Professional Documents
Culture Documents
MW&MS Series
MD Series
MJ Series
Safety Specification * Machine appearance may differ to that shown in the catalogue pictures.
For EU countries, machines are built with CE-safety conformity. * All specifications are subject to change without advance notice.
Muratec's CNC Chuckers / Turning Centers are designed to exceed the challenging requirements of turning automotive components
Muratec’s unprecedented machine Transmission Parts Engine Parts Steering Parts Compressor Parts
features include precision
machining, line planning, higher
productivity, automation reliability,
longer unattended production,
machine rigidity, energy saving and
turnkey experience for automobile
component manufacturing.
These outstanding features have
made our machines extremely
successful in the worldwide market.
Our wealth of turnkey experience
includes automotive parts
manufacturing for; Electrical power
steering, Continuous
variable transmission (CVT), high
precision light weight hubs, energy
saving high performance engines,
automotive compressors and more. Power Train Parts
Muratec continually strives to
provide the latest technology in
machines, and extremely reliable
application solutions to boost
productivity and profitability for our
customers.
High Accuracy and High Rigidity Turret
slide
Turret
Turret Bar Construction
Spindle Z1-axis
Spindle air purge
Turret Live Tool
Turret X2-axis
Double-row angular contact ball bearing Drive Motor
Slide
Index
Bed
Better Machine Utilization, Easy Set-Up, Simple Operation and Quick Maintenance
Easy Operator Set-Up Careful Attention to Operating Environment and Improved Chip Disposal Complete Maintenance Access
The wide-open front of the machine Safety The coolant sump is on casters and separate from the chip Through Rear Wide Open Area
permits the operator convenient access to Front and top guards are incorporated into enclosure. In the conveyor. The coolant tank simply rolls out from under the Electrically interlocked one-lift/ one-slide-off
the spindle, turnaround chucks, and gantry simple motion of opening the doors, the entire work area is front of the machine. action rear guard permits immediate access
grippers. Tool access is ergonomically available to the operator. The conveyor stays fixed in the machine. The chip pan has to all important maintenance parts.
designed. The glass is 16 mm laminated shatterproof polycarbonate steep sidewalls to guide chips into the conveyor.
with excellent clarity and durability. Portable chip boxes sit in the coolant sump along the
bottom of the chip conveyor to catch stray chips that
remained on
the return. Chip
disposal may be
selected right, left
or rear of machine.
Spindle Center
Chuck H=
1100 mm : MW120, MW100,
Turret MS60, MS50
1150 mm : MW200, MS100,
MW300
1050 mm : MW400
Better Cost Performance for Work Size
MW series chucker come with column / turret bar design for heavy duty
cutting capabilities, precision machining and high rigidity.
ø 60 mm x 40 mm Length
MS series single spindle chuckers are designed for high speed, compact,
automated line planning requirements. MW100 & MS50
(Chuck size 6")
The New Super Compact
Twin Spindle Chucker Machine A synchronous twin loader operation
Machine Width : 1,220mm enables minimum cycle time of 14
seconds for 2 workpieces.
MW50
MW100
MW50 Single loader type
Single loader type
Twin Spindle CNC Chucker
Twin Spindle CNC Chucker
MW100
Twin loader type
Twin Spindle CNC Chucker
Gang tooling construction Proven 3-axis Gantry loader design Compact footprint, yet easy
Designed for quick cycle time parts
eliminates turret indexing time for with worldwide 8,000 installations. maintenance access. production.
significant cycle time reduction.
MS50
Single loader type
Single Spindle CNC Chucker
Tools used: 4 numbers/ Spindle Loader capacity: φ 50 mm x L 50 mm, 0.5 kg x 2
6" chuck capacity, compact and
Max. Feed rate: X-axis 180 m/min an ideal design for line plan-
Y-axis 130 m/min ning with a floor contact width
Z-axis 55 m/min of only 980 mm.
MW100
Muratec Design Concept for Spindle isolation type
Twin Spindle CNC Chucker
High Power Cutting Capability! Basic Machine Specifications MW50 Single loader Basic Machine Specifications MW100 Single loader MW100 Twin loader MW100 Spindle isolation MS50 Single loader
5.5 kW Spindle power and φ80mm (option:φ90 mm) Number of spindles 2 Number of spindles 2 2 2 1
main spindle bearing allows for efficient machining of Distance between spindle centers 620 mm Distance between spindle centers 340 mm 340 mm 340 mm –
small parts. Maximum chuck size Standard ø 165 mm (ø 6 inch) Maximum chuck size ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch)
Option – Number of turret stations 8×2 8×2 8×2 8
Reduction in idle time! Number of turret stations Standard Tool plate × 2 / Width : 270 mm Spindle nose size JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5
Spindle nose size Flat nose Diameter of spindle bore ø 47 mm ø 47 mm ø 47 mm ø 47 mm
Gang tooling construction allows for a reduction in
Diameter of spindle bore ø 32 mm Spindle diameter at front bearing mounting ø 80 mm ø 80 mm ø 80 mm ø 80 mm
machine idle time (No turret indexing).
Spindle diameter at front bearing mounting ø 80 mm Spindle speed range Standard A 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm
Spindle speed range Standard A 50 rpm ~ 5000 rpm Standard B 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm
Space Saving Design! Standard B 60 rpm ~ 6000 rpm Standard C 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm
Space saving Twin-spindle machine design (Width 1220 Spindle drive motor Standard 5.5 kW/30min × 2 Spindle drive motor 5.5 kW/continuous × 2 5.5 kW/continuous × 2 5.5 kW/continuous × 2 5.5 kW/continuous
mm, Depth 1985 mm, Floor Space 2.4 m2 ) allows Option 7.5 kW/30min × 2 Total weight 3,500 kg 3,600 kg 3,500 kg 2,200 kg
compact floor layouts. Total weight 3,400 kg
Best Seller Machine with Extreme Operational Flexibility
MW120 & MS60 MW120
(Chuck size 6", 8") Spindle isolation type
Twin Spindle CNC Chucker
Left spindle/turret, Right spin-
dle/turret, and Gantry loader
are separated.
MW120
Single loader type
Twin Spindle CNC Chucker
Basic Machine Specifications MW120 Single loader MW120 Twin loader MW120 Spindle isolation MS60 Single loader MS60 Manual load
Number of spindles 2 2 2 1 1
Distance between spindle centers 340 mm 340 mm 440 mm – –
Maximum chuck size Standard ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch) ø 165 mm (ø 6 inch)
Option ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch) ø 210 mm (ø 8 inch)
Number of turret stations Standard 8×2 8×2 8×2 8 8
Option 12 × 2 12 × 2 12 × 2 12 12
MW120 Spindle nose size JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5 JIS A2-5
Twin loader type Diameter of spindle bore ø 47 mm ø 47 mm ø 47 mm ø 47 mm ø 47 mm
Twin Spindle CNC Chucker Spindle diameter at Standard ø 90 mm ø 90 mm ø 90 mm ø 90 mm ø 90 mm
front bearing mounting Option ø 100 mm ø 100 mm ø 100 mm ø 100 mm –
Designed for quick cycle time parts
production. Spindle speed range Standard A 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm 45 rpm ~ 4500 rpm
Standard B 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm 30 rpm ~ 3000 rpm
Standard C 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm 60 rpm ~ 6000 rpm
Spindle drive motor Standard 7.5 kW/30min × 2 7.5 kW/30min × 2 7.5 kW/30min × 2 7.5 kW/30min 7.5 kW/30min
Option 11 kW/30min × 2 11 kW/30min × 2 11 kW/30min × 2 11 kW/30min –
Total weight 4,400 kg 4,600 kg 4,600 kg 2,500 kg 2,350 kg
Automated Line Planning for
Large Size Work
10" Chuck Capacity Compact Machine Design
MW300
MW200 & MS100 (Chuck size 12")
(Chuck size 10")
(Chuck size 12") Twin Spindle CNC Chucker Total weight 13,200 kg
10
Muratec, a global leader in twin-spindle turning machines introduces the MD Series Compact turning center of 10" chuck size
Turning Centers. A new concept in process integration, flexible parts manufacturing
and line planning. The new MD Series is designed for compact line operation,
flexibility in manufacturing, versatility and easy set-up change.
