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POWER MACHINES.

POWER FOR RESULTS

SOLUTIONS FOR NUCLEAR


power industry

Nuclear POWER industry


OUR MISSION To provide reliable and efficient,
comprehensive solutions to meet the needs
of the global energy system by continuously
improving our technology and business
processes.

OUR VISION To take the lead in the power engineering


market in Russia and the CIS and to be a key
player on the global market.

OUR VALUES Attention to clients


Efficiency and promptness
Innovation
Safety
Teamwork
Respect for people
Power Machines is a global power engineering company – one of the world’s top-ten industry
leaders in terms of installed-equipment volume. We have developed a wealth of experience and
expertise in the engineering-design, manufacturing and supply of equipment sets for thermal,
nuclear and hydro power plants.
Power Machines JSC is the largest power
engineering company in Russia with international
experience and competence in the field
of design, production, and complete delivery
of equipment for thermal, nuclear and hydraulic Today, the Company unites: Power Machines’ equipment
is installed and operated
power plants.
„„ the largest manufacturing facilities with
international references and unique experience IN 57 COUNTRIES
in development, manufacture, installation, OVER THE WORLD
and service, retrofits and upgrades of power
and electric equipment;
The company’s share „„ powerful design bureaus and engineering
Power Machines create efficient integrated in the domestic market of  centers.
projects for the global power industry through
the use of the company’s 150-year production Russia and
experience and by implementing the latest the CIS is 70%
achievements in science and technology.

Power Machines is the only Russian company that provides a complete supply of the main thermal
mechanical equipment of turbine islands for NPPs and the leader among global manufacturers of
high-speed turbines of 800, 1000 and 1200 MW for nuclear power reactors.

The equipment produced and supplied Total installed capacity


of equipment manufactured
by the company’s enterprises operates
by the company
in 57 countries around the world and currently 60 nuclear power units in the world are equipped
has more than 300,000 MW of installed
capacity.
exceeds 300 GW with Power Machines equipment. Years of work
have confirmed its high performance, stable and
Turbines produced by Power Machines
stand for high level of efficiency and
steady operation and conformance to strict safety confirmed operational reliability.
requirements.

2 Solutions for nuclear power industry Power Machines company 3


TURBINE EQUIPMENT
The design and production of turbines for nuclear power plants within the Power Machines Company
is concentrated at the Leningradsky Metallichesky Zavod (LMZ), which has extensive successful
experience in the development, research, and production of high-capacity steam turbines.

Full-speed steam turbine K-1200-6,8/50 Main features


Turbine type K-1200-6,8/50
Power Machines produces full-speed turbines Our company is a world leader in producing full-speed
for NPP with capacity from 200 to 1200 MW. high-capacity turbines for NPPs. For the first time Structural scheme 2LPC+HPC+2LPC
The high level of reliability and efficiency of turbines is in the nuclear industry, we applied a full-speed
Rated power, MW 1200
confirmed by more than twenty five years of expe­rience single-shaft turbine design with capacity
in operating the equipment at Nuclear Power Plants. of 1200 MW. Speed, rpm 3000

Last stage blade length, mm 1200


Turbines produced by Power Machines have a number of design features improving reliability
and durability. Eight steam turbines К-1200-6,8/50 were manufactured for the NPP units in Russia as well in other countries.

„„ Monoblock rotors of high and low pressure are „„ The flow part of the high and low pressure cylinders
used. It ensures the turbine operation reliability and uses honeycomb overshroud seals. This minimizes
reduces the operating costs for additional control. the leakage of steam and increases efficiency.

„„ Double-flow design of the cylinders and their design „„ Using stainless steel in the stationary elements
arrangement contribute to the unloading of the of high pressure cylinder allows preventing the JSC Power Machines will carry out the delivery of the complete turbine generator units
thrust bearing. negative impact of wet steam on the important for NPPs under construction in Russia and in the foreign countries.
turbine components and reduces repair costs.
„„ A new design of the journal bearing with enhanced Under the terms of contracts Power Machines will design, manufacture and deliver
load capacity is applied. „„ A new moving blade was created for the last stage
the sets of equipment for turbine hall:
of a low-pressure cylinder. Titanium alloy used for
„„ A special shape of the guide blades ensures its manufacture provides extremely high strength „„ For NPP with AES-2006 units in Russia and „„ for NPP units in foreign countries – the sets
optimum distribution of steam over the height characteristics. abroad turbine generator units with capacity of of equipment with turbines 1000 MW each,
of the blade and efficiency increase of high and 1200 MW, including full speed steam turbines condensers and auxiliary system equipment,
low pressure cylinders. K-1200-6,8/50, condensers and auxiliary as well as turbogenerators with
system equipment, as well as turbogenerators auxiliary systems.
T3V-1200 with auxiliary systems;

