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ological tests normally used to identify bac- tyrosine, lysine, and alanine. The amino acid re-
teria. quirements of Sc. thermophilus andLeuconostoc
The phylogenetic relationships of starter and spp. are similar to those of the lactococci. Only
some other LAB are outlined in Figure 5-5. one strain of Lb. helveticus has been studied; it
Such analyses show interesting relationships. required all the amino acids except glycine, ala-
Both Ec.faecalis and Str. bovis are found in bo- nine, serine, and cysteine. Lactococci possess
vine feces and both react with Group D antigen, many of the genes of the amino acid biosynthetic
yet it is clear that Enterococcus is only distantly pathways in their chromosomes, and the amino
related to Streptococcus and Lactococcus. Al- acid requirements are probably the result of mi-
though not shown, Pediococcus spp. are found nor deletions in the nucleotide sequences. This is
in the Lb. casei/Lb. parcacasei group even probably also true for the other starter LAB, but
though pediococci (tetrads) are morphologically the question has not been studied.
quite distinct from lactobacilli (rods). In addi- Fully grown milk cultures of starter bacteria
tion, the heterofermentative thermophile, Lb. contain around 109cfu/ml. The concentrations of
fermentum, is relatively closely related to the amino acids and peptides in milk are low and
facultatively heterofermentative mesophile, Lb. sufficient to sustain only about 25% of the maxi-
casei, and not to the other thermophilic lactoba- mum number of starter cells present in a fully
cilli. Recently, several heterofermentative lacto- grown starter culture. Therefore, starter bacteria
bacilli, Lb. viridescens, Lb. confusus, and Lb. must have a proteolytic system to hydrolyze the
halotolerans, which are coccobacillary in shape, milk proteins to the amino acids required for
and the heterofermentative Leuc. parames- good growth in milk. The proteolytic system of
enteroides have been transferred to a new genus Lactococcus involves a cell wall-associated
called Weisella. These considerations suggest proteinase, amino acid and peptide transport
that neither shape, nor type of fermentation, nor systems, and peptidases (for a review see Kunji,
growth at 1O0C, 150C, or 450C give absolute in- Mierau, Hagting, Poolman, & Konings, 1996).
formation on the relationship of LAB with each The generally accepted view of the system is
other. shown in Figure 5-6.
The 16S rDNA sequences have also shown The lactococcal proteinase (PrtP) is one of the
that Enterococci are more closely related to most intensively studied enzymes of starter bac-
Carnobacterium and Vagococcus than to Lac- teria, but it is likely that other starter bacteria
tococcus and Streptococcus. have similar systems. It is a serine proteinase
that is synthesized in the cell as a pre-pro-pro-
5.4 METABOLISM OF STARTERS teinase and that is transformed into the mature,
active proteinase by a process not yet completely
5.4.1 Proteolysis understood. It is not a truly extracellular enzyme
but is anchored to the cell membrane by its ex-
All LAB are auxotrophic and require several tremely hydrophobic C-terminal region. The
amino acids and vitamins for growth. Specific mature proteinase, called PrtP, contains about
strains of LAB are still used to assay foods for 1,800 amino acid residues, has a molecular mass
vitamins (e.g., Lb. delbruckii ATCC 7830 for vi- of about 185 kDa, and has an optimum pH of
tamin B12 and Ec.faecalis ATCC 8043 for folic about 6. The gene encoding the proteinase (prtP)
acid). The requirements for amino acids are in several strains of lactococci has been cloned
strain specific and vary from as few as 4 to per- and sequenced. The nucleotide sequences are
haps 12 or more. Glutamic acid, methionine, va- very similar (98% identical), implying that there
line, leucine, isoleucine, and histidine are re- is only one proteinase, but the amino acid se-
quired by most lactococci, and many strains quences are sufficiently different to result in dif-
have additional requirements for phenylalanine, ferent activities on the various caseins. Two dif-
Figure 5-5 Phylogenetic tree showing the relationships among some starter lactic acid bacteria. E, Enterococ-
cus; L, Lactobacillus; Lc, Lactococcus; L, Leuconostoc; S, Streptococcus; O, Oenoccos; W, Weissella.

ferent specificities are found, one of which, PI use only strains that produce Pill-type protein-
proteinase, hydrolyzes principally (3-casein and ase as starters.
to some extent K-casein, while the other, PIII Only limited information is available on the
proteinase, acts efficiently on asi-, (3-, and K- proteinases of the other starter bacteria, but the
caseins. Pi-type proteinases hydrolyze the C-ter- available data indicate that they are similar to the
minal region of p-casein, which is quite hydro- lactococcal proteinases (e.g., the PrtP of Lc.
phobic, producing bitter peptides that may be lactis and Lb. pararcasei are 95% similar). Un-
responsible for the development of bitter-fla- usually, no proteolytic activity has been detected
vored cheese. One way of preventing this is to in Sc. thermophilus except in the so-called Asian
Proteinase

Oligopeptides Oligopeptide Oligopeptides


transporter

Peptidases
Casein Tripeptides

Di-and tri-peptide
Dipeptides transporters Tripeptides

Dipeptides

Amino acid
Amino acids transporters Amino acids

Cell Cell
Milk wall membrane Cytoplasm

Figure 5-6 The proteolytic system of Lactococcus.

strains, which were isolated in outer Mongolia, scribed. The driving forces for transport include
India, and Japan. This lack of proteolytic activity the proton motive force, antiport and symport
may explain the symbiotic relationship between systems, and ATP hydrolysis (see Kunji et al.,
Lb. delbrueckii subsp. bulgaricus and Sc. ther- 1996, for a review).
mophilus in yogurt cultures (Figure 5-2). Inside the cell, the peptides are hydrolyzed by
There are four different caseins in milk, asr, peptidases to the individual amino acids neces-
ocS2-, P"» and K-, which occur in the ratio of sary for the synthesis of the proteins required for
roughly 4:1:3:1 and make up about 80% of the cell growth. Numerous peptidases have been
total protein in milk (see Chapter 3). Hydrolysis identified in starter LAB, including at least three
of these proteins by lactococcal proteinases re- aminopeptidases (Pep N, Pep A, and Pep C), two
sults in production of numerous oligopeptides of tripeptidases (Pep T and Pep 53), and two dipep-
different sizes. For example, hydrolysis of (3- tidases (Pep V and Pep D) that release single
casein, which contains 209 amino acid residues, amino acids from the N-terminal end of the rel-
by the PI proteinase results in the production of evant substrates. In Lc. lactis subsp. cremoris,
100 peptides, the majority of which contain be- two different endopeptidases (Pep O and Pep F)
tween 4 and 30 amino acid residues. Peptides have been identified that hydrolyze internal pep-
containing up to 8 amino acid residues can be tide bonds in peptides but not in the intact
transported across the cell membrane into the caseins. The proline content of casein is quite
cell. In the lactococci, various transport systems, high, and, because of its structure, specific pepti-
including an oligopeptide transport system, a di- dases, called prolidases (Pep Q), aminopepti-
and tripetide transport system, and at least 10 dase P (Pep P), X-prolyl-dipeptidyl aminopepti-
amino acid transport systems, which have a high dase (Pep X), prolinase (Pep R), and proline
specificity for structurally related amino acids iminopeptidase (Pep I), are required to hydro-
(e.g., Glu/Gln, Leu/Ile/Val) have been de- lyze it from peptides. Some of the important
Table 5-5 Properties of the Various Peptidases Found in Starter Lactic Acid Bacteria

Substrate
Peptidase Name n= 1,2,3... Organism MoI. Wt. (kDa) Type3 Optimum pH Location13

General
Aminopeptidase N Pep N X * (X)n Lc. lactis 95 M 7 I
Lb. delbrueckii 95 M 7 I
Lb. helveticus 97 M 6.5 CW, I
Aminopeptidase C Pep C X * (X)n Lc. lactis 50 T 7 I
Lb. delbrueckii 52 T 7 I
Lb. helveticus 50 T I
Tripeptidase Pep T X^X-X Lc. lactis 46-52 M 7.5 I
Pep 53 Lc. lactis >23 M 5.8 CW
Dipeptidase Pep V X^X Lc. lactis 50 M 8 I
Lb. delbrueckii 51 M 7.5
Lb. helveticus 50 M 8 I
Pep D X^X Lb. helveticus 54 T 6

