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Internal Use Only

Website http://biz.lgservice.com

SERVICE MANUAL
Micro Hi-Fi System
SERVICE MANUAL

MODEL: CM3430W
MODEL: CM3430W
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN76015274 APRIL, 2013


CONTENTS

SECTION 1 ........ SUMMARY


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST

1-1
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5

MICOM HIDDEN KEY MODE ................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................... 1-7

PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-8


1. AUDIO PROGRAM ................................................................................................................................... 1-8
2. CD PROGRAM ......................................................................................................................................... 1-9
3. TOUCH PROGRAM ................................................................................................................................ 1-10
4. EQ PROGRAM ....................................................................................................................................... 1-11
5. AirPlay PROGRAM (Bootloader) ............................................................................................................ 1-12
6. AirPlay PROGRAM (Application) ............................................................................................................ 1-13

SPECIFICATIONS ..................................................................................................................................... 1-14

1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet

1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5
MICOM HIDDEN KEY MODE
AVAILABLE ENTRANCE
HIDDEN MODE EXIT KEY DISPLAY RESULT
STATUS KEY(Audio)
M 1211281 1) Micom,
P 1212040 2) MCS,
OP0 05 3) EEPROM option
POWER ON Front Stop +
Version Check Play Key 1S A 12060412 4) Airplay
STATUS RMC Play for 5s T 1209260 5) Touch
Q 1211140 6) EQ
QCS 31C5 7) EQ CheckSum
POWER ON Front Stop + EEPROM
EEPROM INITIAL auto exit “E2P CLEAR”
STATUS RMC ‘<<’ for 5s initialization
POWER ON Front Stop +
EEPROM EDIT Toggling OP0-10 Edit Micom option
STATUS RMC ‘>>’ for 5s
POWER ON Front Stop + LOCKED
Disc Lock Toggling Disc Lock On/Off
STATUS RMC ‘Stop’ for 5s UNLOCKED
POWER ON Front Stop + XX=RSSI,
Tuner Test Toggling RXX SYYx
STATUS RMC ‘Info’ for 5s YY=SNR

1-6
SERVICE INFORMATION FOR EEPROM

POWER ON

FLD no disc status

Front ‘STOP’ + Remote control ‘ ’ DETECT NEW EEPROM


push same timing during 5s (OPTION EDIT SCREEN)

NAME HEX

OPT 0 05
FLD ‘OP-0….
OPT 1 00
OPT 2 02
OPT 3 01
OPT 4 00
Move to appropriate position
OPT 5 11
and make changes
OPT 6 81
with RMC ‘ X/ REPEAT’ key.
OPT 7 70
OPT 8 00
OPT 9 00

Press STOP key

FLD ‘WRITE OK’

Front ‘STOP’ + Remote control ‘ ’


push same timing

FLD ‘E2P CLR’

Completed

1-7
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be CM3330_YYMMDDX.HEX
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


FIRMWARE


WRITE 00 .. 100


UPDATED


POWER OFF AUTOMATICALLY ← When completed, remove USB device.

1-8
2. CD PROGRAM
Download program file name must be HF000_CM3330_YYMMDDX.bin
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


FIRMWARE


FINISH


POWER OFF MANUALLY ← When completed, remove USB device.

1-9
3. TOUCH PROGRAM
Download program file name must be CM3330_T_YYMMDDX.DLD
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


FIRMWARE


T-WRT 00 .. 100


UPDATED


POWER OFF AUTOMATICALLY ← When completed, remove USB device.

1-10
4. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


EQ DOWN


POWER OFF AUTOMATICALLY ← When completed, remove USB device.

1-11
5. AirPlay PROGRAM (Bootloader)
Download program file name must be AIR_CM3330_xxxxxxxx_APP.bsl
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


A--UP


A--FI


POWER OFF MANUALLY ← When completed, remove USB device.

1-12
6. AirPlay PROGRAM (Application)
Download program file name must be AIR_CM3330_xxxxxxxx_APP.bcd
If security program (Water Wall) is activated on PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

↓ ← Insert USB device at USB function


SEARCH


A--UP


A--FI


POWER OFF MANUALLY ← When completed, remove USB device.

