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Twin Spindle / Single Spindle CNC Chucker

CNC Turning Center

MW&MS Series

MD Series

MJ Series

Safety Specification * Machine appearance may differ to that shown in the catalogue pictures.
For EU countries, machines are built with CE-safety conformity. * All specifications are subject to change without advance notice.

MACHINE TOOLS DIVISION

CAT. NO. 22T1452 A 10-09-3(X-TU)


Twin Spindle CNC Chucker Single Spindle CNC Chucker CNC Turning Center CNC Turning Machine with tailstock

MW SERIES MS SERIES MD SERIES MJ SERIES

Muratec's CNC Chuckers / Turning Centers are designed to exceed the challenging requirements of turning automotive components
Muratec’s unprecedented machine Transmission Parts Engine Parts Steering Parts Compressor Parts
features include precision
machining, line planning, higher
productivity, automation reliability,
longer unattended production,
machine rigidity, energy saving and
turnkey experience for automobile
component manufacturing.
These outstanding features have
made our machines extremely
successful in the worldwide market.
Our wealth of turnkey experience
includes automotive parts
manufacturing for; Electrical power
steering, Continuous
variable transmission (CVT), high
precision light weight hubs, energy
saving high performance engines,
automotive compressors and more. Power Train Parts
Muratec continually strives to
provide the latest technology in
machines, and extremely reliable
application solutions to boost
productivity and profitability for our
customers.

 
High Accuracy and High Rigidity Turret
slide
Turret
Turret Bar Construction

-Heavy Duty Machining with O.D. tool retract to second


Z-axis

Column and Turret Bar Design


Spindle Center reference position
I.D. tool on second
reference position Octagon turret Turret slide
Super finish
Turret dia 135mm
(EX.: MW120)
I.D. tool approach
at minimum traverse
Turret slide
Completely Separate Beds Turret Design (Except MW100, MW50, MS50)
Z2-axis
The twin spindle turning machines are built with completely The unique round turret design is supported
separate bed constructions. Separate beds eliminate Chuck SHORT 'C' CONSTRUCTION AND SINGLE-PLANE TOOLING on hydrostatic bearings over a wide span. Our
Headstock 10-station hydraulic curvic coupling design provides
the transfer of harmonic vibrations. This unique design C2-axis
turret
Short 'C' Construction
provides excellent workpiece roundness and tremendous exceptional rigidity, smooth axis movement and
surface finish capabilities. Closed 'C' loop between chuck and cutting tool high speed positioning. When combined, these
C1-axis enhances machining rigidity, allowing for full utilization advanced designs results in stable cutting, close
of spindle and live tool power over a wide speed range. tolerances, and high productivity.
Headstock Index

Spindle Z1-axis
Spindle air purge
Turret Live Tool
Turret X2-axis
Double-row angular contact ball bearing Drive Motor
Slide
Index

Bed

X1-axis (EX.: MD120)

Exceptional Column Structure Live Tool

The turret and spindles are arranged parallel.


Chuck
This field proven turret design, supports Double-row cylindrical
heavy cuts, accurate finishing and allows free roller bearing Live Tool Drive
Turret
chip fall. The MD Series turning centers incorporate live
Bed Stable, High Speed Spindle tool drive on the turret as a standard feature with
Turret Design spindle drive positioning control. The live tool
(EX.: MW120) Symmetrical headstocks with low temperature grease
position is available on all the turret stations. The
Column type turret design provides lube bearings provide high speed and rigid cutting
live tool heads are available as an option. Rigid
The turret and spindle are designed parallel to each other. exceptional rigidity, smooth axis movement, conditions with consistent workpiece tolerance.
tapping is available as a standard function.
Decades of column/turret style MW machines in the field high speed positioning and when combined, Standard positive air pressure supply behind the front
have proven the superior design of these machines. This results in stable cutting, close tolerances, and spindle seal prevents invasion of coolant and small
design supports heavy cuts, accurate finishing and allows high productivity. particles to preserve bearing life.
free chip fall.

Better Machine Utilization, Easy Set-Up, Simple Operation and Quick Maintenance
Easy Operator Set-Up Careful Attention to Operating Environment and Improved Chip Disposal Complete Maintenance Access
The wide-open front of the machine Safety The coolant sump is on casters and separate from the chip Through Rear Wide Open Area
permits the operator convenient access to Front and top guards are incorporated into enclosure. In the conveyor. The coolant tank simply rolls out from under the Electrically interlocked one-lift/ one-slide-off
the spindle, turnaround chucks, and gantry simple motion of opening the doors, the entire work area is front of the machine. action rear guard permits immediate access
grippers. Tool access is ergonomically available to the operator. The conveyor stays fixed in the machine. The chip pan has to all important maintenance parts.
designed. The glass is 16 mm laminated shatterproof polycarbonate steep sidewalls to guide chips into the conveyor.
with excellent clarity and durability. Portable chip boxes sit in the coolant sump along the
bottom of the chip conveyor to catch stray chips that
remained on
the return. Chip
disposal may be
selected right, left
or rear of machine.
Spindle Center
Chuck H=
1100 mm : MW120, MW100,
Turret MS60, MS50
1150 mm : MW200, MS100,
MW300
1050 mm : MW400

(EX.: MW series) (EX.: MW120) (EX.: MW200)

 
Better Cost Performance for Work Size
MW series chucker come with column / turret bar design for heavy duty
cutting capabilities, precision machining and high rigidity.
ø 60 mm x 40 mm Length
MS series single spindle chuckers are designed for high speed, compact,
automated line planning requirements. MW100 & MS50
(Chuck size 6")
The New Super Compact
Twin Spindle Chucker Machine A synchronous twin loader operation
Machine Width : 1,220mm enables minimum cycle time of 14
seconds for 2 workpieces.

MW50
MW100
MW50 Single loader type
Single loader type
Twin Spindle CNC Chucker
Twin Spindle CNC Chucker
MW100
Twin loader type
Twin Spindle CNC Chucker
Gang tooling construction Proven 3-axis Gantry loader design Compact footprint, yet easy
Designed for quick cycle time parts
eliminates turret indexing time for with worldwide 8,000 installations. maintenance access. production.
significant cycle time reduction.

MS50
Single loader type
Single Spindle CNC Chucker
Tools used: 4 numbers/ Spindle Loader capacity: φ 50 mm x L 50 mm, 0.5 kg x 2
6" chuck capacity, compact and
Max. Feed rate: X-axis 180 m/min an ideal design for line plan-
Y-axis 130 m/min ning with a floor contact width
Z-axis 55 m/min of only 980 mm.

MW100
Muratec Design Concept for Spindle isolation type
Twin Spindle CNC Chucker

Small Parts Production Left spindle/turret, Right spindle/


turret, and Gantry loader are
separated.

High Power Cutting Capability! Basic Machine Specifications MW50 Single loader Basic Machine Specifications MW100 Single loader MW100 Twin loader MW100 Spindle isolation MS50 Single loader
5.5 kW Spindle power and φ80mm (option:φ90 mm) Number of spindles 2 Number of spindles 2 2 2 1
main spindle bearing allows for efficient machining of Distance between spindle centers 620 mm Distance between spindle centers 340 mm 340 mm 340 mm –
small parts. Maximum chuck size Standard ø 165 mm (ø 6 inch) Maximum chuck size ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch)
Option – Number of turret stations 8×2 8×2 8×2 8
Reduction in idle time! Number of turret stations Standard Tool plate × 2 / Width : 270 mm Spindle nose size JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5
Spindle nose size Flat nose Diameter of spindle bore ø 47 mm ø 47 mm ø 47 mm ø 47 mm
Gang tooling construction allows for a reduction in
Diameter of spindle bore ø 32 mm Spindle diameter at front bearing mounting ø 80 mm ø 80 mm ø 80 mm ø 80 mm
machine idle time (No turret indexing).
Spindle diameter at front bearing mounting ø 80 mm Spindle speed range Standard A 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm
Spindle speed range Standard A 50 rpm ~ 5000 rpm Standard B 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm
Space Saving Design! Standard B 60 rpm ~ 6000 rpm Standard C 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm
Space saving Twin-spindle machine design (Width 1220 Spindle drive motor Standard 5.5 kW/30min × 2 Spindle drive motor 5.5 kW/continuous × 2 5.5 kW/continuous × 2 5.5 kW/continuous × 2 5.5 kW/continuous
mm, Depth 1985 mm, Floor Space 2.4 m2 ) allows Option 7.5 kW/30min × 2 Total weight 3,500 kg 3,600 kg 3,500 kg 2,200 kg
compact floor layouts. Total weight 3,400 kg

 
Best Seller Machine with Extreme Operational Flexibility
MW120 & MS60 MW120
(Chuck size 6", 8") Spindle isolation type
Twin Spindle CNC Chucker
Left spindle/turret, Right spin-
dle/turret, and Gantry loader
are separated.

MW120
Single loader type
Twin Spindle CNC Chucker

A synchronous twin loader operation


enables minimum cycle time of
15 seconds for 2 workpieces.
MS60
MS60 Manual load type
Single loader type Single Spindle CNC Chucker
Single Spindle CNC Chucker

Basic Machine Specifications MW120 Single loader MW120 Twin loader MW120 Spindle isolation MS60 Single loader MS60 Manual load
Number of spindles 2 2 2 1 1
Distance between spindle centers 340 mm 340 mm 440 mm – –
Maximum chuck size Standard ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch)
Option ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch)
Number of turret stations Standard 8×2 8×2 8×2 8 8
Option 12 × 2 12 × 2 12 × 2 12 12
MW120 Spindle nose size JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5
Twin loader type Diameter of spindle bore ø 47 mm ø 47 mm ø 47 mm ø 47 mm ø 47 mm
Twin Spindle CNC Chucker Spindle diameter at Standard ø 90 mm ø 90 mm ø 90 mm ø 90 mm ø 90 mm
front bearing mounting Option ø 100 mm ø 100 mm ø 100 mm ø 100 mm –
Designed for quick cycle time parts
production. Spindle speed range Standard A 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm
Standard B 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm
Standard C 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm
Spindle drive motor Standard 7.5 kW/30min × 2 7.5 kW/30min × 2 7.5 kW/30min × 2 7.5 kW/30min 7.5 kW/30min
Option 11 kW/30min × 2 11 kW/30min × 2 11 kW/30min × 2 11 kW/30min –
Total weight 4,400 kg 4,600 kg 4,600 kg 2,500 kg 2,350 kg

 
Automated Line Planning for
Large Size Work
10" Chuck Capacity Compact Machine Design
MW300
MW200 & MS100 (Chuck size 12")
(Chuck size 10")

