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Abstract
This work represents the results of the theoretical study of the distribution of concentration and temperature in porous
catalyst, carried out over spherical iron oxide=chromia catalyst pellets for the water–gas shift reaction (WGSR). The kinetic
information has been taken from an earlier study (G.C. Chinchen et al., Appl. Catal., 12 (1984) 97) for the above reaction.
The mass and heat transfer distribution coupled with chemical reaction, outside and within the catalyst particles for water–gas
shift reaction was estimated in this present study. A computer program was written to calculate both concentration pro6le and
temperature pro6le for the water–gas shift reaction. ? 2001 International Association for Hydrogen Energy. Published by
Elsevier Science Ltd. All rights reserved.
Keywords: Water–gas shift reaction; Temperature pro6le; Concentration pro6le; Spherical catalyst
0360-3199/01/$ 20.00 ? 2001 International Association for Hydrogen Energy. Published by Elsevier Science Ltd. All rights reserved.
PII: S 0 3 6 0 - 3 1 9 9 ( 0 0 ) 0 0 1 1 6 - 6
552 M. Levent / International Journal of Hydrogen Energy 26 (2001) 551–558
Nomenclature
ri radial coordinate in the centre of the
A; B constants of integration
catalyst (m)
C concentration of reacting component
r=R normalised distance (dimensionless)
(kmol=m3 )
R radius of the catalyst at the surface (m)
Ci concentration at the catalyst centre
R gas constant (kJ=kmol K)
(kmol=m3 )
Sh Sherwood number (dimensionless)
C0 concentration in the 9uid bulk (kmol=m3 )
T reaction temperature (K)
Cs concentration at the catalyst surface
T0 temperature at the bulk of the catalyst (K)
(kmol=m3 )
Ti temperature at the centre of the catalyst (K)
Ci =C0 concentration gradient (dimensionless)
Ts temperature at the surface of the catalyst
C1 integration constant
(K)
C1 ; C 2 adsorption equilibrium constants of compo-
V spherical-shell volume (m3 )
nents (1=bar)
D; De: e:ective di:usivity of the catalyst (m2 =s)
Greek letters
E i ; Et activation energies of reaction (kJ=mol)
GH heat of reaction (kJ=mol)
f; f; f 1st, 2nd and 3rd derivatives of a function
GHi enthalpy change of component i (kJ=mol)
F(r) function
Gr spherical-shell thickness (m)
hm mass transfer coeJcient (m=s)
GHR enthalpy change of a reaction (kJ=mol)
hT heat transfer coeJcient (W=m2 K)
; e: e:ective thermal conductivity (W=m K)
k reaction rate constant (1=s)
Thiele modulus for the porous catalyst
k 1 ; k2 adsorption equilibrium constants for reac-
(dimensionless)
tants (1=bar)
e:ectiveness factor (dimensionless)
k−1 ; k−2 adsorption equilibrium constants for prod-
ucts (1=bar)
Subscripts
Ki adsorption equilibrium constant of compo-
e: e:ective
nent i (1=bar)
i centre conditions of the catalyst
k1 rate coeJcient for reaction (1) (kmol bar
m mass
kg cat. h)
0 bulk conditions
Pi partial pressure of component i (bar)
s surface conditions
Q heat 9ux (kJ=s)
r rate of reaction (kmol=kg cat. h)
Superscripts
r radial coordinate or radius of the catalyst at
n iteration number
any position (m)
m; n; p; q stoichiometric coeJcients for reacting sub-
rs radial coordinate at the surface of the cata-
stances
lyst (m)
◦
is virtually una:ected by pressure. Under adiabatic condi- inlet temperature, which in practice was about 200 –250 C.
tions conversion in a single bed of catalyst is thermody- The conventional iron-based catalysts are not suJciently
namically limited as; the reaction proceeds and the heat active for such low temperature operation, but low temper-
of reaction increases the operating temperature, and so re- ature(LT) water–gas shift catalysts are, and when they are
stricts the conversion possible. Typical carbon monoxide used in the second bed, carbon monoxide exit concentra-
levels that are achieved [8] at the exit with a single-adiabatic tions as low as 0.1– 0.3% can be achieved, an acceptable
bed of chromia-supported iron-based high-temperature(HT) economic level for subsequent methanation.