Proline Specific
Prolidase Pep Q X * Pro Lc. lactis 42 M 7-8 I
Lb. delbrueckii 41 M I
Aminopeptidase P Pep P X *> Pr0-(X)n Lc. lactis 43 M 8 I
X-prolyl-dipeptidyl
aminopeptidase Pep X X Pro-^ (X)n Lc. lactis 59-90 S 7-8.5 CW 5 I
Lb. delbrueckii 82-95 S 6.5-7 I
Lb. helveticus 88-95 S 6.5 I
Prolinase Pep R Pro J- X Lb. helveticus 35 7.5 I
Proline iminopeptidase Pep I Pro * X-(X)n Lc. lactis 30-50 S I
Lb. delbrueckii 33 S 6.5 CW
Lb. helveticus 34 S I
Note: Many of the enzymes were isolated from several strains of the species, and the data presented are a summary.
3
M = metalloenzyme; S = serine peptidase; T = thiol peptidase.
b
I = intracellular; CW = cell wall.
properties of the peptidases are summarized in
Table 5-5. Generally, the peptidases were iso- Arginine Deiminase Pathway
lated from several strains of the same species,
and the data shown are a summary. Pep R has
been found only in Lb. helevticus. No carboxy-
peptidase has been found in LAB.
The peptidases are either serine-, metallo-, or
thiol-enzymes and have pH optima in the range Arginine Arginine
6.0 to 8.0. All of them are located inside the cell Citrulline
and, acting together, they hydrolyze the peptides Ornithine
transported into the cell by the oligopeptide and
the di- and tripeptide transport systems to their
constituent amino acids for use in protein syn- Carbamoylphosphate
thesis. They are also important in the ripening of
cheese. During ripening, the starter bacteria Omithine
gradually die and lyse and release their intracel- Lysine
lular peptidases, which then act on any peptides
present around the cell. The amino acids pro-
duced are considered to be the precursors of the
flavor compounds necessary for the develop-
ment of good-flavored cheese (see Chapter 11).
alkaline acid

5.4.2 Arginine Metabolism Figure 5-7 Arginine/ornithine antiport and the argi-
nine deiminase pathway. Accumulation of ornithine
Many LAB produce NH 3 from arginine (lysine) via the Dp-driven lysine transport system is
(Table 5-1) by the arginine deiminase pathway also shown. ADI, arginine deiminase; OCT, ornithine
and simultaneously produce 1 mol of ATP per carbamoyltransferase; CK, carbamate kinase.
mol of arginine metabolized (Figure 5-7). Argi-
nine is first hydrolyzed to NH3 and citrulline by
arginine deiminase. Ornithine carbamyltrans-
galactose residue linked by a pi-4 bond (see
ferase then catalyses the phosphorolysis of cit-
Chapter 3). The major function of starter LAB in
rulline to ornithine and carbamyl phosphate; the
cheesemaking is the production of lactic acid
latter is then hydrolyzed to NH3 and CO2 by car-
from the fermentation of lactose. Since starter
bamate kinase, with the concomitant production
bacteria do not contain a functional cytochrome
of ATP. The uptake of arginine is driven by an
system, their metabolism of sugars is fermenta-
antiport transport system in which ornithine is
tive rather than respirative, and ATP is produced
exchanged for arginine.
by substrate-level phosphorylation rather than
Lc. lactis subsp. lactis produces NH3 from
by oxidative phosphorylation. Despite their lack
arginine via this pathway, whereas Lc. lactis
of a cytochrome system, most LAB are aero-
subsp. cremoris does not, owing to the lack of at
tolerant and grow quite well in air. They cannot
least one of the three enzymes of the pathway.
grow without a sugar that serves as an energy
source. Fermentation of sugars occurs by the
5.4.3 Lactose Metabolism glycolytic (Figure 5-8) or phosphoketolase (PK)
(Figure 5-9) pathways. Lactate is the end-prod-
Lactose, the principal sugar found in milk, is a uct of glycolysis, while lactate, ethanol, and CO2
disaccharide composed of one glucose and one are the end products of the PK pathway.
LACTOSE LACTOSE
EXTERNAL
ENVIRONMENT

PEP/PTS permease MEMBRANE

LACTOSE-P LACTOSE CYTOPLASM

GLUCOSE GALACTOSE
ATP LELOIR
PATHWAY
GALACTOSE-I-P

GALACTOSE-6-P GLUCOSE-6-P GLUCOSE-I-P

TAGATOSE-6-P FRUCTOSE-6-P

TAGATOSE
PATHWAY TAGATOSE-l,6-biP FRU CTOSE-1,6-biP

DIHYDROXYACETONE-P GLYCERALDEHYDE-3-P

NADH

1,3-DIPHOSPHOGLYCERATE
ADP

ATP

3-PHOSPHOGLYCERATE

2-PHOSPHOGLYCERATE

PHOSPBOENOLPYRUVATE
ADP

ATP
PYRUVATE
NADH

NAD

L-LACTATE
CYTOPLASM

MEMBRANE

EXTERNAL
ENVIRONMENT L-LACTATE

Figure 5-8 Glycolytic pathway of lactose metabolism in lactic acid bacteria.


LACTOSE
EXTERNAL
ENVIRONMENT

permease MEMBRANE

LACTOSE CYTOPLASM

LELOIR
GALACTOSE GLUCOSE
PATHWAY

GALACTOSE-I-P

GLUCOSE-I-P GLUCOSE-6-P

6-PHOSPHOGLUCONATE

RIBULOSE-S-P

XYLULOSE-5-P

GLYCERALDEHYDE-3-P ACETYL-P

ACETATE
1,3-DIPHOSPHOGLYCERATE ACETYL-CoA

3-PHOSPHOGLYCERATE
ACETALDEHYDE

2-PHOSPHOGLYCERATE

ETHANOL
PHOSPHOENOLPYRUVATE

PYRUVATE

D-LACTATE

Figure 5-9 Phosphoketolase pathway of lactose metabolism in lactic acid bacteria.


Lactic acid contains an asymmetric carbon lactose-6-P is metabolized through several taga-
and hence can exist as D and L isomers: tose derivatives to glyceraldehyde-3-P and
dihydroxy acetone phosphate (Figure 5-8).
COOH COOH Tagatose is a stereoisomer of fructose:
I I
H-C-OH HO-C-H
I I CH2OH CH2OH
CH3 CH3 I I
C=O C=O
I I
D-Iactic acid L-lactic acid HO-C-H HO-C-H
I I
HC-OH HO-CH
The isomer of lactate produced is useful in the I I
HC-OH HC-OH
identification of the various genera and species I I
of starter LAB. For example, Leuconostoc and CH2OH CH2OH
Lb. delbrueckii produce only the D isomer,
Lactococcus and Sc. thermophilus produce only D-fructose D-tagatose
the L form, and Lb. helveticus produces a mix-
ture of the D and L isomers, owing to the pres- Fermentation of glucose and galactose by ther-
ence of two lactate dehydrogenases in the cell, mophilic starter LAB also occurs via glycolysis
one of which is specific for the L and the other but some of these bacteria, including Sc.
for the D isomer. thermophilus, Lb. delbrueckii subsp. bulgaricus,
Before lactose can be fermented, it must be and some strains of Lb. delbrueckii subsp. lactis,
transported into the cell. Starter LAB use two ferment only the glucose moiety of lactose and
different systems to transport lactose, the per- excrete galactose in proportion to the amount of
mease and the phosphotransferase (PTS), both lactose transported. Initially, this was thought to
of which require energy. Energy for the per- be due to the lack of galactokinase, the first en-
mease system is derived from ATP, and lactose zyme of the Leloir pathway, but more recent
is transported without being transformed. In the studies have suggested that galactose is excreted
PTS system, the energy is derived from phos- as an exchange molecule in the transport of lac-
phoenolpyruvate (PEP) in a complex series of tose into the cell, in which process a single trans-
reactions involving two enzymes, EI and EIII, porter, lactose permease, simultaneously trans-
and a heat-stable protein, HPr. During transport, ports lactose into and galactose out of the cell.
the high-energy phosphate in PEP is eventually Leuconostoc spp. ferment the glucose and galac-
transferred to lactose to form lactose-phosphate tose by the phosphoketolase (PK) pathway; the
rather than lactose (Figure 5-10). Lactococci use galactose is first transformed to glucose-1-P via
the PTS system to transport lactose, while all the Leloir pathway (Figure 5-9).
other starter LAB use the permease system. The products of both pathways are quite dif-
The initial enzyme involved in the metabo- ferent. In glycolysis, 1 mole of lactose is trans-
lism of lactose depends on the transport system formed to 4 moles of lactic acid (or 2 in the case
used. In the PTS system, lactose-P is formed of Sc. thermophilus, Lb. delbrueckii subsp.
during transport and is hydrolyzed by phospho- bulgaricus, and the strains of Lb. delbrueckii
(3-galactosidase (Ppgal) to glucose and galac- subsp. lactis, which excrete galactose), whereas
tose-6-P, while in the permease transport sys- in the PK pathway it is transformed to 2 moles
tem, lactose is transported intact and is each of lactate, ethanol, and CO2.
hydrolyzed by p-galactosidase (pgal) to glucose The reason for the production of lactate in
and galactose (Table 5-6). both pathways and of ethanol in the PK pathway
In the lactococci, the subsequent fermentation is the need to reoxidize the NADH and NADPH
of glucose is via the glycolytic pathway, and ga- produced in the earlier steps of the pathway to
Table 5-6 Salient Features of Lactose Metabolism in Starter Organisms

