Professional Documents
Culture Documents
The description and illustrations in this catalogue are not to be taken as binding on the
manufacturer. The essential features of the type described and illustrated herein
remaining unaltered, BAJAJ AUTO LIMITED reserve the right to carry out at any
moment, without being obliged to bring this catalogue up-to-date, modifications on the
vehicle, parts or accessories, as may be convenient and necessary.
Copying, quoting or reproducing any part of this catalogue without the written permission
of BAJAJ AUTO LIMITED, is expressly prohibited.
We have pleasure in presenting the spare parts catalogue for 3WH R.E.(4 Stroke).
This catalogue has been specially designed to assist you in selecting the correct part to
maintain your vehicle in the best running condition.
The bajaj spares are subjected to the stringent quality control standards to ensure longer
life of the vehicle. It is therefore necessary that only the genuine bajaj spares are used.
The modifications/alterations which are carried out after the issue of this catalogue, will
be conveyed to you through our service circulars. You are requested to make necessary
corrections in the parts catalogue as per the circulars so as to keep your catalogue up-
to-date. This will ensure the appropriate and speedy delivery of the spare parts as the
order placed will bear the latest part numbers.
In case, if you need any technical assistance contact our nearest authorised dealer or
write to us on the following address :
www.bajajauto.com
INSTRUCTIONS FOR USING THE CATALOGUE :-
1. How to read the catalogue : Open the catalogue and from the pictorial index locate
the group in which the part you want to find is present. Turn over to the concerned
page number (as given by pictorial index). Now find out the figure of the part you
wish to order. Jot down the part number against that particular figure number from
the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to order spare parts : The part number and the description of the part required
should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering coloured components, colour code of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that group
so that particular quantity should be multiplied by the number of sets required.
