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Power Machines is the only Russian company that provides a complete supply of the main thermal
mechanical equipment of turbine islands for NPPs and the leader among global manufacturers of
high-speed turbines of 800, 1000 and 1200 MW for nuclear power reactors.
Monoblock rotors of high and low pressure are The flow part of the high and low pressure cylinders
used. It ensures the turbine operation reliability and uses honeycomb overshroud seals. This minimizes
reduces the operating costs for additional control. the leakage of steam and increases efficiency.
Double-flow design of the cylinders and their design Using stainless steel in the stationary elements
arrangement contribute to the unloading of the of high pressure cylinder allows preventing the JSC Power Machines will carry out the delivery of the complete turbine generator units
thrust bearing. negative impact of wet steam on the important for NPPs under construction in Russia and in the foreign countries.
turbine components and reduces repair costs.
A new design of the journal bearing with enhanced Under the terms of contracts Power Machines will design, manufacture and deliver
load capacity is applied. A new moving blade was created for the last stage
the sets of equipment for turbine hall:
of a low-pressure cylinder. Titanium alloy used for
A special shape of the guide blades ensures its manufacture provides extremely high strength For NPP with AES-2006 units in Russia and for NPP units in foreign countries – the sets
optimum distribution of steam over the height characteristics. abroad turbine generator units with capacity of of equipment with turbines 1000 MW each,
of the blade and efficiency increase of high and 1200 MW, including full speed steam turbines condensers and auxiliary system equipment,
low pressure cylinders. K-1200-6,8/50, condensers and auxiliary as well as turbogenerators with
system equipment, as well as turbogenerators auxiliary systems.
T3V-1200 with auxiliary systems;
The complex includes modern high-tech equipment from the biggest world manufacturers including
the stand for manufacture of welded rotors (unique for Russia), accelerating and balancing stand,
equipment for machine and heat processing.
The complex is in operation since 2012. Total scope of investments on the construction of the complex
was more than 7 billion rubles.
In the course of half-speed turbine design the Power Machines experts applied a number of innovative
solutions improving equipment reliability and durability
Constructive scheme of HIPC+2LPC turbine with The use of the reference solutions, for the
a dedicated part of the medium pressure and with manufacture of HIPC body parts, stainless steel
the implementation of HP and IP parts in a single- is used to prevent the negative impact of wet
flow performance ensures high efficiency of the steam on the important turbine parts.
Half-speed steam turbine K-1200-6,8/25 flow parts of high, medium and low pressure.
The low-pressure rotors of welded structure are
Based on the manufacturing experience powerful full-speed steam turbines and on cutting-edge science,
At the final stage of the low pressure cylinder applied, and that reduces the metal content of
Power Machines has developed a half-speed turbine with capacity of 1255 MW. The company has subsequently
the 1760 mm long blades are used. This solution the turbine.
implemented a set of research and development activities, new units experimental development
allows having the necessary area of the LPC output
on the model and field stands, technological preparation of production.
to provide high 1255 MW efficiency turbine with The linear separators are used on the turbine
a reduced amount of low-pressure cylinders, thus steam extraction pipeline to the high pressure
Half-speed turbine with capacity 1255 MW is an innovative product of Power Machines for NNP with VVER-TOI project
achieving the significant reduction in the length parts of the HIPC to remove coarse moisture,
of nuclear power plants with new generation reactors, characterized by high reliability and safety. This project is based
of the turbine. increasing reliability of the turbine auxiliaries.
on the modern requirements for new nuclear power units in Russia and abroad.
The flow part of the low pressure cylinder uses
Main features hollow guide blades. Special hollow blade profiling
airfoil provides an optimal distribution of steam
Turbine type K-1200-6,8/25
pressure before the rotor blades of the last stage,
Structural scheme HIPC+2LPC thereby achieving increased efficiency level.
Moreover, the hollow guide blades are lighter than
Rated power, MW 1255
body blades, and its design allows making the last
Speed, rpm 1500 stage blade protection more efficiently against
moist steam, thereby increasing reliability against
Last stage blade length, mm 1760
erosion of the last stage function and the low
pressure cylinder in general.
For the time being two sets of 1255 MW turbines are manufacturing and it includes half-speed turbines, condensers
and auxiliary systems equipment, two sets of turbogenerators with auxiliary systems.