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Advanced production complex
For successful fulfillment of the large scale project on creation of high-capacity half-speed turbines Power
Machines constructed modern high-tech production complex equipped with modern appliances to work
with the parts of excessive mass and boundary dimensions.

The complex includes modern high-tech equipment from the biggest world manufacturers including
the stand for manufacture of welded rotors (unique for Russia), accelerating and balancing stand,
equipment for machine and heat processing.

The complex is in operation since 2012. Total scope of investments on the construction of the complex
was more than 7 billion rubles.

In the course of half-speed turbine design the Power Machines experts applied a number of innovative
solutions improving equipment reliability and durability

„„ Constructive scheme of HIPC+2LPC turbine with „„ The use of the reference solutions, for the
a dedicated part of the medium pressure and with manufacture of HIPC body parts, stainless steel
the implementation of HP and IP parts in a single- is used to prevent the negative impact of wet
flow performance ensures high efficiency of the steam on the important turbine parts.
Half-speed steam turbine K-1200-6,8/25 flow parts of high, medium and low pressure.
„„ The low-pressure rotors of welded structure are
Based on the manufacturing experience powerful full-speed steam turbines and on cutting-edge science,
„„ At the final stage of the low pressure cylinder applied, and that reduces the metal content of
Power Machines has developed a half-speed turbine with capacity of 1255 MW. The company has subsequently
the 1760 mm long blades are used. This solution the turbine.
implemented a set of research and development activities, new units experimental development
allows having the necessary area of the LPC output
on the model and field stands, technological preparation of production.
to provide high 1255 MW efficiency turbine with „„ The linear separators are used on the turbine
a reduced amount of low-pressure cylinders, thus steam extraction pipeline to the high pressure
Half-speed turbine with capacity 1255 MW is an innovative product of Power Machines for NNP with VVER-TOI project
achieving the significant reduction in the length parts of the HIPC to remove coarse moisture,
of nuclear power plants with new generation reactors, characterized by high reliability and safety. This project is based
of the turbine. increasing reliability of the turbine auxiliaries.
on the modern requirements for new nuclear power units in Russia and abroad.
„„ The flow part of the low pressure cylinder uses
Main features hollow guide blades. Special hollow blade profiling
airfoil provides an optimal distribution of steam
Turbine type K-1200-6,8/25
pressure before the rotor blades of the last stage,
Structural scheme HIPC+2LPC thereby achieving increased efficiency level.
Moreover, the hollow guide blades are lighter than
Rated power, MW 1255
body blades, and its design allows making the last
Speed, rpm 1500 stage blade protection more efficiently against
moist steam, thereby increasing reliability against
Last stage blade length, mm 1760
erosion of the last stage function and the low
pressure cylinder in general.
For the time being two sets of 1255 MW turbines are manufacturing and it includes half-speed turbines, condensers
and auxiliary systems equipment, two sets of turbogenerators with auxiliary systems.

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Features a four-pole generator designed for NPP
units with VVER-TOI reactors:

„„ Four-pole rotor design made from solid forgings. and resilient axially ensures free movement of the
end winding in the axial direction due to thermal
„„ The cooling of the rotor winding is performed expansion to minimize internal stresses in the stator
by hydrogen of self-pressure action through radial winding and at end zone parts.
vent channels.
The advantages of four-pole turbogenerators:
„„ Stainless steel tube in the stator winding bars
is welded to stainless steel waterbox of stator „„ High reliability.
winding bars. „„ Mechanically Rigid rotor.
„„ Low amplitude of vibrations of stator elements.
„„ The design of fastening the coil ends of the stator end „„ High stability of network operation.
winding rigid in the radial and tangential directions „„ Low mechanical loss and noise level.