Basic Machine Specifications MW300 Single loader


Number of spindles 2
MW200 Distance between spindle centers 560 mm
Maximum chuck size Standard ø 305 mm (ø 12 inch)
Single loader type
Number of turret stations Standard 10 × 2
Twin Spindle CNC Chucker
Option 15 × 2
Spindle nose size JIS A2-8
Diameter of spindle bore ø 73 mm
Spindle diameter at front bearing mounting ø 120 mm
Spindle speed range Standard A 35 rpm ~ 3500 rpm
Standard B 25 rpm ~ 2500 rpm MW300
Basic Machine Specifications MW200 Single loader MS100 Single loader Standard C 20 rpm ~ 2000 rpm Single loader type
Number of spindles 2 1 Spindle drive motor Standard 18.5 kW/30min × 2 Twin Spindle CNC Chucker
Distance between spindle centers 440 mm – Option 22 kW/30min × 2
Maximum chuck size ø 254 mm (ø 10 inch) ø 254 mm (ø 10 inch) Total weight 11,200 kg
Number of turret stations Standard 10 × 2 10
Option 12 × 2 12
Spindle nose size JIS A2-6 JIS A2-6
Diameter of spindle bore Standard ø 63 mm ø 63 mm Heavy Duty, High Speed Disk Rotor Machining
Option ø 73 mm ø 73 mm
MS100
Single loader type
Single Spindle CNC Chucker
Spindle diameter at
front bearing mounting
Spindle speed range
Standard
Option
Standard A
ø 100 mm
ø 110 mm
24 rpm ~ 2400 rpm
ø 100 mm
ø 110 mm
24 rpm ~ 2400 rpm
MW400 Basic Machine Specifications
Number of spindles
MW400 Single loader
2

Standard B 35 rpm ~ 3500 rpm 35 rpm ~ 3500 rpm


(Chuck size 15") Distance between spindle centers 560 mm
10" chuck capacity, compact and an Maximum chuck size ø 380 mm (ø 15 inch)
ideal design for line planning with a Spindle drive motor Standard 15 kW/30min × 2 15 kW/30min
Number of turret stations Standard 8×2
floor contact width of only 1320 mm. Option 22 kW/30min × 2 22 kW/30min
Option 12 × 2
Total weight 7,200 kg 4,000 kg
Spindle nose size JIS A2-11
Diameter of spindle bore ø 73 mm
Spindle diameter at front bearing mounting ø 160 mm
Spindle speed range Standard 35 rpm ~ 3000 rpm
Designed for Polly V Pulley Machining Applications Option 35 rpm ~ 3500 rpm

MW200 High power spindle type MW200


High power spindle type
Spindle drive motor Standard
Option
22 kW/30min × 2
30 kW/30min × 2

(Chuck size 12") Twin Spindle CNC Chucker Total weight 13,200 kg

Basic Machine Specifications MW200 High power spindle type


Number of spindles 2
Distance between spindle centers 470 mm
Maximum chuck size Standard ø 305 mm (ø 12 inch)
Number of turret stations Standard 10 × 2
Spindle nose size JIS A2-8 MW400
Diameter of spindle bore ø 73 mm Single loader type
Spindle diameter at front bearing mounting ø 120 mm Twin Spindle CNC Chucker
Spindle speed range Standard A 35 rpm ~ 3500 rpm
Gantry loader is designed for
Standard B 25 rpm ~ 2500 rpm
extremely reliable, large size
Spindle drive motor Standard 22 kW/30min × 2 parts handling.
Option 30 kW/30min × 2
Total weight 7,400 kg

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Muratec, a global leader in twin-spindle turning machines introduces the MD Series Compact turning center of 10" chuck size
Turning Centers. A new concept in process integration, flexible parts manufacturing
and line planning. The new MD Series is designed for compact line operation,
flexibility in manufacturing, versatility and easy set-up change.
MD100 & MD200
(Chuck size 10")

MD series with it's compact footprint, is ideal for


process integration of mid-size lot production
MD60 & MD120
(Chuck size 6", 8")

MD120
Single loader type
CNC Turning Center
(Twin-spindle)

MD200
Single loader type
CNC Turning Center
(Twin-spindle)

Basic Machine Specifications MD100 Single loader MD200 Single loader


Number of spindles 1 2
Basic Machine Specifications MD60 Single loader MD120 Single loader Distance between spindle centers – 440 mm
Number of spindles 1 2 Maximum chuck size ø 254 mm (ø 10 inch) ø 254 mm (ø 10 inch)
Distance between spindle centers – 340 mm Number of turret stations 10 10 × 2
Maximum chuck size Standard ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) Spindle nose size JIS A2-6 JIS A2-6
Option ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) Diameter of spindle bore ø 73 mm ø 73 mm
Number of turret stations 10 10 × 2 Spindle diameter at front bearing mounting ø 110 mm ø 110 mm
Spindle nose size JIS A2-5 JIS A2-5 Spindle speed range 20 rpm ~ 2000 rpm 20 rpm ~ 2000 rpm
Diameter of spindle bore ø 47 mm ø 47 mm Spindle drive motor Standard 11 kW/30min 11 kW/30min × 2
Spindle diameter at front bearing mounting ø 90 mm ø 90 mm
MD100 Option 22 kW/30min 22 kW/30min × 2
Spindle speed range Standard A 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm Live tool maximum speed 3000 rpm 3000 rpm
Single loader type
Standard B 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm Live tool motor power 4 kW (22 Nm/continuous cutting) 4 kW (22 Nm/continuous cutting) × 2
Standard C 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm
CNC Turning Center Maximum Live tool size Milling ø 20 mm ø 20 mm
MD60 Spindle drive motor Standard 7.5 kW/30min 7.5 kW/30min × 2 (Single-spindle) Tapping M16 M16
Single loader type Option 11 kW/30min 11 kW/30min × 2 Total weight 4,200 kg 7,400 kg
CNC Turning Center Live tool maximum speed 4000 rpm 4000 rpm
(Single-spindle) Live tool motor power 2.5 kW (9 Nm / continuous cutting) 2.5 kW (9 Nm / continuous cutting) × 2
Maximum Live tool size Milling ø 16 mm ø 16 mm
Tapping M10 M10
Total weight 2,400 kg 5,000 kg

Live Tools and Process Integration


Contemporary manufacturing techniques such as lean MD120 / MD60 MD200 / MD100
manufacturing demand integrated processes, finishing the part on Number of turret stations 10 10
one machine, and compact line layouts to enable consistent and Number of live tool stations 10 10
accurate production by eliminating in-process inventory. Maximum live tool RPM 4000 rpm 3000 rpm
The MD Series turning centers incorporate live tools on the turret Output Power 2.5 kW 4 kW Angular live tool head
as a standard feature with spindle drive positioning control. Live (9 Nm / Continuous cutting) (22 Nm / Continuous cutting) (MD60/120) High speed face live tool head
Max. tool Milling ø 16 mm ø 20 mm Cross live tool head Face live tool head
tools are available on all turret stations. The Live tool heads are (MD60/120) Note: Please check tool dimensions when ordering. (10,000 rpm spec)
Shank size (MD60/120)
available as an option to suit various requirements. Tapping M10 M16 (MD60/120)

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Without changing design concept of MW and MS series, MJ60/ MJ100 enables shaft Designed to suit part size, shape and line tact time requirement
work machining with tailstock utilization. MW/MS/MD/MJ Series can be combined with single or twin spindle chuckers or similar
MJ200 enables reduction of cycle time when combined with twin turrets and tailstock. turning centers through common gantry loader system or independent loader system for
maximum flexibility. This allows customers to design the line layout to suit exact requirements.
MJ series allows for automated shaft work line construction. Manufacturing line planning may incorporate a combination of single or twin spindle chuckers
with single or twin spindle turning centers. This line flexibility allows for turnaround operations,
both spindles same operation, three spindles same operation, four spindles same operation, or
a line where operations are divided for turning on chuckers and live tool operations on turning
Turning machine with tailstock accommodates centers. This type of line planning boosts the production capacity of the plant with compact
layout and improved parts quality.
an automated line construction
MJ60, MJ100, MJ200
(Chuck
MJ100, MJ200 : 10" )
size MJ60 : 6", 8" MJ100
Single loader type
CNC Turning Machine
with tailstock
(Single-spindle)

MW120 and MS60 Combination for 3rd operation solution.


MW120+MS60

Various system configurations to suit your requirements


1. OP10, OP20 Turnaround turning / 4. OP10 Turning, Both spindle same operation / 7. OP10 , OP20 Turnaround Turning /
OP30 Turning, Both spindle same operation OP20 Turning & Machining, Both spindle same operation OP30 , OP40 Turnaround Turning

Turnaround Line tact time Turnaround Line tact time Turnaround unit Turnaround Turnaround unit Line tact time
unit 30 sec./ unit 30 sec./ unit 30 sec./
workpiece workpiece workpiece

MW120 MW120 MW120 MD120 MW120 MW120

OP 10 OP 20 OP 30 OP 10 OP 20 OP 10 OP 20 OP 30 OP 40
MJ60 Turning
30 sec.
Turning
30 sec.
Turning (Both spindle same operation)
60 sec/2 workpieces
Turning
(Both spindle same operation)
Turning & Machining
(Both spindle same operation)
Turning
30 sec.
Turning
30 sec.
Turning
30 sec.
Turning
30 sec.
MJ200 Single loader type
60 sec/2 workpieces 60 sec/2 workpieces

Single loader type CNC Turning Machine 2. OP10 , OP20 Turnaround Turning / OP30 Turning 5. OP10 , OP20 Turnaround Turning / OP30 Machining 8. Four spindles same operation
CNC Turning Machine with tailstock with tailstock
(Single-spindle, 2 turrets) (Single-spindle)
Turnaround unit Turnaround Line tact time Turnaround unit Turnaround Line tact time
unit 30 sec./ unit 30 sec./
workpiece workpiece
Basic Machine Specifications MJ60 Single loader MJ100 Single loader MJ200 Single loader
MW120 MS60 MW120 MD60 MW120
Number of spindles 1 1 1
OP 10 OP 20 OP 30 OP 10 OP 20 OP 30
Maximum chuck size Standard ø 165 mm (ø 6 inch) ø 254 mm (ø 10 inch) ø 254 mm (ø 10 inch) OP 10 OP 10 Line tact time
Turning Turning Turning Turning Machining Turning (Both spindle same operation) 30 sec./workpiece
Option ø 210 mm (ø 8 inch) – – 30 sec. 30 sec. 30 sec. 30 sec. 30 sec 120 sec/2 workpieces

Number of turret stations Standard 8 10 10 × 2


Option – 12 – 3. OP10 Turning , Both spindle same operation / 6. OP10 Turning / OP20 Turnaround Turning &
OP20 Turning & Machining Machining , Both spindle same operation
Spindle nose size JIS A2-5 JIS A2-6 JIS A2-6
Diameter of spindle bore Standard ø 57 mm ø 63 mm ø 73 mm
Option – ø 73 mm – MW120
Turnaround Line tact time Line tact time
Spindle diameter at Standard ø 90 mm ø 100 mm ø 110 mm
unit 30 sec./ 30 sec./
OP 10 OP 10
workpiece workpiece
front bearing mounting Option – ø 110 mm – Turning (Both spindle same operation)
120 sec/2 workpieces
MW120 MD60 MS60 MD120
Spindle speed range Standard A 45 ~ 4500 rpm 24 ~ 2400 rpm 24 ~ 2400 rpm
Standard B 30 ~ 3000 rpm 35 ~ 3500 rpm 35 ~ 3500 rpm OP 10 OP 10 OP 20 OP 10 OP 20 OP 20
Turning Turning & Machining
Standard C 60 ~ 6000 rpm (7.5 kW only) – – (Both spindle same operation) 30 sec
Turning Turning & Machining (Both spindle same operation)
30 sec. 60 sec/2 workpieces
Spindle drive motor Standard 7.5 kW/30min 15 kW/30min 22 kW/30min 60 sec/2 workpieces

Option 11 kW/30min 22 kW/30min –


Total weight 3,600 kg 5,400 kg 7,000 kg * These are few system configuration examples. A wide variety of system configuration is possible to meet various customer needs.

