SJ-20111012152338-001-ZXDT02 SC50 (V2.1) Charge Controller User Mannual - 440046

ZXDT02 SC50
Charge Controller
User Manual
Version: V2.1
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No. Revision Date Revision Reason
R1.1 2012–02–07 Product update
R1.0 2011–10–30 First edition
Serial Number: SJ-20111012152338-001
Publishing Date: 2011-10-30(R1.0)
SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

Contents
About This Manual ......................................................................................... I
Chapter 1 Overview .................................................................................... 1-1
1.1 System Introduction............................................................................................ 1-1
1.2 Version Differences ............................................................................................ 1-2
1.3 Functions........................................................................................................... 1-2
1.4 Features ............................................................................................................ 1-3
1.5 Technical Specifications...................................................................................... 1-4
1.6 Compliant Standards .......................................................................................... 1-6
Chapter 2 System Structure and Operating Principles........................... 2-1

2.1 Cabinet.............................................................................................................. 2-1
2.1.1 Outdoor Cabinet....................................................................................... 2-1
2.1.2 Indoor Cabinet ......................................................................................... 2-2
2.2 Charge Controller............................................................................................... 2-3
2.2.1 Appearance and Dimensions .................................................................... 2-3
2.2.2 System Structure...................................................................................... 2-4
2.2.3 Signal Interface Board .............................................................................. 2-8
2.3 System Operating Principles ............................................................................. 2-10
Chapter 3 Hardware Installation................................................................ 3-1

3.1 Installation Preparation ....................................................................................... 3-1
3.1.1 Trained Professionals ............................................................................... 3-1
3.1.2 Documentation Preparation....................................................................... 3-1
3.1.3 Tool Preparation ....................................................................................... 3-1
3.1.4 Environment Requirements....................................................................... 3-2
3.2 Equipment Installation ........................................................................................ 3-3
3.2.1 Installing the Outdoor Cabinet ................................................................... 3-3
3.2.2 Installing the Indoor Cabinet...................................................................... 3-8
3.2.3 Installing ZXDT02 SC50 into Outdoor Cabinet.......................................... 3-12
3.2.4 Installing ZXDT02 SC50 into Indoor Cabinet ............................................ 3-13
3.2.5 Installing PUs......................................................................................... 3-15
Chapter 4 Electrical Connection ............................................................... 4-1

4.1 Electrical Connection Guides .............................................................................. 4-1
4.1.1 Precautions in Electrical Connection.......................................................... 4-1
4.1.2 Cable Bundling Requirements ................................................................... 4-1
I

4.2 Common Methods of Cable Connection............................................................... 4-3
4.2.1 Circuit Breaker Connection ....................................................................... 4-3
4.2.2 Busbar Connection................................................................................... 4-3
4.3 Remove the Panels of the Power Distribution Unit ................................................ 4-3
4.4 Connecting Power Cables................................................................................... 4-4
4.5 Connecting Signal Cables................................................................................... 4-7
4.6 Electrical Connection Check ............................................................................... 4-8
Chapter 5 System Startup and Shutdown................................................ 5-1

5.1 System Startup .................................................................................................. 5-1
5.2 System Shutdown .............................................................................................. 5-1
Chapter 6 Troubleshooting........................................................................ 6-1

6.1 Overview of Alarm Handling................................................................................ 6-1
6.1.1 Alarm Description..................................................................................... 6-1
6.1.2 Muting the Alarm Buzzer........................................................................... 6-1
6.2 Common Troubleshooting ................................................................................... 6-1
6.2.1 Handling DC Arrester Break...................................................................... 6-1
6.2.2 PV.n Fault ................................................................................................ 6-2
6.2.3 Handling DC Loop Break .......................................................................... 6-2
6.2.4 Handing the Generator Start Failure .......................................................... 6-2
6.2.5 Handling the Battery Loop Break ............................................................... 6-3
Appendix A Monitoring Networking Mode .............................................. A-1

Appendix B SIB Interface Definitions ...................................................... B-1
Appendix C Electrical Connection Diagram ........................................... C-1
Figures............................................................................................................. I
Tables ............................................................................................................ III
Glossary .........................................................................................................V
II

About This Manual
Purpose
This manual applies to the ZXDT02 SC50 charge controller. It describes how to install,
use, and maintain the charge controller.
Intended Audience
This document is intended for:
l Network planning engineers
l Maintenance engineers
l Installation engineers
What Is in This Manual

This manual contains the following chapters and appendices:
Chapter/Appendix Summary
1, Safety Instructions Provides safety signs and safety precautions.
Describes the configuration, features, technical specifications, and

2, Overview
compliant standards of the ZXDT02 SC50 charge controller.
3, System Structure and Op- Describes the structure and operating principles of the ZXDT02 SC50
erating Principles charge controller.
Describes the installation and electrical connection of the ZXDT02

4, Hardware Installation
SC50 charge controller.
5, System Startup and Shut- Describes how to start and shut down the ZXDT02 SC50 charge con-
down troller.
6, Troubleshooting Provides methods for troubleshooting common faults.
A, Monitoring Networking Describes the network monitoring mode of the ZXDT02 SC50 charge
Mode controller.
B, SIB Interface Definitions Provides the interface definitions of the Signal Interface Board (SIB).
C, Electrical Connection Dia- Provides the electrical connection diagram of the ZXDT02 SC50
gram charge controller.

II

Chapter 1
Overview
Table of Contents
System Introduction....................................................................................................1-1
Version Differences ....................................................................................................1-2
Functions ...................................................................................................................1-2
Features.....................................................................................................................1-3
Technical Specifications .............................................................................................1-4
Compliant Standards..................................................................................................1-6
1.1 System Introduction

A solar power system is used to convert solar energy into electricity and store the electricity.
It consists of the PV modules, charge controller, storage batteries, loads, and so on.
ZXDT02 SC50 is a solar charge controller. It converts the nonlinear output voltage of PV
modules into -48 VDC that is required by communications equipment. Meanwhile. the
charge controller provides multiple functions, such as battery management, monitoring,
and DC distribution.
Figure 1-1 shows the location of the charge controller in a solar power system.
Figure 1-1 Location of Charge Controller
1-1

ZXDT02 SC50 User Manual
1.2 Version Differences

The ZXDT02 SC50 (V2.1R01) and the ZXDT02 SC50 (V2.1R02) charge controllers use
the same supervision unit and software. Their differences are the hardware configurations.
Refer to Table 1-1 for the details.
Table 1-1 Differences in Hardware Configurations
Item ZXDT02 SC50 (V2.1R01) ZXDT02 SC50 (V2.1R02)
Dimensions (H x W x D) 264 mm × 442 mm × 361 mm 530 mm × 442 mm × 385 mm
Number of PV inputs Four Eight
Number of Power Units Four (maximum) Eight (maximum)

