RAYMING PCB & ASSEMBLY

Teflon PCB Manufacturer

Rayming provide Teflon PCB Manufacturing services, Pls send PCB

files with requirement to Sales@raypcb.com, We will quote you very soon !

Teflon

PCB manufacturer

PTFE Teflon PCB to meet the demand for faster communications. Please

refer Teflon PCB Applications. Teflon materials are valued for their

suitability in high-frequency electronic applications. At Microwave RF

PCB, FR-4 Material (approx. 4.5) dielectric constant o is often too high, its

significant signal loss during transmission across the printed circuit board.

Luckly, Teflon materials boast dielectric constant values as low as 3.5 or

less, it is ideal material for overcoming the high-speed limitations of FR-4.

The most common of these Teflon PCB materials were developed

by Rogers. In addition to a reduction in dielectric constant, these materials

also offer very impressive thermal characteristics for High Temperature

PCB applications, reaching Tg values as high as 280°C. A datasheet

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

comparison is shown below for two different PTFE teflon pcb

materials, RO4003C and RO4350B.

Request Teflon PCB Manufacturing Quote Now

PTFE teflon pcb

Property Typical Value Direction Units Condition Test Method

RO4003C RO4350B

Dielectric Constant, sf Process 3.38 ± 0.05 3.48 ± 0.05 Z — 10 GHz/23°C IPC-TM-650 2

(1> Dielectric Constant, s Design 3.55 3.66 Z — 8 to 40 GHz Differential

Dissipation Factor tan, 8 0.0027 0.0021 0.0037 0.0031 z — 10 GHz/23°C 2.5 GHz/23°C IPC-TM-650 2

Thermal Coefficient of zt +40 +50 z ppm/°C -50°C to 150°C IPC-TM-650 2

Volume Resistivity 1.7 X 1010 1.2 X 1010 MQ・cm COND A IPC-TM-650 2

Surface Resistivity 4.2 X 10° 5.7 X 10° MQ COND A IPC-TM-650 2

Electrical Strength 31.2 (780) 31.2 (780) z KV/mm (V/mil) 0.51mm (0.020M) IPC-TM-650 2

Tensile Modulus 19,650 (2,850) 19,450 (2,821) 16,767 (2,432) 14,153,(2,053) X Y MPa (ksi) RT ASTM D638

Tensile Strength 139 (20.2) 100 (14.5) 203 (29.5) 130 (18.9) X Y MPa (ksi) RT ASTM D638

Flexural Strength 276 (40) 255 (37) MPa (kpsi) IPC-TM-650 2

Dimensional Stability <0.3 <0.5 X,Y mm/m (mils/inch) after etch +E2/150°C IPC-TM-650 2

Coefficient of Thermal Expansion 11 14 46 10 12 32 X Y Z ppm/°C -55 to 288°C IPC-TM-650 2

RAYPCB specialise in PTFE (Teflon) PCB Manufacturing, PTFE material is

widely used in high frequency PCB , We accept teflon PCB Prototype order

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

with quick turn delivery, All Prototype PCB at industry standard quality of

course.

RayMing is experienced in production of various high-frequency circuit

boards. For most of RF PCB materials (such as: Ceramic PCB, Teflon

PCB, Rogers PCB, Taconic PCB, Arlon Pcb), we have sufficient inventory to

ensure fast delivery.

For the past years, different PCB substrates have become popular in the

market. This is due to the benefits and features offered by these materials.

Polytetrafluoroethylene, also known as Teflon, is one such material.

Teflon is a non-sticky material that features an inert molecular

structure. Polytetrafluoroethylene (PTFE) plays a vital role in the

production of complex electronics. This material offers great mechanical

and electrical properties.

Although this Teflon PCB is machined in a similar way as other laminates,

it is important to understand some things about this material. In this

article, we will be discussing important things you need to know about

Teflon PCB

Request Teflon PCB Manufacturing Quote Now

Table of Contents

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

What is Teflon PCB?

Teflon is a brand name for Polytetrafluoroethylene. PTFE is known for its

nonstick and non-reactive surface. Teflon is a well-known material used in

the manufacturing of several products. Teflon PCB is an electric

circuit that is equipped with better capacities and enhanced connections.

Teflon PCB is a synthetic resin material utilized in non-sticky applications.