Four-pole rotor design made from solid forgings. and resilient axially ensures free movement of the
end winding in the axial direction due to thermal
The cooling of the rotor winding is performed expansion to minimize internal stresses in the stator
by hydrogen of self-pressure action through radial winding and at end zone parts.
vent channels.
The advantages of four-pole turbogenerators:
Stainless steel tube in the stator winding bars
is welded to stainless steel waterbox of stator High reliability.
winding bars. Mechanically Rigid rotor.
Low amplitude of vibrations of stator elements.
The design of fastening the coil ends of the stator end High stability of network operation.
winding rigid in the radial and tangential directions Low mechanical loss and noise level.
Main features
Four-pole turbogenerator of ТVV-1200-4UЗ type
is a three-phase generator with conventional Generator type TVV-1000-2 TVV-1000-4
hydrogen-water cooling system where the stator Rated output, MW 1000/ 1100 1000/ 1100/ 1170
winding is cooled by water, and the rotor winding
and the stator core are cooled by hydrogen. Apparent (total) power, MV*A 1111/ 1222 1111/ 1222/ 1300
The turbogenerator combines both proved Efficiency, % 98.75 98.7/ 98.7/ 98.75
design with more than fifty years of experience
of successful operation history and the modern Voltage, kV 24 24
developments tried and tested at other types of Rotor speed of rotation, rpm 3000 1500
high-power turbine generators.
Weight of turbogenerator, t 632 735
Main features
All half-speed units of NPPs in Russia are Generator type TVV-1200-4UЗ
equipped with four-pole turbogenerators
Rated power, MW 1255
with hydrogen-water cooling produced
Apparent (total) power, MV*A 1394
by Power Machines. The vast experience
Efficiency, % 99.0
of the design and operation of this type of
Voltage, kV 24
generators with capacity of 1000 MW has
Rotor speed of rotation, rpm 1500
shown the highest level of reliability.
The availability of turbogenerator of Weight of turbogenerator, t 848
POWER TRANSFORMERS
"Self-pumping" rotor cooling system has no Six-phase stator winding. Line and neutral
hydraulic connection of the rotor windings with terminals are placed at two sides of the generator.
the shaft.
To improve the reliability of the stator winding, Production of high-voltage power transformers is carried out at the SMTT High-Voltage Solutions.
Full rotor damper system. stainless cooling tube is used instead of copper one.
The plant commissioned in 2013 has no analogues by its level of technological equipment not only
The use of flat cooler in the form of silumin Rotor design was modified. The use of titanium in Russia but also in the world.
segments with coils of stainless steel tubing in the manufacture of retaining rings has a positive
in them, installed between the packages of active impact on the operating performance of the
steel for cooling the stator core. equipment. Benefits:
Power Machines offers post-warranty service of the delivered equipment that covers the entire К-200-130 Beloyarsk NPP, unit No. 3 Russia 210 1980 3
product life cycle and provides: К-1000-60/3000 Rivne NPP, units No. 3, 4 Ukraine 1000 1986, 2004 2
supply of spare parts and special materials; renovation (adjusting the equipment parameters
К-1000-60/3000 Khmelnytskyi NPP, units No. 1, 2 Ukraine 1000 1987, 2004 2
to project level);
technical supervision over preventive and К-1000-60/3000 South Ukraine NPP, unit No. 3 Ukraine 1000 1989 1
emergency repairs; modernization (increasing the equipment beyond
the design parameters replacing the main К-1000-60/3000 Kalinin NPP, units No. 3, 4 Russia 1000 2004, 2011 2
design supervision over repairs components and mechanisms); К-1000-60/3000 Tianwan NPP units No. 1, 2 China 1000 2006, 2007 2
and modernizations;
reconstruction (significant excess of design К-1000-60/3000 Kudankulam NPP, unit No. 1, 2 India 1000 2013, 2016 2
testing; parameters replacing all major units and К-800-130/3000 Beloyarsk NPP, unit No. 4 Russia 885 2015 1
equipment survey to determine the equipment life mechanisms up to complete replacement
of a qualitatively new equipment). К-1200-6,8/50 Novovoronezh NPP-2, units No. 1, 2 Russia 1200 2016, 2019 2
and performance of work to extend equipment life;
K-1200-6,8/50 Leningrad NPP-2, units No. 1, 2 Russia 1200 2018, 2020 2
К-1200-6,8/50 Belarusian NPP, unit No. 1 Belarus 1200 2020 1
References projects of turnkey services:
Turbines are delivered together with the main condenser and auxiliary equipment.
