Operation Manual

Installation, operation and repair instruction

PLS make sure to read the instruction carefully before the unit
installation, operation and repair, my company will not be responsible for
the unit damage which is caused by the user who use the wrong operation which
is not included in this instruction.

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A. Cautions for safety……Be sure to follow them
Read this section carefully before use and operate the unit properly

Generally
Refrigerant are colourless and invisible gasses, which are heavier than air and
smell faintly of chloroform at high concentrations only. Under normal operating
conditions they are non-toxic, non-inflammable, non-explosive and
non-corrosive. When heated to above approx. 300℃ they break down into
toxic, acid gas components, which are strongly irritating and aggressive to nose,
eyes and skin and generally corrosive. Besides the obvious risk of unnoticeable,
heavy gases displacing the atmospheric oxygen, inhalation of larger
concentrations may have an accumulating, anaesthetic effect which may not be
immediately apparent. 24 hours medical observations are, therefore
recommended.
Warning and caution
The caution shown here are classified into the following two categories
! WARNING: indicate a potentially hazardous situation which can result in
death or serious injury if the unit is used improperly.
! CAUTION: indicate a potentially hazardous situation which can result in
injury or property damage if the unit is used improperly. It may
lead to serious results depending on the case.
Both describe important items to be followed for safety. After reading it, keep it
in such a place that a person who use the unit can refer to it at any time. If the
operation of the unit is to be taken over by another person, be sure to hand this
manual to that person.
!
WARNING
● Do not let cold air blow directly to a person for a long

time or cool the room extremely.

If it is not followed, bad physical condition or bad health is caused.

● If any abnormality (smelling something burning, etc.) is

found, turn OFF the power and contact your dealer.

If the unit is operated with such abnormality left, failure, electric shock or fire is
caused.

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● Ask your dealer to install the unit.
If you install the unit for yourself and do so improperly, Water leakage, electric
shock or fire is caused.

● When improvement or repairing is necessary, ask your

dealer to do such work.

If improvement or repairing is performed improperly, Water leakage electric
shock or fire is caused.

● Do not insert your finger or a bar into the air suction

grill, air discharge grill or air direction louver during

operation.
As the fan is rotating at a high speed, injury is caused if it is not followed.

● Consult your dealer on the measures against refrigerant

leakage.
When installing the unit in a small room, measures should be taken so that
lacked refrigerant (if such leakage should occur) will not exceed the threshold
concentration.
If refrigerant should leak to exceed the threshold concentration, an oxygen
deficiency accident is caused.

● When installing non-standard modification parts, ask

experts to do so.
Be sure to use non-standard modification parts specified by York.
If you install such parts for yourself and to so improperly, water leakage, electric
shock or fire is caused.
! CAUTION
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● Do not use the unit for purposes not intended.
Do not use the unit for special purposed such as preservation of food, animals,
plants, precision mechanical equipment or artwork (their quality may be
deteriorated).

● Do not place a combustible spray near the unit or spray

the content on it.

Combustion may be caused.

● When cleaning the unit, be sure to stop it and turn OFF

the power.
If it is not followed, electric shock or injury be caused.

● Do not place containers filled with water such as a vase

on the unit.
If water may enter into the unit to deteriorate electric insulation, causing
electric shock.

● Do not operate the unit with your hand wetted.

If it is not followed, electric shock may be caused.

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● Do not use fuses whose capacity is improper.
If wires, etc. are used, failure or fire may be caused.

● Do not place a combustion device where it is directly

exposed to the air from the unit.

If it is not followed, electric shock may be caused.

● Do not let cold air blow directly to animals or plants.

If it is not followed, they may be badly affected.

● Do not wash the unit with water.

If it is not followed, electric shock may be caused.

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B：Unit Installation

1：Unit start check

1）check if the below files are complete。
а、Main unit b、packing list c、attachment d、inside unit and outside unit
2）Check if the unit appearance if good and the spare parts are complete
3）Check if the unit high pressure and low pressure is OK, the unit has been
charged with refrigerant, after the unit is balanced, the pressure of it will be above
5 bar, if the pressure is below 5 bar, that means there is leakage of the unit

! WARNING
● Ask your dealer to install the unit.
If you install the unit for yourself and do so improperly, water leakage, electric
shock for fire is caused.