Cleavage Products lsomer of


Organism Transport3 Pathway13 Enzyme (mol/mol lactose) Lactate

Lactococcus PEP-PTS GLY Ppgal 4 lactate L

Leuconostoc Permease PK pgal 2 lactate + ethanol


+ 2CO 2 D

Sc. thermophilus Permease GLY Pgal 2 lactate0


L
Lb. delbrueckii Permease GLY pgai 2 lactate0
D
Lb. helveticus Permease GLY Pgal 4 lactate
DL
3
PTS = phosphotransferase system.
b
GLY = glycolysis; PK = phosphoketolase.
c
These species metabolize only the glucose moiety of lactose.

allow fermentation to continue. The purpose of nol and acetate rather than lactate. Normally,
the fermentations is to produce sufficient ATP to during anaerobic growth, PFL activity is favored
sustain growth. Production of ATP by fermenta- over PDH activity in the initial formation of
tion is much less efficient than the production of acetyl CoA.
ATP by respiration (e.g., in glycolysis, 4 moles The end-products of lactose fermentation are
of ATP are produced per mole of lactose fer- mainly acidic and will, unless excreted, acidify
mented, compared with a possible 76 moles by the cell cytoplasm. LAB have two mechanisms
respiration). Therefore, to produce the same for excreting lactate and protons. One involves
amount of ATP by fermentation as by respira- the transmembrane reversible F0F1-ATPaSe and
tion, a large amount of sugar must be fermented, is responsible for the secretion of protons. The
and consequently large amounts of lactic acid second involves the simultaneous secretion of
are produced by LAB. lactate anions and protons in symport with each
The growth of some strains of Lactococcus on other. This mechanism occurs especially when
galactose or low levels of glucose leads to the the external concentration of lactate is low and
production of other compounds, besides lactate, the internal concentration is high. Energy can
from pyruvate, such as ethanol, acetate, and ac- also be derived from this reaction through the
etaldehyde (Figure 5-11). In these bacteria, lac- creation of a proton-motive force.
tic dehydrogenase (LDH) and pyruvate-formate
lyase (PFL) are allosteric enzymes. LDH re- 5.4.4 Citrate
quires the presence of fructose-1,6-bisphosphate
for activity, whereas pyruvate-formate lyase Cit+ Lactococcus and Leuconostoc spp. pres-
(PF) activity is inhibited by triose-phosphates. ent in mesophilic starters metabolize citrate to
Normally, both effectors are present at high con- acetate, CO2, diacetyl, acetoin, and 2,3-bu-
centrations in the cell, favoring LDH activity tanediol by the pathway shown in Figure
and lactate production. Growth at low sugar con- 5-12. Citrate is not used as an energy source but
centrations results in lower intracellular concen- is co-metabolized with lactose or some other
trations of the effectors, and therefore LDH ac- sugar. The organisms involved are Cit+ lacto-
tivity is reduced and PFL activity increased, cocci, Ln. mesenteroides subsp. cremoris, and
which allows pyruvate to be channelled to etha- Ln. lactis. Citrate is not metabolized by thermo-
SUGAR-P

PEP

SUGAR
PYRUVATE

IN OUT
Figure 5-10 Phosphoenolpyruvate-phosphotransferase system for transport of sugar in Lactococcus lactis,

philic starters. The CO2 produced is responsible and produce very low Eh values (== -250 mV).
for the small eyes in Edam and Gouda cheese, Acetolactate is not normally found as an end-
while diacetyl and acetate are important con- product unless the strain lacks acetolactate de-
tributors to the flavor of many fermented prod- carboxylase activity.
ucts, including Quarg, Fromage frais, and Cot- Growth and metabolite production by a D and
tage cheese. Diacetyl is produced in only small a DL mesophilic mixed-strain culture in milk at
amounts (< 10 mg/ml or 0.11 mM in milk), and 210C are shown in Figure 5-13. The cell numbers
acetoin production is generally 10-50 times and the production of end-products are plotted
greater than that of diacetyl. One mole of acetate semi-logarithmically because bacteria grow and
is produced from each mole of citrate used, but produce end-products exponentially. Arithmetic
recent studies suggest that about 1.2 moles of plots are quite different. The graphs show ex-
acetate are produced per mole of citrate used. amples, and it is important to remember that indi-
This is probably due to the production of small vidual cultures will exhibit some variation. Pro-
amounts of acetate from sugar metabolism. duction of the various metabolites is in the
There is very little information on the concentra- following order: lactate > acetate > acetoin »
tion of 2,3-butanediol produced by starters. diacetyl. Citrate utilization is generally slower in
There is still controversy on how diacetyl is L than in D or DL cultures because of the slower
actually produced. One of the reasons for this is growth of the Cit+ Leuconostoc (compared with
that the putative enzyme, diacetyl synthase, has Cit+ Lactococcus). Production of diacetyl and
never been categorically found in LAB. An- acetoin ceases as soon as all the citrate has been
other, and probably more important, reason is used, after which the levels of acetoin and diacetyl
that acetolactate (AL) is very unstable and may decrease due to the activity of acetoin dehy-
readily autodecarboxylates nonoxidatively to drogenase. The same enzyme is probably respon-
acetoin or oxidatively to diacetyl. AL is so un- sible for the reduction of diacetyl to acetoin and of
stable that it is available commercially only as a acetoin to 2,3-butanediol. Therefore, to retain the
double ester to protect it from autodecar- maximum amount of diacetyl in unripened
boxylation; it is normally hydrolyzed with 2 cheese, the product should be cooled as soon as
equivalents of NaOH just before use. Acetoin is possible after citrate utilization is complete.
produced by AL decarboxylase activity, but it is Little, if any, acetolactate (AL) accumulates in
generally believed that diacetyl is produced cultures, because most Ck+ lactococci contain an
chemically rather than enzymatically from AL. active AL decarboxylase (ALD). However, the
Despite this, it is difficult to see how diacetyl Cit+ lactococci in the D culture in Figure 5-13
can be produced oxidatively from AL by starter contain an inactive ALD and hence accumulate
cultures, which essentially grow anaerobically AL. Nucleotide sequences of the aid gene in this
LACTOSE

a ACETOLACTATE PYRUVATE L-LACTATE

ACETOIN

FORMATE

ACETYL-CoA

ACETALDEHYDE ACETYL-P

ETHANOL ACETATE

Figure 5-11 Pathways of pyruvate metabolism in lactic acid bacteria.

strain and in a strain containing ALD activity ture of lactic butter by this particular culture.
showed only one substitution (cytosine for thym- Cit~ lactococci are the dominant bacteria in
ine at position 659), which resulted in a change of mesophilic mixed-strain cultures. The levels of
histidine to tyrosine in a motif conserved in all the Cit+ lactococci and leuconostocs in these cul-
ALDs. It is thought that this change is sufficient tures vary but generally comprise less than 10%
to lead to the synthesis of an inactive enzyme of the total number of bacteria present. It is obvi-
(Goupil, Cormier, Ehrlich, & Renault, 1996). ous from Figure 5-13 that lactic acid production
Autodecarboxylation of AL to acetoin (mainly) follows the increase in cell numbers very closely.
and diacetyl probably occurs throughout growth, This explains why the amount of lactic acid pro-
but is observed only as soon as AL production duced is a good indicator of the growth of LAB.
ceases (when all the citrate is used). The level of As lactic acid is produced, the pH decreases, so
diacetyl produced from autodecarboxylation can pH is also a good indicator of growth. However,
be increased by aeration at acid pH, and this prop- the relationship between the increase in acid pro-
erty is used to produce diacetyl in the manufac- duction (or cell numbers) and pH is not linear.
CITRIC ACID

ACETATE

OXALACETATE LACTOSE

ACETALDEHYDE-TPP
PYRUVATE
LACTATE

ACETYL-COA
ct-ACETOLACTATE

ACETYLPHOSPHATE ACETOIN DIACETYL

ACETATE

2,3-BUTANEDIOL

Figure 5-12 Citric acid metabolism in lactic acid bacteria.