(PUs)
1.3 Functions
Table 1-2 describes the functions of the ZXDT02 SC50 charge controller.
Table 1-2 ZXDT02 SC50 Functions
Function Description
Alarm function l When a fault occurs, the supervision unit generates the
corresponding audible and visible alarm and reports the
alarm to the background monitoring PC.
l The supervision unit stores historical alarms and
historical operation records.
l The charge controller provides eight relays for auxiliary
alarm output.
Protection Reverse connection The solar cells can still work properly after the correction of
function protection for solar reversed polarity connection.
cells
Over-current and The charge controller provides over-current and short-circuit

short-circuit protection protection functions through DC output circuit breakers. The
for loads breakers must be manually turned on after being off.
Open circuit protection In case of battery open circuit, if solar cells charge normally,
for storage batteries the charge controller restricts the terminal voltage of the
load for protection.
Over-discharge The over-discharge protection is performed through the

protection for storage LLVD1 and LLVD2 functions. In case of over-discharge, the
batteries buzzer reports an alarm to the remote PC.
Over-charge protection The PUs provide the Current Limit (CL) function, thus
for storage batteries preventing storage batteries from being overcharged.
1-2

Chapter 1 Overview
Function Description
Protection against The charge controller prevents storage batteries from

reverse charging charging the PV modules during night.
during night
Lightning protection Class C Surge Protection Devices (SPDs) are configured

for lightning protection.
Communication function The charge controller provides the RS232/RS485 interfaces

and the Ethernet interface for communication. Besides, a
wireless module (optional) can be configured for centralized
supervision.
Man-machine interaction function The man-machine interaction interfaces help to set system
parameters and query running data in a convenient and
reliable way.
Battery management function l Automatic switchover between equalized, absorption,

and floating charge
Absorption charge is the second phase of battery
charge, following the equalized charge mode. In
absorption charge mode, the system charges the
batteries with a lower voltage and current for a certain
period of time.
The absorption charge mode prevents the batteries
from over-temperature or damage caused by being
charged in equalized mode with current limited for
a long time. The system does not switch from the
equalized charge mode to the floating charge mode
directly, which maximizes the PV utilization ratio.
l Intelligent current limit management
l LLVD1 and LLVD2
l Low-temperature voltage disconnection
Maximum Power Point Track (MPPT ) The PUs provide the MPPT function, which tracks the
function maximum power points.
1.4 Features
The ZXDT02 SC50 charge controller has the following features:
l Advanced and stable MPPT algorithm to improve the PV utilization ratio, saving 10%
components and optimizing system costs.
l Advanced circuit topology design, providing high power circuit conversion efficiency
and decreasing the process energy loss.
1-3

l Advanced battery management functions, such as fast charging, LLVD based on

battery status, battery temperature compensation, and life span compensation,
extending the battery service life.
l Redundancy design for the supervision module, supporting multiple networking
modes such as IP and wireless.
l Can record electrical quantities of a site for a maximum of five years.
l Can replace the switching controller directly.
l Cable connection and maintenance in front, saving space occupation.
l A wide range of input voltage.
l LLVD1 and LLVD2 functions, extending the power supply duration for primary loads.
l Modular design for the PUs, input power distribution, and supervision unit, providing
convenient maintenance, replacement, and system capacity expansion.
l Chassis-based design for both indoor and outdoor installation, and easy integration
with communication devices.
1.5 Technical Specifications

Item Specification Description
Operating Working temperature -20 ℃ to 65 ℃

environment
Storage temperature -40 ℃ to +70 ℃
Relative humidity 5% to 90%
Altitude Lower than 1000 m; use ZXDT02 SC50 according

to IEC 62040-3 at the altitude higher than 1000 m
Input Nominal input voltage 60 VDC to 120 VDC
Input voltage range 58 VDC to 150 VDC
Number of PV arrays l V2.1R01: 4

l V2.1R02: 8
Maximum single solar input 35 A

current
Maximum PV battery power 3.2 kW
Input impulse current ≤ 150% × stabilized input current
Output DC rated voltage –53.5 VDC
Nominal output voltage range –42 VDC to –58 VDC
Maximum output current l V2.1R01: 200 A

l V2.1R02: 400 A
Maximum efficiency 96%
Output ripple and noise 200 mVp-p
Voltage stabilizing precision ≤ ±0.6%
1-4

Chapter 1 Overview
Temperature factor ±0.02%/℃
Battery circuit breakers or fuses l V2.1R01: one 100A/3P circuit breaker

l V2.1R02: two 250A fuses
Number of LLVD1 branches l V2.1R01: 2

l V2.1R02: 4
Number of LLVD2 branches 2
Battery Equalized charge voltage -42 VDC to -58 VDC; default value: -56.4 VDC
management
Floating charge voltage -42 VDC to -58 VDC; default value: -53.5 VDC
Absorption charge voltage -42 VDC to -58 VDC; default value: -55 VDC
Disconnection functions for LLVD1 and LLVD2

protection
Temperature compensation -3 mV/℃/cell

0 to -8 mV/℃/cell (which can be set)
MPPT Tracking Static tracking 99.9%

precision precision
Dynamic tracking 99.5%

precision
Protection Input under-voltage protection 50 VDC

point
Input over-voltage protection 150 VDC

point
Recovery voltage of input 145 VDC

over-voltage protection
Output over-voltage protection -58.5 VDC to -60 VDC

point
Output short-circuit protection Automatic recovery after fault clearance
Over-temperature protection Over-temperature protection starts if the

environment temperature is higher than 70 ℃. The
system recovers after the temperature falls to 65
℃.
Reversed polarity protection l The protection starts if the input polarities

are reversed. The system automatically
recovers after the correction of the reversed
connection.
l If the battery polarities are reversed, the
corresponding battery fuse blows and a fuse
blow alarm is reported.
1-5

Supervision Contact capacity of the relay 125 VAC or 30 VDC, 0.5 A

unit
Communication interface RS232, RS485, and Ethernet interfaces
Structure Dimensions (H x W x D) l V2.1R01: 264 mm × 442 mm × 361 mm

l V2.1R02: 530 mm × 442 mm × 385 mm
Weight l V2.1R01: 33 kg
l V2.1R02: 63 kg
Others Noise ≤ 55 dB
MTBF ≥ 1×105 h
Hot-swappable The modules are hot-swappable
Heat dissipation Forced air cooling
Environmental protection Compliant with 2002/95/EC

requirements
Safety regulation EN55022
EMC EMS IEC 61000
EMI Class A of CISPR 22
1.6 Compliant Standards

l IEC61000
l EN55022
l IEC 60950
l 73/23/EEC
l 89/336/EEC
l FCC PART 15
1-6

Chapter 2
System Structure and
Operating Principles
Table of Contents
Cabinet ......................................................................................................................2-1
Charge Controller .......................................................................................................2-3
System Operating Principles ....................................................................................2-10
2.1 Cabinet
2.1.1 Outdoor Cabinet
ZXDT02 SC50 charge controller can be installed in an indoor or outdoor cabinet.
This section introduces the outdoor cabinet.
Appearance
Figure 2-1 shows the appearance of the outdoor cabinet for the charge controller.
Figure 2-1 Appearance of Outdoor Cabinet
Dimensions
Figure 2-2 shows the dimensions of the outdoor cabinet for the charge controller.
2-1