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An Integral, Intelligent 3-Axis CNC Gantry Loader Offers Versatile Automation
Safety during loader crash Loader Cycle
Abnormal load detection function
immediately stop axes movement and
track back function reverse the axis
movement

Loader Re-start from any Loading of first operation completed


workpiece to turnaround chuck.
Position
Loader cycle can be restarted from Unloading of first operation
interrupted position completed workpiece and loading
of new workpiece.
Work discharge for Work
location NG Work
Auto unloading feature in case of NG
work

Gantry picks up workpiece from


the work feeder table / conveyor.

Turnaround and workpiece


transfer to the second operation
spindle using Gantry loader.

High Quality Performance with CNC Gantry Loader


Gantry Dual Gripper Swivel Head Remote Pendent Easy Loader Loader Re-start Function Track Back Function
Muratec's fully programmable 3-Axis CNC Operator Panel Programming Intelligent gantry loader memorizes the working Axis Track-Back function enables reversing of the
gantry loader allows quick load/ unload Operator can quickly position The loader travel pattern is positions and the work status during operation. turret and loader axis movement direction. The axis
of various shape parts, quick palletizing and set teach points at all well defined with system The loader cycle can be restarted from any is then retracted by 0.5 mm. This occurs when an
and work transfer to various locations as pick and place junctions with requirement. By just interrupted position when auto cycle is halted abnormal load (100% motor load) is detected during
per system requirement. It is fast, simple, this portable hand held unit. establishing teach points due to a machine alarm, caution messages or cutting or axis movements.
economical and easily changed. Programs This panel includes a manual on the variables, the loader manual intervention.
Turret Axis Track Back
are recalled for fast changeover. pulse generator. program is prepared.
Abnormal Load Detection
(EX.: MD200) Abnormal load detection function detects
abnormal load for all turret and loader axes.
Any crash due to operator's error, programming
error etc. will minimize the severity of damage
to the machine.

Quick Workpiece Palletizing


Three-axis, Swivel head gantry loader allows for
easy and quick palletizing of different shape and
size parts through flexible teaching positions. The
loader feature allows work loading/unloading on
stacking, Non-stacking type work feeders, Conveyors,
Positioning units, Chutes etc. and irregular shape
parts loading/unloading similar to robot hand. Gantry Loader Track Back

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Chip disposal Quality check
Chip conveyor Work load re-try function
(Hinge type / Spiral type / Screw type / If proper work location is not achieved, an
automatic retry sequence will occur as follows:
Magnet-scraper type)
Workpiece unload, rotating chuck blow-off and part
Muratec offers an optimum model of chip conveyor reload. If attempts at automatic reload fail within
to suit your requirements based on materials and parametric set number of retries the workpiece is
chip shapes. deposited in NG chute and the cycle is continued
with a new workpiece.
Chip crusher
Chip crusher finely crushes long and bulk chips for
Head stock Chuck
ease of maintenance.
Jaw
Flushing inside machine Work
Flushing inside machine is effective in chip
discharge for casting and aluminum workpiece. Air pressure sensing through
Work environment and Maintenance
fixed work locators (3 places)
Oil mist removal unit
Air piping
This unit protects a work environment by collecting
"Oil mist" in the cutting area within the machine.
Related to loader
Auto power off Twin Gantry loader
Work clamp sensor Main breaker is automatically turned OFF after
Two loaders can be access to both right and left
This function confirms positive chucking of first termination of an automatic operation at night.
chucks.
operation by sensing complete stroke movement of
This is truly effective for short cycle work.
the actuator. Circuit for power saving
In machine waiting condition, wasted power
Soft quality check counter consumption is reduced by turning hydraulic pump
Finished workpieces every preset numbers are and servomotor OFF.
periodically discharged to outside machine.
Installing each unit on the front side of
Chip disposal and coolant Tool monitor the machine
Wear or breakage of tools is detected based on load Frequently used and comfirmation units are placed
Coolant filter information obtained from servomotor without on the front side of the machine.
installing an external sensor.
Coolant filter removes fine chips from coolant to
prevents a filter from clogging.
High/ low chuck pressure switch
Coolant level detector Chuck pressure is switched between roughing and
finishing. Switching chuck pressure minimizes work
An alarm is displayed when detecting coolant tank deformation. It is ideal for high precision cutting.
low level.

Coolant blow/ Air blow


Various blows such as coolant, Special unit specification
air, and mixing blow are (Single loader & Transfer loader)
sprayed from suitable points One of the two loaders is used exclusively for
in accordance with workpiece transfer.
shapes and chip conditions.

Loader cycle of starting from midpoint


When a program stops, the system stores its work
status where the machine chuck or the loader chuck
grips workpiece. On the next startup, operation
begins with the perfect cycle.

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Standard Stocker

Stocker / Gauge Unit / Peripheral device


Inlet/Outlet Conveyor Inlet/Outlet shuttle
Wash Unit Direct Post Process Gauge
Tray Changer Parts Feeder
Indexing pallet feeder table Turn-around Unit
Workpiece checking Unit Inlet/Outlet chute
Aslope stocker Deburring Unit

WF14L-160 Part orientation Interface for special unit


Number of pallets Stack height Weight of workpiece Workpiece diameter Post Process Gauge Auto Tray Changer
WF10L-160 10 450 mm 40 kg/pallet ø 30 mm ~ ø 160 mm
WF14L-160 14 450 mm 40 kg/pallet ø 30 mm ~ ø 160 mm
WF20L-160 20 450 mm 40 kg/pallet ø 30 mm ~ ø 160 mm
WF30L-160 30 450 mm 30 kg/pallet ø 30 mm ~ ø 160 mm
WF14L-280 14 400 mm 50 kg/pallet ø 60 mm ~ ø 280 mm

WF14-300 Wash Unit Tray Changer Post Process Gauge


Non-stacking Type
Standard 3 poles type Center pole type

Number of pallets pallet size workpiece Weight


WF14-300 14 310 mm × 310 mm 30 kg/pallet
WF24-300 24 310 mm × 310 mm 25 kg/pallet

3 poles & center pole type Direct Post Process Gauge Parts Feeder Auto Tray Changer

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Main Spindle Output Power Characteristics
MW50 MW100 / MS50 MW200 / MS100
The operation panel is at a convenient height on the right Standard Standard Standard
FANUC α112SS FANUC Digital AC Spindle motor 5.5 kW/continuous
FANUC Digital AC Spindle motor 15 kW/30min
side of the machine. The panel can rotate 90 degrees. Spindle speed : 5000 rpm Spindle speed : 4500 rpm ( Pulley ratio : 0.67 ) / 3000 rpm ( Pulley ratio : 0.53 ) /
6000 rpm ( Pulley ratio : 0.89 )
Spindle speed : 3500 rpm ( Pulley ratio : 0.58 ) / 2400 rpm ( Pulley ratio : 0.4 )
60 10 80 8 180
Buttons are clearly classified and logically grouped under; 50N S3 25% 70 160 Torque=
15 kW
rpm
x 9555
20
50 (3500 rpm Specification)
left spindle, right spindle (Twin spindle chuckers) and loader. Torque=
5.5 kW
x 9555 60 6 140 15 kW/30min

Power output (kW)


5.5 kW/continuous rating

Power output (kW)


Power output (kW)
rpm
40 120 15

Torque (Nm)

Torque (Nm)
Torque (Nm)
Distinction is also made for manual and automatic. Functions 55 kW S3 25%
50
100
30 5 40 4 11 kW/continuous rating
and symbolic button labels are international symbols. S3 40%
30
Torque=
5.5 kW
rpm
x 9555 80 10
20 (4500 rpm Specification) 60
2.2 kW/continuous rating 20 2 11 kW
40 Torque= x 9555 5
rpm
10
2.2 kW 10 20 (3500 rpm Specification)
Torque= x 9555
rpm
0 0 0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 5007331000 1500 2000 2500 3000 3500 4000 4500 0 500 875 1000 1500 2000 2500 3000 3500
587 3000 600 2400
Spindle speed (rpm) 978 Spindle speed (rpm) 6000 Spindle speed (rpm)

Option Option
FANUC α112S FANUC Digital AC Spindle motor 22 kW/30min
Spindle speed : 6000 rpm Spindle speed : 2400 rpm ( Pulley ratio : 0.4 )
70 10 250 25
22 kW/30min
60 60Nm S3 25%
7.5 kW S3 25% 200 18.5 kW/continuous rating 20

Power output (kW)


50 77Nm

Power output (kW)


continuous rating

Torque (Nm)

Torque (Nm)
5.5 kW/continuous rating 150 22 kW 15
40 Torque= x 9555
rpm
5 (3500 rpm Specification)
30
Left spindle Right spindle Left spindle Right spindle Torque=
7.5 kW
rpm
x 9555
100 10

(Manual) (Manual) (Automatic) (Automatic) 20


5.5 kW 50
Torque=
18.5 kW
rpm
x 9555
5
Torque= x 9555 (3500 rpm Specification)
10 rpm

0 1200 0
0 0 500 875 1000 1500 2000 2500 3000 3500
1000 2000 3000 4000 5000 6000 600 2400
Spindle speed (rpm) Spindle speed (rpm)
Auto Tool Shift Function (Option) Tool Monitor (Option) Diagnostics Function

