DuroFit Technologies Pvt. Ltd.

..........the sliding bearing experts,

An ISO 9001 : 2008

Our Products

SELF-LUBE BEARINGS & THRUST WASHER LIP-SEALS, GRAPHITE PACKING & BACK-UP (ITALY)

FOR

TRUNNION MOUNTED BALL VALVES HIGH PERFORMANCE BUTTERFLY VALVES

 Bushes and bearings manufactured and supplied by DuroFit Technologies offer for the Industrial Fluid Control VALVE &
Actuator Application.
Below mentioned are the viability and suitability of using DUROFIT range of bushes for all your requirements for Valves and actuators or any other
flow control applications.
Advantages of Buying from DUROFIT An Indian Brand with technologies from 3 continents:
ü DuroFit has the team and R&D back-up to make any special parts and materials as per req.
ü Raw materials and machineries are sourced from certified locations which are audited.
ü Parts produced are frequently tested for performance confirming to design standards.
ü Parts can be made and stored in our warehouse and shipped as per your schedule from INDIA.
IDEAL RECOMMENDATIONS WHILE USING A SLIDING BEARING: -
l The slit bearings are PRE-CALIBRATED - Don’t take the measurements in open state.
l Require an even PRESS FIT - Using a hammer or hard objects for fitment would damage.
l The bushes removed from housing lose its tolerances - Cannot re use the bushes.
l Choose Bushes according to the APPLICATIONS & IN CONJUNCTION WITH THE MATING PARTS// For example..

DUROFIT BEARINGS & THRUST PADS (WASHERS) ARE MADE FROM THE FOLLOWING MATERIALS WHICH ARE
PRIDUCED IN THE MOST SOPHISTICATED PLANTS AROUND THE WORLD AND IMPORTED TO INDIA WHERE IT IS PROCESSED
& PRODUCED TO THE PRECISE SIZES & PRODUCTCS TO PERFORM IN YOUR VALVES AND OTHER PRODUCTS.
DVA (DUROVAL)
Widely approved range of bearings & washers specifically designed & formulated for valve application where it takes care that the bronze is not
being used in the process or in the metallurgy, which makes it suitable for all ‘NACE’ certified applications.
Dimension range: Bearings - i.D Ø06mm to i.D Ø800mm & Washers – i.D Ø06 to o.D Ø1000mm in thicknesses of 1.0 mm, 1.5mm, 2.0mm & 2.5mm

DUROVAL - DVA Range

DFT M.O.C Load Friction coef(ì) Speed Temp
Application
Code intermediate
Backing Shell Sliding Layer static dynamic min max min max min max
Lining
WCB Const 2.5
DVA-D1 Ultra Low Carbon Steel Metal Binder Loaded PTFE 250 100 n/mm² 0.03 0.18 0.5 -190 +280°C
(NACE) m/s
DVA -D2 SS304L req (NACE) SS - 304L grade Metal Binder Loaded PTFE 250 100 n/mm² 0.03 0.18 0.5 2.5 -190
m/s +280°C
2.5
DVA D3 SS316L req (NACE) SS - 316L grade Metal Binder Loaded PTFE 250 100 n/mm² 0.03 0.18 0.5 m/s -190 +280°C
DFU (DUROMET)
As per our study & database more than 70% of the valves where bearings are used are using DFU range of bearings & washers which has got a
wide range of potential parameters making it suitable to almost all applications leaving just the chemically aggressive (SOUR) or EXTREMELY
HIGH LOAD applications.
Dimension range: Bearings - i.D Ø06mm to i.D Ø800mm & Washers – i.D Ø06 to o.D Ø1000mm in thicknesses of 1.0 mm, 1.5mm, 2.0mm & 2.5mm
DUROMET - DFU Range
Friction
DFT M.O.C Load Speed Temp
Application coef(ì)
Code
intermediate stati
Backing Shell Sliding Layer dynamic min max min max min Max
Lining c
Ultra Low Carbon Loaded PTFE
DFU-D1 All General app. Sinter Bronze 250 140 n/mm² 0.04 0.2 0.5 5 m/s -195 +280°C
Steel (pb)
Ultra Low Carbon Loaded PTFE
DFU-D2 LF req Sinter Bronze 250 140 n/mm² 0.04 0.2 0.5 5 m/s -195 +280°C
Steel (LF)
DFU-D3 SS316L req Stainless Steel 316L Sinter Bronze Loaded PTFE 250 140 n/mm² 0.04 0.2 0.5 5 m/s -195 +280°C
DFU-D4 Actuator app. Ultra Low Carbon Sinter Bro nze Loaded PTFE 250 140 n/mm² 0.04 0.2 0.5 5 m/s -195 +280°C
Steel
DFU-D5 Sea Water app. Solid Bronze Sinter Bronze Loaded PTFE 250 140 n/mm² 0.04 0.2 0.5 5 m/s -195 +280°C