1-13
SPECIFICATIONS
• GENERAL
AC adapter requirements DC IN 18 V 2.67 A , 100 ~ 240 V 50 / 60 Hz
Power consumption 24 W
Dimensions (W x H x D) 520 x 87 x 180 mm
Net Weight (Approx.) 3.7 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %
Bus Power Supply DC 5 V 2.1 A

• INPUTS
PORT. IN 0.5 Vrms (3.5 mm stereo jack)

• TUNER
FM Tuning Range 87.5 MHz to 108.0 MHz or 87.50 MHz to 108.00 MHz

• AMPLIFIER
Stereo mode 5 W + 5 W (Front), 30 W (Dual Woofer)
T.H.D 10 %

• CD
Frequency Response 30 to 20000 Hz
Signal-to-noise ratio 80 dB
Dynamic range 80 dB

• SUB WOOFER
Type Built-in
Impedance 8Ω
Rated Input Power 10 W
Max. Input Power 20 W

• FRONT SPEAKER
Type Built-in
Impedance 6Ω
Rated Input Power 5W
Max. Input Power 10 W

Design and specifi cations are subject to change without notice.

1-14
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

DISASSEMBLY INSTRUCTIONS........................................................................................................... 2-2

EXPLODED VIEWS..................................................................................................................................... 2-9


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-9
2. DECK MECHANISM SECTION (SDM-01CA) ........................................................................................ 2-11
3. PACKING ACCESSORY SECTION ....................................................................................................... 2-13

2-1
DISASSEMBLY INSTRUCTIONS
1) Detach the Foot( ).
2) Release the Screws( ).
3) Separate the Cover( , ).

33
2
44

Figure 1

1) Release the Screws( ).


2) Separate the Bottom Case( ).

22

Figure 2

2-2
1) Separate the Cables from the Speaker Junction PCB Assembly.
(Reference “A”~“D”)

A B C D

Figure 3

1) Separate the Cover Assembly( , ).

11 11

22 22

Figure 4

2-3
1) Release the Screws( ).
2) Detach the Sheet( ).
3) Detach the Plate of antenna.
(Reference “A”, “B”)

“A”
11
2

“B”

Figure 5

1) Separate the FFC Cable from the Main PCB Assembly.


(Reference “A”, “B”, “C”)
2) Release the Screws( ).
3) Separate the Holder Assembly.

11
C
A B

11

Figure 6

2-4
1) Release the Screws( ).
2) Separate the Touch PCB Assembly( ) from the holder( ).
3) Separate the LCD PCB Assembly( ) from the holder( ).
Check hook (Reference “A”, “B”)
4) Separate the Bluetooth module( )from the holder( ).
Check hook (Reference “C”)

55 44

“C”

“A” “B”

33
11

22

Figure 7

1) Separate the Harness from the Main PCB Assembly.


(Reference “A”)
2) Release the Screws( ).
3) Separate the Module Chassis Assembly.

“A”
11

Figure 8

2-5
1) Release the Ring( ).
2) Separate the Tuner module( ) from the Chassis( ).

11
22

33

Figure 9

1) Separate the Airplay module( ) from the Main PCB Assembly ( ).


2) Separate the Harness and FFC Cable.
(Reference “A”, “B”, “C”)
3) Separate the Main PCB Assembly from the Base Assembly ( ).

33

“A”

“B”

11

“C”

22

Figure 10

2-6
1) Separate the Chassis( ) from the Base Assembly.

11

Figure 11

1) Release the Screws( ).


2) Separate the MD Assembly( ) from the Base Assembly.

22

1
1

Figure 12

2-7
1) Separate the Harness( ) from the Speaker Junction PCB Assembly.
(Reference “A”)
2) Release the Screws( ).
3) Separate the Speaker Junction PCB Assembly( ) from the Base Assembly( ).