1 Engine & C'case Clutch Side 1& 2 41 Front Mudguard / Head Light Hsg. 62
2 Crankcase Magneto Side 3 41A Front Mudguard / Head Lamp Hsg. 63
3 Clutch Cover 4&5 (Antidive)
4 Cylinder / Piston Assembly 6 42 Front Wheel Hub/Axle Assly. 64&65
5 Crank Shaft Assembly 7 42A Fr. Wheel Hub/ Axle assly.(Antidive) 66&67
6 Cylinder Head 8 43 Front Suspension 68
7 Valve 9 44 Front Shock Absorber 69
8 Camshaft and Chain Tensioner 10 44A Front Shock Absorber (Antidive) 70&71
9 Clutch Plate Assembly 11 45 Rear Shock Absorber 72
10 Clutch Housing Complete 12 46 Steering Column 73&74
11 Clutch Lever Assembly 13 46A Steering Column (Antidive) 75
12 Main Shaft 14 47 Handle Bar 76
13 Gear Transmission 15 48 Handle Bar Sleeves 77&78
14 Sector Assembly 16 49 Reverse Gear Control Lever Assly. 79
15 Sector Gear Assly./Starting mech. 17&18 50 Chock Lever Assly. 80
16 Sector Gear Assly./Starting mech. 19&20 51 Control Cables 81
(Decompression) 52 Speedometer & Indicator 82
17 Differential Assembly 21 53 Wiring Harness & Head lamp assly. 83
18 Differential cover 22 53A Wiring Harness & Head lamp assly 84
19 Sector Comp.- Reverse Gear 23 (Antidive)
20 Cowling 24 54 Front, Reverse Indicator & Tail Lamp 85
21 Silencer assembly 25 Assembly.
22 Engine mounting 26 54A Front Light Assly. (CMVR) 86
23 Magneto assembly 27 54B Tail Lamp Assly. (CMVR) 87
24 Spark Plug & H.T. Coil 28 55 Switches / Horn & Cabin Light 88&89
25 Carburettor 29&30 56 Electrical Equipments 90
25A Carburettor (For CNG Vehicle only) 31&32 57 Battery& Fuse Box Assembly. 91&92
26 Air Cleaner Complete 33&34 58 Starter Motor 93-95
27 Pump Assly.Oil & Oil Strainer 35 59 Passenger Body & rear Door 96
28 Fuel Tank Assembly 36&37 60 Rear Mudguard,Bumper & Mud Flap 97
29 Front brake Linkage 38 61 Hood & Frame Assly./Packing 98&99
29A Front brake Shoe (Antidive) 39 62 Windshield & Wiper Motor 100
29B Wheel Cylinder 40 63 Seat Assly. 101
30 Rear Brake Assembly 41 64 Tool Kit & Mirror 102
31 Triangle Arm Assembly 42 65 CNG Cylinder(For CNG Vehcle only) 103
32 Propeller Shaft / Flanges 43 66 Valve Of CNG Cylinder 104
33 Faremeter Drive Unit 44 67 Fuel Tank Assly.& Fuel Cock(CNG) 105&106
34 Wheel Assembly 45 68 Mixer Unit & Hose (CNG) 107
35 Master Cylinder assembly 46&47 69 Relay,Solenoid-Petrol & gas(CNG) 108
35A Tandem Master Cylinder (Antidive) 48&49 70 2nd Stage CNG Regulator-I 109
36 Brake Pedal 50 71 2nd Stage CNG Regulator-II 110-111
36A Brake Pedal (Antidive) 51 72 1st Stage Reduction Unit(CNG) 112-113
36B R.P.Valves & Brake Pipe(Antidive) 52 73 Petrol Tank Plastic(CNG) 114
37 Wheel Cylinder /Brake Pipe 53 74 Dashboard & Speedometer 115
37A Brake Pipe(Antidive) 54 75 Front Light 116-117
37B Wheel Cylinder(rear) 55 76 Front Mudguard & Grill 118
38 Hand Brake Comp. 56&57
39 Chassis/Steering Cover/Grommet 58&59 Part index 119
40 Tool Box 60&61
"Genuine bajaj spares ensure
Optimum performance and longer life of the
vehicle . "
20
9
8
21
18
19 6
12
24 4
5 11
2 3
27
13
23 7
26 18
17
17 22
10 16
20
9
8
21
18
19 6
12
24 4
5 11
2 3
27
13
23 7
26 18
17
22
17
10 16
2
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 2 : CRANK CASE MAGNETO SIDE RE4S
5 10
6
12
13
13a
11 3
8
9 7
1 39 1719 05 Stud 2 2 2
2 39 2528 20 Needle roller bearing 1 1 1 From April.03
30 1010 10 Needle bearing 1 1 1 Upt March.03
3 39 1324 20 Ball bearing 1 1 1
4 39 1435 20 Needle roller bearing 1 1 1
5 39 1715 19 Oil seal 1 1 1
3
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 3 : CLUTCH COVER RE4S
1a
18
1716 15
9
10
11 14 6
2
12
24
7
4
21 22
3 20
13
23
12
10
9 8
1a
18
1716 15
9
10
11 14 6
2
12
24
7
4
21 22
3 20
13
23
12
10
9 8
21 31 1210 06 Gasket 1 1 1
22 DD 1210 07 Bolt-banjo 1 1 1
23 39 1721 11 Gasket 1 1 1
24 AA 1014 75 Bolt-banjo 1 1 1
5
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 4 : CYLINDER / PISTON ASSLY RE4S
5 4
6 3
8
7
6 AA 1014 46 Cylinder block & piston assly(std) 1 1 1 From Sept.03 Slipper type piston
AA 1013 35 Cylinder block & piston assly 1 1 1 Upto Aug.03
7 39 1478 17 Wire circlip 2 2 2
8 AA 1010 25 Pin piston 1 1 1
9 AA 1010 13 Block gasket 1 1 1
6