DFP (FIREPRUF)
The most preferred and recommended range of SELF-LUBE bearing & washer range for the chemically aggressive (SOUR) or EXTREMELY HIGH
LOAD applications.
Dimension range: Bearings i.D Ø06mm to i.D Ø800mm & washers i.D Ø06 to o.D Ø1000mm in thicknesses of 1.0 mm, 1.5mm, 2.0mm & 2.5mm
FIREPRUF - DFP Range
Friction
DFT Application/ M.O.C Load coef(ì) Speed Temp
Code Operation intermediate stati
Backing Shell Sliding Layer dynamic min max min max min M ax
Lining c
SS316 L - PTFE/ -
200 100 n/mm² 0.08 0.13 0.5 2.5 m/s 195 +350°C
DFP-D1 High Temp - 350°C tempered Metal Binder FIRESLYD
PTFE/ -
DFP D2 High Temp 550°C Inconel 625 Metal Binder 200 100 n/mm² 0.08 0.13 0.5 2.5 m/s 195 +550°C
FIRESLYD
PTFE/ -
DFP-D3 High Temp - 600°C Inconel 825 Metal Binder 200 100 n/mm² 0.08 0.13 0.5 2.5 m/s 195 +600°C
FIRESLYD
PTFE/ -
DFP-D4 High Temp - 500°C Duplex Steel Metal Binder FIRESLYD 200 100 n/mm² 0.08 0.13 0.5 2.5 m/s 195 +500°C
DTX (DUROTEX)
The best warranted Bearing & washer material for the chemically aggressive (SOUR) or EXTREMELY HIGH LOAD applications which has the
highest life span in application as we all 100% self-lubricating insuring years of worry free operation. It has played a pivot role in control valve
application with its unique characteristics to bring down the actuator prices enabling to use lower capacity machines considering the bearing
material life & self lubricating capacity.
Dimension range: Bearings - i.D Ø06mm to i.D Ø800mm & Washers – i.D Ø06 to o.D Ø1000mm in thicknesses of 1.0 mm, 1.5mm, 2.0mm & 2.5mm
DUROTEX - DTX Range
Friction
DFT M.O.C Load Speed Temp
Application coef(ì)
Code
intermediate stati
Backing Shell Sliding Layer dynamic min max min max min Max
Lining c
DTX D1 High Load app. Ultra Low Caron Steel Metal Binder FIBERSLYD 400 180 N/mm² 0.02 0.15 0.25 0.5 m/s -195 +260°C
DTX-D2 High Load app. SS316 L - tempered Metal Binder FIBERSLYD 400 180 N/mm² 0.02 0.15 0.25 0.5 m/s -195 +260°C
DTX-D3 High Load & Sour app. Inconel 625 Metal Binder FIBERSLYD 400 180 N/mm² 0.02 0.15 0.25 0.5 m/s -195 +260°C
DTX-D4 High Load & Sour app. Inconel 825 Metal Binder FIBERSLYD 400 180 N/mm² 0.02 0.15 0.25 0.5 m/s -195 +260°C
SLIDING BEARING CHECKING METHODS - SPC Tests & Controls Followed during Production:
1. Test “A” – ISO 3547-2 (DIN 1494): for Tolerances for Fitment and Final tolerance of ID.
2. Test “B” – ISO 3547-2 (DIN 1494): for “GO” and “NO GO” checking for each batch.
3. Test “C” – ISO 3547-2 (DIN 1494): for checking ID and OD
4. Test “D” – ISO 3547-2 (DIN 1494): For chamfer and OD for even finish after Sn flashing.
Performance Tests Conducted for Products – Concerning to VALVES:
1. Jupiter Test Rig for Valves – (By the Valve manufacturer)
2. Flow Erosion Resistance Test - (By the Valve manufacturer)
3. Alternative movement uni-directional load bearing test - (By the Valve manufacturer)
4. Alternative movement uni-directional & double load bearing test - (By the Valve manufacturer)
5. Alternative movement uni-directional & extremely high load bearing test (40 tones) - (By the Valve manufacturer)
Advantages of converting to slef lube material from other bearings plain bearings:
l Wider Application:
Note 1: With a better thermal, load & chemical capacity, your Valves become open to wider application.
Note 2: Globally almost 70% of TMBV‘s are made with Ultra Low Carb Steel/ self-lube material
l Extreme positive cost viabilities
Almost 30 to 35 % economical than SS material due to large productions.
l Smaller Actuator: Since these bushes have a better PV factor, actuator load is reduced. (huge Cost saving + assurance of increased life)
l Service Life: Compared to Delrin, RTFE, Sinter Bronze bushes self lube bearings has 300% more service life.
 Tested for a life span ranging form 1 million to 2 million cycles.
l
Spares: These bushes are standard parts and are available across the globe.
l
Less Machining – Machining in the OD is reduced from 2 to 5mm in each casting. (Cost Saving)
l
Casting Standardization: Same casting can be used for different application as the different bushes are available in same dimension.