Culture 4/25 Culture 1362

Time, h Time, h

Time, h Time, h

Time, h Time, h

Figure 5-13 Growth and metabolite production by a D (4/25), a DL (1362), and an L (FrS) culture in sterile 10% (w/v) reconstituted skim milk at 210C. The
DL and L cultures are commercial cheese cultures; the D culture is used in the production of lactic butter.
Nevertheless, pH is easy to measure and is the also lacks threonine aldolase, implying that the
most widely used indicator of starter growth in physiological function of this reaction is the pro-
the cheese industry. vision of glycine for growth. It is not clear how
Pure cultures of Ck+ Lactococcus and Leu- acetaldehyde is produced by thermophilic cul-
conostoc differ in the products produced during tures.
co-metabolism of citrate and lactose. The former Both types of bacteria present in yogurt cul-
produce lactate, acetoin, and CO2 in a manner tures produce acetaldehyde, but Sc. thermo-
similar to that of mixed-strain mesophilic cul- philus produces greater amounts than Lb. del-
tures. In contrast, Cit+ Leuconostoc spp. produce brueckii subsp. bulgaricus, and both types
no acetoin or diacetyl. Instead, they produce in- produce more when grown together than when
creased amounts of lactate and acetate. Pyruvate grown individually, due to symbiosis between
is an intermediate in the metabolism of both lac- the two.
tose and citrate. In leuconostocs, the pyruvate In some fermented dairy products, particu-
produced from the metabolism of both sub- larly those prepared with mesophilic cultures,
strates is converted to lactic acid. This relieves the ratio of diacetyl to acetaldehyde is important.
the cells from forming ethanol to regenerate the The optimum ratio is 4:1, but when the ratio falls
pyridine nucleotides. Instead, the acetyl-P pro- to 3:1, a "green" off-flavor defect, reminiscent
duced from lactose is used to produce acetate of yogurt, develops. One of the functions ofLeu-
and ATP: conostoc spp. in mixed cultures is to reduce the
acetaldehyde produced by Lactococcus to etha-
Acetyl-P + ADP -> Acetate + ATP
nol, which, at the concentrations found in cul-
This extra production of ATP also results in tures, has no effect on their flavor.
much faster growth of the organism. However,
leuconostocs will produce diacetyl and acetoin 5.5 PLASMIDS
from citrate in the absence of an energy source,
and proportionately more of the citrate is con- Plasmids are extrachromosomal pieces of
verted to these compounds as the pH decreases. DNA that are much smaller than the chromo-
The question then may be asked, how do leu- some; their molecular mass ranges from about 2
conostocs produce diacetyl and acetoin in mixed to 100 kDa. Several of the commercially impor-
cultures? The answer is not clear, but it is prob- tant properties of starters—including the pro-
ably due to the fact that leuconostocs cannot take teinase production, transport of citrate, several
up much lactose at pH values below 5.5. of the enzymes involved in transport and
metabolism of lactose, exopolysaccharide pro-
5.4.5 Acetaldehyde duction, bacteriocin production (Section 5.8),
and resistance to phage (Section 5.7.5)—are
Acetaldehyde is produced by both mesophilic commonly encoded on plasmids. The lactose
and thermophilic cultures and is an important plasmid encodes the enzymes of the tagatose
component of the flavor of yogurt. The amount pathway (galactose-6-phosphate isomerase,
produced varies but can reach 30 mg/ml. It is tagatose-6-phosphate kinase, and tagatose-1,6-
generally considered to be a product of carbohy- bisphosphate aldolase), P(3gal, and enzyme I and
drate (pyruvate) metabolism (Figure 5-12), but enzyme III of the PTS system. Exopoly-
it can also be produced from threonine via threo- saccharide production by starter LAB is respon-
nine aldolase activity: sible for thickening several Scandinavian fer-
mented milk products (e.g., Taette and Skyr).
Threonine —» glycine + acetaldehyde
Plasmids are easily lost upon subculturing,
This is the mechanism by which acetaldehyde and once this occurs, the properties encoded by
is produced by lactococci. The only strain of the genes on that plasmid are also lost. For this
Lactococcus that has a requirement for glycine reason, subculturing of starters should be lim-
ited. Instead, several aliquots of the starter can ing growth or through xanthine oxidase or glu-
be frozen. When required, an aliquot is thawed, cose oxidase activity (see Chapter 4). The three
and, after two or three subcultures, it is dis- components are required together to inhibit the
carded and replaced by another frozen aliquot. growth of starters. The actual inhibitor has not
Cells that lose the proteinase plasmid become been identified but is thought to be OSCN-. LP is
proteinase negative (Pit-) and consequently grow quite heat resistant and is not inactivated by
poorly in milk. Those that lose the lactose plas- HTST pasteurization, but it is inactivated by heat-
mid are unable to metabolize lactose and there- ing to 8O0C for a few seconds (so-called flash
fore cannot grow in milk, whereas those that lose pasteurization). Inhibition of starters by lactenins
the citrate transport plasmid are unable to me- is unusual in modern cheesemaking because the
tabolize citrate, even though they contain the nec- strains used have been selected so as not to be
essary enzymes. In some strains of starters, the affected to any great extent by lactenins.
proteinase and lactose genes are encoded on the Antibiotic residues occur in milk because of
same plasmid, but in other strains two separate their use to control mastitis in dairy cows. An
plasmids are involved. Prtr strains are often iso- effective way of curing mastitis is to infuse the
lated from mesophilic mixed-strain starters. In cow's udder with antibiotics, especially penicil-
these cultures, Prtr strains rely on Prt+ strains to lin or its derivatives. This results in contamina-
produce the amino acids and peptides required tion of the milk with antibiotics. The concentra-
for growth. Conjugative plasmids (i.e., plasmids tion of antibiotics in the milk decreases with each
that can mediate their own transfer to other cells) milking, and generally all the antibiotics will be
played a major role in our understanding of the excreted within 72 hr, depending on the prepara-
genetics and metabolism of LAB. tion used. Milk from cows treated with antibiotics
should be withheld for the length of time pre-
5.6 INHIBITION OF ACID PRODUCTION scribed for the antibiotic preparation. The sensi-
tivity of starter cultures to various antibiotics used
Slow acid development during cheesemaking in mastitis treatment is shown in Table 5-7.
is an important cause of poor quality cheese. Thermophilic cultures are much more sensi-
There are four main causes of slow acid produc- tive to penicillin and more resistant to streptomy-
tion: natural inhibitors, the presence of antibiot- cin than mesophilic cultures. In the past, antibi-
ics in the milk, bacteriophage, and bacteriocins. otic residues were a major cause of slow acid
Of these, bacteriophage is the most important. production in cheese manufacture, but nowadays,
Milk contains natural inhibitors, called with the availability of simple and sensitive tests
lactenins, that inhibit the growth of some strains for the detection of antibiotic residues in milk and
of starter bacteria. The lactenins have been iden- with better education of farmers, problems due to
tified as immunoglobulins and lactoperoxidase antibiotic residues in milk are rare.
(LP). The immunoglobulins cause susceptible
starter bacteria to aggregate. This causes local- 5.7 BACTERIOPHAGE
ized acid production and precipitation, and in
severe cases the aggregates settle on the bottom of The major cause of slow acid production in
the cheese vat. The starters still continue to grow, cheese plants today is bacteriophage (phage).
but localized acid production is so great that they This can significantly upset manufacturing
eventually inhibit themselves. Immunoglobulins schedules and, in extreme cases, result in com-
are inactivated (denatured) by pasteurization. plete failure of acid production or "dead vats."
LP requires H2O2 and thiocyanate (SCN-) for Phage for Lactococcus were first reported in
activity. SCN" is normally present in milk, and the New Zealand in 1935 and since then they have
concentration is higher in milk from cows fed been described for all starter LAB.
Brassica plants (cabbage and kale), while the Phage are viruses that can multiply only
H2O2 can be produced by the starter bacteria dur- within a bacterial cell. They are ubiquitous in
Table 5-7 Concentration of Some Antibiotics That Cause 50% Inhibition of Growth of Starter Bacteria
in Milk