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 5 : CRANK SHAFT ASSLY RE4S
8
6
4
7 4
9
2
12 10
11
11 39 1053 15 Nut 1 1 1
12 28 1011 10 Damper spring 1 1 1
7
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 6 : CYLINDER HEAD RE4S
4
15
14
5
9 10
8 7
11
6
11
10
2
16
1
13
3
18
19
13
12 17
10
8
12
14
9
13 5
10 6
8
11 4
1/2
9
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 8 : CAMSHAFT AND CHAIN TENSIONER RE4S
3
8
2
4
14
1
15
17
9
19
16
13
6
7 12
5
10
8 4
7 5
4 4 5
5
2
4
3
11
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 10 : CLUTCH HOUSING COMP RE4S
10
2
9 3
8
1 7 5
12
11
6 39 1033 09 Rivet 3 3 3
7 AA 1014 00 Spring damper A 3 3 3
8 AA 1014 01 Spring damper B 2 2 2
9 31 1011 41 Spring (Beleville washer) 1 1 1
10 39 1057 11 Plain washer 1 1 1
12
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 11 : CLUTCH LEVER ASSLY RE4S
11 19
10 3 4
7
16
18
5
12
15
14
2
13
17
9
3a
4a
2a 1
14
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 13 : GEAR TRANSMISSION RE4S
9 11
10
12
8
6
5
1
6
3
4
6 21 1007 11 Circlip 2 2 2
7 01 1007 11 Shoulder ring No. 1 1 1 1
01 1007 12 Shoulder ring No. 2 1 1 1
01 1007 13 Shoulder ring No. 3 1 1 1 Selective
01 1007 14 Shoulder ring No. 4 1 1 1
01 1007 15 Shoulder ring No. 5 1 1 1
8 AA 1010 56 Differential control gear 1 1 1
9 AA 1010 55 Thrust washer 1 1 1
10 AA 1013 92 Multiple gear shaft 1 1 1 From April.03
AA 1012 08 Multiple gear shaft 1 1 1 Upto March.03
15
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 14 : SECTOR ASSLY RE4S
13
8
5
6
10
7 16
9
15
3
11
14
23 27
23
24
22
18 1
8
19 16 6
17 2
5
30
15
14 4
3
10
11 9
7
14
16
28
29
15
13 12
17
AA = Petrol
AF = CNG
AM = LPG
PLATE NO.15 : SECTOR GEAR ASSLY / STARTING MECHANISM ( DECOMP. ) RE4S
25
20
21
22 26
23 27
23
24
22
18 1
19 16 6
17 2
5
30
15
14 4
3
10
11 9
7
14
16
28
29
15
13 12
18
AA = Petrol
AF = CNG
AM = LPG
PLATE NO.16 : SECTOR GEAR ASSLYEMBLY / STARTING MECHANISM (DECOMP.) RE4S
33 14
16
34 15 11
32 35
10
1
39
12 6
22
24 13
23
20
21 38 5
4
36 3
25
24 22 2
19
18
27 20
31 23
30 21 19
8
26 37 17
7
28
10
18
24 11 9 22
29
24
23
33 14
16
34 15 11
32 35
10
1
39
12 6
22
24 13
23
20
21 38 5
4
36 3
25
24 22 2
19
18
27 20
31 23
30 21 19
8
26 37 17 7
28
10
18
24 11 9 22
29
24
23
21 39 0296 15 Hex.nut 2 2 2
22 24 1014 22 Pin 3 3 3
23 39 0215 11 Plain washer 2 2 2
24 39 0146 08 Split pin 4 4 4
25 AA 1012 91 Starting tube assly. 1 1 1
26 22 1014 23 Plug 1 1 1
27 23 1613 05 Grease nipple 1 1 1
28 21 1014 27 Spring 1 1 1
29 AA 1012 77 Pin for lever support 1 1 1
30 03 1801 16 'O' ring 1 1 1
11
11
10
5
7
9 1
13 8
12
6
8 3
4 2
21
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 18 : DIFFERENTIAL COVER RE4S
8
2
13
12 7
10
3
14
1 5
11
16
9 15
22
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 19 : SECTOR COMPLETE-REVERE GEAR RE4S
6
3
8
7
5
2
23
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 20 : COWLING RE4S
3
2
4 7
4 5
3
10
7
19
2
4 16
3 15
1
14
13
12
19
18
17
9
8
6
9
4
7
7 10
5 8
17
11
25
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 22 : ENGINE MOUNTING RE4S
2 9
13 4 2 8
11 9
7
7
15 10 6
14 8
16
18 5
20
18
19 2
4 9 2
9 4
20
19 13
12 17
1 15
12 14
16
11 39 0083 04 Bolt 2 2 2
12 BA 1021 60 Rubber isolator (GB) 2 2 2
13 39 1079 01 Hex screw 4 4 4 For rubber isolator
14 39 0198 11 Plain washer 4 4 4 For rubber isolator
15 39 0263 12 Spring washer 4 4 4 For rubber isolator
9a
5
6
4
8
12
6
5 3
7 2
1 10
11
27
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 24 : SPARK PLUG AND H. T. COIL RE4S
10
5
4 2
7
3
8
9
1
10 26
28 9
11
32 8
31
3 29 27
18
13
14
5 15
12
6 20
16
31
17
22
30 21
6
29
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 25 : CARBURETTOR RE4S
7
24
2 23 25
10 26
28 9
11
32 8
31
3 29 27
18
13
14
5 15
12
6 20
16
31
17
22
30 21
6
26 AB 1210 30 Screw 1 1 1
27 28 1210 51 Choke cap 1 1 1
28 28 1210 52 Dust cap, choke 1 1 1
29 AB 1210 32 Rubber pipe, air vent 1 1 1
30 AB 1210 31 Rubber pipe, over flow 1 1 1
36
35 2
34
3
4
5
33 6
32
31 7
8
9
30
10
12 11
13
1 14
29
15
28
27 16
26
17
18
19
25
20
20
21
22
23
6 AF 1213 14 Bracket -- 1 --
7 AF 1212 92 Screw assembly -- 1 --
8 AF 1213 05 "O" ring for flange -- 1 -- NBR hardness 70