shift catalyst in an ammonia plant are in the range 2– 4%,
◦
within the temperature range 310 –450 C. The thermody- 1.2. Kinetic model for the water–gas shift reaction
namic equilibrium limitation on the reaction can be reduced
by using two or more beds of high temperature(HT) shift 1.2.1. Kinetcis over high temperature(HT) shift catalyst
catalyst with inter-bed cooling and, perhaps, removal of car- Numerous kinetic studies of the water–gas shift reaction
bon dioxide between the stages. over iron oxide=chromia catalysts have been reported, and
A signi6cant improvement in the conversion of carbon more than 20 di:erent kinetic equations have been proposed.
monoxide could then be obtained with a two-bed opera- Di:erences among authors have been especially marked in
tion, with the second bed operating at the lowest possible their opinion of the reaction mechanism, and the e:ect of
M. Levent / International Journal of Hydrogen Energy 26 (2001) 551–558 553
pressure on the reaction rate. The reasons for this con9ict value of 121.8 kJ=mol deduced from semitechnical experi-
have been attributed to the presence of impurities [9] in the ments with the same catalyst. Their results indicate that sim-
gases used, to varying degrees of mass-transfer limitation ple 6rst-order reaction can be deduced from the Arrhenius
[10] and to the fact that kinetic measurements have been plot.
mostly obtained with integral rather than di:erential reac-
tors which were often operating only at or near atmospheric 1.2.2. Kinetics over low temperature(LT) shift catalyst
pressure. Fott et al. [11] asserted that the e:ect of pressure Much less publications have appeared on the mech-
on the reaction rate is the main criterion which enables the anism and kinetics of the water–gas shift reaction
suitability of a given kinetic equation to be evaluated. over copper-based catalysts than over high temperature
The 6rst systematic attempt to combine rate equations and iron-based catalysts, but similar types of kinetic expres-
reaction mechanisms was made by Kulkova and Temkin [14] sions have been proposed. Indeed, the pore di:usion lim-
who used a pure iron oxide catalyst prepared by precipitation ited version of the Langmuir–Hinshelwood Eq. (7) for
of iron nitrate with ammonia. copper-based shift catalysts is consistent with plant data
Experiments on the continuous catalytic water–gas shift and semi-technical scale results [19].
reaction have been carried out by Hulburt and Vasan [15] k[CO][H2 O]1=2 (1 − [CO2 ][H2 ]=K[CO][H2 O])
in which they make full use of the principles of statistical Rate = : (7)
P 1=2 (1 + C1 [CO] + C2 [H2 O] + · · ·)
design to elucidate the reaction mechanism
k[H2 O] 1.3. Derivation of concentration pro8les with mass
r= : (2)
1 + K[H2 O]=[H2 ] transfer resistance
Kodama et al. [16] used an iron oxide catalyst containing
A 6rst-order irreversible reaction in a spherical catalyst
10% Cr 2 O3 . They arrived at an equation of the type
particle can be represented when the reaction A → B occurs.
k{[CO][H2 O] − [CO2 ][H2 ]=K} A material balance for the reacting component over an ele-
r= : (3)
1 + K1 [CO] + K2 [H2 O] + K3 [CO2 ] + K4 [H2 ] ment of catalyst volume leads to a second-order di:erential
equation. For spherical catalyst particles, when steady state
This expression was put in relation to a steady-state mech-
conditions have been reached, the equation may be derived.
anism(without a rate-determining step) in which reaction
Mass di:usion into the spherical particle at radius r is
occurs between the gaseous components and reduced and
oxidized surface sites. @C
F(r) = −4r 2 D : (8)
Glavachek et al. [14]; Kul’kova and Temkin [17]; Shchi- @r
brya et al. [18] derived the following rate expression on the The expansion of the function F(r) by using Taylor’s theo-
basis of oxidation–reduction model: rem is
k1 k2 {[CO][H2 O] − [CO2 ][H2 ]=K} h2
r= ; (4) F(r + h) = f(r) + hf (r) + f (r)
k1 [CO] + k2 [H2 O] + k−1 [CO2 ] + k−2 [H2 ] 2!
Podolski and Kim [11]; Fott et al. [12] and Chinchen et h3
+ f (r) + · · · : (9)
al. [13] carried out experiments in recycle reactors and used 3!
