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SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 MΩ)
Resistor
Conductive
(1 MΩ)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
OP0 09
FLD ‘OP-0…. OP1 00
OP2 00
OP3 00
OP4 00
Move to appropriate position and OP5 69
make changes with remote control. OP6 90
( , , /■ , REPEAT ) OP7 05
OP8 90
OP9 09
Remote control ‘ ’ +
Front ‘STOP’ push same timing
Completed
1-6
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MCD606_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.
NO USB
↓
FIRMWARE
↓
WRITE 00 .. 100
↓
UPDATED
↓
POWER OFF AUTOMATICALLY ← When completed, remove usb device.
1-7
2. CD PROGRAM
Download program file name must be HD003_DATE_00.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.
NO USB
↓
FIRMWARE
↓
FINISH
↓
UPDATED
↓
POWER OFF AUTOMATICALLY ← When completed, remove usb device.
1-8
3. BEAT BOX PROGRAM
Download program file name must be BEAT_BIN_DATE_00.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.
NO USB
↓
FIRMWARE
↓
FINISH
↓
UPDATED
↓
POWER OFF AUTOMATICALLY ← When completed, remove usb device.
1-9
SPECIFICATIONS
• GENERAL
Power requirements Refer to main label
Power consumption Refer to main label
Dimensions (W x H x D) 285 x 390 x 380 mm without foot
Net Weight (Approx.) 7 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %
Bus Power Supply USB DC 5 V 500 mA
iPod DC 5 V 1A
• INPUTS/ OUTPUTS
ANALOG AUDIO IN 1.2 Vrms (1 kHz), 600 Ω, RCA jack (L, R) x 1
PORT. IN 0.5 Vrms (3.5 mm stereo jack)
ANALOG AUDIO OUT 800 mVrms (1 kHz), 600 Ω, RCA jack (L, R) x 1
• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz
• AMPLIFIER
Stereo mode 270 W + 270 W (4 Ω at 1 kHz)
• CD
Frequency Response 40 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 80 dB
• SPEAKERS
Front speaker
Type 2 Way 2 speaker
Impedance 4Ω
Rated Input Power 270 W
Max. Input power 540 W
Net Dimensions (W x H x D) 263 x 465 x 360 mm
Net Weight 7.9 kg
1-10
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803)
1. ORDER OF DISASSEMBLY FOR MECHANISM DECK
1) Disassemble the Cover Guide Disc.
Figure 1
Figure 2
Figure 3
2-2
ORDER OF DISASSEMBLY FOR MECHANISM DECK
4) Loosen the screw to pull up and disassemble the
1 Tray Disc.
Figure 4
Figure 5
Figure 6
2-3
ORDER OF DISASSEMBLY FOR MECHANISM DECK
3
Figure 7
7) Disassemble the Harness Cable from the Base Main.
Disassemble the Base Sled Assy from the Base Main
by referring to Figure.
2
Figure 9
2
Figure 8
8) Disassemble each gear part, Clamp Disc, Clamp
Magnet and Cover Plate from the Base Main.
Disassemble the Loading Motor Assy by being careful
of the hook on the surface of the Base Main.
2-4
ORDER OF DISASSEMBLY FOR MECHANISM DECK
10) Use a solder to remove the Motor Jump Wire from the
Main PCB Assy and then disassemble the FFC Cable.
Loosen the screw to disassemble the Main PCB Assy.
Figure 10
2-5
2. ORDER OF ASSEMBLY FOR MECHANISM DECK
1) Assemble the Loading Motor Assy to the Base Main.
(When assembling the Motor Assy, use the hook on
the surface of the Base Main to preassemble, and then
tighten the screws.)
Figure 1
1
2
3
Figure 2
2-6
ORDER OF ASSEMBLY FOR MECHANISM DECK
3) Set the Gear Loading 1 and Gear Pulley 2 on the
Base Main.
2
Hang the belt between the Gear Pulley and Motor Pulley.
Assemble the Clamp Disc, Clamp Magnet and Cover
1
Plate to the Base Main.
Figure 3
Figure 4
2-7
ORDER OF ASSEMBLY FOR MECHANISM DECK
1 2
1
2
3
4
5
Figure 5 Figure 6
5) After setting the Main PCB Assy on the Base Main, 6) Set the Base Sled Assy on the Base Main.
tighten the screw. (When setting the part, assemble with the CAM part of
(Set the part accurately on the hook) the Guide UD inserted in two locations of the Boss of
Solder the Motor Jump Wire on the PCB set on the Frame UD)
Base Main. Align the FFC to the Guide and connect the Harness Cable.
2-8
ORDER OF ASSEMBLY FOR MECHANISM DECK
Figure 7 Figure 8
7) After setting the Gear Tray, Tray Motor Assy and Load- 8) Assemble the Gear Tray CAM on the Tray Loading
ing PCB Assy on the Tray Loading, tighten the screw. and set the Tray Disc.
(When assembling, check the location of the Gear Tray
CAM and Tray Disc as shown in the Figure)
2-9
ORDER OF ASSEMBLY FOR MECHANISM DECK
Figure 9 Figure 10
9) Assemble the Tray Loading Assy on the Base Main 10) After setting the Cover Guide Disc, tighten the screw.
Assy as shown in the Figure.
After assembling, insert the Loading FFC to the 5 Pin
Wafer of Main PCB Assy.