9 AF 1212 85 Air adjuster -- 1 --
10 CR 1210 52 Spring -- 1 --
36
35 2
34
3
4
5
33 6
32
31 7
8
9
30
10
12 11
13
1 14
29
15
28
27 16
26
17
18
19
25
20
20
21
22
23
36 AF 1213 12 Housing -- 1 --
37 AF 1212 90 Screw assembly -- 1 -- N.I
32
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 26 : AIR FILTER COMPLETE RE4S
27
15
23 14
18
24 13
11
19
21 20
17 16
25
2
5
26
7a
3
13
12
6
7
7b
9
10
1 8
4
27
15
23 14
18
24 13
11
19
21 20
17 16
25
2
5
26
7a
3
13
12
6
7
7b
9
10
1 8
4
5 7
6
3 4
17
18 2
14 7 8
1
16
10
12
11
13
15
13
8 18 12
1
2 11
19
6/15
9
8
25
2
7 26
27
14
28 20
9
8 23
24
21
13
8 18 12
1
2 11
19
6/15
9
8
25
2
7 26
27
14
28 20
9
8 23
24
21
18
17 4 3
15
7 6
16 2 1
8
11
14
12
9
10
13
11 03 1501 11 Pin 1 1 --
12 39 0151 08 Split pin 1 1 --
13 01 1501 12 Bolt 1 1 --
14 39 0299 15 Nut 1 1 --
15 22 1510 41 Front brake drum assly 1 1 --
39
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 29B : WHEEL CYLINDER (FRONT) RE4S
5
3 1 2 4
1A
2A
40
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 30 : REAR BRAKE ASSEMBLY RE4S
3
7 6 5
4
13
12
14
17
18
15
16
9 10 11 8
1/2 19
7
6
6 22 1502 39 Liner 4 4 4
7 39 0182 09 Rivet 32 32 32
8 22 1502 40 Return spring 4 4 4
9 22 1502 41 Plain wahser 4 4 4
10 22 1502 42 Spring 4 4 4
10
3
1/2
8 7
6
5
9
11
12
6 39 0342 17 Circlip 2 2 2
7 24 1710 24 Oil seal 2 2 2
8 39 0269 12 Spring washer 2 2 2
9 39 0303 15 Nut 2 2 2
10 AA 1710 11 Pivot pin assly 2 2 2 From March.02
42
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 32 : PROPELLER SHAFT / FLANGES RE4S
1/2 3
5
10
4/16
6
10
8 15
10
12
7/9
11 13
8
10
4/16
14
11 39 1182 15 Nut 2 2 2
12 24 1710 66 Spring clip 2 2 2
13 BA 1321 73 Flange assly. (Wheel side) 2 2 2 From July.01
14 01 1902 56 Clip 4 4 4
15 24 1710 76 Bellow (Propeller shaft) 2 2 2
43
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 33 : FARE METER DRIVE UNIT RE4S
12
6
13 5
11
7 4
10
8
15
14
44
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 34 : WHEEL ASSEMBLY. RE4S
2
3
1
7
4 6
5
45
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 35 : MASTER CYLINDER ASSLY. RE4S
14
1 13
24
15
3
5
7
22
21 2
4
6
8
9
10
11
16 12
18 17
19
20
23
6 22 1504 55 Spring 1 1 --
7 22 1504 56 Spacer 1 1 --
8 22 1504 57 Oil seal 1 1 --
9 22 1504 58 Piston for brake pump 1 1 -- Alt. 24 1510 50
10 24 1510 51 Packing 1 1 --
46
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 35 : MASTER CYLINDER ASSLY RE4S
14
1 13
24
15
3
5
7
22
21 2
4
6
8
9
10
11
16 12
18 17
19
20
23
47
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 35A : TANDEM MASTER CYLINDER (ANTIDIVE) RE4S
31
13A
1 11A
26 12A
13 23
22 27
12
25
24
3
4
28
30
14 4 29 16
17 14 18 19 7
6
3
11
20 21
14
18
19
6
20 5 2 15
21
10 11 8 9
6 AB 1510 68 Gasket 1 1 1
7 AB 1510 69 Push rod complete 1 1 1
8 39 0294 15 Hexagonal nut 1 1 1
9 AB 1510 07 Fork brake actuation 1 1 1
10 39 2360 17 Internal circlip 1 1 1
48
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 35A : TANDEM MASTER CYLINDER (ANTIDIVE) RE4S
31
13A
1 11A
26 12A
13 23
22 27
12
25
24
3
4
28
30
14 4 29 16
17 14 18 19 7
6
3
11
20 21
14
18
19
6
20 5 2 15
21
10 11 8 9
49
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 36 : BRAKE PEDAL RE4S
1
4
8
2
5
6
6
7
9
50
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 36A : BRAKE PEDAL( ANTIDIVE) RE4S
12
51
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 36B : R.P.VALVES & BRAKE PIPE ( ANTIDIVE) RE4S
6 AB 1611 85 Sleeve 1 1 --
7 39 0737 12 Washer spring 1 1 --
8 39 0450 04 Flange bolt 1 1 --
52
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 37 : WHEEL CYLINDER / BRAKE PIPE RE4S
17
6 6
10
4
3 16 19
8 5
18
9
7
15
11
14
13
12
13
14
15
6 22 1504 35 Bolt 8 8 --
7 39 0291 15 Hex nut 2 2 --
8 39 0197 11 Plain washer 2 2 --
9 39 0262 12 Spring washer 2 2 --
10 01 1902 56 Clip 2 2 --
53
AA = Petrol
AF = CNG
AM = LPG
PLATE NO. 37A : BRAKE PIPE( ANTIDIVE) RE4S
ab151055
AB161184
39045004
13
8
10
9 1
6 2
4
7 5
6
3
12 12
16 16
17 17
18 18
14 14
15 15
5
3 1 2 4
1A
2B
2A
55
AA = Petrol
AF = CNG
AM = LPG
38
PLATE NO. : HAND BRAKE COMP. RE4S
7
22
6
23 4
3
5
14/15 2
1 (Includes Fig.
