Protective Ground
All removable metallic parts of the housings are grounded by means of separate, flexible cables to the
main structure of the housing. It is important to connect this ground-cable again after parts have been
dismounted or exchanged.
Maximum Cable Length
Ethernet LAN
The Ethernet LAN twisted pair cabling (100BaseT) must not exceed a length of 100 m.
Multidata Cable to FRM
The maximum length of this cable is 60 m.
Cable to Microphone
The Microphones could be connect to the VDR 4350 while using a 2x2x0.75 FRNC ship cable or while
using a 8x0.68 Ethernet STP cable. The maximum length of this cable is 100 m.
Cable to serial interfaces
The maximum length of the cable is 400 m, but this depends on the signal level of the transmitter. The
data are sent over a 1x2x0.75 FRNC ship cable.
Video cable
The signals from the Radar are transmitted using a DVI respectively a DSub cable. The maximum length
of this cable is 5 m.

© SAM Electronics GmbH

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3.3 Installing the Core Module

Rechargeable
Core-VDR Battery

Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

The Core module has a width of 400 mm and is mounted on a 35 mm DIN rail. The battery has a width
of 100 mm.
The configuration of the Core module has already been performed by SAM Electronics GmbH, so that
from customer side no further settings are required. The following paragraphs nevertheless describe the
modules, the settings of which are necessary for a trouble free operation.

Fig. 3-1 Core Module with Rechargeable Battery

3.3.1 External Connections of a Core Module

D43 D44 D45 D46

P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
X11 X13 X9 X15 X17
© SAM Electronics GmbH

X1 X2 X3 X4 X5 X6 X7 X8 S1 X12 X14 X10 X16 S2 X18

Pin1 Pin2

Fig. 3-2 Connections of a Core Module

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For installation connect the terminals like shown in the following table.
Connections of the Core Module:

Terminal Description

P1 NMEA2net1

P2 NMEA2net2

P3 SAM RADAR or optional FGR4

P4 VDR 4321 (MR8) Final Recording Medium

P5 Audio2net1

P6 Audio2net2

P7 Peri1

P8 Peri2 Authority Port

P9 Ship Ethernet / Replay System / ISDN Router

P10 USB flash drive Emergency Backup Volume

X1 NMEA2net1

Pin1 24V
Pin2 0V

X2 NMEA2net2

Pin1 24V
Pin2 0V

X3 FGR4 external Framegrabber

Pin1 24V
Pin2 0V

X4 VDR 4321 (MR8) Final Recording Medium

Pin1 24V
Pin2 0V

X5 Audio2net1

Pin1 24V
Pin2 0V

X6 Audio2net2

Pin1 24V
© SAM Electronics GmbH

Pin2 0V

X7 Peri1

Pin1 24V
Pin2 0V

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Terminal Description

X8 Peri2 Remote Control Panel

Pin1 24V
Pin2 0V

X9 RS 422 Remote Control Panel (option)

Pin1 Tx+
Pin2 Tx-
Pin3 Rx+
Pin4 Rx-
Pin5 Analog GND (Guard)

X10 RS 422 AIS

Pin1 Tx+
Pin2 Tx-
Pin3 Rx+
Pin4 Rx-
Pin5 Analog GND (Guard)

X11 Indication Emergency Backup

default refer to Figure 3-5 on page 47


J10 on 2-3 dry relay contact as output

Pin1 usually opened


Pin2 common

alternative refer to Figure 3-6 on page 47


J10 on 1-2, 3-4 24V as output

Pin1 24V
Pin2 0V

X12 not used

X13 VDR Alarm

default refer to Figure 3-3 on page 46


J22 on 2-3 dry relay contact as output

Pin1 common
Pin2 normally opened

alternative refer to Figure 3-4 on page 47


J22 on 1-2, 3-4 24V as output
© SAM Electronics GmbH

Pin1 24V
Pin2 0V

X14 Key Switch

Pin1 common, current flow to key switch


Pin2 common, current flow to key switch

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Terminal Description

X15 VHF 1

Pin1 Rx+
Pin2 Rx-

X16 VHF 2

Pin1 Rx+
Pin2 Rx-

X17 Rechargeable Battery

Pin1 Sensor +
Pin2 Sensor -
Pin3 0V
Pin4 21V

X18 24V External Power Supply

Pin1 24V
Pin2 0V
Pin3 Guard, alternative grounding of Core module, usually free

Fig. 3-3 Default Alarm Connection of the Core Module © SAM Electronics GmbH

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Fig. 3-4 Alternative Alarm Connection of the Core Module

Fig. 3-5 Default Indication Emergency Backup Connection of the Core Module
© SAM Electronics GmbH

Fig. 3-6 Alternative Indication Emergency Backup Connection of the Core Module

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LEDs of the Core Module:

Button Description

S1 Stop USB Recording

S2 Load Filling Level Indicator

LEDs of the Core Module:

LED Description

D43...D46 Load Filling Level Indication

Fig. 3-7 External Backup Connection of the Core Module

© SAM Electronics GmbH

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3.4 Installing the Remote Control Panel (Option)

Rechargeable
Core-VDR Battery

Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

Fig. 3-8 Control Panel

The Remote Control Panel has a dimension of 193x89x70 mm (including wiring). Place the Remote
Control Panel into the related console cut-out (178x74 mm).
In case of implementing the VDR 4350 into systems with no possible free input of the central bridge alarm
system the Remote Control Panel is needed to display the VDR 4350 main alarm. Since a powered-down
VDR 4350 should also signal an alarm, the supply voltage for the alarm unit must be provided independ-
ently and not be supplied from the VDR 4350 itself.
In case of battery operation of the Core module, the Remote Control Panel has to be supplied with power
in the first few minutes, to indicate main power failure. Therefore, the Remote Control Panel has to be
supplied with switchable power from two different power sources. The power line of the Remote Control
Panel contains a relay with two contact pairs. The first source is a 24V/DC source independent from VDR
4350 with a highest availability on board, like the power source for nautical equipment. The second power
© SAM Electronics GmbH

source is the internal battery buffed 24V/DC source of VDR 4350 itself, see Figure 3-10.

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3.4.1 External Connections of the Remote Control Panel

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Guard
Rx+

NO

NO
Tx+

NC

+24V
Rx-

0V
Tx-

Start EM Backup DI1


Silent mode DI2
not used

not used
RS422

Fig. 3-9 External Connections of the Remote Control Panel


For installation connect the pins like shown in the following table.
Connections of the Remote Control Panel:

Pins Description First power source (source with the Core Second Power
highest availability on board) Module Source

Pin1 +24V Pin1 depends on cur-


X8 rent project
Pin2 0V Pin2

Relay to switch between the two


power sources

Pin3 Guard, alternative


grounding of Remote
Control Panel, usually
free

Pin4
DI 1
Pin5

Pin6
DI 2
Pin7

Pin8
VDR 4350 Alarm
Pin9

Pin10

Pin11 EM Backup

Pin12
© SAM Electronics GmbH

Pin13 R x + (RS422) Pin1

Pin14 R x - (RS422) Pin2


X9
Pin15 T x - (RS422) Pin4

Pin16 T x + (RS422) Pin3

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Fig. 3-10 Relay Connection between the Remote Control Panel and the Core Module

3.5 Installing the Audio2net Module

Core-VDR Rechargeable
Battery
Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel
© SAM Electronics GmbH

Fig. 3-11 Audio2net Module

The Audio2net module has a dimension of 125x125x60 mm and is mounted on a 35 mm DIN rail.

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The configuration of the Audio2net module has already been performed by SAM Electronics GmbH, so
that from customer side no further hardware settings are required. The following paragraphs nevertheless
describe the modules, the settings of which are necessary for a trouble free operation.
The first module has ID 2, the second module has ID 3.

3.5.1 External Connections of the Audio2net Module

Fig. 3-12 External Connections of the Audio2net Module and Environment

S1 Rotary Switch
ATTENTION
Do not use ID1 and ID0 for the Audio2net module.
These settings are for service purposes only.
© SAM Electronics GmbH

NOTICE
Do not allocate a number twice.
The S1 rotary switch identifies the Audio2net module clearly in the network. The settings 0 and 1 are
invalid for operating.

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Enter the settings as follows and without jumps:

Module No. Module ID Setting

0 not available

Internal Audio (Core module) 1 not available

1. external Audio2net 2 2

2 .external Audio2net 3 3

and so on ... ...