Figure 2-2 Dimensions of Outdoor Cabinet
2.1.2 Indoor Cabinet

ZXDT02 SC50 charge controller can be installed in an indoor or outdoor cabinet.
This section introduces the indoor cabinet.
Appearance
Figure 2-3 shows the appearance of the indoor cabinet for the charge controller.
Figure 2-3 Appearance of Indoor Cabinet
Dimensions
Figure 2-4 shows the dimensions of the indoor cabinet for the charge controller.
2-2

Chapter 2 System Structure and Operating Principles
Figure 2-4 Dimensions of Indoor Cabinet
2.2 Charge Controller

2.2.1 Appearance and Dimensions
Appearance and Dimensions of ZXDT02 SC50 (V2.1R01)
Figure 2-5 shows the appearance and dimensions of the ZXDT02 SC50 (V2.1R01) charge
controller.
Figure 2-5 Appearance and Dimensions of ZXDT02 SC50 (V2.1R01)
Appearance and Dimensions of ZXDT02 SC50 (V2.1R02)

Figure 2-6 shows the appearance and dimensions of the ZXDT02 SC50 (V2.1R02) charge
controller.
2-3

Figure 2-6 Appearance and Dimensions of ZXDT02 SC50 (V2.1R02)
2.2.2 System Structure

Structure of ZXDT02 SC50 (V2.1R01)
Figure 2-7 shows the structure of the ZXDT02 SC50 (V2.1R01) charge controller.
2-4

Figure 2-7 Structure of ZXDT02 SC50 (V2.1R01)
Table 2-1 describes components of the ZXDT02 SC50 (V2.1R01) charge controller.
Table 2-1 Component Descriptions
Component Description
Power Units (PUs) l Convert PV input from DC to DC to guarantee that the

output voltage ranges from -42 V to -58 V.
l Provide the MPPT function to maximize the solar energy
utilization.
2-5

Component Description
DC output circuit breakers l Turn on/off the corresponding DC output branches with
overload protection.
l Including LLVD1 branches and LLVD2 branches, where
output 1 and 2 are LLVD1 branches and output 3 and 4 are
LLVD2 branches.
DC input connection terminals Including two UK35 terminals, any of which can be used as a DC
input negative terminal.
Battery circuit breaker Turn on/off battery branch with over-current protection.
PV input circuit breakers Turn on/off the corresponding PV inputs, and provide
over-current protection.
Signal Interface Board (SIB) Provides output relays, environment detection interfaces, and
communication interfaces.
Surge Protection Devices (SPDs) Provide lightning protection for PV input and DC output.
Supervision unit Detects and controls system operation, and records the historical
information, operations, and alarms.
Structure of ZXDT02 SC50 (V2.1R02)

Figure 2-8 shows the structure of the ZXDT02 SC50 (V2.1R02) charge controller.
2-6

Figure 2-8 Structure of ZXDT02 SC50 (V2.1R02)
Table 2-2 describes components of the ZXDT02 SC50 (V2.1R02) charge controller.
Table 2-2 Component Descriptions
Component Descriptions
Power Units (PUs) l Convert PV input from DC to DC to guarantee that the

output voltage ranges from –42V to –58V.
l Provide MPPT function to maximize the solar energy
utilization.
2-7

Component Descriptions
DC output circuit breakers l Turn on/off corresponding DC output branches with overload
protection.
Including LLVD1 branches and LLVD2 branches, where output 1
to 4 are LLVD1 branches and output 5 and output 6 are LLVD2
branches.
Ground working busbar Connecting positive polarities of loads and battery packs.
DC input negative busbar Connecting negative polarities of battery packs.
Battery fuses Turn on/off battery branch with over-current protection.
PV input circuit breakers Turn on/off corresponding PV input, and provide over-current
protection.
Signal interface board (SIB) Provide output relays, environment detection interfaces, and
communication interfaces.
Surge Protection Devices (SPDs) Provide lightning protection for PV input and DC output.
Supervision unit Detects and controls system operation, and records historical
information, operations, and alarms.
2.2.3 Signal Interface Board

The Signal Interface Board (SIB) provides input and output relays, signal detection
interfaces, and communication interfaces.
Figure 2-9 shows the front panel and interface layout of the SIB.
2-8

Figure 2-9 Interface Layout of SIB
Table 2-3 describes the interfaces.
Table 2-3 SIB Interface Descriptions
Interface Description
X2 Input relay Four input relays are provided.
X3 Output relay for monitoring faults One output relay for monitoring faults is provided.
X4 Humidity signal interface Monitors the environmental humidity.
X5 to X9 Output relays Eight output relays are provided.
X10 Door status interface Detects door status of the cabinet.
X11 Flooding signal interface Detects whether cabinet is flooded.
X12 48 V output interface Provides power supply for added circuits.
2-9

Interface Description
X13 Battery 1 temperature signal Detects the temperature of battery 1.

interface

interface

interface
X16 Multiplexed RS232 interface Can be used as an RS232 or RS485 interface.
X17 Independent RS485 interface Provides an RS485 interface.
X18 CAN bus interface Used to debug with the other systems.
X19 Multiplexed RS485 interface Can be used as an RS485 or RS232 interface.
X22 Smoke detection relay Detects smoke in the ambient environment.
2.3 System Operating Principles

Figure 2-10 shows the operating principles of the ZXDT02 SC50 charge controller.
Figure 2-10 Operating Principles of ZXDT02 SC50
The operating principles are as follows:
1. Lightning protection: Circuit breakers and SPDs provide lightning protection for PV
inputs.
2-10

2. PU: The PUs convert PV input from DC to DC to guarantee that the output voltage
ranges from -42 V to -58 V. In addition, the PUs provide the MPPT function to maximize
the solar energy utilization.
3. Current distribution: In normal situations (such as sunny days with sufficient sunlight),
the PV module supplies power to both the battery and the load. In abnormal situations
(such as overcast weather or rainy days with insufficient sunlight), both the PV module
and the battery supply power to the load. When no PV input is available (for example,
at night), only the battery supplies power to the loads.
2-11

This page intentionally left blank.
2-12

Chapter 3
Hardware Installation
Table of Contents
Installation Preparation...............................................................................................3-1
Equipment Installation ................................................................................................3-3
3.1 Installation Preparation

3.1.1 Trained Professionals
Only trained professionals are allowed to perform the installation.
If any questions during the operation, please consult the user manual or contact ZTE local
office. Operations without security confirmation should be avoided.
3.1.2 Documentation Preparation

Prepare the installation design documents, construction documents and delivery-attached
documents.
3.1.3 Tool Preparation

During the operations, such as equipment installation, uninstallation and maintenance,
users should prepare the recommended tools and instruments listed in Table 3-1.
Table 3-1 Tools and Instruments
Required Tools
3-1

Optional Tools
3.1.4 Environment Requirements

The ZXDT02 SC50 is applied indoors. The requirements for the environment are as
follows:
1. No conductive dusts or corrosive gases; no explosion hazard, no shake or jolt.
2. Make sure that there is no conductive objective or water falling into the equipment.
3. When ZXDT02 SC50 is installed in an indoor cabinet, make sure that the construction
of the equipment room should be completed, and the walls inside should be dry.
4. The grounding busbar is available for ZXDT02 SC50 and the grounding resistance
meets the requirements in the engineering specifications.
5. In the equipment room, the temperature, humidity and air pressure meet the
requirements stated in Table 3-2.
3-2

