Stylish Portable Boom Box: Service Manual

Internal Use Only
Website http://biz.lgservice.com
SERVICE MANUAL
STYLISH PORTABLE BOOM BOX
SERVICE MANUAL
MODEL: SB156
MODEL: SB156
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
P/NO : AFN75496399 OCTOBER, 2011

CONTENTS
SECTION 1 ........ SUMMARY

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1 SUMMARY
CONTENTS
SERVICING PRECAUTIONS ................................................................................................................... 1-3
ESD PRECAUTIONS .................................................................................................................................. 1-5
HOW TO UPDATE MCS PROGRAM .................................................................................................... 1-6
SPECIFICATIONS ....................................................................................................................................... 1-7
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.

Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HOW TO UPDATE MCS PROGRAM
1) Change the file name to download as “(MODEL NAME)_(Version)_(DATE)_(Option Code).mcs”
Ex) SB156_VER10_1012_0000.MCS
2) Format to USB Storage.
3) Copy the file to USB Storage.
4) Put the USB into the set.

Then the upgrade process will be started with the upgrade information.
5) If the upgrade process is complete, the set will be rebooted with “SUCCESS” message.
1-6
SPECIFICATIONS
• GENERAL
Power supply Refer to the main label.
Power consumption Refer to the main label.
Net Weight 2.7 kg
External dimensions (W x H x D) 540 x 143 x 240 mm
Operating conditions Temperature: 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 85 %
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
• AMPLIFIER
Output Power 7.5 W/ 7.5 W
• CD
Frequency Response 100 Hz to 18 kHz
Signal-to-noise ratio Minimum 55dB
Dynamic range Minimum 50dB
• USB
USB Version USB 2.0 or USB 1.1
Bus Power Supply DC 5 V 500 mA
Note : Design and specifi cations are subject to change without notice.
1-7
MEMO
1-8
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS..................................................................................................................................... 2-3

1. CABINET AND MAIN FRAME SECTION (SB156) ................................................................................... 2-3
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-5
2-1
MEMO
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (SB156)
NOTES) THE EXCLAMATION POINT WITHIN AN
255 EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
256 270L 454 SAFETY INFORMATION IN SERVICE
LITERATURE.
A41
CONTROL
M
258 257
254A 456
460
253 259
260 454
262B 454
454
251
271L
262A
267 825A
263
271R
252
250 264
270R
457
N 272
A48 265 254B 263 275
454 457
PHONE CABLE10
451
K L A49
CABLE1 USB K 254C
458 C 254D
J 266 264
J
458 A50
AUX 459
A
454 273A
SMPS I 458
461 273B
D 284 274
DISPLAY
H 458
A47 283L
B
A43 462
A01 L
VOLUME
453 458 277
A A26
B
M A42 G 280
C
I MAIN
458 N 290 F 462
453 E
458 MCU 278 300
458 283R
A45 H
D G 284
A46 E
F
459
A46T
281 282
2-3 2-4
MEMO
2. PACKING ACCESSORY SECTION
801 Instruction Ass'y
EQ
808 Battery 900 Remote Control

AA A
804 Bag
803 Packing
802 Box
2-5 2-6
SECTION 3 ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................... 3-2

1. SMPS PART ........................................................................................................................................... 3-2
2. MUTING CIRCUIT (MUTE) .................................................................................................................... 3-3
3. AUDIO ABNORMAL ............................................................................................................................... 3-4
4. AUDIO ABNORMAL (FUNCTION MODE) ............................................................................................. 3-5
5. U803/ 3.3 V ABNORMAL ....................................................................................................................... 3-6
6. IC603 ABNORMAL ................................................................................................................................. 3-7
7. IC600 ABNORMAL ................................................................................................................................. 3-8
8. U654 ABNORMAL .................................................................................................................................. 3-9
9. IC601 ABNORMAL ................................................................................................................................. 3-9
10. IC302 ABNORMAL ............................................................................................................................... 3-10
11. U501 ABNORMAL ................................................................................................................................ 3-10
12. U3 FM TUNER MODULE ..................................................................................................................... 3-11
13. CD PART .............................................................................................................................................. 3-12
14. CD READING CHECK ......................................................................................................................... 3-13
15. USB PART ............................................................................................................................................ 3-14
WAVEFORMS ............................................................................................................................................ 3-15

