PLATE NO.

1 : CYLINDER HEAD

6 8

3 2
9
A 16
7
7

4
A
5 2
B 3
10

14
1 11
12 14
12
17
3 13
15

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 36DF1001 ‘O’ Ring Kit 1 1 (Set of A&B) Ref.Page No.62

2 DD101470 Tappet Cap 2 2 Granite Silver Painted
3 39167304 Flanged bolt 6 6
4 31101008 Guide Valve 2 2
5 39102121 Ring ‘O’ 2 2 Alt to 39 2384 21

6 DD101347 Bolt 2 2
7 DD101350 Stud 2 2
8 DD101349 Bolt 4 4
9 DD101439 Head Comp. Cylinder 1 1 Granite Silver Painted
10 DD101469 Cover (OHC) 1 1 Granite Silver Painted

11 DD101351 Bolt 2 2
12 39100006 Hollow Dowel Pin 2 2
13 DD101010 Gasket Head 1 1
14 39101721 Ring O 2 2
15 DD101444 Pipe Intake 1 1 Granite Silver Painted

16 39161211 Plain washer 4 4

17 31101175 Insulator 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
1 FRONT WHEEL DIRECTION
PLATE NO. 2 : VALVE

3
2
3

4 2
5

A
6 A
5
6

1
7
7 8
B

C B

8 C

10
9

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 31101021 Shaft Rocker 2 2

2 DF101055 Screw 2 2
3 31101235 Rocker arm assembly 2 2
4 31101104 Stopper 1 1
5 39070201 Screw Pan Cros 2 2

6 31101018 Retainer Valve Spring 2 2

7 DD101440 Spring Stiffer 2 2
8 36311008 Valve Repair Kit 1 2 (Set of A,B & C) Ref.Page No.62
9 DD101134 Valve Intake 1 1
10 DD101135 Valve Exhaust 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

2 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 3 : CAMSHAFT / TENSIONER

3
5

1
3 4
6

12 13
11

12

13

10
9
8

2
7

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 31101026 Guide Chain 1 1

2 39204021 Ring O 1 1
3 22150451 Screw 2 2
4 31101024 Sprocket (28 T) 1 1
5 DD101441 Camshaft Assembly 1 1

6 31101033 Chain 1 1
7 DD101463 Tensioner Assembly 1 1 Granite Silver Painted
8 39107001 Hex. Screw 2 2
9 39073212 Washer Spring 2 2
10 39019811 Plain Washer 2 2

11 31101025 Guide Chain 1 1

12 39074801 Screw pan cross 2 2
13 39099906 Hollow Dowel pin 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
3 FRONT WHEEL DIRECTION
PLATE NO. 4 : CYLINDER AND PISTON

1
2
1

4 3

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39100006 Hollow dowel Pin 2 2

2 DD101007 Gasket For Cyl.Block 1 1 Alt to DD101305
3 DD101445 Piston assly std 1 1
4 DD101014 Piston ring set std. 1 1
5 39098517 Wire Circlip 2 2

6 DD101478 Cylinder Block Piston assly 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

4 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 5 : CRANK SHAFT

3 4
4

8
10 8

7
7

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39105515 Flanged Nut 1 1

2 01100610 Woodruff Key 1 1
3 DD101117 Crankshaft assly 1 1
4 31101173 Key Woodruff 2 2
5 31101076 Gear Primary, Helical (23 T) 1 1

6 31101075 Gear (21 T) 1 1

7 39105315 Flanged Nut 1 1
8 DD101447 Flywheel 1 1
9 DD101475 Special washer 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
5 FRONT WHEEL DIRECTION
PLATE NO. 6 : TRANSMISSION

4 7
3

2 8
1

9 4

10 14

13
12

11

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39099411 Plain washer 1 1

2 DD101092 Gear Transmission Spur(2nd) 1 1
3 31101079 Gear Transmission Spur(3rd) 1 1
4 39098717 Ring Snap (16 mm) 2 2
5 31101082 Gear Transmission Spur(Top) 1 1

6 31101219 Shaft Transmission Input(1st) 1 1

7 31101221 Gear Transmission Spur(Low) 1 1
8 31101084 Gear Transmission Spur(Top) 1 1
9 31101083 Gear Transmission Spur(3rd) 1 1
10 31101080 Shaft Transmission Output(2nd) 1 1

11 39098917 Ext.Circlip 1 1
12 DD101136 Sprocket Output 1 1
13 31101117 Collar (Steel) 1 1
31101216 Collar (Sintered) 1 1 Alt. to 31 10 1117
14 39101821 ‘O’ Ring 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

6 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 7 : CHANGE DRUM / SHIFT FORK

4
1

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 31101081 Fork Shift 1 1

31101191 Fork Shift 1 1 Alt. to 31 10 1081
2 31101051 Rod shift 2 2
3 31101168 Drum assly. change 1 1
4 36311002 Holder for Drum Kit 1 1 Ref.Page No.62
5 31101047 Fork shift 1 1
31101192 Fork shift 1 1 Alt. to 31 10 1047

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
7 FRONT WHEEL DIRECTION
PLATE NO. 8 : GEAR CHANGE MECHANISM

11 4

1 2
12

13

7 6

9
8

10

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD101304 Lever 1 1
2 30101086 Bolt 1 1
3 31101055 Spring 1 1
4 31101105 Plate Position 1 1
5 39074601 Screw Pan Cross 2 2

6 DD101077 Lever Comp. Change Shaft 1 1

7 DD101106 Bolt 1 1
8 39247404 Flanged bolt 1 1
9 DD101071 Lever Change 1 1
10 31101108 Damper 1 1

11 DD101298 Spring 1 1
12 DG101129 Spacer 1 1
13 31101054 Spring 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

8 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 9 : CRANKCASE RH / ENGINE ASSLY.

1 4

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39186420 Bearing Ball 1 1 Alt. to 39229320

2 39099906 Hollow Dowel Pin 1 1
3 01170111 Ball Bearing 1 1
4 31121100 Oil Strainer 1 1
5 DG101498 Gasket 1 1

6 DD101275 Plug 1 1
7 01170110 Ball Bearing 1 1
8 DD101423 Engine Assly 1 1 N. I.
9 DD101466 Crank case RH 1 1 Granite Silver Painted

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
9 FRONT WHEEL DIRECTION
PLATE NO. 10 : CRANKCASE - L.H.