MD100 & MD200
(Chuck size 10")
MD120
Single loader type
CNC Turning Center
(Twin-spindle)
MD200
Single loader type
CNC Turning Center
(Twin-spindle)
11 12
Without changing design concept of MW and MS series, MJ60/ MJ100 enables shaft Designed to suit part size, shape and line tact time requirement
work machining with tailstock utilization. MW/MS/MD/MJ Series can be combined with single or twin spindle chuckers or similar
MJ200 enables reduction of cycle time when combined with twin turrets and tailstock. turning centers through common gantry loader system or independent loader system for
maximum flexibility. This allows customers to design the line layout to suit exact requirements.
MJ series allows for automated shaft work line construction. Manufacturing line planning may incorporate a combination of single or twin spindle chuckers
with single or twin spindle turning centers. This line flexibility allows for turnaround operations,
both spindles same operation, three spindles same operation, four spindles same operation, or
a line where operations are divided for turning on chuckers and live tool operations on turning
Turning machine with tailstock accommodates centers. This type of line planning boosts the production capacity of the plant with compact
layout and improved parts quality.
an automated line construction
MJ60, MJ100, MJ200
(Chuck
MJ100, MJ200 : 10" )
size MJ60 : 6", 8" MJ100
Single loader type
CNC Turning Machine
with tailstock
(Single-spindle)
Turnaround Line tact time Turnaround Line tact time Turnaround unit Turnaround Turnaround unit Line tact time
unit 30 sec./ unit 30 sec./ unit 30 sec./
workpiece workpiece workpiece
OP 10 OP 20 OP 30 OP 10 OP 20 OP 10 OP 20 OP 30 OP 40
MJ60 Turning
30 sec.
Turning
30 sec.
Turning (Both spindle same operation)
60 sec/2 workpieces
Turning
(Both spindle same operation)
Turning & Machining
(Both spindle same operation)
Turning
30 sec.
Turning
30 sec.
Turning
30 sec.
Turning
30 sec.
MJ200 Single loader type
60 sec/2 workpieces 60 sec/2 workpieces
Single loader type CNC Turning Machine 2. OP10 , OP20 Turnaround Turning / OP30 Turning 5. OP10 , OP20 Turnaround Turning / OP30 Machining 8. Four spindles same operation
CNC Turning Machine with tailstock with tailstock
(Single-spindle, 2 turrets) (Single-spindle)
Turnaround unit Turnaround Line tact time Turnaround unit Turnaround Line tact time
unit 30 sec./ unit 30 sec./
workpiece workpiece
Basic Machine Specifications MJ60 Single loader MJ100 Single loader MJ200 Single loader
MW120 MS60 MW120 MD60 MW120
Number of spindles 1 1 1
OP 10 OP 20 OP 30 OP 10 OP 20 OP 30
Maximum chuck size Standard ø 165 mm (ø 6 inch) ø 254 mm (ø 10 inch) ø 254 mm (ø 10 inch) OP 10 OP 10 Line tact time
Turning Turning Turning Turning Machining Turning (Both spindle same operation) 30 sec./workpiece
Option ø 210 mm (ø 8 inch) – – 30 sec. 30 sec. 30 sec. 30 sec. 30 sec 120 sec/2 workpieces
13 14
An Integral, Intelligent 3-Axis CNC Gantry Loader Offers Versatile Automation
Safety during loader crash Loader Cycle
Abnormal load detection function
immediately stop axes movement and
track back function reverse the axis
movement
15 16
Chip disposal Quality check
Chip conveyor Work load re-try function
(Hinge type / Spiral type / Screw type / If proper work location is not achieved, an
automatic retry sequence will occur as follows:
Magnet-scraper type)
Workpiece unload, rotating chuck blow-off and part
Muratec offers an optimum model of chip conveyor reload. If attempts at automatic reload fail within
to suit your requirements based on materials and parametric set number of retries the workpiece is
chip shapes. deposited in NG chute and the cycle is continued
with a new workpiece.
Chip crusher
Chip crusher finely crushes long and bulk chips for
Head stock Chuck
ease of maintenance.
Jaw
Flushing inside machine Work
Flushing inside machine is effective in chip
discharge for casting and aluminum workpiece. Air pressure sensing through
Work environment and Maintenance
fixed work locators (3 places)
Oil mist removal unit
Air piping
This unit protects a work environment by collecting
"Oil mist" in the cutting area within the machine.
Related to loader
Auto power off Twin Gantry loader
Work clamp sensor Main breaker is automatically turned OFF after
Two loaders can be access to both right and left
This function confirms positive chucking of first termination of an automatic operation at night.
chucks.
operation by sensing complete stroke movement of
This is truly effective for short cycle work.
the actuator. Circuit for power saving
In machine waiting condition, wasted power
Soft quality check counter consumption is reduced by turning hydraulic pump
Finished workpieces every preset numbers are and servomotor OFF.
periodically discharged to outside machine.
Installing each unit on the front side of
Chip disposal and coolant Tool monitor the machine
Wear or breakage of tools is detected based on load Frequently used and comfirmation units are placed
Coolant filter information obtained from servomotor without on the front side of the machine.
installing an external sensor.
Coolant filter removes fine chips from coolant to
prevents a filter from clogging.
High/ low chuck pressure switch
Coolant level detector Chuck pressure is switched between roughing and
finishing. Switching chuck pressure minimizes work
An alarm is displayed when detecting coolant tank deformation. It is ideal for high precision cutting.
low level.
