Professional Documents
Culture Documents
2
Group Assignment
Authors: Miles Bekker, Sylvana Mahrous, Sevgi Demirkiran & Christina Yonjan Lama
Class: IB2H1
Studentnumber: 50082700 (Miles), 500850045 (Sevgi), 500853571 (Sylvana), 500829247 (Christina)
Date of writing: September 22
Lecturer: Ghasemi, A.
September 2021
How can Zara change their supply chain to be a more
sustainable brand?
Lecturer: Ghasemi, A.
September 2021
TABLE OF CONTENT
CHAPTER 1: INTRODUCTION 4
1.1 Background 4
1.2 Company Description 4
1.3 Problem Analysis 4
1.4 Research Questionnaires 5
1.5 Organization of Report 5
1.1 Background
This report is written for the course International Supply Chain Management 2 at Amsterdam
University of Applied sciences. This is written by a group of four students studying International
Business. The objective of this research is to search: How can Zara change their supply chain to be a
more sustainable brand?
As a matter of course it's nearly impossible for a company to be 100% sustainable in the whole
supply chain. A company like Zara can afford to minimize their waste in production and have a very
low amount of gas emissions generated from its supply chain. Also a company like Zara can pay their
workers the right amount of their huge profit margin (Dockrill, 2020).
The problem with all these big million/billion dollar companies is that there is a lot of pressure to
reach financial goals, like sales targets or profits (Wyatt, 2019). In order to fulfill those goals a lot of
people throw away the idea of harming the climate and are just focused on reaching that target
(Wyatt, 2019).
According to NJEMP, sustainability can reduce company costs and improve efficiency. It can be seen
as a long term investment. Embedded sustainability efforts clearly result in a positive impact on
business performance. Sustainable businesses are redefining the corporate ecosystem by designing
models that create value for all stakeholders, including employees, shareholders, supply chains, civil
society, and the planet. (Whelan.T, Fink.C, 2016). In context to Zara, the company can generate
economic value by identifying and addressing social and environmental problems that intersect with
their business. In this way the company can adapt to sustainability. A company with a sustainability
agenda is better positioned to anticipate and react to economic, social, environmental, and
regulatory changes as they arise. (Whelan.T, Fink.C, 2016). Bringing sustainability changes can
increase customer loyalty, productivity and improve HR statistics related to recruitment, retention
and morale.
The headquarters in La Coruna make all the decisions and keep track of the inventory at every store.
However, the store manager could influence the process by providing better forecasts and
information about the demand at their stores by capturing the preferences of their customers
(Ferdows, S. & Machuca, J. & Lewis, M , 2014).
The strategic planning of Zara is seen in the La Coruna area, where they have the flexibility of having
the factories close by their supply base, this gives them extremely short lead-times to market
compared to their industry peers (Scott, C. & Lundgren, H. & Thompson, P. 2018).
The capacity plans of Zara are made by the required needs. Looking at the current trend and
responding to it. Having a lower rate in inventory, as mentioned earlier (Scott, C. & Lundgren, H. &
Thompson, P. 2018).
The short-term daily operations of Zara are the orders that are made by the stores, and receiving
them in 24 hours (For Europe, Asia and USA are within 48 hours (Hugos,2021)).
This responsive supply chain enables Zara to work on a short sales and operations planning (S&OP)
cycle (Hugos,2021). Applying these inventory strategies allows Zara to have less waste by looking at
the trends and waiting with producing clothes until it is clear what the customers exactly want.
CHAPTER 3: THE ISCM PLAN & THE ISCM STRATEGY
Zara´s corporate strategy and competitive strategy contribute to an effective international supply
chain strategy. By focusing on technology to manage their inventory, Zara can quickly distribute
goods and services around the globe when these are needed. By using this strategy Zara is
maximizing its profits and minimizing its waste. By using competitive pricing, study shows that the
whole supply chain gains more profit from manufacturing to retailers to the whole supply chain
(Khojasteh, Amin-Naseri & Zegordi, 2013). By creating a more healthier supply chain Zara achieves
strategic alignment between their supply chain strategy and their supply chain plans.
According to the postponement and the speculation matrix, the “full speculation” strategy relies fully
on forecasting, where all the manufacturing operations are performed knowing customer demand.
Applying the matrix into Zara, the company uses the full postponement strategy, where the
manufacturing and logistics operations are initiated after the knowledge on customer demand.
Hence, Zara is able to react to customer demand by delaying decisions until the last minute. Zara
commits to only 50 to 60 percent of production in advance in the selling season, compared to 80
percent for most clothing retailers. (Chaudhary 2010).