Chapter 3 Hardware Installation
Table 3-2 Requirements for Temperature, Humidity and Air Pressure
Item Requirement
Operating -20 ℃ to +55 ℃

tempera-
ture
Relative 5% to 95%
humidity
Air 70 kPa to 106 kPa

pressure
3.2 Equipment Installation

3.2.1 Installing the Outdoor Cabinet
Prerequisite
Prepare the following tools before installing the cabinet:
l One Ф16 electric drill
l Four M12×100 expansion bolts
l One tape measure
l One angle square
l One wrench
l One plumb calibrator
l One hoisting machine for the cabinet
Context
The outdoor cabinet for the charge controller needs to be installed on site.
Steps
1. Select the position for the cabinet installation.
Note:
On the premise of the basic space requirement, the installation position should allow
for reasonable inlet and outlet cabling, good ventilation and heat dissipation, and easy
operation and maintenance.
2. Use the tape measure and the angle square to determine the hole positions for the
expansion bolts, and mark the central points of the holes, see Figure 3-1.
3-3

Figure 3-1 Holes for the Expansion Bolts
3. Drill holes and install the expansion bolts.

a. Select the Ф16 electric drill. Drill the hole with the depth of 70 mm.
During drilling, guard against any deviation caused by the vibration of the drill.
Make sure that the holes are vertical to the ground, see Figure 3-2.
Figure 3-2 Drilling Holes
b. Fix the expansion bolts.
Insert the M12×100 expansion bolt into the holes and put the flat washers, spring
washers and nuts on them in turn. Screw down the nuts clockwise with a wrench
to fix the expansion bolts in the holes and reserve 30 mm of expansion bolt above
the ground, as shown in Figure 3-3. After fixing the expansion bolts, take off the
nuts, spring washers and flat washers in turn.
3-4

Figure 3-3 Fixing the Expansion Bolts
4. Remove the bolts.

Open the front door of the cabinet and remove its back panel to visualize the four bolts
around.
Figure 3-4 shows how to remove the bolts by taking the one on the front left as an
example.
Figure 3-4 Removing the Bolt on the Front Left
5. Remove the wood plates, as shown below, see Figure 3-5.
3-5

Figure 3-5 Removing the Wood Plates
6. Use the bolts to fix the cabinet into the base.

Figure 3-6 shows how to install the bolts by taking the one on the front left as an
example.
Figure 3-6 Installing the Bolt on the Front Left
7. Place the cabinet onto its installation position and fix it into the ground with the
expansion bolts, see Figure 3-7.
3-6

Figure 3-7 Installing the Outdoor Cabinet (with Base) on Ground
8. Adjust the position and gradient of the cabinet and fix it.
Note:
l Adjust the levelness and verticalness of the cabinet by inserting an iron plate under
the lower side or angle of the cabinet, to limit the inclination of the cabinet to no
more than 5°.
l After adjusting the position and inclination, add flat washers, spring washers and
nuts to the expansion bolts, and then tighten the bolts one after another.
9. Use the plumb calibrator to check the verticality of the cabinet.
The inclination is required to be no more than 5°.

– End of Steps –
Result
After the cabinet installation, the following requirements should be met.
l The cabinet is fixed into the ground.
l The inclination of the cabinet is no more than 5°.
l The inlet and outlet cabling of the cabinet is reasonable.
l The ventilation of the cabinet is good.
l The cabinet is convenient for operation and maintenance.
3-7

Follow-Up Action
After cabinet installation, coat the four flying rings at the cabinet top with the waterproof
glue to ensure water resistance for the cabinet.
3.2.2 Installing the Indoor Cabinet

Prerequisite
Prepare the following tools before installing the cabinet:
l One Ф14 electric drill
l Four M12×100 expansion bolts
l One tape measure
l One angle square
l One wrench
l One plumb calibrator
l One hoisting machine for the cabinet
Context
The indoor cabinet for the charge controller needs to be installed on site.
Steps
1. Select the position for the cabinet installation.
Note:
On the premise of the basic space requirement, the installation position should allow
for reasonable inlet and outlet cabling, good ventilation and heat dissipation, and easy
operation and maintenance.
2. Use the tape measure and the angle square to determine the hole positions for the
expansion bolts, and mark the central points of the holes, see Figure 3-8.
3-8

Figure 3-8 Holes for the Expansion Bolts
3. Drill holes and install the expansion bolts.

a. Select the Ф14 electric drill. Drill the hole with the depth of 70 mm.
During drilling, guard against any deviation caused by the vibration of the drill.
Make sure that the holes are vertical to the ground, see Figure 3-9.
Figure 3-9 Drilling Holes
b. Fix the expansion bolts.

Insert the M10×100 expansion bolt into the holes and put the flat washers, spring
washers and nuts on them in turn. Screw down the nuts clockwise with a wrench
to fix the expansion bolts in the holes and reserve 30 mm of expansion bolt above
the ground, as shown in Figure 3-10. After fixing the expansion bolts, take off the
nuts, spring washers and flat washers in turn.
3-9

Figure 3-10 Fixing the Expansion Bolts
4. Assemble the indoor cabinet as shown in Figure 3-11.
Figure 3-11 Assembling the Indoor Cabinet
5. Screw down all the bolts for the connection beams and guide rails, see Figure 3-12.
3-10

Figure 3-12 Fastening Bolts
6. Hoist or lift the cabinet, and mount it on the ground with the expansion bolts inserted
into the installation holes at the cabinet bottom.
7. Adjust the position and gradient of the cabinet and fix it.
Note:
l Adjust the levelness and verticalness of the cabinet by inserting an iron plate under
the lower side or angle of the cabinet, to limit the inclination of the cabinet to no
more than 5°.
l After adjusting the position and inclination, add flat washers, spring washers and
nuts to the expansion bolts, and then tighten the bolts one after another.
8. Use the plumb calibrator to check the verticality of the cabinet.
Result
After the cabinet installation, the following requirements should be met.
l The cabinet is fixed into the ground.

l The inclination of the cabinet is no more than 5°.
l The inlet and outlet cabling of the cabinet is reasonable.
l The ventilation of the cabinet is good.
l The cabinet is convenient for operation and maintenance.
3-11

3.2.3 Installing ZXDT02 SC50 into Outdoor Cabinet

Prerequisite
Prepare the following items before installing the charge controller into the outdoor cabinet:
l One cross screwdriver
l The charge controller to be installed
Context
Figure 3-13 shows how to install ZXDT02 SC50 into the outdoor cabinet.
Figure 3-13 Installing ZXDT02 SC50 into Outdoor Cabinet
3-12

Steps
1. Lift the charge controller above the ground and put it into the outdoor cabinet.
2. Lay down the charge controller until it can touch the cabinet bottom.
3. Use the screwdriver to screw the bolts on both sides of the charge controller.
Result
l Certain distance should be reserved between the bottom of the charge controller and
the bottom of the outdoor cabinet.
l The bolts on both sides of the charge controller should be fixed.
3.2.4 Installing ZXDT02 SC50 into Indoor Cabinet

