National Textile University

BSc. Textile Engineering

Garment Manufacturing

LAB REPORT
Course Code: GM-3043
Course Title: Garment Production Machinery
Semester: 8th
Section: D

Experiment No. 15
Title of the Experiment
Preparation of a maintenance plan for (Cutter) a garment unit

Kashif Raza
16-NTU-0068

Date Experiment was Conducted: 11-06-2020

Date Report was Submitted: 18-06-2020
Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

1 Abstract:
The main purpose of this experiment was to study the different maintenance plan is designed to
check the working condition of equipment. From this experiment in which we using these plans
breakdown time can be minimized or totally removed. These plans may be daily base, weekly or
monthly based. So to understand all steps considered in planning is important so that machine
can perform better than expectation.

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

Table of Contents
1 Abstract: ................................................................................................................................... i
Table of Contents ............................................................................................................................ ii
1. Introduction ............................................................................................................................. 1
1.1. Objectives ............................................................................................................................ 1
1.2. Theory .................................................................................................................................. 1
1.1 Maintenance: .................................................................................................................... 1
1.2 Aims of maintenance ........................................................................................................ 1
1.3 Importance of maintenance .............................................................................................. 1
1.4 Effects of maintenance ..................................................................................................... 1
1.5 Operation involved in maintenance.................................................................................. 1
1.6 Types of Maintenance ...................................................................................................... 2
1.6.1 Time based maintenance ........................................................................................... 2
2. Equipment and Materials ........................................................................................................ 2
3. Method .................................................................................................................................... 2
4. Discussion ............................................................................................................................... 3
5. References ............................................................................................................................... 3

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

1. Introduction

1.1. Objectives
• To understand the Preparation of a maintenance plan ( cutter) a garment unit.
1.2. Theory

1.1 Maintenance:
Maintenance may be defined as the chronological activities or as the process of systematic
activities done for keeping the m\c or equipments at the heat level for well run or its proper
services.

1.2 Aims of maintenance

• To maintain m\c equipment at optimum operation speed & production efficiency
• To unsure best possible level of quality of product.
• To minimize the idle time resulting from the machinery break down.
• To reduce the cost.

1.3 Importance of maintenance

• To increase the life time cycle of machinery & equipment
• In case of appropriate functioning.
• Better or superior quality for the product.
• Higher productivity of machines
• Wastage reduces & control.
• Economization of the process.

1.4 Effects of maintenance

• Due to proper maintenance reduce undue worn out of different parts & equipment as well
as corrosion of the items & increase the machines life ( these are the result of routine
cleaning, lubricating, repairing, replacement, fitting, & refitting etc.)
• For sound or congenial operation of machinery, it is required the proper lubrication,
fitting, repairing, & replacement (as per necessity).
• By the continuous operation of the machinery reduces stoppages time resulting better
quality & less wastage

1.5 Operation involved in maintenance

• Setting: Setting is the activities to set or install the machine parts or required ancillaries.
Adjustment also complementary word to setting used for appropriate setting.

• Checking: Checking means investigation of machine condition. It is very important work

in case of maintenance. It is very skilled depends work as successful maintenance that
depends on correct fault detection.

• Repairing: Repairing or altering of spares & equipment (if necessary) is to be detected &
necessary measures are taken (repairing\altering\setting\adjustment) .
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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

• Overhauling: It is the work of maintenance, but not frequent or schedule work. It is done
as per as necessary.

1.6 Types of Maintenance

1.6.1 Time based maintenance
Time-Based Maintenance refers to replacing or renewing an item to restore its reliability at a
fixed time, interval or usage regardless of its condition.
Failure finding maintenance
Failure Finding Maintenance tasks are aimed at detecting hidden failures typically associated
with protective functions.
Risk based maintenance
Risk Based Maintenance (RBM) is when you use a risk assessment methodology to assign your
scarce maintenance resources to those assets that carry the most risk in case of a failure.
Condition based maintenance
Most failure modes do give some sort of warning that they are in the process of occurring or are
about to occur they are called condition based maintenance.
Predictive maintenance
Predictive maintenance techniques are designed to help determine the condition of in-service
equipment in order to estimate when maintenance should be performed. This approach promises
cost savings over routine or time-based preventive maintenance.

2. Equipment and Materials

• Microsoft Office
• Denim Industry
3. Method
• Designed the maintenance plan for machines on daily, weekly and monthly base.