11
14

12
10
9 1

8
2
7
7
5

4 13

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 01170111 Ball Bearing 1 1

2 39105006 Hollow Dowel Pin 3 3
3 39106604 Bolt Flanged Small 3 3
4 39104319 Oil Seal 1 1
5 39108019 Seal Oil 1 1

6 39100820 Bearing Needle 1 1

7 39070201 Screw Pan Cros 2 2
8 31101056 Guide 1 1
9 31201081 Switch Comp. (Neutral) 1 1
10 39070311 Plain Washer * * * as required

11 39107504 Bolt Flanged Small 7 7

12 30101015 Gasket 1 1
13 DD101465 Crank case LH 1 1 Granite Silver Painted
14 DM101052 Breather tube assly. 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

10 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 11: PIPE OIL

7
7

6
4

5
1

5
5
5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD121120 Pipe oil Assly. 1 1

2 DD121003 Pipe oil 1 1
3 39102304 Bolt 1 1
4 39106204 Bolt flanged small 1 1
5 39172711 Gasket 8 8

6 DD121009 Bolt 4 4
7 31121006 Gasket 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
11 FRONT WHEEL DIRECTION
PLATE NO. 12 : COVER GENERATOR & COVER CHAIN

6
4

1 2

10

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 31101062 Bolt 1 1
2 39101921 Ring O 1 1
3 DD101464 Cover Generator 1 1 Granite Silver Painted
4 31101061 Plug 1 1
5 31101113 Gasket 1 1

6 DD101058 Gasket (Generator Cover) 1 1

7 39107404 Bolt Flanged Small 5 5
8 39099906 Hollow Dowel Pin 2 2
9 DD101424 Cover Chain (Engine) 1 1 Granite Silver Painted
10 39214704 Bolt Flanged Small 3 3

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

12 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 13: CLUTCH COVER

3
6
5

7 4
15 2

18
16
9
11
10 19
12

13
14
19
1

17

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake
1 DD101459 Clutch cover assly./Decal 1 1 Granite Silver Painted
2 DM101050 Label clutch cover 1 1 K-TEC
3 DD101471 Clutch Cover Cap 1 1 Granite Silver Painted
4 39167121 ‘O’ ring 1 1
5 39167304 Flanged bolt 3 3

6 DD121006 Element oil filter 1 1

7 DD101057 Spring 1 1
8 DD121094 Rubber filter 1 1
9 DD101050 Plate position 1 1
10 39106204 Bolt flanged small 2 2

11 39104619 Seal oil 1 1

12 31101067 Guage 1 1
13 39104119 Seal oil 1 1
14 30101142 Seal oil 1 1
15 DD101325 Cap oil filler 1 1

16 39213421 ‘O’ ring 1 1

17 DD101060 Gasket (Clutch cover) 1 1
18 39107504 Bolt flanged small 10 10
19 39099906 Hollow Dowel Pin 2 2
PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY
REMAINING PARTS ARE COMMON WITH “CALIBER”
13 FRONT WHEEL DIRECTION
PLATE NO. 14 : CLUTCH

3 6

1 6
4
3 7
6
5
10
7
9

6 10
2
7
9
6

7 8

14
13
12
11

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD101457 Housing Comp. Clutch 1 1

2 DD101449 Clutch Plate Assly. 1 1
3 39259311 Plain Washer 2 2
4 31101146 Collar 1 1
5 28101131 Wheel Clutch 1 1

6 DD101389 Plate Friction(Adlar) 5 5

7 28101134 Plate Clutch 4 4
8 28101132 Hub Clutch 1 1
9 28101214 Spring 6 6
10 39098004 Hex. Bolt 6 6

11 39105315 Flanged Nut 1 1

12 39240320 Ball Bearing 1 1
13 31101148 Rod Push 1 1
14 31101144 Lever Assly.Complete 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

14 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 15 : KICK STARTER MECHANISM

4
D F
7
F
G
E L
13 C
B
A
9
G
6 F
K

H
G
F 10
12
11

2
3

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39247404 Flanged bolt 1 1

2 39192001 Screw Pan Cros 2 2
3 DD101254 Guide Kick 1 1
4 DD101327 Lever Assly Kick 1 1 Alt to DD 1012 44
5 DD101097 Bush(Damper) 1 1

6 36311027 Boss Kick set A to E 1 1 Ref.Page No.62

7 36DF1003 Ratchet & Gear set K & L 1 1 Ref.Page No.62
8 36311020 Circlip & washer set F to H 1 1 Ref.Page No.62
9 31101124 Shaft Kick 1 1
10 31101040 Guide 1 1

11 31101041 Spring 1 1
12 39099311 Plain Washer 1 1
13 DD101330 Boss Kick 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
15 FRONT WHEEL DIRECTION
PLATE NO. 16 : CARBURETTOR

20 1

17
14 18

13
15

16
8
12 9
5
7

6 10

11

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD121142 Carburettor Assly. (Keihin FIE) 1 1

2 28121026 Insulator (Kehin Carburettor) 1 1
3 39101921 ‘O’ ring 1 1
4 DD121164 Needle jet 1 1
5 DD121165 Holder- needle jet 1 1

6 DD121166 Main jet 1 1

7 DD121167 Slow Jet 1 1
8 DD121168 Valve Complete Float 1 1
9 DD121169 Float Complete 1 1
10 DD121170 Gasket - Float chamber 1 1

11 DD121171 Screw with washer 2 2

12 DD121172 Valve throttle 1 1
13 DD121173 Spring - Valve throttle 1 1
14 DD121174 Gasket top 1 1
15 DD121175 Screw Idling 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

16 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 16 : CARBURETTOR

20 1

17
14 18

13
15

16
8
12 9
5
7

6 10

11

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 DD121176 Spring- idling screw 1 1