MW300 MW120 / MS60 MW200 High power spindle type


Standard Standard Standard
FANUC Digital AC Spindle motor 18.5 kW/30min FANUC Digital AC Spindle motor 7.5 kW/30min FANUC Digital AC Spindle motor 22 kW/30min
Spindle speed : 3500 rpm ( Pulley ratio : 0.78 ) / 2500 rpm ( Pulley ratio : 0.56 ) / Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) / Spindle speed : 3500 rpm ( Pulley ratio : 0.78 )
2000 rpm ( Pulley ratio : 0.44 ) 3000 rpm ( Pulley ratio : 0.5 )
450 80 10 500 25
400 20 22 kW/30min
18.5 kW/30min 70
350 7.5 kW/30min 400 20
60 18.5 kW/continuous rating

Power output (kW)

Power output (kW)

Power output (kW)


15 kW/continuous rating
300 15

Torque (Nm)

Torque (Nm)

Torque (Nm)
50 300 15
250 5.5 kW/continuous rating
18 kW
Spare or redundant tools can be The MW/MS/MD/MJ series A display alarm will be 200
Torque=
rpm
x 9555
(3500 rpm Specification)
10
40
Torque=
7.5 kW
rpm
x 9555
5
200 10
activated by tool count or tool machines incorporate optional accompanied by diagnostics 150
30 (4500 rpm Specification)
Torque=
22 kW
rpm
x 9555
breakage detection. Different 3-stage (Upper, Lower level & explanation. A history of the last 100
15 kW
5 20
Torque=
5.5 kW
x 9555 100
18.5 kW
5
Torque= x 9555 rpm
part programs based on five Zero cut) tool monitor function 50 rpm 10
(4500 rpm Specification)
Torque=
rpm
x 9555

200 alarms is maintained and (3500 rpm Specification)


patterns can be set for auto tool to check abnormal loads. The 0
0 447 500 1000 1500 2000 2500 2691 3000 3500
0
0 500 1000 1125 1500 2000 2500 3000 3500 4000 4500
0
0 500 1000 1500 2000 2500 3000 3500

shift function. Each pattern has cutting load on individual axis can be accessed on the display. 319 1932 2500 1500 6000 447
256 Spindle speed (rpm) 1518 2000 750 Spindle speed (rpm) 3000 Spindle speed (rpm)
8 tool groups with 15 tool shift is monitored for each cutting
settings. Standard and rotation process. Emergency stop, Cycle
tool shift modes are available stop or Auto running continue Machine Guide FANUC Digital AC Spindle motor 22 kW/30min
Option
FANUC Digital AC Spindle motor 11 kW/30min
Option
FANUC Digital AC Spindle motor 30 kW/30min
Option
Spindle speed : 3500 rpm ( Pulley ratio : 0.78 ) / 2500 rpm ( Pulley ratio : 0.56 ) Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) / Spindle speed : 3500 rpm ( Pulley ratio : 0.78 )
to meet different production levels can be set for different 500 25 120
3000 rpm ( Pulley ratio : 0.5 )
15 350 35
requirements. This tool shift cutting loads. 450 22 kW/30min
100 300
30 kW/30min
30
option is useful for continuous In combination with optional 400 18.5 kW/continuous rating 20 11 kW/30min

Power output (kW)

Power output (kW)

Power output (kW)


350 250 25
and unattended type production. Auto Tool Shift function, 80 10 22 kW/continuous rating
Torque (Nm)

Torque (Nm)

Torque (Nm)
300 22 kW 15 20
200
spare tool can be activated 250
Torque=
rpm
x 9555
60
7.5 kW/continuous rating
11 kW 30 kW
(3500 rpm Specification)
when cutting load exceeds 200 10 Torque=
rpm
x 9555 150 Torque=
rpm
x 9555 15

Abnormal Load Detection


40 (4500 rpm Specification) 5
predetermined level. This tool 150
5
100
22 kW
x 9555
10
100 18.5 kW 7.5 kW Torque=

The MW/MS/MD/MJ series monitor is useful for continuous 50


Torque=
rpm
x 9555 20 Torque=
rpm
x 9555 50 rpm 5

and unattended operations. 0


(3500 rpm Specification)
0
(4500 rpm Specification)
0
machines use the abnormal 0 447 500
319
1000 1500 2000 2500 2691 3000
1932
3500
2500
0 500 1000 1125 1500 2000 2500 3000
1500
3500 4000 4500
6000
0 500 1000
933
1500 2000 2500 3000 3500

load detection function to Spindle speed (rpm) 750 Spindle speed (rpm) 3000 Spindle speed (rpm)

detect abnormal load on all This function helps to check


turret and loader axes. Any the machine and loader status
crash due to operator's mistake, quickly in combined display and
programming mistake etc. will guides the operator to restore
minimize damage to the machine the machine status for automatic 30 min rating
by retracting the axis. operations or machine zero set. Continuous rating

21 22
Main Spindle Output Power Characteristics Tooling System
MW400 MD120 / MD60 MD200 / MD100 MW / MS
FANUC Digital AC Spindle motor 22 kW/30min
Standard
FANUC α6i
Standard
FANUC Digital AC Spindle motor 11 kW/30min
Standard MJ
Spindle speed : 3000 rpm ( Pulley ratio : 0.5 ) Spindle speed : 3000 rpm ( Pulley ratio : 0.5 ) / 4500 rpm ( Pulley ratio : 0.75 ) Spindle speed : 2000 rpm ( Pulley ratio : 0.33 )
800 40 120 10 240

700 22 kW
Torque= x 9555 100 200
rpm 7.5 kW/30min
600 30 11 kW/30min

Power output (kW)

Power output (kW)

Power output (kW)


80 160 10
Torque (Nm)

Torque (Nm)

Torque (Nm)
500 5.5 kW/continuous rating
22 kW/30min
7.5 kW/continuous rating
400 18.5 kW/continuous rating 20 60 7.5 kW 120
Torque= x 9555 5
rpm
300 (3000 rpm Specification)
40 80 11 kW 5
200 10 5.5 kW
Torque=
rpm
x 9555 8 Station Turret 8 Station Turret 10 Station Turret 12 Station Turret 15 Station Turret
Torque= x 9555
100 18.5 kW 20 rpm 40 : MW100, MS50 : MW120, MS60, : MW200, MS100, MW300 : MW120, MS60 MW200, : MW300
Torque= x 9555 (3000 rpm Specification)
rpm
MW400, MJ60 MJ100, MJ200 MS100, MW400, MJ100
0 0 0
0 288 500 1000 1500 1725 2000 2500 3000 0 500 750 1000 1500 2000 2500 3000 0 500 1000 1500 2000
1125 4500
Spindle speed (rpm) Spindle speed (rpm)

Option Option Option


FANUC Digital AC Spindle motor 30 kW/30min
Spindle speed : 3500 rpm ( Pulley ratio : 0.78 )
FANUC α8i
Spindle speed : 3000 rpm ( Pulley ratio : 0.5 ) / 4500 rpm ( Pulley ratio : 0.75 )
FANUC α18 / 7000i
Spindle speed : 2400 rpm ( Pulley ratio : 0.4 ) Turning head Knee tool head Plain head
350 35 160 400
30 kW/30min
□20×125 : MW100, MS50 ø40 : MW120, MS60, MW200, MS100,
300 30 140 350
11 kW/30min MW120, MS60, MJ60, MJ100,MJ200
120 10 300 30 □20×125 : MW100, MS50
250 25 MJ60
Power output (kW)

Power output (kW)

Power output (kW)


22 kW/continuous rating MW120, MS60,MJ60 ø50 : MW300, MW400
Torque (Nm)

Torque (Nm)

Torque (Nm)
100 250
200 20 7.5 kW/continuous rating 22 kW/30min □25×150 : MW200, MS100, □25×150 : MW200, MS100,
30 kW 80 11 kW
150
Torque=
rpm
x 9555
15
Torque=
rpm
x 9555 200 18.5 kW/continuous rating 20
MW300, MW400, MW300, MW400,
22 kW
60 (3000 rpm Specification) 5 150 Torque=
rpm
x 9555 MJ100, MJ200 MJ100, MJ200
100 10
22 kW 40 7.5 kW 100 18.5 kW 10
Torque= x 9555 Torque= x 9555 Torque= x 9555
rpm rpm rpm
50 5 20 50
(3000 rpm Specification)
0
0 500 1000 1500 2000 2500 30003120 3500
0
0 500 750 1000 1500 2000 2500 3000
0
0 500 600 1000 1500 2000 2400
Drill socket
936 2340
1125 4500 MT1
Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm)
Bush Sleeve Drill holder Drill socket MT2
MT3
Boring bar
MJ60 MJ100 MJ200 ø10 mm
Boring bar Boring bar ø12 mm
Standard Standard
FANUC α18 / 7000i
Standard Drill Drill ø6∼ø20
FANUC Digital AC Spindle motor 15 kW/30min
Spindle speed : 3500 rpm ( Pulley ratio : 0.58 ) / 2400 rpm ( Pulley ratio : 0.4 )
FANUC Digital AC Spindle motor 7.5 kW/30min
Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) / Spindle speed : 2400 rpm ( Pulley ratio : 0.4 ) ø40 ø25 mm ø16 mm ø20 Drill
180 80
3000 rpm ( Pulley ratio : 0.5 )
10 400 40 ø50 : MW300 ø32 mm ø20 mm ø25 ø16
15 kW
160 Torque=
rpm
x 9555
20 70 350
ø25 mm
(3500 rpm Specification)
140 15 kW/30min 7.5 kW/30min
60 300 30
Power output (kW)

Power output (kW)


Power output (kW)

120 15
Torque (Nm)

Torque (Nm)

250
Torque (Nm)

50 22 kW/30min
100 5.5 kW/continuous rating

80
11 kW/continuous rating
10
40
Torque=
7.5 kW
rpm
x 9555
5 200 18.5 kW/continuous rating

Torque=
22 kW
x 9555
20
MD
30 150 rpm
60 (4500 rpm Specification)
11 kW 100 18.5 kW 10
40 Torque= x 9555 5 20 Torque= x 9555
rpm 5.5 kW rpm
Torque= x 9555
(3500 rpm Specification) rpm 50
20 10
(4500 rpm Specification)
0
0 500 875 1000 1500 2000 2500 3000 3500 0 0
0 600 TURNING & PLAIN HEAD LIVE TOOL HEAD
0 500 1000 1125 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500
600 2400 1500 6000
Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm)
750 3000