statistical techniques to discriminate between rival models. On applying Taylor’s theorem to Eq. (8),
They also re-examined some of the previously published @C
data, and concluded that only Langmuir–Hinshelwood and f(r + Gr) = 4r 2 D
@r
the power-law model could adequately accommodate all of
the experimental results. @ @C
+4DGr r2 + 0((Gr)2 ): (10)
Langmuir–Hinshelwood: @r @r
kKCO KH2 O {[CO][H2 O] − [CO2 ][H2 ]=K} A mass balance over the shell of catalyst Gr is
r= :
{1 + KCO [CO] + KH2 O [H2 O] + KCO2 [CO2 ] + KH2 [H2 ]}2
Rate of di:usion into element
(5)
=rate of di:usion out of element
Power law [9,12,17]: +rate of chemical reaction
r = ak[CO]m [H2 O]n [CO2 ]p [H2 ]q ; (6) @C @ @C
4r 2 D + 4DGr r2 + 0((Gr)2 )
@r @r @r
Chinchen et al. [13] studied the kinetics of high-tempera-
@C
ture shift catalyst from experiments with a semi-technical =4r 2 D + 4r 2 GrKC: (11)
unit and a microreactor system under relevant industrial @r
conditions combined to give consistent kinetics parameters. After simplifying, we obtain
They estimate the activation energy to be 129:4±2:1 kJ=mol 1 @ 2 @C k
r = C; (12)
from microreactor experiments, in good agreement with the r 2 @r @r D
554 M. Levent / International Journal of Hydrogen Energy 26 (2001) 551–558
where r is the radial co-ordinate, C is the concentration of 1.4. Estimation of temperature pro8le in catalyst pellets
reacting component, k is the reaction velocity constant and
D is the e:ective di:usivity. On di:erentiating Reaction with mass and heat transfer occurs simulta-
2 neously at any position within the pellet. The resulting
@C 2 @C k
+ = C: (13) intrapellet concentration and temperature gradients cause
@r 2 r @r D
the rate to vary with position.
The di:erential equation describing 6rst-order reaction and The energy balance for a spherical catalyst is
di:usion in the spherical particle, puts
@2 T 2 @T kC
+ = GH; (17)
V = Cr; @r 2 r @r e:
− V = 0: @C 2 @C e: @2 T 2 @T
@r 2 D De: + = + ;
@r 2 r @r GH @r 2 r @r
This di:erential equation has the solution
@ 2 @C e: @ 2 @T
k k De: r = r : (18)
V = Cr = A exp r + B exp − r ; (14) @r @r GH @r @r
D D
By integrating Eq. (18) once using the following boundary
where A and B are constants of integration. Eq. (10) is solved conditions:
for the boundary conditions:
@C
(1) the concentration is 6nite at the centre of the sphere = 0; r = 0;
@r
(r = 0, CA = 6nite); (2) at the external surface of the catalyst
pellet, @T
= 0; r = 0;
@C @r
r = R h(C0 − Cs ) = D ;
@r r=R @C e: @T
De: r 2 = r2 + C1
because the mass 9ux from the bulk to the catalyst surface @r GH @r
is equal to the di:usion 9ux within the pellet. Applying the
and then integrating a second time using the following
boundary conditions on Eq. (14) to get the concentration
boundary conditions:
pro6le in the catalysed reaction for the spherical catalyst
particle, C = Cs ; r = rs ;
C
=
C0 T = Ts ; r = rs ;
k
sinh D
r
: (15) one obtains
[ Rr sinh k
D
R + hDr
mR
k
D
cosh k
D
R − hmDrR2 sinh k
D
R] GH
De: (Cs − Ci ) = (Ts − Ti ): (19)
e:
Eq. (15) shows that the concentration pro6le depends only
upon dimensionless parameters, the Thiele modulus , the This result, originally derived by Damkoehler [2], is not
Sherwood form of hm R=D, and the normalised distance r=R. restricted to 6rst-order kinetics, but is valid for any form of
Here, C0 is the concentration in the 9uid bulk, kmol=m3 , hm rate expression and it shows that the maximum temperature
is the mass transfer coeJcient, m=s, De: the e:ective dif- rise depends on the heat of reaction, transport properties of
fusivity of the catalyst, m2 =s, k the reaction velocity con- the pellet, and the surface concentration of the reactant.
stant, 1=s, R the radius of the catalyst at the surface, m, and The boundary conditions in the presence of surface resis-
r = radius of the catalyst at any position, m. tance to heat of mass 9ow are
The e:ectiveness factor in terms of Thiele modulus and
Sherwood number, Sh is r = rs ; hT (T0 − Ts ) = GHhm (C0 − Cs );
3 coth − 1 @T GHDe: @C
= 2 1
: (16) r = ri :
1 + Sh ( coth − 1) @r e: @r
M. Levent / International Journal of Hydrogen Energy 26 (2001) 551–558 555
GHDe: GHhm
T(x; y; z) = C(x; y; z) + T0 − C0
e: hT
hm De:
+Cs(x; y; z) GH − : (20)
hT e:
This equation was used in a computer program to estimate
the temperature pro6le at di:erent values of the Thiele mod-
ulus.
References