Full-speed turbogenerator TVV-1000-2 and TVV-1000-4


GENERATOR EQUIPMENT A generic solution for power-generating units of Hydrogen-water cooled turbogenerators
nuclear power plants with reactors VVER-1000 are advantages:
Turbogenerators production by Power Machines is concentrated at the Electrosila plant which is the the turbogenerators of TVV-1000-2 type of two-pole
leader of the Russian generators manufacture. Power Machines produces turbogenerators with ca- design and TVV-1000-4 type of four-pole design. „„ The decreased of generator outline dimensions
pacity up to 1255 MW in 2-pole and 4-pole versions with various cooling systems. Turbine generators Turbogenerators TVV-1000-2 and TVV-1000-4 are and masses
three-phase generators with the hydrogen-water
are equipped with static thyristor or brushless excitation systems. The turbogenerators produced by cooling system, where the stator winding is cooled „„ The best dust protection of generator casing
Power Machines feature high economic efficiency, cyclic-load capability, reliability and usability in with water, while the rotor winding and the stator core
various climatic conditions. are cooled with hydrogen. „„ Developed design
The turbogenerators belong to the TBB series which
has been well established in production and has
successfully acquired reputation in operation at
Half-speed turbogenerator TVV-1200-4UЗ thermal and nuclear power plants.

Main features
Four-pole turbogenerator of ТVV-1200-4UЗ type
is a three-phase generator with conventional Generator type TVV-1000-2 TVV-1000-4
hydrogen-water cooling system where the stator Rated output, MW 1000/ 1100 1000/ 1100/ 1170
winding is cooled by water, and the rotor winding
and the stator core are cooled by hydrogen. Apparent (total) power, MV*A 1111/ 1222 1111/ 1222/ 1300
The turbogenerator combines both proved Efficiency, % 98.75 98.7/ 98.7/ 98.75
design with more than fifty years of experience
of successful operation history and the modern Voltage, kV 24 24
developments tried and tested at other types of Rotor speed of rotation, rpm 3000 1500
high-power turbine generators.
Weight of turbogenerator, t 632 735

Year of series production commencement 1984/ 2016 1977/ 2011/ 2019

Main features
All half-speed units of NPPs in Russia are Generator type TVV-1200-4UЗ
equipped with four-pole turbogenerators
Rated power, MW 1255
with hydrogen-water cooling produced
Apparent (total) power, MV*A 1394
by Power Machines. The vast experience
Efficiency, % 99.0
of the design and operation of this type of
Voltage, kV 24
generators with capacity of 1000 MW has
Rotor speed of rotation, rpm 1500
shown the highest level of reliability.
The availability of turbogenerator of Weight of turbogenerator, t 848

TVV-1000-4UЗ type at Balakovo NPP


reached the level of 0.9983.

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Full-speed turbogenerator T3V-1200-2АUЗ HEAT EXCHANGers
For the high capacity NPPs Power Machines has
developed the high-performance explosion-proof
AND AXILIARY EQUIPMENT
generators with full water cooling with capacity
of 1200 MW. In addition to basic equipment, Power Machines manufactures and supplies heat exchangers and
various accessories for turbine of its own design: capacitors, regenerative heaters, oil coolers, ejectors,
Turbogenerator T3V-1200-2АU3 with full water
cooling of rotor stator windings, stator core for nuclear valves and others.
power units is used for generating electricity with Condenser is one of the key elements in the nuclear
direct connection to the steam turbine. power plant. With original tube system in condensers
produced by Power Machines, thermal performance of
all power unit is increased. Power Machines mastered
Benefits of T3V series turbogenerators: production of condensers with the titanium heat
Main features
exchanger tubes. The use of titanium increases the
„„ No shaft oil seals, fans and built-in stator Generator type T3V-1200-2АU3
reliability and service life of capacitors at any cooling
gas coolers. Rated power, MW 1200 water quality, reducing operating and maintenance
Apparent (total) power, MV*A 1333 costs.
„„ Low level of temperature rise of the active parts
of the turbogenerator. Efficiency, % 98,97
Application of heat exchanger tubes made of titanium
Voltage, kV 24 and stainless steel pipes, instead of copper-nickel The condenser is delivered to the NPP construction
„„ The turbogenerator is filled with air under Rotor speed of rotation, rpm 3000 alloy pipes, increases the entire equipment reliability site as individual high-quality ready-made modules,
atmospheric pressure. of the NPP second circuit. reducing the installation time at the plant.
Weight of turbogenerator, t 682,4
Year of project development 2011
The main features of the T3V-1200-2АU3
turbogenerator design:

POWER TRANSFORMERS
„„ "Self-pumping" rotor cooling system has no „„ Six-phase stator winding. Line and neutral
hydraulic connection of the rotor windings with terminals are placed at two sides of the generator.
the shaft.
„„ To improve the reliability of the stator winding, Production of high-voltage power transformers is carried out at the SMTT High-Voltage Solutions.
„„ Full rotor damper system. stainless cooling tube is used instead of copper one.
The plant commissioned in 2013 has no analogues by its level of technological equipment not only
„„ The use of flat cooler in the form of silumin „„ Rotor design was modified. The use of titanium in Russia but also in the world.
segments with coils of stainless steel tubing in the manufacture of retaining rings has a positive
in them, installed between the packages of active impact on the operating performance of the
steel for cooling the stator core. equipment. Benefits:

„„ full cycle of production – from the cutting of electrical


steel and welding to assembly and testing;
„„ execution of turnkey projects: design, production,
research and testing, delivery, warranty operation,
maintenance;
„„ fully automated test center and laboratory;
In addition the company supplies for NPPs: „„ transformer life cycle is starting from 30 years.
„„ reversible motor generator ODG-150 as a „„ synchronous generators of SBGD type with
backup power source for specifically important capacity of 4000, 5600 and 6300 kW being part
AC consumers and as a source of direct current of stationary automated diesel generators used Main Products and Services:
power supply to consumers, charging and as the main, backup or emergency power source
recharging of NPP units batteries; for important consumers of NPPs units. „„ 110-750 kV power transformers;
„„ 220-750 kV autotransformers;
„„ complex support service.

Transformers designed for NPPs fully meet


the technical requirements of the customer
and pass all the additional set of tests according
to GOST.

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SERVICE AND MODERNIZATION REFERENCES OF NPP EQUIPMENT
While making the equipment supplies, Power Machines company provides: technical installation
supervision, design supervision, pre-commissioning procedures and commissioning of energy Turbines
equipment; warranty with participation in routine repairs of the equipment as well as performance
of technical advice and customer personnel training. Turbine type NPP Country Output, Year Number
MW of comissioning of units

Power Machines offers post-warranty service of the delivered equipment that covers the entire К-200-130 Beloyarsk NPP, unit No. 3 Russia 210 1980 3
product life cycle and provides: К-1000-60/3000 Rivne NPP, units No. 3, 4 Ukraine 1000 1986, 2004 2
„„ supply of spare parts and special materials; „„ renovation (adjusting the equipment parameters
К-1000-60/3000 Khmelnytskyi NPP, units No. 1, 2 Ukraine 1000 1987, 2004 2
to project level);
„„ technical supervision over preventive and К-1000-60/3000 South Ukraine NPP, unit No. 3 Ukraine 1000 1989 1
emergency repairs; „„ modernization (increasing the equipment beyond
the design parameters replacing the main К-1000-60/3000 Kalinin NPP, units No. 3, 4 Russia 1000 2004, 2011 2
„„ design supervision over repairs components and mechanisms); К-1000-60/3000 Tianwan NPP units No. 1, 2 China 1000 2006, 2007 2
and modernizations;
„„ reconstruction (significant excess of design К-1000-60/3000 Kudankulam NPP, unit No. 1, 2 India 1000 2013, 2016 2
„„ testing; parameters replacing all major units and К-800-130/3000 Beloyarsk NPP, unit No. 4 Russia 885 2015 1
„„ equipment survey to determine the equipment life mechanisms up to complete replacement
of a qualitatively new equipment). К-1200-6,8/50 Novovoronezh NPP-2, units No. 1, 2 Russia 1200 2016, 2019 2
and performance of work to extend equipment life;
K-1200-6,8/50 Leningrad NPP-2, units No. 1, 2 Russia 1200 2018, 2020 2
К-1200-6,8/50 Belarusian NPP, unit No. 1 Belarus 1200 2020 1
References projects of turnkey services:
Turbines are delivered together with the main condenser and auxiliary equipment.
„„ modernization of turbine condensers of TVV-500-2UЗ at Kursk NPP in 2008, 2009,
K-1000-60/1500 type produced by OJSC 2010, 2012, 2017 (stator); TVV-220-2AUЗ type
"Turboatom" (Ukraine) replacing tube systems generators at Kola NPP in 2005, 2008, 2009, Turbogenerators
during overhaul at Kozloduy NPP (Bulgaria) 2010, 2017 (rotor), 2011, 2012, 2017 (stator);
in 2004 and Rostov NPP in 2007; TVV-220-2AUЗ type generators at Novovoronezh Turbogenerator NPP Country Output, Year Number
NPP in 2007 and 2008; MW of comissioning of units
„„ modernization of the low-pressure cylinders
of three turbines K-210-130 produced by LMZ „„ modernization of the systems of the stator winding TVF-100-2 Novovoronezh NPP Russia 100 1964–1969 8
at Beloyarsk NPP in 2005-2009; thermal control and vibration control of front parts
of turbo-generators TVV-1000-4UЗ for incurring TVF-100-2 Beloyarsk NPP Russia 100 1964–1967 3
„„ modernization of generating equipment the load on the maximum power at Balakovo, TVF-60-2 NPP FGUP "GNC RF NIIAR" Russia 50 1965 1
manufactured by Electrosila: generator Kalinin and Rostov NPPs;
of TVV-500-2UЗ type at Smolensk NPP in 2003, TVF-100-2 Rheinsberg NPP Germany 100 1966 1
2011, 2012, 2017 (stator and rotor); TVV-500-2U3 „„ modernization of the automatic governing
TVV-220-2А Novovoronezh NPP Russia 200 1971–1972 4
type generators at Leningrad NPP in 2004, 2006, system of the K-1000-60/3000 turbine, Unit 4,
2010. (stator) and 2012 (rotor); generator of type of Kalininskaya NPP in 2019. TVV-220-2А Kola NPP Russia 220 1973–1984 8

