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Mini Hi-Fi System: Service Manual
Mini Hi-Fi System: Service Manual
SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
MODEL: CJ65 (CJ65, CJS65F)
MODEL: CJ65
(CJ65, CJS65F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
1. HIDDEN KEY MODE TABLE
HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY
Front ‘Stop’
Version Check Remote Control Key ‘Play’ / for 1.5s
+ Remote Control Key ‘Play’ / for 5s
Front ‘Stop’
EEPROM INITIAL Auto exit
+ Remote Control Key ‘ ‘ for 5s
Front ‘Stop’
Option EDIT Front ‘Stop’ + Remote Control Key ‘ ‘
+ Remote Control Key ‘ ‘ for 5s
Front ‘Stop’
APD Test Display Auto exit
+ Remote Control Key ‘3’ for 5s
Front ‘Stop’ + Front ‘Stop’
Disc Lock On/Off
Remote Control Key ‘Stop’ for 5s + Remote Control Key ‘Stop’ for 5s
Power Disc Lock On/Off Front ‘Stop’ + Front ‘Open’ for 5s Front ‘Stop’ + Front ‘Open’ for 5s
Front ‘Stop’ Front ‘Stop’
Demo ALL Key Lock
+ Remote Control Key ‘9’ for 5s + Remote Control Key ‘9’ for 5s
Front/Remote Control Key ‘Power’
BT Auto Power On/Off Front/Remote Control Key ‘Power’ for 5s
SET Power Off
ChildSafe On/Off Volume 0(Min) + Front ‘OK’ for 3s Volume 0(Min) + Front ‘OK’ for 3s
Front ‘Stop’
Measure Remote Control Key ‘SOUND EFFECT’
+ Remote Control Key ‘1’ for 5s
1-6
2. HIDDEN KEY MODE DESCRIPTION
2-1. Version Check
- Function : Version Check.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s.
- Exit Key : Remote Control Key ‘Play’ for 1.5s.
- Operation explanation : Remote Control Key OR .
MCS Version
MICOM Version
OPTION Version
DEMO Version
DJ PRO Version
EQ Version
1-7
2-5. Disc Lock On/Off
- Function : Lock Open Key.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Exit Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Operation Explain : Open Key Block ‘LOCKED’.
2-10. Measure
- Function : Change to EQ for Measure mode,
Down algorithm operation Disable,
Change to output setting value for measure mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘1’ for 5s
- Exit Key : Remote Control Key ‘SOUND EFFECT’
1-8
SERVICE INFORMATION FOR EEPROM
POWER ON
(LGEAP) (LGEUS)
OPT0 01 01
OPT1 31 31
Move to appropriate position OPT2 2D 2D
And make changes with remote control OPT3 26 26
“ , , / , REPEAT” key. OPT4 49 49
OPT5 00 00
OPT6 00 00
OPT7 43 43
Press ‘Stop’ Key OPT8 4A 4A
OPT9 36 36
OPT10 35 35
OPT11 00 00
VFD “WRITE OK” OPT12 00 00
OPT13 00 00
OPT14 00 00
Completed
1-9
PROGRAM DOWNLOAD GUIDE
1. CD PROGRAM
Download program file name must be HG740_CJ65_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
AUTO POWER OFF
1-10
2. EQ & DEMO PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQDEMOUP
FINISH
AUTO POWER OFF
1-11
FOTA UPDATE STEP USING BT APP
Step1 : App connecting
Step2 : Device version info
(Check FW version)
After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.
When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.
1-12
Step5 : Download from CDN server Step6 : Transfer FW
1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.
After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.
1-13
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0.5 W
(If all network ports are activated.)
Dimensions (W x H x D) Approx. 350 mm x 163 mm x 251 mm
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
• INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R)
Portable in (PORT.IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 1
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz
• SYSTEM
Frequency Response 70 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 75 dB
Bus Power Supply (USB) 5V 500 mA
• FRONT SPEAKER
Type 2 Way 2 Speaker
Impedance 3Ω
Rated Input Power 450 W RMS
Max. Input power 900 W RMS
Net Dimensions (W x H x D) Approx. 299 mm x 363 mm x 230 mm
1-14
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (CJ65)
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
443 443 SAFETY INFORMATION IN SERVICE
LITERATURE.
A
B
C
443
MAIN
272
D
E G
F 443
A46
SMPS 274
A47
264
H
BT
A52 D
443
498
CABLE1
266
A
498 B
273
C
443 443
E
MIC 254
A45
CABLE2 F
443
A00
254
A42
262
443
G
252 FRONT
443 263
A43
265 H 300
265
252 A44
2. PACKING ACCESSORY SECTION
803 Packing
804 Bag
802 Box
2-7
3. SPEAKER SECTION
• FRONT SPEAKER (CJS65F)
A60
2-8
DISASSEMBLY INSTRUCTIONS
1. Case Top
1-1) Remove the 5 Screws.
1-2) Remove the Case Top.
Figure 1
2. Bracket
2-1) Remove the two Brackets between Front & Back Panel.
You can easily remove the Bracket after the hook detach from Front Panel.
Figure 2
2-9
Figure 3
2-10
4. MAIN Board & SMPS Board
4-1) Remove the 9 Screws from the MAIN Board & SMPS Board.
4-2) Remove the 6 Cables from the MAIN Board.
4-3) Remove the Power Cord from the SMPS Board.
4-4) Remove the MAIN Board & SMPS Board.
3
1
Figure 4
2-11
5. Main PCB & SMPS PCB
5-1) Remove the 2 Screws.
5-2) Unhook the 5 Locking Tabs by using Flat-head screwdriver.
5-3) Remove the Panel Front Assembly.
Figure 5
2-12
6. Panel PCB & Multi Knob
6-1) Multi Knob
6-1-1) Insert a Flat-head screwdriver in the hole (H1).
6-1-2) Remove the Multi Knob.
6-2) Jack PCB
6-2-1) Remove the 2 Screws.
6-2-2) Remove the Jack PCB.
6-3) BT Module
6-3-1) Unhook the Locking tab (L1).
6-3-2) Remove the BT Module.
6-4) Front PCB
6-4-1) Remove the 7 Screws.
6-4-2) Unhook the 2 Locking tabs (L2) from the Panel PCB.
6-4-2) Remove the Front PCB.
(L1)
2 (H1)
(L2)
(H1) 2
(L2)
Figure 6
2-13
7. Bracket SMPS
7-1) Remove the Bracket SMPS.
Figure 7
8. MD
8-1) Remove the 2 Screws from the MD.
8-2) Remove the MD.
Figure 8
2-14
SECTION 3
ELECTRICAL
CONTENTS
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-2. D951
1-2-1. Solution
Please check and replace D951 on SMPS board.
3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote control.
3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace VFD300 on FRONT board.
3-5
ONE POINT REPAIR GUIDE
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among them.
3-6
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the SLED MOTOR among them.
SL- TO CN401
SL+ TO CN401
3-7
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the servo motors in MD don’t work. This step is for checking the TRAY OPEN / CLOSE MOTOR among
them.
MOT_OPEN
CLOSE
LO- TO CN401
LO+ TO CN401
3-8
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING ACTUATOR.
3-9
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc if
the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING ACTUATOR.
< Waveform of F±
< Signal check point >
for driving FOCUSING actuator >
3-10
ONE POINT REPAIR GUIDE
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.
P/UP IC401
DSP IC500
MCS_MCLK (16.93 MHz)
M MCS_BCK(1.4 MHz)
176 PIN MCS_DATA_OUT
MCS_LRCK(44.1 KHz)
USB 2.0 OTG
BGA
Main Processor Audio DSP-0
Audio DSP-1
DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
12.288 MHZ
PWM FR,FL
TAS5624LA
TAS5548
3-11
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following
guide.
3-12
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.
DSP IC500
176 PIN
USB1_D±
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
< Waveform of USB D± signal >
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller
12.288 MHZ
FR,FL
PWM
3-13
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
DSP IC500
176 PIN
IC202 Audio DSP-1
USB 2.0 OTG
AUX AUX _L/R
Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller
12.288 MHZ
PWM FR,FL
< AUX function signal flow > < Signal check point >
3-14
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the following guide.
DSP IC500
176 PIN
TUNER
TUNER_L/R IC202 BGA Audio DSP-1
A USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller
12.288 MHZ
FR,FL
PWM
< TUNER IN function signal flow > < Signal check point >
3-15
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORTABLE FUNCTION, repair the set according to the following
guide.
DSP IC500
176 PIN
PTB_L/R
IC202 Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
Portable USB 1.1
Host/Device
ARM 16KB DSP SRAM29KB
133Mhz I-Cache 8KB
926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache
Interrupt
controller ADPCM
CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller
12.288 MHZ
PWM FR,FL
< PORTABLE function signal flow > < Signal check point >
3-16
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
No 5.6 VA
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901(TH903) normal? Replace TH901.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to
D902 normal?
IC901 pin7?
NO
NO
D933 normal? Replace D933.
YES
Is there NO
about 2.5 V at Replace IC941.
IC941 Pin1?
YES
NO
D951 normal? Replace D951.
YES
Is there NO
about 2.5 V at IC951
Replace D951.
pin1?
YES
3-17
ELECTRICAL TROUBLESHOOTING GUIDE
No PVDD
YES
NO
F901 normal? Replace F901 (Use the same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
TH901(TH903) normal? Replace TH901.
YES
Is Vcc NO
(10 V ~ 18 V) supplied to NO
D903 normal?
IC911 pin4?
YES
NO
Q901 base “H”?
YES
NO
Q901 normal? Replace Q901.
YES
NO
D951 normal? Replace D951.
YES
YES
3-18
ELECTRICAL TROUBLESHOOTING GUIDE
No 12 V
YES
Is Vcc (15 V) NO
Check or replace D935.
supplied to IC931?
YES
NO
IC931 pin4 “H”? Check P-CTRL “H” signal from MCU.
YES
No VFD
YES
NO
D931 normal? Check or replace D931.
YES
NO
ZD931 normal? Check or replace ZD931.
YES
NO
Q300 / Q301 normal? Check or replace Q300 / Q301.
YES
3-19
ELECTRICAL TROUBLESHOOTING GUIDE
2. MCS PART CHECK
YES
YES
Check if IC100 NO
Check and change IC100.
have 3.3 VA output.
YES
Check if IC101 NO
Check and change IC101.
have 1.2 VA output.
YES
YES
OK
3. IC503(GD25Q80) CHECK
YES
NO
Check MCS. Replace MCS.
YES
OK OK
3-20
ELECTRICAL TROUBLESHOOTING GUIDE
4. FLD DISPLAY CHECK
YES
Check NO
CN102 Pin13,14 input Refer to SMPS troubleshooting.
voltage.
YES
YES
Check
CN300 connection and NO NO
power Pin14, 16,17 Check CN300 connection. Check each Pin voltage.
(VIN, F+, VDD).
YES
YES
Check
VFD300 voltage Pin27, NO If voltage isn’t over VH : 27 V, F- : 3 V
26, 31, 32 VH: over 27 and, SW signal is not operation? OK
V, SW Signal, F- : over
3 V is OK?
YES
YES
NO
Check VFD300. Replace VFD300.
YES
OK
Check
IC500->VFD300 data NO Check input data
communication STB/ IC500 Pin F2, B3, B1.
DATA/ CLK
YES
YES
YES
NO
FLD light on? Check IC500. Replace IC500.
YES
YES
OK OK
3-21
ELECTRICAL TROUBLESHOOTING GUIDE
5. PWM MODULATION CHECK
PWM MODULATION PART
CHECK
YES
Check NO Refer to
CN102 Pin13, 14
SMPS troubleshooting.
(12 VA)
YES
YES
Check NO NO
Check X700 Replace X700(12.288 MHz).
X700(12.288 MHz)
(12.288 MHz).
operation.
YES YES
YES
Check Check CD
IC700(TAS5548) input NO NO
Assy communication Refer to CD troubleshooting.
data Pin24, 25
PWM wave. Pin22, 23, 24.
YES YES
Check NO
IC700 input Check each line resistor output.
data.
YES
OK
YES
Check PWM
modulator output
FL: Pin48(-),49(+) NO NO
FR: Pin46(-),47(+). Check IC700. Replace IC700.
Other output
check.
YES YES
OK OK
3-22
ELECTRICAL TROUBLESHOOTING GUIDE
6. POWER AMP PART CHECK
YES
Check NO
CN102 Pin13, 14: +12 VA Refer to SMPS troubleshooting.
Pin5, 6, 7 : 36 V.
YES
YES
NO
Check IC701, IC702
Check each line resistor output voltage.
Pin2: +12 V input.
YES
YES
YES
NO
Check output line coil. Replace the coil.
YES
OK
3-23
ELECTRICAL TROUBLESHOOTING GUIDE
7. TUNER / AUX FUNCTION CHECK
FUNCTION CHECK
YES
Check IC202 NO
(PCM1865) Pin27, 28, Check JK200,TU200.
29, 30 input.
YES
YES YES
YES
YES
YES
OK
YES
YES
NO
Check IC500 Pin P7, P8, P10, P11. Check tuner module data.
YES
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
9. CD FUNCTION
CD FUNCTION
YES
YES
YES YES
Check IC400.
NO
Is Motor ok? (about 12 Ω) Check loading motor.
Check IC400
(Motor drive IC).
NO
NO NO Focus,
Disc reading IM driving
tracking, sled signal
is ok? (Focus and tracking) is ok?
is ok?
YES YES
YES NO
Check NO
the signal of IC401 Check Vcc of IC401. Check IM (pick-up).
Pin52,53,54.
YES
Check
the signal (16.9344 NO NO
Check Cristal (X400). Replace Cristal (X400).
MHz) at IC401
Pin51.
YES
Check IC500 NO
input/output and Replace IC500.
control line.
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
10. DOUBLE USB FUNCTION
USB FUNCTION
YES
YES
NO NO
Display “NO USB”. Check USB_5 V. Check CON301.
YES
YES
YES
YES
Check IC500 NO
Display “NO FILE”. Replace IC500.
(Pin U7, U8/ A7, A8).
YES
3-26
WAVEFORMS OF MAJOR CHECK POINT
1 CLK
5
DATA CD-16 M
2
3 ADDRESS
4 CS
Fig 1. SDRAM
Fig 2. SERVO
①IC504 pin38, ②IC504 pin53
⑤IC500 pin M1
③IC504 pin35, ④IC504 pin19
MCS_MCLK
9
6 CD_BCK
10 MCS_BCK
7 CD_LRCK
11 MCS_LRCK
8 CD_DATA
12 ADC_DATA
USB_5 V
13
D+
D-
14
Fig 4. USB
⑬IC500 pin A8, ⑭IC500 pin A7
3-27
3-28
WIRING DIAGRAM
ٻڧںڦګڮ ٻڭںڦګڮ
jq[[⏈GmhuG㇡㥐G
ٻګڎ
ٻڏڋڍڞڤ
ٻڍڋڍڞڤ ٻڭڠڟکڠګڳڠ
ٻڞڟڜ
ٻګڋڌ
ٻګڋڌ
ٻڌڋڏڞڤ ٻڋڋڐڞڤ
ٻڞڤٻڡڭ ٻګڮڟ
ٻڟڨ ٻڔړڐڨڜ
ٻڏڋڐڞڤ ٻڮګڨڮ
ٻګڎڍ
ٻڋڋڏڞڤ
ٻګڎڍ
ٻڨڜڭڟڮ ٻڋڋڒڞڤ
ٻڝٻڪگٻڝٻګڏڌ
ٻڝٻڪگٻڝٻګڏڌ
ٻڭڟٻۍۊۏۊڨ ٻڎڋڐڞڤ
ٻڨڑڌٻڮڊڡ ٻڨڲګ
ٻکڤڜڨ
ٻڋڋڍڞڤ
ٻګړ
ٻګړ
ٻڞڤڨ ٻڝگګ
ٻگڝ
ٻګړ ٻګڒڌ
ٻڦڞڜڥ ٻڝڮڰ ٻۀۇېڿۊۈ ٻێێۀۉۍڼڣ
ٻٻٻٻڞڡڡ
ٻگکڪڭڡ
ٻٻ ٻڍڝڮڰ
ٻڌڝڮڰ
ٻٻٻٻٻ ٻٻ
ٻٻ
ٻٻ
ٻٻٻٻ
ٻ
ٻ
3-29 3-30
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
ٻڋډڍ ٻڌډڌ
ٻگڮڭںڟڞ ٻڌڝڮڰ ٻڍڝڮڰ
ٻٻٻڟګڇڡڇڠڇڟڇڞڇڝڇڜ
ٻڄڋڐڞڞڱڃ
ٻڟڧ
ٻڌڋڏڞڤ
ٻڞڤٻڪڱڭڠڮ
ࣜࣽऊࣽईऋःࣜअऊऌऑऐࣜࣾनफटध
ٻګڰڊګ
ٻڪڟڧڮڊڪڟګڮ ٻڇڦڞڝڊڦڞڭڧڊڦڧڞڨڊڲڭںڟڞ
ٻڟڭگڊڟڪڡڊ ٻگڜڟںڟڞ
ٻکڤٻڳڰڜ
ٻکڠګڪڇڠڮڪڧڞڇڠگڰڨںگڪڨ ٻڈڊچڌڟ
ٻڋڋڏڞڤ
ٻڨ ٻڇڟڠڧڮڇڟڜڪڧ ٻۀۑۄۍڟٻۍۊۏۊڨ ٻڈڊچڮڍڟڟ
ٻڡڇڭگڇکڤګڮ
ٻٻٻڦڞڠڟ ٻڍڋڍڞڤ
ٻڠڮکڠڮںڟڇڲڮںکڟڇڲڮںګڰڇڲڮںڧڞڇڲڮںګڪ
ٻڨڮڤکڜڣڞڠڨ ٻڞڟڜ ٻڨڜڊڨڡ ٻڭڠکڰگ
ٻڄڨڜڊڨڡڃ
ٻڊڮڜڞڊکڠڲںڨڭڟ
ࣜऀउ ٻڝڨڑڌ
ٻڠڦڞڊڦڧڞڊڧڠڮڊڮڜڭ ٻڄڍډڌڞڞڱٻڇڟڞںڱڎډڎچڃ
ٻڐڌںڋڋڨ ٻڝگګ
ࣜࣾनफटध ٻٻڨڜڭڟڮ ٻڑڌںڋڋڜ
ٻڋڋڐڞڤ
ٻڜگڜڟںڞڟڜ
ٻ
ٻڄڱڍڌچڇڱڐڇڜڱڎډڎچڃ
ٻ
ٻګڪگ
ٻڌڋڒڞڤ ٻڡګڧ
ٻڦڞڪڧڝ ٻڄڧگڝڃگکڪڭڡ
ٻګڨڜ
ٻڟڠڧ ٻڇگڮڭڊڪڟڊڦڧڞڊڝگڮںڟڡڱ
ٻڋڋڒڞڤ
ٻڄڧگڝڃگکڪڭڡ
ٻۂۉۄۏۃۂۄڧ ٻڨڲګ
ٻڍڋڒڞڤ
ٻګڨڜ
ٻڇڝڊڜںڧڪڱٻکڤڜڨ
ٻڟڡڱ ٻڍڊڌٻڴڠڦ
ࣜऌओउࣜࣧࣜࣽउऌࣜࣜࣾनफटध
ٻڊۀۈېۇۊڱ
ٻکڤٻٻڞڨڭ
ٻٻڭڤ ٻۍۀۆڼۀۋڮٻ
ࣜंऎऋऊऐࣜࣾनफटध ٻٻۍۀۑۄۀھۀڭ ٻۂۉۄۏۃۂۄڧ
3-31 3-32
2. SMPS BLOCK DIAGRAM
3-33 3-34
3. POWER BLOCK DIAGRAM
8# 8#
8# /2 6.8 2WNNWRࢲଡ
O# O# ':2'0&'4
# O#
/#+0&52 O# 52-.'&
#
O# /.% O#
8# 4(+%$7
6.8
O# O#
O#
6#5
O#
25'05' $6/1&7.' O# /+%#/2
O# &48
4/% O#
/+%#&%
O# 2%/
(5
5&4#/ O#
O# %5
4'5'6+% O#
8(&
O# &8%%A8 O#
5;% 670'4
O#
O#
75$
ztwzG
625%
75$
O#
52-.'&
O# /161&4+8'
O# &8%%A8 #/
625% O#
O# 8(&(
O#
(#0 O#
O# O# %&2+%-72
645YKVEJKPI (4106.'&
8 O#
8(&
O# 6#5
28&& O# 6#5$
645YKVEJKPI
8 #OR8 6#5
6#5$
3-35 3-36
CIRCUIT VOLTAGE CHART
1. INPUT VOLTAGE OF ICs 2. INPUT VOLTAGE OF CONNECTORS 3. VOLTAGE OF CAPACITORS
Location No. Pin No. SPEC [V] Test [V] Pin Name Spec. Range [%] Test Block Location No. Spec. Test
IC100 Pin No MAIN(CN902) <-> SMPS (CN102) C121 220 uF / 10 V 3.06
4 VIN : 2.7~5.5 V VIN : 5.16 V
DC-DC Converter
5, 6, 7 PVDD 35.5 ±10 % 35.75 C134 100 uF / 16 V 5.16
IC101
4 VIN : 2.7~5.5 V VIN : 5.16 V 13, 14 12VA 12.1 ±10 % 12.16 C169 100 uF / 16 V 11.23
DC-DC Converter
Pin No MAIN(CN502) <-> USB(CN301) C402 100 uF / 16 V 5.14
IC102
1 VIN : 4.2~17 V VIN : 12.11 V 1, 2 USB_5V 5.15 ±10 % 5.16 C411 47 uF / 16 V 3.34
DC-DC Converter
IC103 Pin No MAIN(CN5101) <-> BT Module C418 3.3 uF / 16 V 0.50
5 VIN : 2.5~5.5 V VIN : 3.37 V Main
Analog Switch 1 VDD 3.4 ±10 % 3.38 C421 47 uF / 16 V 1.66
IC104 Pin No MAIN(CN101) <-> FRONT(CN300) C447 220 uF / 16 V 5.14
5 VIN : 4.5~5.5 V VIN : 5.16 V
Analog Switch
1 DVCC_3.3V 3.4 ±10 % 3.38 C713 100 uF / 16 V 3.34
IC105
5 VIN : 4.5~5.5 V VIN : 5.16 V 2 LED_5V 5.1 ±10 % 5.16 C766 330 uF / 50 V 36.20
Analog Switch
IC200 4 12VA_VFD 12 ±10 % 12.15 C770 330 uF / 50 V 36.20
9 VDD : 3.0~3.6 V VIN : 3.33 V
Line Driver 6 3.3VA 3.4 ±10 % 3.34 C771 330 uF / 50 V 36.20
AVDD : 8 AVDD : 3.0~3.6 V AVDD : 3.32 V Pin No MAIN(CN400) <-> MD (Pick-up) C300 47 uF / 16 V 3.12
IC202
DVDD : 13 DVDD : 3.0~3.6 V DVDD : 3.33 V
A/D Converter 8 VCC 5 ±10 % 5.14 C310 47 uF / 16 V 3.34
IOVDD : 14 IOVDD : 3.0~3.3 V IOVDD : 3.33 V
IC400 CE300 47 uF / 16 V 12.03
8, 19 VCC : 4.3~13.2V VCC : 5.14V
Motor Driver CE301 1 uF / 50V 30.49
IC401 DVDD,AVDD : CE303 1 uF / 50 V 21.31
1, 17, 47, 53, 58 DVDD,AVDD : 3.34 V Control
RF Amplifier 2.7~3.6 V
CE304 1 uF / 50 V 26.30
VDD12 : A9, E9, J14,
CE305 1 uF / 50 V 17.09
IC500 T10, P9, U4, J4
VDD12 : 1.08~1.32 V VDD12 : 1.2 V
Digital Signal VDD33 : A4, B7, CE306 47 uF / 16 V 5.12
VDD33 : 3.0~3.6 V VDD33 : 3.37 V
Processors A10, D14, P14, U9, CE330 100 uF / 16 V 5.16
U5, U6, P4, D4
CE331 100 uF / 16 V 5.16
IC501
Serial Flash 8 VCC : 2.7~3.6 V VCC : 3.37 V
Memory
IC502
2 VCC : 1.1~5.5 V VCC : 3.37 V
Voltage Detector
IC503
Serial Flash 8 VCC : 2.7~3.6 V VCC : 3.37 V
Memory
IC504 VDD,VDDQ :
1, 3, 9, 14, 27, 43, 49 VCC : 3.37 V
SDRAM 3.0~3.6 V
IC700
DVDD : 3.0~3.6 V DVDD : 3.34 V
Sound/Audio 9, 14, 50
AVDD : 3.0~3.6 V AVDD : 3.34 V
Processor
PVDD : 29, 30, 31,
PVDD : 12~38 V PVDD : 36.20 V
IC701,IC702 36, 37, 38
GVDD : 10.8~13.2 V GVDD : 11.82 V
Audio Amplifier GVDD : 1, 22
VDD : 10.8~13.2 V VDD : 11.96 V
VDD : 2
3-37 3-38
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-39 3-40
2. MAIN P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-41 3-42
3. FRONT P.C.BOARD DIAGRAM
(TOP VIEW)
(BOTTOM VIEW)
3-43 3-44
4. MIC P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-45 3-46
3-47 3-48