Conclusion:
When there is standardization brought in design and production of VALVES
l
Using common material and standard dimension – Reducing sourcing time and cost and minimising suppliers and codes.
l
Standards casting used for Multiple applications and thus reducing inventory and cost
l
High load capacity and Self-lubrification under dry operation – use of small actuator and increased life.
l
Low static and dynamic coefficient of friction – Extended maintenance free life.
l
Minimum wear and excellent operating life.

Below are some Ball Valve application for example Trunnion kind and one can see where the Bearings and also the Thrust Washers are used; we
have the possibility of providing the Bearings with the base material not only in ultra low carbon steel, but can be in SS 304, SS316/ Inox 316,
Inconel 625and 825 for high temperature applications up to 800°C.

Please check the link below to refer for our standard dimensions available EX-STOCK.

Compiled By : DuroFit Technolgies (Tribology Lab)

A DETAILED TABLE OF STANDARD BEARING DIMENSIONS ARE PLOTTED WITH EXACT

TOLERANCE AND MACHINING ALLOWANCE DETAILS WHICH ARE APPLICABLE TO ALL RANGE OF
BEARING MATERIALS MENTIONED ABOVE….
 Shaft Housing OD ID after Wall Length d ≤ö30 B -0.3 -0.40 (d＞ö30 B -0.4)
(Reco) (Reco) Clearance
Tolerance fixed Dia 6 8 10 12 15 20 25 30 40 50
- 0.010 +0.015 +0.055 6.055 0.077
6 - 0.022 8 8 +0.025 5.990 0.000
606 608 610
- 0.013 +0.015 +0.055 8.055 0.083
8 - 0.028 10 10 +0.025 7.990 0.003 806 808 810 812 815
- 0.013 +0.018 +0.065 10.058 0.086
10 - 0.028 12 12 +0.030 9.990 0.003 1006 1008 1010 1012 1015 1020
- 0.016 +0.018 +0.065 12.058
12 - 0.034 14 14 +0.030 11.990 1206 1208 1210 1212 1215 1220 1225
1.005
- 0.016 +0.018 +0.065 13.058 0.092 0.980
13 - 0.034 15 15 +0.030 12.990 1310 1320
0.006
- 0.016 +0.018 +0.065 14.058
14 - 0.034 16 16 +0.030 13.990 1410 1412 1415 1420 1425
- 0.016 +0.018 +0.065 15.058
15 - 0.034 17 17 +0.030 14.990 1510 1512 1515 1520 1525
- 0.016 +0.018 +0.065 16.058
16 - 0.034 18 18 +0.030 15.990 1610 1612 1615 1620 1625
- 0.016 +0.021 +0.075 17.061
17 - 0.034 19 19 +0.035 16.990
1710 1712 1720
0.095
- 0.016 +0.021 +0.075 18.061 0.006
18 - 0.034 20 20 +0.035 17.990 1810 1812 1815 1820 1825
- 0.020 +0.021 +0.075 20.071
20 - 0.041 23 23 +0.035 19.990 2010 2012 2015 2020 2025 2030
- 0.020 +0.021 +0.075 22.071
22 - 0.041 25 25 +0.035 21.990 0.112 1.505 2210 2212 2215 2220 2225 2230
- 0.020 +0.021 +0.075 24.071 0.010 1.475
2415 2420 2425 2430
24 - 0.041 27 27 +0.035 23.990
- 0.020 +0.021 +0.075 25.071
25 - 0.041 28 28 +0.035 24.990 2510 2512 2515 2520 2525 2530 2540 2550
- 0.020 +0.025 +0.085 28.085
28 - 0.041 32
0.126 2815 2820 2825 2830 2840
32 +0.045 27.990
0.010
- 0.020 +0.025 +0.085 30.085
3012 3015 3020 3025 3030 3040
30 - 0.041 34 34 +0.045 29.990
- 0.025 +0.025 +0.085 32.085
32 - 0.050 36 36 +0.045 31.990 3220 3230 3240
