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Application Note
Introduction
The first section in this paper shows how to
The purpose of this application brief is to use the ratings and the diagrams in OSRAM
show a method to determine the maximum OS data sheets to obtain the electrical and
permissible power dissipation of the LEDs in thermal properties of the LEDs.
a display application, and allow the junction
temperature (TJ) to remain below its rated Section 2 addresses to thermal aspects of
value. Junction refers to the p-n junction LEDs in display applications and the factors
within the LED. the junction temperature is composed of.
In display applications, like the vast other Section 3 describes a procedure to practical-
applications, the thermal behavior of the ly determine the junction temperature of the
LEDs is an important issue. The view ability LEDs.
requirements of the displays for indoor or
outdoor applications lead the designer in Section 4 evaluates the junction temperature
some cases to drive the LED at or over their and the maximum permissible power dissi-
rated limits to achieve the performance pation of the LEDs in a Display application.
needed. This increases the temperature
inside the LED and therefore lowers the The last section shows various methods of
permissible ambient temperature at these reducing the LED junction temperature in
driving conditions, since the temperature order to improve the thermal performance of
inside the LED is directly related to the the devices in displays.
ambient temperature.
Thus, a thorough understanding of the
thermal characteristics of LEDs for display Section 1: Typical data sheet information
applications is useful for several reasons:
The device data sheet presents the
a) To ensure a proper operation of the performance capabilities of a given LED.
devices for higher reliability OSRAM OS LED data sheets contain three
tables of data. The first table is the device
b) Extend operating life of the LEDs by selection guide and presents the basic
preventing over-stressing drive conditions optical characteristics of the device. The
color of emission, the color of light emitting
c) Enhance the light output performance by area and the range of axial luminous inten-
driving the LED at the maximum possible sity at ambient temperature TA = 25°C, per
current given current, are listed in this table.
Additionally, for most of the LEDs, and for
some of the LEDs only, the range of
In order to maintain a long and reliable luminous flux is listed in this table.
operation of the LEDs it is significant that the
device junction temperature does not rise The second table contains the absolute
over a crucial value. Once this value is maximum ratings. This table is very impor-
known the development and design of PCB- tant for the thermal properties of the LED.
layout can begin. The operating and storage temperature
9/28/2004 page 1 of 19
range, maximum forward and surge The last table, titled Characteristics at TA =
currents, maximum power consumption, 25°C contains the spectral data. For
maximum LED junction temperature, instance, wavelength at peak emission,
junction to ambient thermal resistance RthJA dominant wavelength, spectral bandwidth
and the junction to solder point thermal and viewing angle, as well as the forward
resistance RthJS listed in this table. The voltage at a given current and some data
thermal resistance and its relation to the concerning the temperature coefficient of the
junction temperature are discussed in the above mentioned values.
application note “Thermal management of
SMD LEDs”. In addition to the tables, LED data sheets
contain graphs determining the operational
conditions of the devices (Figure 1-4).
Figure 1: Forward current vs. forward Figure 2: Relative luminous intensity vs.
voltage Ambient temperature
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Figure 3: Maximum permissible forward Figure 4: Permissible pulse handling
current vs. Ambient temperature capability
Section 2: Thermal aspects of the LEDs in The pane in front of the LED is in most
application cases a filter, providing a better contrast.
In this configuration, the LED is in a confined
Figure 5 shows a typical setup of a LED in and isolated space, in which air circulation
the display application. may be minimal.
LEDs are mounted on a Printed Circuit
Board (PCB) with or without driving circuits According to the configuration in Figure 5,
on the backside. This board is mounted in the junction temperature of the LED is
an enclosure that protects it from the envi- affected by the following factors:
ronmental hazards like wetness and dirt.
1) Thermal resistance of the LED (RthJS)
2) Thermal resistance of the solder pad
(RthSA)
3) Power dissipation of the LED
4) Impact of the power density of all the
devices on PCB
5) Thermal resistance of the enclosure
(Rthenclosure)
9/28/2004 page 3 of 19
Thermal resistance Thermal resistance according to the Data
Sheet
Once a LED is driven at a current the power
dissipated within the LED converts to a high For most OSRAM LEDs, the thermal
percentage into the heat. This heat is resistance given in the data sheet is based
produced inside the LED, at the PN-junction. on a thermal resistance solder point-to-
The junction temperature TJ [°C], is the sum ambient (RthSA), for a pad area of usually
of the ambient temperature TA [°C], and the 16mm² and a FR4 PC board. This value is
temperature rise caused by the power valid only for a single LED mounted on a PC
dissipated in the LED, which is the product board of large area (>600mm²) within a
of this power dissipation, PLED [W], and the specific environment.
thermal resistance junction-to-ambient,
RthJA[K/W]. Table 1 and 2 show the characteristic ther-
mal resistance for some OSRAM LEDs.