Top

11
“Aˉ

Figure 13-1

Bottom

Figure 13-2

2-8
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION

464 CABLE2
B

A41
A42 TOUCH
C 464

256
CABLE1 254
464 L

262

CABLE3
K
255
H
A
A43 I
CABLE6
LCD
252 253
I
257 G CABLE4
251
D
263
H MAIN A44

A
B
CABLE7 C
E
254 D J
A46

464 263
G
261

464
253
N 271
263
260
SPEAKER 464
JUNCTION J

M M A45 273
N 479
L
272
K

464

464 464
273
2. DECK MECHANISM SECTION (SDM-01CA)
MEMO
1436

1006

A002

1001

A003 A001

1435 1005

1003
1008
1007 1004

1013

1012

A004
1014 1002

1009 1020
1015

1011
A005

1016

1017
1030
1024

1437

1024
1024

1021
1437 1437

1049
1024

1437

1438

A006
1439
3. PACKING ACCESSORY SECTION

801 Owner’s manual

825 FM Antenna 808 Battery

833 AC adapter 300 Power cord

804 Bag 900 Remote Control

803 Packing 803 Packing

802 Box

2-13
MEMO

2-14
SECTION 3
ELECTRICAL

CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER PROBLEM ......................................................................................................................... 3-2
2. SPEAKER NO AUDIO OUTPUT ............................................................................................................ 3-3
3. USB NO DETECT ................................................................................................................................... 3-4
4. NO BOOTING ......................................................................................................................................... 3-5

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................... 3-6


1. POWER (ADAPTER) .............................................................................................................................. 3-6
2. µ-COM PART CHECK-1 ......................................................................................................................... 3-7
3. µ-COM PART CHECK-2 ......................................................................................................................... 3-7
4. LCD DISPLAY CHECK ........................................................................................................................... 3-8
5. TOUCH PART CHECK ........................................................................................................................... 3-9
6. AMP PART CHECK .............................................................................................................................. 3-10
7. TUNER FUNCTION CHECK................................................................................................................. 3-11
8. USB FUNCTION CHECK ..................................................................................................................... 3-12
9. CD FUNCTION CHECK ........................................................................................................................ 3-13

WAVEFORMS .................................................................................................................................................. 3-14


1. SERVO .................................................................................................................................................. 3-14
2. MOTOR DRIVE ..................................................................................................................................... 3-15
3. AUDIO PATH ........................................................................................................................................ 3-16
4. ADC ....................................................................................................................................................... 3-18
5. USB ....................................................................................................................................................... 3-19
6. CRYSTAL .............................................................................................................................................. 3-20

WIRING DIAGRAM .......................................................................................................................................... 3-21

BLOCK DIAGRAM .......................................................................................................................................... 3-23

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-25


1. MAIN - MICOM CIRCUIT DIAGRAM .................................................................................................... 3-25
2. MAIN - MPEG CIRCUIT DIAGRAM ...................................................................................................... 3-27
3. MAIN - CD (MD) CIRCUIT DIAGRAM .................................................................................................. 3-29
4. MAIN - ADC & AIRPLAY CIRCUIT DIAGRAM ..................................................................................... 3-31
5. MAIN - POWER CIRCUIT DIAGRAM ................................................................................................... 3-33
6. MAIN - PWM & AMP CIRCUIT DIAGRAM ........................................................................................... 3-35
7. LCD CIRCUIT DIAGRAM ..................................................................................................................... 3-37
8. TOUCH CIRCUIT DIAGRAM ................................................................................................................ 3-39
9. SPEAKER JUNCTION CIRCUIT DIAGRAM ........................................................................................ 3-41

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-43


1. ICs ......................................................................................................................................................... 3-43
2. REGULATORS ..................................................................................................................................... 3-45
3. CAPACITORS ....................................................................................................................................... 3-45
4. CONNECTORS ..................................................................................................................................... 3-45

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-47


1. MAIN P.C.BOARD ................................................................................................................................ 3-47
2. LCD P.C.BOARD .................................................................................................................................. 3-49
3. TOUCH P.C.BOARD............................................................................................................................. 3-49
4. SPEAKER JUNCTION P.C.BOARD ..................................................................................................... 3-49

3-1
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM
No power problem occurs when you power on the unit.

1-1. Solution
Replace X100, IC101, IC103.

1-2. How to troubleshoot (Countermeasure)


1) Check X100 (Crystal).
If it does not oscillate, change X100.
2) Check IC103 (Reset IC).
If its output voltage is not more than +2.7 V, change IC103.
3) Check IC101 (Micom).
After power is on if the pin8 of IC101 is not ‘High’, change IC101.
But, the new µ-com IC need to write program.