17 DD121177 Screw-VCS 1 1
18 DD121178 Spring- Screw-VCS 1 1
19 DD121179 Jet BSV 1 1 N.I.
20 39195904 Flanged bolt 2 2 For mounting Carburettor

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
17 FRONT WHEEL DIRECTION
PLATE NO. 17 : AIR FILTER ASSLY AND BATTERY BOX

19 9

18 8

10

11
2

7
6
5

15 3
13 1
14
17

12 16

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD121145 Filter assly air 1 1

2 DM121003 Case air filter 1 1
3 39098608 Pin Cotter 1 1
4 DM121006 Duct (Carburettor) 1 1
5 31121029 Element air filter 1 1

6 DM121007 ‘O’ ring air filter 1 1

7 DM121004 Cap 1 1
8 01110609 Plain washer 4 4
9 39083001 Screw pan cross 4 4
10 DG161166 Screw (Mounting air filter) 2 2

11 39178924 Washer (Nylon) 2 2

12 DM121010 Band (Battery) 1 1
13 31161007 Damper battery 2 2
14 DM121014 Tube oil drain 1 1
15 DM121026 Clamp 1 1

16 39168004 Flanged bolt (Battery) 1 1

17 DM221001 Band - Tool kit 1 1
18 39071111 Washer plain 2 2
19 39074701 Screw Pan Cros 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

18 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 18 : MUFFLER AND SEAT ASSLY.

10

4
1 3
2

6
9
15
7
9
12
8

11

13
15

14
16 5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 31101014 Gasket 1 1
2 39019811 Plain Washer 2 2
3 39073212 Spring washer 2 2
4 39214515 Nut 2 2
5 DD101425 Muffler Assly.comp. 1 1

6 39185004 Flanged Bolt 1 1

7 DP101309 Cover Muffler Front 1 1 N.I.
8 DD101428 Cover Muffler Rear 1 1 N.I.
9 39258401 Screw SS 4 4 Cover Muffler Mtg.
10 DD211021 Seat assly comp. 1 1

11 DD161028 Lock Assly.Seat 1 1

12 39074301 Screw CSK Cross 2 2
13 DH161155 Damper Silencer 1 1
14 DH161157 Tube Silencer Mtg. 1 1
15 39242511 Plain washer 2 2

16 DD161071 U-Nut 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
19 FRONT WHEEL DIRECTION
PLATE NO. 19 : OIL PUMP

1 2

4
5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39107801 Screw Pan Cros 2 2

2 39075301 Screw Pan Cros 1 1
3 DF121003 Pump Assly. Oil without lug 1 1
4 39099906 Pin dowel 1 1
5 39101321 Ring ‘O’ 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

20 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 20 : MAGNETO ASSLY.

6
4 5

1 16

7 9
8

14
15
10

13
11

12

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD111039 Magneto assly /Brg./Oil Seal 1 1

2 31111001 Cap spark plug 1 1
3 DD111027 Stator assly 1 1
4 39104219 Seal Oil (HTA make) 1 1
5 39100320 Bearing ball 1 1

6 39102821 Ring ‘O’ 1 1

7 39165911 Plain washer 3 3
8 DD111042 CDI assly with Damper 1 1
9 DD111006 Pulser Coil Assly. 1 1
10 39247304 Flanged Bolt 1 1

11 DD201001 Regulator/Rectifier (R/R) unit 1 1 Upto Apr. 03

DD201157 Regulator/Rectifier (R/R) unit 1 1 From May 03
12 DD111018 Plug Spark 1 1
31111030 Plug Spark 1 1
13 TE006602 Coil Ignition without cap 1 1
14 39074501 Screw pan cross 2 2
15 DD101318 Bolt 3 3

16 DD111005 Exciter coil 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
21 FRONT WHEEL DIRECTION
PLATE NO. 21 : FRAME & GRIP FRAME

5
6 1
3
7
2

4
7

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39248104 Flanged Bolt 4 4

2 30181074 Upper Bearing race 1 1
3 30181007 Bearing Cone 1 1
4 30181008 Bearing Race 1 1
5 DF181090 Nut 1 1

6 DF181052 Cap - Steering 1 1

7 30181006 Ball Steel 46 46
8 DD161359 Frame Comp./Brg.races 1 1
9 DD221027 Grip Frame 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

22 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 22 : ENGINE MOUNTING BRACKET

1
7
6
6
5
9
15 14

16 3
13
4 5
13
5

14

12 10/11
1
2
12 1

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD161344 Silent Bush 6 6

2 DD161356 Spacer Assly. 2 2
3 DD161351 Bracket Engine Front 2 2
4 39106804 Hex. Head Bolt 1 1
5 39024811 Plain Washer 4 4

6 39122515 Hex.Nut/Flange 4 4
7 DD161354 Bracket Engine upper LH 1 1
8 DD161355 Bracket Engine upper RH 1 1
9 39231104 Bolt Hex./Flange 2 2
10 DD161352 Bracket Engine Mounting LH 1 1

11 DD161353 Bracket Engine Mounting RH 1 1

12 39257104 Hex.Head Bolt 2 2
13 39247915 Flange Nut 3 3
14 39106804 Bolt 2 2
15 39247004 Flanged Bolt 1 1

16 39194004 Flange bolt 2 2 Leg guard Mtg.

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
23 FRONT WHEEL DIRECTION
PLATE NO. 23 : SWING ARM / REAR SHOCK ABSORBER

3 2
3 1
3

22 16
17

8 11
9 6
4
10
10
6 9
7

12

15
3 21

13/14 19
2
1
20
19
18 20
5 20
20

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39071215 Domed Cap Nut 4 4

2 39073712 Washer Spring 4 4
3 39071411 Washer Plain 8 8
4 DD171026 Rear Shock Absorber 2 2
5 DH161059 Rubber Pillion Step 2 2

6 39024811 Plain Washer 2 2

7 31171006 Shaft Swing Arm 1 1
8 39078912 Washer Spring 1 1
9 39020111 Plain Washer 2 2
10 30171018 Bushing Rubber 2 2

11 39070815 Nut Hex 1 1

12 DD171013 Arm Comp. Swing / Bush 1 1
13 DD161361 Stay (Left) 1 1
14 DD161360 Stay (Right) 1 1
15 39248104 Flanged Bolt 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