modernization of turbine condensers of TVV-500-2UЗ at Kursk NPP in 2008, 2009,
K-1000-60/1500 type produced by OJSC 2010, 2012, 2017 (stator); TVV-220-2AUЗ type
"Turboatom" (Ukraine) replacing tube systems generators at Kola NPP in 2005, 2008, 2009, Turbogenerators
during overhaul at Kozloduy NPP (Bulgaria) 2010, 2017 (rotor), 2011, 2012, 2017 (stator);
in 2004 and Rostov NPP in 2007; TVV-220-2AUЗ type generators at Novovoronezh Turbogenerator NPP Country Output, Year Number
NPP in 2007 and 2008; MW of comissioning of units
modernization of the low-pressure cylinders
of three turbines K-210-130 produced by LMZ modernization of the systems of the stator winding TVF-100-2 Novovoronezh NPP Russia 100 1964–1969 8
at Beloyarsk NPP in 2005-2009; thermal control and vibration control of front parts
of turbo-generators TVV-1000-4UЗ for incurring TVF-100-2 Beloyarsk NPP Russia 100 1964–1967 3
modernization of generating equipment the load on the maximum power at Balakovo, TVF-60-2 NPP FGUP "GNC RF NIIAR" Russia 50 1965 1
manufactured by Electrosila: generator Kalinin and Rostov NPPs;
of TVV-500-2UЗ type at Smolensk NPP in 2003, TVF-100-2 Rheinsberg NPP Germany 100 1966 1
2011, 2012, 2017 (stator and rotor); TVV-500-2U3 modernization of the automatic governing
TVV-220-2А Novovoronezh NPP Russia 200 1971–1972 4
type generators at Leningrad NPP in 2004, 2006, system of the K-1000-60/3000 turbine, Unit 4,
2010. (stator) and 2012 (rotor); generator of type of Kalininskaya NPP in 2019. TVV-220-2А Kola NPP Russia 220 1973–1984 8
Power equipment
TVV-1000-2 Kalinin NPP, unit No. 3 Russia 1100 2016 1
TVV-1000-4U3 Balakovo NPP, unit No. 2 Russia 1100 2016 1
T3V-1200-2АU3 Leningrad NPP-2, units No. 1, 2 Russia 1200 2018, 2020 2 in extreme Arctic conditions
TVV-220-2ЕU3 Armenian NPP, units No. 2 Armenia 236 2018, 2019 2
T3V-1200-2AUЗ Belarusian NPP, unit No. 1 Belarus 1200 2020 1 Power Machines offers turbogenerators for modern and advanced floating nuclear power plants,
TF-35-2M5
Floating NPP «Akademik
Russia 35 2019 2
Icebreakers and SMRs which are used in rough Arctic climate conditions.
Lomonosov»
Generators are supplied with accessories. Turbogenerators have unified design which meets
Russian Maritime Register of Shipping (RMRS)
requirements and all customer needs.
NPP condensers, condenser tube systems We deliver reliable and proven in use generators
solutions with power range from 6 to 40 MW including
Condenser type NPP Country Heat transfer modular type.
surface (m2)
1000KP-100800-1 Kozloduy NPP (modernization), units No. 5, 6 Bulgaria 100 800 Voltage, kV 10,5 10,5/6,3 10,5/6,3 6,3 10,5 10,5
Rotor speed, rpm 3000 3000 3000 3000 3000 3000
1000KP-100800-2 Rostov NPP (modernization), unit No. 2 Russia 100 800
84,59
1200 KP-95000 Novovoronezh NPP-2, units No. 1, 2 Russia 101 000 Weight, t 20 29,5 55 57 (with excitation 82
system)
1200 KP-95000 Leningrad NPP-2, units No. 1, 2 Russia 101 000
Year of serial production
2002 1999 2007 2012 2008 project
1200 KP-95000 Belarusian NPP Belarus 101 000 beginning
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