1-3. Service hint (Any picture / Remark)

IC101

X100 IC103

< MAIN board bottom view > < MAIN board top view >

3-2
ONE POINT REPAIR GUIDE
2. SPEAKER NO AUDIO OUTPUT
No audio output problem occurs when you power on the unit.

2-1. Solution
Replace IC700.

2-2. How to troubleshoot (Countermeasure)


1) Check IC700 Pin1(VCC_12 V) for driving the gate of IC700 (AMP IC).
a. If +12 V is low, there is possible for AMP IC to be damaged.
b. Remove bead among L700, L703.
When removed bead, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
2) Check the impedance between AMP PWM output & GND.
a. If the impedance is about 0 Ω, the IC must be damaged.
b. Replace it with a new one (AMP IC).

2-3. Service hint (Any picture / Remark)

VCC_12 V

IC700 SPK Output

< MAIN board top view >

3-3
ONE POINT REPAIR GUIDE
3. USB NO DETECT
When USB insert, USB no detect on the unit.

3-1. Solution
Replace IC902.

3-2. How to troubleshoot (Countermeasure)


1) Please check IC902.
Pin13 : 12 V, L505 : 5 V
2) If it is not OK, replace IC902.

3-3. Service hint (Any picture / Remark)

IC902

< MAIN board top view >

3-4
ONE POINT REPAIR GUIDE
4. NO BOOTING
After you turn on the unit and displayed message in the following order (HELLO VOL XX CD
or USB...etc) on LCD, it will not display other message on LCD, and it will not boot-up normally.

4-1. Solution
Replace X500.

4-2. How to troubleshoot (Countermeasure)


1) Please check the soldering status of 12 MHz crystal (X500).
2) Please check the frequency of 12 MHz crystal (X500).
3) If the crystal doesn’t oscillate, replace X500.
4) After changing it, if the set is still not booting, replace MAIN board assembly.

4-3. Service hint (Any picture / Remark)

X500

< MAIN board top view >

3-5
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (ADAPTER)

Power (Adapter)

Check output NO
voltage 18 V Replace the adapter.

YES

OK

3-6
ELECTRICAL TROUBLESHOOTING GUIDE
2. µ-COM PART CHECK-1

µ-com part check-1

Check NO NO
end voltage of IC905 Check the periphery of IC905. Replace IC905.
(3.7 VA)

YES

Check NO Check NO
Voltage of IC101 Pin49 base voltage of Q100 Check the periphery of D105.
(3.7 VA) (3.7 V)

YES YES NO

OK Replace Q100. Replace D105.

3. µ-COM PART CHECK-2

µ-com part check-2

Check NO
if output of D100, D101 is Replace D100, D101.
3.3 V.

YES

Check if IC101 Pin 9, 36, 59 are 3.3 V

YES

Check the operation.


X100: 12 MHz, X101: 32.768 kHz

YES

OK

3-7
ELECTRICAL TROUBLESHOOTING GUIDE
4. LCD DISPLAY CHECK

LCD display check

Check LCD voltage NO Check IC902.


VCC_5 V_LCD : 5 V

YES

Check
Data communication
CN302 pin(9, 10, 11) NO Check NO
Replace LCD Module.
LCD_DATA FFC (Main <-> Front,13Pin)
LCD_STB
LCD CLK YES

YES

Check Data NO
communication IC101 pin(2, 3, 4) Replace IC101.
LCD_DATA, LCD_STB,
LCD CLK

YES

LCD light on?

YES

OK

3-8
ELECTRICAL TROUBLESHOOTING GUIDE
5. TOUCH PART CHECK

Touch part check

IC351 Pin24 NO
Check the FFC cable.
voltage 3.3 V OK?

YES

Check TOUCH_IRQ signal(IC351 pin5).


NO
When you touch pad, it’s “Low”. Replace IC351.
When you non-touch pad, it’s “high”.

YES

TOUCH_DAT, NO Check the connection,


CLK signal OK? or replace IC101.

YES

OK

3-9
ELECTRICAL TROUBLESHOOTING GUIDE
6. AMP PART CHECK

AMP part check

Check NO
IC700 Pin29~31, Pin36~38 Check each line resistor output voltage.
+18 V input.

YES

Check IC700 Pin1, 22 +12 V input.

YES

Check IC700 PWM output NO


Replace IC700.
Pin27, 28, 32, 35, 39, 40.