WIRING DIAGRAM ................................................................................................................................... 3-17
BLOCK DIAGRAM .................................................................................................................................... 3-19
CIRCUIT DIAGRAMS ............................................................................................................................... 3-21
1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-21
2. MAIN/ CONTROL 1 & 2/ DISPLAY/ VOL/ USB/ PHONE/ AUX CIRCUIT DIAGRAM ......................... 3-23
3. MCU CIRCUIT DIAGRAM .................................................................................................................... 3-25
CIRCUIT VOLTAGE CHART ................................................................................................................. 3-27

PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................... 3-29
1. MAIN P.C.BOARD ................................................................................................................................ 3-29
2. SMPS P.C.BOARD ............................................................................................................................... 3-31
3. MCU P.C.BOARD ................................................................................................................................. 3-33
4. VOLUME P.C.BOARD .......................................................................................................................... 3-35
5. DISPLAY P.C.BOARD .......................................................................................................................... 3-35
6. CONTROL P.C.BOARD ....................................................................................................................... 3-37
7. USB P.C.BOARD ................................................................................................................................. 3-37
8. PHONE P.C.BOARD ............................................................................................................................ 3-39
9. AUX P.C.BOARD ................................................................................................................................. 3-39
3-1
ELECTRICAL TROUBLESHOOTING GUIDE
1. SMPS PART
12 V
YES
NO Replace FS1101
FS1101 nomal?
(Use same type Fuse)
YES
NO
D1101-D1104 nomal? Replace D1101-D1104
YES
Is Vcc(10V~25V) NO
D1106 nomal?
supplied to IC1101 pin5?
YES NO
Check or replace D1106
NO
D1109-D1110 nomal? Replace D1109-D1110
YES
Power Line of Main PCB is short
3-2
2. MUTING CIRCUIT (MUTE)
No mute
YES
Does “High” NO NO
Check R18 Check JK801 pin50
appear at Q905 “B”?
NO
YES
Check R635
NO
Check IC603 pin81

“HIGH” or “LOW”
NO
Check “Low” NO
Replace Q905 Replace IC603
of Q905 “C”
YES
MUTE
3-3
3. AUDIO ABNORMAL
Audio abnormal
YES
Check the output NO

Check the connection of speakers
of IC301 pin1,2,14,15
YES
Check the input NO

Check “High” of IC301 pin7
signal of IC301 pin4,12
YES
Check DC 12V NO
Check the function input
of IC301 pin3,13
YES
Check the Power Circuit
3-4
4. AUDIO ABNORMAL (FUNCTION MODE)
PORTABLE
YES
Check the input NO Check NO

Check R398,R399
signal of IC301 pin3,13 the input signal CN309
YES NO
Check the output signal Check C385,C389

of IC302 pin23,24
CD / USB
Check the input signal NO Check the output signal of U802 pin55, 57
of IC302 pin11,16 and refer to CD troubleshooting
YES
Check the output signal of IC302 pin23,24
TUNER
YES
Check the input NO Check the output signal NO Check the output signal
signal of IC302 pin10,15 of U3 pin11,12 of C852,C853
YES NO
Check the output signal Check the output signal

of IC302 pin23,24 of R845,R846
3-5
5. U803/ 3.3 V ABNORMAL
Portable
YES
U803 3.3V YES

OK
output normal ?
NO
IC1 output normal?
YES
NO
Check L2 Replace L2
YES
NO Check NO Check
IC1 pin2 input 12V? ECO-POWER
IC1 pin7 is “HIHGT”
is “HIHGT”
YES YES YES
OK OK
NO
Check L1 Replace L1
YES
NO Refer to SMPS
OK troubleshooting (12V)
3-6
6. IC603 ABNORMAL
IC603 abnormal
Check both end voltage NO

Check both end voltage of U803 3.3V/6.2V
of IC605(1.2V / 3.3V)
YES
Check IC603 NO
pin13, 47, 94, 120, 122, 124 Check or replace R602
(1.2V)
YES
Check NO
IC603 pin111, 112 Check or replace X600
X600 operation
YES
When power supply to NO

Check IC602 Reset circuit
IC603 pin107 (Low -> High)
YES
OK
3-7
7. IC600 ABNORMAL
IC600 abnormal
Check both end voltage NO Refer to power supply no 3.3V,

