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Susheel Tiwari
September 23, 2014 6 minute read

Vendor Managed Consignment process


14 Likes 5,977 Views 9 Comments

Introduction:  Vendor consignment process in SAP-MM is a special kind of external procurement


process. Consignment order is placed to external vendor who delivers the materials at company premises on a

given schedule but ownership will remain with vendor. In normal procurement, liabilities to company is booked as

soon as good is received by company but liabilities to company is only booked in case of consignment process

when actual goods are consumed.

In  normal consignment process, company has to keep on placing the order against any increase in demand or
any future forecast which is very time consuming process to place the PO every time.

This document will explain about How we can set up a process where vendor can take care of  complete
Management of consignment inventory. Vendor will have complete responsibility to ensure availability of stock.
Company will place only one time PO for 1 year. Vendor will take care of all further requirement without any
further PO even if demands are raised more than PO qty.

Company will place a consignment PO of lump-sum  qty for complete year based on historical consumption data.
Vendor will plan for delivery based on requirement on daily basis unlike normal consignment process where
complete lot is delivered at company process.

We will have to set up some con guration and master data to dispatch current stock and future demand
information to vendor on daily basis so that vendor is updated about current stock and replenishment needed to
meet the demand.

This process will have following bene t:


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1) Lower Inventory level

2) Less over head

3) Lower Inventory handling cost

4) Vendor will have better information about customer demand which will help vendor in planning

5) Reduced replenishment duration

Below Process has been mapped without any development. This will set up automation between  Vendor
and Customer.

Process Involved: We can Understand complete process ow chart from below picture:

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We can see from the ow, there are following steps are involved in the cycle.
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1) Manual Blanket PO creation: Blanket PO is created manually with some validity and item
category K. Tolerance in PO is also de ned to give exibility to vendor to adjust the delivery in case any short
fall or additional demand is ascertained through PROACT message type. Tolerance limit is de ned as 99.9%.

2) Purchase Order output through EDI: PO is transmitted to vendor via message type ORDERS

3) Transferring stock and sales data via EDI: Message category PROACT is used to send
current stock and historical/forecast sales data for a particular material to vendor

4) Planning replenishments at vendors end: Vendor can plan replenishment qty based on
current stock and future demands.

5) Confirmation from vendor side: vendor will send confirmation against delivery. A IDOC will be
created with message type ORDRSP and create a line item under confirmation tab in PO.

6) Despatch Advice: When material is ready to be despatched, vendor will send advice to customer.
Information will come in the form of an incoming IDOC with message type DESADV and will create inbound delivery
number against PO placed to vendor. This IBD will be updated under confirmation tab

7) Good Receipt : When material arrives at company premises, GR is done against IBD and stock will be
posted with movement type 101 K and stock will be appearing under consignment stock

Configuration Involved to set up Vendor managed Consignment process:

1) Creation of output message for PO: As PO has to be transmitted to vendor via EDI so an output type should be
created followed by maintenance of condition record so that when PO is created, system should propose an output
type for EDI. It is simple to set up output type for PO so I will not touch upon configuration process. Standard output
type is NEU so we can create our own message type ZNEU copying from NEU followed by NACE set up for EDI with
partner type LS.

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2) Setting up partner profile for EDI for message type ORDERS: We need to set up partner profile for
electronic transmission.

Menu Path: SPRO–>Material Management–>Purchasing–>Messages–>EDI–>Set up Partner Profile.

We can also access it via transaction code WE20

A new screen will open where we need to maintain  Partner no and partner type.

1) Partner no-Logical .System name

2) Partner Type-LS

Once it is done, we need to maintain information for Outbound Parameter which are given below

1)  Partner Role-LS

2) Message Type-ORDERS

3) Receiving port- As de ned

4) Transfer IDOC-Immediately

5) Basic Type-ORDERS05

We also need to maintain message control as listed below:

1) Application-EF

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2) Message type-ZNEU (As de ned above for PO)


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3)Process Code-ME10

3) Setting up partner pro le for PROACT message type sending to vendor: Here we also de ne
partner no, partner type as de ned above.

We need to maintain following outbound parameter:

1)  Partner Role-LS

2) Message Type-PROACT

3) Receiving port- As de ned

4) Transfer IDOC-Immediately

5) Basic Type-PROACT01

Once Partner pro le is maintained, we also need to maintain pro le for sending stock/sales data to vendor.
We can access SPRO via following path

SPRO–>MM–>Purchasing–>Messages–>EDI–>Pro le for sending stock/sales data

We need to maintain control pro le on screen appeared. Say XYZ pro le was maintained.

We also need to maintain controlling parameter

Transfer STOCK level

  Forecast of Qty sold


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Once it is done, maintain Stock Type as shown below

Stock Type-INSME

Stock type-LABST

Now Maintain Sales data Access

Quali er-004

Info Structure-S094

Version-XXX

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Plant-WERKS
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Qty-MNG02

4) Version Activation for Info Structure S094: Now we need to activate version created above
A00.

Access following Con guration Path

SPRO–>Integration with other MySAP.com components–>Data transfer to the SAP Business information

Warehouse –>Settings for Application specific data source (PI) –>Logistics–>Managing transfer Information

structures –>Setup of Statistical data –>Application specific set up of statistical data –> Perform Set Up – Inventory

Controlling

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5) Set up for Message type ORDRSP for con rmation from Vendor:  Here we need to set
up for incoming IDOC  in partner pro le. Run We20 transaction and set up inbound parameter

Partner no-XXXX

Partner type-LS

Inbound Parameter:

Message Type-ORDRSP

Process Code-ORDR

6) Set up for Message type DESADV for Delivery Advice from Vendor: Here we need to
set up partner pro le for incoming IDOC for IBD against PO.

Partner no-XXXX

Partner type-LS

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Inbound Parameter:
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Message Type-DESADV

Process Code-DELS

Now System is ready for consignment process.

Now Create  a blanket PO for full year

When PO is Released, System will send EDI to vendor for PO information.

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Now Create PROACT message to send current stock and future demand information to Vendor

Run WVM2 transaction and enter all required details

When you execute the report, System will output all stocks details as shown below

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Now Click on Send IDOC button to  trigger PROACT IDOC to vendor. We can see IDOC created via WE02
transaction as shown below:

Now When Vendor sends con rmation against PO, Incoming IDOC with message type ORDRSP is received
as shown below

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This Information is  updated in PO under con rmation Tab as shown below. System insert AB line

Now When Delivery is ready to get dispatched, vendor sends information via DESADV message type and
system create IBD and update in PO as shown

below:

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Now Receive the goods against IBD

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PO will be updated with IBD qty

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MM (Materials Management) |

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9 Comments

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Kunalesh Roy Choudhury

September 25, 2014 at 6:45 am

Hi Susheel

Nice Document....

Regards

Kunalesh

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Susheel Tiwari | RSS


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September 25, 2014 at 8:39 am

Hi Kunalesh

Thanks for sharing your views.

Thanks

Susheel

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Former Member

September 25, 2014 at 1:33 pm

Very informative Susheel, thanks for sharing

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manoj kedem

October 13, 2014 at 6:10 am

Very useful documents

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kumar kumar

October 13, 2014 at 6:28 am

Hi Susheel Tiwari, Thanks for Sharing a Such Good Document. Keep post such Documents Regards Kuamr.

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Former Member

November 26, 2014 at 5:40 am

Hi Susheel,

Its a really good document, I am also working for drop ship PO scenario with interface .And after reading this
I get inspired to post document for my process.

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Mehmet Ozgur Unal

January 30, 2017 at 10:19 am

Hi  Susheel Tiwari ,

Good attempt.

Keep it up !

Regards.

M.Ozgur Unal

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Emery Parsons

October 23, 2018 at 9:16 pm

I agree with Mehmet that this is a good job....if you could clean up the introduction section and more fully
explain bene ts by linking them to your explanations the user/customer would have a better grasp on your
thinking. Quanti cation of the bene ts would also be easier to de ne. For instance, in #1 of bene ts, would
inventory actually decrease when you are expecting delivery of a full year of inventory? #2 may be a ected if
#1 is not accurate but certainly expediency and e ciency of the manufacturing process increases as well as
time to customer.

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Bruce King

December 22, 2019 at 6:24 pm

I think you did a great job. There is very little with consignment stock and EWM. The questions I have are
EWM related. How would you return vendor consignment stock? When you inbound a material into EWM
showing one material number (di erent only by stock type K for consignment)  How would you send it to
QA. QA needs to send the results of inspection A or R to consignment bins not regular stock bins.

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