24 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 23 : SWING ARM/REAR SHOCK ABSORBER

3 2 1
3
3

22 16
17

8 11
6
9 4
10
10
6 9
7

12

15
3 21

13/14 19
2
1
19 20
18 20
5 20
20

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 39055302 Screw 2 2
17 39045411 Plain Washer 2 2
18 30171023 Adjuster Chain (LH) 1 1
19 39071111 Washer Plain 2 2
20 39029215 Hex Nut 4 4

21 30171024 Adjuster Chain (RH) 1 1

22 31171012 Damper for swing arm 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
25 FRONT WHEEL DIRECTION
PLATE NO. 24 : STAND & HOLDER STEP

2 1
1

3
4
5
10

8
7

11
9
7

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DF161096 Damper - Step Front 2 2

2 DF161249 Holder Step 1 1
3 39194004 Flanged Bolt 4 4
4 DF161102 Bolt 1 1
5 39042215 Nylock Nut 1 1

6 DD161063 Stand Side 1 1

7 DD161380 Spring 2 2
8 30161157 Shaft Stand 1 1
9 DD161338 Stand Centre with Damper 1 1
10 39078708 Pin Cotter 1 1

11 DG161124 Damper 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

26 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 25 : FENDER (MUDGUARD)

5
2

4
12 7

1
3
8 11
9

10
10
6 4 3

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39222204 Flanged Bolt 4 4

2 DD161013 Grommet 1 1
3 39021111 Plain Washer 4 4
4 39248304 Flanged Bolt 6 6
5 DD161038 Clamp for Front Fender 1 1

6 DD161051 Flap 1 1
7 31201021 Clamp 1 1
8 DM161009 Fender Rear Front 1 1
9 39071111 Plain Washer 2 2
10 39081715 Hex. Nut Flanged 4 4

11 DD161329 Fender Rear 1 1

12 DD161011 Brace fender 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
27 FRONT WHEEL DIRECTION
PLATE NO. 26 : WHEEL RIM / SPOKES/ TYRE/ TUBE

1
3
2

7
4

8
9

5
3
1
2

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 16151066 Nipple Spoke 72 72

2 DD151026 Spoke Inner (3.5 Dia.) 18 --
DP151019 Spoke Inner (3.5 Dia.) -- 18
3 DD151027 Spoke Outer (3.5 Dia) 18 --
DP151020 Spoke Outer (3.5 Dia) -- 18
4 DD151025 Wheel Rim (1.6 x 18) 1 --
DE151030 Wheel Rim (1.6 x 18) -- 1
5 30151028 Wheel Rim (1.85 x 18) 1 1

6 DJ151020 Tyre Front 1 1 Alt. DH 1510 04

7 30151019 Tube 1 1 Proprietory Parts
8 DH151008 Tyre Rear 1 1 Not to Serviced
9 30151108 Tube 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

28 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 27 : FRONT BRAKE DRUM (FOR DRUM BRAKE)

6 8
5
1 9

7
2

17
16 18
11 14 15 18 19
13

20
12 24
4

25
21
22 25
26 23
10
27

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39236220 Bearing Ball 2 2

2 DD151024 Drum Front 1 1
3 30151032 Collar Bearing 1 1
4 39079815 Flanged Nut 1 1
5 30151033 Oil Seal 1 1

6 30151122 Collar Axle Assly. 1 1

7 39078111 Plain Washer 1 1
8 39078708 Pin Cotter 1 1
9 39078615 Nut Castle 1 1
10 30151046 Axle 1 1

11 39077504 Bolt 1 1
12 DD151008 Lever Brake Cam 1 1
13 DD151009 Indicator Front 1 1
14 30151038 Ring O 1 1
15 DD151013 Panel Front Brake 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
29 FRONT WHEEL DIRECTION
PLATE NO. 27 : FRONT BRAKE DRUM (FOR DRUM BRAKE)

6 8
5
1 9

7
2

17
16 18
11 14 15 18 19
13

20
12 24
4

25
21
22 25
26 23
10
27

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 30151004 Cam Brake Assly. 1 1

17 30151035 Oil Seal 1 1
18 30151069 Spring 2 2
19 30151105 Shoe Brake Assly. 2 2
20 30151116 Speedometer Gear 1 1

21 30151041 Gear Meter Screw 1 1

22 30151118 Stopper for Bushing 1 1
23 30151119 Bushing 1 1
24 39101321 Ring 'O' 1 1
25 30151042 Washer 'A' 2 2

26 39090012 Washer Spring 1 1

27 39084001 Screw Pan Cross 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

30 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 28 : FRONT HUB (FOR DISC BRAKE)

5
2
1
4

2
6
7 3
11

10

12
22
15 21
13
16 18 19
17 14 18
20

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DP151003 Drum Front -- 1

2 39236220 Bearing ball -- 2
3 39078708 Pin cotter -- 1
4 30151032 Collar bearing -- 1
5 30151033 Seal oil -- 1

6 DP151015 Plate Meter Gear -- 1

7 DP151004 Seal oil -- 1
8 DP151012 Disc -- 1
9 DG151049 Bolt socket -- 4
10 DE151010 Case meter gear -- 1

11 DE151011 Speedometer gear -- 1

12 30151041 Gear meter screw -- 1
13 30151119 Bushing -- 1
14 30151118 Stopper for bushing -- 1
15 39101321 ‘O’ ring -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
31 FRONT WHEEL DIRECTION
PLATE NO. 28 : FRONT HUB (FOR DISC BRAKE)

5
2
1
4

2
6
7 3
11

10

12
22
15 21
13
16 18 19
17 14 18
20

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 39090012 Spring washer -- 1

17 39084001 Screw pan cross -- 1
18 30151042 Washer ‘A’ -- 2
19 DP151005 Coller (Sleeve) -- 1
20 DP151021 Axle - Front -- 1