2.005
- 0.025 +0.025 +0.085 35.085
35 - 0.050 39
1.970 3512 3515 3520 3525 3530 3540 3550
39 +0.045 34.990
0.135
- 0.025 +0.025 +0.085 38.085 3815 3830 3840
0.015
38 - 0.050 42 42 +0.045 37.990
- 0.025 +0.025 +0.085 40.085
40 - 0.050 44 44 +0.045 39.990
4012 4020 4025 4030 4040 4050
 Length -0.40
Shaft Housing OD ID after Wall
(Reco) (Reco) Clearance
Tolerance fixed Dia 20 25 30 40 50 60 70 80 100 115
45.105 0.155
45 - 0.050 50 +0.025 50 +0.085 4520 4525 4530 4540
44.990 0.015
50.110 0.160
50 - 0.050 55 +0.030 55 +0.100 5020 5030 5040 5050
49.990 0.015
55.110 5530 5540 5550
55 - 0.060 60 +0.030 60 +0.100
54.990
2.505
60.110 2.460
60 - 0.060 65 +0.030 65 +0.100 6030 6040 6050 6060
59.990
65.110 0.170
65 - 0.060 70 +0.030 70 +0.100 6530 6540 6550 6560
64.990 0.020
70.110
70 - 0.060 75 +0.030 75 +0.100 7040 7050 7060 7070
69.990
75.110
75 - 0.060 80 +0.030 80 +0.100 7530 7540 7550 7560 7570
74.990
80.155 0.201
80 - 0.046 85 +0.035 85 +0.120
80.020 0.020 8040 8050 8060 8070 8080
85.155
85 - 0.054 90 +0.035 90 +0.120 8540 8560 8580
85.020
90.155
90 - 0.054 95 +0.035 95 +0.120 9040 9050 9060 9080
90.020
+0.120 95.155
95 - 0.054 100 +0.035 100 2.490
+0.070 95.020 0.209 2.440 9550 9560 9580
+0.120 100.155 0.020
100- 0.054 105 +0.035 10050 10060 10080
105 100.020
+0.120 105.155
105- 0.054 110 +0.035 10560 10580
110 105.020
+0.120 110.155
110 - 0.054 115 +0.035 11060 11080
115 110.020
+0.170 120.210 0.264
120- 0.054 125 +0.040 12060 12080
125 120.070 0.070
+0.170 125.210
125- 0.063 130 +0.040 12560 125100
130 125.070
+0.170 130.210
130 - 0.063 135 +0.040 135 13060 13080 130100
+0.100 130.070
+0.170 2.465
140.210 2.415
140 - 0.063 145 +0.040 145 0.273
+0.100 140.070 14060 14080 140100
0.070
+0.170 150.210
150 -0.063 155 +0.040 155 15060 15080 150100
+0.100 150.070
+0.170 160.210
150 -0.063 165 +0.040 165 16060 16080 160100 160115
+0.100 160.070
 Shaft Housing OD ID after Wall Length -0.40
(Reco) (Reco) Clearance
Tolerance fixed Dia 20 25 30 40 50 60 70 80 100 115
+0.210
180.216 0.279 2.465
180 -0.063 185 +0.046 185 18080 180100
+0.130 180.070 0.070 2.415
+0.210 190.216
190 -0.072 195 +0.046 195
190.070
19080 190100
+0.130
+0.210 200.216 0.288
200 -0.072 205 +0.046 205
200.070 0.070
20060 20080 200100
+0.130
+0.210 220.216
220 -0.072 225 +0.046 225 22080 220100
+0.130 220.070
+0.260
255 250.222 0.294 25080 250100
250 -0.072 255 +0.052
+0.170 250.070 0.070
+0.260 260.222 2.465
260 -0.081 265 +0.052 265 2.415 26080 260100
+0.170 260.070
+0.260 280.222 0.303
280 -0.081 285 +0.052 285 28080 280100
+0.170 280.070 0.070
+0.260 300.222
300 -0.081 305 +0.052 305 300.070 30080 300100
+0.170

Address:
F-4, OPP OM LOGISTICS, GAT # 137, CHIMBLI PHATA, KURULI, TAL KHED, PUNE-NASHIK HIGHWAY, CHAKAN, PUNE – 410501
Phone: 0091-020-32404981, 0091-92722 00453, e-mail: info@durofit.in, web: www.durofit.in

Branch Office/ Distributor: