Starlinger RX6.1 Manual Electrico

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http://www.starlinger.com/service/
SERVICE INFO
SERVICE INFO
SERVICE INFO
SERVICE INFO
Machine type : RX 6.X
Drawing number : Z3E-05251D
Type : BWLV-11A01 Supply : 3N x 380 - 440 V+-10% ; 50/60 Hz
Tech. Info 1 : Connected load : RX6.0.....4,5 kVA

RX6.1.....5,8 kVA
Tech. Info 2 : Safety fuse : DISTRIBUTOR INSTALLATION 35A
SINGLE INSTALLATION 20A
Responsible for project : RU Supply lead : DISTRIBUTOR INSTALLATION 5 X 4 MM²CU
SINGLE INSTALLATION 5 X 2,5 MM²CU
Control voltage : 24 VDC
Created on : 14.03.2016 Highest page no.: 13
Changed on the: 14.03.2016 from grs Number of pages : 45
previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page 2
Modification Date 14.03.2016 project title page description OVERVIEW =PI
Date 14.03.2016 Ed. by grs RX 6.X Deckblatt GENERAL PROJECT INFORMATION +PI
Name Jürgen Griessler Appr drawing number pages plant pages project page
GRS Original Z3E-05251D 13 45 1
0 1 2 3 4 5 6 7 8 9
STARLINGER & CO
FACTORY
A-1060 VIENNA
OVERVIEW =PI
GENERAL PROJECT INFORMATION +PI
Standard:EN 60204-1 , DIN EN 61346-2
PAGES ALL: 13
1 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page 3
Date 14.03.2016 Ed. by grs RX 6.X ELEKTRIK GENERAL PROJECT INFORMATION +PI
Name Jürgen Griessler Appr GENERAL drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
STRUCTURE IDENTIFIER OVERVIEW

Full designation Labeling Structure description Full designation Labeling Structure description
=PI HIGHER-LEVEL FUNCTION OVERVIEW
=A00 HIGHER-LEVEL FUNCTION WEBMASCHINE RX6.X
=CL HIGHER-LEVEL FUNCTION CABLE LAYOUT PLAN
+PI MOUNTING LOCATION GENERAL PROJECT INFORMATION
+CP MOUNTING LOCATION PLANT FRONT PAGE
+E01 MOUNTING LOCATION SUPPLY
+P01 MOUNTING LOCATION CIRCULAR LOOM
+P02 MOUNTING LOCATION HAUL-OFF MOTOR
+P03 MOUNTING LOCATION WINDER
+P04 MOUNTING LOCATION TAKE-IN 1
+P05 MOUNTING LOCATION TAKE-IN 2
+P06 MOUNTING LOCATION FRAME
+PE MOUNTING LOCATION GROUNDING
Date 14.03.2016 Ed. by grs RX 6.X STRUCTURE IDENTIFIER OVERVIEW GENERAL PROJECT INFORMATION +PI
0 1 2 3 4 5 6 7 8 9
Table of contents
=PI +PI GENERAL PROJECT INFORMATION =A00 +E01 SUPPLY
=PI+PI/1 Deckblatt 14.03.2016 =A00+E01/15 POWER PANEL PPT30.043F 14.03.2016
=PI+PI/2 ELEKTRIK GENERAL 14.03.2016 =A00+E01/16 PLC CARD OVERVIEW : =A00+E01-A1.1 - =A00+E01-A1.3 14.03.2016
=PI+PI/3 STRUCTURE IDENTIFIER OVERVIEW 14.03.2016 =A00+E01/17 OVERVIEW A1.1 INPUT MODULE AI 1744 14.03.2016
=PI+PI/4 TABLE OF CONTENTS : =PI+PI/1 - =A00+E01/31 14.03.2016 =A00+E01/18 OVERVIEW A1.2 X20 INPUT MODULE AI 1744 14.03.2016
=PI+PI/5 ASSEMBLY GROUP OVER VIEW 14.03.2016 =A00+E01/19 OVERVIEW A1.3 X20 BUS TRANSMITTER BT 9100 14.03.2016
=PI+PI/6 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/20 CONTROL CIRCUIT SENSORS 14.03.2016
=PI+PI/7 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/21 CONTROL CIRCUIT EMERGENCY STOP 14.03.2016
=PI+PI/8 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/22 OPERATION UNIT OVERVIEW 14.03.2016
=PI+PI/9 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/23 OPERATION UNIT 14.03.2016
=PI+PI/10 HIGHER-LEVEL FUNCTION OVERVIEW MOTORS 14.03.2016 =A00+E01/24 OPERATION UNIT 14.03.2016
=PI+PI/11 HIGHER-LEVEL FUNCTION OVERVIEW POTENTIAL EQUALISATION 14.03.2016 =A00+E01/25 OPERATION UNIT 14.03.2016
=PI+PI/12 BUS OVERVIEW 14.03.2016 =A00+E01/26 TERMINAL LINE-UP DIAGRAM =A00+E01-X01 14.03.2016
=PI+PI/13 FC EMC INFORMATION 14.03.2016 =A00+E01/26.1 TERMINAL LINE-UP DIAGRAM =A00+E01-X01 14.03.2016
=A00 +E01 SUPPLY =A00+E01/27 OPTION 14.03.2016
=A00+E01/1 COVER PATCH 14.03.2016 =A00+E01/28 OPTION BWLV-10A11 14.03.2016
=A00+E01/2 OVERVIEW CONTROL CABINET 14.03.2016 =A00+E01/29 OPTION SLITTING DEVICE AND LUBRICATION 14.03.2016
=A00+E01/3 OVERVIEW SENSORS 14.03.2016 =A00+E01/30 OPTION HOT KNIFE 14.03.2016
=A00+E01/4 MACHINE OVERVIEW 14.03.2016 =A00+E01/31 OPTION BWLV-10A21 14.03.2016
=A00+E01/5 CONTROL PANEL OVERVIEW 14.03.2016
=A00+E01/6 MAIN CIRCUIT supply 14.03.2016
=A00+E01/7 FREQUENCY CONVERTER MAIN MOTOR 14.03.2016
=A00+E01/8 FREQUENCY CONVERTER HAUL-OFF 14.03.2016
=A00+E01/9 FREQUENCY CONVERTER TAKE-IN MOTOR 1 14.03.2016
=A00+E01/10 FREQUENCY CONVERTER TAKE-IN MOTOR 2 14.03.2016
=A00+E01/11 FREQUENCY CONVERTER WINDER MOTOR 14.03.2016
=A00+E01/12 FREQUENCY CONVERTER WINDER MOTOR 2 14.03.2016
=A00+E01/13 CPU1583 SUPPLY 14.03.2016
=A00+E01/14 CPU1583 OVERVIEW 14.03.2016
Date 14.03.2016 Ed. by grs RX 6.X TABLE OF CONTENTS : =PI+PI/1 - =A00+E01/31 GENERAL PROJECT INFORMATION +PI
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STARLINGER & CO
FACTORY
A-1060 VIENNA
RX 6.X
OVERVIEW OF COMPONENTS
Date 14.03.2016 Ed. by grs RX 6.X ASSEMBLY GROUP OVER VIEW GENERAL PROJECT INFORMATION +PI
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STARLINGER & CO
FACTORY
A-1060 VIENNA
1 3 5 1 3 5 13 21
-Q01 MAIN SWITCH -F01 MOTOR OVERLOAD SWITCH -B100 THERMO COUPLE
...A 2 4 6 ...A 14 22
I> I> I>
2 4 6
0.1 400
A1 A1
-F01 FUSE -T01 TRANSFORMER -Q01 LOAD- -K01 AUXILIARY-
...A A2 A2
CONTACTOR CONTACTOR
0.2 230
U V W
1 3 5 13
-F01 -M01
M -K01
CIRCUIT BREAKER 3-POLE THREE-PHASE MOTOR CONTACTOR NORMALLY OPEN CONTACT
...A ...kW 3~ 14
2 4 6
PE
1 X1 A1
-F02 CIRCUIT BREAKER 1-POLE -P01 INDICATOR LIGHT -M01 SOLENOID VALVE
...A 2 Color X2 A2
Date 14.03.2016 Ed. by grs RX 6.X GENERAL INSTRUCTIONS GENERAL PROJECT INFORMATION +PI
0 1 2 3 4 5 6 7 8 9
STARLINGER & CO
FACTORY
A-1060 VIENNA
2 3 1 X1
ILLUMINATED PUSHBUTTON
P PRESSURE SWITCH -S13 KEY SWITCH -SP10
NORMALLY CLOSED CONTACT
3 4 2 X2
-S11
1 3 1 3 X1
ILLUMINATED PUSHBUTTON
-S01 SAFETY SWITCH EMERGENCY STOP PALM BUTTON -SP11
2
NORMALLY OPEN CONTACT
2 4 4 X2
-S00
... STOP 2
1 ... left 0
... Right
13 23 1 PUSHBUTTON
MAGNETIC SWITCH
-S12 ROTARY SWITCH -S14 NORMALLY CLOSED CONTACT -B01
NORMALLY OPEN CONTACT
1=NC
14
1=NO
24 2 NOT LOCK
0=NO 0=NO
2=NO 2=NC
3 PUSHBUTTON
-S15 NORMALLY OPEN CONTACT -X1 1 TERMINAL
4 NOT LOCK
-X100 1 PLUG CONTACT

3
-S16 PUSHBUTTON
4 NORMALLY OPEN CONTACT
LOCK
-X100 1
FEMALES CONTACT
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STARLINGER & CO
FACTORY
A-1060 VIENNA
hr/hrs05 VV_-F 3G 1,5
Basic Type cable jacket material Protective Wire Conductor Cross-Section
hr/hrs ... Harmonized Type V ... PVC X ... Without Protective Wire Instruction In mm²
A ... National Type V2 ... PVC +90° G ... With Protective Wire
V3 ... PVC coldness flexibly
V5 ... PVC added oil-resistant
Nominal Voltage No. Of Conductors
R ... Rubber
01 ... 100 / 100 volt N ... Chloroprene Rubber
... No. Of Conductors
03 ... 300 / 300 volt Q ... Polyurethane
05 ... 300 / 500 volt J ... Fibre Optics Netting
07 ... 500 / 750 volt T ... Textile Meshwork
Insulating Material Speciality Conductor Constitution
V ... PVC U ... single-wire

C4 ... copper wire shield
V2 ... PVC +90° R ... multi wire
hr/hrs ... flat conductor , divisible
V3 ... PVC coldness flexibly K ... fine wire (decided misplaced)
hr/hrs2 ... flat conductor , not divisible
B ... Ethylenpropylen-rubber F ... fine wire (flexible)
hr/hrs6 ... flat conductor , not divisible , for lifts
E ... PE Polyethylene hr/hrs ... fine wire
hr/hrs8 ... helix conductor / helix cable
X ... XPE, cross-linked PE Y ... tinsel cord
R ... Rubber D ... fine wire conductor for welding conductor
S ... Silicone Rubber E ... fine wire conductor for welding conductor
0 1 2 3 4 5 6 7 8 9
STARLINGER & CO
FACTORY
A-1060 VIENNA
WIRING: POTENTIAL NUMBERING SYSTEM: REFERENCE DESIGNATIONS:
All not labeling conductors Primary Current:

become for primary current circle in hr/hrs07V/1,5 qmm =A00 +E00 -S01
and for control circuits in hr/hrs07V/1,0 qmm misplaced. Power Supply: L1, L2, L3, PE
The wiring raised accordant in the Electric Circuits: L1.1, L2.1, L3.1
CURRENT LAYOUT displayed target wiring.
Symbols: PE SH
By/through the target wiring are the conductor at Consecutively Number
any connection point, in correlation with the
documentation to EN 60204-1 identifiable. Identifier
Location Designation
CONDUCTORS COLORING
L1, L2, L3 = BLACK Plant Designation

PE = GREEN/YELLOW LOCATION DESIGNATION:
Control Voltage 230 VAC = RED
Control Voltage 24 VDC = BLUE
Ground 24VDC = BLUE/WHITE +E: CONTROL CABINET
Measuring Lines = WHITE PLANT LOCATION
External Voltages = ORANGE
+D: DISTRIBUTOR
DESIGNATION =A00 +E00 DESIGNATION
Intermediate Circuit = BLACK +P: PERIPHERY
+O: CONTROL PANEL -S01
COLOURED CODE DIN IEC 757 +Z: ACCESSORIES
BK: BLACK DEVICE TAG

BN: BROWN
BU: BLUE
GD: GOLD
CABLE MARKER:
GN: GREEN
GY: GREY
OG: ORANGE
PK: PINK
RD: RED
SR: SLIVER CABLE SOURCE =A00+E00-T01
TQ: TURQUOISE
WH: WHITE
YE: YELLOW
CABLE IDENTIFICATION CODE =A50+P50-W01
GNYE: GREEN/YELLOW
CABLE DESTINATION =A50+P50-M01
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HAUL-OFF MOTOR
+P02
SUPPLY
+E01
CIRCULAR LOOM
+P01
TAKE-IN 1
+P04
TAKE-IN 2
+P05
WINDER
+P03
FRAME
+P06
Date 14.03.2016 Ed. by grs RX 6.X HIGHER-LEVEL FUNCTION OVERVIEW MOTORS GENERAL PROJECT INFORMATION +PI
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-E01_M
MASSEKABELSET
VYC-00752C
-PE3
PE next machine
-PE1
PE
-PE2
PE
GNYE =A00+PE-W01 GNYE
=A00+PE-W03 =A00+PE-W05 GNYE
H07V-K GNYE H07V-K GNYE H07V-K GNYE
HAUL-OFF MOTOR 1x6mm² 1x6
=A00+P02 CIRCULAR LOOM 1x6
4,5 m =A00+P01 0,9 m 1,2 m
AEKA-01051 AEKA-01047 AEKA-01047
-PE1
PE
FRAME
=A00+P06
=A00+PE-W02 GNYE
H07V-K GNYE
1x6
4m
AEKA-01047
=A00+E01-XPOT1
XPOT SUPPLY
=A00+E01
=A00+PE-W04 GNYE
H07V-K GNYE
1x6
8m
AEKA-01047
WINDER
=A00+P03
Date 14.03.2016 Ed. by grs RX 6.X HIGHER-LEVEL GENERAL PROJECT INFORMATION +PI
Name Jürgen Griessler Appr FUNCTION OVERVIEW POTENTIAL drawing number pages plant pages project page
GRS Original EQUALISATION Z3E-05251D 13 45 11
0 1 2 3 4 5 6 7 8 9
BUS OVERVIEW
-A3
Starlinger
F1 S1
-T1 F2 S2
OPTION WINDER 2
smart TRONIC
F3 S3
REF RUN
MON CAN
-T6 -T5 -T4 -T3 -T2 CONF ERR F4 S4
OPTION WINDER 2
ESC
Made in Austria
Modul IF1091
REF RUN REF RUN REF RUN REF RUN REF RUN
MON CAN MON CAN MON CAN MON CAN MON CAN
ACOPOSinverter X64
CONF ERR CONF ERR CONF ERR CONF ERR CONF ERR
ESC ESC ESC ESC ESC
4kW-3HP 380 500~ ! DANGER
=A00+E01-A1.0
=A00+E01-A1.1
=A00+E01-A1.2
=A00+E01-A1.3
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
-A1.0
ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 OR ARC FLASH
=A00+E01/14.1
=A00+E01/17.0
=A00+E01/18.0
=A00+E01/19.0
Before servicing, remove all
-A1.0-X1
power, wait 15 minutes.
0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER ©VEGH JÜRGEN
HAZARD OF ELECTRIC HAZARD OF ELECTRIC HAZARD OF ELECTRIC HAZARD OF ELECTRIC HAZARD OF ELECTRIC
SHOCK , EXPLOSION SHOCK , EXPLOSION SHOCK , EXPLOSION SHOCK , EXPLOSION SHOCK , EXPLOSION
OR ARC FLASH OR ARC FLASH OR ARC FLASH OR ARC FLASH OR ARC FLASH
E R DC E r e r e r e
X20 BT 9100
X20 CP1381
Before servicing, remove all Before servicing, remove all Before servicing, remove all Before servicing, remove all Before servicing, remove all
X20 AI1744
X20 AI1744
power, wait 15 minutes. power, wait 15 minutes. power, wait 15 minutes. power, wait 15 minutes. power, wait 15 minutes. RF SE 1 2 1 2 1 1 X
ET PL 3 4 3 4
A1 A2 5 6 5 6
-A09
1 2 7 8 7 8
3 4 9 10 9 10
C S 11 12 11 12
T DC 13 14
Knoten2
Knoten1
GND_24V
Belegung
DATA/
DATA
+24V
+20V
+20V
GND
GND
GND_24V
DATA/
DATA
+24V
+20V
GND
Pin
PE
PE
1
2
3
4
5
6
7
8
X2X-OUT
DC OK
1-8
POWER-
X2X - IN
SUPPLY
IF2 IF3 IF4 IF4