Antibiotic fag/ml + SD)

Organism No. of Strains Penicillin Cloxacillin Tetracycline Streptomycin

Lc. lactis subsp. cremoris 4 0.11 ±0.028 1 .69 ± 0.38 0.14 ±0.02 0.67 ±0.15

Lc. lactis subsp. lactis 4 0.1 2 ±0.025 2.16 ±0.41 0.15 ±0.05 0.53 ±0.1 8

Sc. thermophilus 3 0.01 ± 0.002 0.42 ± 0.07 0.19 ±0.06 10.5 ±0.29

Lb. delbrueckii subsp.


bulgaricus 2 0.03 ± 0.006 0.29 ± 0.04 0.37 ± 0.04 3.0 ±2.0

Lb. delbrueckii subsp. lactis 1 0.024 0.24 0.60 2.29

nature and are so small that they can be "seen" cell. Immediately, phage DNA and phage pro-
only with the electron microscope. They have a teins are produced rather than host cell DNA and
head, which contains the DNA, and a tail, which proteins. The phage DNA is packaged in a con-
is composed of protein. A photomicrograph of a centrated form in the phage head, and when
phage for Lc. lactis is shown in Figure 5-14. phage synthesis is completed, the cell lyses, re-
Morphologically, three types of phage for lacto- leasing new phage particles, which start the pro-
cocci can be distinguished: small isometric- cess again. Lysis is caused by a lytic enzyme,
headed (spherical-headed) phage (the most com- called lysin, which is encoded in the phage DNA
mon), prolate-headed (oblong-headed) phage, and hydrolyzes the cell wall of the host cell.
and large isometric-headed phage. The tail var- The growth of virulent phage in a sensitive
ies in length from 20 to 500 nm. Other features, host is characterized by both a latent period and
such as collars between the head and the tail, a burst size, which are determined in one-step
base plates at the end of the tail, and fibers on the growth experiments (Figure 5-16). For such ex-
base plates, may also be present. Phage multipli- periments, phage and whole cells are mixed so
cation occurs in one or two ways, called the lytic that the ratio of cells to phage (the multiplicity of
and lysogenic cycles. Lytic and lysogenic infection) is low, and the number of phage is
phages are sometimes called virulent and tem- monitored periodically during incubation. At the
perate, respectively. beginning, the number of phage remains low,
since new phage are being synthesized inside the
5.7.1 The Lytic Cycle cell. This is called the latent period and spans the
time from the initial adsorption of the phage to
In the lytic cycle (Figure 5-15), the first step the host cell until the detection of phage progeny
involves adsorption of the phage onto special at- after cell lysis. The suddenly increased number
tachment sites, called phage receptors, on the of phage, called the burst size, is caused by lysis
cell surface of the host. This step requires Ca2+, of the host cells by phage lysin. For lactococcal
and prevention of this step is the basis for the use phage, the latent period varies from 10 to 140
of phosphate and citrate as chelators in phage- min and the burst size varies from about 10 to
inhibitory media. Phage adsorb to the cell 300 phage. Compared with starters, phage multi-
through their tails. Once a phage has attached to plication is very rapid. Assuming a latent period
the receptors, it injects its DNA into the host of 1 hr and a burst size of 150,1 phage will result
Head
DNA

Collar

Tail

Base plate
Spikes

Figure 5-14 Schematic drawing (left) and corresponding electron micrograph (right) of a bacteriophage of
Lactococcus lactis. The important structural components of the phage particle are shown in the drawing.

in the production of 22,500 phage (150 x 150) in lysogenized. Most strains of LAB are lysogenic,
a little over 2 hr. In 3 hr, the number of phage and in this state the host cell is immune to attack
will increase to 3.4 x 106. In 3 hr, a Lactococcus by its own phage. Generally, the prophage also
cell will multiply three times, producing only 8 immunizes the host cell to closely related strains
cells. Thus, the phage will vastly outnumber the of phage. This is called superimmunity.
bacterial cells very quickly. This clearly indi- In certain circumstances, some temperate
cates the serious problems that occur following phage can be induced, become lytic, and multi-
contamination with phage. Phage multiplication ply. The host cells in which these phage multiply
during cheesemaking is shown in Figure 5-17. are called indicator strains. The conditions that
The initial number of phage was 100/ml (i.e., log cause induction in commercial practice are un-
2), and within a few hours multiplication to 107/ clear, but in the laboratory UV light and the anti-
ml (equivalent to log 7) had occurred. biotic mitomycin C are used. In many bacteria,
lysogenic (temperate) phage are considered to
5.7.2 The Lysogenic Cycle be the source of phage, but this has not been
shown for starter LAB, except for the strain of
The second phage multiplication process is Lb. casei used in the production of the Japanese
called the lysogenic cycle. Adsorption and injec- fermented milk Yakult.
tion of DNA occur as in the lytic cycle, but, in-
stead of phage multiplication, the phage DNA is 5.7.3 Pseudolysogeny
inserted into the bacterial chromosome and mul-
tiplies with the chromosome. Under these condi- Many mixed-strain starters are permanently
tions, the phage is called a temperate phage or a infected with a low number of virulent phage.
prophage, and the cells are considered to be These are called "own" phage to distinguish
Adsorption
ofphage

Injection of
phage DNA
Integration of
phage DMA into
the chromosome

Induction of
prophage Maturation
of phage

Lysis of
cell

Figure 5-15 Schematic drawing of the propagation of virulent (right branch) and temperate (left branch) bacte-
riophage in a host cell. The cell is shown with its chromosomal DNA. The phage DNA is indicated by dotted
lines.

Phage liter, p.f.u. per infected cell


Turbidity, OD6OO

Time after infection, min


Figure 5-16 Results of a one-step growth experiment on Lactococcus lactis infected with a lytic phage. The
release of phage (A) began 25 min (latent period) after infection (burst size = 124). The increase of free phage (as
plaque-forming units [pfu]) was accompanied by a decrease in culture turbidity (O) due to cell lysis.
Log pfu/ml

Vatl
Vat 2

Time, h
Figure 5-17 Phage multiplication (plaque-forming units [pfu]) during Cheddar cheese manufacture in two vats.