17 18
Standard Stocker
3 poles & center pole type Direct Post Process Gauge Parts Feeder Auto Tray Changer
19 20
Main Spindle Output Power Characteristics
MW50 MW100 / MS50 MW200 / MS100
The operation panel is at a convenient height on the right Standard Standard Standard
FANUC α112SS FANUC Digital AC Spindle motor 5.5 kW/continuous
FANUC Digital AC Spindle motor 15 kW/30min
side of the machine. The panel can rotate 90 degrees. Spindle speed : 5000 rpm Spindle speed : 4500 rpm ( Pulley ratio : 0.67 ) / 3000 rpm ( Pulley ratio : 0.53 ) /
6000 rpm ( Pulley ratio : 0.89 )
Spindle speed : 3500 rpm ( Pulley ratio : 0.58 ) / 2400 rpm ( Pulley ratio : 0.4 )
60 10 80 8 180
Buttons are clearly classified and logically grouped under; 50N S3 25% 70 160 Torque=
15 kW
rpm
x 9555
20
50 (3500 rpm Specification)
left spindle, right spindle (Twin spindle chuckers) and loader. Torque=
5.5 kW
x 9555 60 6 140 15 kW/30min
Torque (Nm)
Torque (Nm)
Torque (Nm)
Distinction is also made for manual and automatic. Functions 55 kW S3 25%
50
100
30 5 40 4 11 kW/continuous rating
and symbolic button labels are international symbols. S3 40%
30
Torque=
5.5 kW
rpm
x 9555 80 10
20 (4500 rpm Specification) 60
2.2 kW/continuous rating 20 2 11 kW
40 Torque= x 9555 5
rpm
10
2.2 kW 10 20 (3500 rpm Specification)
Torque= x 9555
rpm
0 0 0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 0 5007331000 1500 2000 2500 3000 3500 4000 4500 0 500 875 1000 1500 2000 2500 3000 3500
587 3000 600 2400
Spindle speed (rpm) 978 Spindle speed (rpm) 6000 Spindle speed (rpm)
Option Option
FANUC α112S FANUC Digital AC Spindle motor 22 kW/30min
Spindle speed : 6000 rpm Spindle speed : 2400 rpm ( Pulley ratio : 0.4 )
70 10 250 25
22 kW/30min
60 60Nm S3 25%
7.5 kW S3 25% 200 18.5 kW/continuous rating 20
Torque (Nm)
Torque (Nm)
5.5 kW/continuous rating 150 22 kW 15
40 Torque= x 9555
rpm
5 (3500 rpm Specification)
30
Left spindle Right spindle Left spindle Right spindle Torque=
7.5 kW
rpm
x 9555
100 10
0 1200 0
0 0 500 875 1000 1500 2000 2500 3000 3500
1000 2000 3000 4000 5000 6000 600 2400
Spindle speed (rpm) Spindle speed (rpm)
Auto Tool Shift Function (Option) Tool Monitor (Option) Diagnostics Function
Torque (Nm)
Torque (Nm)
Torque (Nm)
50 300 15
250 5.5 kW/continuous rating
18 kW
Spare or redundant tools can be The MW/MS/MD/MJ series A display alarm will be 200
Torque=
rpm
x 9555
(3500 rpm Specification)
10
40
Torque=
7.5 kW
rpm
x 9555
5
200 10
activated by tool count or tool machines incorporate optional accompanied by diagnostics 150
30 (4500 rpm Specification)
Torque=
22 kW
rpm
x 9555
breakage detection. Different 3-stage (Upper, Lower level & explanation. A history of the last 100
15 kW
5 20
Torque=
5.5 kW
x 9555 100
18.5 kW
5
Torque= x 9555 rpm
part programs based on five Zero cut) tool monitor function 50 rpm 10
(4500 rpm Specification)
Torque=
rpm
x 9555
shift function. Each pattern has cutting load on individual axis can be accessed on the display. 319 1932 2500 1500 6000 447
256 Spindle speed (rpm) 1518 2000 750 Spindle speed (rpm) 3000 Spindle speed (rpm)
8 tool groups with 15 tool shift is monitored for each cutting
settings. Standard and rotation process. Emergency stop, Cycle
tool shift modes are available stop or Auto running continue Machine Guide FANUC Digital AC Spindle motor 22 kW/30min
Option
FANUC Digital AC Spindle motor 11 kW/30min
Option
FANUC Digital AC Spindle motor 30 kW/30min
Option
Spindle speed : 3500 rpm ( Pulley ratio : 0.78 ) / 2500 rpm ( Pulley ratio : 0.56 ) Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) / Spindle speed : 3500 rpm ( Pulley ratio : 0.78 )
to meet different production levels can be set for different 500 25 120
3000 rpm ( Pulley ratio : 0.5 )
15 350 35
requirements. This tool shift cutting loads. 450 22 kW/30min
100 300
30 kW/30min
30
option is useful for continuous In combination with optional 400 18.5 kW/continuous rating 20 11 kW/30min
Torque (Nm)
Torque (Nm)
300 22 kW 15 20
200
spare tool can be activated 250
Torque=
rpm
x 9555
60
7.5 kW/continuous rating
11 kW 30 kW
(3500 rpm Specification)
when cutting load exceeds 200 10 Torque=
rpm
x 9555 150 Torque=
rpm
x 9555 15
load detection function to Spindle speed (rpm) 750 Spindle speed (rpm) 3000 Spindle speed (rpm)
21 22
Main Spindle Output Power Characteristics Tooling System
MW400 MD120 / MD60 MD200 / MD100 MW / MS
FANUC Digital AC Spindle motor 22 kW/30min
Standard
FANUC α6i
Standard
FANUC Digital AC Spindle motor 11 kW/30min
Standard MJ
Spindle speed : 3000 rpm ( Pulley ratio : 0.5 ) Spindle speed : 3000 rpm ( Pulley ratio : 0.5 ) / 4500 rpm ( Pulley ratio : 0.75 ) Spindle speed : 2000 rpm ( Pulley ratio : 0.33 )
800 40 120 10 240
700 22 kW
Torque= x 9555 100 200
rpm 7.5 kW/30min
600 30 11 kW/30min
Torque (Nm)
Torque (Nm)
500 5.5 kW/continuous rating
22 kW/30min
7.5 kW/continuous rating