The thermal resistance of a LED is The ratings and diagrams in a data sheet
comprised of different paths. The primary are given for a single LED with a defined
thermal path for the heat dissipation is the solder pad area. For the vast majority of
junction to the solder point. This is for the applications, especially indoor display
most of the LEDs the cathode lead. This application, the pad size does not match the
portion is defined as the thermal resistance size mentioned in the data sheet, and the
junction-to-solder point RthJS. This device LEDs are mounted with adjacent devices. A
thermal resistance is given by the package closer study of the thermal behavior of the
geometry and the material the LED. LED in this configuration will be considered.
The second path is the solder point to the
surrounding environment. This thermal
resistance solder point-to-ambient RthSA is
subjected to big fluctuations, since it is a
function of PC board material and the
cathode pad size. This PC board mounting
assembly thermal resistance added to the
device thermal resistance gives the overall
thermal resistance junction-to-ambient RthJA.
9/28/2004 page 4 of 19
Power RthJA [K/W] RthJS [K/W]
TOPLED®
Flex-Board FR4 MCPCB On an ideal Number of cathode
And heat sink pads x Pad area
(PEN, GHE) (Aluminium
TOPLED® core)
LB E67C 440 350 210 180 3x 16mm²
Thermal resistance for different pad area The main thermal path of the LED is through
the bottom of the die, in most cases the
As the first step, the thermal resistance, cathode pin. Therefore, for layout, this solder
solder point-to-ambient (RthSA), can be pad should be considered as the cathode.
estimated for different PC board materials,
by measuring the thermal resistance of In the LED data sheets of OSRAM OS, the
different pad sizes on the printed circuit value of thermal resistance junction-to-
boards. The thermal resistance (RthSA) as a ambient (RthJA) is stated for a particular
function of solder pad area is illustrated in cathode pad area. To estimate the thermal
Figure 6. resistance junction-to-ambient (RthJA) for a
different cathode pad area, the thermal
resistance difference, according to Figure 6,
should be added or deducted from this
value, respectively.
9/28/2004 page 5 of 19
Figure 6. Solder pad thermal resistance for MCPCB and FR4
9/28/2004 page 6 of 19
mounted devices and the airflow velocity board are subjected to more heat than the
around the PCB. one close to the edges of the PC board.
Therefore, it is recommended to either
In a display application, the PC boards are mount the driver devices on a separate PC
mounted in two ways. Either the LEDs and board or place them close to the edges of
driver devices are mounted on separate PC the PC board.
boards, or they are all mounted on one PC
board with LEDs on one side and the driver The temperature elevation (∆TD) due to the
devices on the backside. power dissipation of the devices can be
In the first case, the distribution of the heat simplified, by assuming that the heat
on the PC board is more even, since the distribution on the whole PC board is
only heat-generating devices are the LEDs, uniform.
which are placed in a grid arrangement.
The heat distribution in the latter case is Figure 7 shows the elevation of temperature
more gradient. This is due to the driver (∆TD), as a function of power dissipation
devices being mounted unevenly on the over the PC board area. The power
backside of the PC board. The heat dissipation in the case that devices are
generated by these devices passes through mounted on both sides of the PC board is
the PC board and reaches the LEDs the summation of the power, dissipated by
mounted on the other side of them. all of these devices, where as the area is
Therefore, these LEDs experience higher counted only once. The PC board, in this
junction temperature than the LEDs, which case, is positioned horizontally, without any
do not have any devices placed on the externally forced airflow.
backside of the same PC board. On the
other side, the LEDs in the middle of the PC
Figure 7: Warm up of the PCB due to the convection and radiation of heat generated by
mounted devices
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For the FR4 typ PCB, the curve in Figure 7
has a linear region that can converge, to the
following equation:
∆TD = k x PD - k0
(terms: PD > 0.2mW/mm²)
where:
Forwards current: If = 10mA (average) For metal core PC boards, the capacity for
Forward voltage: Uf = 2.0V (for a red LED) thermal distribution in all directions is very
high (Thermal conductivity for aluminum
Power dissipation of each LED: metal core of 1.5mm thickness
PLED = If x Uf = 10mA x 2.0V = 20mW λtherm=220W/mK). That is why the influence
due to devices mounted apart, is higher. The
uniform distribution of this heat increase can
Number of LEDs: 9 be illustrated as a curve and not for a range.
