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21st Annual Practical Short Course

Formerly “Food Protein Research & Development Center”

Organized by

Process Engineering Research and Development Center


Extrusion Technologies Program
Texas A&M Engineering Experiment Station Snack Foods Processing:
and
Cereal Quality Laboratory Extruded Snacks and Tortilla Chips
Texas A&M AgriLife Research
March 26-31, 2017
The Texas A&M University System

in cooperation with

SNAC International
Arlington, Virginia

SCHEDULE
b) Corn Quality testing
Sunday, March 26, 2017 c) Factors affecting corn meal quality and variation
6:00 PM Registration, hotel d) Dry masa quality
6:30 PM Welcome, Introduction, & Announcements - Mian N. Riaz e) Other snack food ingredients: rice, sorghum, etc.
and Joseph Awika f) NIR analyzer on ingredients and snack food
7:00 PM Dinner with Cash Bar, hotel (optional) 5:00 PM Bus leaves for hotel

Monday, March 27, 2017 Wednesday, March 29, 2017


7:40 AM Bus leaves hotel to Rudder Tower, Texas A&M University 7:40 AM Bus leaves hotel for Rudder Tower, Texas A&M University
8:00 AM "Extruders in Snack Foods Preparation" - Mian N. Riaz 8:00 AM "Raw Material Specifications for Expanded Snacks"
9:15 AM "The Status and Issues of the Snack Food Industry" - Brad Strahm
- David Walsh 9:15 AM "Single and Twin Screw Extruders for Snack Food
10:00 AM Break Production" - Gerry Hertzel
10:15 AM "Grinding of Masa and Other Processes & Equipment for 10:30 AM Break
Tortilla Chips & Corn Chips" - Frank Durazo 10:45 AM "Extrusion Applications for Food Products"
11:45 AM Group Photo - Brian Plattner
12:00 PM Lunch 11:45 AM Lunch
1:15 PM "Thermal Processing Snack Products" - Tom Barber 1:00 PM "Principles of Die Design" - Gerry Hertzel
2:00PM "Commercial Equipment for Making Dry Extruded Baked 1:45 PM "Popcorn and Its Requirements" - John Concannon
and Fried Snacks" - Steve Mires 2:45 PM Break
3:00 PM Break 3:00 PM "Extrusion Processing Technologies" - Brian Plattner
3:15 PM "An Overview of Corn Tortilla Chips Manufacturing" 4:00 PM Bus leaves for PERDC for Multiple Demonstrations:
- José Antonio Pacheco  Snack Production by Single Screw Extruder
4:30 PM Bus leaves for PERDC for Multiple Demonstrations:  Pop Corn Production
 Extrusion of Baked Snacks 5:15 PM Bus leaves for hotel
 Extrusion of Fried Snacks
 Electrostatic Seasoning Thursday, March 30, 2017
 Masa Milling 7:40 AM Bus leaves hotel for Rudder Tower, Texas A&M University
5:30 PM Bus leaves for hotel 8:00 AM "Starch and Protein Functionality During Processing"
- Joseph Awika
Tuesday, March 28, 2017 9:00 AM "High Protein, Whole Grain, & Specialty Snack Extrusion"
7:40 AM Bus leaves hotel for Rudder Tower, Texas A&M University - Brad Strahm
8:00 AM "Corn Quality for Alkaline Cooking" - Joseph Awika 10:00 AM Break
9:00 AM "Dry Milling and Corn Products for Snack Foods" 10:15 AM "Uses of Dehydrated Potato for Snack Food Products"
- Brian Anderson - Nicole Sheeley
10:00 AM Break 11:00 AM "Flavors & Seasonings for Snack Foods" - Duane Fimreite
10:15 AM "Other Ingredients for Snack Foods: Rice & Sorghum 12:00 PM Graduation Lunch
Extrusion Properties" - Mian N. Riaz 1:15 PM "Coating and Flavoring of Extruded Snacks and Tortilla
11:15 AM "Production of Masa using Extrusion Technology" Chips"- Douglas Hanify
- Brian Plattner 2:00 PM "Troubleshooting of Expanded Snacks" - Brian Plattner
11:45 AM Lunch 3:00 PM Break
1:00 PM "Nutritious Snacks Incorporating Bean and Pea 3:15 PM "Conveying, Scaling, and Packaging for High Speed VFFS
Ingredients" - Mike Fleckenstein Snack Foods" - Toby Steward
1:30 PM "NIR Analyzer on Ingredients and Snack Food" 4:15 PM Bus leaves for PERDC for Multiple Demonstrations:
- Josh Hudson  Multi Grain Chips by Twin Screw Extruder
2:00 PM "Food Safety, Hygiene and Microbiology for Snack Food  Coating of Snacks
Industries" - Tom Barber 5:00 PM Bus leaves for hotel
2:30 PM Bus leaves for Heep Hall for Multiple Demonstrations:
Corn Quality & Tortilla Chip Processing Demonstrations Friday, March 31, 2017
Participants will be divided into 2 groups and rotated between 7:40 AM Bus leaves hotel for Rudder Tower, Texas A&M University
the following demonstrations (at Heep Hall): 8:00 AM "Frying Oils: An overview of Quality, Fundamentals, and
Nixtamalization and Preparation of Corn Tortilla Chips Applications" - Mohammad S. Alam
a) Fresh Masa 9:00 AM "How to Develop New Food Products" - Chris Mack
b) Dry Masa 9:45 AM Break
c) Tortilla and tortilla chip processing 10:00 AM "Frying Oils: Chemistry, Filtrations, and Adsorbents"
d) Quality evaluation of masa tortilla and tortilla chips - Brian S. Cooke
Corn Quality Evaluation Procedures and Equipment 10:45 AM "Wrap-Up" - Mian N. Riaz and Joseph Awika
a) Corn Grades and Standards 11:00 AM Bus leaves for hotel