S2 Reset Button
For using the Reset Button. For further Information see the Operating Instructions (Order-Nr.: 390.007
847).
J5 Firmware Reset Jumper
For using the Firmware Reset Jumper. For further Information see the Operating Instructions (Order-Nr.:
390.007 847).
X6 RS232 Serial Interface
Debug interface. For further Information see the Operating Instructions (Order-Nr.: 390.007 847).
For installation connect the terminals like shown in the following table.
Connections of the Audio2net Module:

Terminal Description Core Module

P1 Ethernet + PoLAN P5 P6

X1 external Power Supply X5 X6


only necessary if dip switches
S3/1 S3/2 are off

Pin1 24V Pin1 Pin1


Pin2 0V Pin2 Pin2
Pin3 Guard, alternative grounding of
Audio2net module, usually free

X2 Audio Device 1 MicroVCA003

Pin1 0V Pin1
Pin2 24V Pin2

Pin3 NF + Pin4
Pin4 NF - Pin5

X3, layout like X1 Audio Device 2


© SAM Electronics GmbH

X4, layout like X1 Audio Device 3

X5, layout like X1 Audio Device 4

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NOTICE
Examples for audio devices: microphone VCA002 or microphone VCA003, VHF, other
voice sources with 0dBm (600 Ohm)
S3 LAN Power Switch Settings:

LAN Power Description

Switch 1 Switch 2

ON ON Power over LAN on (default setting), if X1 is not connected

ON OFF invalid

OFF ON invalid

OFF OFF Power over LAN off, if X1 is connected with 24VDC

LEDs

LED Description

LED link, orange LAN connection exists

LED act, green LAN connection is active

© SAM Electronics GmbH

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3.6 Installing the MicroVCA003

Core-VDR Rechargeable
Battery
Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

Fig. 3-13 MicroVCA003


© SAM Electronics GmbH

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The faceplate of the microphones has a dimension of 137x80 mm. For the inner life an opening of 67 mm
as a diameter and 80 mm as depth is required. 3 mm holes are required to attach the microphone unit
using countersunk screws.

Fig. 3-14 Back View of the MicroVCA003

3.6.1 Position of the Microphones

Place the microphones so that all voice communication at or near the main control station, the radar
screen, the chart tables and in the bridge wings can be collected. The microphones should also register
in- and outgoing signals from intercoms and public address systems as well as any acoustic alarms from
equipment mounted on the bridge.
In the bridge interior the microphones are installed in the ceiling. In the exterior locations, install the
microphone units out of spray and wind in order to reduce unwanted noise.
Place the microphones as far as possible from loudspeakers, ventilation ducts, neon tubes and other
sources of acoustic interference.
For indoor and outdoor operating one microphone type is used. Outdoor microphones are installed in the
wing console. If no wing console is existing the microphones are delivered with housing. In this case
place the housing splash-proof.
Indoor microphones are mounted fix.
In order to ensure a satisfactory acoustic quality, install the microphones, which are mixed into the same
channel within a minimum distance from each other. The minimum distance between the microphones is
the distance, between the voice source and the mounted micro, multiplies with three. Do not exceed a
maximum distance of 4 metres between voice and microphone.
© SAM Electronics GmbH

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Place the microphones in a distance like shown in the figure below:

1st Microphone 2nd Microphone


> 3x

Voice source

3.6.2 Electrical Connection of the MicroVCA003

The connection cable must be of sufficient length that the microphones can be installed and later removed for
maintenance. A shielded cable of at least 2 twisted pairs is required.
Connections of the MicroVCA003:

Terminal Description Audio2net Module

Pin1 0V Pin1

Pin2 + 24V Pin2

Pin3 Guard X2

Pin4 NF + Pin3

Pin5 NF - Pin4
© SAM Electronics GmbH

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3.7 Installing the NMEA2net Module

Core-VDR Rechargeable
Battery
Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

Fig. 3-15 NMEA2net Module

The NMEA2net module has a dimension of 150x64x34 mm and is mounted on a 35 mm DIN rail.
The configuration of the NMEA2net module has already been performed by SAM Electronics GmbH, so
that from customer side no further settings are required. The following paragraphs nevertheless describe
the modules, the settings of which are necessary for a trouble free operation.
Adjust the correct ID of the device. Adjust 0 for resetting the device to factory settings.
After re-start adjust the ID of the device at DIP switch S1.
© SAM Electronics GmbH

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3.7.1 External Connections of the NMEA2net Module

D9 X3 S1

X1

X2

D11 D2 D3 D4 D5 D10 D6

Fig. 3-16 Connections of the NMEA2net Module

For installation connect the terminals like shown in the following table.
Connections of the NMEA2net Module:

Terminal Description Core Module

X1 LAN

X2 external Power Supply X5 X6

Pin1 24V Pin1 Pin1


Pin2 0V Pin2 Pin2
Pin3 Guard, alternative grounding of NMEA2net module, usually free

Pin4 Rx+
Pin5 Rx-
Pin6 signal GND 1

Pin7 Rx+
Pin8 Rx-
Pin9 signal GND 2

Pin10 Rx+
Pin11 Rx-
Pin12 signal GND 3

Pin13 Rx+
Pin14 Rx-
Pin15 signal GND 4
© SAM Electronics GmbH

Pin16 Rx+
Pin17 Rx-
Pin18 Tx+
Pin19 Tx-
Pin20 signal GND

X3 Program Header

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Positions of the Switch S1

S1 Switch Settings
ID Selector
1 2 3 4

Factory Reset OFF OFF OFF x

ID 1 ON OFF OFF x

ID 2 OFF ON OFF x

ID 3 ON ON OFF x

ID 4 OFF OFF ON x

ID 5 ON OFF ON x

ID 6 OFF ON ON x

ID 7 ON ON ON x

LEDs of the NMEA2net Module:

LED Description

D2 Rx Port 1

D3 Rx Port 2

D4 Rx Port 3

D5 Rx Port 4

D6 Rx Port 5

D10 Tx Port 5

D9 Tx Port 1 (programming)

D11 Control LED for +3.3V voltage

© SAM Electronics GmbH

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3.8 Installing the VDR 4321 (MR8) Final Recording Medium

Core-VDR Rechargeable
Battery
Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

Fig. 3-17 VDR 4321 (MR8) Module


© SAM Electronics GmbH

CAUTION
Between shutdown and switch-on the VDR 4321 (MR8) module it needs a break of 1 to 2
minutes. In this time the capacitors discharges completely in the the power supply circuit,
used on the VDR 4321 (MR8) module switches defined.
In normal operating conditions of the VDR 4350 this time period is given between restart and
power-off.

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NOTICE
Note the MAC-address from PCB housing for further commissioning.
The VDR 4321 (MR8) module, as final recording medium (FRM) with special protective properties of data,
is an integral part of the VDR 4350. The module is developed for using with the VDR 4350. The VDR
4321 (MR8) is made of two parts. The upper part contains the processor PCB board and can be retrieved
from the vessel. The bottom part remains on board after ship is lost.
The upper part, the case, is closed in itself. It contains the insulating material and the recording medium,
the flash and the processor PCB board. The flash will be salvaged and analysed in case of an accident.
Both parts are connected by dint of a clamp.
The VDR 4321 (MR8) has a total dimension of 342x320x374 mm and a weight of 17.9 kg. It is coated
with an orange-coloured reflective foil, in addition, bounded with a reflective adhesive tape all around,
according to IMO A.658. The VDR 4321 (MR8) is labeled as shown below upon a reflecting underground,
entirely according to the requirements of IEC 61996:2000:
VOYAGE DATA RECORDER
- DO NOT OPEN
REPORT TO AUTHORITIES
Annotation of the document number system:

300 - 16018 - A1e


Language
Revision
Inventory No. Exemplar No. Document Counter No.
Annotation of the serial number:

300 - 14058 - 00 - 0000

Counter

Inventory No. Exemplar No. Exiguous Changing


The serial number is placed on an adhesive label laterally, well legibly fixed on the VDR 4321 (MR8).
Acoustic beacon
The acoustic beacon, fixed on the VDR 4321 (MR8), fulfills the conditions of SAE AS 8045 and works in
a frequency range between 25 kHz and 50 kHz with a battery durability of at least 30 days.

3.8.1 Placement of the Protecting Capsule


© SAM Electronics GmbH

NOTICE
The placement of VDR 4321 (MR8) on ship is not incumbent on the producer, who, with
infringement of listed criteria, does not accept any guarantee.

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ATTENTION
During the installation, protect the base plate and the top force against humidity.
Before relocking control the device by a sight check concerning an orderly status and the
existence of the drying agent, same as the fit of o-ring seal.
The following extract from IEC 61996 defines the location of the VDR 4321 (MR8) module.
“The protecting capsule has to be placed near the bridge in the exterior deck-area, to maximise the plau-
sibility of preservation and salvage of data after an accident. The capsule has to be fixed afar from hemp
rope or similar and other possible impediments, but as near as practically possible at the ship's axis.
Criteria to be considered in appointment of the optimal position have to enclose the following, but are not
confined of:
• distance from fuel or other potential conflagration sources
• distance from probable dangerous sources of mechanical damage
• adequate environment for continuous operation
• accessibility to copy recorded data and for routine-maintenance
• alleviation of removing and salvage under water by divers or ROV's. There has to exist an unblocked,
clear space around the capsule to make a diver or ROV able to work.”
For installing a VDR 4321 (MR8) module follow the steps below:

Step Action Remarks

1 Place the VDR 4321 (MR8) on a special manuf- Analogous to the draft (see Appendix on
actured foundation page 127) the foundation has to show the
fixing holes and is to be closely compoun-
ded to the ship

2 Prepare the mounting holes in the ship’s deck


or on the pedestal plate using the dimensions

3 Attach the base of the VDR 4321 (MR8) module Kit of mounting parts
using the screws supplied and washers made of See drawing in Appendix on page 127
Miramid or a similar plastic

4 Place the upper part to the base like shown in


Figure

5 Make the electrical connections to the upper See wiring plan in Appendix on page 127
part of the VDR 4321 (MR8) module

6 Place the capsule on the base and lock it in Pay attention to the well visibility of the
position type plate at first sight. It may not be dis-
guised by other arrangements.