This material is manufactured by polymerizing tetrafluoroethylene.

Teflon PCB material can resist high temperatures. Due to this, it is

commonly used for high-frequency PCB.

It features properties like low dissipation factor, cold resistance, low

coefficient of thermal expansion, chemical resistance, and high

heat. Teflon PCB manufacturers design this PCB to offer outstanding

advantages to users.

Polytetrafluoroethylene is a material known for its resistance to moisture,

grease, chemicals, and oil. PTFE PCB features high lubrication, no

adhesion, weather resistance, and high insulation. This material is used in

the production of PCB ideal for electronic appliances.

Properties of Teflon PCB

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

A Teflon PCB board has great mechanical, thermal, and electrical

properties. This board is used in applications demanding high

frequency and high temperature. Below are some of the properties of

this printed circuit board;

Great chemical resistance: This material has the ability to withstand

chemicals. When exposed to chemicals, oils, and grease, its original

properties don’t alter. PTFE boards can be used in a chemical reagent

environment.

Low temperature resistance: Teflon PCB material features great

mechanical toughness. Even in cases where the temperature reduces to

-196 degrees Celsius, it can still maintain 5 percent elongation.

Weather resistance: This is one of the best properties of this material.

Teflon PCB can withstand any weather condition. This makes them

durable and reliable.

Low dissipation factor: Teflon PCB board offers a low dissipation factor

which makes it a good insulator system. This material is ideal for

high-performance and high-quality electronic systems. It is ideal in

applications like radar systems and radio frequency.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Non-stick: This material is non-adhesive and non-stick. PTFE is a

combination of carbon atoms with fluorine atoms attached to every

carbon atom. These strong bonds make this material to be unreactive.

Low water absorption: PTFE PCBs can be used in humid environments

since they feature low water absorption. This means that this board can

withstand moisture.

Exceptional electrical properties: PCB Teflon features low dielectric loss

and dielectric constant over a high frequency. This material offers volume

resistivity and high breakdown voltage. Its dielectric constant is measured

at 2.0.

Request Teflon PCB Manufacturing Quote Now

Teflon PCB Manufacturing

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

For the production of Teflon circuit boards, extreme attention and

carefulness are required. Teflon PCB manufacturers understand that this

material is different from FR4 PCB material. For the production of Teflon

boards, the following should be considered;

Surface preparation: A substrate’s surface is always prepared for layer

formation, marking, and metallization. The manufacturer needs to pay

attention to the type of equipment utilized for the preparation of the

surface.

For example, things like bristles, scrubbers, and composite brushes

should be avoided during the preparation of the surface. These things can

disturb the soft laminate. Sodium etchants or plasma gas recycling is used

for the preparation of the PTFE surface.

Copper plating: Special care is needed when copper plating ceramic

with high dielectric materials. Pure PTFE materials have a high Z-axis

coefficient of thermal expansion. Therefore, it is important to utilize plated

copper on through-hole walls.

This plated copper must feature high tensile strength. This helps to

minimize the chances of pad lifts and barrel cracks.

Solder mask: You must apply the solder mask within 12 hours

of etching the material. A Teflon PCB manufacturer must ensure it

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

processes the etched surface via a standard PTFE cycle. You can also clean

residual moisture by baking the PTFE laminates before applying a solder

mask.

Drilling: This is a new procedure ideal for drilling PTFE substrates covered

with copper. Drilling must be utilized with a high chip load. This removes

fibers and PTFE tailing. In most cases, PCB fabricators prefer ceramic-filled

laminates since they can drill them easily.

Handling and storage: PTFE laminates need extra care since they are

soft. This makes them vulnerable to tearing or gouging. It is advisable

they are stored at room temperature. They shouldn’t be exposed to

sunlight to avoid surface oxidation and contamination.

Lamination: Teflon substrates don’t require oxide pretreatment. PCB

fabricators laminate PTFE and copper films at high pressures without

bonding films or pre-pegs. Sometimes, PTFE PCB manufacturers use

bonding films or prepreg of a very low melting point to minimize the

processing temperatures. PTFE-FR4 laminates are ideal in some

applications, but they need oxide pretreatment.