5 19 20 No. 2 to 5)
5
13
16
21
10
17/18
8
11/12
9
24 25
6 22 1505 07 Rachet 1 1 1
7 39 0200 11 Plain wahser 1 1 1
8 39 0265 12 Spring washer 4 4 4
9 39 0294 15 Nut 4 4 4
10 24 1505 15 Hand Brake strut 2 2 2
AA = Petrol
AF = CNG 56
AM = LPG
PLATE NO. 39 : HAND BRAKE COMP. RE4S
7
22
6
23 4
3
5
14/15 2
1 (Includes Fig.
5 19 20 No. 2 to 5)
5
13
16
21
10
17/18
8
11/12
9
24 25
AA = Petrol
AF = CNG 57
AM = LPG
PLATE NO.
39 : CHASSIS / STEERING COVER/GROMMET RE4S
5
4 6a
2
3
7
8 17
6
1
11
9
10
12
13
13
16
AA = Petrol
AF = CNG 58
AM = LPG
PLATE NO. 39 : CHASSIS / STEERING COVER/GROMMET RE4S
5
4 6a
2
3
7
8 17
6
1
11
9
10
12
13
13
16
AA = Petrol
AF = CNG 59
AM = LPG
PLATE NO.
40 : TOOL BOX RE4S
OPERATING INSTRUCTIONS
FOR 4 STROKE 3 WHEELERS
ATTENTION !!!
21
INSTRUCTIONS IN HINDI
AS PER ARTWORK
10
12 13
14
11
2 15
5
18
19 20
19
16
7
18 20 17
6
4
4 3
6
7 5
8 9 4
AA = Petrol
AF = CNG 60
AM = LPG
PLATE NO. 40 : TOOL BOX RE4S
OPERATING INSTRUCTIONS
FOR 4 STROKE 3 WHEELERS
ATTENTION !!!
21
INSTRUCTIONS IN HINDI
AS PER ARTWORK
10
12 13
14
11
2 15
5
18
19 20
19
16
7
18 20 17
6
4
4 3
6
7 5
8 9 4
AA = Petrol
AF = CNG 61
AM = LPG
PLATE NO.
41 : FRONT MUDGUARD / HEAD LAMP HSG. RE4S
3
16 2
3
19 7
5
17 6 4
5
6
11
18 12 9 10 8
20
1
14
6 5 4 15
13
AA = Petrol
AF = CNG 62
AM = LPG
PLATE NO. 41A : FRONT MUDGUARD / HEAD LAMP HSG.(ANTIDIVE) RE4S
7 3
13
2
5 4
12
6
1
10 8 9
11
14
15
AA = Petrol
AF = CNG 63
AM = LPG
PLATE NO.42 : FRONT WHEEL HUB / AXLE ASSLY RE4S
21
18 19
2 1 22
13
11
12
17 5
20 8
10
9 3
4
14 6
16 7
15
6 39 0342 17 Circlip 1 1 --
7 22 1701 15 Oil seal 1 1 --
8 22 1701 17 Spacer 1 1 -- Upto July.01
9 22 1710 39 Front wheel axle assly 1 1 --
10 03 1007 18 Bolt 4 4 --
11 01 1701 19 Nut 1 1 --
12 22 1701 18 Spacer 1 1 --
13 22 1701 19 Grease cup nut 1 1 --
14 39 0201 11 Plain washer 4 4 --
15 39 0267 12 Spring washer 4 4 --
AA = Petrol
AF = CNG 64
AM = LPG
PLATE NO. 42 : FRONT WHEEL HUB / AXLE ASSLY RE4S
21
18 19
2 1 22
13
11
12
17 5
20 8
10
9 3
4
14 6
16 7
15
AA = Petrol
AF = CNG 65
AM = LPG
PLATE NO.
42A : FRONT WHEEL HUB / AXLE ASSLY(ANTIDIVE) RE4S
14
23
21
22
8A
11 01 1701 19 Nut 1 1 1
12 22 1701 18 Spacer 1 1 1
13 AB 1710 22 Grease cup nut 1 1 1
14 AB 1710 23 Cap fr. wheel hub 1 1 1
15 AB 1710 20 Needle bush 2 2 2
14
23
21
22
8A
AA = Petrol
AF = CNG 67
AM = LPG
PLATE NO.
43 : FRONT SUSPENSION RE4S
12
6
4
11
7
7
10 10 8
8 9
AA = Petrol
AF = CNG 68
AM = LPG
PLATE NO. 44 : FRONT SHOCK ABSORBER RE4S
1 2
3 4
10 8 7
11 12
6
9 5
AA = Petrol
AF = CNG 69
AM = LPG
PLATE NO.
44A : FRONT SHOCK ABSORBER(ANTIDIVE) RE4S
24
24
AA = Petrol
AF = CNG 71
AM = LPG
PLATE NO.