For display applications, a metal core PCB
Total power dissipation on the PCB: should not concern the designer, since the
PT = 9 x 20mW = 180mW display application requires a multi-layer PC
board. However, in some cases, a metal
Power density: plate can be formed on the backside of an
PD = 180mW / 225mm² = 0.8mW/mm² FR4 PCB in order to remove the heat from
the PCB.
Thus, the heat increase due to the power
density on the PCB is about
9/28/2004 page 8 of 19
Thermal resistance of the enclosure As conclusion, the junction temperature can
be estimated as the equation below,
A display panel is generally set up in an illustrating how the previously described
enclosure. It is important to realize that the factors interact.
ambient temperature is the temperature of
the air surrounding the LEDs. That means
the temperature inside the enclosure, which TJ = TA2 + (PLED x RthJA) + ∆TD + PT x RthEN (5)
is higher than the temperature out of the
enclosure due to the heat, generated by the
electronics it contains. To estimate the
junction temperature of the LEDs the where:
difference between the internal and external
temperature of the enclosure, shown in TA2 = ambient temperature
Figure 9, should be taken into account. PLED = power dissipation of the LED
RthJA = thermal resistance junction-to-
ambient
∆TD = temperature elevation due to the
power density on PCB
PT = power dissipation of all the devices
inside the enclosure
RthEN = thermal resistance of the enclosure
Figure 9. Thermal resistance of the
enclosure
9/28/2004 page 9 of 19
For example: The value of (RthJS) of the 5. Measure the pin temperature (TS) of
OSRAM LED LA T676 is: the DUT.
By making this assumption, measuring the 7. And finally calculate the junction
solder point temperature, which delivers the temperature (TJ) of the DUT by the
thermal resistance solder point-to-ambient following equation:
(RthSA), can be performed to calculate the
(RthJA) and junction temperature (TJ),
respectively. Following the simplified TJ = TS + PLED x RthJS (6)
procedure for measuring the (RthJA) and
therefore TJ is described.
where:
1. Assume the (RthJS) of the LED under
test, is what was mentioned above,
or take the value given in the data PLED = If x Vf : power dissipation of the DUT
sheet.
9/28/2004 page 10 of 19
∆Tε = PTmax x RthEN: temperature difference Assuming a PCB with only LEDs as devices,
inside and outside of the enclosure with a matrix setup, the power density can
be given as the ratio of the power dissipation
For a single LED on a big PCB area of one LED, to the part of the area for one
(>600mm²), the maximum permissible LED. This is from Figure 8:
forward current vs. ambient temperature is
shown in Figure 3. For a LED assembly, like A= X²
for display applications, this curve should be
reduced by the temperature rise, due to the The equation is then:
power density on the PCB ( TD) and (∆Tε).
⎡ Kmm² ⎤ PLED
TJ = TA + (PLED x R thJA ) + 28⎢ ⎥x - 4.2 K
⎣ mW ⎦ X²
In this example, the LED array in Figure 8 is In this case the designer should determine
used, and the operating temperature is the de-rated drive conditions for which the
assumed to be TA= 40°C. application requirements are met, and
Assuming a gap of 10mm (X) between two calculate the junction temperature for this
LEDs the maximum permissible power drive condition, to see if it doesn't exceed
dissipation of each LED is to be determined. the maximum rating. This ensures the
reliable operation of the LED device and
display tiles, respectively.
TJ = TA + (PLED x RthJA) + ∆TD
9/28/2004 page 11 of 19
The basic design steps are: 9. If necessary, reduce the value of
thermal resistance solder point-to-
1. Define the terms of operation, like ambient (RthSA) and consequently the
pixel pitch, ambient temperature and junction temperature by redesigning
required luminance. the layout for device footprints.
2. Determine the brightness, thermal
resistance and electric parameters For the examples below, the thermal
according to the data sheet, for a resistance of the enclosure is dismissed.
particular bin group. This is explained in the last section.
3. Determine the brightness of each
pixel, and therefore each LED, to
achieve the required luminance at
white balance. DC mode design example
4. Determine the needed brightness for
the maximum ambient temperature, To ensure a reliable operation of LED the
with respect to relative luminous calculations use the maximum ratings
intensity of the LED vs. ambient contained in LED data sheets. For this
temperature. example a display tile should be designed
5. Determine the needed brightness of using the Multiled LATB T686.
each chip, and the corresponding
current to achieve the required The conditions are:
brightness for each MULTILED.
