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John Crane Safematic Oy Installation and Operation Instructions
John Crane Safematic Oy Installation and Operation Instructions
The materials of the seal are listed on the attached assembly drawings. The type and
the identification code of the seal is etched on the seal.
Note! A burnt fluorinated rubber seal (FKM e.g. Viton, FFKM e.g. Isolast or FPM)
should be handled in the same way as strong corrosive substances.
Care and cleanliness have to be observed during installation. The parts must not be
force fitted as they are designed to require hand fitting only. Contact of sliding faces
should be avoided. If this cannot be avoided, the faces should be cleaned with a
cleaning solvent and a soft cloth prior to pressing the sliding faces together.
The surface joints of the components and the auxiliary sealing (O-rings) have to be
lubricated before assembling. Sharp edges must be removed from all shoulders over
which the seal parts have to be pushed.
Prior to installation, check the seal for any damage which may have occurred during
transportation. Follow the installation instructions of the equipment very carefully.
Installation
20000201en.doc
John Crane Safematic Oy No. 20000201EN 2 (2)
Install the assembly locks, remove the screws holding the seal and remove the seal.
Operation The SAF seal is a double-acting mechanical seal. It requires seal water for operation.
The sliding faces get their lubrication and cooling from seal water.
Use Note! Do not run the seal without sealing water. Regulate the seal water flow to
1-3 l/min (1/4-3/4 gpm). Out coming seal water temperature should not exceed 60 oC
(140 oF). Regulate the seal water pressure 1 bar (15 psi) higher than the product
pressure to be sealed. To ensure the effective operation of the seal, we recommend
that you use a seal water pressure 1 bar (15 psi) higher than the process pressure. If
this pressure is not available, you can also use the seal at seal water pressures lower
than the process pressure. However, the minimum seal water pressure is 3 bar
(44 psi).
Install the seal water control system and it’s tubing with the hoses so that the seal
won’t get dry during the shut-down of the mill or during the unexpected seal water
break down. Installation should be about 0,5 m above the seal.
• Solid particles max. 10 mg/l, may not contain clay or alike fine-grained stuff.
• Solid particle size max. 50 µm
• Silicate content max. 10 mg/l
• Permanganate number max. 30
• Iron content max. 1 mg/l
• Total hardness < 10 odH
For seal water control we recommend the use of John Crane Safematic SafeunitTM
control unit.
Service When service or repair is required please contact the manufacturer or his
representative.
20000201en.doc
MODIFICATIONS:
DRAWING No.
Item
Matl
ISSUE A ORIGINAL ISSUE Drawing Number Description Material Qty Spare
Code
1 304488 0720 GLAND PLATE 329 STAINLESS STEEL 1
GA-134928 A 2 304489 0720 SLEEVE 329 STAINLESS STEEL 1
3 304490 4109 PRIMARY RING SiC / 329 STAINLESS STEEL 1
3.1 300600.24 4035 FACE SILICON CARBIDE 1
HUOM!! ATTENTION!! 4 404491 4109 MATING RING SiC / 329 STAINLESS STEEL 1
4.1 300600.24 4035 FACE SILICON CARBIDE 1
Tiivistettä asennettaessa vesiporaukset While installing make sure that
45° 5 304492 4107 PRIMARY RING CARBON / 329 STAINLESS STEEL 1
kohdakkain tiivistepesän vesiporauksen the sealing water connections line up
5.1 2649.38 7189 FACE ANTIMONY IMPREGNATED CARBON 1
kanssa.
6 304493 4109 MATING RING SiC / 329 STAINLESS STEEL 1
6.1 300600.24 4035 FACE SILICON CARBIDE 1
O 164 , 4x90v/O10
19 6260.27 4037 SPACER ALUMINIUM ALLOY 3 X
20 71061000012 0550 SOCKET HEAD CAP SCREW 316 STAINLESS STEEL 3 X
21 404613 7500 ANTI-EXTRUSION RING PTFE 1 X
22 404614 0720 ANTI-EXTRUSION RING 329 STAINLESS STEEL 1 X
OUT
23
24
O 150 H9/f8
25
26
45° 27
28
29
30
31
O 120
32
33
O 55 F8/h8
34
8 21 17 7 4 4.1 19 20 3.1 3 18 10 1 16 15 11 9 12 5 5.1 6.1 6 2 13 22 14 35
WEIGHT:
Error: No ref
SEAL ASS'Y NO. BILL OF MATERIALS NUMBER
ASSEMBLY 1-22 89446311
IN :
SEAL HEAD
All intellectual property rights (including but not limited to copyright and design rights whether registered or unregistered) in relation to this drawing together with the information contained in this drawing (including but not limited to know-how and confidential information) is
proprietary to John Crane. Reproduction (whether in whole or in part) or use in any way whatsoever of this drawing or of any information contained therein is prohibited except with the prior written consent of John Crane. All rights in relation to this drawing are reserved.