45 : REAR SHOCK ABSORBER RE4S
8 9
10
7
1
2 4
6 39 0467 15 Nut 2 2 2
7 24 1705 08 Rear suspension spring 2 2 2
8 24 1705 05 Cup washer top side 4 4 4
9 24 1710 55 Rubber bush 4 4 4
10 24 1710 56 Sleeve 2 2 2
AA = Petrol
AF = CNG 72
AM = LPG
PLATE NO. 46 : STEERING COLUMN RE4S
22
23 5 3
20 19
21 4
9
8
10
1
11
12
17
15 13 14
13 18
17 14
16
AA = Petrol
AF = CNG 73
AM = LPG
PLATE NO.
46 : STEERING COLUMN RE4S
22
23 5 3
20 19
21 4
9
8
10
1
11
12
17
15 13 14
13 18
17 14
16
AA = Petrol
AF = CNG 74
AM = LPG
PLATE NO. 46A : STEERING COLUMN(ANTIDIVE) RE4S
11
10
8
9
7
1
4
5
AA = Petrol
AF = CNG 75
AM = LPG
PLATE NO.
47 : HANDLE BAR RE4S
18
9
7 10
14 12
15 13
2
6 16
17
5
3
11
4
AA = Petrol
AF = CNG 76
AM = LPG
PLATE NO. 48 : HANDLE BAR SLEEVES RE4S
19
20
17 21
22
4
12 2
19
18 6 20
8 21
1
17
13 5 7
3
22
15 18
16 14
6 10
8 9
7
12
11
AA = Petrol
AF = CNG 77
AM = LPG
PLATE NO.
48 : HANDLE BAR SLEEVES RE4S
19
20
17 21
22
4
12 2
19
18 6 20
8 21
1
17
13 5 7
3
22
15 18
16 14
6 10
8 9
7
12
11
AA = Petrol
AF = CNG 78
AM = LPG
PLATE NO. 49 : REVERSE GEAR CONTROL LEVER ASSLY RE4S
14
3
1 13
4
5 2
7 12
6/15
10
11
9
8
11 22 1505 13 Terminal 1 1 1
12 05 1510 12 Adjuster with nut 1 1 1
13 24 1910 19 Spring 1 1 1
14 22 1502 42 Spring 1 1 1
15 BA 1910 41 Sleeve protection 1 1 1
AA = Petrol
AF = CNG 79
AM = LPG
PLATE NO.
50 : CHOKE LEVER ASSLY RE4S
4
3
2
1
8
4
6
7
AA = Petrol
AF = CNG 80
AM = LPG
PLATE NO. 51 : CONTROL CABLES RE4S
1 4
3
7 4
8
5
9/10
12 11
5
13 14
15
2
6 6
6 22 1505 13 Terminal 2 2 2
7 AA 1910 42 Clutch cable comp. 1 1 1 For USA Market
AA 1910 02 Clutch cable comp. 1 1 -- Upto July.01
13
3 8
9
12
11 11a 7
6
5
10 4
GAS
OPERATIOPN
AA = Petrol
AF = CNG 82
AM = LPG
PLATE NO. 53 : WIRING HARNESS AND HEAD LAMP ASSLY RE4S
6 3
4
5
AA = Petrol
AF = CNG 83
AM = LPG
PLATE NO.
53A : WIRING HARNESS AND HEAD LAMP ASSLY( ANTIDIVE) RE4S
5 8
9
6
4
7 3
10
2
AA = Petrol
AF = CNG 84
AM = LPG
PLATE NO. 54 : FRONT REVERSE INDICATOR AND TAIL LAMP ASSLY RE4S
1
5
4
18 16 17
14
15
13
9
10
6 11
11
12 7
AA = Petrol
AF = CNG 85
AM = LPG
PLATE NO.