By applying a postponement strategy in the supply chain of Zara, the company has been successful in
quickly reacting to the constant changes in the fashion industry and achieving competitive
advantages over other companies.
When taking a look at the balance sheet of Zara from 2017 to 2019 the first aspect that catches the
eye is the increase in the total equity and liabilities. This can be explained with the growth of stores
in the year 2018. Zara grew from having 2.131 stores in 2018 to 2.259 stores in 2019, meaning a rise
of 128 stores.
In addition, the cash flows from operating activities, such as payments relating to investments in
property,plant and equipment, has also increased. An explanation for this could be the fact that
more equipment was bought.
Inditex annual report from 2017-2019
When applying the ROCE model to calculate Zara's capital employed, the element that has been
chosen is that leased equipment is not included. Zara rents stores rather than buying them, which
gives them greater flexibility (Graafland,2018). As a result, the stores will not be included in the
capital employed, providing value to the firm as a whole. Zara is a fast growing firm, and that
expansions cost money but also generate revenue. The company wants as high a proportion of ROCE
as feasible to deal with the expansions. If Zara succeeds in doing this, it will be able to continue
expanding.
Demand
Demand starts the supply chain, therefore being the first lever and is oftentimes utilized as a
forecasting mechanism (Scott, Lundgren, & Thompson, 2018). Zara’s customers listen carefully to
what the customers want, meaning the store managers will then be able to give the processes
valuable information (Mollard, 2020). Zara has also managed to satisfy customer needs, not only by
keeping store design and location fresh and convenient, but also by becoming more knowledgeable
about their customers’ preferences and overall demand, which has managed to let Zara’s designers
design the latest fashion trends (Roll, 2020). It is highly recommended that Zara builds a storehouse
in order to collect their customer data with permanence, enhancing their smart building technology,
and use more mobile communications to focus data at one particular point of customer demand
(Kohan, 2020), which will improve demand forecast and increase sales.
Sales
Demand is followed by the supply chain performance lever supply, which is crucial to satisfy demand.
In addition to having roughly 2,500 stores located in 96 countries worldwide, and still counting,
(Sabanoglu, 2020), Zara also opened their online stores in 49 markets in 2010 (Caesar, 2010).
According to Zara (2020), customers are able to have their items delivered at home or a drop point
without an additional fee within 2-3 working days, pick up their order at stores for free within 3-5
days, or they can pay an additional fee and pick them up within 1-2 days. This is achieved through
maintaining a low inventory by transporting small batches to their stores worldwide twice a week.
Lead times
Zara’s lead time is incredibly effective as it is just two weeks, including the design, sourcing,
production, distribution, and selling of their products, which is a great advantage in comparison to
other corporations: the company’s supply chain flexibility allows them to respond rapidly to
movements in the fashion industry, and is thus able to adjust themselves to customer expectations
(Lee, 2019). If Zara manages to improve their lead times, they will ameliorate their demand
forecasting, meaning their safety stocks will decrease even more.
Information
The next supply chain performance lever is information and is essential for the delivery of the
product. The information that is mainly shared is the lead time to ensure that products are shipped
to the correct place. Zara’s buyers, designers, and managers exchange information continually and
this information helps provide Zara with the initial building blocks to make decisions (Hinchman,
2017), meaning that flows of information prompt Zara’s understanding of how much needs to be
produced, which reduces waste in labor, different fabrics, and overall raw materials.
Physical Quality
Physical quality is the fifth supply chain performance level and is paramount in order to evaluate
products’ condition after which companies proceed to record them (Stir, 2018). Zara wants to
guarantee their products’ physical quality because it will positively affect their sales progress and
sales, prominently because they will acquire more customers and investors (Dvorak, 2020).
Throughput Efficiency
Lastly, the final supply chain performance lever is throughput efficiency and measures the amount of
working capital and its efficiency (Scott, Lundgren, & Thompson, 2018). If Zara wants to reduce lead
time and their waste, they should try and find more ways to enhance throughput efficiency.
5.1 Outsourcing
In recent years outsourcing has gained massive momentum by companies all over the globe (Relton,
20
21). Outsourcing is the business practice of hiring a party outside a company to perform services or
create goods that were traditionally performed in-house by the company's own employees and staff.
Outsourcing is a practice usually undertaken by companies as a cost-cutting measure (Twin, 2021).
Zara tries to take as much control of its production and distribution of its products (ToughNickel,
2021). The company tries to manage its own design, production, shipment, display, promotion, sales,
and feedback itself as much as possible, relying only a small bit on outsourcing (ToughNickel, 2021).