GA-134928 A
A1
MODIFICATIONS:
Item
Matl
DRAWING No. ISSUE A ORIGINAL ISSUE: Drawing Number
Code
Description Material Qty Spare
B: POS. 8 CHANGED FROM MO009910570 TO MO009920570 1 304151 0720 GLAND PLATE 329 STAINLESS STEEL 1
GA-134986 C C: PDF CORRECTED
2 304150 0720 SLEEVE 329 STAINLESS STEEL 1
3 304417 4109 PRIMARY RING SiC / 329 STAINLESS STEEL 1
3.1 300601.14 4035 FACE SiC 1
4 404386 4109 MATING RING SiC / 329 STAINLESS STEEL 1
4.1 300601.14 4035 FACE SiC 1
5 404554 4109 PRIMARY RING SiC / 329 STAINLESS STEEL 1
5.1 2649.13 7189 FACE CARBON 1
6 404388 4109 MATING RING SiC / 329 STAINLESS STEEL 1
HUOM!!
6.1 300600.27 4035 FACE SiC 1
Tiivistettä asennettaessa vesiporaukset
7 MO008120570 9579 O-RING PERFLUOROELASTOMER FFKM 1
kohdakkain tiivistepesän vesiporauksen
8 MO009920570 9579 O-RING PERFLUOROELASTOMER FFKM 1
kanssa. 9 21770080 4046 SPRING NICKEL CHROMIUM ALLOY 26
10 MO011430570 9579 O-RING PERFLUOROELASTOMER FFKM 1
11 5797.29 0550 PIN 316 STAINLESS STEEL 2
12 MO011430570 5228 O-RING EPDM 1
13 0000236 5224 O-RING EPDM 1
145 14
15
6121.11
0000254
0550
5224
SNAP RING
O-RING
316 STAINLESS STEEL
EPDM
1
1
O 180 H9/f8
Seal water
18 404553 0720 SLEEVE 329 STAINLESS STEEL 1
19 6260-27 4037 SPACER ALUMINIUM ALLOY 3
20 71061000012 0550 SOCKET HEAD CAP SCREW 316 STAINLESS STEEL 3
1 16
O 150
21 404401 7500 ANTI-EXTRUSION RING PTFE 1
IN
45°
in
15 5 5.1 6.1 6
20
14
19
21
17
O 70 F8/h8
All intellectual property rights (including but not limited to copyright and design rights whether registered or unregistered) in relation to this drawing together with the information contained in this drawing (including but not limited to know-how and confidential information) is
proprietary to John Crane. Reproduction (whether in whole or in part) or use in any way whatsoever of this drawing or of any information contained therein is prohibited except with the prior written consent of John Crane. All rights in relation to this drawing are reserved.
GA-134986 C
A1
02',),&$7,216
'5$:,1*1R
Item
Matl
,668( Drawing Number Description Material Qty Spare
A ORIGINAL ISSUE Code
B: INSTRUCTION MANUAL NUMBER CORRECTED 1 310138 0720 GLAND PLATE 329 STAINLESS STEEL 1
GA-126462 C C: ADDED DIMENSIONS AND SECTION B-B
2 408719 4109 PRIMARY RING SiC / 329 STAINLESS STEEL 1
30° O9
3.1 300601.19 4035 FACE SiC 1
198
SEALING WATER 4 408720 5302 PRIMARY RING CARBON / 329 STAINLESS STEEL 1
OUT
While installing make 4.1 2649.22 9048 FACE CARBON 1
O
sure that the sealing 5 408721 4109 MATING RING SiC / 329 STAINLESS STEEL 1
O
19 0000254 5224 O-RING EPDM 1
B 184 7,5
20 408723 4037 SPACER ALUMINIUM ALLOY 3
21 71061000016 0550 SOCKET HEAD CAP SCREW 316 STAINLESS STEEL 3
17,5 15 22 61101500016 0550 SOCKET SET SCREW CUP POINT 316 STAINLESS STEEL 8
SEALING WATER
IN
1
20,5 10
21
O 184 H9/f8
O7
19
32,6 20
O 210
4,6 5.1
4,6
O 184 H9 / f8
WEIGHT:
15,1 5 9,117 kg
6($/$66
<12 %,//2)0$7(5,$/6180%(5
O 175
$66(0%/< 1-22 89393463
,1
6($/+($'
63$5(6.,7
SECTION B-B
287
(48,30(175()(5(1&( 6($/'$7$
08 6 13 14 3 2 7 18 12 9 4 17 11 2(0 $3,3/$1 $3,&2'(
O 100 F8 / h8
(48,30(177<3( ,16758&7,210$18$/5()
3.1 2.1 4.1 20000201
02'(/)5$0(6,=( 0$7(5,$/&2'(
SAF-100-QREG-
6(5,$/'5$:,1*1R
22 &86720(5,1)250$7,21 6(59,&('$7$
&86720(5 )/8,'
32180%(5 3/$17,7(012 %$55,(5)/8,'
(1'86(5 &+$0%(535(6685(
Vetotapin poraus on merkattu
/2&$7,21 68&7,2135(6685(
tiivisterenkaaseen (pos. 4)
porauksen viereen poratulla 3/$17 ',6&+$5*(35(6685(
pienellä porauksella.