You can register online at http://foodprotein.tamu.edu/extrusion/


OBJECTIVES OF SHORT COURSE LOCATION AND FACILITIES

 Train production personnel in principles and characteristics of All lectures will be held at Rudder Tower, Texas A&M University
extruders and support systems for effective selection and Campus. College Station temperatures in March are from 51-72°F (11-
operation. 22ºC). Participants will be taken by bus to the Process Engineering
 Review current practices for preparation of fried corn chips, corn R&D Center (Texas A&M RELLIS Campus) for afternoon
tortilla chips, half products, and other extruded snacks. demonstrations. Manuals and lectures will be in English. Translation
 Demonstrate equipment in operation and familiarize attendees equipment is available by prior arrangement for organized groups
with practical aspects of snack foods processing technology. willing to provide their own translators.

ACCOMMODATIONS SHORT COURSE CONDUCT

Reservations for lodging should be made directly by attendee. A block All short course sessions will be informal. Insurance policies do not
of rooms has been reserved at the Hilton College Station for short allow non-university personnel, other than original manufacturers, to
course participants at the special rate of $125/night plus tax for operate equipment. Questions are encouraged during the lectures,
single or double occupancy. Ask for the rate specifically and mention breaks, and social periods. Laptops are allowed in the
the Group Code “Snack7.” Hotel reservations must be classroom to follow the presentations in the short course
received before March 3, 2017 in order to get special rate; the eBook manual. If you require WiFi access during the conference,
special rate DOES NOT APPLY before March 26 or after March 31. please inform the Short Course Coordinator when you register (the
You can make your reservation by telephone, fax, or internet. hotel has its own WiFi access and is separate from the conference).
Rights to cancel this course with refund, to deny service, to substitute
College Station Hilton & Conference Center speakers, and to change schedules, as necessary to expedite the
801 University Drive East course, are reserved. Texas A&M University System policy does not
College Station, Texas 77840, USA allow inclusion of alcoholic beverages in registration fees.
Tel: 979.693.7500; FAX: 979.260.1931
www.hiltoncs.com
INSTRUCTORS
When faxing or emailing hotel reservations, please include a credit
Dr. Mohammad S. Alam, Head, Fats & Oils Program, Process
card number to confirm your reservation, and also include your
Engineering R&D Center, Texas A&M University
departure and arrival dates.
Dr. Brian J. Anderson, Vice President, Director of Innovation &
Technical Services, Bunge North America
TRANSPORTATION Dr. Joseph Awika, Associate Professor, Cereal Quality Laboratory,
Soil & Crop Sciences Dept., Texas A&M University
Easterwood Airport at College Station is easily reached by about eight
Tom Barber, Vice President - Process Engineering, Buhler Aeroglide
flights daily. From Dallas/Ft. Worth International Airport connect via
Corporation
American Airlines. From Houston Intercontinental Airport connect
John Concannon, Vice President, C. Cretors and Company
via United Airlines. The airport code for Easterwood Airport is
Brian S. Cooke, Director of Technical Services, The Dallas Group of
CLL. To get to the hotel in College Station, participants can call the
America, Inc.
Hilton hotel (979.693.7500) upon arrival at Easterwood Airport
Frank Durazo, Worldwide Sales & Service. Maddox Metal Works
for courtesy van service or schedule a pickup with GroundShuttle.com