However Zara still uses a small bit of outsourcing. The company produces the more fashionable and
riskier items in Spain, and outsources production of more standard designs with more predictable
demand to Morocco, Turkey and Asia (Roll, 2021). The reason for Zara to outsource these more
standard products which are more predictable when to sell, is to reduce cost (Roll, 2021). By
outsourcing its these items Zara loses control of the production and it risks that errors will be made
(Devessy, 2018)
5.2 The tendering process of outsourcing
In a tender, you approach a third-party company or express interest in a company that can help you
complete tasks (Smith, 2020). The company is looking for another viable company that can assist
them if needed. Zara should do this because the company is global and should be able to deliver
products to almost any location (Martin Roll,2021)
Without the help of a third party company, this would be more difficult to achieve. The company is
looking for logistics companies and proposes a partnership where the logistics company delivers the
goods to Zara and gets paid. Zara currently relies on third party delivery from warehouses to stores,
mainly by air and truck. Zara also has third party providers for home deliveries in different countries.
The three parties manage to have a strong relationship by having good communications at their own
party. The designers, organized by products (e.g., dresses, t-shirts and denim, accessories) occupied
the perimeter areas of the room and country managers and buyers sat around a long table in the
middle area The layout of the hall was designed to encourage impromptu meetings with an air of
informality and openness. This improved the relationship between these parties which led to
managing the remarkable number of designs in one year (Ferdows, S. & Machuca, J. & Lewis, M,
2014).
It is recommended that Zara should focus on implementing the triple bottom line, which is when
people, profit, and planet meet each other, meaning the triple bottom line is the point whereby
sustainability can be realized. One of the topics that comes to light is climate change, specifically
through the excessive emission of gas that has left a huge carbon footprint on planet Earth.
Moreover, ensuring that Zara does not utilize forced labor and provides proper and hygienic working
conditions by not succumbing to the temptation of hiring cheap laborers will shift the factor ‘people’
in the triple bottom line to the right side. Additionally, their design, source, make, deliver, and return
processes have to be diligently reviewed. Inditex has been trying to tackle these problems by
ensuring as little waste as possible by recycling and reducing landfills filled with waste as well.
However, improving the aforementioned points will align the triple bottom line even more after
which Zara will be able to combat ethical and environmental dilemmas in Germany. This can be done
by implementing the three Rs, otherwise known as reduce, reuse, and recycle to export and work
more sustainably in general. This will lead to more profitability, as the strategy will be shifted to
focusing on Zara’s economic and environmental activity, meaning fewer resources will be used.
7.1 The solution for the problem and recommendations for implementing the solution
In 2019 Zara itself addressed the lack of sustainability within its own brand fast fashion model. ¨Fast
fashion can be defined as cheap, trendy clothing that samples ideas from the catwalk or celebrity
culture and turns them into garments in high street stores at breakneck speed to meet consumer
demand.¨ (Rautunier, 2021). Therefore, the question for this research was:How can Zara change their
supply chain to be a more sustainable brand?
By looking deeper into the supply chain of the clothing giant, the researchers of this report have
analyzed and stated in this report that Zara already has a very smart supply chain. They have built
tunnels as part of their transportation and wait while producing clothes, which leads to less
overproduction. However by doing research on their labour condition we have found out that their
labour condition scores a ¨not good enough¨ on the Fashion Transparency Index.
So in conclusion the answer to the research question: how can Zara make their supply chain more
sustainable? is to improve their labour conditions, this can be done by fixing the following abuses:
forced labour, gender equality and freedom of association. Another big problem of Zara´s labour
condition is the low pay their workers receive. Zara has made no progress on payment of a living
wage across its supply chain.
7.2 Suggestions for further recommended research
This report has done a lot of research into Zara’s supply chain, especially into the transportation of
the goods. However, for further research, we recommend looking further into the production cycle of
Zara. This is due to the answer of our question, which concludes that the production part of Zara’s
supply chain has the most issues when talking about sustainability.
- Adrian J. Smith (2020) The competitive tendering process - springer. Retrieved October 20, 2021, from
https://link.springer.com/chapter/10.1007%2F978-1-349-13630-8_14.
- Mhugos. (2021, August 10). Zara Clothing Company Supply Chain. SCM Globe. Retrieved October 20,
2021, from https://www.scmglobe.com/zara-clothing-company-supply-chain/.
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Retrieved October 20, 2021, from
https://martinroll.com/resources/articles/strategy/the-secret-of-zaras-success-a-culture-of-customer-co-c
reation/.
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