Prerequisite
Prepare the following items before installing the charge controller into the indoor cabinet:
l One cross screwdriver

l The charge controller to be installed
Steps
1. Pull the charge controller into the indoor cabinet slowly with even force until the
controller flange touches the rail flange, see Figure 3-14.
3-13

Figure 3-14 Installing ZXDT02 SC50 into the Indoor Cabinet
2. Screw the bolts on both sides of the charge controller to fix the charge controller into
the indoor cabinet, see Figure 3-15.
3-14

Figure 3-15 Screwing Bolt
Result
The charge controller should be fixed into the indoor cabinet and cannot be pulled out by
hand.
3.2.5 Installing PUs

Context
Figure 3-16 shows the Power Unit (PU) installation.
Figure 3-16 Installing a PU
3-15

Steps
1. Put the PU into ZXDT02 SC50 in the direction as shown in Figure 3-16.
2. Screw down the captive fasteners on both sides of the PU.
3. Repeat the above steps to install the other PUs.
3-16

Chapter 4
Electrical Connection
Table of Contents
Electrical Connection Guides......................................................................................4-1
Common Methods of Cable Connection .....................................................................4-3
Remove the Panels of the Power Distribution Unit......................................................4-3
Connecting Power Cables ..........................................................................................4-4
Connecting Signal Cables ..........................................................................................4-7
Electrical Connection Check.......................................................................................4-8
4.1 Electrical Connection Guides

4.1.1 Precautions in Electrical Connection
Before electrical connection, take the following precautions to avoid accidents:
1. Turn off all the circuit breakers of ZXDT02 SC50.
2. Fully insulate the tools. For example, wrap the exposed metal parts with insulation
tape. Use insulated tools in electrical connection.
3. Take off all conductive objects, such as watch, hand chain, bracelet and ring.
4. Wear protective gloves to avoid electric shock.
4.1.2 Cable Bundling Requirements

Ties used to bundle the cables should comply with the related specifications. Do not use
connected ties to bundle the cables.
The requirements for bundling the cables are described as follows.
l The cables should be routed in the grooves on the standing posts of the cabinet. Lay
the cables that are connected to sockets/connectors in such a way that the farthest
cable comes at the bottom in the cable bundle. Do not interleave the cables. Figure
4-1 shows the cable layout requirements.
4-1

Figure 4-1 Cable Layout Requirements
l Do not twist the cables. Keep them level and straight. Bundle the cables on both
sides of the corners but not at the corners to prevent the cores from being broken due
to stress at the corners, as shown in Figure 4-2.
Figure 4-2 Cable Bundling Requirements
l The space between the cable ties should be three to four times of the diameter of the
bundle, as shown in Figure 4-3.
Figure 4-3 Distance Between Cable Ties
l After bundling the cables, cut the redundant parts of the cable ties neatly from the
roots, with no sharp cuts, as shown in Figure 4-4.
Figure 4-4 Cutting Requirements for Cable Ties
4-2

Chapter 4 Electrical Connection
4.2 Common Methods of Cable Connection

4.2.1 Circuit Breaker Connection
Context
Figure 4-5 shows the circuit breaker connection.
Figure 4-5 Circuit Breaker Connection
4.2.2 Busbar Connection

Context
Figure 4-6 shows the copper busbar connection.
Figure 4-6 Busbar Connection
4.3 Remove the Panels of the Power Distribution Unit

For convenient electrical connection, remove the panels of the power distribution unit in
advance.
4-3

Context
To remove the panels of the distribution unit of ZXDT02 SC50(V2.1R02) Charge Controller,
just loosen all the captive screws attached to the panels. To remove the left side panel of
the distribution unit of ZXDT02 SC50(V2.1R01) Chrage Controller, the panel should be
pushed up a little due to the stop pin fixed on the panel, seeFigure 4-7.
Figure 4-7 Removing the Panel of Distribution Unit
Steps
1. Loosen all the captive screws attached to the panels of the power distribution unit.
2. For the case of left side panel of the distribution unit of ZXDT02 SC50(V2.1R01)
Charge Controller, perform the operations described later in this step. Otherwise skip
to the next step.
Push up the top of the panel to separate the stop pin away from the panel, see Figure
4-7.
3. Remove the panels.
4.4 Connecting Power Cables

This operation is used for connecting PV input cables, standby DC input cables, DC output
cables, and battery cables.
Prerequisite
l Learn basic operations from the sections "Circuit Breaker Connection" and "Busbar
Connection".
l Prepare power cables to be connected.
4-4

Context
Figure 4-8 shows the power cable connection of ZXDT02 SC50 (V2.1R01) and Figure 4-9
shows that of ZXDT02 SC50 (V2.1R02).
Figure 4-8 Power Cables Connection of ZXDT02 SC50 (V2.1R01)
4-5

Figure 4-9 Power Cables Connection of ZXDT02 SC50 (V2.1R02)
Steps
1. To connect the power cables for ZXDT02 SC50 (V2.1R01), refer to Figure 4-8 to
connect the PV input cables, battery cables, and DC output cables in turn.
2. To connect the power cables for ZXDT02 SC50 (V2.1R02), refer to Figure 4-9 to
connect the PV input cables, battery cables, and DC output cables in turn.
4-6

4.5 Connecting Signal Cables

This operation is used for connecting external supervising detection cables,
communication cables and relay cables.
Prerequisite
Prepare cables to be connected.
Context
The SIB of the ZXDT02 SC50 provides various signal interfaces. Figure 4-10 shows the
location and interface layout of the SIB.
Figure 4-10 Interface Layout of SIB
For definitions of the interfaces on the SIB, refer to the section "Signal Interface Board".
Steps
1. Insert the signal cables into the holes on the front panel of the SIB.
2. (Optional) If no holes for signal cables are available on the front panel, remove the SIB
and insert the cables into the internal holes.
4-7

a. Loosen the captive screws on both sides of the SIB.
b. Pull the captive screws upwards.

c. Remove the SIB.
d. Insert the signal cables into the internal holes.
e. Insert the SIB into its original location and tighten the captive screws.
4.6 Electrical Connection Check

Check items in Table 4-1. The electrical connection is not acceptable unless the check
result of each item is “Y”.
Table 4-1 List of Electrical Connection Check Items
No. Criterion Check Result
1 The cable colors comply with related specifications. □Y □N
The cross-sectional areas of the cables are proper and

2 □Y □N
compliant with the standard of cost-effective current.
None of the previously existing cables in the cabinet is

3 □Y □N
loosened.
4 The grounding cable is reliably connected. □Y □N
The cables are routed orderly and bundled in accordance

5 □Y □N
with related specifications.
The installation and wiring are convenient for future

6 □Y □N
re-configuration, expansion, and maintenance of the system.
4-8

Chapter 5
System Startup and
Shutdown
Table of Contents
System Startup...........................................................................................................5-1
System Shutdown ......................................................................................................5-1
5.1 System Startup