400 18.5 kW/continuous rating 20 60 7.5 kW 120
Torque= x 9555 5
rpm
300 (3000 rpm Specification)
40 80 11 kW 5
200 10 5.5 kW
Torque=
rpm
x 9555 8 Station Turret 8 Station Turret 10 Station Turret 12 Station Turret 15 Station Turret
Torque= x 9555
100 18.5 kW 20 rpm 40 : MW100, MS50 : MW120, MS60, : MW200, MS100, MW300 : MW120, MS60 MW200, : MW300
Torque= x 9555 (3000 rpm Specification)
rpm
MW400, MJ60 MJ100, MJ200 MS100, MW400, MJ100
0 0 0
0 288 500 1000 1500 1725 2000 2500 3000 0 500 750 1000 1500 2000 2500 3000 0 500 1000 1500 2000
1125 4500
Spindle speed (rpm) Spindle speed (rpm)
Torque (Nm)
Torque (Nm)
100 250
200 20 7.5 kW/continuous rating 22 kW/30min □25×150 : MW200, MS100, □25×150 : MW200, MS100,
30 kW 80 11 kW
150
Torque=
rpm
x 9555
15
Torque=
rpm
x 9555 200 18.5 kW/continuous rating 20
MW300, MW400, MW300, MW400,
22 kW
60 (3000 rpm Specification) 5 150 Torque=
rpm
x 9555 MJ100, MJ200 MJ100, MJ200
100 10
22 kW 40 7.5 kW 100 18.5 kW 10
Torque= x 9555 Torque= x 9555 Torque= x 9555
rpm rpm rpm
50 5 20 50
(3000 rpm Specification)
0
0 500 1000 1500 2000 2500 30003120 3500
0
0 500 750 1000 1500 2000 2500 3000
0
0 500 600 1000 1500 2000 2400
Drill socket
936 2340
1125 4500 MT1
Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm)
Bush Sleeve Drill holder Drill socket MT2
MT3
Boring bar
MJ60 MJ100 MJ200 ø10 mm
Boring bar Boring bar ø12 mm
Standard Standard
FANUC α18 / 7000i
Standard Drill Drill ø6∼ø20
FANUC Digital AC Spindle motor 15 kW/30min
Spindle speed : 3500 rpm ( Pulley ratio : 0.58 ) / 2400 rpm ( Pulley ratio : 0.4 )
FANUC Digital AC Spindle motor 7.5 kW/30min
Spindle speed : 4500 rpm ( Pulley ratio : 0.75 ) / 6000 rpm ( Pulley ratio : 1.0 ) / Spindle speed : 2400 rpm ( Pulley ratio : 0.4 ) ø40 ø25 mm ø16 mm ø20 Drill
180 80
3000 rpm ( Pulley ratio : 0.5 )
10 400 40 ø50 : MW300 ø32 mm ø20 mm ø25 ø16
15 kW
160 Torque=
rpm
x 9555
20 70 350
ø25 mm
(3500 rpm Specification)
140 15 kW/30min 7.5 kW/30min
60 300 30
Power output (kW)
120 15
Torque (Nm)
Torque (Nm)
250
Torque (Nm)
50 22 kW/30min
100 5.5 kW/continuous rating
80
11 kW/continuous rating
10
40
Torque=
7.5 kW
rpm
x 9555
5 200 18.5 kW/continuous rating
Torque=
22 kW
x 9555
20
MD
30 150 rpm
60 (4500 rpm Specification)
11 kW 100 18.5 kW 10
40 Torque= x 9555 5 20 Torque= x 9555
rpm 5.5 kW rpm
Torque= x 9555
(3500 rpm Specification) rpm 50
20 10
(4500 rpm Specification)
0
0 500 875 1000 1500 2000 2500 3000 3500 0 0
0 600 TURNING & PLAIN HEAD LIVE TOOL HEAD
0 500 1000 1125 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500
600 2400 1500 6000
Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm)
750 3000
Torque (Nm)
22 kW
Torque (Nm)
150 Torque=
rpm
x 9555 15 150
Face Cross Offset cross
7.5 kW/continuous rating
(3500 rpm Specification) 60
Torque=
11 kW
x 9555 Torque=
22 kW
rpm
x 9555
15
live tool head live tool head live tool head
100 10 rpm 100
40 (4500 rpm Specification) 5 10
Torque=
18.5 kW
x 9555 Torque=
18.5 kW
rpm
x 9555 Plain head
50 rpm
(3500 rpm Specification)
5
20 Torque=
7.5 kW
x 9555
50 5 Turning head Knee tool head (ø40 mm)
rpm
(4500 rpm Specification)
0 0 0 875
0 500 875 1000 1500 2000 2500 3000 3500 0 500 1000 1125 1500 2000 2500 3000 3500 4000 4500 0 500 1000 1500 2000 2500 3000 3500
600 Spindle speed (rpm) 2400 1500 6000
750 Spindle speed (rpm) 3000
Spindle speed (rpm)
Bush
ø16 ø25
ø20 ø32 Drill holder Drill socket
Live Tool MD120 / Live Tool Motor : FANUC Digital AC Servo motor
40 4 MD200 / Live Tool Motor : FANUC Digital AC Servo motor
80 4
Square shank
ø16 MT1 Live tool collet Tap collet
(OD Tool)
Output Power MD60 Intermittent operating Torque MD100 Intermittent operating Torque □20×125 Sleeve ø20
ø25
MT2
MT3
ø2∼ø16 mm M3 ∼ M10,
Power output (kW)
Power output (kW)
ø10 ø20
Torque (Nm)
20 2 40
Output Power
2 ø12 ø25
Output Power
10 1 20 1
Continuous operating Torque Continuous operating Torque
23 24
Tool Dimension Layout
MW50 (Tool plate) MW120 / MS60 (12 Station Turret) MW400 (8 Station Turret) MD200 /MD100 (10 Station Turret)
0.00
0.00
280
280
600
600
470
220
170
470
0.00
0.00 220
170
345
345
(0.00)
Spindle face Spindle face Spindle face
SPINDLE CENTER
SPINDLE CENTER
0.00
132 35
0.00
0.00
Right Left Right
115
(0.00) Left Std.15"chuck Std.15"chuck
125
167
105
ø165 ø210 ø210 ø165 ø254
90
100
0 ø381 ø381 Spindle ø210 ø210 ø254 Spindle
92
110
92
Spindle Spindle 115
277.5
92 Right spindle
Z-MAX.IN:90 Left spindle 129 115 119 Z-MAX.IN:122
Z-axis stroke
277.5
30 110 Z-MAX.IN:100 167 Z-MAX.IN:140 125 122
Z-axis stroke
119 119 Z-MAX.IN:180 140
Z-axis stroke
34
44
126
390
X-MAX.OUT:120
X-MAX.OUT:185
Z-axis stroke
X-MAX.OUT:120
49
215
Z-axis stroke
148 148
Z-axis stroke
44
X-MAX.OUT:180
154 174 159
X-MAX.IN:10
35 X-MAX.IN:10
265
245
260 272.5
272.5
6" chuck 245
145
170
X-MAX.IN:5
145
270
X-MAX.IN:10
195.5 195.5
170
120
ø350 ø350
265
220
112 228 228 335
245
Z-MAX.OUT:235 235
245
260