6. Calculate the power dissipation of Pixel pitch = 10mm
each LED chip for the needed Max. operating ambient temperature = 40°C
current, considering the worst case. Luminance = 1000cd/m²
7. Calculate the temperature elevation
due to the power density according For this example a Multiled LATB T686 in
to Figure 7. the binning group "Q R L" is used. The
8. Calculate the junction temperature of representative typical values for luminous
each chip considering the change in intensity is given in the table below.
thermal resistance, due to the The data sheet parameters are:
designed. PCB footprint with respect
to the maximum required ambient
temperature
Table 3. Some representative data typically contained in the data sheet of LATB T686
9/28/2004 page 12 of 19
The required luminance of the display is the Multiled is over 90% of the value at 25°C
1000cd/m². This value is mostly required for which is given in the table 3.
the white balance. Since in a display
assembly the pixels are setup in a unit order
of column and rows (Figure 10), the
luminous intensity of each pixel or each
Multiled can be calculated as follows:
IvLED = Lv x A
Where:
The luminous intensity of each LED is: IvLED ≈ 100mcd/ 90% ≈ 110mcd
Chromaticity
Intensity ratio of each chip for white balance
coordinates
Amber True green Blue
x y
(x=0.685; y=0.315) (x=0.165; y=0.727) (x=0.156; y=0.064)
0.31 0.32 29% 62% 9%
0.31 0.33 28% 64% 8%
0.33 0.33 31% 61% 8%
Table 4: Typical intensity ratio of each die of the RGB LED for White balance
9/28/2004 page 13 of 19
According to PAL/SECAM the required determined from the diode characteristic
luminous intensity of each chip is: diagram - forward current vs. forward
voltage.
IvAmber = 28% x 110mcd = 30.8mcd
IvTrue green = 64% x 110mcd = 70.4mcd Considering the maximum ratings for
IvBlue = 8% x 110mcd = 8.8mcd forward voltages, the voltage difference
between the maximum rating, table 3, and
To determine the corresponding currents to the value determined from the characteristic
achieve these values, the relative luminous diagram at the corresponding current should
intensity for the binnings in table 3 is to be be added to any value determined from the
calculated. curve.
The corresponding currents can now be The maximum power dissipation on each
retrieved from the diagram for relative chip is:
luminous intensity vs. forward current
contained in all LED data sheets of OSRAM PLEDAmbermax (30.8mcd) = 2.3V x 6.5mA =
OS. From Figure 11, the following values for 14.95mW
currents are determined: PLEDTrue greenmax (70.4mcd) = 3.5V x 7.5mA =
26.25mW
IFAmber (30.8mcd) = 6.5mA PLEDBluemax (8.8mcd) = 3.8V x 10mA =
IFTruegreen (70.4mcd) = 7.5mA 38mW
IFBlue (8.8mcd) = 10mA
The power density for the above conditions
is given as the ratio of the sum of the power
dissipations of all chips to the average area
of each LED.
9/28/2004 page 14 of 19
considering a solder pad area of 16mm² 10mm² which means an increase of thermal
(Figure 10) for white balance gives: resistance of approximately 35K/W (Figure
6), results to a junction temperature of 91°C
TJAmber = TAmax + (PLEDAmbermax x RthJA) + for blue chip, which is the most critical one.
∆TDmax = 40°C + (14.95mW x 825K/W) + This is still less than the maximum rating for
17.92K = 70.25°C junction Temperature of 100°C.