YES

Check IC700 PWM input NO


Replace IC602.
Pin5, 6, 14, 15.

YES

Check IC602 I2S input NO Check IC603 output


Pin22, 23, 24. If it’s no output, replace IC603.

YES

Check IC603 I2S input NO Check IC603 pin1, 19.


Pin13, 15, 17. If it’s no output, replace IC603.

YES
NO
Check output line coil. Replace the coil.

YES

OK

3-10
ELECTRICAL TROUBLESHOOTING GUIDE
7. TUNER FUNCTION CHECK

Tuner function check

Check NO Check tuner module voltage


tuner module(TU100)
(Pin4 : +3.3 V).
operation.

YES NO

Check IC200(CS5346)_Pin41, 42, 43, 44


Replace the module.
output waveform.

YES

NO
Waveform OK? Check or replace IC200.

YES

Check IC501 I2S data. NO


Replace IC501.
(Pin81, 85, 86)

YES

Refer to AMP part.

3-11
ELECTRICAL TROUBLESHOOTING GUIDE
8. USB FUNCTION CHECK

USB function check

Plug-in USB device.

NO NO
Display “NO USB”. Check USB_5 V. Check IC902.

YES
YES
Check NO
Display “READ”. USB D+/- Check USB Jack(CN501).
L515
YES
YES

Check IC501 NO
Display “NO FILE”. Replace IC501.
(Pin117, 118)

YES

Check USB audio file in USB device (MP3, WMA file is playable).

3-12
ELECTRICAL TROUBLESHOOTING GUIDE
9. CD FUNCTION CHECK

CD function

YES

NO NO Is MOT_open/close OK?
Can the DISC insert? Is LOAD+/- OK ?
(IC402 Pin4, 5)

YES YES YES

Check IC402.

Is motor impedance OK? NO


Check loading motor.
(About 12 Ω)

NO OPU driving (Focusing &


DISC reading is OK?
Tracking) is OK?

NO
YES

Focusing/Tracking NO Check IC401.


/Sled signal is OK? (Motor drive IC)

YES

Is the PD(CN402 Pin2) NO Check OPU.


Is no signal at SPK?
about 180 mV? (Pick-up module)

YES

Can’t see the NO


signal at Pin34, 35, 36 Check VCC of IC400.
of IC400?

YES

Can’t see the NO NO


signal(16.9344 MHz) at Pin31 Check crystal (X400). Replace crystal (X400).
of IC400.

YES

Check IC500 NO
Input/Output and Replace crystal (IC500).
control line

YES

Refer to function check.

3-13
WAVEFORMS
1. SERVO

FE
2
TE
3

FOD
4

RF
5
1

Figure 1-1. Figure 1-2.


CD-16M SERVO WAVEFORM - FE, TE, FOD, RF
IC400 Pin31 IC400 Pin61, 62, 63 / IC401 Pin1

2
3
5

3-14
2. MOTOR DRIVE

SP- SL-
6 8

9
SL+
7
SP+

Figure 2-1. Figure 2-2.


SP- & SP+ FOR DRIVING SPINDLE MOTOR SL-& SL+ FOR DRIVING SPINDLE MOTOR
IC401 Pin17, 18 IC401 Pin11, 12

8 9

6 7

3-15
3. AUDIO PATH

10 BCK 13 BCK

11 LRCK 14 LRCK

DATA DATA
12 15

Figure 3-1.
Figure 3-2.
CD_I2S
IC501 Pin81, 85, 86
IC400 Pin34, 35, 36

15

10 11 13

14
12

3-16
16 BCK

AUDIO_L

17 LRCK

AUDIO_R

18 DATA

Figure 3-3. Figure 3-4.


IC602 Pin22, 23, 24 AUDIO_L/R

16 17 18

3-17
4. ADC

21 MCK

19 CLK

22 BCK

20 DATA 23 LRCK

24 DATA

Figure 4-1. Figure 4-2.