Result The VDR 4321 (MR8) module is ready for com-


missioning
© SAM Electronics GmbH

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Fig. 3-18 Place the Upper Part to the Base

3.8.2 External Connection of the VDR 4321 (MR8) (Final Recording Medium)

NOTICE
In order to reach a watertight connection cover the cable entry point of the VDR 4321 (MR8)
module during the installation with a shrinkable tub.
NOTICE
To protect the cable against dripping water and as reserve for later replacement, the cable
routing should be formed as a loop.

© SAM Electronics GmbH

Fig. 3-19 Cable Rooting as a Loop

Connect the VDR 4321 (MR8) to the Core module, using a cable connection, according to the wiring plan
(see Appendix on page 127).

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Fig. 3-20 External Connections of the VDR 4321 (MR8)

For installation connect the terminals like shown in the following table.
Connections of the VDR 4321 (MR8) Prozessor Unit:

Terminal Description Core Module

X1 external Power X4
Supply
Pin1 24V 24V
Pin2 0V 0V

X2 IDE
Connection
Flash Drive

X3 LAN P4

X4 serial port for


initialisation

U1 DIMM socket
PXA module
© SAM Electronics GmbH

NOTICE
Do not change the settings of the S1 ID selector.
Changes are special installations only.

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Positions of the S1 Switch:

S1
ID Selec-
tor 1 2

ID 0 OFF OFF

ID 1 ON OFF ID 0 default

ID 2 OFF ON

ID 3 ON ON

LEDs of the VDR 4321 (MR8):

LED Description

D12 IDE control

© SAM Electronics GmbH

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3.9 Installing the FGR4 (Framegrabber; usually not relevant for VDR 4350)

Core-VDR Rechargeable
Battery
Mic Mic

Audio2net MR8

NMEA2net FGR4

Remote Control
Panel

Fig. 3-21 FGR4 Module

The FGR4 module has a dimension of 160x90x100 mm and is mounted on a 35 mm DIN rail.
The configuration of the FGR4 module has already been performed by SAM Electronics GmbH, so that
from customer side no further settings are required. The following paragraphs nevertheless describe the
modules, the settings of which are necessary for a trouble free operation.
© SAM Electronics GmbH

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3.9.1 External Connections of the FGR4 (Framegrabber)

The figure below shows the four input/output ports on the front of the unit.

1 2 3 4 5

Fig. 3-22 Connections of the FGR4 Module

For installation connect the terminals like shown in the following table.
External Connections of the FGR4 Module:

Terminal Description Core Module

1 LAN P3

external Power Supply X3


2 24V 24V
0V 0V

3 Video Source
DVI-I
(digital and analogous input available) (Radar Device)

4 RS232

5 ship internal ground bolt

The external Framegrabber has two connections to the Core module, the power supply which is
connected at X3 and the network cable, which is connected at P3. Place the FGR4 module near the video
source and use a max. 5 m video cable for connection. Following cable types can be used:
• DVI (male) to DVI (male)
• DVI (male) to VGA (male)
• DVI (male) to RGBHV (male)
© SAM Electronics GmbH

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4 Commissioning a VDR 4350

General
The VDR 4350 is a modular system. The configuration of the modules has already been performed by
SAM Electronics GmbH, so that from customer side no further settings are required.
The commissioning of the VDR 4350 takes place via web interface. Commission the modules NMEA2net
and Audio2net one after the other. The Remote Control Panel does not need this fall-back level, because
it can be parametrised directly.
CAUTION
Using another port than port 8 to connect a service notebook or devices, which are not config-
ured, make sure that the port is disconnected to power supply.
Otherwise the device or service notebook could be damaged.
CAUTION
Do not apply AC line voltage to any terminal.
This may result in damage to the devices.
NOTICE
For commissioning the VDR 4350 a computer with a web browser is necessary. Required
browser is Mozilla Firefox version 3 and upwards.
For download the required browser use the following link:
http://www.mozilla.com/en-US/
To use the web page activate JavaScript on your browser.
For a correct commissioning carry out the steps in the following table:

Step Action Remarks


1 Make sure, that the cables are labeled.
2 Disconnect all plug-in and external connec-
tions at every connected module before tur-
ning on the power supply.
3 Connect the Remote Control Panel.
4 Connect the Battery to the Core module
terminal
X17
5 Start with the commissioning of the VDR
terminal 4350 by measuring the voltage at the follo-
X18 wing terminals on the cable side:
Measuring points and the applied voltage:
terminal 1[+] - 2[-] : approx. 24V
6 Connect the power supply The VDR 4350 starts
7 Connect a PC to port 8 via 1:1 Ethernet cable IP on PC: 192.168.95.130 (internal network)
8 Start up the Internet browser Make sure an Internet browser is installed
© SAM Electronics GmbH

on the PC. Required browser Mozilla Firefox


version 3 and upwards.
To use this web page activate JavaScript on
your browser.
9 Enter the IP-address of Core module into the IP: 141.200.16.218 default
address field
Result The login window appears

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Fig. 4-1 Login Window

3 login levels are possible:


• crew
• service
• admin
NOTICE
Get the login data from project management of SAM Electronics GmbH.
© SAM Electronics GmbH

Enter the login name and password. Confirm with Login. If the login was not successful, an error page
appears. After a successful login the following global interface appears.

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4.1 Commissioning a Core Module

Fig. 4-2 Description

NOTICE
Do not remove modules in the global interface.
This will delete the configuration of modules in the system.
Several modules like Audio2net and NMEA2net can be configured via this interface. Further information
for commissioning Audio2net module see chapter 4.2 on page 74 and for commissioning NMEA2net
module see chapter 4.3 on page 79.
© SAM Electronics GmbH

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Fig. 4-3 Active and Inactive Devices

After the configuration of the modules is done, external devices belonging to VDR 4350 as well as the
external devices of other manufacturer are shown on the left side of the page. External devices are
shown only if they have own web interfaces and are recorded in the host configuration. Active devices
are shown by a green check. Inactive devices are marked by a red cross.

logout click the logout link after the configuration is done


(right upper corner)
© SAM Electronics GmbH

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Fig. 4-4 Logout is done


© SAM Electronics GmbH

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4.2 Commissioning the Audio2net Module

ATTENTION
Restart the system after connecting a new Audio2net module to the VDR 4350. Otherwise
the Audio2net module will not be identified.
If the system does not identify the Audio2net module a microphone test will be repeated 6 times and will
be completed with an error.
This error occurs on the following conditions:
• initial operation
• reset to defaults (deletes the actual configuration)
• enhance with additional Audio2net modules
For a correct commissioning via IP-address of the Core module follow the steps below:

Step Action Remarks


1 Connect the network cable to the
Audio2net module
Result The Audio2net module appears Configuration settings are described in
on the web interface chapter 4.2 on page 74

© SAM Electronics GmbH

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Fig. 4-5 Configuration Interface of an Audio2net Module

If the Audio2net module is not accessible or is used as stand alone device it is also possible to access
the configuration web page via IP-address of the Audio2net module directly.
© SAM Electronics GmbH

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4.2.1 Microphone Test

Fig. 4-6 Microphone Test

Releaser: information about: what sets off the last microphone test
how long ago is the last microphone test

Counter: number of the microphone tests since last re-start

Result: results of the last microphone test since re-start of this Audio2net
module

Button Release Test starts the microphone test for this module

Button Beep ON activates the microphone beep permanently

Button Beep OFF disables the microphone beep


© SAM Electronics GmbH

PASSED microphone test has passed

FAILED microphone test has failed

FAULTY CONFIG false configuration

SHORTED Short-Circuit

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Fig. 4-7 Microphone Test with Short-Circuit


© SAM Electronics GmbH

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After changing the configurations, the Audio2net module restarts and the web page reconnects automat-
ically. All changes will be activated.