TJTrue green = TAmax + (PLEDTrue greenmax x RthJA)
+ ∆TDmax = 40°C + (26.25mW x 770K/W) + In practice the junction temperature of each
17.92K = 78.13°C die can be determined by using the equation
TJBlue = TAmax + (PLEDBluemax x RthJA) + (6). The thermal resistance junction-to-
∆TDmax = 40°C + (38mW x 825K/W) + solder point RthJS of each die for the Multiled
17.92K = 89.27°C LATB T686 is given in the data sheet and
can be gathered from the table bellow:
These results are less than the maximum
allowable junction temperature included in
data sheet. Assuming a solder pad area of
9/28/2004 page 15 of 19
Figure 12. Luminous intensity vs. Refresh rate; D= duty
9/28/2004 page 16 of 19
Pulsed mode design example
The time average power dissipation is:
In this example, a yellow color display is to
be designed as a semi-outdoor information PLED= Ipeak x Vf(100mA) x D =
panel assuming a refresh time of 1 ms. The 100mA x 2.3 V x 0.125 = 28.75mW
following requirements has to be met:
Assuming a solder pad area of only 3mm²
¾ TAmax = 50°C and from the Figure 6 the thermal resistance
¾ Duty cycle D=1/8 junction-to-ambient is:
¾ LED: LY T676-R1
¾ Pixel pitch: 5 mm RthJA(3mm²) = RthJA(16mm²) + RthSA (3mm²) –
¾ Luminance: LV = 2000cd/m² RthSA (16mm²)
= 500K/W + 360K/W – 240K/W = 620K/W
For this requirement the luminous intensity
of each pixel is to be: The power density on the PCB assuming no
other devices are mounted on the PCB is:
Ivpixel= LV x Apixel =
2000cd/m² x 5² mm²= 50mcd PD= PLED / Apixel = 28.75mW / 25mm² =
1.15mW/mm²
Where:
Apixel: Average area of each LED on PCB The maximum temperature rise due to this
power density from Figure 7 is:
This value has to be valid even at 50°C.
According to the data sheet the luminous ∆TDmax = 28K
intensity at 50°C reduces to 75% of it’s value
at 25°C. Using equation 5 for LED junction
temperature without considering the thermal
Hence: resistance of the enclosure:
Since the relative efficiency factor ηv at this The time average luminous intensity at 25°C
current is about 90% of the value at 20mA is:
the necessary peak current is:
IV (25°C) = IV (20mA) x [100mA/ 20mA] x ηv
Ipeak(min) = 88mA / 0.9 = 98mA. (100mA) x D
= 126mcd x 5 x 0.9 x 0.125 = 71mcd
To simplify the calculation we take 100mA
for the peak current. The time average luminous intensity at
50°C is:
According to the data sheet (Figure 1) the
forward voltage at 100mA, Vf (100mA)= IV (50°C) = IV (25°C) x 0.75 = 53mcd
2.3Volts.
9/28/2004 page 17 of 19
For the worst case, the forward voltage Improving thermal Performance of LEDs in
should be considered to be the highest Displays
possible value which is 2.8V at 100mA.
The first step to decrease the temperature of
Therefore: the display module is to create an air flow
and therefore take the air surrounding the
PLEDmax= Ipeak x Vfmax(100mA) x D = modules out of the enclosure.
100mA x 2.8V x 0.125 = 35mW This can be understood as a power input
with negative direction and therefore with
The max. power density on the PCB would negative sign that counteracts the increase
be: of the heat according to the thermal
resistance of the enclosure.
PDmax= Pmax / Apixel = 35mW / 25mm² = That is why, the thermal resistance of the
1.4mW/mm² enclosure was not considered in the
calculations above.
The maximum temperature rise due to this
power density from Figure 7 is: Following approaches can reduce the
temperature on the PCB and furthermore the
∆TDmax = 35K junction temperature of the LEDs.
Which is still below the maximum rating of ¾ Furnishing the backside with aluminum
junction temperature. plates
Pulsed parameter summary (typical values): ¾ Using pins as connection of the top side
and the bottom side of the PCB in order
TAmax = 50°C to remove the heat off the LEDs.
RthJA (3mm²) = 620K/W
Ipeak = 100mA ¾ Using separate PCBs for driver circuitry
IAVG= 12.5mA and LEDs
Vf (100 mA) =2.3V
D= 1/8 ¾ Using fans to remove the heated air to
Refresh time T= 1ms the outside of the enclosure and to
TJ (50 °C) = 96°C augment convection cooling
IV (25 °C) = 71mcd
IV (50 °C) = 53mcd ¾ Lower peak currents at lower refresh
Luminance at 25°C LV (25°C)= IV (25°C) / rates (<1KHz)
Apixel = 71mcd / 25mm² = 2840cd/m²
Luminance at 50°C LV (50°C)= IV (50°C) /
Apixel = 53mcd / 25mm² = 2120cd/m²
9/28/2004 page 18 of 19
It is recommended that the temperature of The calculations above consider the case,
any designed display be measured, since where all the LEDs mounted on the PCB
the thermal resistance in the data sheets light up. This is mostly not the case.
has been given for the worst case. In Nevertheless, for a safe function of a display
addition to that the power density on the the calculations above can be performed.
PCB is almost not distributed evenly.
All information contained in this document has been checked with the greatest care. OSRAM Opto
Semiconductors GmbH can however, not be made liable for any damage that occurs in connection with
the use of these contents.
9/28/2004 page 19 of 19