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CONTENTS
1. INTRODUCTION 2
2. PRINCIPLE OF OPERATION 3
3. DEFINITIONS 4
4. TECHNICAL SPECIFICATIONS 5
7. EXPLOSION-PROOF MODELS 26
8. TROUBLE-SHOOTING 26
9. CONNECTION DIAGRAMS
1.INTRODUCTION
2.PRINCIPLE OF OPERATION
Electro-dynamic vibration sensors convert mechanical vibration into an analogue
electrical signal. The output voltage supplied by the sensor is proportional to the
vibration velocity.
The a.c. signal supplied by the sensor is amplified, rectified and adapted to the
measuring span in the measuring / monitoring amplifier. At the output of these
circuits, a d.c. voltage signal of 0 to 10V or a d.c. current signal of 0 to 20 mA or
4 to 20 mA is available, which can be applied to various instruments such as
plotters, indicating instruments or alarm signalling devices. Figures 1 &2 shows
the basic circuit arrangements for VIBROCONTROL 1000 monitoring systems,
series C.
SENSOR CV - 111
0....10V
0/4...20mA
0....10V
0/4...20mA
LIM 1 LIM 2
Fig. 1 : Block diagrams of models CV111 (top) and CV110 (bottom)
LIM 1 LIM 2
Each system has five calibrated measuring ranges for vibration velocity or for
vibration displacement. In addition, the monitoring amplifier CV-110 enables 2
alarm limits to be set. A power relay is provided for each of the alarm limits, the
throw-over contacts of which can be used to trip an alarm or to shut down the
machine concerned.
A supplementary OK relay monitors the power supply and the sensor circuit by
means of a d.c. current passing through the sensor coil.
3. DEFINITIONS
4. Technical specifications
4.1 Vibration sensors type VS-068/069/077/079
Ml0; DEPTH 10 MM
DIRECTION
OF
MEASURMENT
PG7
Ordering example
TECHNICAL SPECIFICATIONS
Dimensions Diameter 38 mm
Overall length 75 mm
Connecting thread M10
Spanner SW 27
Weight : approx. 0.35 kg (0.66 Ibs)
DIRECTION OF
MEASUREMENT
yes 2--
Special agreements : no 0--
yes 1--
Check sum (sum of above codes).
Extra-cost option 1) Terminal protective enclosure type AC-121/2/2/0/125 see
specification
Example of order
Ordering code T-70H / 1 / 0 / 071
All other technical data are the same as for the corresponding VS sensors (T-
70H - VS 068; T70V - VS - 069; T-078 - VS - 077).
VS-079 Vibration
displacement:
T-78ex 15......1000HZ 6--
Special sensors Without linearization 7--
With linearization 8--
Measuring range 0.. 10mm/s 0... 100m 1--
0.. 2 mm/s 0... 20m 2--
0.. 5 mm/s
0... 50m 3--
0.. 20 mm/s
4--
0.. 50 mm/s 0... 200m
5--
0... 500m
Data in the area marked with a bold frame are required only for type CV-110 These
codes are not required for type CV-111
Tropicalization no 1--
yes 2--
Extra-cost option
ORDERING EXAMPLE
No tropicalization---------------------------------------------------------------------------
Scaling 0...100% 1
If it is not required to monitor each bearing position, the mounting position should
be chosen such that the sensor is installed in that position which experience has
shown to be most liable to suffer damage. If the best position of the sensor is
difficult to determine, preliminary measurements should be made to determine
the maximum vibration occuring at a critical point of the machine and its angular
position.
In many cases, however, it is sufficient to position the sensor in the vicinity of the
vulnerable bearing at a feasible angle within the tolerance range of the sensor, if
optimum positioning is impossible.
Vibration sensors type VS-068 (T-70H) are installed horizontally ± 10°, type VS-
069 (T-70V) vertically ± 30°, types VS-077 (T-078) and VS-079 vertically ± 105°
(see page 13a).
The vibration sensor is provided with a female thread M10 (VS types) or M8 (T
types) for mounting. Flat surfaces for application of a spanner (SW27 or SW17)
are provided.
The units are mounted with the cover removed, by means of four M6 bolts. The
position of installation is irrelevant. The unit is protected against ingression of
dust, and hoseproof.
The sensor is linked to the measuring or monitoring amplifier, or, in the case of
multi-channel systems, to the recording instrument, by means of a two-conductor
screened cable (e.g. 2 x 0.5 mm2). The cable should not be installed in the
immediate vicinity of power cables. Its length can be up to 200 m. If longer cables
To connect the extension cable to the connecting cable already attached to the
sensor and sealed in a sealing compound, a terminal box with the required
protective rating should be used. Suitable terminal protective enclosures can be
supplied by SCHENCK. This protective enclosure is for the connection of 1 or 2
vibration sensors and 1 common signal cable.
The individual areas of adjustment and connection are marked with a black frame
in Fig. 12 and identified with the number of the section in which the corresponding
procedure is outlined.
The amplifier is adjusted at the factory to the voltage specified in the order, or in
our order confirmation. If subsequent change-over to a new operating voltage is
required, this can be done in accordance with the following circuit diagrams. (VDI
0100 regulations specify that the housing must be connected to a central,
external earthing point at the earth screw provided).