21 39078111 Plain washer -- 1

22 39078615 Nut castle -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

32 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 29 : FRONT DISC BRAKE

6
7

11A 11A SEAL

10
11B
11B SCRAPING RING
12 A

9 INSULATOR
9
5 DUST COVER
8 10

7 BLEEDER CAP
2
4
11

12A PISTON

3
6
BLEEDER SCREW

1 12

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DP151012 Disc Front -- 1

2 DG151089 Caliper Assly. Front -- 1
3 DG151049 Bolt Socket -- 4
4 DP151018 Bolt Flanged -- 2
5 DE151048 Spring Pad -- 1

6 DE151046 Bleeder Screw -- 1

7 DE151047 Bleeder Cap -- 1
8 DE151037 Disc Pad Set -- 1
9 DE151043 Insulator -- 1
10 DE151045 Dust cover -- 1

11 DE151051 Minor Kit Caliper -- 1

12 DE151052 Major Kit Caliper -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
33 FRONT WHEEL DIRECTION
PLATE NO. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKE)

3
11A
10
11B
4
5 13
15
5
9
14 11
18
19
20 12 15
11B
11A
2 1
17
16
21

7
22

6
5 23
24
5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DE191043 Major Kit Master Cylinder -- 1

2 DP191009 Hose Brake Front -- 1
3 DD191080 Lever Grip RH -- 1
4 DE191011 Banjo Bolt -- 2
5 DE191010 Washer Copper -- 4

6 DE191033 Clamp Holder RH -- 1

7 DE191034 Screw - Clamp RH -- 1
8 DE191031 Bolt Front Brake Lever -- 1
9 DE191032 Nut Flanged -- 1
10 DE191030 Screw -- 2

11 DE191042 Minor Kit Master Cylinder -- 1

12 DE191024 Circlip -- 1
13 DE191029 Reservoir Cover -- 1
14 DE191028 Diaphragm -- 1
15 DE191027 Boot -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

34 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 30 : FRONT MASTER CYLINDER (FOR DISC BRAKE)

3
11A
10
11B
4
5 13
15
5
9
14 11
18
19
20 12 15
11B
11A
2 1
17
16
21

7
22

6
5 23
24
5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 DE201016 Front brake switch -- 1

17 DE191023 Return spring -- 1
18 DE191036 Window - Master Cylinder -- 1
19 DE191037 'O' ring -- 1
20 DE191038 Clip -- 1

21 DE191025 Push rod -- 1

22 DE191026 Conical spring -- 1
23 DD191109 Master Cylinder Assly. -- 1
24 DE201017 Cable assly. front brake switch -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
35 FRONT WHEEL DIRECTION
PLATE NO. 31 : REAR HUB

1
5

6 11 12
3

8 4
7

23 24
22
21
10
20
9
16

18
13

14 19
17
15
14

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD151019 Chain (116 Links) 1 1

2 DP151028 Bolt (Square) 6 6
3 30151081 Washer Lock 3 3
4 39069415 Hex. Lock Nut 4 4
5 39224020 Bearing Ball 1 1

6 30151082 Seal Oil 1 1

7 DP151011 Sprocket (43T) 1 1
8 39080115 Nut Hex 1 1
9 39224120 Bearing Ball 1 1
10 DP151027 Damper - Coupling 1 1

11 30151063 Drum Rear 1 1

12 39224220 Bearing Ball 1 1
13 30151105 Shoe Brake Assly. 2 2
14 30151069 Spring 2 2
15 30151011 Brake Cam Assly. 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

36 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 31 : REAR HUB

1
5

6 11 12
3
4
8
7

23 24
22
21
10
20
9
16

18
13

14 19
17
15
14

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 30151008 Panel Rear Brake 1 1

17 30151038 Ring O 1 1
18 DD151015 Lever Brake (Forged) 1 1
19 39009204 Bolt 1 1

20 30151071 Axle 1 1
21 30151073 Collar 1 1
22 39071111 Washer Plain 1 1
23 39080015 Nut Castle 1 1
24 39078708 Pin Cotter 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
37 FRONT WHEEL DIRECTION
PLATE NO. 32 : BRAKE PEDAL

5
6

4
8

2 3
13 1

13
14
12 2
15
9
10
12
14 11

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake
1 39080808 Split pin 1 1
2 39019811 Plain Washer 2 2
3 DD191043 Rod Brake 1 1
4 30191038 Pin 1 1
5 DD191012 Lever Brake 1 1

6 39080511 Washer 1 1
7 39079708 Pin Cotter 1 1
8 30191031 Spring 1 1
9 30191035 Spring 1 1
10 15191026 Pin 1 1
30191037 Pin 1 1 Alt. to 15 19 1026

11 30191036 Brake Adjusting Nut 1 1

12 39080708 Pin Snap 2 2
13 39070815 Nut Hex. 2 2
14 39078912 Washer Spring 2 2
15 DD151014 Rod Torque 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

38 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 33 : HANDLE BAR

4 10
5
9

22
23
25
15
26
27
6 24
12 7
27 B A
16 11
15
A B 16
20
8
17 21
19
14
1 20
18
19
13 2

21

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD191056 Grip LH 1 1
2 DL191015 Lever Assly. Grip, RH 1 --
3 39107404 Bolt 4 4
4 FD181030 Holder Handle Upper 2 2
5 DD181104 Handle 1 1

6 DD201155 Control Switch LH 1 1

7 DL191017 Lever Grip, Right 1 --
8 DD191057 Grip Assly, RH 1 1
9 30191048 Band 2 2
10 DD201103 Control Switch RH 1 1

11 DL191016 Holder Right Hand 1 --

12 39224915 Nylock Nut 2 2
13 DL191011 Lever Assly Grip LH 1 --
DD191106 Lever Assly Grip LH -- 1
14 DL191013 Lever Grip, Left 1 1
15 DL191014 Stud Lever Handle 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
39 FRONT WHEEL DIRECTION
PLATE NO. 33 : HANDLE BAR

4 10
5
9

22
23
25
15
26
27
6 24
12 7
27 B A
16 11
15
A B 16
20
8
17 21
19
14
1 20
18
19
13 2

21

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 36DF1901 Screw & Nut kit (Set A & B) 2 1 Ref.Page No.62

17 31201078 Switch Front Brake 1 --
18 DL191012 Holder Left Hand 1 1
19 39072504 Hex Bolt 2 1
20 39019811 Washer Plain 2 1