Prerequisite
Make sure that the system installation is finished and the cables are reliably connected.
Steps
1. Turn off the DC output circuit breakers.
2. Disconnect the battery packs from ZXDT02 SC50.
If circuit breakers are configured in the battery cabinet, turn off the breakers.
3. Turn on the PV input circuit breakers.
4. Check the LCD of the supervision unit against any alarm and remove all the alarms if
any.
5. Connect the battery packs to ZXDT02 SC50.
If circuit breakers are configured in the battery cabinet, turn on the breakers.
6. Turn on the DC output circuit breakers.
5.2 System Shutdown

Prerequisite
Caution!
Before turning off the PV input circuit breakers, make sure that the battery circuit breakers
(if any) in the battery cabinet are turned on.
5-1

Steps
1. Turn off the DC output circuit breakers.
2. Turn off the PV input circuit breakers.
3. Disconnect the battery packs from ZXDT02 SC50.
If circuit breakers are configured in the battery cabinet, turn off the breakers.
5-2

Chapter 6
Troubleshooting
Table of Contents
Overview of Alarm Handling .......................................................................................6-1
Common Troubleshooting ..........................................................................................6-1
6.1 Overview of Alarm Handling

6.1.1 Alarm Description
The alarms are divided into five levels:
l Mask
l Critical
l Major
l Minor
l Warning
All alarms except the masked ones are provided with text messages.
The alarm levels can be set through the supervision unit.
6.1.2 Muting the Alarm Buzzer

For critical or major alarms, the alarm buzzer sounds until the alarms are cleared or the
buzzer is manually stopped.
Users can press any button on the supervision unit to mute the buzzer temporarily. If the
alarms are not cleared within half an hour, the buzzer sounds again.
6.2 Common Troubleshooting

6.2.1 Handling DC Arrester Break
Steps
1. Observe the upper part of the DC surge arrester.
If the upper part is red, it means the DC surge arrester is faulty. Replace the DC surge
arrester.
2. Unplug the DC surge arrester to check whether its base is in poor contact.
6-1

If the base is in poor contact, re-plug the DC surge arrester for a couple of times or
replace its base if possible.
3. Check whether the contacts on the base of the DC surge arrester are connected
reliably.
User a multimeter to measure the contacts. Normally, the contacts are closed and the
resistance is 0. Otherwise, the contacts are open and the resistance is infinite.
4. If the above actions cannot work to solve the problem, it might be the inner fault of the
supervision unit that causes the false alarm. Replace the supervision unit.
6.2.2 PV.n Fault

Steps
1. Use a multimeter to check whether the corresponding PV input loop is open. If yes,
locate the fault and troubleshoot it.
2. Check whether the detecting cable beside the corresponding PV input circuit breaker
is loose or disconnected. If yes, re-connect the cable reliably.
3. Check whether the power units are working normally.
4. The possible cause is that the supervision unit is faulty inside if the fault persists. It is
recommended to replace the supervision unit.
6.2.3 Handling DC Loop Break

Steps
1. Use a multimeter to check whether the corresponding DC loop is broken. If yes, find
out the fault and troubleshoot it.
2. Check whether the detection cable next to the load switch is loosen or interrupted.
Make sure that the detection cable is connected reliably.
3. If the above actions cannot work to solve the problem, it might be the inner fault of the
supervision unit that causes the false alarm. Replace the supervision unit.
6.2.4 Handing the Generator Start Failure

This operation is used in handling the generator start failure.
Steps
1. Disconnect the control cable between the charge controller and the generator.
6-2

Chapter 6 Troubleshooting
2. In the supervision unit, manually start the generator.
a. Select Sys.Ctrl > Gen.Control.

b. Select Turn On Gen. and press tEnt to start the generator.
3. Use a multimeter to check the status of the generator relay and perform operations
according to the check result.
l If the status of the generator relay changes, the charge controller is normal. In
this case, proceed to the following step.
l If the status of the generator relay does not change, the charge controller is faulty.
In this case, troubleshoot the charge controller.
4. Re-connect the control cable between the charge controller and the generator and
ensure that the control interface of the generator or ATS is connected correctly.
5. Manually start the generator. If the generator is started successfully, the fault is solved.
If the generator fails to be started, it might be faulty. In this case, troubleshoot the
generator.
6.2.5 Handling the Battery Loop Break

This operation is used in handling the battery loop break.
Steps
1. Turn off the circuit breaker of the faulty battery loop.
2. Measure the open circuit voltage of the PV input and check it against the following
standards.
l For two components in serial connection, the open circuit voltage should be
around 80 V.
l For three components in serial connection, the open circuit voltage should be
around 130 V.
3. Perform either of the following operations according to the open circuit voltage.
l If the voltage is normal, replace the PU module.
l If the voltage is abnormal, the PV input end might be faulty. In this case, perform
troubleshooting accordingly.
6-3

6-4

Appendix A
Monitoring Networking Mode
Serial Port Monitoring Networking
In serial port monitoring networking, the ZXDT02 SC50 is directly connected to the
monitoring server through the RS232/RS485 serial port. This networking mode is direct
and convenient, but only applicable to short-distance monitoring.
Table A-1 describes the difference between the networking through the RS232 serial port
and that through the RS485 serial port.
Table A-1 Comparison Between Networking Through the RS232 Serial Port and that
Through the RS485 Serial Port
Networking Mode Communication Communication Remarks

Mode Distance
Networking through the Full duplex 15 m Point-to-point

RS232 serial port communication
Networking through the Half duplex 1200 m Point-to-multi-point

RS485 serial port communication
Figure A-1 shows that the ZXDT02 SC50 adopts the networking through the RS232/RS485
serial port.
Figure A-1 Monitoring Networking Through the Serial Port
Table A-2 describes the hardware connections in monitoring networking through the serial
port.
Table A-2 Hardware Connections in Monitoring Networking Through the Serial Port
Networking Mode End A End B Connection Cable
Networking through RS232 port on the SIB RS232 port of the RS232 serial port cable
the RS232 serial port of ZXDT02 SC50 monitoring server
A-1

Networking through RS485 port on the SIB RS485 port of the RS485 serial port cable
the RS485 serial port of ZXDT02 SC50 monitoring server
Table A-3 describes the parameter settings for the networking through serial ports.
Table A-3 Parameter Settings for the Networking Through Serial Ports
Parameter Setting
COM Port Baudrate Same as that of the monitoring server.
Direct IP Connection Monitoring Networking

In direct IP connection monitoring networking, the ZXDT02 SC50 is directly connected
to the monitoring server through the RJ45 Ethernet interface. This networking mode is
direct and convenient, but only applicable to short-distance (longer than that of serial port
monitoring networking) monitoring.
Figure A-2 shows the direct IP connection monitoring networking of the ZXDT02 SC50.
Figure A-2 Monitoring Networking Through Direct IP Connection
Table A-4 describes the hardware connections in monitoring networking through direct IP
connections.
Table A-4 Hardware Connections in Monitoring Networking Through Direct IP

Connection
Direct IP connection RJ45 Ethernet RJ45 Ethernet Ethernet cable

monitoring networking interface of the interface of the
supervision unit of monitoring server
ZXDT02 SC50
Table A-5 describes the parameter settings for the networking through direct IP
connections.
A-2

Appendix A Monitoring Networking Mode
Table A-5 Parameter Settings for the Networking Through Direct IP Connection
Parameter Setting
Remote IP Set the parameter value to the IP address of the monitoring server.
Remote Port Set the parameter value to the port number of the monitoring server.
Device Address This parameter is optional.