251.5 Z-MAX.OUT:245 251.5 380 Setting Z-MAX.OUT:292
50
REV.50
50
ロ20X125l gage face Setting gage side 292
50
275 275 405 311.8 310 Z-MAX.OUT:310 311.8
55
151 ø20
(Z-STROKE MAX)
310
59.5
290 330
130
305 Z-MAX.OUT:445 ø51 351.5
Left turret Right turret 375
100
510 375
23
510
33
Z
80
390
30 100 30
355
15 37.5 37.5 15
390
68
540
390 30 100 30
Face Milling
200
Head (STD)
Turning
93.5
9.5
125
Left Plain 405
XL Right turret 445
90
head
185
XR
105
5
turret head 445
428 428 640 635 640
Machine Center
ø40 ø50 670 442.5
195
436.2 436.2 670
78
130 130 85 210 150 250 250 150 210 500 480 495 500
268
268
292
Machine Center
140 85 140 X-axis stroke X-axis stroke 523 515
390
240
240
10
Right Spindle Center 0.00 10
X-axis
R25 205
X-axis
120
93.3
205
ø35
120
10
312 5 31 ø40 25
CE
stroke
Right spindle
141
55 A 164 169
AN
R25
146
342 342 608.2
left spindle
160 130 190 190 125
Machine Center
347 358
Center of
6
AR
X C 530
Center of
362 160
40
35
X-axis
310
X-axis
LE
10
185
5
180
382 382 382 665 (Front cover dimension)
R3
stroke stroke
34:
A
15 5
DE
19
ø155 ø151
IN
:IN
220 220
75
75
DE
140 115 115 140
34
440
.7)
85
X
169
R3
(4
CL
85 ø355
EA
21
170 170 ø44 ø443081 0
ø138 ø3ø381 0
RA
ø139 340 ø 35
502
NC
50 ø
ø35
5 65 29 6 ø254 ø254
E
12STA 12STA
5
55 55 55 R 60
R4360 R3 410
10ST 10ST
100 L/R-1 270 L/R-2 L/R-3 100 10 280 280 R
(X -STROKE MAX) (PLATE HOME POSITION) (X -STROKE MAX) 5 560 160 174 44 125 160
ø15
ø15
0
9
MW100 / MS50 (8 Station Turret) MW200 / MS100 (10 Station Turret) MW400 (12 Station Turret) MJ60 (8 Station Turret) 345 345
Z-axis stroke
330
165
345
COOLANT SHIELD
405
267.5
125
268
0.00
315
315
170
170
245
Spindle face 220
Spindle face Spindle face X-MAX IN
57.5
92.5
X-axis stroke
100
-10
420
135
ø165 Right Left Left spindle Std.15"chuck Std.15"chuck Right spindle 134.5
100
Left
105
Right
Z-axis stroke
125
125
6" chuck 6" chuck ø165 X-MAX OUT:120
92
Spindle
Z-axis stroke
120
X-MAX.OUT:120
120
140
Spindle Std.10"chuck ø254 Std.10"chuck ø254 ø165 90
X-MAX.IN:10
92
X-MAX.IN:10
738
115 115 55 55
Z-axis stroke
34
300
50
445
130
126
Z-axis stroke
255
.OUT:120
290
255
49
30
49
110
Z-axis stroke
X-MAX
Z-axis stroke
239
- 10
30
170
Z-MAX.OUT:210
170
30
30
X-MAX IN:-10
30
Z-MAX.OUT:215
FRONT DOOR
10
239
210
ロ20X125l240 180 10 180
340
240
300
50
382.7
245
260 245
180
275 Z-MAX.OUT:
Left turret Right turret Setting
face 0.00
92
Turning
10
109
119
126
100
gage face
Spindle
QUILL TRAVERSE
80
10
head
245
340 180
325 340
245
335
421
Left turret 60 st 100 st
185
90
X-axis stroke
120
Machine Center
120
Machine Center
190 470 (Turret Center Line (Home Position))
Right Spindle Center
10STA
Left Spindle Center
190
Right spindle
220 220 310 X-axis stroke
495
355
335
120
left spindle
Center of
440 385
160
375(ø190)
Center of
Z-STROKE: 170
362
Machine Center
85 110 330
310
Z-MAX IN:120
Z-MAX IN:140
32
R2 13
33
30
□25
11.8
3
378.2
R2 170 170 ø1 3
130
370
480
368
E 120
6
ø40
340
ø24
ø139 8
R32
5 R32
5 X-MAX OUT:-180 180 ø40
ø40
0
ø2
40
34
146
C
HC M12X45
30
ø254 ø2
RAN
Z--STROKE: 190
147
Z-MAX OUT:310
50 103.48
540
CLEA
110 85 73.48
ø68 ø25
0.00
CHUCK
DEX
A-POS B-POS A-POS B-POS
4
0.00
5:IN
IN IN
160 164 120 160
OUT OUT
R 32
X-MAX IN:10
174
11 85
ø124 57.15
5
39.8
159
ø168 HC M12X45
MAX:230 ST
Travel range of A position
217
571
447
352
122
MW120 / MS60 (8 Station Turret) MW300 (10 Station Turret) MD120 / MD60 (10 Station Turret)
MJ200 (10 Station Turret)
0.00
170
170
345
345
0.00
345
345
170
0.00 170
Spindle face
22 Machine Center000
Spindle face Spindle face
10
105
4.510
ø180 105
267.5
0.00
267.5
10 18 4.5
0.00
0.00
0.00
Left Right Left Right 32 32
ø210
185
100
185
92
140
140
Right
212
110
Spindle Spindle
277.5
ø165 ø210 80 27
110
ø305 ø155
330
Spindle ø305 ø155 Spindle
5
80 80
610
Std.12"chuck Std.12"chuck
330
Spindle
610
90 92 90 97 87 97
277.5
Z-MAX.IN:100
52
Z-MAX.IN:126 110 119 132 5
Z-axis stroke34
34
X-MAX.OUT:120
360
65
65
X-STROKE 190ST
Z-axis stroke
260 272.5
(Z-MAX IN:5)
44
X-MAX.IN:10
258.5
258.5
X-MAX.IN:10
X-MAX.IN:10
X-MAX.OUT:115
Z-axis stroke
148 148
(Turning head)
245 272.5
44
stroke
Z-axis
80
Z-MAX.IN:150 150 154 126 192
5
154
Z-axis stroke
231
231
154
145
ø16 X-MAX.OUT:82
207 207
145
145
265
10 10 240
(Center Drill) 250
Z-axis stroke
240
265
Tail-stock Z-stroke
235 228
555
Z-MAX.OUT: 228
260
385
Z-MAX.OUT:245 235
100ST
X-MAX.IN:43
385
555
145
Setting gage side : 235
ø43
ø170 ø170
270ST
5
50
235
185
251.5 251.5
755
335
50
755
185
605
50
50
605
335
275 ロ20X125l 371.8 ø36 350 357 371.8 357
ø16
55
20 5
Z-STROK 270ST
263 263
64.5
261 367 375 387 375 387
290 382
15 55 15 36 26
Plain head
Z-STROKE
280 280 389
Left turret 305 295 299.5 387 402 19 ø11 ø42 397.6
150
90
90
ø43
80
83
365 355 365 363.8 330.5 477 462 476
363.8 370 Left turret Right turret 350 350 482 477
335
263
ø40 515
285
Plane head 497
655
200
285
33
655
200
90
ø50 X-axis
150.5
428 stroke 385 385 520 520
(STD)
428
320
320
565
E)
R3(2INDEX