21 39118415 Self Locking Nut 2 1

22 FD181031 Holder Handle lower 2 2
23 DF181091 Damper Handle Upper 2 2
24 DF181092 Damper Handle Lower 2 2
25 FD181019 Washer Plain Upper 2 2

26 FD181020 Washer Plain Lower 2 2

27 DD191072 Boot for Lever 2 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

40 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 34 : FORK FRONT

10
9
6 11
12
21/22

19
13
20

7 18
8
17
2/3

4
14
5
15
16

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DL181080 Seal oil 2 2

2 DD181067 Pipe Left Fork Outer 1 --
DE181016 Pipe Left Fork Outer -- 1
3 DD181069 Pipe Right Fork Outer 1 --
DE181019 Pipe Right Fork Outer -- 1
4 30181016 Gasket 2 2
5 39077804 Bolt 2 2

6 31181015 Cyl. Complete Fork 2 2

7 DD181006 Pipe. Comp. suspension Inner 2 2
8 DM181008 Spring Front Fork 2 2
9 FD181012 Cap Nut Special 1 1
10 30181044 Bolt Fork 2 2

11 30181029 Ring ‘O’ 2 2

12 DF181085 Seat Fork Spring 2 2
13 DD181205 Holder Fork Upper 1 1
14 DD181207 Holder Fork Under 1 1
15 39078912 Washer Spring 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
41 FRONT WHEEL DIRECTION
PLATE NO. 34 : FORK FRONT

10
9
6 11
12
21/22

19
13
20

7 18
8
17
2/3

4
14
5
15
16

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

16 39181304 Bolt Small Fine 2 2

17 DD181202 Fork Front 1 --
DD181216 Fork Front -- 1
18 30181009 Bearing Cone 1 1
19 DD181011 Dust Seal 2 2
20 30181023 Ring Snap 2 2

21 DD181203 Damper assly.LH 1 --

DD181217 Damper assly.LH -- 1
22 DD181204 Damper assly.RH 1 --
DD181218 Damper assly.RH -- 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

42 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 35 : PAINTED PARTS

1
11/12 14

13 10

8
2/3

9 6/7
4/5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD141185 Tank fuel with Decal 1 1 Pearl Mica Jet Black

DD141191 Tank fuel with Decal 1 1 Flame Red
DD7101Y7 Tank fuel with Decal 1 1 Star Blue
DD141205 Tank fuel with Decal 1 1 Green
DD71011A Tank fuel with Decal 1 1 Ash Black (with Golden Red Decal)
DD71011B Tank fuel with Decal 1 1 Ash Black (with Silver Green Decal)
DD7101Y5 Tank fuel with Decal 1 1 Gun Metal Blue

2 DD141186 Tank Decal LH 1 1 Pearl Mica Jet Black

DD141192 Tank Decal LH 1 1 Flame Red
DD141198 Tank Decal LH 1 1 Star Blue
DD141206 Tank Decal LH 1 1 Green
DD141186 Tank Decal LH 1 1 Ash Black (with Golden Red Decal)
DD141220 Tank Decal LH 1 1 Ash Black (with Silver Green Decal)
DD141213 Tank Decal LH 1 1 Gun Metal Blue

3 DD141187 Tank Decal RH 1 1 Pearl Mica Jet Black

DD141193 Tank Decal RH 1 1 FlameRed
DD141199 Tank Decal RH 1 1 Star Blue
DD141207 Tank Decal RH 1 1 Green

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
43 FRONT WHEEL DIRECTION
PLATE NO. 35 : PAINTED PARTS

1
11/12 14

13 10

8
2/3

9 6/7
4/5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

DD141187 Tank Decal RH 1 1 Ash Black (with Golden Red Decal)

DD141221 Tank Decal RH 1 1 Ash Black (with Silver Green Decal)
DD141214 Tank Decal RH 1 1 Gun Metal Blue

4 DD161330 Cover Side Left with Decal 1 1 Pearl Mica Jet Black
DD161362 Cover Side Left with Decal 1 1 Flame Red
DD7302Y7 Cover Side Left with Decal 1 1 Star Blue
DD161382 Cover Side Left with Decal 1 1 Green
DD73021A Cover Side Left with Decal 1 1 Ash Black (with Golden Red Decal)
DD73021B Cover Side Left with Decal 1 1 Ash Black (with Silver Green Decal)
DD7302Y5 Cover Side Left with Decal 1 1 Gun Metal Blue

5 DD161332 Cover Side Right with Decal 1 1 Pearl Mica Jet Black
DD161364 Cover Side Right with Decal 1 1 Flame Red
DD7303Y7 Cover Side Right with Decal 1 1 Star Blue
DD161384 Cover Side Right with Decal 1 1 Green
DD73031A Cover Side Right with Decal 1 1 Ash Black (with Golden Red Decal)
DD73011B Cover Side Right with Decal 1 1 Ash Black (with Silver Green Decal)
DD7303Y5 Cover Side Right with Decal 1 1 Gun Metal Blue

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

44 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 35 : PAINTED PARTS

1
11/12 14

13 10

8
2/3

9 6/7
4/5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

6 DD161331 Cover Side Decal LH 1 1 Pearl Mica Jet Black

DD161363 Cover Side Decal LH 1 1 Flame Red
DD161371 Cover Side Decal LH 1 1 Star Blue
DD161383 Cover Side Decal LH 1 1 Green
DD161331 Cover Side Decal LH 1 1 Ash Black (with Golden Red Decal)
DD161402 Cover Side Decal LH 1 1 Ash Black (with Silver Green Decal)
DD161394 Cover Side Decal LH 1 1 Gun Metal Blue

7 DD161333 Cover Side Decal RH 1 1 Pearl Mica Jet Black

DD161365 Cover Side Decal RH 1 1 Flame Red
DD161373 Cover Side Decal RH 1 1 Star Blue
DD161385 Cover Side Decal RH 1 1 Green
DD161333 Cover Side Decal RH 1 1 Ash Black (with Golden Red Decal)
DD161404 Cover Side Decal RH 1 1 Ash Black (with Silver Green Decal)
DD161396 Cover Side Decal RH 1 1 Gun Metal Blue