ETH EPL USB USB
RESET/
MODE
AIVS-01380 AIVS-01226 AIVS-01226 AIVS-01203

ANALOGES ANALOGES
BUSTRANSMITTER
CENTRAL UNIT CP1381 EINGANGSMODUL EINGANGSMODUL
BT9100
AI1744 AI1744
AIVS-01206 AIVS-01206 AIVS-01206
TERMINAL BLOCK TB12 TERMINAL BLOCK TB12 TERMINAL BLOCK TB12
AIVS-01184 AIVS-01184 AIVS-01184

BUS MODULE BM11 BUS MODULE BM11 BUS MODULE BM11
STANDARD STANDARD STANDARD
-A31 -A30 -A12 -A11 -A10

OPTION WINDER 2
Date 14.03.2016 Ed. by grs RX 6.X BUS OVERVIEW GENERAL PROJECT INFORMATION +PI
0 1 2 3 4 5 6 7 8 9
FC EMC INFORMATION
12 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page
=A00+E01/1
Date 14.03.2016 Ed. by grs RX 6.X FC EMC INFORMATION GENERAL PROJECT INFORMATION +PI
0 1 2 3 4 5 6 7 8 9
STARLINGER & CO
FACTORY
A-1060 VIENNA
WEBMASCHINE RX6.X =A00

SUPPLY +E01
PAGES ALL: 32
=PI+PI/13 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page 2
Modification Date 14.03.2016 project title page description WEBMASCHINE RX6.X =A00
Date 14.03.2016 Ed. by grs RX 6.X COVER PATCH SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-E01_FU -E01_BUS -E01
B&R FX FC CABLE INSTALLATION MATERIAL
VYC-00786B
-E01_X -E01_P -FE

KLEMMENSCHIENE_FX_6X PIKTOGRAMME GROUNDING BAR LARGE
Z4C-05203 Z4K-03750
620,0
595,0
FAN
OPTION WINDER 2
-T6 -T5 -T4 -T3 -T2 -T1 -A09
MODULE IF1091
GND_24V
Belegung
OPTION WINDER 2
DATA/
DATA
+24V
+20V
+20V
GND
GND
GND_24V
-A1.1
-A1.2
-A1.3
-A1.0
DATA/
DATA
+24V
+20V
GND
REF RUN
3
REF RUN REF RUN REF RUN REF RUN REF RUN
Pin
PE
PE
-X02
1
2
3
4
5
6
7
8
X2X-OUT
DC OK
-T11
MON CAN MON CAN MON CAN MON CAN MON CAN MON CAN
1-8
-Q2
-K1
-Q1
-A5
-F1
CONF ERR CONF ERR CONF ERR CONF ERR CONF ERR CONF ERR
POWER-
X2X - IN
SUPPLY
ESC ESC ESC ESC ESC ESC

18
ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter X64 +
+
Output DC
©VEGH JÜRGEN
PE 2 73
- 24V 5A
1 PE 15
- 21 COM 21
72
1 L1 3 L2 5 L3 E R DC E r e r e r e 13 71
X20 BT 9100
X20 CP1381
X20 AI1744
X20 AI1744
RF SE 1 2 1 2 1 1 X
1 L1 3 L2 5 L3 11
- 24 NO 14
ET PL
A1 A2
3 4
5 6
3 4
5 6 70
X1 X3
13 23 1 2 7 8 7 8
DANGER
0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 0,37kW-3HP 380 500~ ! DANGER 4kW-3HP 380 500~ !
DC OK A1 S34
13 NO 21 NC + A1
3 4
C S
9 10
11 12
9 10
11 12
9 69
13 NO 21 NC A1 22 NC 12 T DC 13 14
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
HAZARD OF ELECTRIC
SHOCK , EXPLOSION
C 16A pilz LC1-D12
LC1D09 7 68
Adjust PNOZ s1 BL
OR ARC FLASH OR ARC FLASH OR ARC FLASH OR ARC FLASH OR ARC FLASH OR ARC FLASH
22.5-29.5V
BD 5 67
power, wait 15 minutes. power, wait 15 minutes.
POWER
Schneider
Electric
Telemecanique 3 66
1 65
4 I-ON I-ON I-ON In1
In2
6 - 64
Out
- 63 -FE
360,0
Power Supply Reset

-
PS3100 Fault
62
- 61
L1
24V DC 24V DC + 60
L2
5,5 KW
14 NO 22 NC A2
2,4W
14 NO 22 NC - A2
1 +
+
59
58
X4 X2
A2 Y32
IF2 IF3 IF4 IF4
14 24
ETH EPL USB USB
2 T1 4 T2 6 T3 Übersetzungstext
A2 A1fehlt
+ 57
L3 2 T1 4 T2 6 T3 RESET/
MODE PE 56
PE
PE 55
40 35 36 37 38 Input AC 3~
L3
L2
54
53
320-575V AC
L1 52
N 51
9
7
10
43
11
44
15
12
16
17
14
L3 50 41
25 24 23 22 21 L2 49
39 L1 48
5 PE 47
PE 46
PE 45
20
19
790,0
1520,0
250,0
70,0
-E01
Befor Opening
Casing Turn
off Main
Switch
27 -E01_P
-A3
Starlinger
F1 S1 32
F2 S2
PANEL -E01_P
smart TRONIC
F3 S3
F4 S4
Made in Austria
74
33
-Q0
-SP0
-E01
28
26
31
Date 14.03.2016 Ed. by grs RX 6.X OVERVIEW CONTROL CABINET SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPERATION UNIT 2
OPERATION UNIT
WINDER
RJ 45/X2X- Bus
SWITCH CONTROL
BOX
B32.1 B31.1
OPERATION UNIT 3 OPERATION UNIT 1
M1
LPC
Date 14.03.2016 Ed. by grs RX 6.X OVERVIEW SENSORS SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPERATION UNIT WINDER

OPERATION UNIT 2
SWITCH OPERATION UNIT

B32.1 B31.1
M1
LPC
Date 14.03.2016 Ed. by grs RX 6.X MACHINE OVERVIEW SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-P01
OPERATION UNIT 2
E2 E1
E1 = RING OUTSIDE
E2 = RING OUTSIDE E3 RING OUTSIDE
E3 = RING INSIDE COMPENSATION
-A11 OPERATION UNIT
WINDER

RING INSIDE RJ 45/X2X- Bus
COMPENSATION
OPERATION UNIT
WINDER
-A30
-A12 -A10 OPERATION UNIT

E3 B32.1 B31.1
WINDER
E1 E2
E3 -A31
E2 E1
Date 14.03.2016 Ed. by grs RX 6.X CONTROL PANEL OVERVIEW SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-Q1
2 1 L1
.6
4 3 L2
400V / 7.0
.6
6 5 L3
PE / 7.0
1 3 5
-F1
/2.5 -X01 L1 L2 L3 PE PE
C16A 2 4 6
OPTION
1 3 5
-Q0
/2.7 -T11
2 4 6
/2.5
+ 24V.0 / 7.2
20A L1 L2 L3 PE
3 x 320 - 575 VAC, + GND.5 / 7.2

45 - 65 Hz
24VDC 5A
POWER UNIT
0PS3050.1 -
-
2,5 mm²
2,5 mm²
2,5 mm²
2,5 mm²
L1 L2 L3 PE
-X01 L1 L2 L3 N PE -X01 PE
FE
3N x 380 - 440 V+-10% ; 50/60 Hz

DISTRIBUTOR INSTALLATION 5 X 4 MM²CU
SINGLE INSTALLATION 5 X 2,5 MM²CU
RX6.0.....4,5 kVA
RX6.1.....5,8 kVA
CLOCKWISE ROTATING FIELD
SUPPLY GROUNDING FUNCTIONAL EARTH

FOR RAIL
MACHINE FRAME
Date 14.03.2016 Ed. by grs RX 6.X MAIN CIRCUIT SUPPLY +E01
Name Jürgen Griessler Appr supply drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
L1 L1
-X2X-T1 / 19.5
-X2X-T2 / 8.6
L2 L2
6.9 / 400V 400V / 8.0
L3 L3
6.9 / PE PE / 8.0
X2X X2X\ X2XG X2XGG X2X X2X\ X2XG X2XGG
SH1 SH1
SH2 SH2
-W01X2X -W02X2X
DATENLEITUNG DATENLEITUNG
WH
WH
GN
GN
BN
0,5
0,5
0,5
BN
0,5
0,5
0,5
3x0,5mm² SH SH 3x0,5mm²
-T1
/2.4 L1 L2 L3 PE X2X X2X\ X2XGND X2X+ SH X2X X2X\ X2XGND X2X+ SH
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
4,0 kW, 3AC 380-500V, X2X
8I64T400400.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
U V W PE PC/- P0 PA/+ PB +24V GND CLI LI1 LI2 LI3 LI4 DO R2A R2C
1B1 / 20.1
PE
6.9 / 24V.0 24V.0 / 8.2
6.9 / GND.5 GND.5 / 8.2

-W01
1 2 3 GNYE 4 5 SH
OELFLEX - 110 CY
7x1,5
1 3 5
-Q2 -X02 PE -X02 1 2
/21.4 2 4 6
+P01-W01
OELFLEX - 110 CY 1 2 3 GNYE 4 5 SH
5,5 m ©VEGH JÜRGEN
7x1,5 CAUTION 11
MAIN MOTOR +P01-M1 U1 V1 W1 PE S1 S2
DI-1
/14.4
3KW.....RX6.0 S1
U1 V1 W1
di_TempHM
4KW.....RX6.1 M
U2 V2 W2
3 S2
X2
DELTA X20
CIRCUIT BR CP1381
-A1.0
/14.1
Date 14.03.2016 Ed. by grs RX 6.X FREQUENCY CONVERTER SUPPLY +E01
Name Jürgen Griessler Appr MAIN MOTOR drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
L1 L1
-X2X-T2 / 7.8
-X2X-T3 / 9.6
L2 L2
7.3 / 400V 400V / 9.0
L3 L3
7.3 / PE PE / 9.0
SH1 SH1
SH2 SH2
-W02X2X -W03X2X
WH
WH
GN
GN
BN
0,5
0,5
0,5
BN
0,5
0,5
0,5
-T2
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
CAUTION!!
RX6.0 RX 6.1
ACOPOSinverter ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
0,37 kW, 3AC 380-500V, X2X 0,55 kW, 3AC 380-500V, X2X
8I64T400037.00X-1 8I64T400055.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
1B2 / 20.3
PE
7.9 / 24V.0 24V.0 / 9.2
7.9 / GND.5 GND.5 / 9.2
+P02-W01 1 2 3 GNYE 4 5 SH
STEUERLEITUNG ©VEGH JÜRGEN
7x1,0 CAUTION 21
HAUL-OFF MOTOR +P02-M2 U1 V1 W1 PE S1 S2
DI-2
/14.4
0,25KW.....RX6.0 S1 SH U1 V1 W1
di_AMTemp
0.55KW.....RX6.1 M
U2 V2 W2
3 S2
X2
STAR X20
CIRCUIT BR CP1381
-A1.0
/14.1
Name Jürgen Griessler Appr HAUL-OFF drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
L1 L1
-X2X-T4 / 10.6
-X2X-T3 / 8.8
L2 L2
8.3 / 400V 400V / 10.0
L3 L3
8.3 / PE PE / 10.0
SH1 SH1
SH2 SH2
-W03X2X -W04X2X
DATENLEITUNG BN WH GN DATENLEITUNG
WH
GN
BN
0,5
0,5
0,5
3x0,5mm² 0,5 0,5 0,5 SH SH 3x0,5mm²
-T3
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
0,37 kW, 3AC 380-500V, X2X
8I64T400037.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
PE
8.9 / 24V.0 24V.0 / 10.2
8.9 / GND.5 GND.5 / 10.2
+P04-W02
STEUERLEITUNG 1 2 3 GNYE SH
2,5 m ©VEGH JÜRGEN
7x1,0 CAUTION
TAKE-IN MOTOR 1 +P04-M3 U1 V1 W1 PE
0,09KW SH U1 V1 W1
M
U2 V2 W2
3
STAR
CIRCUIT
Name Jürgen Griessler Appr TAKE-IN MOTOR 1 drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
L1 L1
-X2X-T5 / 11.6
-X2X-T4 / 9.8
L2 L2
9.3 / 400V 400V / 11.0
L3 L3
9.3 / PE PE / 11.0
SH1 SH1
SH2 SH2
-W04X2X -W05X2X
DATENLEITUNG BN WH GN DATENLEITUNG
WH
GN
BN
0,5
0,5
0,5
3x0,5mm² 0,5 0,5 0,5 SH SH 3x0,5mm²
-T4
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
0,37 kW, 3AC 380-500V, X2X
8I64T400037.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
PE
9.9 / 24V.0 24V.0 / 11.2
9.9 / GND.5 GND.5 / 11.2
+P05-W02
STEUERLEITUNG 1 2 3 GNYE SH
8m ©VEGH JÜRGEN
7x1,0 CAUTION
TAKE-IN MOTOR 2 +P05-M4 U1 V1 W1 PE
0,09KW SH U1 V1 W1
M
U2 V2 W2
3
STAR
CIRCUIT
Name Jürgen Griessler Appr TAKE-IN MOTOR 2 drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
-X2X-EX2 / 21.7
L1 L1
-X2X-T5 / 10.8
L2 L2
10.3 / 400V 400V / 12.0
L3 L3
10.3 / PE PE / 12.0
SH1 SH1
SH2 SH2
-W05X2X -W07X2X
WH
WH
GN
GN
BN
0,5
0,5
0,5
BN
0,5
0,5
0,5
-T5
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
0,37 kW, 3AC 380-500V, X2X
8I64T400037.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
PE
10.9 / 24V.0 24V.0 / 12.2
10.9 / GND.5 GND.5 / 12.2
+P03-W01 1 2 3 GNYE 4 5 SH
7x1,0 CAUTION 13
WINDER MOTOR 1 +P03-M5 U1 V1 W1 PE S1 S2
DI-5
/14.4
0,25KW S1 SH U1 V1 W1
di_TempWM1
M
U2 V2 W2
3 S2
X2
STAR X20
CIRCUIT BR CP1381
-A1.0
/14.1
Name Jürgen Griessler Appr WINDER MOTOR drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
L1
OPTION 2 WINDER
-X2X-T6 / 13.7
L2
11.3 / 400V
L3
11.2 / PE PE / 15.0
X2X X2X\ X2XG X2XGG
SH1
SH2
-W06X2X
DATENLEITUNG
WH
GN
BN
0,5
0,5
0,5
3x0,5mm² SH
-T6
VERSORGUNG
-XA -XB
X2X LINK X2X LINK
INPUT OUTPUT
ACOPOSinverter
24VDC VERSORGUNG
24VDC VERSORGUNG
DIGITAL OUTPUT 1
0,37 kW, 3AC 380-500V, X2X
8I64T400037.00X-1 RELAY R2
INPUT
INPUT
INPUT
INPUT
MOTOR
PE
11.9 / 24V.0 24V.0 / 13.0
11.9 / GND.5 GND.5 / 13.0
+P03-W02 1 2 3 GNYE 4 5 SH
7x1,0 CAUTION 23
WINDER MOTOR 2 +P03-M6 U1 V1 W1 PE S1 S2
DI-6
/14.4
0,25KW S1 SH U1 V1 W1
di_TempWM2
M
U2 V2 W2
3 S2
X2
STAR X20
CIRCUIT BR CP1381
-A1.0
/14.1
Name Jürgen Griessler Appr WINDER MOTOR 2 drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
12.9 / 24V.0 24V.0 / 15.0
12.9 / GND.5 GND.5 / 15.0
-X2X-T6 / 12.6
X2X X2X\ X2XG X2XGG
SH1
15.4 SH2
ETH_1
RxD1 RxD TxD1 SH SH2 TxD SH3 SH4
WH/OG
WH/GN
-W01E
WH/BU
WH/BN
PATCH-KABEL
OG
GN
BU
BN
1m
-W06X2X
DATENLEITUNG
WH
GN
BN
0,5
0,5
0,5
1 2 3 4 5 6 7 8 SH 3x0,5mm²
17 18 27 28 -A1.0 -A1.0 1 3 2 4
/14.1 D1+
/14.1 D1-
/14.1 D2+
/14.1 D3+
/14.1 D3-
/14.1 D2-
/14.1 D4+
/14.1 D4-
+24V CPU/X2X L GND CPU +24V I/O GND I/O /14.1 /14.1 X2X X2X\ X2X- SH
+24V CPU/X2X L GND +24V I/O GND I/O /14.7 /14.7 /14.7 /14.7
/14.4 /14.4 /14.4 /14.4
BR X20
CP1381
CPU VERSORGUNG
I/O VERSORGUNG BR X20
CP1381
IF2 / ETHERNET
RJ45 BR IF1091
-A1.0
/14.1
Date 14.03.2016 Ed. by grs RX 6.X CPU1583 SUPPLY SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-A1.0 X1
I 11
AI+1I
U AI+1U/Sensor +
12
AI-1U/I /Sensor -
13
-IF2:1 21
D1+ /13.4 I AI+2I
IF2 -IF2:2
U 22
ETHERNET D1- /13.4 AI+2U
RJ45 -IF2:3 23
D2+ /13.5 AI-2U/I
-IF2:4 14
D3+ /13.5 DI-1
-IF2:5 24
D3- /13.5 DI-2
-IF2:6 15
D2- /13.5 DI-3
-IF2:7 25
D4+ /13.5 DI-4
-IF2:8
TERMINATING
16
RESISTOR
D4- /13.6 CAN HIGH
ON OFF
IF7
17
-IF3:1 CAN CAN LOW
IF3 RxD BUS 18
-IF3:2 CAN GND
POWERLINK RxD\ 26
RJ45 -IF3:3 RS232 TXD
TxD IF1 27
-IF3:4 RS232 RXD
1term.1 RS232
28
-IF3:5 RS232 GND
1term.2
-IF3:6
TxD\
-IF3:7
1term.3 X2
-IF3:8 11
1term.4 DI-1 /7.5 -di_TempHM
21
-IF4:1 DI-2 /8.5 -di_AMTemp
IF4 1USB1 12
-IF4:2 DI-3
USB 1 1USB2 22
DI-4
1USB3
1USB4
-IF4:3
-IF4:4 DI-5
13
/11.5 -di_TempWM1 OPTION WINDER 2
23
DI-6
14
/12.5 -di_TempWM2
MODULE IF1091
-IF5:1 DI-7
IF5 2USB1 24
-IF5:2 DI-8 /29.7 -di_low_level -A1.0
USB 2 2USB2 15
-IF5:3 DI-9 /20.4 -di_gVisGatterLinksAktiv CREEL LEFT 1
2USB3 25 X2X /13.7
-IF5:4 DI-10 /20.6 -di_gVisGatterRechtsAktivCREEL RIGHT
2USB4 16 3
DI-11 X2X\ /13.7
26
DI-12
17
DI-13 /31.3 -di_Trigger_SA
27 2
DI-14 /29.1 -di_Fehler_Aufschneidung X2X- /13.7
28
+24VDC Geber /31.4 +24VDC Geber 4
18 SH /13.8
GND /31.4 -GND
X3
11
DO-1 /21.4 -do_Frg_HS
21
DO-2 /29.6 -do_Schmierung
12
DO-3 /29.1 -do_schneiden
22
DO-4
13
DM-5
23
DM-6
14
DM-7
24
DM-8
15
DO-9
25
DO-10
16
DO-11
26
DO-12
17
+24V CPU/X2X L /13.1 CPU/X2X LINK SUPPLY
18
GND CPU /13.2 GND
BR +24V I/O
27
/13.2 I/O-SUPPLY
X20
ZENTRALEINHEIT
X20CP 1381
GND I/O
28
/13.2 GND I/O BR IF1091
Date 14.03.2016 Ed. by grs RX 6.X CPU1583 OVERVIEW SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
13.9 / 24V.0 24V.0 / 20.0
13.9 / GND.5 GND.5 / 20.0
12.2 / PE PE / 20.0
-X01 + -
©VEGH JÜRGEN
-A3
.3 -IF1:1
IF1 RxD /15.3
.6 -IF1:2
.8 POWERLINK RxD\ /15.3
RJ45 -IF1:3
TxD /15.4
-IF1:4
1term.1 /15.4
-IF1:5
1term.2 /15.4
-IF1:6
TxD\ /15.4
-IF1:7
1term.3 /15.4
-IF1:8
1term.4 /15.5
-IF2:1
IF2 RxD
-IF2:2
ETHERNET RxD\
RJ45 -IF2:3
TxD
-IF2:4
1term.1
-IF2:5
1term.2
-IF2:6
TxD\
-IF2:7
1term.3
-IF2:8
1term.4
ETH_1 / 13.5
-IF3:1
IF3 1USB1 /15.6
-IF3:2
USB 1 1USB2 /15.6
-IF3:3
1USB3 /15.7
-IF3:4
1USB4 /15.7