Advantages of Teflon PCB

PTFE is a useful material for the fabrication of PCB. Teflon PCBs have their

unique advantages.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Temperature resistance: Teflon printed circuit board can survive extreme

cold and heat. This is a major reason it is used in military and aerospace

applications. This board can work from -454 to 600°F and -270 to 315°F. Its

ability to withstand any temperature prevents it from cracking.

Great dielectric strength: Due to the high dielectric strength of this board,

it is non-conductive. It works perfectly as an insulator. The insulating

capability of this material protects equipment from electrical breakdowns.

Durability: PTFE PCB is an ideal option to consider since it is very durable.

It can withstand oxidation, ultraviolet rays, embrittlement, or discoloration.

It is a cost-effective option because of its long-lasting nature.

Mechanically rigid: Teflon PCB is mechanically stable. This makes it ideal

for use in applications that are exposed to high levels of mechanical

stability. The thermal conductivity of Teflon PCB is great.

Request Teflon PCB Manufacturing Quote Now

Applications of PTFE PCB

PTFE PCBs are utilized in different military, industrial, aerospace, and

commercial applications.

Industrial applications: PTFE boards are commonly used in industrial

applications. These boards are used in the production of

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

various electronic components in several manufacturing industries.

Exposure of boards to different chemicals and harsh temperatures is

common in settings like this. Due to their ability to withstand chemicals

and varying temperature, Teflon PCBs are an ideal option.

Radar systems: In radar systems, Teflon PCBs are a great choice. These

boards are important in aviation. Teflon boards are used in phased array

radar systems. The phased array radar system is important in the aviation

and marine industries.

Medical applications: Several medical devices are produced with the use

of Teflon PCB. Medical devices such as medical imaging, monitoring

devices, etc use Teflon PCB. Teflon is a material approved by the FDA for

the production of medical devices. Medical device manufacturers utilize

Teflon PCBs since they offer several benefits.

Aerospace industry: Teflon PCBs are an ideal option in

the aerospace industry. These boards can withstand high temperatures

and harsh chemicals. Most electronic devices used for aerospace

applications are subjected to varying conditions.

Teflon PCBs are used in the production of devices such as;

 Handheld cellular devices

 WiFi antennas

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

 Thermal solutions

 Power amplifiers

 Automotive cruise controls

 Telematics and infotainment devices

 Wireless base stations

Steps in the Production of Teflon PCB Prototype

The manufacturing of the Teflon PCB prototype requires care and

attention. They are certain steps that need to be followed.

Material selection: This is the first step in producing the Teflon PCB

prototype. Plastic is commonly used for flexible PCB prototype fabrication.

Rapid design: The design needs to be carried out on a stencil. This helps to

identify where connective components and traces are located.

Design testing: This step requires you to examine the functionality of the

PTFE PCB. You have to confirm the connections and position of PCB

components.

Rectification of Bug: Rectification of bugs is important when there are

errors in the design. You have to retrace to modify the performance of

the quick PCB prototype.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Rapid prototyping: In this step, you fabricate the prototype. You place

the stencil on a plastic board and mount the PCB components. This

procedure can be carried out via CAD software.

Functionality testing: After the Teflon PCB prototype has been fabricated,

this board goes through a functionality test to access its functions as

expected.

Request Teflon PCB Manufacturing Quote Now

Frequently Asked Questions

Why is copper plating important in Teflon PCB boards? The Teflon PCB

board features Z-axis CTE and as such, copper PTH is necessary. The

copper must have high tensile strength.

What factors should I consider when choosing the right PTFE PCB

manufacturer? Several factors like technical capabilities, experience,

customization options, and industry-specific certification should be

considered when opting for the right PTFE PCB manufacturer.

Conclusion

Teflon PCB is one of the most commonly used PCBs in the electronics

industry. This type of PCB has great mechanical and electrical properties.

This board is used in several applications due to the benefits they offer.

PCB Manufacturing & Assembly Services https://www.raypcb.com/

 RAYMING PCB & ASSEMBLY

Related Posts:

1. Arlon PCB Manufacturer

2. Taconic PCB Manufacturer

3. Professional Nelco PCB Manufacturer

4. Professional Isola PCB Manufacturer

https://www.raypcb.com/teflon-pcb/

PCB Manufacturing & Assembly Services https://www.raypcb.com/