● Consult your dealer on the measures against refrigerant

leakage.
When installing the unit in a small room, measure should be taken so that
leaked refrigerant (if such leakage should occur) will not exceed the threshold
concentration.
If refrigerant should leak to exceed the threshold concentration, an oxygen
deficiency accident is caused

! CAUTION
● Make earthing.
Do not connect the earth cable to a gas pipe, lighting rod or telephone earth
cable. Insufficient earthing may cause electric shock.

● Making drain piping to ensure complete drainage.

Incomplete drainage may cause water leakage, etc.

2. Power supply
The power supply must be in accordance with the unit nameplate rating. Be
sure of it before making an connections.
The supply voltage must be within the limit shown on the nameplate.
Install a field supplied main switch.

PLEASE NOTE: To prevent electrical discharge or damage of the

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unit, make sure that main switch is open before making the

electrical connections.

3. Unit valve setup

Marine A/C value setup
a. pressure control value setup
Refrigerant HP(BAR) LP(BAR) HP(BAR)
2（pressure
R22 20 22
differential 1bar)
2（pressure
R404A 22 24
differential 1bar)
2（pressure
R407C 20 24
differential 1bar)
1（pressure
R134A 14 16
differential 1bar)
Packed unit Packed/split unit Split unit

b. water pressure value setup

pressure differential
Unit Pressure setup(BAR)
(BAR)
2-5HP 1 0
6-9HP 1.5 0
10-13HP 1.8 0

c. Temp controller temp value setup

TS120SB(Test
NA823A(Test the TS050SB(Test the
Mode the electric
supply air) return air)
heating)
22C，temp differential
Cooling
2C 25C（only for fresh air
60 C
22C，temp differential unit）
Heating
2C

Remark: The value has been setup before the unit leave the factory, and it is
not allowed to change the value arbitary, my factory will not be responsible
for the damage which is caused by this.
4. Running test
(1) Check the unit before the running
A Check if the power wiring diagram is right and if the power supply can meet

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the need of the unit, by which to ensure the unit is with good earth protection.
B For the air duct air supply unit, it is need to ensure the valve of the air pipe
system is open.
C The packed unit should be confirmed the water valve is open and with
enough water pressure, and the inlet water temp is within the normal range.
D. For the split unit, the air inside the connection pipe between the inside
unit and the outside unit should be draw off(if the inside and the outside unit
has both been charged with refrigerant, then there is no need to draw off the
air), also, the connection valve should be open.
(2) The packed unit test running
After having make sure the whole system has been check and meet the need,
then the whole unit test running can be started
A. Connect the unit power, preheat the unit by 6-8 hours
B. Turn the fan switch to ON to run the fan, cause the unit is without the phase
order protection, after the fan runs, the user should listen carefully to check if the
fan and the compressor is with the right sound, if the sound is abnormal, then it is
need to check if the fan is in the reverse rotation, if yes, then the phase order
should be adjusted and restart the unit.
C. Turn the mode to cooling, let the compressor to start after 30 seconds relay.
Before the unit leaves the factory, the temp controller has been set to 22C, the
temp below 20C is not allowed so as not to reduce the cooling performance which
is caused by the low evaporating temp.
D. When it is need to turn to the heating mode, the user should turn the mode
to OFF, after 3 minutes then turn it to heating mode, by which to protect the mode
switch from damage.
E. Check if the temp inside the room is OK, if it is always OK in the first test
running day, then it can be normally used.
F. The shutdown process: take the mode switch in the OFF position, then the
fan switch turn to OFF position.(when the unit is shut at heating mode, The fan will
stop running after the electric heating off 3 minutes.
(3) Split unit running test

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 A. The connection between the inside unit and the outside unit should be used
by the break valve.
B. After the inside unit and the outside unit has been connected, the air inside
the connected copper tube should be draw off.
C. After the air has been draw off, the break valve of the inside unit and the
outside unit should be open.
D. Connect the unit power
E. Turn the mode to the cooling pattern, the compressor will be started after 30
seconds relay, then the unit will be in the cooling mode. The value of the temp
controller on the control panel has been set to 22 degree before the unit leave the
factory, the temp below 20 degree is not allowed so as to prevent the system from
corrupt which is caused by the very low evaporating temp.
F. When the heating mode is needed, the user should turn the switch to off,
after 3 minutes, then turn to the heating mode, by which can protect the mode
switch from damage.
G. Check if the temp of the room can meet the standard, after one day test
running and make sure the running is OK, then it can be normally used.
H. The shutdown process: take the mode switch in the OFF position, then the
fan switch turn to OFF position.(when the unit is shut at heating mode, The fan will
stop running after the electric heating off 3 minutes.

Attention： Before the split unit leave the factory, the inside unit and
the outside unit has been charged with refrigerant, PLS make sure to draw
off the air inside the connection pipe between the inside unit and the outside
unit, before open the unit, PLS also make sure the break has been open.

5. Refrigerant charge
The units are shipped fully charged with refrigerant ready for operation.

6. Warning
Never use the compressor as a vacuum pump.
Never charge liquid into the low-pressure side of the system.
Do not overcharge.
During charging or removal of refrigerant, be sure that water is continuously
circulating through the condenser.

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C: Fault Instruction

TROUBLE SHOOTING CHART

Reason Treatment
The power is not turn on, or the Turn on the power or turn
air switch is not closed on the air switch
Green light is dark the indication light electric line check the indication light
is not fixed electric line
the fan motor fuse is damaged change the fuse
The water flow volume is not turn up the water valve or
enough decrease the water temp
the condenser is scale clean the condenser
HP protection
formation which cause the bad
heat exchange performance
the refrigerant is over-charged emit the extra refrigerant
air valve is not open big enough turn up the air valve
which cause the small air flow
volume
the filter net is block clean the filter net
LP protection evaporator is dirty which cause clean the evaporator
the heat exchange performance
is not good
the refrigerant is not enough charge the refrigerant
the expansion valve is block clean the expansion valve
Water pressure protection not enough water flow volume turn up the water valve
High pressure is too big Process it according to the
high pressure treatment
Compressor is overloaded too much refrigerant emit the extra refrigerant
the setting value for the relay is adjust the setting value
too low
the small pipe resistance turn down the air valve to
Fan motor is overloaded
increase the pressure
the HP controller dose not the HP controller is damaged change the controller
work
the power is not right check the power
temp controller value is set too reset the temp value
the compressor does not
high or too low
start
the line is not fixed check the line
the relay fault or the fuse fault repair it or change it

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 compressor fault change a new one
Messy code for the temp the damage for the temp change a new temp
controller controller controller
too small return difference value reset
Frequent compressor start
for the temp controller
check if the expansion
the liquid refrigerant has valve is good or not, or
big noise of the entered into the compressor check if the its temp
compressor sensor is not fixed
the damage for the compressor change a new compressor
inside parts
not enough refrigerant charge refrigerant
not good condenser heat clean the condenser
exchange performance
low cooling performance the cooling system is block check the system or
change a new filter
refrigerant leakage leakage test and recharge
the refrigerant
The inside fan motor dose wrong wring connection check the wiring diagram
not work the relay fault change a new relay
wrong wring connection check the wiring
the value of the condensing reset
One of the outside fan pressure controller is set too
motor dose not work high
wrong wring for the condensing modify the wring
pressure controller
The fan is running but with
Wrong running direction Check the power wring
small air flow volume
Remark: HP protection，LP protection，water pressure protection，fan motor
overload，electric motor overload，the light on the control panel will be on

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D: Repair and maintenance

! WARNING
● When improvement or repairing is necessary, ask your dealer

to do such work.
If improvement or repairing is performed improperly, water leakage, electric shock or
fire is caused.

● If any abnormality (smelling something burning, etc.) is found,

turn OFF the power and contact your dealer.

If the unit is operated with such abnormality left, failure, electric shock or fire is
caused.

! CAUTION

ATTENTION: Before starting any service or maintenance operation

on the unit, make sure that the power supply has been disconnected.

A an electric discharge could cause personal injury.

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 Pls finish the steps as follows before repair and maintenance:
Keep the unit cabinet and the area around the unit as clean as possible,
Remove all debris.
Wipe down all piping with a damp cloth to remove dust and dirt. If this is done
regularly, leaks will be spotted more easily and repaired before damage is
done to the system.
Check the tightness of all bolts, nuts screws and flanges. Correctly fastened
hardware prevents damaging vibration, leaks and noise.
Ensure that all expanded rubber gaskets, foam insulation, panel insulation, etc.
are in place and in good condition.
Check supply voltage and all electrical wiring, contactors and relays.
Stop the compressor when adjust the expansion valve.

1. CLEANING：Every month
Check and clean the air filters (if necessary).
Check and tighter the v-belts.
Check and clean the tubes of the sea water condenser

2.Cleaning the air filter

The air filter is attached to remove dust and dirt from the air and distribute cool,
clean air. If the air filter is left uncleaned for a long time, it will be clogged and air
flow through it will be reduced, cooling/heating efficiency impaired, the evaporator
surface forsted, and cause trouble with the air conditioner.

The air return filter net should be clean at least one time per three month, in the
dirty condition, it need to be cleaned frequently.

3. Evaporator
Evaporator need to clean at least every three months. On dirty environment you
need to clean it more frequently. Because if too dirty it will lead to inefficient
operation. Using a special air-conditioning cleaner, it consists of organic emulsifier,
penetrating agent, bactericide, surfactants etc, with sterilization, cleaning,

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deodorizing effect, so it can effectively prevent air conditioning disease.
energy-saving and consumption-reducing, prolong the service life of the air
conditioner, avoiding water washing thoroughly. Method of use: open the indoor
machine cover, remove filter cleaning, shake the air-conditioning cleaner
repeatedly, then uniformly spray on the fins, air-conditioning cleaner will
automatically foam, foam is automatic away after 10-20 minutes of emulsification,
cleaning, sterilization. Mount filter has been cleaned, and cover the access panel.
Let the air conditioning working for 30-40 minutes, dirt flow automatically from the
outdoor drain pipe. The whole process is simple and convenience, needn’t water
washing,

4.Cleaning the exterior of the air conditioner

Lightly wipe the exterior of the air conditioner with a dry, soft cloth If it is very dirty,
use a soft cloth soaked in water of neutral detergent.(cautions)
1. Don’t pour water directly on the air conditioner to clean it.
2. Don’t wash the air conditioner with water over 50℃, or it may be deformed or
discoloured.
3. Don’t use gasoline, benzene, thinner, polishing compound, etc, when cleaning
the air conditioner or spray liquid insecticide over it.

5.Cleaning the drain pan

The drain pan gathers dust when the air conditioner is used for a long time, and
clogs the drain pipe, If the drain pipe is clogged, water may overflow outside the
unit, so clean the drain pan once every three months.

7. Replacement of fuse
When the fuse is blown, never replace it with wire or copper wire.
Be sure to sue a proper fuse for the specified ampere.

7.Maintenance for Condenser

Cleaning period of the cooling tubes of the condenser differs more or less with
quality of sea water and operation period. However, inspect it at least once every
three months by opening the head and rear covers of the condenser If necessary,
clean the cooling tubes.
Be sure to turn off the power switch for pump before cleaning it.

8.Maintenance before prolonged idle period

1. Operate the fan only for half a day to dry out the inside.
2. Be sure to turn off the power switch.
3. Extract all water from the condenser cooling tubes, If water remains in the
piping, it may be frozen in cold weather and the pipe damaged.
4. Clean the drain pan and drain pipe.
5. If the unit has been stopped for a long time, it need to be preheat for 3-4 hours
then the unit can be started.

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9.Lubrication to the fan bearing
For smooth fan rotation, lubricate the fan bearing regularly.
Lubrication period… Once every two months.

10.Adjusting fan belt tension

If the fan belt is loose, it slips and airflow is reduced. Furthermore, loosening of
the fan belt may cause vibration and noise. The fan belts are apt to stretch when
they are new, so adjust them correctly.
Note that the fan shaft should run parallel to the motor shaggy when adjusting
the belts .
When the front panel of the casing is removed, the fan belts can be seen.
The belt for the fan motor should be check monthly . when the belt is not
fixed, it need to be adjusted.
V belt tension is correct if the V belt slack is about 10 mm when pressed lightly
with a finger.
Fingers touch on the V-belt, belt tension means by a static Newton belt tension
under the pressure of radial deflection of belt, belt height of approximately 10
mm is acceptable. you can get the strength of N and radial height through the fan
belt selection software. If the same strength, radial height is more than 10 mm,
pls increase the center distance L to H=10 mm; Or the radial height of less than
10 mm, to reduce the center distance L to H=10 mm. Generally life of the belt
can be 2~3 years, but if the environment is harsh you need to shorten the use
cycle, to avoid the operation danger.
The belt tension diagram as follows:

If there is no belt test tools, the user should adjust the belt until there is no
abnormal sound.

11.Additional tightening of the electric system.