620
40 436.2
620
268
NC
436.2 587 0 ø587
0 CLE
130 100 420 163 420
RA
130 150 ø20 200
0
250
Right Spindle Center 0.00 10
ø200
EA
435 438 439.2 443.2
268
R32
10
ø20
375
375
565
565
ø146
CL
125 ø100 X-axis X-axis 125
470
ø245
470
250 280 280 390 125
220
120
120
EX
130 95 38 125 100 130
AR
220
0
Left Spindle Center 0.00
ø10
stroke stroke
AN
Machine Center
120
(IN
LRight Spindle Center 10
CE
X-axis X-axis
Machine Center
Tail-stock Y-axis bar size
Right Spindle Center 0.00
)
43
82
215
215
560
115
R4
Left Spindle Center 0.00
stroke stroke
100
ø200
100
ø200
00
56
Left Spindle Center
R2
R2 56 100
Machine Center
0 5 5 ø20
ø20 0
R400
ø3
ø1
(MAX 110ST)
90 ø146
00
60
60
ø2
13.5
30
85ST
100
340 ø3 340
ø2
ø23 0
ø200
9
100 00 00 100 370 100
ø2
185
0 200 150 150 200 ø65
185
8STA 8STA 130 133 ø100
100 130
ø1
100
90
125
R100
130
R10
(IND
7
EX C E)
LEA
RAN ANC 10STA
R26 3 LEAR
R26 NDEX C
10STA CE)
3 (I
25 26
Specifications
Basic Machine Specifications MW50 MW100 MW120 MW200 MW300 MW400 MS50 MS60 MS100
Maximum chuck size Standard ø 165 mm (6 inch) ø 165 mm (6 inch) ø 165 mm (6 inch) ø 254 mm (10 inch) ø 305 mm (12 inch) ø 380 mm (15 inch) ø 165 mm (6 inch) ø 165 mm (6 inch) ø 254 mm (10 inch)
Option – – ø 210 mm (8 inch) – – – – ø 210 mm (8 inch) –
Number of turret stations Standard Tool plate × 2 Width : 270 mm 8×2 8×2 10 × 2 10 × 2 8×2 8 8 10
Option – – 12 × 2 12 × 2 15 × 2 12 × 2 – 12 12
Specification of cutting axes X-axis 200 mm 18 m/min 130 mm 24 m/min 130 mm 24 m/min 190 mm 24 m/min 250 mm 20 m/min 250 mm 20 m/min 130 mm 24 m/min 130 mm 24 m/min 190 mm 24 m/min
for turret (Stroke/Max. speed) Z-axis 200 mm 24 m/min 110 mm 24 m/min 145 mm 24 m/min 170 mm 24 m/min 265 mm 15 m/min 265 mm 20 m/min 110 mm 24 m/min 145 mm 24 m/min 170 mm 24 m/min
Use tool O.D. tool □ 20 mm □ 20 mm □ 20 mm □ 25 mm □ 25 mm □ 25 mm □ 20 mm □ 20 mm □ 25 mm
I.D. tool ø 25 mm ø 40 mm ø 40 mm ø 40 mm ø 50 mm ø 50 mm ø 40 mm ø 40 mm ø 40 mm
Spindle drive motor Standard 5.5 kW/30min × 2 5.5 kW/30min × 2 7.5 kW/30min × 2 15 kW/30min × 2 18.5 kW/30min × 2 22 kW/30min × 2 5.5 kW/30min 7.5 kW/30min 15 kW/30min
Option 7.5 kW/30min × 2 – 11 kW/30min × 2 22 kW/30min × 2 22 kW/30min × 2 30 kW/30min × 2 – 11 kW/30min 22 kW/30min
Option – – – – 30 kW/30min × 2 – – – –
Spindle speed range Standard A 50 ~ 5000 rpm 45 ~ 4500 rpm 45 ~ 4500 rpm 24 ~ 2400 rpm 35 ~ 3500 rpm 35 ~ 3000 rpm (22 kW only) 45 ~ 4500 rpm 45 ~ 4500 rpm 24 ~ 2400 rpm
(18.5 kW, 22 kW only)
Standard B 60 ~ 6000 rpm 30 ~ 3000 rpm 30 ~ 3000 rpm 35 ~ 3500 rpm 25 ~ 2500 rpm 35 ~ 3500 rpm (30 kW only) 30 ~ 3000 rpm 30 ~ 3000 rpm 35 ~ 3500 rpm
(18.5 kW, 22 kW only)
Standard C – 60 ~ 6000 rpm 60 ~ 6000 rpm – 20 ~ 2000 rpm – 60 ~ 6000 rpm 60 ~ 6000r
pm –
(7.5 kW only) (18.5 kW, 30 kW only) (7.5 kW only)
Spindle diameter at Standard ø 80 mm ø 80 mm ø 90 mm ø 100 mm ø 120 mm ø 160 mm ø 80 mm ø 90 mm ø 100 mm
front bearing mounting Option – – ø 100 mm ø 110 mm – ー – ø 100 mm ø 110 mm
Diameter of spindle bore Standard ø 32 mm ø 47 mm ø 47 mm ø 63 mm ø 73 mm ø 73 mm ø 47 mm ø 47 mm ø 63 mm
Option – – – ø 73 mm – – – – ø 73 mm
Spindle nose size Flat nose JIS A2-5 JIS A2-5 JIS A2-6 JIS A2-8 JIS A2-11 JIS A2-5 JIS A2-5 JIS A2-6
Foot print W1220 mm × D1985 mm W1550 mm × D1650 mm W1900 mm × D1810 mm W2360 mm × D2130 mm W2910 mm × D2285 mm W2910 mm × D2400 mm W980 mm × D1650 mm W1080 mm × D1810 mm W1320 mm × D2130 mm
Total weight 3,400 kg 3,500kg 4,400 kg 7,200 kg 11,200 kg 13,200 kg 2,200 kg 2,500 kg 4,000 kg
Gantry loader Specifications MW50 MW100 / MS50 (Small parts spec) MW100 / MS50 (Medium parts spec) MW120 / MS60 MW200 / MS100 MW300 MW400
Loader workpiece handling capacity (weight) 0.5 kg × 2 0.7 kg × 2 2.0 kg × 2 3.0 kg × 2 6.0 kg × 2 (Option : 8kg × 2) 15.0 kg × 2 25.0 kg × 2
Loader workpiece handling capacity (size) ø 50 mm × 50 mm ø 60 mm × 40 mm ø 80 mm × 60 mm ø 120 mm × 80 mm ø 200 mm × 120 mm ø 280 mm × 160 mm ø 350 mm × 120 mm
X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout.
Max. Speed 180 m/min 150 m/min 150 m/min 160 m/min 150 m/min 100 m/min 120 m/min
Y-axis (Up/Down) Stroke 360 mm 360 mm 435 mm 550 mm 650 mm 850 mm 1070 mm
Max. Speed 130 m/min 120 m/min 120 m/min 120 m/min 110 m/min 100 m/min 110 m/min
Z-axis (Front/Rear) Stroke 95 mm 95 mm 135 mm 205 mm 300 mm 300 mm 250 mm
Max. Speed 55 m/min 55 m/min 55 m/min 35 m/min 50 m/min 20 m/min 50 m/min
α-axis Stroke 180° 180° 180° 180° 180° 180° 90° (Lower side only)
Cycle time 0.4 sec/180° 0.4 sec/180° 0.6 sec/180° 0.6 sec/180° 0.9 sec/180° (Option : 1.5 sec) 1.5 sec/180° 1.5 sec/90°
Jaw Stroke Loader/ T/A unit ø 12 mm ø 12 mm ø 30 mm ø 30 mm ø 55mm ø 76 mm ø 55 mm
Standard loading time 5.4 sec 6.0 sec 7.0 sec 7.0 sec 9.0 sec (Option : 9.6 sec) 10.0 sec 12.0 sec
Least movement increment X-axis 0.0005 mm/P ● Dwell for cutting feed and rapid traverse ● Work co-ordinate shift/ ● Position switch