54A : FRONT LIGHT ASSEMBLY(CMVR) RE4S
5
8/9
6
7
1 4
3
AA = Petrol
AF = CNG 86
AM = LPG
PLATE NO. 54B : TAIL LAMP ASSLY(CMVR) RE4S
8 3
6
2
4
9 10
5 7
AA = Petrol
AF = CNG 87
AM = LPG
PLATE NO. 55 : SWITCHES / HORN& CABIN LIGHT RE4S
1 3
2
2 6
G B
D
R 1 2 3 4
I
TIME E
+
GAS
14
13
REG. LG
N
+
EA
P G
TS
-
1 2 3 4
15
9
8
19
7
12
11 Spring washer -- -- -
12 AF 2010 35 Start button 1 1 1 From July.02 ( For coupler type
switches )
13 AM 2010 09 Fuel switch assly -- -- 1
14 AM 2010 10 Car safety -- -- 1
15 AF 2010 61 Light Assly ( Engine compartment) 1 -- -- For USA Market
AA = Petrol
AF = CNG 88
AM = LPG
PLATE NO. 55 : SWITCHES / HORN & CABIN LIGHT RE4S
1 3
2
2 6
G B
D
R 1 2 3 4
I
TIME E
+
GAS
14
13
REG. LG
N
+
EA
P G
TS
-
1 2 3 4
15
9
8
19
7
12
AA = Petrol
AF = CNG 89
AM = LPG
PLATE NO. 56 : ELECTRICAL EQUIPMENTS RE4S
2
8
3 11
4
10
9
7
12
3 2
6
1
5 3
2 14
4 13
16
17
15
3
2
4
18
19
20
17
4 5 21
3
10
11 12/14
16
6
13
20
9
19
16
22 18
7
15
8
17
4 5 21
3
10
11 12/14
16
6
13
20
9
19 16
22 18
7
15
8
AA = Petrol
AF = CNG 92
AM = LPG
PLATE NO. 58 : STARTER MOTOR RE4S
7 11
13
5
10
6
2
4
3
8
12
AA = Petrol
AF = CNG 93
AM = LPG
PLATE NO. 58 : STARTER MOTOR RE4S
7 11
13
5
10
6
2
4
3
8
12
AA = Petrol
AF = CNG 94
AM = LPG
PLATE NO. 59 : PASSENGER BODY AND REAR DOOR RE4S
32 16
30
14 15
16
33 17
34 31 7
10 8
3
16 9
11 2
27
26 12 19
29 25
28 24
4
18 5
6
23 23
28a
28b
13
22
21
26
1 20
13
32 16
30
14 15
16
33 17
34 31 7
10 8
3
16 9
11 2
27
26 12 19
29 25
28 24
4
18 5
6
23 23
28a
28b
13
22
21
26
1 20
13
3
4
12
12
13 11
14
8
8
6/7 10
2
9
3
4
4
3
2
6 24 2310 90 Angle RH 1 1 1
7 24 2310 91 Angle LH 1 1 1
8 39 0071 04 Hex.screw 10 10 10
9 BA 2310 52 Mud flap 2 2 2
10 24 2311 57 Strip rear mudguard flap 2 2 2
AA = Petrol
AF = CNG 97
AM = LPG
PLATE NO. 61 : HOOD AND FRAME ASSLY / PACKING RE4S
13
14
22
11 23 20
12
10 21
17
12 19
15
24
12 16
17 25
1
2
7 6
4
9 8 3
5
14 39 0371 18 Tekas 8 8 8
15 BA 2310 37 Strip Hood fixing rear 1 1 1
AA = Petrol
AF = CNG 98
AM = LPG
PLATE NO. 61 : HOOD AND FRAME ASSLY / PACKING RE4S
13
14
22
11 23 20
12
10 21
17
12 19
15
24
12 16
17 25
1
2
7 6
4
9 8 3
5
AA = Petrol
AF = CNG 99
AM = LPG
PLATE NO. 62 : WINDSHIELD AND WIPER MOTOR RE4S
2
1
8
9
13 12
3
16 4/5
7
13 9
6
10
11 10
13
15 11
8
14
AA = Petrol
AF = CNG 100
AM = LPG
PLATE NO. 63 : SEAT ASSEMBLY RE4S
16
15
14
12 13
15
5
4 14
3
11 13
19
1
20
2
6
17/18
10
4
8 13
3
5 7 15
9
14
6 24 23 1146 Clip 2 2 --
7 39 0100 04 Bolt 2 2 --
8 39 0230 11 Plain washer 2 2 --
9 39 0265 12 Spring washer 2 2 --
10 39 0294 15 Nut 2 2 --
1
2/3
4
4
5
6
21 17
1
22
2
8
10
9
7
5
10 9
10
9
1
18 8
14
20
11
12
13 6
3
15 4
16
1 13
12
11
9
8
7
6
14 2
10
6 AF 1410 35 Washer-small -- 1 --
7 AF 1410 36 Packing washer -- 1 -- From April .03
8 AF 1410 37 Washer-Big -- 1 --
9 AF 1410 38 Gland nut -- 1 --
10 AF 1410 39 Disc retainer with fusible alloy -- 1 --
11 AF 1410 40 Washer -- 1 --
12 AF 1410 41 Spring washer -- 1 --
13 AF 1410 42 Hex nut -- 1 --
14 AF 1410 30 Valve for CNG -- 1 -- From Aug.02 Alt.AF 1410 28
15 AF 1410 31 Burst disc retainer -- 1 -- For AF 1410 30 N.I