Option Option FANUC α18 / 7000i


Standard
FANUC Digital AC Spindle motor 22 kW/30min FANUC Digital AC Spindle motor 11 kW/30min
Spindle speed : 2400 rpm ( Pulley ratio : 0.4 ) Spindle speed : 3500 rpm ( Pulley ratio : 0.58 )
250 25 120
Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) /
3000 rpm ( Pulley ratio : 0.5 )
15 250 30
10 Station Turret
22 kW/30min
100 25
200 18.5 kW/continuous rating 20 200
11 kW/30min 22 kW/30min
Power output (kW)

Power output (kW)


Power output (kW)

80 10 18.5 kW/continuous rating 20


Torque (Nm)

Torque (Nm)

22 kW
Torque (Nm)

150 Torque=
rpm
x 9555 15 150
Face Cross Offset cross
7.5 kW/continuous rating
(3500 rpm Specification) 60
Torque=
11 kW
x 9555 Torque=
22 kW
rpm
x 9555
15
live tool head live tool head live tool head
100 10 rpm 100
40 (4500 rpm Specification) 5 10
Torque=
18.5 kW
x 9555 Torque=
18.5 kW
rpm
x 9555 Plain head
50 rpm
(3500 rpm Specification)
5
20 Torque=
7.5 kW
x 9555
50 5 Turning head Knee tool head (ø40 mm)
rpm
(4500 rpm Specification)
0 0 0 875
0 500 875 1000 1500 2000 2500 3000 3500 0 500 1000 1125 1500 2000 2500 3000 3500 4000 4500 0 500 1000 1500 2000 2500 3000 3500
600 Spindle speed (rpm) 2400 1500 6000
750 Spindle speed (rpm) 3000
Spindle speed (rpm)
Bush
ø16 ø25
ø20 ø32 Drill holder Drill socket
Live Tool MD120 / Live Tool Motor : FANUC Digital AC Servo motor
40 4 MD200 / Live Tool Motor : FANUC Digital AC Servo motor
80 4
Square shank
ø16 MT1 Live tool collet Tap collet
(OD Tool)
Output Power MD60 Intermittent operating Torque MD100 Intermittent operating Torque □20×125 Sleeve ø20
ø25
MT2
MT3
ø2∼ø16 mm M3 ∼ M10,
Power output (kW)
Power output (kW)

30 3 60 3 ø8 ø16 ø2∼ø20 mm M3 ∼ M16


Characteristics ø32 MT4
Torque (Nm)

ø10 ø20
Torque (Nm)

20 2 40
Output Power
2 ø12 ø25
Output Power

10 1 20 1
Continuous operating Torque Continuous operating Torque

Drill Drill Drill


1150 Boring bar Boring bar Reamer Endmill Tap
2200
0
1000 2000 3000 4000
0
1000 2000 3000 ø40 mm (Less than ø40mm)
Motor Speed (rpm) Motor Speed (rpm) Note: Angular live tool head is available.

23 24
Tool Dimension Layout
MW50 (Tool plate) MW120 / MS60 (12 Station Turret) MW400 (8 Station Turret) MD200 /MD100 (10 Station Turret)

0.00
0.00
280

280
600

600

470

220
170

470
0.00

0.00 220
170
345

345
(0.00)
Spindle face Spindle face Spindle face

SPINDLE CENTER

SPINDLE CENTER
0.00
132 35
0.00

0.00
Right Left Right

115
(0.00) Left Std.15"chuck Std.15"chuck

125
167

105
ø165 ø210 ø210 ø165 ø254

90

100
0 ø381 ø381 Spindle ø210 ø210 ø254 Spindle

92
110

92
Spindle Spindle 115

277.5
92 Right spindle
Z-MAX.IN:90 Left spindle 129 115 119 Z-MAX.IN:122

Z-axis stroke
277.5
30 110 Z-MAX.IN:100 167 Z-MAX.IN:140 125 122

Z-axis stroke
119 119 Z-MAX.IN:180 140

Z-axis stroke
34

44
126

390
X-MAX.OUT:120

knee tool head

X-MAX.OUT:185

Z-axis stroke
X-MAX.OUT:120

49
215

Z-axis stroke
148 148

Z-axis stroke
44

X-MAX.OUT:180
154 174 159

X-MAX.IN:10

35 X-MAX.IN:10

265
245

260 272.5

272.5
6" chuck 245

145

170
X-MAX.IN:5
145
270

X-MAX.IN:10
195.5 195.5

170
120
ø350 ø350

265
220
112 228 228 335

245
Z-MAX.OUT:235 235

245
260
251.5 Z-MAX.OUT:245 251.5 380 Setting Z-MAX.OUT:292

50

REV.50
50
ロ20X125l gage face Setting gage side 292

50
275 275 405 311.8 310 Z-MAX.OUT:310 311.8

55
151 ø20
(Z-STROKE MAX)

310

59.5
290 330

185 Plane head

130
305 Z-MAX.OUT:445 ø51 351.5
Left turret Right turret 375

100
510 375

23
510

33
Z

80
390

30 100 30
355

15 37.5 37.5 15
390

68
540

390 30 100 30

Face Milling
200

363.8 370 370 363.8 540 390

Head (STD)
Turning

93.5

9.5
125
Left Plain 405
XL Right turret 445

90
head

185
XR

105
5
turret head 445
428 428 640 635 640

Machine Center
ø40 ø50 670 442.5

195
436.2 436.2 670

78
130 130 85 210 150 250 250 150 210 500 480 495 500

268

268
292

Machine Center
140 85 140 X-axis stroke X-axis stroke 523 515

390

240

240
10
Right Spindle Center 0.00 10
X-axis

R25 205
X-axis

120
93.3

205
ø35

120

10
312 5 31 ø40 25

LRight Spindle Center


stroke ø355 570

CE
stroke

Right spindle

141
55 A 164 169

Left Spindle Center


Left Spindle Center 0.00

AN
R25

146
342 342 608.2

left spindle
160 130 190 190 125

Machine Center
347 358

Center of
6

AR
X C 530
Center of
362 160
40
35

X-axis

310
X-axis

LE

10

185
5
180
382 382 382 665 (Front cover dimension)

R3
stroke stroke

34:
A

15 5

DE
19
ø155 ø151

IN
:IN
220 220
75

75

DE
140 115 115 140

34
440

.7)
85

X
169

R3
(4

CL
85 ø355

EA
21
170 170 ø44 ø443081 0
ø138 ø3ø381 0

RA
ø139 340 ø 35
502

NC
50 ø

ø35
5 65 29 6 ø254 ø254

E
12STA 12STA

5
55 55 55 R 60
R4360 R3 410
10ST 10ST
100 L/R-1 270 L/R-2 L/R-3 100 10 280 280 R
(X -STROKE MAX) (PLATE HOME POSITION) (X -STROKE MAX) 5 560 160 174 44 125 160
ø15

ø15
0

9
MW100 / MS50 (8 Station Turret) MW200 / MS100 (10 Station Turret) MW400 (12 Station Turret) MJ60 (8 Station Turret) 345 345
Z-axis stroke

330
165

345
COOLANT SHIELD

405
267.5

125
268
0.00
315

315
170

170

245
Spindle face 220
Spindle face Spindle face X-MAX IN

57.5
92.5

X-axis stroke
100
-10

420
135
ø165 Right Left Left spindle Std.15"chuck Std.15"chuck Right spindle 134.5
100

Left
105

Right
Z-axis stroke

125

125
6" chuck 6" chuck ø165 X-MAX OUT:120
92

Spindle
Z-axis stroke

120
X-MAX.OUT:120

120

Spindle Spindle 114 112

140
Spindle Std.10"chuck ø254 Std.10"chuck ø254 ø165 90
X-MAX.IN:10

92
X-MAX.IN:10

738
115 115 55 55

Z-axis stroke
34

300
50

445

130
126
Z-axis stroke
255
.OUT:120

290
255

49
30

49
110

Z-axis stroke
X-MAX

155 Spindle Center Spindle Center 0.00

knee tool head


155
110

Z-axis stroke
239

- 10
30

170

Z-MAX.OUT:210

170
30
30

X-MAX IN:-10
30

Z-MAX.OUT:215

FRONT DOOR
10
239

210
ロ20X125l240 180 10 180

340
240

300
50

382.7
245
260 245

180
275 Z-MAX.OUT:
Left turret Right turret Setting

face 0.00

92
Turning

10

109
119
126
100

gage face

Spindle
QUILL TRAVERSE
80

10
head
245

340 180
325 340
245

335

421
Left turret 60 st 100 st
185

Right turret 253.8


185
5

90

390 40 390 Plane head Turning head


ø50
393.2 130 130 393.2 Left turret Plain head Right turret
110 ø85 X-axis X-axis 85 110 X-axis
MJ100 (10 Station Turret)
205
10
10
205

X-axis stroke
120

Machine Center

120

stroke stroke 130 stroke

Machine Center
190 470 (Turret Center Line (Home Position))
Right Spindle Center

10STA
Left Spindle Center

190

Right spindle
220 220 310 X-axis stroke

Right Spindle Center 0.00


X-axis stroke
Left Spindle Center 0.00

495
355
335
120

left spindle

Center of
440 385

160
375(ø190)

Center of
Z-STROKE: 170
362
Machine Center

85 110 330
310

Z-MAX IN:120
Z-MAX IN:140
32
R2 13
33

30
□25
11.8
3

378.2
R2 170 170 ø1 3

130
370

480

368

E 120
6

ø40
340
ø24

ø139 8
R32
5 R32
5 X-MAX OUT:-180 180 ø40

ø40
0

ø2

40

34
146

C
HC M12X45
30

ø254 ø2

RAN
Z--STROKE: 190
147

Z-MAX OUT:310
50 103.48

540

CLEA
110 85 73.48
ø68 ø25

0.00

CHUCK
DEX
A-POS B-POS A-POS B-POS
4
0.00

5:IN
IN IN
160 164 120 160
OUT OUT

R 32
X-MAX IN:10

174
11 85

ø124 57.15
5

SETTING GAUGE SIDE:290


82.15

Reference position of center mounting


43
ø210

39.8

159
ø168 HC M12X45

MAX:230 ST
Travel range of A position

217

571
447
352
122
MW120 / MS60 (8 Station Turret) MW300 (10 Station Turret) MD120 / MD60 (10 Station Turret)
MJ200 (10 Station Turret)