ADC I2C ADC I2S
IC200 Pin1, 2 IC200 Pin41, 42, 43, 44

24 21
19
22 23
20

3-18
5. USB

D+
25

26
D-

Figure 5-1.
USB D+/D-
IC501 Pin117, 118

26

25

3-19
6. CRYSTAL

XI

27

28

XO

Figure 6-1.
12 MHZ CRYSTAL
IC101 Pin57, 58

27
28

3-20
WIRING DIAGRAM

#%#FCRVQT ((%

8# *CTPGUU

.1#&'4
/&
75$ *2 2QTVCDNG

%0 ,- ,- ,- 6WPGT

3,160' 67PP
mmj

($*
YZw
oˆ™U
&#$

%0
`w
#KTRNC[
%0

%0
3,1 ',3 67  PP /QFWNG
/QFWNG ($* 3,1 60' 67 PP
;(
iU{UiU
][w

%0
3,1 60' $1*/( PP
mmj /RFNLQJ
XWw ($*

3,1',3 67 PP

%0
3,160' 67 PP
3,1 60' 67 PP 3,160' 67 PP %0 7)
;(
;( ;(
oˆ™U
%0 %0 mmj ^w
mmj mmj _w
3,1 60' 67 PP XZw _w 3,1',3 67 PP 3,1',3 67 PP
;( 7$ 7$

&KURNC[ %0 %0 $NWGVQQVJ 9( 6/#


%0#
6/# 9(

.%&4GEGKXGT 3,160' $1 PP /QFWNG 3,1',3 67 PP
7)
/RFNLQJ
(. 6/# 6/# (4
($*
52-
3,1',3 67 PP 3,1',3 67 PP
%0
3,1 60' $1 PP
617%* 7% 7%

($*

3-21 3-22
BLOCK DIAGRAM

DAB ADC_CLK/DATA/RST AMP_PROTECT/PDN/SD_OTW/CLIP0 Speaker


LPF
MICOM I/F PWM_RST/MUTE/CLK/DATA/ WF+ WF #1
PORTABLE HP_SEL WF-
ADC AMP
I2S_CTRL1/2 I2S_CTRL3/4 WF #2
CS5346 TAS5612LA
TUNER
DAC_MCLK 74AHC244 LPF
MICOM I/F FR
PWM FR
-TUNER : RST/CLK/DAT/CE DAC_LRCK/BCK FL
-DAB : TX/RX/RST
TAS5548 FL
DAC_LRCK/BCK
ADC_DATA HP_L+/-
74AHC244 AMP HP_L/R
DAC_DATA H.PHONE
HP_R+/- TPA6132A2

Airplay Board
AIR_LRCK/ BCK/ DATA
AIR_RST/CS/CLK/DO/DO/REQ Airplay Module 24 MHz

CD_BCK/LRCK/DATA CP_SCL/SDA
CP 2.0C CX875-3PB
32.768 kHz JukeBlox 2.1/ThreadEx OS
16.9344 MHz
I2C EEPROM
Servo signal (2 KB)
A,B,C,D,E,F CD_16M Front Board(LCD)
processor SPI MICOM
PD -LCD_CLK/DO/STB
BU9543KV
CD_RESET
BX8805 LC87FC096A -REMOCON
LD CD_MCK/RW/DIN_OUT/BUSY
OPU
VREF
FOD/SLDO Touch Board
12 MHz
-TOUCH_CLK/DAT/IRQ
F+,-/TR+,-
SPIN+,SLED+,-
M. Driver MOT_MUTE -BL_CTRL CoreRiver
S3053 CP_CLK/DAT/RST TC380
CP 2.0C
LOAD+,- M. Driver MOT_OPEN/CLOSE
S8082 BT_RX/TX/RTS/CTS/RST
BT 3.0
CL_SW/OP_SW/LD_IN USB_SW_DP/DN USB+/-
USB S/W USB
DQ 0~15 TS3USB221
SPI MICOM I/F
RA 0~12
27 MHz USB_SW
SDRAM S.FLASH
8 MB 4 MB

3-23 3-24
CIRCUIT DIAGRAMS
1. MAIN - MICOM CIRCUIT DIAGRAM

12

11

10

7
27
28

1
MICOM
: WAVEFORM NUMBER EAX65069601_5_1.5-SD_MAIN(#1)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-25 3-26
2. MAIN - MPEG CIRCUIT DIAGRAM

12

11

10

8
15

13

7
14

26

3 25

1
MPEG
: WAVEFORM NUMBER EAX65069601_5_1.5-SD_MAIN(#2)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-27 3-28
3. MAIN - CD (MD) CIRCUIT DIAGRAM