8 DD161334 Cover Seat with Decal 1 1 Pearl Mica Jet Black

DD161366 Cover Seat with Decal 1 1 Flame Red
DD7304Y7 Cover Seat with Decal 1 1 Star Blue
DD161386 Cover Seat with Decal 1 1 Green
PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY
REMAINING PARTS ARE COMMON WITH “CALIBER”
45 FRONT WHEEL DIRECTION
PLATE NO. 35 : PAINTED PARTS

1
11/12 14

13 10

8
2/3

9 6/7
4/5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

DD73041A Cover Seat with Decal 1 1 Ash Black (with Golden Red Decal)
DD73041B Cover Seat with Decal 1 1 Ash Black (with Silver Green Decal)
DD7304Y5 Cover Seat with Decal 1 1 Gun Metal Blue

9 DD161337 Fender Front 1 1 Pearl Mica Jet Black

DD161369 Fender Front 1 1 Flame Red
DD7301Y7 Fender Front 1 1 Star Blue
DD161389 Fender Front 1 1 Green
DD7301Y4 Fender Front 1 1 Ash Black (with Golden Red Decal)
and Silver Green Decal)
DD7301Y5 Fender Front 1 1 Gun Metal Blue

10 DD181197 Cowling/Decal 1 1 Pearl Mica Jet Black

DD181208 Cowling/Decal 1 1 Flame Red
DD7305Y7 Cowling/Decal 1 1 Star Blue
DD181219 Cowling/Decal 1 1 Green
DD73051A Cowling/Decal 1 1 Ash Black (with Golden Red Decal)
DD73051B Cowling/Decal 1 1 Ash Black (with Silver Green Decal)
DD7305Y5 Cowling/Decal 1 1 Gun Metal Blue
11 DD181198 Cowling Decal LH 1 1 Pearl Mica Jet Black
DD181209 Cowling Decal LH 1 1 Flame Red
PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY
46 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 35 : PAINTED PARTS

1
11/12 14

13 10

8
2/3

9 6/7
4/5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

DD181214 Cowling Decal LH 1 1 Star Blue

DD181220 Cowling Decal LH 1 1 Green
DD181198 Cowling Decal LH 1 1 Ash Black (with Golden Red Decal)
DD181226 Cowling Decal LH 1 1 Ash Black (with Silver Green Decal)
DD181223 Cowling Decal LH 1 1 Gun Metal Blue
12 DD181199 Cowling Decal RH 1 1 Pearl Mica Jet Black
DD181210 Cowling Decal RH 1 1 Flame Red
DD181215 Cowling Decal RH 1 1 Star Blue
DD181221 Cowling Decal RH 1 1 Green
DD181199 Cowling Decal RH 1 1 Ash Black (with Golden Red Decal)
DD181227 Cowling Decal RH 1 1 Ash Black (with Silver Green Decal)
DD181224 Cowling Decal RH 1 1 Gun Metal Blue

13 DD181196 Label ‘B Kawasaki’ 1 1

14 DD141211 Seatlab 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
47 FRONT WHEEL DIRECTION
PLATE NO. 36 : FUEL TANK CAP & TAP ASSLY.

6
3 1
4
5

15

10
12

10
11 14
10
7
13

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD141024 Cap Tank 1 1

2 DD141122 Rotor with key 1 1
3 39076101 Screw Pan Cros 2 2
4 39217924 Washer 2 2
5 30141031 Ring O 2 2

6 30141052 Packing 1 1
7 DF141160 Fuel Tap Assly. 1 1
8 30141039 Packing 1 1
9 30141036 Packing 1 1
10 DD141016 Clamp 3 3

11 DD121163 Tube Fuel 1 1

12 DD201021 Gauge Fuel 1 1
13 DD141026 Tube Rubber 1 1
14 30141032 Bolt 4 4
15 30141028 Gasket For Gauge Fuel 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

48 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 37 : CHAIN CASE

3
8 2

4 3
6

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 30161271 Rubber Pad 1 1

2 DD161378 Case Chain Upper Assly. 1 1 Granite Silver Painted
3 39021911 Washer Plain 2 2
4 15161069 Rubber Cap 1 1
5 39247504 Flanged Bolt 2 2

6 39247304 Flanged Bolt 2 2

7 DD161379 Case Chain Lower Assly. 1 1 Granite Silver Painted
8 DL161023 Trim case chain 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
49 FRONT WHEEL DIRECTION
PLATE NO. 38 : FITTINGS -PETROL TANK & SIDE COVER

8
4
9
3

11

2
10

6
4

3
7
1

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD161022 Damper 2 2 To fit Side Cover on Frame

2 30161169 Grommet 2 2 To fit Side Cover on Petrol Tank
3 39178924 Washer (Nylon) 3 3
4 DG161121 Screw 3 3
5 31161171 Lock for side cover with keys 1 1

6 DD161078 Damper 2 2 For Cover Seat

7 DD161085 Pad Seat Cover 2 2
8 39098308 Pin Snap 1 1
9 39105411 Plain Washer 1 1
10 DF141129 Damper 1 1

11 DF141128 Damper 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

50 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 39 : METER ASSEMBLY

10
6
5
4
8 3
2
1
9
7

16
17

15
11

12
14
13

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD191129 Speedo assly with lamp 1 1

2 DD191134 Speedometer 1 1
3 DD191136 Meter fuel 1 1
4 DD191137 Cover meter case upper 1 1
5 DD191094 Cover meter case lower(Black) 1 1

6 DD191135 Tacho Meter 1 1

7 39194304 Flange bolt 2 2
8 DG201040 Lamp 12V 3.4W (W/o cap) 7 7
9 DD191133 Trip Meter Knob 1 1
10 DD201095 Ignition Switch / key 1 1

11 DD181162 Flap Cowling 1 1

12 35161060 Clip Nut 5 5
13 39258701 Screw SS 5 5
14 39214124 Washer Non-metallic 5 5
15 DD181185 Bracket cowling Upper 1 1