0.00
170

170

345
345
0.00
345

345
170

0.00 170

Spindle face

22 Machine Center000
Spindle face Spindle face
10

105
4.510

ø180 105
267.5
0.00

267.5
10 18 4.5
0.00

0.00

0.00
Left Right Left Right 32 32
ø210

185
100

ø210 ø165 Left


90
92

185
92
140

140

Right

212
110
Spindle Spindle
277.5

ø165 ø210 80 27
110

ø165 ø165 ø210 Spindle


145
95

ø305 ø155

330
Spindle ø305 ø155 Spindle

5
80 80

610
Std.12"chuck Std.12"chuck

330
Spindle

610
90 92 90 97 87 97
277.5

92 Z-MAX.IN:90 90 117 132 80 119 117


X-MAX.OUT:120

Z-MAX.IN:100

52
Z-MAX.IN:126 110 119 132 5
Z-axis stroke34

119 110 110

34
X-MAX.OUT:120

360

65

65

X-STROKE 190ST

Z-axis stroke
260 272.5

(Z-MAX IN:5)
44

X-MAX.IN:10

258.5

258.5
X-MAX.IN:10
X-MAX.IN:10

X-MAX.OUT:115
Z-axis stroke

148 148
(Turning head)
245 272.5

44
stroke
Z-axis

80
Z-MAX.IN:150 150 154 126 192

5
154
Z-axis stroke

231

231
154
145

ø16 X-MAX.OUT:82
207 207
145

212 5 (Z-MAX IN:5)

145
265

195.5 195.5 174 174 (Center Drill) X-STROKE 190ST

Offset Cross Milling Head


245

10 10 240
(Center Drill) 250

Z-axis stroke
240
265

183 183 ø40

Tail-stock Z-stroke
235 228

555
Z-MAX.OUT: 228
260

385
Z-MAX.OUT:245 235

100ST
X-MAX.IN:43

385
555
145
Setting gage side : 235

ø43
ø170 ø170

270ST
5
50

235

185
251.5 251.5

755
335
50

755

185
605
50
50

605
335
275 ロ20X125l 371.8 ø36 350 357 371.8 357
ø16
55

Z-MAX.OUT:235 ø224 ø224

20 5
Z-STROK 270ST
263 263

64.5
261 367 375 387 375 387
290 382

15 55 15 36 26
Plain head

Face Milling Head

Z-STROKE
280 280 389
Left turret 305 295 299.5 387 402 19 ø11 ø42 397.6
150

Right turret Turning 370 427 19 370

90

90
ø43
80

head Z-MAX.OUT:295 ø65


Tail-stock center MT5

83
365 355 365 363.8 330.5 477 462 476
363.8 370 Left turret Right turret 350 350 482 477
335

263
ø40 515

285
Plane head 497

655
200

285
33

655
200
90

ø50 X-axis

150.5
428 stroke 385 385 520 520

(STD)
428

320

320
565

E)

R3(2INDEX

620
40 436.2

620
268

NC
436.2 587 0 ø587

0 CLE
130 100 420 163 420

RA
130 150 ø20 200

0
250
Right Spindle Center 0.00 10

ø200

EA
435 438 439.2 443.2
268

439.2 438 435

R32
10

ø20
375
375
565

565
ø146

CL
125 ø100 X-axis X-axis 125

470
ø245

470
250 280 280 390 125
220

120
120

EX
130 95 38 125 100 130

AR
220

0
Left Spindle Center 0.00

ø10
stroke stroke

AN
Machine Center

120

(IN
LRight Spindle Center 10

CE
X-axis X-axis

Machine Center
Tail-stock Y-axis bar size
Right Spindle Center 0.00

)
43
82
215

215
560

115
R4
Left Spindle Center 0.00

stroke stroke

100
ø200

100
ø200
00

56
Left Spindle Center
R2
R2 56 100
Machine Center

0 5 5 ø20
ø20 0
R400
ø3

ø1

(MAX 110ST)
90 ø146
00

125 130 170 170 170 170 10STA 10STA

60

60
ø2

13.5
30

85ST
100
340 ø3 340
ø2

ø23 0

ø200

9
100 00 00 100 370 100
ø2

185
0 200 150 150 200 ø65

185
8STA 8STA 130 133 ø100
100 130

ø1
100

90
125

R100
130

R10
(IND

7
EX C E)
LEA
RAN ANC 10STA
R26 3 LEAR
R26 NDEX C
10STA CE)
3 (I

25 26
Specifications
Basic Machine Specifications MW50 MW100 MW120 MW200 MW300 MW400 MS50 MS60 MS100
Maximum chuck size Standard ø 165 mm (6 inch) ø 165 mm (6 inch) ø 165 mm (6 inch) ø 254 mm (10 inch) ø 305 mm (12 inch) ø 380 mm (15 inch) ø 165 mm (6 inch) ø 165 mm (6 inch) ø 254 mm (10 inch)
Option – – ø 210 mm (8 inch) – – – – ø 210 mm (8 inch) –
Number of turret stations Standard Tool plate × 2 Width : 270 mm 8×2 8×2 10 × 2 10 × 2 8×2 8 8 10
Option – – 12 × 2 12 × 2 15 × 2 12 × 2 – 12 12
Specification of cutting axes X-axis 200 mm 18 m/min 130 mm 24 m/min 130 mm 24 m/min 190 mm 24 m/min 250 mm 20 m/min 250 mm 20 m/min 130 mm 24 m/min 130 mm 24 m/min 190 mm 24 m/min
for turret (Stroke/Max. speed) Z-axis 200 mm 24 m/min 110 mm 24 m/min 145 mm 24 m/min 170 mm 24 m/min 265 mm 15 m/min 265 mm 20 m/min 110 mm 24 m/min 145 mm 24 m/min 170 mm 24 m/min
Use tool O.D. tool □ 20 mm □ 20 mm □ 20 mm □ 25 mm □ 25 mm □ 25 mm □ 20 mm □ 20 mm □ 25 mm
I.D. tool ø 25 mm ø 40 mm ø 40 mm ø 40 mm ø 50 mm ø 50 mm ø 40 mm ø 40 mm ø 40 mm
Spindle drive motor Standard 5.5 kW/30min × 2 5.5 kW/30min × 2 7.5 kW/30min × 2 15 kW/30min × 2 18.5 kW/30min × 2 22 kW/30min × 2 5.5 kW/30min 7.5 kW/30min 15 kW/30min
Option 7.5 kW/30min × 2 – 11 kW/30min × 2 22 kW/30min × 2 22 kW/30min × 2 30 kW/30min × 2 – 11 kW/30min 22 kW/30min
Option – – – – 30 kW/30min × 2 – – – –
Spindle speed range Standard A 50 ~ 5000 rpm 45 ~ 4500 rpm 45 ~ 4500 rpm 24 ~ 2400 rpm 35 ~ 3500 rpm 35 ~ 3000 rpm (22 kW only) 45 ~ 4500 rpm 45 ~ 4500 rpm 24 ~ 2400 rpm
(18.5 kW, 22 kW only)
Standard B 60 ~ 6000 rpm 30 ~ 3000 rpm 30 ~ 3000 rpm 35 ~ 3500 rpm 25 ~ 2500 rpm 35 ~ 3500 rpm (30 kW only) 30 ~ 3000 rpm 30 ~ 3000 rpm 35 ~ 3500 rpm
(18.5 kW, 22 kW only)
Standard C – 60 ~ 6000 rpm 60 ~ 6000 rpm – 20 ~ 2000 rpm – 60 ~ 6000 rpm 60 ~ 6000r
pm –
(7.5 kW only) (18.5 kW, 30 kW only) (7.5 kW only)
Spindle diameter at Standard ø 80 mm ø 80 mm ø 90 mm ø 100 mm ø 120 mm ø 160 mm ø 80 mm ø 90 mm ø 100 mm
front bearing mounting Option – – ø 100 mm ø 110 mm – ー – ø 100 mm ø 110 mm
Diameter of spindle bore Standard ø 32 mm ø 47 mm ø 47 mm ø 63 mm ø 73 mm ø 73 mm ø 47 mm ø 47 mm ø 63 mm
Option – – – ø 73 mm – – – – ø 73 mm
Spindle nose size Flat nose JIS A2-5 JIS A2-5 JIS A2-6 JIS A2-8 JIS A2-11 JIS A2-5 JIS A2-5 JIS A2-6
Foot print W1220 mm × D1985 mm W1550 mm × D1650 mm W1900 mm × D1810 mm W2360 mm × D2130 mm W2910 mm × D2285 mm W2910 mm × D2400 mm W980 mm × D1650 mm W1080 mm × D1810 mm W1320 mm × D2130 mm
Total weight 3,400 kg 3,500kg 4,400 kg 7,200 kg 11,200 kg 13,200 kg 2,200 kg 2,500 kg 4,000 kg

Gantry loader Specifications MW50 MW100 / MS50 (Small parts spec) MW100 / MS50 (Medium parts spec) MW120 / MS60 MW200 / MS100 MW300 MW400
Loader workpiece handling capacity (weight) 0.5 kg × 2 0.7 kg × 2 2.0 kg × 2 3.0 kg × 2 6.0 kg × 2 (Option : 8kg × 2) 15.0 kg × 2 25.0 kg × 2
Loader workpiece handling capacity (size) ø 50 mm × 50 mm ø 60 mm × 40 mm ø 80 mm × 60 mm ø 120 mm × 80 mm ø 200 mm × 120 mm ø 280 mm × 160 mm ø 350 mm × 120 mm
X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout.
Max. Speed 180 m/min 150 m/min 150 m/min 160 m/min 150 m/min 100 m/min 120 m/min
Y-axis (Up/Down) Stroke 360 mm 360 mm 435 mm 550 mm 650 mm 850 mm 1070 mm
Max. Speed 130 m/min 120 m/min 120 m/min 120 m/min 110 m/min 100 m/min 110 m/min
Z-axis (Front/Rear) Stroke 95 mm 95 mm 135 mm 205 mm 300 mm 300 mm 250 mm
Max. Speed 55 m/min 55 m/min 55 m/min 35 m/min 50 m/min 20 m/min 50 m/min
α-axis Stroke 180° 180° 180° 180° 180° 180° 90° (Lower side only)
Cycle time 0.4 sec/180° 0.4 sec/180° 0.6 sec/180° 0.6 sec/180° 0.9 sec/180° (Option : 1.5 sec) 1.5 sec/180° 1.5 sec/90°
Jaw Stroke Loader/ T/A unit ø 12 mm ø 12 mm ø 30 mm ø 30 mm ø 55mm ø 76 mm ø 55 mm
Standard loading time 5.4 sec 6.0 sec 7.0 sec 7.0 sec 9.0 sec (Option : 9.6 sec) 10.0 sec 12.0 sec