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

4. Discussion

5. References
Lab demonstration
https://textileapex.blogspot.com/
https://textilelearner.blogspot.com/
https://clothingindustry.blogspot.com/

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

Rubric For Conducting Laboratory Experiments

Course & course code: GM-3043_
Title: Preparation of a maintenance plan for (Cutter) a garment unit

Name: _Kashif Raza_____ Registration No. _________16-NTU-0068_______ Total Marks Obtained: _____________

Attributes Max. Level 1 Level 2 Level 3 Level 4 Obtained

Marks Beginning or Developing Accomplished Exemplary Marks
incomplete
• Set-up of equipment is not • Set-up of equipment is • Set-up of equipment is generally • All equipment accurately placed
accurate, help is required with generally workable with accurate with 1 or 2 small • All necessary supplies on hand
Set-up and several major details several details that need details that need refinement • Very neat and organized
Equipment 04 • Many necessary supplies must refinement • All necessary supplies on hand
Care found in mid-lab • Some necessary supplies must
be searched out
• Lacks the appropriate • Demonstrates general • Demonstrates good knowledge • Demonstrates very good knowledge
knowledge of the lab knowledge of lab procedures of the lab procedures of the lab procedures
Following procedures • Requires help from teacher • Will ask peers for help with • Gladly helps other students to follow
Procedure • Often requires help from the with some steps in procedures problems in lab procedures procedures
04
teacher to even complete basic • Works to follow each step • Thoroughly and carefully follows
procedures before moving on to the next each step before moving on to next
step step
• Measurements are incomplete, • Measurements are somewhat • Measurements are mostly • Measurements are both accurate and
inaccurate and imprecise inaccurate and very imprecise accurate precise
Data
• Observations are incomplete or • Observations are incomplete • Observations are generally • Observations are very thorough and
Collection not included or recorded in a confusing complete may recognize possible errors in data
04 • Symbols, units and significant way • Work is organized collection
figures are not included • There are 3 or more minor • Only 2 or 3 minor errors using • Work is neat and organized
errors. symbols, units and significant • Includes appropriate symbols, units,
digits and significant digits
• Proper safety precautions are • Proper safety precautions are • Proper safety precautions are • Proper safety precautions are
consistently missed often missed generally used consistently used
Safety
• Needs to be reminded often • Needs to be reminded more • May need to be reminded once • Consistently thinks ahead to ensure
04 during the lab than once during the lab during the lab safety
• Will often help other students to
conduct labs safely

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

RUBRIC FOR ASSESSING LAB REPORTS

Course & course code: _____ GM-3043_________
Title: Preparation of a maintenance plan for (Cutter) a garment unit
Name: __Kashif Raza__ Registration No. ___16-NTU-0068____ Total Marks Obtained: _____________

Attributes Max. Level 1 Level 2 Level 3 Level 4 Obtained

Marks Beginning or incomplete Developing Accomplished Exemplary Marks
Abstract/ Several major aspects of the Abstract misses one or more Abstract references most of the The abstract contains reference to all
Summary experiment are missing, student major aspects of carrying out major aspects of the major aspects of carrying out the
04 displays a lack of understanding the experiment or the results experiment, some minor details experiment and the results,
about how to write an abstract are missing wellwritten
Introduction Very little background information Some introductory The introduction is nearly Introduction complete and
provided or information is incorrect information, but still missing complete, missing some minor wellwritten; provides all necessary
04 some major points points background principles for the
experiment
Experimental Missing several important Written in paragraph format, Written in paragraph format, Well-written in paragraph format, all
procedure experimental details or not written in still missing some important important experimental details experimental details are covered
04 paragraph format experimental details are covered, some minor details
missing
Results: Figures, graphs, tables contain errors Most figures, graphs, tables All figures, graphs, tables are All figures, graphs, tables are
data, figures, or are poorly constructed, have OK, some still missing some correctly drawn, but some have correctly drawn, are numbered and
08 missing titles, captions or numbers, important or required minor problems or could still be contain titles/captions.
graphs, tables,
etc. units missing or incorrect, etc. features improved

Discussion Very incomplete or incorrect Some of the results have Almost all of the results have All-important trends and data
interpretation of trends and been correctly interpreted and been correctly interpreted and comparisons have been interpreted
08 comparison of data indicating a lack discussed; partial but discussed, only minor correctly and discussed, a good
of understanding of results incomplete understanding of improvements are needed understanding of results is conveyed
results is still evident
Conclusions Conclusions missing or missing the Conclusions regarding major All-important conclusions have All-important conclusions have been
important points points are drawn, but many been drawn, could be better clearly made, the student shows good
04 are misstated, indicating a stated understanding
lack of understanding

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Preparation of a maintenance plan for (Cutter) a garment unit
Kashif Raza

Spelling, Frequent grammar and/or spelling Occasional grammar/spelling Less than 3 grammar/spelling All grammar/spelling correct and
grammar, errors, the writing style is rough and errors, generally readable with errors, mature, readable style very well-written
04 immature some rough spots in writing
sentence
structure style

Appearance Sections out of order, too Sections in order contain the All sections in order, formatting All sections in order, well-formatted,
and formatting muchhandwritten copy, sloppy minimum allowable amount generally good but could still be very readable
04 formatting of handwritten copy, improved
formatting is rough but
readable