TVV-220-2А Nord NPP (Greifswald) Germany 220 1974–1989 10

TVV-500-2 Leningrad NPP Russia 500 1974–1981 8

TVV-220-2А Kozloduy I NPP Bulgaria 220 1974–1982 8

PRODUCT QUALITY TVV-220-2А Armenian NPP Armenia 220 1977–1979 4

TVV-500-2 Kursk NPP Russia 500 1977–1985 8


Power Machines has certified central laboratory of technical control provides the process of verification TVV-220-2А Loviisa NPP Finland 264 1977–1980 4
measurement technology and non-destructing testing before presenting the product to the customer.
methods, central manufacturing laboratory, material Participation in testing allows to the customer ensure TVV-500-2 Chernobyl NPP Ukraine 500 1977–1984 8
research laboratory that provides high quality of in high quality of manufactured equipment. TVV-220-2А Rivne NPP Ukraine 220 1980–1982 4
production. Power Machines production is equipped with modern
technological equipment. The quality management TVV-500-2 Smolensk NPP Russia 500 1982–1990 6
All production stages are qualified by tests and system in place at Power Machines PJSC is certified TVV-1000-4 South Ukraine NPP Ukraine 1000 1982–1985 2
control including Incoming control of all materials and for compliance with ISO 9000 series standards
completing items. Important items are rechecked (ISO 9001:2015, GOST R ISO 9001-2015), as well as TVV-800-2 Ignalina NPP Lithuania 800 1984 2
on mechanical characteristics. The department of GOST RV 0015-002-2012. TVV-1000-4 Kalinin NPP Russia 1000 1984–1986 2

TVV-1000-4 Zaporizhia NPP Ukraine 1000 1984–1996 6

TVV-1000-4 Kozloduy II NPP Bulgaria 1000 1988, 1993 2

TVV-1000-4 Balakovo NPP Russia 1000 1985–1993 4

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Turbogenerator NPP Country Output, Year Number
MW of comissioning of units
TVV-1000-2 Rivne NPP Ukraine 1000 1986–2004 2