Fig. 4-8 Status of the Microphone Test

Uptime:

Cpu Load:
show the current system state
Mem Load:

Net Load:

Buf Load: buffer for outbound audio packages. Fills up, as soon as no data are accepted
© SAM Electronics GmbH

from Core module. This buffer always records 6 minutes, regardless of configu-
ration. If the buffer is quite full, the module restarts. (full buffer is not allowed)

Fuses: fuse defect: red


fuse ok: green

Button Restart: re-starts the module immediately

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4.3 Commissioning the NMEA2net Module

For a correct commissioning via IP-address of the Core module follow the steps below:

Step Action Remarks


1 Connect the network cable to the
NMEA2net module
Result The NMEA2net module appears Serial and Network settings are described
in the web interface in chapter 2.5 on page 31

If the NMEA2net module is not accessible or is used as stand alone device it is also possible to access
the configuration web page via IP-address of the NMEA2net module directly.
© SAM Electronics GmbH

Fig. 4-9 Welcome Page

The upper bar shows the interface load for network output. The bar below shows the interface load for
serial network output. The indication below the bars shows the error display for serial interfaces Port1 to
Port5.

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4.4 Commissioning the VDR 4321 (MR8) Final Recording Medium

The VDR 4321 (MR8) module is available in two different versions.


• Version 1: H103.001 or H103.002. This versions is without web interface. The configuration occurs
via network settings of the Core module exclusively.
• Version 2: H103.003 and higher. This version contains a web interface and is listed on the input side
of the Core module, like Audio2net module and NMEA2net module. In case of using version 2
(H103.003 and upwards) the configuration of the VDR 4321 (MR8) module has already been
performed, so that no further settings are required.
This version registers to the VDR 4350 configuration automatically. It is not necessary to enter the
MAC-address to network configuration of the Core module.
The automatic configuration occurs first with connection and start on the VDR 4350:
• commissioning
• replacement of the protected capsule
• replacement of the Core module
• reset to defaults of the Core module
The automatic configuration occurs in following steps:
• after all connections are done, start the system
• the VDR 4321 (MR8) module gets a dynamically allocated IP-address by DHCP
• the VDR 4321 (MR8) module connects itself to the Core module and enters its MAC-address to the
VDR 4350 configuration
• 3 minutes after system start the Core module checks the network parameters in the VDR 4350
configuration
• after changing the parameters the network configuration of the operating system will be updated
• VDR 4350 does not identify the VDR 4321 (MR8) module. The VDR 4350 switches off the VDR 4321
(MR8) module ca. 4 minutes after start and switches on the module 3 minutes later
• the FRM performes a restart. The correct MAC-address is now recorded in the network configuration
of the Core module. Therefore the defined IP-address for the FRM is assigned to the VDR 4321 (MR8)
module via DHCP.
• the data transfer from Core module to FRM is working now
• eventually existing error will be reset
Only in case of integrating the VDR 4350 or single modules of the VDR 4350 to special network config-
urations it may be necessary to switch off the DHCP functionality and to configure the VDR 4321 (MR8)
module with a static IP-address.
The web interface can be used for following functionalities:
• displays the actual state of the VDR 4321 (MR8) module
• reinitialisation of the data volume if required. Attention! This will delete all stored data on the VDR
© SAM Electronics GmbH

4321 (MR8) module.

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CAUTION
Between shutdown and switch-on the VDR 4321 (MR8) module it needs a break of 1 to 2
minutes. In this time the capacitors discharges completely in the power supply circuit, used on
the VDR 4321 (MR8) module switches defined.
In normal operating conditions of the VDR 4350 this time period is given between restart and
power-off.

NOTICE
In case of using the VDR 4321 (MR8) module with a web interface the system will configurate
itself automatically. It is not necessary to enter the MAC-address.

NOTICE
Note the MAC-address from PCB housing for further commissioning.
For a correct commissioning via System - Network configuration page of the Core module follow the steps
below:

Step Action Remarks


1 Search the entry for host name If no such entry exists, create one
VDR6260, see Figure 4-11
2 Enter an IP-address, which does not The default address is 141.200.17.225
belong to the dynamic IP range of the
DHCP Server (see Internal Network
configuration)
3 Enter the unique hardware address of You will find the address inside the VDR 4321
the VDR 4321 (MR8) module (MR8) module, see Figure 4-10
4 Restart the Core module via Service -
Option page or key switch
Result The configuration is done The configured hosts entry in the web interface
musst have a green font color.
© SAM Electronics GmbH

Fig. 4-10 MAC-Address Inside the VDR 4321 (MR8) Module

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Fig. 4-11 IP-Address and MAC-Address of Host Name: "VDR6260"

© SAM Electronics GmbH

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4.5 Commissioning the FGR4 (Framegrabber)

CAUTION
Do not attempt to disassemble this unit
To prevent electric shock, do not remove the cover. There are no user-serviceable parts
inside. Refer servicing to qualified service personnel
CAUTION
Power-off the unit during any modification such as changing the settings of the internal dip-
switches.
NOTICE
The description of configuration software CVAVDRGRABNET refers to Version 1.3.4.
Ensure that Firmware Version V1.12 is installed on FGR4.
NOTICE
Place the PC with the configuration-software and the FGR4 module locally close beside each
other. So that you can operate both at the same time.
Make sure to push the "Init VDRGRAB-NET" button shortly after started up the configuration
software CVAVDRGRABNET.
NOTICE
Always save and store the configuration, so that a service engineer or commissioner can use
the configuration-file later (e.g. in case of replacement of a defective FGR4 module)
© SAM Electronics GmbH

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4.5.1 Connecting the VDR 4350 with Configuration Mode

To work properly ans send images with a good quality the FGR4 has to be configured.
For changing into configuration-mode follow the steps below:

Step Action Remarks


1 Connect the picture source to video
connection
2 Connect the network cable of PC to Make sure the PC, used for configuration is in
the free network connection of internal the same network as the FGR4 module. Optio-
VDR 4350 network. nally you have to match the IP-address and the
network mask. Network settings of the FGR4
can be modified, when the FGR4 module is
reachable via network.
3 Both devices (PC and FGR4 module)
must be able to reach themselves via
network.
The sending of a ping from PC to
FGR4 module must be successful
4 Make sure you have the IP-address of
the FGR4 module ready.
5 Make sure that the FGR4 module is
powered OFF
6 Start the configuration software Version 1.3.4.
7 Enter the IP-address of the FGR4
module into the field VDRGRABNET-
NET IP
8 Activate the button
Init VDRGRAB-NET
9 Power up the FGR4 module immedia-
tely
10 After 15 seconds the connection with Repeat the process from step 1, in case of failu-
the FGR4 module is active res.
Enter the resolution manually, if the resolution
was not detected correctly.
Result FGR4 works in configuration mode
© SAM Electronics GmbH

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Fig. 4-12 Init VDRGRAB-NET


© SAM Electronics GmbH

Fig. 4-13 Connection to FGR4 Module is Active

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4.5.2 Load Configuration Data from Local File

If available, upload the current configuration file to FGR4 module. This is a comfortable way to set a
replaced device to current configuration or to configure a new FGR4 module to a known video source.
For load of the configuration-data from local file to FGR4 follow the steps below:

Step Action Remarks


1 Select the menu item File D Load
Configuration from File
2 In the dialog window Load Configura-
tion from File enter the file name
3 Confirm loading The data will be applied into the configuration software
4 Check the connection parameters in the The connection parameters can be overwritten if the con-
group box Misc. configuration figuration file contains other connection parameters.
5 For upload the configuration-file into the
FGR4 module select the button Save
Configuration on EEPROM
Result The FGR4 works with new configuration

© SAM Electronics GmbH

Fig. 4-14 Load of the Configuration-Data from Local File

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Fig. 4-15 Open File

4.5.3 Save Configuration Data to Local File

It is possible to safe the current configuration to local file for archiving or as an important intermediate
step.
ATTENTION
After the configuration is done save the configuration to local file. This file is part of the
commissioning repor. The report has to be sent to SAM Electronics GmbH after VDR 4350
commissioning or service.
For saving the configuration-data follow the steps below:

Step Action Remarks


1 Select the menu item File D Save Configuration as File
2 Enter the filename
3 Push the button Save
Result A file will be created
© SAM Electronics GmbH

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Standard settings:

Device 1 Device 2
VDRGRAB-NET IP 192.168.95.180 192.168.95.181
VDRGRAB-NET ID 1 2
Destination IP 192.168.95.205 192.168.95.205
Destination Port 7096 7096

Fig. 4-16 Save Configuration as File

© SAM Electronics GmbH

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Fig. 4-17 Save

4.5.4 Change IP-Address of FGR4

NOTICE
Change the IP-address accurately.
Make sure that the power supply is uninterrupted
Normally the FGR4 has the IP-address 192.168.95.180. This address is a factory default and the
standard IP-address of first FGR4 with ID=1 in a default VDR 4350 installation.
The following two reasons may cause a change of the IP-address:
• A second FGR4 with ID=2 has to be installed
NOTICE
At first configure the second FGR4 with ID=2 and other IP-address. In this case you can install
the FGR4 with ID=1 afterwards without changing the IP-address
• FGR4 works in another network environment, not with a default IP-address range.
© SAM Electronics GmbH

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Change the IP-address of FGR4 via configuration interface:

Fig. 4-18 Change the IP-Address via Configuration Interface

It is also possible to change the IP-address via internal web page of VDR 4321 (MR8). For further Infor-
mation see the Operating Instructions (Order-Nr.: 390.007 847).