-IF4:1
IF4 2USB1
-IF4:2
USB 2 2USB2
-IF4:3 -W01E
2USB3 PATCH-KABEL
-IF4:4
2USB4 1m
8x0,34mm²
1 2 3 4 5 6 7 8
©VEGH JÜRGEN
©VEGH JÜRGEN
1 2
/15.1 1USB1
/15.1 1USB2
/15.1 1USB3
/15.1 1USB4
/15.1 +24VDC
/15.1 GND
©VEGH JÜRGEN
PE
-A3
/15.1 RxD
/15.1 RxD\
/15.1 TxD
/15.1 1term.1
/15.1 1term.2
/15.1 TxD\
/15.1 1term.3
/15.1 1term.4
-X0:1 .1
+24VDC /15.8
POWER -X0:2
GND /15.8
SUPPLY
BR
POWER PANEL/ POWER PANEL/ IF1 / ETHERNET
6PPT30.043F-20C001 BR 6PPT30.043F-20C001 RJ45
BR POWER PANEL/
6PPT30.043F-20C001
IF3 / USB1
BR POWER PANEL/
6PPT30.043F-20C001
-A3 -A3
.1 .1
Date 14.03.2016 Ed. by grs RX 6.X POWER PANEL PPT30.043F SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPTION WINDER 2
MODULE IF1091
=A00+E01-A1.0-X1
=A00+E01-A1.0-X2
=A00+E01-A1.0-X3
=A00+E01-A1.1
=A00+E01-A1.2
=A00+E01-A1.3
=A00+E01/17.0
=A00+E01/18.0
=A00+E01/19.0
-A1.0
/14.1
©VEGH JÜRGEN
E R DC E r e r e r e
X20 BT 9100
X20 CP1381
X20 AI1744
X20 AI1744
RF SE 1 2 1 2 1 1 X
ET PL 3 4 3 4
A1 A2 5 6 5 6
1 2 7 8 7 8
3 4 9 10 9 10
C S 11 12 11 12
T DC 13 14
Knoten2
Knoten1
©VEGH JÜRGEN
IF2 IF3 IF4 IF4

ETH EPL USB USB
RESET/
MODE

ANALOGES ANALOGES
CENTRAL UNIT CP1381 BUSTRANSMITTER
EINGANGSMODUL EINGANGSMODUL
AIVS-01203
AI1744 AI1744
BT9100 SHIELD CLAMP FOR X2X MODULES
AIVS-01206 AIVS-01206 AIVS-01206
BUS TRANSMITTER
TERMINAL BLOCK TB12 TERMINAL BLOCK TB12 TERMINAL BLOCK TB12
TERMINAL BLOCK TB12 BUS MODULE BM11 BUS MODULE BM11 BUSMODUL BM15
STANDARD STANDARD STANDARD
Date 14.03.2016 Ed. by grs RX 6.X PLC CARD OVERVIEW : =A00+E01-A1.1 - SUPPLY +E01
Name Jürgen Griessler Appr =A00+E01-A1.3 drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
-A1.1 +P04-B1
.5 50kg
11
+5,5V1.1 /17.5 -Variable
12 LOAD CELL
+5,5V1.2 /17.6 -Variable
13 V+ FÜHLER+ SIGNAL + SIGNAL - V- FÜHLER- SH
%IW /17.6 -Variable
14
%IW /17.7 -Variable SH
15
GND1.1 /17.7 -Variable
16
21
+5,5V2.1
+P04-W01
22 PROCESSOR CABLE BLUE GREEN WHITE RED BLACK GREY
+5,5V2.2
23
%IW
24
%IW
25
GND2.1
26
GND2.2
SH
+24VDC 11 12 13 14 15 16
+5,5V1.1 +5,5V1.2 AI+ 1I AI- 1I GND1.1 GND1.2
GND /17.1 /17.1 /17.1 /17.1 /17.1 /17.1
Variable Variable Variable Variable Variable Variable
Interne Spannungsversorgung
24VDC durch Einspeisemodul
X20
BR AI1744 BR X20
AI1744
-A1.1
.1
Date 14.03.2016 Ed. by grs RX 6.X OVERVIEW A1.1 INPUT MODULE AI 1744 SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-A1.2 +P05-B2
.5 50kg
11
+5,5V1.1 /18.5 -Variable
12 LOAD CELL
+5,5V1.2 /18.6 -Variable
13 V+ FÜHLER+ SIGNAL + SIGNAL - V- FÜHLER- SH
%IW /18.6 -Variable
14
%IW /18.7 -Variable SH
15
16
21
+5,5V2.1
+P05-W01
22 PROCESSOR CABLE BLUE GREEN WHITE RED BLACK GREY
+5,5V2.2
23
%IW
24
%IW
25
GND2.1
26
GND2.2
SH
+24VDC 11 12 13 14 15 16
+5,5V1.1 +5,5V1.2 %IW %IW GND1.1 GND1.2
GND /18.1 /18.1 /18.1 /18.1 /18.1 /18.1
Variable Variable Variable Variable Variable Variable
24VDC durch Einspeisemodul
X20
BR AI1744 BR X20
AI1744
-A1.2
.1
Date 14.03.2016 Ed. by grs RX 6.X OVERVIEW A1.2 X20 INPUT MODULE AI 1744 SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-X2X-T1 / 7.6
-A1.3
.4
11
X2X /19.4
21
X2X\ /19.5
22 X2X X2X\ X2XG X2XGG