CNC STANDARD SPECIFICATIONS


Simultaneous position and MW series (without MW 300) 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Turret - X2, Z2, turret rotation) + 3 axes (Loader - X, Y, Z) Turret index / Tool offset T command (4-digit / 2+2)
feed control MW300 2 axes (Turret - X1, Z1) + 2 axes (Turret - X2, Z2) + 3 axes (Loader - X, Y, Z) Assist function M code (3-digit)
MS series 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) LCD display 10.4" color, 7.2" monochrome
MD60,MD100 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) Auto input coding recognition EIA RS244A, ISO 840 tape code
MD120,
MD200 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Turret - X2, Z2, turret rotation) + 3 axes (Loader - X, Y, Z) Tape reader/punch interface Memory Card
MJ60,MJ100 3 axes (Turret - X1, Z1, turret rotation) + 3 axes (Loader - X, Y, Z) Manual Data Input : MDI Fully keyboard manual data input
MJ200 2 axes (Turret - X1, Z1) + 2 axes (Turret - X2, Z2) + 3 axes (Loader - X, Y, Z) + 1 axis (tail-stock Z axis)
Position sensor (X, Y, Z axes) Absolute serial type encoder ADDITIONAL CNC FEATURES (STANDARD)
Least input increment X-axis 0.001 mm/P ● Sub-program (10 fold nesting) *1 ● Automatic work coordinate reference shift ● Sequence number display: 5 digit *2 ● Extended program edit *1
Z-axis 0.001 mm/P ● Sub-program (4 fold nesting) *2 ● Direct input of measured data offset type ● Circular interpolation radius programming ● Extended part program editing *2
Loader X, Y, Z axes 0.01 mm/P ● Canned cycle ● Backlash compensation applied separately ● Diameter/ radius programming (X-axis) ● Detect abnormal function

Least movement increment X-axis 0.0005 mm/P ● Dwell for cutting feed and rapid traverse ● Work co-ordinate shift/ ● Position switch

● Machine lock ● Data protection key: 4 types Work co-ordinate shift direct input ● Reference return with
Z-axis 0.001 mm/P
● Sub-program stop/ end (M00~M02, M30) ● Stored stroke limit1 mechanical stopper setting
● Dry run
Loader X, Y, Z axes 0.01 mm/P
● Program number search ● Optional block skip ● Absolute/ incremental programming method ● Constant surface speed cntrol
Manual continuous feed jog 0 ∼1386 mm/min
● Emergency stop ● Linear, circular interpolation ● Tool offset (Geometric/ wear)
● Sequence number search
Manual pulse generator jog 0.001 mm/div,
0.01 mm/div,
0.1 mm/div ● Feed hold ● Feed per minute/ Feed per revolution ● Polar coordinate interpolation/
● Normal decimal point or calculator type
Overrides Rapid Feedrate 0 to 110 % in 10 % steps decimal point input programming ● Single block ● Tool offset Cylindrical interpolation *3
(Separate for both turrets) Rapid traverse 0 % 25 % 50 % 100 % ● Cs axis control function *3
● Exact stop mode ● Sequence number display: 8 digit *1

Spindle speed 50 % to 120 % in 10 % steps *1 : Without MW300, MW400, MJ200 *2 : Only MW300, MW400, MJ200 *3 : Only MD series

27 28
Specifications
Basic Machine Specifications MD60 MD100 MD120 MD200 Basic Machine Specifications MJ60 MJ100 MJ200
Maximum chuck size Standard ø 165 mm (6 inch) ø 254 mm (10 inch) ø 165 mm (6 inch) ø 254 mm (10 inch) Maximum chuck size Standard ø 165 mm (6 inch) ø 254 mm (10 inch) ø 254 mm (10 inch)
Option ø 210 mm (8 inch) – ø 210 mm (8 inch) – Option ø 210 mm (8 inch) – –
Number of turret stations 10 10 10 × 2 10 × 2 Number of turret stations Standard 8 10 10 × 2
Specification of cutting axes X-axis 125 mm 24 m/min 190 mm 20 m/min 125 mm 24 m/min 190 mm 20 m/min Option – 12 –
for turret (Stroke/Max. speed) Z-axis 145 mm 24 m/min 170 mm 16 m/min 145 mm 24 m/min 170 mm 16 m/min Specification of cutting axes X-axis 130 mm 24 m/min 190 mm 24 m/min 190 mm 24 m/min
Use tool O.D. tool □ 20 mm □ 25 mm □ 20 mm □ 25 mm for turret (Stroke/Max. speed) Z-axis 165 mm 24 m/min 170 mm 24 m/min 270 mm 24 m/min
I.D. tool ø 40 mm ø 40 mm ø 40 mm ø 40 mm Use tool O.D. tool □ 20 mm □ 25 mm □ 25 mm
Spindle drive motor Standard 7.5 kW/30min 11 kW/30min 7.5 kW/30min × 2 11 kW/30min × 2 I.D. tool ø 40 mm ø 40 mm ø 40 mm
Option 11 kW/30min 22 kW/30min 11 kW/30min × 2 22 kW/30min × 2 Spindle drive motor Standard 7.5 kW/30min 15 kW/30min 22 kW/30min
Spindle speed range Standard A 45 ~ 4500 rpm 20 ~ 2000 rpm 45 ~ 4500 rpm 20 ~ 2000 rpm Option 11 kW/30min 22 kW/30min –
Standard B 30 ~ 3000 rpm (7.5 kW only) – 30 ~ 3000 rpm (7.5 kW only) – Spindle speed range Standard A 45 ~ 4500 rpm 24 ~ 2400 rpm 24 ~ 2400 rpm
Standard C 60 ~ 6000r
pm – 60 ~ 6000r
pm – Standard B 30 ~ 3000 rpm 35 ~ 3500 rpm 35 ~ 3500 rpm
Spindle diameter at front bearing mounting ø 90 mm ø 110 mm ø 90 mm ø 110 mm Standard C 60 ~ 6000 rpm (7.5 kW only) – –
Diameter of spindle bore ø 47 mm ø 73 mm ø 47 mm ø 73 mm Spindle diameter at front Standard ø 90 mm ø 100 mm ø 110 mm
Spindle nose size JIS A2-5 JIS A2-6 JIS A2-5 JIS A2-6 bearing mounting Option – ø 110 mm –
Foot print W1080 mm × D1810 mm W1320 mm × D2130 mm W1900 mm × D1810 mm W2360 mm × D2130 mm Diameter of spindle bore Standard ø 57 mm ø 63 mm ø 73 mm
Total weight 2,400 kg 4,200 kg 5,000 kg 7,400 kg Option – ø 73 mm –
Spindle nose size JIS A2-5 JIS A2-6 JIS A2-6
Live tooling specifications MD60 / MD120 MD100 / MD200 Foot print W1180 mm × D1950 mm W1715 mm × D2130 mm W1900 mm × D2350 mm
Live tool drive motor 2.5 kW (8 N/continuous) 4.0 kW (22 N/continuous) Total weight 3,600 kg 5,400 kg 7,000 kg
Maximum speed 4000 rpm 3000 rpm
Maximum tool shank Milling ø 16 mm ø 20 mm Tailstock specifications MJ60 MJ100 MJ200
size Tapping M 10 M 16 Tailstock MT4 (Rolling center) MT5 (Rolling center) MT5 (Rolling center)
Spindle positioning C-axis control Positioning Accuracy : ± 0.015° Positioning Accuracy : ± 0.015° Quil Quil Quil & Up/Down
function Maximum speed 200 rpm 100 rpm Quil stroke 60 mm (Hydraulic drive) 230 mm (Hydraulic drive) 110 mm (Servo drive)
Least command increment 0.001° 0.001° Quil Up/Down stroke – – 110 mm (Hydraulic drive)
Spindle brake Hydraulic brake torque 126 N (12.8 kgf) [3.5 Mpa (35 kgf/cm2)] 412 N (42 kgf) [4.0 Mpa (40 kgf/cm2)] Base-slide offset stroke 100 mm 95 mm –

Gantry loader Specifications MD60 / MD120 MD100 / MD200 Gantry loader Specifications MJ60 MJ100 MJ200
Loader workpiece handling capacity (weight) 3.0 kg × 2 6.0 kg × 2 (Option : 8kg × 2) Loader workpiece handling capacity (weight) 1.0 kg × 2 2.5 kg × 2 2.5 kg × 2
Loader workpiece handling capacity (size) ø 120 mm × 80 mm ø 200 mm × 120 mm Loader workpiece handling capacity (size) ø 40 mm × 145 mm ø 100 mm × 250 mm ø 100 mm × 250 mm
X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout. X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout.
Max. Speed 160 m/min 150 m/min Max. Speed 150 m/min 150 m/min 150 m/min
Y-axis (Up/Down) Stroke 550 mm 650 mm Y-axis (Up/Down) Stroke 502 mm 650 mm 550 mm
Max. Speed 120 m/min 110 m/min Max. Speed 110 m/min 110 m/min 110 m/min
Z-axis (Front/Rear) Stroke 205 mm 300 mm Z-axis (Front/Rear) Stroke 155 mm 150 m/min 300 mm
Max. Speed 35 m/min 50 m/min Max. Speed 35 m/min 50 m/min 50 m/min
α-axis Stroke 180° 180° α-axis Stroke 90° 180° 90°
Cycle time 0.6 sec/180° 0.9 sec/180° (Option : 1.5 sec) Cycle time 0.7 sec/90° 0.9 sec/180° 1.0 sec/90°
Jaw Stroke Loader/ T/A unit ø 30 mm ø 55 mm Jaw Stroke Loader/ T/A unit ø 30 mm ø 55 mm ø 40 mm
Standard loading time 7.0 sec 9.0 sec (Option : 9.6 sec) Standard loading time 9.0 sec 9.0 sec 10.0 sec