● Machine lock ● Data protection key: 4 types Work co-ordinate shift direct input ● Reference return with
Z-axis 0.001 mm/P
● Sub-program stop/ end (M00~M02, M30) ● Stored stroke limit1 mechanical stopper setting
● Dry run
Loader X, Y, Z axes 0.01 mm/P
● Program number search ● Optional block skip ● Absolute/ incremental programming method ● Constant surface speed cntrol
Manual continuous feed jog 0 ∼1386 mm/min
● Emergency stop ● Linear, circular interpolation ● Tool offset (Geometric/ wear)
● Sequence number search
Manual pulse generator jog 0.001 mm/div,
0.01 mm/div,
0.1 mm/div ● Feed hold ● Feed per minute/ Feed per revolution ● Polar coordinate interpolation/
● Normal decimal point or calculator type
Overrides Rapid Feedrate 0 to 110 % in 10 % steps decimal point input programming ● Single block ● Tool offset Cylindrical interpolation *3
(Separate for both turrets) Rapid traverse 0 % 25 % 50 % 100 % ● Cs axis control function *3
● Exact stop mode ● Sequence number display: 8 digit *1
Spindle speed 50 % to 120 % in 10 % steps *1 : Without MW300, MW400, MJ200 *2 : Only MW300, MW400, MJ200 *3 : Only MD series
27 28
Specifications
Basic Machine Specifications MD60 MD100 MD120 MD200 Basic Machine Specifications MJ60 MJ100 MJ200
Maximum chuck size Standard ø 165 mm (6 inch) ø 254 mm (10 inch) ø 165 mm (6 inch) ø 254 mm (10 inch) Maximum chuck size Standard ø 165 mm (6 inch) ø 254 mm (10 inch) ø 254 mm (10 inch)
Option ø 210 mm (8 inch) – ø 210 mm (8 inch) – Option ø 210 mm (8 inch) – –
Number of turret stations 10 10 10 × 2 10 × 2 Number of turret stations Standard 8 10 10 × 2
Specification of cutting axes X-axis 125 mm 24 m/min 190 mm 20 m/min 125 mm 24 m/min 190 mm 20 m/min Option – 12 –
for turret (Stroke/Max. speed) Z-axis 145 mm 24 m/min 170 mm 16 m/min 145 mm 24 m/min 170 mm 16 m/min Specification of cutting axes X-axis 130 mm 24 m/min 190 mm 24 m/min 190 mm 24 m/min
Use tool O.D. tool □ 20 mm □ 25 mm □ 20 mm □ 25 mm for turret (Stroke/Max. speed) Z-axis 165 mm 24 m/min 170 mm 24 m/min 270 mm 24 m/min
I.D. tool ø 40 mm ø 40 mm ø 40 mm ø 40 mm Use tool O.D. tool □ 20 mm □ 25 mm □ 25 mm
Spindle drive motor Standard 7.5 kW/30min 11 kW/30min 7.5 kW/30min × 2 11 kW/30min × 2 I.D. tool ø 40 mm ø 40 mm ø 40 mm
Option 11 kW/30min 22 kW/30min 11 kW/30min × 2 22 kW/30min × 2 Spindle drive motor Standard 7.5 kW/30min 15 kW/30min 22 kW/30min
Spindle speed range Standard A 45 ~ 4500 rpm 20 ~ 2000 rpm 45 ~ 4500 rpm 20 ~ 2000 rpm Option 11 kW/30min 22 kW/30min –
Standard B 30 ~ 3000 rpm (7.5 kW only) – 30 ~ 3000 rpm (7.5 kW only) – Spindle speed range Standard A 45 ~ 4500 rpm 24 ~ 2400 rpm 24 ~ 2400 rpm
Standard C 60 ~ 6000r
pm – 60 ~ 6000r
pm – Standard B 30 ~ 3000 rpm 35 ~ 3500 rpm 35 ~ 3500 rpm
Spindle diameter at front bearing mounting ø 90 mm ø 110 mm ø 90 mm ø 110 mm Standard C 60 ~ 6000 rpm (7.5 kW only) – –
Diameter of spindle bore ø 47 mm ø 73 mm ø 47 mm ø 73 mm Spindle diameter at front Standard ø 90 mm ø 100 mm ø 110 mm
Spindle nose size JIS A2-5 JIS A2-6 JIS A2-5 JIS A2-6 bearing mounting Option – ø 110 mm –
Foot print W1080 mm × D1810 mm W1320 mm × D2130 mm W1900 mm × D1810 mm W2360 mm × D2130 mm Diameter of spindle bore Standard ø 57 mm ø 63 mm ø 73 mm
Total weight 2,400 kg 4,200 kg 5,000 kg 7,400 kg Option – ø 73 mm –
Spindle nose size JIS A2-5 JIS A2-6 JIS A2-6
Live tooling specifications MD60 / MD120 MD100 / MD200 Foot print W1180 mm × D1950 mm W1715 mm × D2130 mm W1900 mm × D2350 mm
Live tool drive motor 2.5 kW (8 N/continuous) 4.0 kW (22 N/continuous) Total weight 3,600 kg 5,400 kg 7,000 kg
Maximum speed 4000 rpm 3000 rpm
Maximum tool shank Milling ø 16 mm ø 20 mm Tailstock specifications MJ60 MJ100 MJ200
size Tapping M 10 M 16 Tailstock MT4 (Rolling center) MT5 (Rolling center) MT5 (Rolling center)
Spindle positioning C-axis control Positioning Accuracy : ± 0.015° Positioning Accuracy : ± 0.015° Quil Quil Quil & Up/Down
function Maximum speed 200 rpm 100 rpm Quil stroke 60 mm (Hydraulic drive) 230 mm (Hydraulic drive) 110 mm (Servo drive)
Least command increment 0.001° 0.001° Quil Up/Down stroke – – 110 mm (Hydraulic drive)
Spindle brake Hydraulic brake torque 126 N (12.8 kgf) [3.5 Mpa (35 kgf/cm2)] 412 N (42 kgf) [4.0 Mpa (40 kgf/cm2)] Base-slide offset stroke 100 mm 95 mm –
Gantry loader Specifications MD60 / MD120 MD100 / MD200 Gantry loader Specifications MJ60 MJ100 MJ200
Loader workpiece handling capacity (weight) 3.0 kg × 2 6.0 kg × 2 (Option : 8kg × 2) Loader workpiece handling capacity (weight) 1.0 kg × 2 2.5 kg × 2 2.5 kg × 2
Loader workpiece handling capacity (size) ø 120 mm × 80 mm ø 200 mm × 120 mm Loader workpiece handling capacity (size) ø 40 mm × 145 mm ø 100 mm × 250 mm ø 100 mm × 250 mm
X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout. X-axis (Left/Right) Stroke The gantry loader X-axis stroke adjustable to layout.