Q600 (3.3V) check or replace Q600
YES
NO Check IC603 pin5 is “H”,

Check Q601 is “H”
Check or replace Q601
YES
Check IC604 NO
Check or replace L600
pin13 is 3.3V
YES
Check NO
IC600 pin1, 6 Check or replace X601
X601 operation
YES
OK
3-8
8. U654 ABNORMAL
U654 abnomal
YES
Check U654 NO Check U654 NO Refer to

pin1: CE, pin6: SCK pin8 VDD 3.3V 3.3V troubleshooting
YES YES
Check U654 NO Replace U654

pin2,5/SO,SI
YES
OK OK
9. IC601 ABNORMAL
IC601 abnomal
YES
NO Check NO
Check IC601 Refer to
MCU IC603 voltage
pin34: CLK pin35 CKE MCU troubleshooting
1.2V
YES YES
Check NO Replace MCU

MCU IC603
YES
OK OK
3-9
10. IC302 ABNORMAL
IC302 abnormal
Check the power supply to NO

Refer to power circuit troubleshooting
IC302 pin1
YES
Check the SCL/SDA data NO

Check JK801 pin47, 48 Vol_CLK/Vol_Data
of IC302 pin26,7
YES
Check NO
Check or replace IC302
the control function
YES
OK
11. U501 ABNORMAL
LCD display check
YES
Check the power NO Refer to

supply to U501 pin7 power supply U803 3.3V
YES YES
Check NO NO
Check MICOM IC603 pin71
U501 pin1 CS, pin3 WR, Replace MICOM
CS, pin72 DAT, pin68 WR
pin4 data
YES
OK
3-10
12. U3 FM TUNER MODULE
U3 FM tuner module
Check the power supply NO

Check Q308 B “High”
of U3 pin8
YES
Check NO
Check JK801 pin23,24
TU-SCL, TU-SDA
YES
Check the operation
YES
OK
3-11
13. CD PART
Turn on CD
YES
Check NO
Check R16,R17
Open/Close
YES NO
Check JK801/JK501
pin34(Open 3.3V, Close 0V)
Check NO
Check CN703
“READING” display
YES
Check NO
Check CN703
Reading OK
YES
Check pickup movement
YES YES
Check U805 S3053
YES
Check U802
Playing, NO
Check U802 pin55, 57
check audio output
YES
OK
3-12
14. CD READING CHECK
Check Connector locking
CN703, CN902
YES
Does sled NO Check CN902 NO Defective

motor move? pin5,6 (SL+,SL-) pickup or U802, U805
YES YES
NO Check CN703 NO Defective

Does the laser move? pin1, 2 (F+,F-) pickup or U802, U805
YES YES
NO Check CN703 NO Defective

Does the laser light?
pin19 (LD) pickup or Q805
YES YES
Does the spindle NO Check CN902 NO Defective

motor rotate? pin1,2 (SP+, SP-) pickup or U802, U805
YES YES
NO Check NO Defective
Is reading ok? pickup or U802, U805
CN703 pin3, 4 (T+, T-)
3-13
15. USB PART
Turn on the USB
YES
Check “CHECKING” NO Check connector locking NO Check Power supply circuit NO

or “USB” display CN301,CON301 IC401 USB+5V
YES
NO Check NO Check
Check reading
CON301 pin2_5V CON301 pin3, 4 (D+, D-)
YES NO
Check MICOM IC603

pin116, 117 (D+, D-)
Playing, NO Check NO Check

Check audio output U802 pin55, 57 IC302 pin11,16
YES
OK
NO
Check Power NO Check Power NO Check

supply circuit IC1 supply circuit L1 SMPS power supply
YES YES
Replace IC1 Replace L1
3-14
WAVEFORMS
Figure 1. USB D+ Figure 2. USB D-

Test point: TP207 (Main board) Test point: TP206 (Main board)
Vp-p = 3.80 V ± 0.3 V Vp-p = 3.68 V ± 0.3 V
Figure 3. DAC-MCK Figure 4. DAC-LRCK

Vp-p = 2.94 V ± 0.3 V Vp-p = 3.84 V ± 0.3 V
Figure 5. DAC-BCK Figure 6. DAC-DATA

Vp-p = 3.12 V ± 0.3 V Vp-p = 3.84 V ± 0.3 V
3-15
Figure 7. LCD-DA Figure 8. LCD-WR
Vp-p = 3.72 V ± 0.3 V Vp-p = 3.72 V ± 0.3 V
Figure 9. LCD-CS Figure 10. CD-EYE