X2X- /19.5
SH1
SH2
24
+24VDC /19.6 Signal-Supply
25
+24VDC /19.7 Signal-Supply
26
GND /19.8 GND
+24VDC
GND
-W01X2X
+24VDC für I/O-Baugruppen DATENLEITUNG
WH
GN
BN
0,5
0,5
0,5
3x0,5mm² SH
11 21 22 24 25 26
X2X X2X\ X2X- SH +24VDC +24VDC GND
/19.1 /19.1 /19.1 /19.1 /19.1 /19.1
Signal-Supply Signal-Supply GND
X20
BR BT9100
BR X20
BT9100
-A1.3
.1
Date 14.03.2016 Ed. by grs RX 6.X OVERVIEW A1.3 X20 BUS TRANSMITTER BT 9100 SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
15.9 / 24V.0 24V.0 / 21.0
15.9 / GND.5 GND.5 / 21.0
15.9 / PE PE / 21.0
FE FE
-X01 + - -X01 + - -X01 + - -X01 + - -X01 + -
OPTION OPTION
+P01-W04 +P01-W05 +P04-W03 +P04-W04

KUPPLUNGSDOSE SCHIRM DATENLEITUNG + SCHIRM ÖLFLEX CLASSIC 110 1 ÖLFLEX CLASSIC 110 1
BN BU SH BN WH SH 5m 10 m
6m 35 m
M8 X 1 3-POL. 4x0,34mm² 2x1,0mm² 2x1,0mm²
1 3 1 3
1 2
13 13 13 13
-B1
+ -
-B2
+ -
-S1 -S2 -S3 -S4 -M11
M
14 14 14 14
2 4 2 4
+P01-W04 +P01-W05 +P04-W03 +P04-W04

BK GN 2 2
-X01 1 -X01 2 -X01 3 -X01 4
15 25
DI-9 DI-10
/14.4 /14.4
1B1
1B2
di_gVisGatterLinksAktiv di_gVisGatterRechtsAktiv
7.9 /
8.9 /
X2 X2
X20 X20
BR CP1381 BR CP1381
-A1.0 -A1.0
/14.1 /14.1
MAIN RING HAUL-OFF CREEL LEFT CREEL RIGHT CONTROL CABINET FAN
SENSOR SENSOR
Date 14.03.2016 Ed. by grs RX 6.X CONTROL CIRCUIT SUPPLY +E01
Name Jürgen Griessler Appr SENSORS drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
20.9 / 24V.0 24V.0 / 29.5
20.9 / GND.5 GND.5 / 29.5
20.9 / PE
-X01 5
+P01-W06 1
2m
2x1,0mm² 11
11
-Q1
-X2X-EX2 / 11.8
+P01-S3
/6.6 12
12
+P01-W06 2
-X01 6 13 X1
+P01-W07 1
9m -SP0 -SP0
2x1,0mm² 14 .3 X2
11
+P01-S1 X2X X2X\ X2XG X2XGG
12
SH1
+P01-W07 2 SH2
-X01 7
+P03-W02 1
7m
2x1,0mm² -X01 PE
11
+P03-S2 -A1.0
12 /14.1
+P03-W02 2
BR X20
CP1381
-X01 8 X3
-A5
BUS_1 / 23.6
do_Frg_HS SH
13 23 A1 /14.4
DO-1
11 -W07X2X
DATENLEITUNG
WH
3x0,5mm²
GN
BN
0,5
0,5
0,5
Y32
S34
WH/OG
WH/GN
-W01P
WH/BU
WH/BN
PATCH-KABEL
OG
GN
BU
BN
7,5 m
.8 1 2 3 4 5 7 8 6 .6 1 2 3 4 5 6 7 8
pilz
+24V
PE1
GND-24V
PE2
+20V
DATA
DATA/
GND
+24V
GND-24V
DATA
+20V1
+20V2
DATA/
GND1
GND2
PNOZ s1
FE
A2 14 24
A1 A1
-Q1 -Q2 X2X - IN X2X - OUT
/2.5 A2 /2.6 A2
X20
BR 4A0076
AESK-01090
TYP: LC1-D12 BD
AESK-01056
TYP: LC1-D09 BL
-A09
1 2 /6.6 1 2 /7.1 /2.8
/2.7
3 4 /6.6 3 4 /7.2
VYC-01171D
5 6 /6.6 5 6 /7.2 POWER SUPPLY MODULE X20
13 14 13 14
21 22 21 22
11 12 .3
Date 14.03.2016 Ed. by grs RX 6.X CONTROL CIRCUIT SUPPLY +E01
Name Jürgen Griessler Appr EMERGENCY STOP drawing number pages plant pages project page
0 1 2 3 4 5 6 7 8 9
COMPENSATION BROWN
-A.. -A..
SIGNAL LAMP
Error
Run
Ok
BUTTON INCH
OPERATION UNIT GND TRANSPARENT
REAR SIDE
BUTTON STOP 24V GND E E+ E-