4.5.5 Grabbing and Adjusting of Test Images

For grabbing a test image with current settings follow the steps below:

Step Action Remarks


1 Push the button Snap Image The grabbed image is shown in a window
2 Check the resolution, in case of failures
3 Reduce the value of Offset H. The image turns right
4 Reduce the value of Offset V. The image shifts down
Result The position of the shown image is correct

The adjust of image quality must be done to get two results:


• a clear image with as low as possible shades
© SAM Electronics GmbH

• a clear image with as small as possible size of zipped image not more than 350kbyte
ATTENTION
The size of an image should be less than 350kB.

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Fig. 4-19 Offset Settings H.: 178, V.: 40


© SAM Electronics GmbH

Fig. 4-20 Snap Image with Standard Offset Values: H.: 178, V.: 40

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Fig. 4-21 Offset Settings H.: 148, V.: 40

© SAM Electronics GmbH

Fig. 4-22 Snap Image with Standard Offset Values: H.: 148, V.: 40

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Fig. 4-23 Offset Settings H.: 178, V.: 20


© SAM Electronics GmbH

Fig. 4-24 Snap Image H.: 178, V.: 20

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Fig. 4-25 Image Quality Window

Advanced Mode for Capturing Images


The advanced mode is for internal use of SAM Electronics GmbH service and qualified service partner
personnel only.

© SAM Electronics GmbH

Fig. 4-26 Advanced Mode Window

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4.6 Commissioning I/O devices

There are maximum 5 devices. The first device can not be deactivated or configured because it is part
of the Core module and is used for internal control functions. Usually one PLC device with device number
2 is installed.
For a correct commissioning carry out the steps in the following table:

Step Action Remarks


1 Connect the PLC device to power
source and network port
2 Configure PLC device in web
interface
Result After re-start of VDR 4350 the Check entries in Merlog and watch for
PLC device works properly NMEA telegrams in NMEA log
© SAM Electronics GmbH

Fig. 4-27 IO Devices 1/2

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IO Devices 2/2

Device Type PLC

Name

I/O Device No of PLC Name of PLC Default IP PLC


Device 2 first PLC 1 141.200.17.190
Device 3 second PLC 2 141.200.17.191
© SAM Electronics GmbH

Device 4 third PLC 3 141.200.17.192


Device 5 fourth PLC 4 141.200.17.193

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IP-Address enter the IP-address of the device

MAC-Address enter the MAC-address of the device

Decimal Places possible entries for decimal and range, required setting 1

Thershold scale factor for position after decimal point

Value without Value with 1 Value with 2 Value with 3


Digit after Digit after Digits after Digits after
Decimal Point Decimal Point Decimal Point Decimal Point
Decimal 0 1 2 3
Range 1 0.1 0.01 1
Example 4 4.1 4.13 4.134

Analog Inputs number of installed analogue inputs


this value is for information, it will be actualised from PLC unit auto-
matically

Digital Inputs number of installed digital inputs


this value is for information, it will be actualised from PLC unit auto-
matically

Power Supply choose a power source from X1 to X8 on Core module, where the
PLC device is connected, default is X7

Save saves all devices all at once

Furthermore it is possible to specify the different specific inputs from a PLC. For this purpose the buttons
Edit at the right sight of Analog Inputs (see chapter 4.6.1 on page 98) and Digital Inputs (see chapter
4.6.2 on page 100) are available.
© SAM Electronics GmbH

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4.6.1 Edit Analog Inputs

Fig. 4-28 Analog Inputs

Input No. number of interface inputs

Interface type type of signal source (current or voltage or not connected)

Shipsystem name of delivering source system (Steering, Engine, ...)

Description further description of signal source

Transducer unit unit of the data source (°, °C, rpm, Hz, V, A, ...)

VDR Input value min minimum value of the VDR input sequence

VDR Input value zero zero value of the VDR input sequence

VDR Input value max maximum value of the VDR input sequence
© SAM Electronics GmbH

Transducer value min possible minimum value of the data source according to the
minimum value of the VDR input

Transducer value possible zero value of the data source according to the zero
zero value of the VDR input

Transducer value max possible maximum value of the data source according to the
maximum value of the VDR input

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For Example:

Electrical Electrical
Transmission Transmission
Source Medium Medium
Interface Type: Interface Type:
Voltage Current
Transducer Transducer Transducer WAGO PLC WAGO PLC
Type Position Value VDR Input Value VDR Input Value
minimum -40 deg -10.0 0.0
(max. to PS)
zero 0 deg 0.0 5.0
Rudder
(centre position)
maximum 40 deg 10.0 10.0
(max. to SB)
minimum -100% -5.0 2.5
(full astern)
Pitch zero 0% 0.0 5.0
maximum 100% 10.0 10.0
(full ahead)
minimum 0 0.0 0.0
(no pressure)
Pressure zero 0 0.0 0.0
maximum 24 10.0 10.0
(max. pressure)
© SAM Electronics GmbH

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4.6.2 Edit Digital Inputs

Fig. 4-29 Digital Inputs

Bit No. number of interface input

Type type of signal source (status or alarm or door or not connected)

Shipsystem name of delivering source system (Steering, Engine, Fire doors,


WTD, ...)

Active set the active value 1 = alarm or 0 = alarm, 1 = door closed or 0 =


door closed, ...

Description further description of signal source (door number, steering value, ...)
© SAM Electronics GmbH

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5 Troubleshooting and Repair

5.1 Preventive Maintenance

5.1.1 Rechargeable Battery

Replace the rechargeable battery at least every 4 years.

5.1.2 Recorded Data

Carry out a check of the recorded data every month or more frequent.
Carry out a check of the emergency backup function in the same frequency as the other simulated emer-
gency procedures on board of the vessel (e.g. fire fighting, …).
These checks should be documented briefly.

5.2 Troubleshooting of the Core Module

NOTICE
Do not replace fuses on the indication board for connected modules during operation. For
this purpose disconnect the modules from the power supply.
The configuration structure XML is locally storable. So it is possibly to save the configuration of the VDR
4350 via file and to recover when required. Also it is possible to send the configuration structure XML by
the client access (already implemented during the present generations of the VDR 4350). This is inter-
esting for remote access with low bandwidth and high costs.
© SAM Electronics GmbH

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The following modules can be unset by a jumper or DIP switch on work settings: NMEA2net, Audio2net.
A defined initial state is possible over and over again.

Fig. 5-1 Java Script Failed


© SAM Electronics GmbH

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5.2.1 Sub Menu Service

Fig. 5-2 Sub Menue Service


© SAM Electronics GmbH

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5.2.2 Service-Options

Fig. 5-3 Service Options


© SAM Electronics GmbH

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5.2.3 Service-Options, Feature Key

Fig. 5-4 Features

Feature Key enter the feature key and save the entry
© SAM Electronics GmbH

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5.2.4 Service-Options, Service

Fig. 5-5 Service Options

VDR 4350 Stop powering down the VDR 4350


(Power OFF)

VDR 4350 Restart restarts the VDR 4350

Mictest starts a microphone test on the external devices

Start Emergency starts an emergency backup


© SAM Electronics GmbH

Backup

Create Config. creates a configuration backup on the internal hard disk


Backup

Download downloading the current configuration


Configuration

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5.2.5 Service-Options, UPS Data

Fig. 5-6 UPS Data

SerialNumber enter the serial number

ManufacturerData enter the manufacturer's data


© SAM Electronics GmbH

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5.2.6 Service-smart.info

Fig. 5-7 Smart Info

This page informs you about the start procedure and about potential problems during the start.
© SAM Electronics GmbH

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5.2.7 Service Mer Log File

Fig. 5-8 Mer Log File

This page shows a general log for your information.

I-black row displays information

W-red row displays a warning

E-red row displays an error

R-green row displays a reset of an error


© SAM Electronics GmbH

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5.3 Troubleshooting of the Audio2net Module

Failure Cause Action


Web server is not available Refresh the web page
for more than 5 minutes Check the cable connection,
LED link lights, LED fuses
light
Check the network setting of
the DHCP server
(Core module)
Do not use the settings 0 or
1. Reset the terminal and
login again

5.3.1 Firmware Update

NOTICE
These procedures can take more than 180 seconds depending on the version of the
firmware.
During the firmware update and reset procedure the Audio2net module does not send audio
data for 3 to 4 minutes. Potentially the recorder gives a failure. If the failure is given, confirm
the failure at the Remote Control Panel.
After successful update the failure disappears.

© SAM Electronics GmbH

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In the footer, next to the entry Firmware you will find a link (blue arrow, marked with a red circle in figure
below) to the web page.

Fig. 5-9 Link to Web Page for Firmware Update


© SAM Electronics GmbH

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Fig. 5-10 Firmware Update

© SAM Electronics GmbH

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Choose the appropriate firmware image with Browse:

Fig. 5-11 Browse for Firmware Image


© SAM Electronics GmbH

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Click the send button to start the process.