TVV-800-2Е Ignalina NPP Lithuania 800 1987 2


TVV-1000-2 Khmelnitskiy NPP Ukraine 1000 1987–2004 2
TVV-1000-2 South Ukraine NPP Ukraine 1000 1989 1
TVV-500-4 Novovoronezh NPP Russia 500 1999–2016 2
TVV-1000-4 Rostov NPP Russia 1000, 1100 2001–2018 4
TAP-12-2/6.3 Bilibino NPP Russia 12 2002–2003 2
TVV-1000-2 Tianwan NPP China 1000 2006–2007 2
TVV-1000-2 Kalinin NPP, unit No. 4 Russia 1040 2012 1
TVV-1000-2Т Kudankulam NPP, units No. 1, 2 India 1000 2014, 2016 2
TVV-1000-4U3 Kozloduy II NPP Bulgaria 1000 2015–2017 2
T3V-890-2АU3 Beloyarsk NPP, unit No. 4 Russia 800 2016 1
T3V-1200-2 Novovoronezh NPP-2 Russia 1200 2016, 2019 2

Power equipment
TVV-1000-2 Kalinin NPP, unit No. 3 Russia 1100 2016 1
TVV-1000-4U3 Balakovo NPP, unit No. 2 Russia 1100 2016 1
T3V-1200-2АU3 Leningrad NPP-2, units No. 1, 2 Russia 1200 2018, 2020 2 in extreme Arctic conditions
TVV-220-2ЕU3 Armenian NPP, units No. 2 Armenia 236 2018, 2019 2
T3V-1200-2AUЗ Belarusian NPP, unit No. 1 Belarus 1200 2020 1 Power Machines offers turbogenerators for modern and advanced floating nuclear power plants,
TF-35-2M5
Floating NPP «Akademik
Russia 35 2019 2
Icebreakers and SMRs which are used in rough Arctic climate conditions.
Lomonosov»
Generators are supplied with accessories. Turbogenerators have unified design which meets
Russian Maritime Register of Shipping (RMRS)
requirements and all customer needs.
NPP condensers, condenser tube systems We deliver reliable and proven in use generators
solutions with power range from 6 to 40 MW including
Condenser type NPP Country Heat transfer modular type.
surface (m2)

1000-KTsS-1 Rivne NPP, units No. 3, 4 Ukraine 88 000

1000-KTsS-1 Khmelnitskiy NPP, units No. 1, 2 Ukraine 88 000

1000-KTsS-1 South Ukraine NPP, unit No. 3 Ukraine 88 000

800KP-60000-1 Beloyarsk NPP, unit No. 4 Russia 60 000

1000KP-100800-3 Rostov NPP, unit No. 1 Russia 100 800

1000KP-82000-4 Khmelnitskiy NPP, unit No. 3 (modernization) Russia 82 000


Main features
1000KP-82000-4 Kalinin NPP, unit No. 3 (modernization) Russia 82 000 Generator type ТА-8-2 ТА-12-2 ТА-25-2 ТА-30-2 TF-35-2M5 TF-37-2OM5
1000KP-82000-2 Kalinin NPP, unit No. 4 Russia 81 160 Rated power, MW 8 12 25 30 35 37
1000KP-82000 Tianwan NPP, units No. 1, 2 China 81 160 Apparent power, MVA 10 15 31,25 37,5 43,75 46,25
100KP-96000-1 Kudankulam NPP, units No. 1, 2 India 105 390 Efficiency, % 98,0 98,2 98,4 98,4 98,1 98,3

1000KP-100800-1 Kozloduy NPP (modernization), units No. 5, 6 Bulgaria 100 800 Voltage, kV 10,5 10,5/6,3 10,5/6,3 6,3 10,5 10,5
Rotor speed, rpm 3000 3000 3000 3000 3000 3000
1000KP-100800-2 Rostov NPP (modernization), unit No. 2 Russia 100 800
84,59
1200 KP-95000 Novovoronezh NPP-2, units No. 1, 2 Russia 101 000 Weight, t 20 29,5 55 57 (with excitation 82
system)
1200 KP-95000 Leningrad NPP-2, units No. 1, 2 Russia 101 000
Year of serial production
2002 1999 2007 2012 2008 project
1200 KP-95000 Belarusian NPP Belarus 101 000 beginning

14 Solutions for nuclear power industry Power Machines company 15


11.2021
JSC POWER MACHINES
3A, Vatutina Str.,
Saint Petersburg 195009, Vatutina str. 3a
Tel. +7 (812) 346-7037
Fax +7 (812) 346-7035

Russia, 129090, Moscow


Protopopovskiy lane, 25а

mail@power-m.ru
www.power-m.ru

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