Additionally tighten the following points.
1. Each terminals inside the electric box.
2. Each terminal in the convert switch
3. Power source terminal.
4. In particular, inspect the parts which are subject to big current.
Clean off dust from the contact points of the magnetic switch.

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12.Inspection of each bolt for loosening, additional tightening

and inspection for gas leakage.

Loosening of bolts through the refrigeration system may cause gas leakage and
loosening of other bolts cause noise, so carefully check all bolts for loosening,
and additionally tighten them if necessary.
Inspect the refrigeration system for gas leakage at the same time.

13.Recording operation condition

Record operation conditions such as power source voltage, condenser water
temperature and room temperature. Such records will help to find cause of
trouble in the future.

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E: Electrical Operation

Electrical operation manual

1. Temperature setting

Temperature controller

1) Turn ON/OFF switch in the OFF position .

2) Set “heating temperature” For example: temp set”40℃”,temp difference” 2℃”

Turn COOL/HEAT/OFF switch in the HEAT position , Heating led” ”flash

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In this condition,controller’s heating range is that 38℃ begins to heat,42℃
finishes.

3) Set “Cooling temperature” For example: temp set”22℃”,temp difference” 2℃”

Turn COOL/HEAT/OFF or COOL/ OFF switch in the COOL position,Cooling

led” ”flash

Then the same “heating control”

In this condition,controller’s cooling range is that 24℃ begins to cool,20℃

finishes.

Notice:Every setting process must be finished within 5 seconds,or the

controller will exit the setting state.

2、Start Unit

1) Turn COOL/HEAT/OFF or COOL/ OFF switch in the HEAT or COOL

position .

2) Turn ON/OFF switch in the ON position .

3 、Stop Unit

1) Turn COOL/HEAT/OFF or COOL/ OFF switch in the OFF position .

2) Turn ON/OFF switch in the OFF position .

WARNING:
Disconnect all electric power before servicing.

2 . Field wiring method

The overall cooling / cold + electric heating unit (without remote control)
1, the unit electric box: pls connect the power line R, S, T, E according
to the random electric diagram.
Split cold-only / cold +electric heating unit (without remote control)
1, the unit electric box: pls connect the power line R, S, T, E according
to random electric diagram.
2, the outdoor fan electric box: pls connect the unit electric box with the
outdoor fan electrical box by the power line (U4, V4, W4, E).

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The overall cooling / cold + electric heating unit (with remote control)
1, the unit electric box: pls connect the power line R, S, T, E in accordance
with the electric diagram
2, the remote control box: pls connect the unit electric box with the remote
control box by a group of wires (wire diameter 0.75mm2, the number of wires
can be found in the random electric diagram)
Split cold-only / cold + electric heating unit (with remote control)
1, the unit electric box: pls connect the power line R, S, T, E in accordance
with the electric diagram
2, the outdoor fan control box: pls connect the unit electric box with the
outdoor fan electrical box by the power line (U4, V4, W4, E).
3, the remote control box: pls connect the unit electric box with the remote
2
control box by a group of wires (wire diameter 0.75mm , the number of wires
can be found in the random electric diagram)

3 wiring attentions

Control line connection

 Correctly select the cooling copper piping to wiring.
 The wiring should be marked avoiding confuse.
When different company need wiring and piping, pls take care of the
different signs
Wiring method
 All the connecting line need be selected copper core wire.
 When Wiring, we need to remove the electrical cover plate because the
electric control box is inside the unit. Then the line need to be leaded
in from the outlet hole.
 Wires(conductor) need to be wrapped by PVC tape if they have not been
inserted into the terminal, avoiding to contact with any electrical
appliances or metal parts.
 Main power supply line should be installed the wiring nose, then
connected to the terminal board.
 Ground wire should be fitted with the wiring nose, then connected to
the grounding screw.
 Terminal lead wire is fixed with strops.
Explain:
◎If the power connection line is damaged, it must be replaced or repaired
by the manufacturer or maintenance department.
◎The ground line need not to connect to the zero line or water pipe.
Ground wire method

! note
2
 Ground wire group sectional area cannot be less than 4mm (standard line);

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 Ground resistance need be less than 10 ohm;
 Ground wire must be used by yellow green
Wiring method

! note
 Set the outdoor dedicated power supply.
 Refer to the national electrical standard .
 The power should install a leakage protector and a manual switch.
 Power supply wiring should be done by the professional and technical
personnel.

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