Max. Speed 160 m/min 150 m/min Max. Speed 150 m/min 150 m/min 150 m/min
Y-axis (Up/Down) Stroke 550 mm 650 mm Y-axis (Up/Down) Stroke 502 mm 650 mm 550 mm
Max. Speed 120 m/min 110 m/min Max. Speed 110 m/min 110 m/min 110 m/min
Z-axis (Front/Rear) Stroke 205 mm 300 mm Z-axis (Front/Rear) Stroke 155 mm 150 m/min 300 mm
Max. Speed 35 m/min 50 m/min Max. Speed 35 m/min 50 m/min 50 m/min
α-axis Stroke 180° 180° α-axis Stroke 90° 180° 90°
Cycle time 0.6 sec/180° 0.9 sec/180° (Option : 1.5 sec) Cycle time 0.7 sec/90° 0.9 sec/180° 1.0 sec/90°
Jaw Stroke Loader/ T/A unit ø 30 mm ø 55 mm Jaw Stroke Loader/ T/A unit ø 30 mm ø 55 mm ø 40 mm
Standard loading time 7.0 sec 9.0 sec (Option : 9.6 sec) Standard loading time 9.0 sec 9.0 sec 10.0 sec
29 30
Floor Plan
MW50 Standard Cell system MW120 Standard Cell system MW300 Standard Cell system MS50 Standard Cell system
Air equipment panel Hydraulic unit Air source connection
Lubrication unit 1200 765
1900 Air equipment panel 682
Power supply Air equipment panel Pneumatic unit
440 Pneumatic unit 550
Lubrication unit 85 950
Power supply point 2910 Power supply point
Hydraulic unit
Hydraulic unit Air supply Chip Conveyor
605
830
565
550
565
Control Box
Control
457
1515
400
2920
440
Box
2285
260
1985
1865
1795
1650
1860
300
95 ST
1810
1875
1030
1235
1170
150
820
60
260
990
237
305
200
70
23
171
332
365
Discharge chute
205
155
445 110 375 1480
1360 1060 3200 Operation panel
Operation panel 1965
1900 1900 780 570
Loading area 860 1640 1640
Operation panel 360
5130
Gantry Loader 2315
Work Handling capacity
2815
ø 120 mm × 85 mm L, 3.0 kg 2500 2000
2420 3800 X-axis stroke X-axis stroke
1965 Gantry Loader
210 1150 ST 850ST 1600 1600 300 Work Handling capacity
520
1795
X-axis stroke X-axis stroke Gantry Loader 1250 230 ø 60 mm × 40 mm L, 0.7 kg
Stroke
230 Work Handling capacity X-axis stroke
850
ø 280 mm × 160 mm L,
520
595
2550
2300
2000
2420
(Safety fence lower)
2723
2000
2000
(Safety fence lower)
center height)
2300
(Spindle center
1405
center height)
center height)
(Spindle
1100
1350
1610
Height)
1100
(Spindle
1100
900
(Spindle
1150
185 1220 Work feeder 810 Discharge chute (2) 390 50 Work feeder
WF14L-160Ⅱ (Work stock quality : 2) (Door opening)
70 1900 70
Work feeder 1360 2910 860 WF14L-160Ⅱ
Work capacity WF14L-280Ⅱ Discharge chute (1) 980 875 Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet Work capacity (Work stock quality : 3) ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) ø 60 ~ ø 280 mm, 50 kg/1pallet (Unit: mm) (Unit: mm)
MW100 Standard Cell system MW200 Standard Cell system MW400 Standard Cell system MS60 Standard Cell system
Hydraulic unit Air source
Lubrication unit Hydraulic unit connection
Air equipment panel
Hydraulic unit Air equipment panel Chip Conveyor Air equipment panel
Pneumatic unit Pneumatic unit
1270 280 Hydraulic unit
Air equipment panel Pneumatic unit Power supply point
810 Air source 1080 780
Hydraulic unit
596
Power supply connection 550
Pneumatic unit
Air equipment panel
730
650
635
545
Pneumatic unit
Control
450
457
3400
Box Power supply point Control Box 500 272 Control
2400
Box
2920
Stroke
250
1650
300 ST
2130
1865
1170
1200
1810
1235
622
Part Center
300
800
Discharge chute
317
153
312
500
700
23
155
Operation panel
70
1700 NG & QC Chute
1410
Discharge chute
1650 1330
Operation panel Operation panel
5170 Operation panel 300 1730
Gantry Loader Work Handling capacity
ø 350 mm × 120 mm L, 20.0 kg
2250 2250
Gantry Loader X-axis stroke X-axis stroke
Turnaround Unit Work Handling capacity Gantry Loader
ø 200 mm × 120 mm L, 6.0 kg 2030 Work Handling capacity
Gantry Loader 1430 ø 120 mm × 80 mm L, 3.0 kg
2980 Work Handling capacity 4840
X-axis stroke
230 1420 1100 ø 60 mm × 40 mm L, 0.7 kg 440
4370
(Loader top position)
2530
(Safety fence height)
200
Stroke
3080
2300
1180
(Safety fence lower)
2610
2000
(Spindle center height)
2000
(Safety fence lower)
center height)
1405
1710
132
center height)
(Spindle
2100
1790
1350
1450
1100
center height)
(Spindle
(Chip discharge
1050
1514
1100
(Spindle
1150
1050
height)
818
50 320 50 280 280 1080 188 Work feeder
Palet feeder Work feeder
835 2360 WF14L-280Ⅱ 2910 WF14L-160Ⅱ
WF14L-160Ⅱ 875 1550 555 Work capacity
Work capacity 2420 Work capacity
ø 60 ~ ø 280 mm, 50 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 50 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)
31 EXTERNAL PAINT COLOR Standard……Light Gray / Gray Blue *Other colors available on special order 32
Floor Plan
MS100 Standard Cell system MD100 Standard Cell system MD200 Standard Cell system MJ100 Standard Cell system
Lubrication Unit Hydraulic unit
710 1320 370 Chip conveyor rear dischage (1800)
(Chip conveyor Pneumatic unit Power supply point
Air equipment panel 810 removal space) Hydraulic unit Lubrication Unit
Power supply point 810 1830 370
Pneumatic unit Lubrication unit Hydraulic unit
Pneumatic unit
Pneumatic unit
658
550
640
610
Contorol box Power supply point
598
Hydraulic unit Control Box Power supply point
Control cabinet
460
2920
2920
2130
300 ST
2130
300 ST
2130
300 ST
2165
2130
1695
Part Center
622
Part Center
460
360
312
470
Discharge chute
Operation panel
412
302
70
490
243
770
360 2200 Operation panel
Operation panel Operation panel
3000
930 ST 1430 ST 4840
Loader stroke Loader stroke
Gantry Loader 2100 ST 2100 ST
2560 270 620 120 Loader stroke Loader stroke 2990
Work Handling capacity
ø 200 mm × 120 mm L, 6.0 kg 1880 320 770 ST 1580 ST
X-axis stroke Chip Conveyor
Left discharge Turnaround Unit
(Loader at highest position)
3280
(Turnaround chuck height)
3280
2512
(Spindle center height)
2200
2200
1890
2100
2100
(Chip discharge
center height)
(Spindle center
center height)
1614
1405
(Spindle
1530
height)
height)
(Spindle
1250
1250
1150
1150
1020
1150
1320 Work feeder 1390 Work feeder
Work feeder 1320 Work feeder
WF14L-280Ⅱ 835 2360 WF14L-280Ⅱ 1715 WF14L-160Ⅱ
1350 Work capacity WF14L-160Ⅱ
1350 Work capacity
Work capacity 2420 Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet ø 60 ~ ø 280 mm, 50 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)
MD60 Standard Cell system MD120 Standard Cell system MJ60 Standard Cell system MJ200 Standard Cell system
Hydraulic unit
Control cabinet Chip conveyor rear dischage (1500)
700 1565 465 Lubrication unit Lubrication unit 100 1565
500 Air equipment panel 35 1900 775 485 Hydraulic unit Lubrication Unit
Air equipment panel
Chip conveyor removal space 122 485 Hydraulic unit 550
550 Pneumatic unit
Work feeder
WF14L-160Ⅱ
Work capacity
740
600
720
520
550
440
440
Control Box
2674
300 ST
2260
1865
1810
150 ST
1810
1950
1810
2512
2350
1285
1425
1285
471
480
70
70
490
1000 1730
70
Operation panel
110
370.5
2730 3800 120 ST
2130
700 ST 1430 ST 300 1600 ST 1600 ST 300 3960
Loader stroke Loader stroke Loader stroke Loader stroke 280 1430 ST 300
320 1660 ST 1660 ST
(Loader top position)
2700
20
(Safety fence bottom height)
2690
2050
2000
center height)
2200
1455
center height)
center height)
1455
(Spindle
1150
70
1628
1405
(Chip discharge
1150
(Spindle
(Spindle
1100
1250
height)
810
1080 188 70
Work feeder Chip Conveyor 10 1900 Work feeder
WF14L-160Ⅱ
1180 70 Work feeder
Left discharge 687 1900 70 WF14L-160Ⅱ WF14L-160Ⅱ
Work capacity Work capacity
Work capacity
ø 30 ~ ø 160 mm, 40 kg/1pallet ø 30 ~ ø 160 mm, 40 kg/1pallet
ø 30 ~ ø 160 mm, 40 kg/1pallet
(Unit: mm) (Unit: mm) (Unit: mm) (Unit: mm)
33 EXTERNAL PAINT COLOR Standard……Light Gray / Gray Blue *Other colors available on special order 34