Test point: Main board Test point: TP (Main board)
Vp-p = 3.84 V ± 0.3 V Vp-p = 1.24 V ± 0.2 V
3-16
WIRING DIAGRAM
3-17 3-18
BLOCK DIAGRAM
3-19 3-20
CIRCUIT DIAGRAMS
1. SMPS CIRCUIT DIAGRAM
12
11
10
A B C D E F G H I J K L M N O P Q R S T
3-21 3-22
2. MAIN/ CONTROL 1 & 2/ DISPLAY/ VOL/ USB/ PHONE/ AUX CIRCUIT DIAGRAM
12
11
10
3-23 3-24
3. MCU CIRCUIT DIAGRAM
12
11
10
3-25 3-26
CIRCUIT VOLTAGE CHART
3,1 1R 9ROWDJH 3,1 1R 9ROWDJH 3,1 1R 9ROWDJH 3,1 1R 9ROWDJH 3,1 1R 9ROWDJH 3,1 1R 9ROWDJH 3,1 1R 9ROWDJH
8 *1' ,&
1& *1'

*1'
*1' 1& *1'
*1' *1' *1' 1&
$*1'

8 1&
,&
1&
*1' 1& 1&
1& 1&
1& ,& *1'
1& *1' *1' *1' 1&
,& *1' *1'
1& *1' *1'
1& ,& 1&
*1'
1&

1& *1' 1&
1& 1&
*1'
1& 1& *1'
,& 1& 1&
*1' ,&
*1' $*1'

*1'

1&
,& *1' *1'
1&
*1' 1&
09
*1' 1&
09 1&
8
8
*1' *1' 1&
*1' 8 1&
*1'
8
*1'
*1'
*1' $*1'
,&

*1' *1' *1'
*1'

*1'
*1'
*1'

*1' 1&

,& *1'

1&
1&
*1'
1&

*1'
3-27 3-28
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-29 3-30
2. SMPS P.C.BOARD
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-31 3-32
3. MCU P.C.BOARD
3-33 3-34
4. VOLUME P.C.BOARD
5. DISPLAY P.C.BOARD
3-35 3-36
6. CONTROL P.C.BOARD
7. USB P.C.BOARD
3-37 3-38
8. PHONE P.C.BOARD
9. AUX P.C.BOARD
3-39 3-40

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Internal Use Only

P/NO : AFN75496399 OCTOBER, 2011

SECTION 1 ........ SUMMARY

SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5

HOW TO UPDATE MCS PROGRAM .................................................................................................... 1-6

SPECIFICATIONS ....................................................................................................................................... 1-7

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t allow

5) Cleaning the lens surface

How to hold the pick-up

6) Never attempt to disassemble the pick-up.

CAUTION. GRAPHIC SYMBOLS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

2) Format to USB Storage.

3) Copy the file to USB Storage.

4) Put the USB into the set.

EXPLODED VIEWS..................................................................................................................................... 2-3

801 Instruction Ass'y

808 Battery 900 Remote Control

ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................... 3-2

WAVEFORMS ............................................................................................................................................ 3-15

CIRCUIT VOLTAGE CHART ................................................................................................................. 3-27

Check or replace D1106

Power Line of Main PCB is short

Check IC603 pin81

Check the output NO

Check the input NO

Check the Power Circuit

Check the input NO Check NO

Check the output signal Check C385,C389

Check the output signal of IC302 pin23,24

Check the output signal Check the output signal

U803 3.3V YES

IC1 output normal?

YES YES YES

Check both end voltage NO

When power supply to NO

Check both end voltage NO Refer to power supply no 3.3V,

NO Check IC603 pin5 is “H”,

Check U654 NO Check U654 NO Refer to

Check U654 NO Replace U654

Check NO Replace MCU

Check the power supply to NO

Check the SCL/SDA data NO

11. U501 ABNORMAL

LCD display check

Check the power NO Refer to

Check the power supply NO

Check the operation

Check pickup movement

Check U805 S3053

Does sled NO Check CN902 NO Defective

NO Check CN703 NO Defective

NO Check CN703 NO Defective

Does the spindle NO Check CN902 NO Defective

Turn on the USB

Check “CHECKING” NO Check connector locking NO Check Power supply circuit NO

Check MICOM IC603

Playing, NO Check NO Check

Check Power NO Check Power NO Check

Replace IC1 Replace L1

Figure 1. USB D+ Figure 2. USB D-