(Drive pin´s hole is marked to 5()(5(1&('$7$ 352&(667(03(5$785(
the primary ring (pos. 4) with extra drill.) 6($/)/86+5$7( 6+$)763((' 9$328535(6685(
)/8,'6<67(0'5*
,352-(&7612 63(&,),&*5$9,7< 9,6&26,7<
66179-FI
7.5 17.5 16
0v
x6
water connections are lined up
,6
30° 1
9
O
8
19
SEALING WATER 10
O
OUT
21 19
20 5.1
O 210
5
O 184 H9 / f8
11
O 142
O 175
08 6 13 14 3 3.1 2.1 2 7 18 12 9 4 4.1 17
O 110 F8 / h8
O 136
SEALING WATER
IN
OSAN ERITTELY
9,12 kg
SUUNN.
SSa PIIRT.
MaT 21002161
KORVAA KORVATTU
SAF-110-QREG- PVM.
21.9.2010
309947 SUHDE PIIR. NO REV.
MUURAME - FINLAND
ANDRITZ F30,F40 SCREEN 309947X B
BILL OF MATERIALS (EN)
Item
Matl
,668( Drawing Number Description Material Qty Spare
A: ORIGINAL ISSUE Code
B: POS. 1,6 MATHERIAL HAS BEEN CHANGED 1 310510 1955 BODY ATI GR2 1
310497 B 2 408922 4111 SEALING RING ATi / ATiGR2-DIN17862 - SiC 1
2.1 300601.19 4035 FACE 4035; SiC 1
v
0
While installing make sure that the sealing 4 408720 5302 SEALING RING SS2324 / AISI329 - CARBON 1
x6 water connections are lined up 4.1 2649.22 9048 FACE ANTIMONY IMPREGNATED CARBON 1
,6 15
SEALING WATER
30° 9 5 408721 4109 THRUST RING SS2324 / AISI329 - SiC 1
OUT
O 5.1 300601.19 4035 FACE 4035; SiC 1
8
19 85 70 6 H-1100M-1166 1955 SHAFT SLEEVE ATI GR2 1
22
O 184 H9 / f8
23
11 24
25
26
O 142
17 27
O 175
28
O 136
29
O 110 F8 / h8
6($/$66
<12 %,//2)0$7(5,$/6180%(5
$66(0%/<
,1
6($/+($'
287
63$5(6.,7
'(6&5,37,21 ,7(06 180%(5
(48,30(175()(5(1&( 6($/'$7$
2(0 $3,3/$1 $3,&2'(
(48,30(177<3( ,16758&7,210$18$/5()
20000201 (SAF-110-QTXG-310497)
02'(/)5$0(6,=( 0$7(5,$/&2'(
6(5,$/'5$:,1*1R
&86720(5,1)250$7,21 6(59,&('$7$
&86720(5 )/8,'
ANDRITZ F30,F40 SCREEN
32180%(5 3/$17,7(012 %$55,(5)/8,'
(1'86(5 &+$0%(535(6685(
/2&$7,21 68&7,2135(6685(
3/$17 ',6&+$5*(35(6685(
5()(5(1&('$7$ 352&(667(03(5$785(
Item
Matl
DRAWING No. ISSUE A: ORIGINAL ISSUE Drawing Number
Code
Description Material Qty Spare
B: PART LIST TEXT CORRECTED 1 310138 0720 BODY 329 STAINLESS STEEL 1
GA-138610 B 2 408719 4109 SEALING RING 329 STAINLESS STEEL/SiC 1
2.1 300601.19 4035 FACE SILICON CARBIDE 1
16 3 408722 4109 THRUST RING 329 STAINLESS STEEL/SiC 1
3.1 300601.19 4035 FACE SILICON CARBIDE 1
v While installing make sure that the sealing 4 408720 5302 SEALING RING 329 STAINLESS STEEL/CARBON 1
x60 water connections are lined up
4.1 2649.22 9048 FACE ANTIMONY IMPREGNATED CARBON 1
,6 15
SEALING WATER
30° 9 5 408721 4109 THRUST RING 329 STAINLESS STEEL 1
OUT
O 5.1 300601.19 4035 FACE SILICON CARBIDE 1
8
19 85 70 6 310141 0720 SHAFT SLEEVE 329 STAINLESS STEEL 1
O 1 7 310139 0720 GUIDE SLEEVE 329 STAINLESS STEEL 1
7.5 17.5 8 MO0012420570 9579 O-RING FFKM 1 X
9 5797.23 0550 DRIVE PIN 316 STAINLESS STEEL 3 X
O 184 H9 / f8
11
O 142
17
O 175
O 136
O 110 F8 / h8
All intellectual property rights (including but not limited to copyright and design rights whether registered or unregistered) in relation to this drawing together with the information contained in this drawing (including but not limited to know-how and confidential information) is
proprietary to John Crane. Reproduction (whether in whole or in part) or use in any way whatsoever of this drawing or of any information contained therein is prohibited except with the prior written consent of John Crane. All rights in relation to this drawing are reserved.
GA-138610 B
A1
92 78
20
While installing make sure that the sealing
water connections are lined up 6
30° 14
O x60v
0
29
6
SEALING WATER
O
OUT A 5 6 6.1
O 140 F8/h8
O 166
O 240
O 312
O 172
O 270 H9/f8
8 9 10 11 18 19 14 12 17
SEALING WATER
IN
A-A
Vetotapin poraus on merkattu
tiivisterenkaaseen (pos. 6)
porauksen viereen poratulla
pienellä porauksella.
A
20 21 15 16
SPECIFICATION OF ITEM
17,50 kg
DESIGNED
KaL DRAWN
MB 21002162 PREVIOUS DRG NEW DRG
SAF-140-QREG- DATE
24.2.2010
309948 SCALE DRAWING NUMBER REV.
Item
Matl
DRAWING No. ISSUE A ORIGINAL ISSUE Drawing Number
Code
Description Material Qty Spare
14 v
4 310302 0720 SLEEVE 329 STAINLESS STEEL 1
20
0
5 310298 0541 GLAND PLATE 316L STAINLESS STEEL 1
30 ° O x60
29
SEALING 6 310303 4107 PRIMARY RING CARBON / 329 STAINLESS STEEL 1
WATER 6 6 6.1 2649.23 7189 FACE CARBON 1
O
OUT 7 310304 5278 MATING RING SiC / 329 STAINLESS STEEL 1
7.1 300601.20 2735 FACE SiC 1
8 MO015430570 9579 O-RING PERFLUOROELASTOMER FFKM 1 X
9 0000259 9579 O-RING PERFLUOROELASTOMER FFKM 1 X
10 0000259 9579 O-RING PERFLUOROELASTOMER FFKM 1 X
11 0000260 9579 O-RING PERFLUOROELASTOMER FFKM 1 X
12 0000257 5224 O-RING EPDM 1 X
13 400575 4046 SPRING NICKEL CHROMIUM ALLOY 36 X
14 21682420 5224 O-RING EPDM 1 X
O 140 F8/h8
O 166
O 240
O 312
O 172
O 270 H9/f8
WEIGHT:
17,495 kg
SEAL ASS'Y NO. BILL OF MATERIALS NUMBER
ASSEMBLY 1-21 89473858
IN :
SEAL HEAD
All intellectual property rights (including but not limited to copyright and design rights whether registered or unregistered) in relation to this drawing together with the information contained in this drawing (including but not limited to know-how and confidential information) is
proprietary to John Crane. Reproduction (whether in whole or in part) or use in any way whatsoever of this drawing or of any information contained therein is prohibited except with the prior written consent of John Crane. All rights in relation to this drawing are reserved.
GA-138611 A
A1