Duane Fimreite, Technical Manager, Givaudan Flavors
(855.303.4415) from George Bush Intercontinental airport (IAH) or
Mike Fleckenstein, Technical Manager of Textured Protein, Archer
Houston Hobby airport (HOB).
Daniels Midland Company, James R. Randall Research Center
Doug E. Hanify, PE, Director of Technology, Spray Dynamics Ltd.
REGISTRATION Gerry Hertzel, Research Coordinator & Technical Service, Wenger
Manufacturing
The registration fee for the course and pilot plant demonstrations Dr. Josh Hudson, Southwest Regional Manager, Perten
includes Sunday evening mixer/dinner, daily lunch, refreshments at Instruments, Inc. NA
breaks, local transportation, a short course eBook manual, and Chris Mack, Senior Research Associate, Extrusion Technology
certificates of completion. Registration fee is $1650 if paid in Program, Process Engineering R&D Center, Texas A&M University
full by March 3, 2017. After this date, registration fee is Steve McAfee, Snack Food Division Manager, Maddox Metal Works
$1750. Continuing Education Units (CEUs) are available upon Steve Mires, Sales and Service, Maddox Metal Works, Inc.
request. An OPTIONAL black&white paper manual/binder is José Antonio Pacheco, R & D Senior, Minsa Tlalnepantla Plant,
available for an additional $200 fee. There is a 10% registration Estado de México
discount if you are a member of the Snack Food Association, or if Brian Plattner, PE, Process Technology Director, Food and
three or more individuals from the same organization register for the Industrial Products, Wenger Manufacturing
short course. Academic discounts may be applicable if space is Dr. Mian N. Riaz, Head, Extrusion Technology Program, Process
available. (Only one discount per individual may apply). Engineering R&D Center, Texas A&M University
Registration fees are not refundable, but substitute personnel Michael Rodriguez, Research Assistant, Extrusion Technology
may be sent by the same firm. Space is limited; therefore, applications Program, Process Engineering R&D Center, Texas A&M University
will be accepted on a first- come, first-served basis. Nicole Sheeley, Project Leader, Miles Willard Technologies, LLP
Toby Steward, PE, Regional Sales Manager, TNA North America
You can register online at
Dr. Bradley S. Strahm, Consultant, The XIM Group, LLC
http://foodprotein.tamu.edu/extrusion/
David Walsh, Director, Marketing & Member Services, SNAC
You can pay by credit card (American Express, Visa, or Master International
Card) online or by telephone.
UPCOMING PRACTICAL SHORT COURSES
If paying by check, make payable to TEES (Texas A&M
For details, visit http://foodprotein.tamu.edu/shortcourses.php
Engineering Experiment Station) and mail to TEES Fiscal
Office, 3124 TAMU, College Station, TX 77843-3124. Mail the Extruded Pet Foods and Treats, July 10-13, 2017
registration form and a photocopy of your check to Cyndi Casanova, Aquaculture Feed Extrusion, Nutrition, & Feed
Short Course Coordinator (see address below). Management, August 20-25, 2017
Food Extrusion: Cereals, Protein & Other Ingredients,
For registration inquiries, contact: September 24-28, 2017
Cyndi Casanova
Short Course Coordinator
For additional technical information, contact:
Process Engineering R&D Center
Dr. Mian N. Riaz
2476 TAMU
Process Engineering R&D Center
College Station, Texas 77843-2476 U.S.A.
Texas A&M Engineering Experiment Station
Tel: 979.845.2741
Texas A&M University System
Fax: 979.845.2744
College Station, Texas 77843-2476 U.S.A.
Email: shortcourse@tamu.edu
Tel: 979.845.2774
The Extrusion Pilot Plant at Texas A&M University is available for contract research. Email: mnriaz@tamu.edu

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