12

11
2
3
5
10

10 11

12

1
5

4 4

8 9

1
CD(MD)
: WAVEFORM NUMBER 6 7 EAX65069601_5_1.5-SD_MAIN(#3)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-29 3-30
4. MAIN - ADC & AirPlay CIRCUIT DIAGRAM

12

11

10

24 21
19
3
22 23
20

1
: WAVEFORM NUMBER ADC & AirPlay
EAX65069601_5_1.5-SD_MAIN(#4)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-31 3-32
5. MAIN - POWER CIRCUIT DIAGRAM

12

11

10

1
POWER
EAX65069601_5_1.5-SD_MAIN(#5)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-33 3-34
6. MAIN - PWM & AMP CIRCUIT DIAGRAM

12

11

10

16 17 18

1
: WAVEFORM NUMBER PWM & AMP
EAX65069601_5_1.5-SD_MAIN(#6)
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-35 3-36
7. LCD CIRCUIT DIAGRAM

12

11

10

1
LCD
EAX65053401_5_1.5-SD
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-37 3-38
8. TOUCH CIRCUIT DIAGRAM

12

11

10

1
TOUCH
EAX65053501_5_1.5-SD
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-39 3-40
9. SPEAKER JUNCTION CIRCUIT DIAGRAM

12

11

10

1
Speaker Junction
EAX65077801_5_1.5-SD
2013. 01. 31
A B C D E F G H I J K L M N O P Q R S T

3-41 3-42
CIRCUIT VOLTAGE CHART
1. ICs 2. REGULATORS
LOCATION NAME SPEC PIN NUMBER SPEC (V) Design SPEC (V) REAL (V) LOCATION NAME DETAILED SFEC IN/OUT Design SPEC (V) IN SPEC (V) REAL VOLTAGE (V)
Main Board Main Board
IC, 59 PIN 3.3VA 3.44 IC,Voltage IN,3 DVCC_3.3V 3.32
IC101 LC87FC096AVU 2.2~5.5 IC505 AZ1117BH 2.7~11.2V
Microcontrollers 9, 36 PIN 3.3V MICOM 3.41 Regulator OUT,4 VCC_1.2V 1.21
M24C16- IN,8,13 VCC_12V 11.96
IC102 IC,EEPROM 8 PIN 1.8~3.6 3.3V MICOM 3.42
RMN6TP
OUT,L920 IPAD_5V 5.18
VOLTAGE IC,DC,DC
IC103 AZ7027RTRE1 1 PIN 0~18 3.3VA 3.44 IC902 TPS65252RHD IN,8,13 VCC_12V 4.5~16V 11.96
DETECTOR Converter
VCC_5V_LCD
5, 36 PIN 3.13~3.47 DVCC 3.3V 3.29
IC200 IC,A/D Converter CS5346-CQZR OUT,L919 / AVCC_5V / 5.01
14 PIN 4.75~5.25 AVCC 5V 5.00 DVCC_5V
1, 58 PIN 2.7~3.6 AVCC 3.3V 3.32 IC,DC,DC IN,2 18V 18.1
IC903 TPS54331D 3.5~28V
17, 33, 47 PIN 2.7~3.6 DVCC 3.3V 3.31 Converter OUT,L922 VCC_12V 11.96
IC400 IC,RF Amplifier BU9543KV
26, 37 PIN 1.4~1.95 VCC 1.8V 1.81 IC,LDO Voltage IN,2 18V 18.1
IC905 TPS54331D 3.5~28V
53 PIN 2.7~3.6 DVCC 3.3V 3.31 Regulator OUT,L923 3.7VA 3.72
IC401 IC,Motor Driver S3053 8, 19 PIN 4.3~13.2 DVCC 5V 4.97 IC,LDO Voltage IN,2 3.7VA 3.71
IC906 TJ3966DP 2.25~16V
IC402 IC,Motor Driver S8082 6, 7 PIN 4.3~13.2 VCC 8V 8.02 Regulator OUT,3 DVCC_3.3V 3.31
29, 50, 82,114, IC,LDO Voltage IN,2 3.7VA 3.72
3.0~3.6 DVCC 3.3V 3.31 IC907 LM37102D 2.25~16V
IC,Digital Signal 116 PIN Regulator
IC501 BX8805 OUT,3 AVCC_3.3V 3.32
Processors 14, 46, 95, 121,
1.12~1.28 VCC 1.2V 1.24 IC,Voltage IN,3 DVCC_3.3V 3.32
123,125 PIN IC910 AZ1117BH Vout+2V
Regulator OUT,4 AIR_1.9V 1.91
IC,Serial Flash W25Q32FV
IC502 8 PIN 2.7~3.7 DVCC 3.3V 3.32
Memory 32MBIT
Main :
W9864G6JH-6
64MBIT
IC503 IC,SDRAM 1, 14, 27 PIN 3.0~3.6 DVCC 3.3V 3.31
Sub :
M12L64164A-5- 3. CAPACITORS
TG2Y 64MBIT
LOCATION NAME SPEC REAL VOLTAGE (V)
IC,Audio
IC601 TPA6132A2 14 PIN 2.3~5.5 DVCC 3.3V 3.31
Amplifier Main Board
IC,Sound/Audio C128 Capacitor,AL,Chip 100uF 20% 16V 230mA 3.31
IC602 TAS5548DGG 14, 35, 50 PIN -0.3~18 3.3V 3.31
Processor C129 Capacitor,AL,Chip 1000uF 20% 6.3V 450mA 3.25
1, 22 PIN 10.8~13.2 GVDD 12V 11.91 C404 Capacitor,AL,Chip 220uF 20% 16V 280mA 5.1
TAS5612LA
IC,Audio 2 PIN 10.8~13.2 VCC_12V 11.91 C407 Capacitor,AL,Chip 47uF 20% 16V 140mA 3.27
IC700 TAS5612LA
Amplifier
TAS5612LA 29, 30, 31, C408 Capacitor,AL,Chip 47uF 20% 16V 140mA 3.26
12~34 18V 18.12
36, 37, 38 PIN
C409 Capacitor,AL,Chip 47uF 20% 16V 140mA 1.66
Front Touch Board
C417 Capacitor,AL,Chip 100uF 20% 16V 230mA 5.12
TOUCH-
IC351 TOUCH IC 24 PIN VDD -0.5~3.6 3.3VA 3.31 C419 Capacitor,AL,Chip 10uF 20% 16V 16mA 1.66
CORE380
C489 Capacitor,AL,Chip 100uF 20% 16V 230mA 1.81
C613 Capacitor,AL,Chip 100uF 20% 16V 230mA 3.32
C701 Capacitor,AL,Chip 470uF 20% 25V 372mA 17.94
C732 Capacitor,AL,Chip 470uF 20% 25V 372mA 17.91
CA501 Capacitor,AL,Chip 100uF 20% 16V 230mA 5.01
Front Board
CA301 Capacitor,AL,Chip 22uF 20% 16V -99.99KA 3.28