them from lytic or "disturbing" phage and they ric), and C2 (prolate), are commonly found in
multiply on any phage-sensitive strains present cheese plants.
in the culture. Normal growth of the mixed cul-
ture is unaffected by own phage because of the 5.7.5 Phage-Resistance Mechanisms
presence of large numbers of acid-producing,
phage-insensitive cells. This phenomenon is Several phage-resistance mechanisms, in-
called pseudolysogeny, and the phage insensi- cluding inhibition of phage adsorption, restric-
tivity of the whole culture is stable as long as no tion-modification mechanisms, and abortive in-
infection with disturbing phage occurs. fection mechanisms, are found in LAB. All of
these are commonly encoded on plasmids.
5.7.4 Classification of Phage In adsorption inhibition, the receptor sites for
the phage on the cell surface are masked, so the
Phage cannot multiply outside of their hosts, phage cannot attach to the cell and hence are un-
and therefore classical bacterial identification able to multiply. In Lc. lactis subsp. cremoris
methods cannot be used to identify them. Other SKl 10, adsorption inhibition has been shown to
techniques have been developed, and some of be plasmid encoded, and the masking agent has
these have already been mentioned (e.g., phage been identified as a galactose-containing lipo-
morphology). Phage protein composition, host teichoic acid.
range, serology, and DNA homology are also Restriction-modification involves two en-
used. Host range is of considerable practical sig- zymes, one of which, the restriction enzyme, hy-
nificance, since starter cultures attacked by the drolyzes the phage DNA. The other (modifica-
same phage should not be used in rotations. Host tion) enzyme modifies the host cell DNA,
ranges can be broad (one phage attacks several usually by methylation of some of the nucleic
strains) or narrow (the phage attacks only one or acid bases, in such a way that the restriction en-
two strains). DNA homology has resulted in zyme cannot hydrolyze it. This mechanism is
lactococcal phage being divided into 12 "spe- operative only after adsorption and injection of
cies," 3 of which, P36 (isometric), P335 (isomet- phage DNA.
Abortive infection (obi) is the term used for phage indicates the presence of phage (Figure 5—
phage-resistance mechanisms that do not involve 19). The decrease in pH can also be visualized
either inhibition of adsorption or restriction- by adding a suitable pH indicator (bromocresol
modification systems. Generally, a total loss of purple) to the milk. In broths, measurement of
plaque formation (see Section 5.7.6) or a reduc- the optical density at 600 nm is used. The optical
tion in plaque size occurs, as a result of a reduc- density increases for a little while as the host
tion in both the latent period and burst size, al- grows but then decreases as the cells Iyse. These
though in some cases only one of these is affected. procedures give no indication of the number of
Many phage-resistance plasmids are conjuga- phage present.
tive, and this fact has been used to improve the The number of phage in a sample can be
phage resistance of phage-sensitive commercial counted relatively easily. The material suspected
cultures. The technique is relatively simple (Fig- of containing phage is filter sterilized, and 10-
ure 5-18): Lac~ mutants of the strain harboring fold dilutions of the filtrate are made. Then 1 ml
the phage-resistance plasmid are isolated (lac~ of each dilution is mixed with 0.1 ml of the host
phage r ) and mixed with lac+ phage8 recipients. culture (containing 108 cells), 0.1 ml of 0.185 M
Lac+ phager transconjugants are selected in the Ca2+, and 2.5 ml of a suitable molten medium
presence of excess virulent phage on lactose agar, containing 0.7% agar tempered to 450C. (This
which contains a dye to indicate acid production. medium is referred to as "sloppy agar," and its
The lac~ phager cells do not grow very well on this function is to allow the phage to diffuse and
medium, and they are destroyed by the phage form fairly large plaques.) The mixture is then
present in the agar. The lac+ phager transcon- poured immediately onto a prehardened plate of
jugants are then isolated and checked for their the same medium containing the normal amount
ability to produce acid and for the presence of the of agar. After incubation at the optimum tem-
phage-resistance plasmid. This is a totally natural perature of the host for several hours, clear
process that does not involve genetic engineering zones, called plaques, are seen in the back-
techniques, and it has been used in the production ground lawn of bacterial growth if phage are
of phage-resistant strains for commercial use. A present (Figure 5-20). Each plaque is considered
new strategy involving the sequential use of the to have arisen from one phage, and counting the
same strain of starter containing different phage number of plaques and multiplying by the dilu-
defense mechanisms has also been suggested tion factor gives the number of plaque-forming
(Sing & Klaenhammer, 1993). units (pfu) per ml.

5.7.6 Detection of Phage 5.7.7 Source of Phage


Phage are much smaller than their hosts and To control phage, it is important to identify
can be easily separated from them by filtration their source. However, the ultimate source of
through a 0.45 jam filter. The host cells are re- phage for LAB is still unclear. In most bacteria,
tained by the filter while the phage particles are lysogenic phage are considered to be the source of
small enough to pass through into the filtrate. lytic phage. Many mixed cultures contain lyso-
Phage are easily detected. A small volume (e.g., genic phage, but no DNA homology has been
0.1 ml) of a filter-sterilized (host-free) sample of found between these phage and lytic phage that
material suspected of containing phage is added attack these cultures. Whey contains a large num-
to 10 ml of milk that has been inoculated with a ber of phage, and aerosols produced during sepa-
susceptible host. After incubation at the opti- ration of fat from whey are probably the primary
mum temperature of the host for 6-10 hr, the pH source of phage in cheese plants. Raw milk is also
is measured. A difference of more than 0.3 units considered to be an important source of phage,
between the pH of host grown in the absence or but only relatively small numbers of lactococcal
presence of the material suspected of containing phage have been isolated from it.
Donor Recipient Daily determination of phage levels in starters
and cheese whey should be an integral part of
any well-designed quality control scheme in a
modern cheese factory. The important factors in
Conjugation controlling phage are

• use of a limited number of cultures


• aseptic inoculation
• use of phage-inhibitory media heat-treated
to 850C for 30 min
• rotation of phage-unrelated strains
Addition of viratent phage • physical separation of starter and cheese
for recipient & section production areas (there should be no direct
on lactose indicator agar
access between the starter unit and cheese
production)
• addition of starter and rennet together
• chlorination of vats between fills
• use of closed vats
• physical separation of the cheese produc-
tion area from the separator used to recover
fat from whey
• heat treatment (> 9O0C for 45 min) of starter
containing phage before discarding it
Figure 5-18 Schematic representation of a genetic Many of these factors are common sense but a
strategy for the construction of phage-insensitive few need further elaboration. The greater the
starter cultures by conjugation. A phage-resistance
number of strains used in a plant, the greater is
plasmid with an abortive infection determinant is
transferred from a donor lacking the ability to metabo- the likelihood of a phage attack. Therefore, de-
lize lactose (Lac~) to a recipient culture that can me- fined strain cultures should be used instead of
tabolize lactose (Lac+). Phage-resistant transconju- mixed cultures. Phage are quite resistant to heat.
gants are selected on lactose indicator agar in the Some phage withstand heating at 750C for a few
presence of the virulent phage. Under these condi- minutes, and hence the medium used for grow-
tions, the Lac~ donor cells do not grow well. Finally, a ing the starter must be heat-treated at a high tem-
hybridization experiment is carried out to distinguish perature (e.g., 850C for 30 min) to inactivate any
true transconjugants from phage-resistant mutants. phage that might be present. The medium should
be heated in the tank in which the culture is to be
grown. Some cheese manufacturers heat-treat
the milk in a pasteurizer and then fill the starter
5.7.8 Control of Phage tank with the heated milk. This practice is not
recommended because of the danger that phage
Starters are often produced in large volumes; might be present in an otherwise clean starter
a 500 L tank of starter contains around 5 x 1014 tank. One phage in a tank can be sufficient to
cells. One phage getting into such a tank could cause a reduction in the activity of a culture. The
have serious consequences. Therefore, the most heat treatment has other effects beside the inacti-
important factor in producing good quality vation of phage: it improves the nutritional value
cheese is to ensure that the bulk starter is free of of the milk as a culture medium because it inacti-
phage. This point cannot be overstressed, but it vates the natural inhibitors and causes slight hy-
is often overlooked in commercial practice. drolysis of the proteins. Bulk cultures contami-
than bacteria when subcultured in the cheese
milk. Instead, the bulk culture should be re-
placed by a bacteriophage-insensitive mutant
(BIM) or another phage-unrelated strain. The
bulk culture should be heat-treated at higher than
850C for 30 min before discarding it to prevent
pH

the spread of phage throughout the factory. One


can tolerate the presence of phage in the cheese
whey and, indeed, it is probably inevitable, but if
the level increases to more than 106 pfu per ml of
whey, then the infected strain should be re-
moved and replaced with a phage-unrelated cul-
ture or a BIM.
Time, h
BIMs are relatively easily isolated. The
Figure 5-19 Effect of phage on acid production by phage-sensitive strain is grown with the phage in
Lactococcus lactis in 10% (w/v) reconstituted skim milk until the milk coagulates. Coagulation is
milk at 3O0C; control, A; infected with phage, •. due to the growth of a small number of phage-
insensitive strains that are present in almost ev-
ery strain of starter. The coagulated culture is
nated with phage should be heat-treated (> 9O0C then plated on a suitable medium and several
for 45 min) to prevent their spread. colonies examined for their ability to coagulate
In the past, milk was the medium used for milk rapidly, for their resistance to the particular
growth, but nowadays phage-inhibitory media phage, and for their ability to grow in milk with-
are used (see Section 5.9). Inoculation should be out causing off-flavors. It is sometimes not pos-
done as aseptically as possible; an aseptic inocu- sible to isolate BIMs from cultures; presumably,
lation device has been developed and is com- such cultures do not contain phage insensitive
monly used in the Netherlands for starter pro- cells.
duction (Figure 5-21). Addition of rennet as soon as possible after
During cooling, the air entering the starter the starter has been added to the milk in the
tank should be filtered through a high-efficiency cheese vat also helps, because the coagulum will
particulate air filter to prevent phage in the air physically separate phage-infected cells from
from entering the tank. Transfer of airborne noninfected cells, and the phage are unable to
phage into the starter tank during incubation penetrate the curd to locate noninfected cells.
may be eliminated by a slight positive air pres- As little as 1 ml of residual whey in a cheese vat
sure in the tank and starter room. can be a potent source of lytic phage. Therefore,
Defined cultures are also very useful in con- cheese vats should be cleaned routinely and chlo-
trolling phage. Such cultures contain only a rinated between fills. Chlorination is a very effec-
small number of phage-unrelated strains and tive phagicide. The final step in cleaning equip-
help to reduce the numbers of different phage ment, such as vats and filling lines, should include
present in factories. The same strains are used a chlorination component. Exposure to 100 jig of
each day and wheys from bulk starter and available or "active" chlorine per ml for 10 min is
cheesemaking are checked daily for phage usually sufficient to inactivate all phage on equip-
against all the strains in use. Bulk starter whey ment surfaces. The residual chlorine should not
should always be clear of phage. If a phage in- be rinsed from the equipment to prevent further
fection does occur in the bulk starter culture, the contamination with phage from hoses or water.
culture should not be used, even if the phage Any residual chlorine on the equipment is imme-
level is low, as phage will multiply more rapidly diately inactivated when it comes in contact with
Figure 5-20 Agar plates with a lawn of Lactococcus lactis cells showing clear zones (plaques) due to phage
infections. Each plaque is the result of the infection of a single cell with a single phage. The progeny phage
multiply subsequently on neighboring cells.
Figure 5-21 An aseptic inoculation device for starter tanks. The device is opened using the screw (6). Cartons
(3) containing the frozen inoculum are inverted and placed on the holder (4). The device is assembled and filled
with chlorinated water through the pipe (5). This helps to thaw the culture, and as soon as thawing begins, the
chlorinated water is run to waste through the valve (2). The screw (6) is then turned, causing the prongs (7) to
puncture the foil lid. The cartons empty and their contents (the inoculum) are added to the starter tank through the
valve (1). Any residual chlorine has no effect on the starter, as it will be diluted and inactivated on contact with the
fluid in which the starter cells are suspended.

organic material, like milk. The use of closed vats they are of small molecular mass, but bacterio-
is also recommended to prevent contamination cins of high molecular mass also occur. Their
from whey aerosols. proteinaceous nature and their relatively narrow
host range distinguish them from antibiotics.
5.8 BACTERIOCINS During the past decade, food safety has become
a major issue, and a concerted effort has been
Many bacteria produce proteins that inhibit made to identify bacteriocins that inhibit patho-
the growth of other bacteria, and these proteins gens and food spoilage organisms. LAB are
are called bacteriocins. Generally, they have a ideal for this purpose, because they are generally
narrow host range, inhibiting only closely re- regarded as safe organisms. Bacteriocins that in-
lated bacteria, but bacteriocins with broad host hibit Listeria are particularly useful, since L.
ranges are not unknown. Bacteriocins produced monocytogenes in soft cheeses has been incrimi-
by Gram-positive bacteria usually do not inhibit nated as a cause of human listeriosis (see Chap-
Gram-negative bacteria and vice versa. Usually, ter 20). For use in foods, the bacteriocin should
• be heat stable (J-methylanthionine. Besides nisin, LAB pro-
• be acid stable duce other !antibiotics, such as lactocin 481,
• be resistant to potential proteinases present which is produced by Lc. lactis subsp. lactis
in the food CNRZ 481, and lactocin S, which is produced by
• be active over a prolonged period Lactobacillus sake L45. Other starter bacteria,
• be active at the pH of food (4.5 to 7.0) including Lb. helveticus and Ln. mesenteroides,
• have a bactericidal rather than a bacterio- have been shown to produce broad-spectrum
static mode of action bacteriocins, called helveticin J and mesen-
• have a broad host range, inhibiting several tericin, respectively. Helveticin is temperature
pathogens and spoilage microorganisms sensitive and is a large, complex molecule,
which limits its usefulness in foods.
In assaying bacteriocins produced by LAB, it There are several forms of nisin arising from
is important to distinguish between bacteriocins amino acid substitutions; for example, nisin Z
per se and other potential inhibitors that can be differs from nisin A in having asparagine instead
produced by these bacteria, including H2O2, lac- of histidine at position 27. Because of its greater
tate, and acetate. This can be done by determin- solubility, nisin Z also has greater inhibitory ac-
ing the effect of catalase on the activity and by tivity than nisin A.
neutralizing culture supernatants before assay- Bacteriocins may also be complexed with
ing them. other macromolecules, including lipids and
Bacteriocin production by LAB is common. polysaccharides. They are encoded either on the
The best known is nisin, which is produced by chromosome or on plasmids. Bacteriocin-pro-
some strains of Lc. lactis subsp. lactis. Nisin has ducing bacteria must also have a gene that en-
a molecular weight of 3,353 Da, contains 34 codes immunity to it.
amino acids, and normally occurs as dimers and The bacteriocins produced by LAB can be di-
tetramers. It is soluble only at low pH, which re- vided into 3 groups:
duces its potential use significantly. Its heat sta-
bility depends very much on pH; for example, it Class I: !antibiotics
is stable to autoclaving at 1150C at pH 2 but Class II: small heat-stable nonlantibiotics
loses 40% of its activity at pH 5. Nisin has a Ua: single-peptide bacteriocins
broad spectrum of activity, inhibiting Bacillus, (e.g., pediocin pAH)
Clostridium, Staphylococcus, Listeria, and lib: two-peptide bacteriocins
Streptococcus. It is particularly active against (e.g., lactoccin G and plantaricin E)
spores of Cl tyrobutyricum, which is the cause Uc: sec-dependent secreted bacte-
of late-gas production in hard natural and pro- riocins
cessed cheese. In the case of spores, nisin acts by Class III: large heat-labile proteins (e.g., hel-
preventing spore germination, but in preventing veticin J and caseicin 80)
the growth of bacteria, it acts by creating pores
in the cell membrane of sensitive cells, destroy- A fourth class containing complex bacterio-
ing the proton-motive force and permitting the cins composed of proteins, lipids, and carbohy-
release of cytoplasmic components from the drates (e.g., plantaricin S and lactocin 27) has
cell. Nisin can be used as a replacement for NO3 been proposed, but the evidence suggests that
in foods. Nisin is synthesized as a 57 amino acid these complex molecules are artifacts caused by
peptide that is posttranslationally modified to a interaction between cell constituents or the
34 amino acid peptide containing unusual amino growth medium and the bacteriocin. Class Ua
acids: dehydroalanine, dehydrobutyrine, lanthi- bacteriocins have been isolated from species of
onine (Ala-S-Ala), and (3-methylanthionine several genera, including Pediococcus (after
(Ala-S-Aba [aminobutyric acid]). Nisin is called which they are named), Leuconostoc, Lactoba-
a !antibiotic because it contains lanthionine and cillus, and Enterococcus, and they share consid-
erable amino acid sequence homology (38- In the past, the inoculum for bulk cultures
55%). was built up progressively from a small volume
It is difficult to compare the reported host of mother culture to larger volumes over sev-
ranges of bacteriocin producers because different eral days (Figure 5-22). Minimal subculturing
methods and, more importantly, different strains of starters is desirable to prevent loss of plas-
have been used. Most bacteriocins produced by mids and to maintain the balance between
LAB have a bactericidal mode of action, due to strains in mixed cultures. Nowadays, inocula
the destruction of the proton motive force in- for bulk cultures are generally obtained from
volved in transport, which also results in the re- specialized laboratories in which the starters
lease of intracellular compounds. Lactocin 27, are grown under optimum conditions (e.g., pH
produced by Lb. helveticus, is an exception and is 6.3 and 280C, in the case of lactococci) in an
bacteriostatic. Bacteriocin-producing strains, if appropriate medium, the composition of which
present in mixed cultures, will reduce the number is proprietary. After growth, the cells are har-
of strains in these cultures upon subculturing, vested by ultrafiltration or centrifugation and
eventually leading to a mixture of perhaps 1 or 2 frozen in liquid N or freeze-dried in sufficient
strains. Such cultures will also be much more volumes to inoculate 300, 500, or 1,000 L of
prone to attack by phage than similar mixed cul- medium directly. Such cultures generally con-
tures that do not contain bacteriocin producers. tain about 5 x 109 cfu/g, or roughly 5 times
more than a normal milk-grown culture. Cryo-
5.9 PRODUCTION OF STARTERS IN protectants (e.g., glycerol, sucrose, or monoso-
CHEESE PLANTS dium glutamate) are often added to protect the
cells during freezing or freeze-drying. Where
Until perhaps 30 years ago, milk was the me- pure cultures (single strains) are used, it is
dium used for starter production in cheese fac- much more economical to start from a small
tories. The milk was selected from cows not volume and build up the necessary inoculum
suffering from mastitis and so was free of antibi- over a few days. Superconcentrated cultures are
otics. Spray-dried skim milk powder replaced also commercially available to inoculate the
cheese milk when it became more readily avail- cheese milk in the vat directly. These are often
able; the solids concentration used was 10-12% called DVS (direct-vat-set) or DVI (direct-vat-
(w/v). Today, phage-inhibitory media have re- inoculation) cultures. Such cultures are expen-
placed skim milk powder for the production of sive and are often kept as standby cultures for
bulk cultures. These are generally carefully for- use in a crisis, such as a phage outbreak.
mulated proprietary media that contain milk or Thermophilic cultures are usually grown at
whey solids, phosphate and/or citrate, and yeast their optimum temperature (~ 420C), but meso-
extract. The function of the citrate and phos- philic cultures are grown at 210C, which is about
phate is to chelate Ca2+, which are essential for 90C below their optimum temperature. The rea-
phage multiplication, and the function of the son for the lower temperature of incubation in
yeast extract is to stimulate growth of the starter. the case of mesophilic cultures is that if the milk
The medium is generally heated at 850C or is inoculated at, say, 3 PM, the cultures are fully
higher for 30 min in the tank in which the starter grown 16 hr later, at 7 AM the following morning,
is to be grown, and it is cooled to the incubation which is often the starting time for cheese-
temperature of about 420C, in the case of ther- making in small cheese plants.
mophilic cultures, or 210C, in the case of meso- Fully grown cultures of Lactococcus and Sc.
philic cultures. It is then inoculated with about thermophilus generally reduce the pH of milk
1% (v/v) of the culture, and after incubation for from its initial value of 6.6 to 4.6 and produce
8-10 hr, in the case of thermophilic cultures, or about 90 mM (0.8%, w/v) lactic acid, whereas
overnight (16 hr), in the case of mesophilic cul- many thermophilic lactobacilli can produce up
tures, the culture is fully grown. to 200 mM (~ 2%, w/v) lactic acid and reduce
Sterile
Inoculation air
port Agitator

Jacket

Mother Culture Intermediate Culture Bulk Culture


If or ImI 100 ml RSM 1« Lttres RSM 10OO Litres RSM
VIAL (U-24 h at 21C] [14-14 a at 21C] [14-K h at 21C)

Figure 5-22 A possible protocol for scaling up intermediate cultures for bulk production of Lactococcus starters
in cheese factories.

the pH to around 3.0. The actual amount of acid ity) are used to monitor growth. pH is much
produced depends on the buffering capacity of easier and faster to measure, and automated
the medium. Such cultures contain about 109 equipment able to measure the pH of up to 24
cm/ml. However, in cheese factories, the lacto- samples continuously is commercially available.
bacilli are usually grown only to a pH of around When cooled to 40C, mesophilic cultures will
4.0 (equivalent to 1%, w/v, lactic acid). Cultures retain activity for 2-3 days, and thermophilic
are then generally cooled to either 40C or 1O0C, cultures for up to 12 days.
in the case of mesophilic and thermophilic cul- The pH of the medium used in the produc-
tures, respectively, and checked for activity (i.e., tion of bulk cultures is often controlled during
their ability to produce lactic acid). Activity is growth. Control can be external or internal. Ex-
normally assessed by measuring acid production ternal control involves the use of a pH control
or the decrease in the pH of the culture grown unit and a neutralizer (e.g., NH4OH), and inter-
under standardized conditions, such as in 10% nal control involves the use of an insoluble
(w/v) reconstituted skim milk after 6 hr at 3O0C buffer that dissolves as lactic acid is produced
for mesophiles or 5 hr at 4O0C for thermophiles and maintains the pH above 5.3. pH control in-
using a standardized inoculum, generally 1% creases the number of cells per unit volume and
(v/v). Sometimes incubation is carried out over therefore reduces the volume of starter required
the cheese temperature profile, to simulate their for cheesemaking. Neutralization of the pH of
potential activity in cheese. For day-to-day com- the bulk culture to 6.5 after growth and further
parisons between cultures, it is important to incubation for a few hours will also result in an
standardize the inoculum and the incubation increase in the number of cells in the culture.
conditions very carefully. Under the inoculation The exact amount of bulk starter made each
and incubation conditions just described, Lc. year throughout the world is difficult to calculate
lactis subsp. lactis, Sc. thermophilus, Lb. hel- exactly, but the following three assumptions al-
veticus, and Lb. delbrueckii subsp. lactis will re- low us to estimate it:
duce the pH from 6.6 to less than 5.3 (equivalent
to ~ 0.5%, w/v, lactic acid). Both pH and the 1. Annual cheese production is about 15
amount of acid produced (i.e., the titratable acid- million tonnes (i.e., 15 x 109 kg).
2. Ten liters of milk are required to make 1 where lactic acido is the amount of lactic acid
kg of cheese. present at time0, lactic acid, is the amount of lac-
3. An inoculation rate of 1.0% (v/v) is used. tic acid present at time t, and k is the growth rate.
Converting to logio we get
The second assumption is only valid for hard
cheeses like Cheddar. Soft and semi-soft cheeses logio(lactic acidt) - Iogi0(lactic acido) = k(t - to)/2.303
require less milk (in the case of Quarg, about 5
liters per kg); while Parmigiano-Reggiano, a Rearranging we get
very hard Italian cheese, requires about 12 liters logioOactic acidt) = k(t -10)/2.303 + Iog10(lactic acido)
per kg). This assumption also does not take into
account the differences in solids levels of cow, This equation is that of a straight line (y = mx +
goat, sheep, and buffalo milk. The third assump- c)9 where m = &/2.303 ork = mx 2.303.
tion also only applies to some cheeses. An in- The generation time (g) is the time required
oculation rate of 1.5 to 1.8% (v/v) is used in for the amount of lactic acid to double. Substitut-
Cheddar and perhaps less than 0.3% (v/v) in ing in this equation gives us
Emmental. These considerations mean that Io glo 2 = k(g)/2.303 + lo glo l
about 15 x 1010 liters of milk are used to make
cheese annually which requires production of 15 Rearranging we get
X l O 8 liters of starter. Assuming that starters con- g = log,0 2 x 2.303/k + Iog10 1
tain about 109 cells per ml, this amounts to pro-
And by substituting for k we get
duction of 15 x 1020 starter cells per year.
g = log2/m + 0 = 0.301/m

5.10 MEASUREMENT OF GENERATION


The slope, m, is easily calculated by regression
TIMES
analysis of the data. It is important to correct
If bacterial growth is balanced, the following each value for the inherent acidity of the un-
differential equation describes the increase in inoculated milk. The data in Figure 5-2 are plot-
cell mass with time: ted correctly (i.e., semi-logarithmically), but the
generation time cannot be calculated accurately
dx/dt = kx because the acidity of the uninoculated milk was
where ;c is the cell mass in dry weight/g, t is time not reported. However, the data for the cultures
and k is the growth rate constant. Since lactic shown in Figure 5-13 were corrected for the
acid production is proportional to cell mass, amount of lactic acid in the uninoculated milk.
Based on lactic acid production at 210C, these
d(lactic acid)/dt = k (lactic acid)
cultures had a generation time of around 2.2 hr;
Integrating we get at 3O0C, the generation time would be 1 hr. The
data need to be transformed to logio before the
In (lactic acidt) - In (lactic acid0) = k (t —10) regression equation is calculated.

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