X 50
PE
E1 E2 E3 X 51
BUTTON START
PE
-PE
PE / RING
GND OPERATION UNIT 3 = GND COMPENSATION
E1 = FW 1, 3, 5 Warp Break (Segmente)
E1 = RING OUTSIDE
E2 = FW 2, 4, 6 Warp Break (Segmente)
E2 = RING OUTSIDE
E3 = FW Inside Warp Break (Segmente)
E3 = RING INSIDE
Date 14.03.2016 Ed. by grs RX 6.X OPERATION UNIT OVERVIEW SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-A10
.5 IN
1
+24V /23.5 +24V
2
GND1 /23.5 -GND1
3
X2X /23.5 -X2X\
4
+20V1 /23.6 +20V1
5
+20V2 /23.6 +20V2
6
X2X\ /23.6 -X2X\
RJ45 GND2
GND3
7
8
/23.6
/23.6
-GND2
-GND3
OPERATION UNIT 1
OUT
1
+24V /23.7 +24V
2
GND1 /23.7 -GND1
3
X2X /23.7 -X2X\
4
+20V1 /23.7 +20V1 21.8 23.6
5 BUS_1 BUS_2
+20V2 /23.7 +20V2
6
RJ45 X2X\ /23.8 -X2X\
7
GND2 /23.8 -GND2
8
GND3 /23.8 -GND3
RxD1 RxD TxD1 SH SH2 TxD SH3 SH4 RxD1 RxD TxD1 SH SH2 TxD SH3 SH4
X1 -W02P
WH/OG
WH/GN
-W01P
WH/BU
WH/BN
3
E1 PATCH-KABEL
2 PATCH-KABEL
OG
GN
BU
BN
E2 2,3 m
7,5 m
1 8x0,34mm²
E3
X2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
3
E1
2
E2 IN 1 2 3 4 5 6 7 8 OUT 1 2 3 4 5 6 7 8
1 +24V X2X\ +20V2 GND2 +24V X2X\ +20V2 GND2
E3 /23.1 GND1 /23.1 +20V1 /23.1 X2X\ /23.1 GND3 /23.1 GND1 /23.1 +20V1 /23.1 X2X\ /23.1 GND3
4
GND /23.1 /23.1 /23.1 /23.1 /23.1 /23.1 /23.1 /23.1
5 Eingang RJ45 Ausgang
+24V I/O.
BR
-A10
.1
-A11
.5 IN
1
+24V /23.5 +24V
2
GND1 /23.5 -GND1
3
X2X /23.5 -X2X\
4
+20V1 /23.6 +20V1
5
+20V2 /23.6 +20V2
6
X2X\ /23.6 -X2X\
RJ45 GND2
GND3
7
8
/23.6
/23.6
-GND2
-GND3
OPERATION UNIT 2
OUT
1
+24V /23.7 +24V
2
GND1 /23.7 -GND1
3
X2X /23.7 -X2X\
4
+20V1 /23.7 +20V1 23.7 24.6
5 BUS_2 BUS_3
+20V2 /23.7 +20V2
6
RJ45 X2X\ /23.8 -X2X\
7
GND2 /23.8 -GND2
8
GND3 /23.8 -GND3
RxD1 RxD TxD1 SH SH2 TxD SH3 SH4 RxD1 RxD TxD1 SH SH2 TxD SH3 SH4
X1 -W03P
WH/OG
WH/GN
-W02P
WH/BU
WH/BN
3
E1 PATCH-KABEL
2 PATCH KABEL
OG
GN
BU
BN
E2 2,3 m
2,3 m
1 8x0,34mm²
E3
X2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
3
E1
2
E2 IN 1 2 3 4 5 6 7 8 OUT 1 2 3 4 5 6 7 8
1 +24V X2X\ +20V2 GND2 +24V X2X\ +20V2 GND2
4
GND /23.1 /23.1 /23.1 /23.1 /23.1 /23.1 /23.1 /23.1
+24V I/O.
BR
-A11
.1
Date 14.03.2016 Ed. by grs RX 6.X OPERATION UNIT SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
-A12
.5 IN
1
+24V /24.5 +24V
2
GND1 /24.5 -GND1
3
X2X /24.5 -X2X\
4
+20V1 /24.6 +20V1
5
+20V2 /24.6 +20V2
6
X2X\ /24.6 -X2X\
RJ45 GND2
GND3
7
8
/24.6
/24.6
-GND2
-GND3
OPERATION UNIT 3
OUT -X01P RXD1
1 RxD1
+24V /24.7 +24V
2 RXD RxD
GND1 /24.7 -GND1
3 TXD1 TxD1
X2X /24.7 -X2X\
4 SH SH
+20V1 /24.7 +20V1 23.7
+20V2
5
/24.7 +20V2 BUS_3 SH2 SH2 BUS_4 / 25.5
6 TXD TxD
RJ45 X2X\ /24.8 -X2X\
7 SH3 SH3
GND2 /24.8 -GND2
8 SH4 SH4
GND3 /24.8 -GND3
WH/OG
WH/GN
-W03P
WH/BU
WH/BN
X1
3
-W04P
E1 PATCH-Kabel PATCH-KABEL
OG
GN
BU
BN
2 2,3 m 7,5 m
E2
1
E3
X2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
3
E1
2
E2 IN 1 2 3 4 5 6 7 8 OUT 1 2 3 4 5 6 7 8
1 +24V X2X\ +20V2 GND2 +24V X2X\ +20V2 GND2
4
GND /24.1 /24.1 /24.1 /24.1 /24.1 /24.1 /24.1 /24.1
+24V I/O.
BR
-A12
.1
0 1 2 3 4 5 6 7 8 9
-A30
.5 IN
1
+24V /25.5 +24V
2
GND1 /25.5 -GND1
3
X2X /25.5 -X2X\
4
+20V1 /25.6 +20V1
5
+20V2 /25.6 +20V2
6
X2X\ /25.6 -X2X\
RJ45 GND2
GND3
7
8
/25.6
/25.6
-GND2
-GND3
OPERATION UNIT 4
WINDER 1
OUT
1
+24V /25.7 +24V SH4
2
GND1 /25.7 -GND1 SH3
3 25.6
X2X /25.7 -X2X\ TxD
4 BUS_5
+20V1 /25.7 +20V1 SH2
5
+20V2 /25.7 +20V2 24.9 / BUS_4 SH
6
RJ45 X2X\ /25.8 -X2X\ TxD1
7
GND2 /25.8 -GND2 RxD
8
GND3 /25.8 -GND3 RxD1 RxD1 RxD TxD1 SH SH2 TxD SH3 SH4
WH/OG
WH/OG
WH/GN
WH/GN
WH/BU
WH/BN
WH/BU
WH/BN
X1
3
-W06P
E1 PATCH-KABEL
OG
OG
GN
GN
BU
BN
BU
BN
E2
2 -W05P 7,5 m
1 PATCH-KABEL
E3 7,5 m
X2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
3
E1
2
E2 IN 1 2 3 4 5 6 7 8 OUT 1 2 3 4 5 6 7 8
1 +24V X2X\ +20V2 GND2 +24V X2X\ +20V2 GND2
4
GND /25.1 /25.1 /25.1 /25.1 /25.1 /25.1 /25.1 /25.1
+24V I/O.
BR
-A30
.1
-A31
.5 IN
1
+24V /25.5 +24V
2
GND1 /25.5 -GND1
3
X2X /25.5 -X2X\
4
+20V1 /25.6 +20V1
5
+20V2 /25.6 +20V2
6
X2X\ /25.6 -X2X\
RJ45 GND2
GND3
7
8
/25.6
/25.6
-GND2
-GND3
OPERATION UNIT 5
WINDER 2
OUT
1
+24V /25.7 +24V
2
GND1 /25.7 -GND1
3
X2X /25.7 -X2X\ 25.7
4 BUS_5
+20V1 /25.7 +20V1
5
+20V2 /25.7 +20V2
6
RJ45 X2X\ /25.8 -X2X\
7
GND2 /25.8 -GND2
8
GND3 /25.8 -GND3
X1
WH/OG
WH/GN
-W06P
WH/BU
WH/BN
3
E1
2 PATCH-KABEL
OG
GN
BU
BN
E2 7,5 m
1
E3
X2 1 2 3 4 5 6 7 8
3
E1
2
E2 IN 1 2 3 4 5 6 7 8 OUT 1 2 3 4 5 6 7 8
1 +24V X2X\ +20V2 GND2 +24V X2X\ +20V2 GND2
4
GND /25.1 /25.1 /25.1 /25.1 /25.1 /25.1 /25.1 /25.1
+24V I/O.
BR
-A31
.1
0 1 2 3 4 5 6 7 8 9
Terminal line-up diagram

Part number
Mounting rail Partition Strip label End angle rear End plate
=A00+E01-X01
Terminal
Part number Type number Partition Terminal label Jumper Cover
AIKS-01026 TYP: WKFN 6 SL/35 PE
AIKR-01062 TYP: WKFN 6/35 L1
AIKR-01063 TYP: WKFN 6/35 BLAU N
AIKR-01035 TYP: WKF 2,5/35 L1
AIKR-01035 TYP: WKF 2,5/35 L2
AIKR-01035 TYP: WKF 2,5/35 L3
AIKS-01016 TYP: WKF 4 SL/35 PE
AIKS-01016 TYP: WKF 4 SL/35 PE
AIKR-01065 TYP: WKFN 2,5 D2/2/35 +
AIKR-01065 TYP: WKFN 2,5 D2/2/35 +
AIKR-01065 TYP: WKFN 2,5 D2/2/35 +
AIKR-01065 TYP: WKFN 2,5 D2/2/35 +
AIKR-01065 TYP: WKFN 2,5 D2/2/35 +
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
25 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page 26.1
Date 14.03.2016 Ed. by grs RX 6.X TERMINAL LINE-UP DIAGRAM =A00+E01-X01 SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
Terminal line-up diagram

Part number
Mounting rail Partition Strip label End angle rear End plate
=A00+E01-X01
Terminal
Part number Type number Partition Terminal label Jumper Cover
AIKR-01065 TYP: WKFN 2,5 D2/2/35 -
AIKR-01066 TYP: WKFN 2,5 E/35 1
AIKR-01066 TYP: WKFN 2,5 E/35 3
AIKR-01066 TYP: WKFN 2,5 E/35 5
AIKR-01066 TYP: WKFN 2,5 E/35 7
AIKR-01066 TYP: WKFN 2,5 E/35 9
10
AIKR-01066 TYP: WKFN 2,5 E/35 11
12
AIKR-01066 TYP: WKFN 2,5 E/35 13
14
AIKR-01066 TYP: WKFN 2,5 E/35 15
16
AIKS-01027 TYP: WKFN 2,5 E/SL/35 PE
PE
Date 14.03.2016 Ed. by grs RX 6.X TERMINAL LINE-UP DIAGRAM =A00+E01-X01 SUPPLY +E01
GRS Original Z3E-05251D 32 45 26.1
0 1 2 3 4 5 6 7 8 9
OPTIONEN
26.1 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page 28
Date 14.03.2016 Ed. by grs RX 6.X OPTION SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
GND
GND
+24V
+24V
E+
E+
E-
E-
-X50 -X50
E
WH
GN
BN
BU
BN
BK
LIGHT SENSOR MAGNETIC SENSOR
-B30.1
CLAMPING FRAME
IMW-1086
V
GND
TUBE
1 3
+ - S
-B31.1
2 4
OPTION BWLV-10A11 OPTION BWLV-10A01
Date 14.03.2016 Ed. by grs RX 6.X OPTION BWLV-10A11 SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPTION SLITTING DEVICE AND LUBRICATION