Fig. 5-12 Processing the Firmware Update

© SAM Electronics GmbH

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After the firmware is uploaded the following message is shown:

Fig. 5-13 Restart of the Audio2net Module


© SAM Electronics GmbH

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After 140 to 200 seconds, depending on the dimension of the firmware, the web page is connecting by
itself.

Fig. 5-14 Reconnecting the Web Interface


© SAM Electronics GmbH

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The configuration page is shown after the firmware update is done.

Fig. 5-15 Configuration Page


© SAM Electronics GmbH

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The following will be shown, if the reconnection fails:

Fig. 5-16 Reconnection Failes

5.3.2 Firmware Reset

NOTICE
These procedures can take more than 180 seconds depending on the version of the
firmware.
During the firmware update and reset procedure the Audio2net module does not send audio
© SAM Electronics GmbH

data for 3 to 4 minutes. Potentially the recorder gives a failure. If the failure is given, confirm
the failure at the Remote Control Panel.
After successful update the failure disappears.

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For proceeding the firmware reset follow the steps below:

Step Action Remarks


1 Set the jumper J5
2 Reset the device by Reset button on
the web interface or on module
3 After 140 to 200 seconds the web
interface reconnects itself
4 Remove the jumper There is an appropriate notice on the web inter-
face
Result The firmware reset is done
© SAM Electronics GmbH

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5.4 Troubleshooting of the NMEA2net Module

Failure Cause Action


NMEA2net module does not The left indicator LED does not Check the connection and the
work. light fuse of the device. (750mA)

Eine MP lässt sich nicht aus If the selector switch ID is adju- Set the selector switch ID > 0
dem Zwischenspeicher in die sted to default reset (0), the
geöffnete user defined list einfü- device continues in standby
gen. position. During this time no
telegrams are sent or received.
Dem angemeldeten Benutzer
fehlen die entsprechenden
Benutzerrechte.
Single telegrams can not be If the serial cables are connec- Check the cable connection.
received. ted properly, the interface LED If cable connection is properly
lights with receiving of data. If done, check the adjusted baud
the cables are poles reversed rate of the interface RS422.
the LED lights more or less con-
tinuously.
Particular telegrams can not be Check the receive filter of the
received. interface.
Telegrams can not be sent. Telegrams can be received but Check the link state of the net-
can not be sent via network. work interface.
Change the cable if necessary.
Use a crossover cable, if the
device is connected with the
receiver directly (without hub/
switch).

If cable connection is properly


done, check the network adjust-
ments.
Telegrams can not be sent If telegrams can not be sent via Set the hook into the appropri-
(serial) fifth serial interface generally, ate checkbox.
check the appropriate checkbox If the checkbox is activated,
of the serial configuration (adju- check the configuration for port
stment of baud rate). 5 and adjust if necessary.
Particular telegrams can not be Check the send filter of the fifth
sent at port 5. serial interface and adjust if
necessary.
If this send filter is adjusted pro-
perly, check the filter of the
appropriate receive interface.
© SAM Electronics GmbH

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5.5 Troubleshooting of the FGR4 (Framegrabber)

Failure Cause Action


FGR4 does not power up Voltage fluctuations during Displays data from Com1 of the
the switch-on of power are FGR4 during the start up proce-
the reason mostly dure
If the FGR4 hangs or cannot
find the server, can be seen in
the Com1 outputs, see Figure
5-17
Every second image has a Firmware is outdated Update the firmware of FGR4
colour strip
Appears only at the resolu-
tion of 1600x1200
Cannot be recognised by
manual grabbing with "Snap
Image"
Resolution of 1600x1200 Firmware is outdated Update the firmware of FGR4
cannot be grabbed
Images cannot be grabbed 1. Resolution is incorrect If the resolution is not recog-
Does the source retrieving nised correctly, adjust the cor-
the expected resolution? rect resolution manually
2. See following failure:
FGR4 is not recognised as
monitor
© SAM Electronics GmbH

Fig. 5-17 Command Server Waiting

ED3302G152 / 00 (2009-08) 121


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Technical Manual

Failure Cause Action


FGR4 is not Your monitor has 1. connect a monitor with the appropriate resolution
recognised not the necessary 2. adjust resolution
as monitor resolution 3. connect FGR4
It is recommended
to use a splitter
permanently
IP-address 1. power down the FGR4
of the FGR4 2. connect the configuration PC and the FGR4 directly via network
is unknown (cross over)
3. on PC adjust the IP-address and network mask of the server
Detect the IP-address of the server out of the data, displayed on
Com1 of the FGR4 during a normal start

Avecs Version 1.0.5 25.06.2007


192.168.95.205
Server_IP: C0A85FCD

4. power up the FGR4


5. wait for ca. 30 seconds
6. enter arp -a in the console

Result: A host entry is located in ARP cache

5.5.1 RS232 Switch

This switch will be used in case of male functions.


The “4-way" dip switch can be used to configure the RS232 connector (RxD and TxD signals)
Switch Settings of the RS232 Switch. Following settings are valid:

Switch Switch Switch Switch RS232 RS232 RS232 Description


1 2 3 4
OFF OFF OFF OFF open open GND RS232 disabled
OFF OFF OFF ON TxD open GND RS232 output only
OFF ON OFF OFF open RxD GND Rs232 input only
OFF ON OFF ON TxD RxD GND RS232 input/output
enabled
ON OFF ON OFF RxD TxD GND RS232 input/output
enabled
Pin 2/3 twisted
© SAM Electronics GmbH

Switches 1 and 4 should never be ‘on’ at the same time, and neither should 2 and 3. For “normal” use
of the RS232 with a PC, 2 and 4 should be switched on.

122 ED3302G152 / 00 (2009-08)


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Technical Manual

The figure 26 shows the position of the dip switches inside the unit in relation to the RS232 port and a
larger image of the switch is shown for clarity. To change the position of this bank of dip switches, the
cover needs to be removed first! (A pencil can be very handy to change the switches)

Fig. 5-18 FGR4 (Framegrabber)

5.5.2 Changing the IP-Address via Internal Web Page of FGR4

If the FGR4 is not accessible it is also possible to access the configuration web page via IP-address of
the FGR4 directly.
For changing the IP-address of the FGR4 module follow the steps below:

Step Action Remarks


1 Start the Internet Explorer
2 Enter the IP-address web page appears
http://192.168.95.180
© SAM Electronics GmbH

ED3302G152 / 00 (2009-08) 123


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Technical Manual

Fig. 5-19 Welcome Page

Step Action Remarks


3 Choose the menue item
Change IP Address
4 Enter the IP address
5 Push the button Submit
6 Make sure that the FGR4 necessary for accepting and
module is powered OFF activating the IP-address
7 Power up the FGR4 module
Result The new address of the
FGR4 is activated
© SAM Electronics GmbH

124 ED3302G152 / 00 (2009-08)


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Technical Manual

Fig. 5-20 Sub Menue Change IP Address

5.6 Strategy if Troubleshooting Procedures are not Successful

In case an error cannot be located, please call the service department of SAM Electronics GmbH:

Telephone + 49 (0) 18 03 00 85 53

Fax + 49 (0) 18 03 00 85 54

Email shipservice@sam-electronics.de

Please indicate the following details:


• Type designation
• Type of failure
• System's behaviour
• Attendant circumstances
© SAM Electronics GmbH

• Previous unusual incidents

ED3302G152 / 00 (2009-08) 125


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Technical Manual

© SAM Electronics GmbH

126 ED3302G152 / 00 (2009-08)


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Technical Manual

6 Appendix

6.1 Outline Drawings

Description Page
VDR 4350 Core Module 129
Audio2net Module 130
NMEA2net Module 131
Battery Module 132
Power Supply 133
Keylock Switch 134
LAN Cable Adapter 135
SAM Cabinet 1 136
SAM Cabinet 2 137
FRM 4321A 138
Microphone 139
Remote Control 140
Framegrabber 141

6.2 Cabling Documentation

Description Page
Connection Diagram 142
Block View VDR 4350 - 1 143
Block View VDR 4350 - 2 144
Block View NMEA2net 145
Core Module 146
Battery-Module 147
NMEA2net 1 148
FRM 149
AUDIO2net 2 150
AUDIO2net 3 151
© SAM Electronics GmbH

Media Converter 152


AIS, Key operated push button 153
VDR-Remonte Control 154
Power supply 24VDC 155
VHF1 + VHF2 156

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Technical Manual

6.3 Certification

Description Page
EC Type Examination (Module B) Certificate 1/4 157
EC Type Examination (Module B) Certificate 2/4 158
EC Type Examination (Module B) Certificate 3/4 159
EC Type Examination (Module B) Certificate 4/4 160