AA = Petrol
AF = CNG 104
AM = LPG
PLATE NO. 67 : FUEL TANK ASSLY. & FUEL COCK (FOR CNG VEHICLE ONLY) RE4S
22 15
24 13
18
19
20 4 23
21
3
12
16 17 17
2 11
16
14
5
6
7
9 10
AA = Petrol
AF = CNG 105
AM = LPG
PLATE NO. 67 : FUEL TANK ASSLY. & FUEL COCK (FOR CNG VEHICLE ONLY) RE4S
22 15
24 13
18
19
20 4 23
21
3
12
16 17 17
2 11
16
14
5
6
7
9 10
AA = Petrol
AF = CNG 106
AM = LPG
PLATE NO. 68 : MIXER UNIT & HOSE (FOR CNG VEHICLE ONLY) RE4S
9
7 9
4 9
7
9
1
8
14 2 3
10
12 14
5 11
14
14
11 39 0119 04 Bolt -- 2 --
12 39 0265 12 Spring washer -- 2 --
13 AB 1210 17 Clamp for mixer assly. -- 1 -- N.I.
14 AF 1210 12 Washer -- 4 --
AA = Petrol
AF = CNG 107
AM = LPG
PLATE NO. 69 : RELAY & SOLENOID-PETROL & GAS (FOR CNG VEHICLE ONLY) RE4S
5
1
6
2
7
5
6 8
9
10
AA = Petrol
AF = CNG 108
AM = LPG
PLATE NO. 70 : 2nd STAGE CNG REGULATOR - I (FOR CNG VEHICLE ONLY) RE4S
22
20
16
2 17
15 18
12
14 19
11
10 13
8
9
7
5
3
4
11 AF 1210 64 Washer -- 1 --
12 AF 1210 70 Cheese head screw -- 2 --
13 AF 1210 71 Clamping washer -- 2 --
14 AF 1210 65 Plug -- 1 --
15 AF 1210 66 Washer -- 1 --
16 AF 1210 89 Spring -- 1 --
17 AF 1211 12 Spring retainer -- 1 --
18 AF 1210 88 'O' ring -- 1 --
19 AF 1210 87 Spring retainer-CNG -- 1 --
20 AF 1211 31 Filter assly. -- 1 --
10 25
24
9 11 31
8
22
3 6
12 21
4 13 20
19
7
5 14 23
1
27
17 18
16
2
15
AA = Petrol
AF = CNG 110
AM = LPG
PLATE NO. 71 : 2nd STAGE CNG REGULATOR - II (FOR CNG VEHICLE ONLY) RE4S
10 25
24
9 11 31
8
22
3 6
12 21
4 13 20
19
7
5 14 23
1
27
17 18
16
2
15
21 AF 1210 78 Nut -- 1 --
22 AF 1210 80 Spring -- 1 --
23 AF 1210 75 Cover -- 1 --
24 AF 1211 16 Spring washer -- 4 --
25 AF 1211 14 Hex. Screw -- 4 --
AA = Petrol
AF = CNG 111
AM = LPG
PLATE NO. 72 : 1st STAGE REDUCTION UNIT(FOR CNG VEHICLE ONLY) RE4S
9
3
8
5
10 6 4
2 24
15 13
7 2
29
28 22
20 21
25
30
16
31 11
23
27 12
17
26
14
18
18
32
34
19
33
11 AF 1210 30 Washer -- 1 --
12 AF 1210 01 Connector -- 1 --
13 AF 1210 31 Coupling screw -- 1 --
14 AF 1210 32 'O' ring -- 2 --
15 AF 1211 01 Junction Block -- 1 --
AA = Petrol
AF = CNG 112
AM = LPG
PLATE NO. 72 : 1st STAGE REDUCTION UNIT(FOR CNG VEHICLE ONLY) RE4S
1
9
3
8
5
10 6 4
2 24
15 13
7 2
29
28 22
20 21
25
30
16
31 11
23
27 12
17
26 14
18
18
32
34
19
33
26 AF 1211 05 Retainer -- 1 --
27 AF 1211 06 'O' ring -- 1 --
28 AF 1211 07 Filter -- 1 --
29 AF 1211 08 Washer -- 1 --
30 AF 1210 84 Pad -- 1 --
13
8 14
10 11
9
7
1
12
6
12
2 2
12 7 11
11
3 11 11
11 16
15
AA = Petrol
AF = CNG 114
AM = LPG
PLATE NO. 74 : DASHBOARD AND SPEEDOMETER RE4S
1 18
8
5
15
2 16
6 17
4
7
10 11/12
14
13 9
AA = Petrol
AF = CNG 115
AM = LPG
PLATE NO. 75 : FRONT LIGHT RE4S
20/21
13 15
16 14
17
6/7
12 10
11
2
9
3
5
20/21
13 15
16 14
17
6/7
12 10
11
2
9
3
5
AA = Petrol
AF = CNG 117
AM = LPG
PLATE NO. 76 : FRONT MUDGUARD AND GRILL RE4S
2 3 1
4
7
5
6
AA = Petrol
AF = CNG 118
AM = LPG
PART INDEX RE4S
119
PART INDEX RE4S
120
PART INDEX RE4S
121
PART INDEX RE4S
122
PART INDEX RE4S
123
PART INDEX RE4S
124
PART INDEX RE4S
125
PART INDEX RE4S
126
PART INDEX RE4S
127
PART INDEX RE4S
128
PART INDEX RE4S
129