Fig.13
The built-in fuses are :
F2 : 1A, delay-action
F3 : 0.125A, semi time-lag
F4 : 0.125A, semi time-lag
In the same way, the measuring range can be changed by inserting, re-
positioning or removing wire jumpers, in line with the terminal assignment shown.
With the suitable jumpers, the upper three terminals serve to adjust the "current"
output signal to the range of 0 ... 20 mA or 4 ... 20 mA (live zero).
In the standard design, the relays are of the normally deenergized type, i.e. no
current passes through their coils in normal operation. The alarm relays are
optionally available in a normally energized version (as shown in the above
illustrations). The OK relay is always normally energized.
The connection diagram shows the alarm relays with mains disconnected. Each
relay is assigned a terminal block for connection of external signalling devices or
cut-out devices. The signal line is connected to the central terminal, the contact
tag shown there points to the OK side (relay normally-deenergized) or to the
alarm side (relay normally energized).
The relays can be connected either, latching (no jumper) or non latching (two
jumpers in the positions shown in fig. 17.
As opposed to the non-latching version, the alarm status will be maintained even
after elimination of the cause of the alarm with the latching version. The alarm
status is cancelled by a jumper inserted into the "RESET" terminals (Fig. 17). To
facilitate resetting, a pushbutton can be connected between these two terminals.
RESET
Class K (I) :Small machines (in particular electric motors) firmly coupled
to the foundation, with drive powers up to approx. 15 kw.
Class M (II) :Medium-sized machines (particularly electric motors) firmly
coupled to the foundation, with drive powers between 15 and
75 kw.
Class G (111) :Large machines, mounted on stiff or heavy foundations, with
drive powers above 75 kw.
Class T (IV) :Machines mounted on foundations which are relatively soft
in the direction of vibration measurement "flexibly
supported").
For a detailed description of the individual machine classes and the related
diagrams, please refer to the VDI guideline 2056, which can be obtained from
Beuth Verlag, Berlin.
These limit values enable the response levels to be selected. Alternatively, the
user can set the alarm limits on the basis of his own experience.
The adjustment of the response levels of the two alarm relays is carried out with
the help of pots LIM1 and LIM2 (Fig.18).
Both potentiometers have an annular scale with graduations from 0 to 10, where
10 corresponds to 100% of the selected measuring range.
Example:
Selected measuring range : 0...20mm/s
Response levels : Alarm limit 1 : 6 mm/s
Alarm limit 2 : 10 mm/s
Turn the setting scales of the potentiometer with the help of a screw driver, until
the marking points to the selected response level.
6.7 OK - supervision
A separate OK relay is provided to signal that the unit is ready for operation.
OK - RELAY
OK Alarm
Fig. 19 : OK relay (always normally-energized)
A breakage in the sensor winding, a broken lead in the connecting line between
the sensor and the measuring or monitoring unit, defective plugged or soldered
connections, or failure of the power supply will cause the OK relay to
automatically emit an alarm signal.
7. EXPLOSION-PROOF SENSORS
Vibration sensors type T-70 (ex) sG5 and type T-78 (Ex) sG5 comply with the
requirements for the protective rating "Special protection" (Ex) sG5 in
accordance with the German standards VDE 0171/1.69.
They are suitable for operation at operating sites subject to explosion hazard by
combustible substances of all explosive classes within the ignition groups G1 to
G5 (see enclosed certificate of the German National Physical Institute Nr. Ill B/E -
24304).
Your attention is directed to the fact that the explosion protection refers only to
the vibration sensor.
Important : If a connector is included in the delivery, the latter must not be used
as cable connector unless outside the hazardous area.
8. TROUBLE-SHOOTING
Should any malfunction occur on the vibration monitoring system, first check the
following:
Should you require any further information on your vibration monitoring system,
do not hesitate to contact our head office:
Option: 1
Analog Indication Meter
Horizontal mounting type graduated from 0-100%, indicates vibration revel in
terms of percentage
Option:2
The digital panel meter indicates the vibration level directly in mm/s and in um
and can be energized by 230V AC 1/P. A DIP switch is provided inside the panel
meter to select various ranges as selected in VC1000 instrumentation. The DIP
switch settings and rear connections are as drawn below :
500 um 0 0 1 X X X 0 0
200 um 0 1 0 X X X 0 0
100 um 1 0 0 X X X 0 0
20 um 0 1 0 X X X 0 1
50 mm/s 0 0 1 X X X 0 1
20 mm/s 0 1 0 X X X 0 1
10 mm/s 1 0 0 X X X 0 1
2 mm/s 0 1 0 X X X 1 0
1 :ON
0 :OFF
X :NOT APPLICABLE
DIP SWITCH
3. Hold the display PCB, lift slightly upwards and pull it out slowly.
After selecting the required range by the DIP switch put back the main PCB and fit
the front glass plate as before.
Component layout for circuit board CVC W001 - B in monitoring amplifier CV 110
Component layout for circuit board CVC W001 - B in monitoring amplifier CV - 110