24V
SLITTING DEVICE
21.9 / 24V.0
SLITTING DEVICE FAULT
-X01 12 -A1.0
/14.1
DI-14
27
BR X20
CP1381
/14.4 X3
di_Fehler_Aufschneidung +P01-W03 ENABLING
NUMMERNKABEL 1
do_Schmierung 2m LUBRICATION
X2 /14.4 2x1,0mm²
DO-2
X20
BR CP1381 21
+P01-S4 P
1
-K2
12 14
-A1.0 2 .6 11
/14.1 +P01-W03
2
+P01-W02 -X01 15
2m
-A1.0 2x0,5 1 2
/14.1
BR X20
CP1381
START SLITTING DEVICE
DI-8
24
X3 /14.4
di_low_level
do_schneiden
/14.4 X2
DO-3
X20
12
-K1
12 14
-K1
22 24
BR CP1381
.1 11 .1 21 -A1.0
/14.1
-X01 11
-X01 16
A1 A1 x1
-K1 Ultrasonic or -K2 +P01-M2
/2.6 A2 Hot Knife BWLV-11A01 A2 x2
/2.6
-X01 -
21.9 / GND.5
-X01 9
AERC-01021 AERC-01020
GND TYP: 40.52.8.024.2000 TYP: 40.52.9.024.2000
AERS-01010 AERS-01010
TYP: 95.95.3 TYP: 95.95.3
14 14
12 11 .2 12 11 .8
24 24
22 21 .3 22 21
Date 14.03.2016 Ed. by grs RX 6.X OPTION SLITTING DEVICE AND LUBRICATION SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPTION
1HOT KNIFE OR 2 HOT KNIFE
PE
1
3
8
12
BWLF-11A01
11
12
9
7
***
PE
PE
PE
PE
12
19
15
16
14
13
12
19
15
16
14
13
11
11
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
9
!!! ACHTUNG !!!
***
Ohne Option
SCHALTER
Klemme (***)
brücken
X X
!!! ATTENTION !!! X X
Wihout option 17 17
SWITCH 18
*** OPTION
18
***
clamp (***) OPTION
connected HOT KNIFE MCA-S018
HOT KNIFE MCA-S018
Date 14.03.2016 Ed. by grs RX 6.X OPTION HOT KNIFE SUPPLY +E01
0 1 2 3 4 5 6 7 8 9
OPTION BWLV-10A21
GND
+24V
E+
E-
-X50
E
1 2 3 4 5
WT
BN
BU
BK
WT
BN
BK
BU
=A00+PE-W06 GNYE
H07V-K GNYE
1x2,5 1 2 3 4
0,1 m
AEKA-01033 PE +P01-B32.1 L+ NC M NO
Error
PE +P01-B32.1
-PE BWLV-10A21 Run
-PE
Ok
RUBBER BUFFER
LIGHT SENSOR
FE OPERATION UNIT
-X01 + -
+P01-W08 REAR SIDE

KUPPLUNGSDOSE WINKEL (SCHIRM)
10 m BN BU SH
4x0,34mm²
M8 X 1 4-POL.
1 3
24V GND E E+ E- X 50
+ -
+P01-B32.2
2
PE
+P01-W08
BK
-X01 10 E1 E2 E3 X 51
PE
17 28 18 -PE
DI-13 +24VDC Geber GND
/14.4 +24VDC Geber GND
di_Trigger_SA /14.4 /14.4
X2
X20
BR CP1381
-A1.0
/14.1
GND OPERATION UNIT 3 = GND COMPENSATION
PROXIMITY SWITCH E1 = FW 1,3,5 Warp Break (Segmente)
TRIGGER E2 = FW 2,4,6 Warp Break (Segmente)
E3 = FW Inside Warp Break (Segmente)
30 previous page © Copying of this document and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of demages. All rights are reserved. next page
Date 14.03.2016 Ed. by grs RX 6.X OPTION BWLV-10A21 SUPPLY +E01

Starlinger RX6.1 Manual Electrico

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Starlinger RX6.1 Manual Electrico

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0 1 2 3 4 5 6 7 8 9

Machine type : RX 6.X

Drawing number : Z3E-05251D

Type : BWLV-11A01 Supply : 3N x 380 - 440 V+-10% ; 50/60 Hz

Tech. Info 1 : Connected load : RX6.0.....4,5 kVA

Created on : 14.03.2016 Highest page no.: 13

Changed on the: 14.03.2016 from grs Number of pages : 45

STRUCTURE IDENTIFIER OVERVIEW

=PI HIGHER-LEVEL FUNCTION OVERVIEW

=A00 HIGHER-LEVEL FUNCTION WEBMASCHINE RX6.X

=CL HIGHER-LEVEL FUNCTION CABLE LAYOUT PLAN

+PI MOUNTING LOCATION GENERAL PROJECT INFORMATION

+CP MOUNTING LOCATION PLANT FRONT PAGE

+E01 MOUNTING LOCATION SUPPLY

+P01 MOUNTING LOCATION CIRCULAR LOOM

+P02 MOUNTING LOCATION HAUL-OFF MOTOR

+P03 MOUNTING LOCATION WINDER

+P04 MOUNTING LOCATION TAKE-IN 1

+P05 MOUNTING LOCATION TAKE-IN 2

+P06 MOUNTING LOCATION FRAME

+PE MOUNTING LOCATION GROUNDING

=PI +PI GENERAL PROJECT INFORMATION =A00 +E01 SUPPLY

=PI+PI/1 Deckblatt 14.03.2016 =A00+E01/15 POWER PANEL PPT30.043F 14.03.2016

=PI+PI/6 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/20 CONTROL CIRCUIT SENSORS 14.03.2016

=PI+PI/8 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/22 OPERATION UNIT OVERVIEW 14.03.2016

=PI+PI/9 GENERAL INSTRUCTIONS 14.03.2016 =A00+E01/23 OPERATION UNIT 14.03.2016

=A00 +E01 SUPPLY =A00+E01/27 OPTION 14.03.2016

=A00+E01/1 COVER PATCH 14.03.2016 =A00+E01/28 OPTION BWLV-10A11 14.03.2016

=A00+E01/3 OVERVIEW SENSORS 14.03.2016 =A00+E01/30 OPTION HOT KNIFE 14.03.2016

=A00+E01/4 MACHINE OVERVIEW 14.03.2016 =A00+E01/31 OPTION BWLV-10A21 14.03.2016

=A00+E01/5 CONTROL PANEL OVERVIEW 14.03.2016

=A00+E01/6 MAIN CIRCUIT supply 14.03.2016

=A00+E01/7 FREQUENCY CONVERTER MAIN MOTOR 14.03.2016

=A00+E01/8 FREQUENCY CONVERTER HAUL-OFF 14.03.2016

=A00+E01/9 FREQUENCY CONVERTER TAKE-IN MOTOR 1 14.03.2016

=A00+E01/10 FREQUENCY CONVERTER TAKE-IN MOTOR 2 14.03.2016

=A00+E01/11 FREQUENCY CONVERTER WINDER MOTOR 14.03.2016

=A00+E01/12 FREQUENCY CONVERTER WINDER MOTOR 2 14.03.2016

=A00+E01/13 CPU1583 SUPPLY 14.03.2016

=A00+E01/14 CPU1583 OVERVIEW 14.03.2016

-X100 1 PLUG CONTACT

hr/hrs05 VV_-F 3G 1,5

Basic Type cable jacket material Protective Wire Conductor Cross-Section

Insulating Material Speciality Conductor Constitution

V ... PVC U ... single-wire

WIRING: POTENTIAL NUMBERING SYSTEM: REFERENCE DESIGNATIONS:

All not labeling conductors Primary Current:

L1, L2, L3 = BLACK Plant Designation

BK: BLACK DEVICE TAG

-T6 -T5 -T4 -T3 -T2 CONF ERR F4 S4

ESC ESC ESC ESC ESC

4kW-3HP 380 500~ ! DANGER

IF2 IF3 IF4 IF4

AIVS-01380 AIVS-01226 AIVS-01226 AIVS-01203

AIVS-01184 AIVS-01184 AIVS-01184

-A31 -A30 -A12 -A11 -A10

WEBMASCHINE RX6.X =A00

-E01_X -E01_P -FE

-T6 -T5 -T4 -T3 -T2 -T1 -A09

ESC ESC ESC ESC ESC ESC

Power Supply Reset

OPERATION UNIT WINDER

SWITCH OPERATION UNIT

SWITCH OPERATION UNIT