16 DD181186 Collar 2 2
17 39258501 Screw 2 2

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
51 FRONT WHEEL DIRECTION
PLATE NO. 40 : CONTROL CABLES

1
2
3
6 4
5

11
9
10
8

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD191073 Cable Brake (FR) 1 --

2 30191070 Spring 1 --
3 30191069 Dust Seal 1 --
4 DD191042 Rod End 1 --
5 30191072 Adjusting Nut 1 --

6 DD191131 Cable Clutch 1 1

7 DD191075 Cable Speedometer 1 1
8 30191067 Oil Seal 1 1
9 DD191076 Inner Cable Speedo 1 1
10 DD191132 Cable Throttle 1 1

11 DD191125 Cable starter 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

52 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 41 : HEAD LAMP ASSLY

2
8

3
7
11
5 12

10 14

4
13

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD201141 Head Light With Lamp-HS1 1 1

2 39081302 Cr.Res.Pan hd.Taping Screw 4 4
3 CL201023 Lamp (12 V, 35/35 W)-HS1 1 1
4 39196104 Bolt Flanged Small 1 1
5 39081715 Nut Hex/Flanged 1 1

6 DD181161 Wind shield 1 1

7 DF181099 Nut well 4 4
8 39258701 Screw 4 4
9 39214124 Washer Non-metallic 4 4
10 DD181183 Bracket Cowling Lower 1 1

11 39074501 Screw Pan Cross 2 2

12 DD181184 Bracket Fork Lower 1 1
13 39247304 Hex.Bolt / Flange 2 2
14 30201029 Lamp 12V-4W 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
53 FRONT WHEEL DIRECTION
PLATE NO. 42 : TURN SIGNAL LAMP

1/2

6
5

7/8

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD201146 Lamp Assly Sig.FR.LH/Lamp 1 1

2 DD201148 Lamp Assly Sig.FR.RH/Lamp 1 1
3 06201083 Lamp (12 V, 10 W) 4 4
4 DD181192 Bracket Signal 1 1
5 39122515 Hex.Nut/Flange 4 4

6 FD201033 Lens Side Indicator 4 4

7 DD201135 Lamp Assly Sig.RE.LH/Lamp 1 1
8 DD201137 Lamp Assly Sig.RE.RH/Lamp 1 1
9 DD201139 Adapter RE - LH 1 1 N.I.
10 DD201140 Adapter RE - RH 1 1 N.I.

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

54 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 43 : FRONT AND REAR NUMBER PLATE

2
4

6 5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DP161144 Front Number plate 1 1

2 DD181187 Bracket Front No. Plate 1 1
3 39178301 Truss Screw 2 1
4 39247304 Flanged bolt 2 2
5 DP161145 Number plate Rear 1 1

6 DF161248 Bracket No. Plate 1 1

7 39247604 Hex head bolt/Flange 2 2
8 39247504 Hex.bolt/flange 2 2
9 DP161100 Bracket (Fender Rear) 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
55 FRONT WHEEL DIRECTION
PLATE NO. 44 : TAIL LAMP ASSLY.

1
2
4

6
3

9
5
10

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39081715 Flanged Nut 3 3

2 39021111 Plain Wahser 3 3
3 31201001 Collar 3 3
4 DD201011 Damper 3 3
5 DD201122 Tail Light With Lamp 1 1

6 31201028 Lamp 12 V, 10/5W 1 1

7 DD201156 Lens Tail Light 1 1
8 DD201034 Screw For Lens(Tail Light) 2 2
9 39248415 Flange Nut 1 1
10 30201069 Reflector Reflex 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

56 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 45 : ELECTRICAL EQUIPMENT/TPS Assly.

14

2 3
13

7
8
11

10

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 39194004 Flanged Bolt 1 1

2 DF201140 Horn 12V DC 1 1
3 31201079 Switch Rear Brake 1 1
4 DD191013 Spring Brake Switch 1 1
5 DD201150 Wiring Harness 1 1 Upto Apr. 03
DD201158 Wiring Harness 1 1 From May 03

6 31201027 Battery 1 1
7 30201104 Fuse box with damper 1 1
8 30201085 Fuse, 15A 2 2
9 DF201131 Assly. DC Flasher S.S. 1 1
10 31201082 Capacitor Electrolytic 1 1

11 39247304 Hex. bolt / flange 1 1

12 DD181188 Lock Assly. (3 in 1) 1 1 N.I.
13 DD111046 TPS Assly. 1 1
14 39106204 Bolt Flanged 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
57 FRONT WHEEL DIRECTION
PLATE NO. 46 : ACCESSORIES (LEG GUARD, SAREE GUARD & MIRRORS)

2
3
5

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD221029 Leg guard 1 1

2 DD221008 Mirror assly RH 1 1
3 DD221007 Mirror assly LH 1 1
4 39194004 Flanged Bolt 2 2 For Upper mounting of Leg guard
5 DD221017 Saree Guard 1 1

6 39160804 Hex.soc.hd.bolt 2 2 Alt 39190604

7 39181404 Bolt Flanged 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

58 FRONT WHEEL DIRECTION
REMAINING PARTS ARE COMMON WITH “CALIBER”
PLATE NO. 47 : TOOL KIT

Fig. Part No. Description Qty /Veh. Remark

No. Drum Disc
Brake Brake

1 DD221019 Tool Kit 1 1

* 31221003 Tool Wrench (Box, 16 mm) 1 1
* 30221033 Tool Wrench (Open End 10x13) 1 1
* 30221003 Tool Driver 1 1
* 30221004 Tool Driver (2 philips & slot) 1 1
* 30221011 Tool Wrench(Open End 14 x17) 1 1
* 30221009 Tool Bar 1 1 For Reference only
* 30221002 Tool Bag 1 1 Not to service
Separately
* 30221010 Tool Pliers 1 1
* 30221005 Tool Wrench - 27 A/F 1 1
* 30221006 Tool Wrench - 22 A/F 1 1

2 DM221001 Band tool kit 1 1

PART NOS. SHOWN IN BOLD ARE FOR “CALIBER 115” ONLY

REMAINING PARTS ARE COMMON WITH “CALIBER”
59 FRONT WHEEL DIRECTION