The address is used for the monitoring server to identify the device. The
monitoring server usually automatically or manually assigns an address to the
local device. The address assigned by the monitoring server is preferentially
used.
Report Inter. Keep the default value if there are no special requirements.
FTP On Time
FTP Server Dura.
Routing Access Monitoring Networking

In routing access monitoring networking, the ZXDT02 SC50 is connected to a routing
device through the RJ45 Ethernet interface and then to the remote monitoring center
through a transmission link of a transmission device. This networking mode is complicated
with long-distance communication and applicable to remote monitoring, but relies on
external devices.
Figure A-3 shows the routing access monitoring networking of the ZXDT02 SC50.
Figure A-3 Routing Access Monitoring Networking
Table A-6 describes the hardware connections in routing access monitoring networking.
A-3

Table A-6 Hardware Connections in Routing Access Monitoring Networking
Routing access RJ45 Ethernet RJ45 Ethernet Ethernet cable

monitoring networking interface of the interface of a routing
supervision unit of device
ZXDT02 SC50
Table A-5 describes the parameter settings for the routing access monitoring networking.
Table A-7 Parameter Settings for the Routing Access Monitoring Networking
Parameter Setting
Remote IP Set the parameter value to the IP address of the monitoring server.
Remote Port Set the parameter value to the port number of the monitoring server.
Device Address This parameter is optional.

The address is used for the monitoring server to identify the device. The
monitoring server usually automatically or manually assigns an address to the
local device. The address assigned by the monitoring server is preferentially
used.
Report Inter. Keep the default value if there are no special requirements.
FTP On Time
FTP Server Dura.
GPRS Monitoring Networking

In GPRS networking, the ZXDT02 SC50 is connected to the GPRS modem through the
RS232 serial port and then to the remote monitoring center through wireless and TCP/IP
networks. This networking mode is complicated with long-distance communication, but it
is convenient and usually used for communication devices in BTSs. It does not rely on
external devices.
Figure A-4 shows the GPRS monitoring networking of the ZXDT02 SC50.
A-4

Appendix A Monitoring Networking Mode
Figure A-4 GPRS Monitoring Networking
Table A-8 describes the hardware connections in GPRS monitoring networking.
Table A-8 Hardware Connections in GPRS Monitoring Networking
GPRS monitoring RS232 port on the SIB RS232 port on the RS232 serial port
networking of ZXDT02 SC50 GPRS modem cable
Table A-9 describes the parameter settings for the GPRS monitoring networking.
Table A-9 Parameter Settings for the GPRS Monitoring Networking
Parameter Setting
Wireless Enable Set this parameter to “Enabled”
Wireless APN These parameters are the information for wireless networking that should be
obtained from the mobile communications operator.
Wireless
APN is short for Access Point Name.
Username
Wireless Pass.
A-5

A-6

Appendix B
SIB Interface Definitions
Table B-1 defines the interfaces on the SIB.
Table B-1 SIB Interface Definitions
Interface Pin No. Signal Signal Description
X2 1 INRLY1 Signal of input relay 1
2 INRLY2 Signal of input relay 2
3 48VP Boolean value detection of the +48 V power supply
X3 1 R0W-NO Normally Open (NO) contact of the fault output relay
2 R0W-COM Common contact of the fault output relay
3 R0W-NC Normally Closed (NC) contact of the fault output relay
X4 1 VCC5V_W Digital 5 V, signal amplitude range
2 HUM_IN Humidity signal
3 GND_W Digital ground
X5 1 R01-NO NO contact of output relay 1
2 R01-COM Common contact of output relay 1
3 R01-NC NC contact of output relay 1
4 R04-NO NO contact of output relay 4
B-1

3 R02-NC Common contact of output relay 2
X10 1 DOOR Door status signal
X11 1 VCC_W Flood sensor pull-up signal
2 +5V_W Analog 5 V signal
3 AGND_W Analog ground
4 WATER Flood signal
X12 1 VOUT- -48 V power
2 VIN+ +48 V power
X13 1 T_B1 Battery 1 temperature signal
2 VCC5V_T Power supply voltage signal of the temperature sensor
B-2

Appendix B SIB Interface Definitions
X16 1, 4, 6, 7, NC No connection
8, 9
2 RXD RS232 read signal
3 TXD RS232 write signal
5 GND_2 Communication ground
X17 1 RS485B0 Multiplex RS485 interface B signal
2 RS485A0 Multiplex RS485 interface A signal
X18 1 CAN_H Higher bit of CAN bus
2 CAN_L Lower bit of CAN bus
X19 1 RS485B1 Independent RS485 interface B signal
2 RS485A1 Independent RS485 interface A signal
X22 1 VOUT- Negative power supply signal
2 VIN+ Positive power supply signal
3 SMOKE Smoke alarm signal
B-3

B-4

Appendix C
Electrical Connection
Diagram
C-1

Figure C-1 Electrical Connection Diagram of ZXDT02 SC50(V2.1R01) C-2
Appendix C Electrical Connection Diagram
Figure C-2 Electrical Connection Diagram of ZXDT02 SC50(V2.1R02)
C-3
Figures
Figure 1-1 Location of Charge Controller ................................................................. 1-1
Figure 2-1 Appearance of Outdoor Cabinet.............................................................. 2-1
Figure 2-2 Dimensions of Outdoor Cabinet .............................................................. 2-2
Figure 2-3 Appearance of Indoor Cabinet ................................................................ 2-2
Figure 2-4 Dimensions of Indoor Cabinet ................................................................. 2-3
Figure 2-5 Appearance and Dimensions of ZXDT02 SC50 (V2.1R01)....................... 2-3
Figure 2-6 Appearance and Dimensions of ZXDT02 SC50 (V2.1R02)....................... 2-4
Figure 2-7 Structure of ZXDT02 SC50 (V2.1R01) ..................................................... 2-5
Figure 2-8 Structure of ZXDT02 SC50 (V2.1R02) ..................................................... 2-7
Figure 2-9 Interface Layout of SIB ............................................................................ 2-9
Figure 2-10 Operating Principles of ZXDT02 SC50 ................................................. 2-10
Figure 3-1 Holes for the Expansion Bolts ................................................................. 3-4
Figure 3-2 Drilling Holes .......................................................................................... 3-4
Figure 3-3 Fixing the Expansion Bolts...................................................................... 3-5
Figure 3-4 Removing the Bolt on the Front Left........................................................ 3-5
Figure 3-5 Removing the Wood Plates..................................................................... 3-6
Figure 3-6 Installing the Bolt on the Front Left.......................................................... 3-6
Figure 3-7 Installing the Outdoor Cabinet (with Base) on Ground............................. 3-7
Figure 3-8 Holes for the Expansion Bolts ................................................................. 3-9
Figure 3-9 Drilling Holes .......................................................................................... 3-9
Figure 3-10 Fixing the Expansion Bolts .................................................................. 3-10
Figure 3-11 Assembling the Indoor Cabinet............................................................ 3-10
Figure 3-12 Fastening Bolts ................................................................................... 3-11
Figure 3-13 Installing ZXDT02 SC50 into Outdoor Cabinet ..................................... 3-12
Figure 3-14 Installing ZXDT02 SC50 into the Indoor Cabinet .................................. 3-14
Figure 3-15 Screwing Bolt....................................................................................... 3-15
Figure 3-16 Installing a PU...................................................................................... 3-15
Figure 4-1 Cable Layout Requirements..................................................................... 4-2
Figure 4-2 Cable Bundling Requirements................................................................. 4-2
Figure 4-3 Distance Between Cable Ties .................................................................. 4-2
Figure 4-4 Cutting Requirements for Cable Ties....................................................... 4-2
Figure 4-5 Circuit Breaker Connection ...................................................................... 4-3