3-43 3-44
4. CONNECTORS
PART LOCATION PIN NO PIN NAME REAL VOLTAGE (V) PIN NO PIN NAME REAL VOLTAGE (V) LOCATION PART
1 1.2V 1.24

DAB CN101
2
3
6
3.3V
DGND
DGND
3.31
0
0
Ù DAB
MODULE

1 DGND 0 1 DGND 0
4 3.3V 3.35 6 5V 5.01

FRONT CN102
5
7
8
3.3V
12V
5V
3.35
11.97
5.01
Ù 7
9
10
12V
3.3V
3.3V
11.98
3.32
3.32
CN301 FRONT

13 DGND 0 13 DGND 0

Ù
5 3.3V 3.32 1 DGND 0
TOUCH CN104 6 DGND 0 3 DGND 0 CN351 TOUCH
8 DGND 0 4 3.3V 3.32

Ù
1 VDD 3.3V 3.31
BT
BT CN502 6 GND 0
MODULE
8 GND 0
4 RF GND 0

MD CN402
16
18
23
VCC 5V
RF GND
FHM-VCC 5V
5.01
0
5.01
Ù MD

Ù
1 5V 5.02
USB CN501 USB
4 DGND 0

3-45 3-46
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-47 3-48
2. LCD P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3. TOUCH P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

4. SPEAKER JUNCTION P.C.BOARD


(TOP VIEW) (BOTTOM VIEW)

3-49 3-50
MEMO MEMO

3-51 3-52

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