© SAM Electronics GmbH

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392

10Mbit/act link Em´cy Backup POWER VDR 4350


100Mbit/act act ON/OFF Running

Fuse Fuse Alarm

Power Power IDE Core Module


NMEA2net 1

NMEA2net 2

Audio2net 1

Audio2net 2
Video2net

Periphery

Authority

ext. Net

DATA
FRM

P1 P2 P3 P4 P5 P6 P7 P8 P9 USB
Indication ext. Alarm Alarm Panel VHF 1 Akku

1 2 1 2 1 2 3 4 5 1 2

Em'cy Backup TxOut RxIn Shld

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 3 4 5 1 2 1 2 3

Test
X1 X2 X3 X4 X5 X6 X7 X8 Start ext. Start ON/OFF AIS VHF 2 +24V 0V Shld

82
63

Seitenansicht
Side View

100
159
Terminal-Rail:
TS 35x15
or TS 35x7,5
M LL 2M/ST/Zn
Fixing : UTA 159- 2854018

26.6

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Stahlgehäuse / Steel-Casing Versorgungs-Spannung / Supply-Voltage 24VDC (+30% / -10%)


Abmessungen (HxBxT) / Dimensions (HxWxD) 159x392x82mm Leistungsaufnahme / Power consumption 10W (without modules)
Oberfläche / Surface Alu. - Nitrit - Beschichtung / alu.- nitrite - coating Kontaktbelastung / Contact rating 1A

Gewicht / Weight Core Module 2,60 kg (with plugs) Compass Sicherheitsabstand / Compass safe distance 1,45 m
Gewicht / Weight Rechargeable Battery 1,40 kg Flash Speicher Medium / Flash Storage Medium 16 GB
Schutzart / Protection (EN 60529) IP 40 Kabel Anschluss / Cable Connection Phoenix

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C (low humidty) Betriebs- / Operation Temperature : -15°C...+40°C (high humidty)
© SAM Electronics GmbH

Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : BSH

Fig. 6-1 VDR 4350 Core Module

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Technical Manual

125 68

hierzu Platine / to this Printed Circuit

3 2- 1+ ON FO1

AB E
234 6
CD

5
7 89
1 2

- +
Shld

LAN link act. LAN ID Reset


24VDC Power
On/Off

steinsohn

125
AUDIO2net

Port 1 Port 2 Port 3 Port 4


Pwr NF Pwr NF Pwr NF Pwr NF
- + + - - + + - - + + - - + + - Terminal-Rail:
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
TS 35x15
or TS 35x7,5
M LL 2M/ST/Zn
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (HxBxT) / Dimensions (HxWxD) 125x125x60mm Spannungsversorgung / Supply Voltage 24VDC (+30% / -30%)

Gehäuse / Housing Combicon UM Leistungsaufnahme / Power Consumption 2W (without microphones)

Werkstoff / Material : Leistungsaufnahme / Power Consumption 6W (with 4 microphones)

Seitenelemente / Sideparts UM 108-SEFE/R (/L) ; Polyamid PA-F Leistungsaufnahme / Power Consumption8W (with 4 microph. and Beep ON)

Strangprofil / Lengthprofile UM 108-PROFIL 100CM ; PVC Compass Sicherheitsabstand / Compass safe distance 0,30 m

Abdeckung m/Schrift / Cover w/Lettering Polycarbonat PC

Gewicht / Weight 0,300 Kg

Klemmen / Terminals Phoenix FKCT 2,5/4-St-5,08

Schutzart / Protection (EN 60529) IP 20

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C (low humidity) Betriebs- / Operation Temperature : -15°C...+40°C (high humidity)
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : BSH

Fig. 6-2 Audio2net Module


© SAM Electronics GmbH

130 ED3302G152 / 00 (2009-08)


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Technical Manual

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

34
150

Terminal-Rail:
TS 35x15
or TS 35x7,5
M LL 2M/ST/Zn

steinsohn

1234
NMEA2net

64
LAN

LAN
24VDC Port 1 Port 2 Port 3 Port 4 Port 5
Guard

Guard

Guard

Guard

Guard
Shld

Rx Rx Rx Rx Rx Tx
+ - + - + - + - + - + - + -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TB-Lable
1 2 3

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Rose Gehäuse / Al-Casing Versorgungs-Spannung / Supply-Voltage 24VDC (+30% / -10%)

Abmessungen (HxBxT) / Dimensions (HxWxD) 150x64x34mm Leistungsaufnahme / Power Consumption 2,4W

Oberfläche / Surface RAL7035 lichtgrau / light-grey

Gewicht / Weight 0,350 Kg Compass Sicherheitsabstand / Compass safe distance 0,30 m

Schutzart / Protection (EN 60529) IP 43 Kabel Anschluss / Cable Connection Phoenix

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C (low humidity) Betriebs- / Operation Temperature : -15°C...+40°C (high humidity)
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : BSH

Fig. 6-3 NMEA2net Module


© SAM Electronics GmbH

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Technical Manual

82
80 63

100

100
Battery

159

159
Terminal-Rail:
TS 35x15
or TS 35x7,5
M LL 2M/ST/Zn

Fixing : UTA 159- 2854018

Kabel / Lapp Cable 4pol 0,75qmm 26.6


Outer Dia 6,3mm - 0,4m

Stecker / Male-Plug Phoenix Anschlussbild / Connection diagram


FKCT 2,5/4-St-5,08
15x 1,2 V 3800mAh

gn / green
q ge / yellow
1+ PTC
2-
R1
q
4T 3T 2- 1+
ws / white bn / brown
3T NTC
4T
R2

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Stahlgehäuse / Steel-Casing Ausgangs-Spannung / Output-Voltage 18VDC / 3800 mAh


Abmessungen (HxBxT) / Dimensions (HxWxD) 159x80x82mm Polyswitch Kurzschluß Sicherung / Short-Circuit Fuse SRP-350 6A

Oberfläche / Surface RAL7035 lichtgrau / light-grey Temperatursicherungselement / Temperature Protection

Gewicht / Weight 1,45 Kg

Schutzart / Protection (EN 60529) IP 56 Kabel Anschluss / Cable Connection Phoenix Stecker / Plug 4pol

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -25°C...+55°C _____ Lager- / Storage Temperature : -40°C...+85°C ______ Luftfeuchte / Humidity: < 95% - 40°C rel.
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : BSH

Fig. 6-4 Battery Module


© SAM Electronics GmbH

132 ED3302G152 / 00 (2009-08)


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Technical Manual

60
122

13 14 - - -

DC I<
OK IN + + +

RESET

130
DC OK
QUINT POWER

18-29,5 V

AC 100-240V

L N

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (BxHxT) / Dimensions (WxHxD) 60x130x122 mm Spannungsversorgung / Supply Voltage 100V AC ...240V AC

Ausgangs-Spannung / Output Voltage 24V DC +/- 1%

Ausgangsstrom / Output current 10A

Gewicht / Weight 1,100 kg

Schutzart / Protection (EN 60529) IP 20

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -25°C...+70°C _____ Lager- / Storage Temperature : -40°C...+85°C ______ Luftfeuchte / Humidity: < 95% - 25°C rel.
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH

Fig. 6-5 Power Supply


© SAM Electronics GmbH

ED3302G152 / 00 (2009-08) 133


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Technical Manual

3
70

Terminal-Rail:
TS 35x15
or TS 35x7,5
M LL 2M/ST/Zn

64,5
35,5

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Gewicht / Weight 0,1 kg

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -25°C...+55°C _____ Lager- / Storage Temperature : -40°C...+85°C ______ Luftfeuchte / Humidity: < 95% - 40°C rel.
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH

Fig. 6-6 Keylock Switch


© SAM Electronics GmbH

134 ED3302G152 / 00 (2009-08)


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Technical Manual

54,6
4 3,9 4

15,5
108

23,5

40
4,1

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (BxHxT) / Dimensions (WxHxD) 40x108x54,6 mm Spannungsversorgung / Supply Voltage 24VDC

Gewicht / Weight 0,060 kg

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -25°C...+55°C _____ Lager- / Storage Temperature : -40°C...+85°C ______ Luftfeuchte / Humidity: < 95% - 40°C rel.
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH

Fig. 6-7 LAN Cable Adapter


© SAM Electronics GmbH

ED3302G152 / 00 (2009-08) 135


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Technical Manual

546 270
470 250
75
460
654

4 x)
12 (

Montagefreiraum 150mm
SPACE FOR MOUNTING 150mm 2 BNC Conectors female

570
push button

PE PE
Battery

-AUDIO2net

1
1

-
Shld

Pwr

24VDC Power
Port 1
2 3 4
+ + -
2

- +
3

NF
Shld

On/Off

ON
LAN

1 2
3

1 2 3
1

- + +

steinsohn
Pwr
0V
Akku

Port 2

link act.
2
1

+24V

NF
4

4
-
Core Module

LAN
AUDIO2net
1 2 3
1

- + +
VDR 4350

Pwr
Port 3
2
Test

NF
4

4
-
20

1
1

-
Pwr
Port 4
2 3 4
+ + -
2
BCD

67 8 A
EF 2
3

9
ID

O1
NF
VHF 1

VHF 2

3 45
2

4
1

Reset
Shld
299

5
Alarm Panel

4
RxIn

AIS
3

3
2

1
1

-
Shld

Pwr
TxOut

24VDC Power
1

Port 1
2 3 4
+ + -
2

- +
3

NF
4

On/Off
ext. Alarm

ON
ON/OFF

LAN

1 2
2

2
Running
POWER

1 2 3 4
1

- + + -

steinsohn
Pwr
1

Port 2

link act.
2
3

NF
4
ext. Start
Indication

Em'cy Backup

LAN
2

AUDIO2net
1 2 3
1

- + +
Pwr
1

Port 3
2
3

NF
Start
USB

DATA
-
Em´cy Backup

IDE
ON/OFF

Alarm
14
16

15

13

12

10
11

1 2 3 4
4

- + + -
9

Pwr
Port 4
2

ext. Net BCD


P9

67 8 A
EF 2
3

9
ID

O1
NF

3 45
4

Reset
Authority
P8
Power

X8
Fuse
link

act

Perihery
P7

X7
1

Audio2net 2
-NMEA2net
P6

X6
1

Audio2net 1
P5

X5
1

steinsohn

VDR G4 - NMEA2net
TYPE: H401 001A
FRM
P4

X4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1
Fuse

Power
10Mbit/act

100Mbit/act

Video2net
P3

X3

Lan-Adapter
1

NMEA2net 2
P2

X2
1

NMEA2net 1
P1

X1
1

Media Converter
L L
N N
PE PE

Q U IN T P O W E R
13
OK
DC

14
IN
I<
L N

-
AC 100-240V

18-29,5 V

-
DC OK

RESET

M edia Converter
+

G E 4034 G 009
-

LCS 883C
+

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Spannungsversorgung / Supply Voltage 230VAC / 24VDC

Gewicht / Weight 31,60 kg

Schutzart / Protection (EN 60529) Kabel Anschluss / Cable Connection


Umgebungsbedingungen / Environmental Conditions
Betriebs- / Operation Temperature : -25°C...+55°C _____ Lager- / Storage Temperature : -40°C...+85°C ______ Luftfeuchte / Humidity: < 95% - 40°C rel.
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH
© SAM Electronics GmbH

Fig. 6-8 SAM Cabinet 1

136 ED3302G152 / 00 (2009-08)


G4_10.fm / 27.08.09
137
VDR G4 - NMEA2net
TYPE: H401 001A
steinsohn
ON O1 ON O1
EF 2 EF 2
BCD

BCD
345

345

67 67
89A 8 9A

Media Converter

LCS 883C
GE 4034 G 009
1 2 1 2

9 10 11 12 13 14 15 16 17 18 19 20
- + - +
Shld

LAN LAN ID Reset


Shld

link act. LAN link act. LAN ID Reset


24VDC Power 24VDC Power
On/Off On/Off
PE

steinsohn steinsohn

Media Converter
Lan-Adapter
-AUDIO2net
push button

-NMEA2net
AUDIO2net AUDIO2net
PE

Port 1 Port 2 Port 3 Port 4 Port 1 Port 2 Port 3 Port 4

8
Pwr NF Pwr NF Pwr NF Pwr NF Pwr NF Pwr NF Pwr NF Pwr NF
- + + - - + + - - + + - - + + - - + + - - + + - - + + - - + + -

7
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

6
5
4
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

3
2
1
Shld 0V +24V VHF 2 AIS ON/OFF ext. Start Start X8 X7 X6 X5 X4 X3 X2 X1
Test
3 2 1 2 1 5 4 3 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
Shld RxIn TxOut Em'cy Backup
2 1 5 4 3 2 1 2 1 2 1 13 14 - - -
DC I<
Akku VHF 1 Alarm Panel ext. Alarm Indication OK IN + + +

PE
N
L
USB P9 P8 P7 P6 P5 P4 P3 P2 P1

SAM Cabinet 2
RESET

DATA

Authority

Perihery

Audio2net 2

Audio2net 1

FRM

Video2net

NMEA2net 2

NMEA2net 1
ext. Net
DC OK

QUINT POWER
PE
N
L
18-29,5 V
Battery
Core Module IDE Power Power
Alarm Fuse Fuse

ED3302G152 / 00 (2009-08)
Running ON/OFF act 100Mbit/act
AC 100-240V
VDR 4350 POWER Em´cy Backup link 10Mbit/act
L N

G4_10.fm / 27.08.09
Fig. 6-9
Technical Manual
VDR 4350 © SAM Electronics GmbH
VDR 4350
Technical Manual

290 3 x 11,5
342

320
290
374

29
295 252

NOTE:
USE ONLY DELIVERED FITTING KIT
(SCREW LENGTH MAX. 30mm)
CAPSULE - OUTSIDE BRIDGE

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (BxHxT) / Dimensions (WxHxD) 342x320x374 mm Betriebsspannung / Operating voltage 24VDC (+30% / -30%)

Compass Sicherheitsabstand / Compass safe distance 0,40 m Leistungsaufnahme / Power consumption 10VA

Schutzart / Protection (EN 60529) IP 68 Underwater Accustic Beacon


Mounting base: 6,2 kg ( 13 lbs ) Data capsule: 11,7 kg ( 25 lbs )

Weight: 17,9 kg ( 39 lbs ) Color: Fluorescent orange

Speicher Temperatur / Storage Temperature -20°C...+85°C


Umgebungsbedingungen / Environmental Conditions SAE AS 8045 compliant, supplied with unitCertification IEC 61996
-15°C...+40°C(high humidity) Regulatory SpecificationsIMO A.861 (20); IMO A.694 (17)IEC 61996; IEC 60945; IEC 68-2-27 part 2ED-56A
Betriebs-/Operation Temperature :-15°C...+55°C(low humidity),

Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH

Fig. 6-10 FRM 4321A


© SAM Electronics GmbH

138 ED3302G152 / 00 (2009-08)


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Technical Manual

118.5
Ø63

steinsohn VDR G4
VCA 003

55.5

66.3
39.5
5
80

Ø 6.2
11

137
Micro
montiert in Brückendecke oder in der Nock
(Öffnung in Decke 67 mm)

MOUNTING IN BRIDGE CEILING OR IN WING


(OPENINGS IN CEILING 67 MM)

REMARK:
MICRO SHOULD BE INSTALL IN
CONSOLE OR CEILING
5
4
3
2
1

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (BxHxT) / Dimensions (WxHxD)


Frontpl. 137x80x72 mm, Diameter 63 mm Betriebsspannung / Operating voltage 20 VDC (+30 / -10%)

Gehäuse/Enclosure eloxiert / anodized Leistungsaufnahme / Power consumption 1W

Gewicht / Weight 0,260 kg and 0,750 kg with housing

Schutzart / Protection (EN 60529) IP 47

Compass Sicherheitsabstand / Compass safe distance 0,30 m

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C (low humidity) Betriebs- / Operation Temperature : -15°C...+40°C (high humidity) Lager- / Storage Temperature : -20°C...+85°C
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH
© SAM Electronics GmbH

Fig. 6-11 Microphone

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Technical Manual

198.50

89

175.5
16

15

14

13

12

11

10

1
RxB

RxA

NO

NO

Guard
TxA

TxB

0V

+24V
NC
RS422

DI2

DI1
VDR ALARM
EM BACKUP

193

46.41
70,0
M4

Ausschnitt im Brückenpult 178 x 74


4.41 Part in the bridge desk 178 x 74
33.4
46.50

Mechanische Daten / Mechanical Data: Elektrische Daten / Electrical Data:

Abmessungen (BxHxT) / Dimensions (WxHxD)


193x89x70 mm including wiring Spannungsversorgung / Supply Voltage 24 VDC (+30% / -10%)
Gehäuse / Enclosure Edelstahl / Stainless Steel Leistungsaufnahme / Power consumption 3W max. 7,6W
Front / Front Aluminium

Gewicht / Weight 0,700 kg

Schutzart / Protection (EN 60529) IP 40


Compass Sicherheitsabstand / Compass safe distance 0,60 m

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C (low humidity)Betriebs- / Operation Temperature : -15°C...+40°C (high humidity)
Standard DIN EN ISO 9001:2000-12 Zulassungen / Approvals : GL + BSH

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Abmessungen (BxHxT) / Dimensions (WxHxD) 160x92x100 mm Spannungsversorgung / Supply Voltage 24VDC (+30%/-10%)
Leistungsaufnahme / Power consumtion 3W

Compass Sicherheitsabstand / Compass safe distance 0,6 m

Gewicht / Weight 1,1 kg

Schutzart / Protection (EN 60529) IP 43 Kabel Anschluss / Cable Connection

Umgebungsbedingungen / Environmental Conditions


Betriebs- / Operation Temperature : -15°C...+55°C ( low humidity ),-15°C...+40°C ( high humidity )
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Fig. 6-13 Framegrabber


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