Figure 4-6 Busbar Connection .................................................................................. 4-3

Figure 4-7 Removing the Panel of Distribution Unit ................................................... 4-4
Figure 4-8 Power Cables Connection of ZXDT02 SC50 (V2.1R01) ........................... 4-5
Figure 4-9 Power Cables Connection of ZXDT02 SC50 (V2.1R02) ........................... 4-6
Figure 4-10 Interface Layout of SIB .......................................................................... 4-7
Figure A-1 Monitoring Networking Through the Serial Port........................................A-1
Figure A-2 Monitoring Networking Through Direct IP Connection..............................A-2
Figure A-3 Routing Access Monitoring Networking....................................................A-3
Figure A-4 GPRS Monitoring Networking ..................................................................A-5
Figure C-1 Electrical Connection Diagram of ZXDT02 SC50(V2.1R01).................... C-2
Figure C-2 Electrical Connection Diagram of ZXDT02 SC50(V2.1R02).................... C-3
II

Tables
Table 1-1 Differences in Hardware Configurations..................................................... 1-2
Table 1-2 ZXDT02 SC50 Functions........................................................................... 1-2
Table 2-1 Component Descriptions ........................................................................... 2-5
Table 2-2 Component Descriptions ........................................................................... 2-7
Table 2-3 SIB Interface Descriptions ......................................................................... 2-9
Table 3-1 Tools and Instruments ............................................................................... 3-1
Table 3-2 Requirements for Temperature, Humidity and Air Pressure........................ 3-3
Table 4-1 List of Electrical Connection Check Items .................................................. 4-8
Table A-1 Comparison Between Networking Through the RS232 Serial Port and
that Through the RS485 Serial Port..........................................................A-1
Table A-2 Hardware Connections in Monitoring Networking Through the Serial
Port..........................................................................................................A-1
Table A-3 Parameter Settings for the Networking Through Serial Ports.....................A-2
Table A-4 Hardware Connections in Monitoring Networking Through Direct IP
Connection...............................................................................................A-2
Table A-5 Parameter Settings for the Networking Through Direct IP
Connection...............................................................................................A-3
Table A-6 Hardware Connections in Routing Access Monitoring Networking.............A-4
Table A-7 Parameter Settings for the Routing Access Monitoring Networking ...........A-4
Table A-8 Hardware Connections in GPRS Monitoring Networking ...........................A-5
Table A-9 Parameter Settings for the GPRS Monitoring Networking..........................A-5
Table B-1 SIB Interface Definitions............................................................................B-1
III

Tables
IV

Glossary
APN
- Access Point Name
BTS
- Base Transceiver Station
CL
- Current Limit
DC
- Direct Current
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
EMS
- Electromagnetic Susceptibility
GPRS
- General Packet Radio Service
IP
- Internet Protocol
LLVD
- Load Low Voltage Disconnect
MPPT
- Maximum Power Point Tracking
MTBF
- Mean Time Between Failures
NC
- Normally Closed
NO
- Normally Open
PC
- Personal Computer
PU
- Power Unit
SIB
- Signal Interface Board
V

SPD
- Surge Protection Device
VI

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ZXDT02 SC50

Revision No. Revision Date Revision Reason

R1.1 2012–02–07 Product update

R1.0 2011–10–30 First edition

Serial Number: SJ-20111012152338-001

Publishing Date: 2011-10-30(R1.0)

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

Chapter 2 System Structure and Operating Principles........................... 2-1

Chapter 3 Hardware Installation................................................................ 3-1

Chapter 4 Electrical Connection ............................................................... 4-1

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

Chapter 5 System Startup and Shutdown................................................ 5-1

Chapter 6 Troubleshooting........................................................................ 6-1

Appendix A Monitoring Networking Mode .............................................. A-1

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

What Is in This Manual

1, Safety Instructions Provides safety signs and safety precautions.

Describes the configuration, features, technical specifications, and

Describes the installation and electrical connection of the ZXDT02

6, Troubleshooting Provides methods for troubleshooting common faults.

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

1.1 System Introduction

Figure 1-1 Location of Charge Controller

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

1.2 Version Differences

Table 1-1 Differences in Hardware Configurations

Item ZXDT02 SC50 (V2.1R01) ZXDT02 SC50 (V2.1R02)

Dimensions (H x W x D) 264 mm × 442 mm × 361 mm 530 mm × 442 mm × 385 mm

Number of PV inputs Four Eight

Number of Power Units Four (maximum) Eight (maximum)

Table 1-2 ZXDT02 SC50 Functions

Over-current and The charge controller provides over-current and short-circuit

Over-discharge The over-discharge protection is performed through the

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

Protection against The charge controller prevents storage batteries from

Lightning protection Class C Surge Protection Devices (SPDs) are configured

Communication function The charge controller provides the RS232/RS485 interfaces

Battery management function l Automatic switchover between equalized, absorption,

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

l Advanced battery management functions, such as fast charging, LLVD based on

1.5 Technical Specifications

Operating Working temperature -20 ℃ to 65 ℃

Relative humidity 5% to 90%

Altitude Lower than 1000 m; use ZXDT02 SC50 according

Input Nominal input voltage 60 VDC to 120 VDC

Input voltage range 58 VDC to 150 VDC

Number of PV arrays l V2.1R01: 4

Maximum single solar input 35 A

Maximum PV battery power 3.2 kW

Input impulse current ≤ 150% × stabilized input current

Output DC rated voltage –53.5 VDC

Nominal output voltage range –42 VDC to –58 VDC

Maximum output current l V2.1R01: 200 A

Maximum efficiency 96%

Output ripple and noise 200 mVp-p

Voltage stabilizing precision ≤ ±0.6%

SJ-20111012152338-001|2011-10-30(R1.0) ZTE Proprietary and Confidential

Item Specification Description

Temperature factor ±0.02%/℃

Battery circuit breakers or fuses l V2.1R01: one 100A/3P circuit breaker

Number of LLVD1 branches l V2.1R01: 2

Number of LLVD2 branches 2