SELECTABLE CNC OPTION


Part program storage length/ MW50 MD120 MS50 MD60 MJ60 MW300 MJ200 CNC FEATURES (OPTION)
Number of registrable programs/ MW100 MD200 MS60 MD100 MJ100 MW400 ● Least input increment : sub-micrometer ● Direct input od tool offset value measured B
Number of tool offset (Geometric/ wear) MW120 MS100
● Inch/Metric conversion ● Rigid tap function
MW200
Part program Total 64 K byte (Equivalent to 80 m × 2) ◎ ◎ Part program 64 K byteト ◎ ◎ ◎ Memory size 40 m × 2 ◎ ◎
● Thread cutting cycle retract ● Spindle orientation
storage length Total 128 K byte (Equivalent to 160 m × 2) ○ ○ storage length 128 K byte ○ ○ ○ 80 m (30 K byte) × 2 ○ ○
● Variable lead threading ● Display of run time and Parts preset
Total 256 K byte (Equivalent to 320 m × 2) ○ ○ 256 K byte ○ ○ ○ 160 m (60 K byte) × 2 ○ ○
● Continuous threading ● Background edit function
Total 512 K byte (Equivalent to 640 m × 2) ○ ○ 512 K byte ○ ○ ○ 320 m (120 K byte) × 2 ○ ○
● Stored pitch error compensation ● Graphic function
Total 1 M byte (Equivalent to 1280 m × 2) ○ ○ 1 M byte ○ ○ ○ 640 m (240 K byte) × 2 ○ ○
● workpiece coordinate system
Number of Total 63 ◎ ◎ Number of 63 ◎ ◎ ◎ 1280 m (490 K byte) × 2 ○ ○
● Direct drawing dimension programming
registrable programs Extension 1 registrable programs Extension 1 (depend on Number of 63 × 2 ◎ ◎
● Tool nose R compensation
(depend on Part program storage length) ○ ○ Part program storage length) ○ ○ ○ ● Chamfering/ Corner R
registrable programs 125 × 2 ○ ○
Number of tool offset Total 32 ◎ ◎ Number of tool offset 32 ◎ ◎ ◎ 200 × 2 ○ ○
● Multiple repetitive programming Ⅱ
(Geometric/ wear) Total 64 ○ ○ (Geometric/ wear) 64 ○ ○ ○ 400 × 2 ○ ○
● Multiple repetitive programming
Total 200 ○ ○ 200 ○ ○ ○ Number of tool offset 16 × 2 ◎ ◎
● Canned cycle for drilling
(Geometric/ wear) 32 × 2 ○ ○
● Custom macro
64 × 2 ○ ○
● Custom macro common variables
◎:Standard ○:Option

29 30
Floor Plan
MW50 Standard Cell system MW120 Standard Cell system MW300 Standard Cell system MS50 Standard Cell system
Air equipment panel Hydraulic unit Air source connection
Lubrication unit 1200 765
1900 Air equipment panel 682
Power supply Air equipment panel Pneumatic unit
440 Pneumatic unit 550
Lubrication unit 85 950
Power supply point 2910 Power supply point
Hydraulic unit
Hydraulic unit Air supply Chip Conveyor

605

830
565
550

565
Control Box
Control

457
1515
400

2920
440
Box

2285
260
1985

1865
1795

1650
1860

300
95 ST

1810

1875
1030

1235

1170
150

820
60

260
990
237
305
200
70

23
171
332

365
Discharge chute
205

155
445 110 375 1480
1360 1060 3200 Operation panel
Operation panel 1965
1900 1900 780 570
Loading area 860 1640 1640
Operation panel 360

5130
Gantry Loader 2315
Work Handling capacity
2815
ø 120 mm × 85 mm L, 3.0 kg 2500 2000
2420 3800 X-axis stroke X-axis stroke
1965 Gantry Loader
210 1150 ST 850ST 1600 1600 300 Work Handling capacity
520

1795
X-axis stroke X-axis stroke Gantry Loader 1250 230 ø 60 mm × 40 mm L, 0.7 kg

Stroke
230 Work Handling capacity X-axis stroke

850
ø 280 mm × 160 mm L,

(Loader at highest position)


15.0 kg

520

(Loader at highest position)


(Loader top position)
(Safety fence height)

595

(Loader minimum hight)

(Safety fence height)


(Safety fence height)

(Safety fence height)


2277

2550

(Safety fence lower)


3573

2300
2000

2420
(Safety fence lower)

2723
2000

2000
(Safety fence lower)

center height)
2300
(Spindle center

1405
center height)

center height)

(Spindle
1100

1350
1610
Height)
1100
(Spindle

1100
900

(Spindle
1150
185 1220 Work feeder 810 Discharge chute (2) 390 50 Work feeder
WF14L-160Ⅱ (Work stock quality : 2) (Door opening)
70 1900 70
Work feeder 1360 2910 860 WF14L-160Ⅱ
Work capacity WF14L-280Ⅱ Discharge chute (1) 980 875 Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet Work capacity (Work stock quality : 3) ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) ø 60 ~ ø 280 mm, 50 kg/1pallet (Unit: mm) (Unit: mm)

MW100 Standard Cell system MW200 Standard Cell system MW400 Standard Cell system MS60 Standard Cell system
Hydraulic unit Air source
Lubrication unit Hydraulic unit connection
Air equipment panel
Hydraulic unit Air equipment panel Chip Conveyor Air equipment panel
Pneumatic unit Pneumatic unit
1270 280 Hydraulic unit
Air equipment panel Pneumatic unit Power supply point
810 Air source 1080 780
Hydraulic unit

596
Power supply connection 550
Pneumatic unit
Air equipment panel
730

650
635

Power supply point Control Box


610

545
Pneumatic unit
Control
450
457

3400
Box Power supply point Control Box 500 272 Control

2400
Box
2920

Stroke
250
1650

300 ST
2130

1865
1170
1200

1810

1235
622

Part Center

300
800
Discharge chute

317
153

312
500

700
23
155

Operation panel

70
1700 NG & QC Chute
1410
Discharge chute
1650 1330
Operation panel Operation panel
5170 Operation panel 300 1730
Gantry Loader Work Handling capacity
ø 350 mm × 120 mm L, 20.0 kg
2250 2250
Gantry Loader X-axis stroke X-axis stroke
Turnaround Unit Work Handling capacity Gantry Loader
ø 200 mm × 120 mm L, 6.0 kg 2030 Work Handling capacity
Gantry Loader 1430 ø 120 mm × 80 mm L, 3.0 kg
2980 Work Handling capacity 4840
X-axis stroke
230 1420 1100 ø 60 mm × 40 mm L, 0.7 kg 440

(Loader at highest position)


2100 2100
X-axis stroke X-axis stroke X-axis stroke X-axis stroke

(Loader at highest position)


Chip Conveyor
Left discharge Turn around

4370
(Loader top position)

(Safety fence height)

(Safety fence height)


(Loader top position)

2530
(Safety fence height)

200

(Safety fence lower)


(Safety fence height)
(Turn around chuck height)
(Turnarourd chuck height)

Stroke
3080
2300

1180
(Safety fence lower)
2610

2000
(Spindle center height)

2000
(Safety fence lower)

center height)

1405
1710

132
center height)

(Spindle
2100
1790
1350

1450

1100
center height)

(Spindle
(Chip discharge

1050
1514
1100

(Spindle
1150
1050
height)

818
50 320 50 280 280 1080 188 Work feeder
Palet feeder Work feeder
835 2360 WF14L-280Ⅱ 2910 WF14L-160Ⅱ
WF14L-160Ⅱ 875 1550 555 Work capacity
Work capacity 2420 Work capacity
ø 60 ~ ø 280 mm, 50 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 50 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)

31 EXTERNAL PAINT COLOR Standard……Light Gray / Gray Blue *Other colors available on special order 32
Floor Plan
MS100 Standard Cell system MD100 Standard Cell system MD200 Standard Cell system MJ100 Standard Cell system
Lubrication Unit Hydraulic unit
710 1320 370 Chip conveyor rear dischage (1800)
(Chip conveyor Pneumatic unit Power supply point
Air equipment panel 810 removal space) Hydraulic unit Lubrication Unit
Power supply point 810 1830 370
Pneumatic unit Lubrication unit Hydraulic unit
Pneumatic unit
Pneumatic unit

658
550
640

610
Contorol box Power supply point

598
Hydraulic unit Control Box Power supply point
Control cabinet

460
2920

2920
2130

300 ST
2130

300 ST
2130

300 ST

2165

2130
1695
Part Center

622
Part Center
460

360

312
470
Discharge chute
Operation panel

412
302

70

490
243

770
360 2200 Operation panel
Operation panel Operation panel
3000
930 ST 1430 ST 4840
Loader stroke Loader stroke
Gantry Loader 2100 ST 2100 ST
2560 270 620 120 Loader stroke Loader stroke 2990
Work Handling capacity
ø 200 mm × 120 mm L, 6.0 kg 1880 320 770 ST 1580 ST
X-axis stroke Chip Conveyor
Left discharge Turnaround Unit
(Loader at highest position)

(Loader top position)


(Loader top position)

3280
(Turnaround chuck height)
3280

(Safety fence height)


(Safety fence height)
650 ST
(Safety fence height)
2980

(Safety fence height)


(Safety fence lower)

(Safety fence lower)

2512
(Spindle center height)

2200
2200

1890
2100

2100
(Chip discharge
center height)

(Spindle center

center height)
1614
1405
(Spindle

1530
height)
height)

(Spindle
1250
1250

1150
1150

1020

1150
1320 Work feeder 1390 Work feeder
Work feeder 1320 Work feeder
WF14L-280Ⅱ 835 2360 WF14L-280Ⅱ 1715 WF14L-160Ⅱ
1350 Work capacity WF14L-160Ⅱ
1350 Work capacity
Work capacity 2420 Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet ø 60 ~ ø 280 mm, 50 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)

MD60 Standard Cell system MD120 Standard Cell system MJ60 Standard Cell system MJ200 Standard Cell system
Hydraulic unit
Control cabinet Chip conveyor rear dischage (1500)
700 1565 465 Lubrication unit Lubrication unit 100 1565
500 Air equipment panel 35 1900 775 485 Hydraulic unit Lubrication Unit
Air equipment panel
Chip conveyor removal space 122 485 Hydraulic unit 550
550 Pneumatic unit
Work feeder
WF14L-160Ⅱ
Work capacity
740

600
720
520

ø 30 ~ ø 160 mm, 40 kg/1pallet


754

550

440
440

Control Box
2674

300 ST

2260
1865
1810

150 ST
1810

1950
1810

2512

2350
1285

1425
1285

471
480

70

70

490
1000 1730
70

Operation panel
110

Operation panel 1900 1900 Operation panel Operation panel

370.5
2730 3800 120 ST
2130
700 ST 1430 ST 300 1600 ST 1600 ST 300 3960
Loader stroke Loader stroke Loader stroke Loader stroke 280 1430 ST 300
320 1660 ST 1660 ST
(Loader top position)

(Loader top position)


595

(Safety fence height)

(Safety fence height)


2700

2700

(Safety fence height)

(Safety fence height)


(Safety fence lower)

20
(Safety fence bottom height)

(Safety fence lower)

(Safety fence lower)


2050

2690
2050

(Spindle center height)

2000
center height)

2200
1455

center height)

center height)
1455
(Spindle
1150

70

1628
1405
(Chip discharge
1150

(Spindle

(Spindle
1100

1250
height)
810

1080 188 70
Work feeder Chip Conveyor 10 1900 Work feeder
WF14L-160Ⅱ
1180 70 Work feeder
Left discharge 687 1900 70 WF14L-160Ⅱ WF14L-160Ⅱ
Work capacity Work capacity
Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)

33 EXTERNAL PAINT COLOR Standard……Light Gray / Gray Blue *Other colors available on special order 34

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