2-10
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
1. CABINET AND MAIN FRAME SECTION (MCD606) TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
268 464
CABLE6 464
A43 270
464 464
A49 CABLE1 H
VFD 269
CABLE7
464 464
E
464
264 J
VOLUME
iPod
F
464
464
A42 463
464
A26
C
D
SMPS
A47
A
B
463
265
255B
267
255A 464
A44
464 300
I
463
251 C
H
D J
255C G
2-11 2-12
MEMO
2. MECHANISM DECK SECTION (CDM-H1803)
151 416
A26
443
153A
155
153 156
443 422
443
182
159
177
416
173
001
003
172
166 A01
421
417
012 010
167 012B
440 421
137
012
421
162
164 175 012 012B
012A 421
165
422
2-13 2-14
3. PACKING ACCESSORY SECTION
AA A
AAA
803 Packing
804 Bag
802 Box
2-15
4. SPEAKER SECTION
. FRONT SPEAKER (MCS1306F)
A60L
A60R
2-16
SECTION 3 ELECTRICAL
CONTENTS
TRAINING MASTER ................................................................................................................................... 3-2
1. NO SOUND FROM SPEAKERS ............................................................................................................ 3-2
2. NO SOUND IN AUX FUNCTION............................................................................................................ 3-3
3. NO SOUND IN PORT. IN FUNCTION ................................................................................................... 3-4
4. NO SOUND IN IPOD FUNCTION .......................................................................................................... 3-5
5. NO SOUND IN AM/FM FUNCTION ....................................................................................................... 3-6
6. NO SOUND IN CD FUNCTION .............................................................................................................. 3-7
7. NO SOUND IN USB FUNCTION............................................................................................................ 3-9
8. NO POWER .......................................................................................................................................... 3-10
WAVEFORMS............................................................................................................................................. 3-40
WIRING DIAGRAM ................................................................................................................................... 3-43
BLOCK DIAGRAMS ................................................................................................................................. 3-45
1. OVERALL BLOCK DIAGRAM .............................................................................................................. 3-45
2. SMPS BLOCK DIAGRAM..................................................................................................................... 3-47
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-49
3-1
TRAINING MASTER
1. NO SOUND FROM SPEAKERS
Make sure to connect the cables to each specified
Are the speaker cables connected correctly NO connector tightly on the unit.
between the speaker terminals on the unit
Connect the woofer cables to the WOOF SYSTEM
and the speakers?
connectors on the rear panel.
YES
Does the customer select correctly NO Make sure to connect some cables like A/V cables
the input function he or she wants to listen to? and FM/AM antenna cables.
YES
After pressing FUNCTION, NO Make sure to select the desired input function
is “CD, USB, AUX, IPOD, AM or FM” displayed? pressing FUCTION button.
YES
YES
YES
Are the sound spectrum level LEDs The sound spectrum level LEDs will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. The speakers cables
being changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
YES
Sound OK
3-2
TRAINING MASTER
2. NO SOUND IN AUX FUNCTION
YES
After pressing the FUNCTION, NO Make sure to select the AUX IN function
is “AUX” displayed on VFD? pressing the AUX/IPOD/PORT. IN button.
YES
YES
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable
being changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
Are the speaker cables connected correctly NO Make sure to connect the cables to each specified
between the speaker terminals on the unit
connector tightly on the unit.
and the speakers?
YES
YES
Sound OK
3-3
TRAINING MASTER
3. NO SOUND IN PORT. IN FUNCTION
YES
YES
YES
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable
being changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
Are the speaker cables connected correctly NO Make sure to connect the cables to each specified
between the speaker terminals on the unit
connector tightly on the unit.
and the speakers?
YES
YES
Sound OK
3-4
TRAINING MASTER
4. NO SOUND IN IPOD FUNCTION
Does the customer select correctly NO Make sure to put a iPod or a iPhone
the iPod function he or she wants to listen to? on the docking system on the top of the unit.
YES
YES
YES
YES
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable might
being changed up and down be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
Are the speaker cables connected correctly NO Make sure to connect the cables
between the speaker terminals on the unit
to each specified connector tightly on the unit.
and the speakers?
YES
YES
The sound is output from the speakers. Sound OK
3-5
TRAINING MASTER
5. NO SOUND IN AM/FM FUNCTION
Does the customer select correctly NO Make sure to connect AM/FM antennas
the AM/FM function he or she wants to listen to? on the rear panel of the unit.
YES
YES
YES
NO
Is the signal strength of the radio station too week? Make sure to tune the station manually.
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable might
being changed up and down be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
Are the speaker cables connected correctly NO Make sure to connect the cables to each specified
between the speaker terminals on the unit
connector tightly on the unit.
and the speakers?
YES
YES
Sound OK
3-6
TRAINING MASTER
6. NO SOUND IN CD FUNCTION
YES
NO
Is a CD disc put on the tray correctly? Make sure to insert the CD disc upside down.
YES
Does the unit display “NO DISC” on VFD NO Place the disc with the label
when a disc is inserted on the tray? or printed side facing upwards.
YES
YES
When the unit searches music files in a CD disc, NO Make sure to check
are the following messages displayed on VFD? the supported MP3/WMA music file on the CD disc.
“SELECTED” “TRACKING #” and “TIME” Refer to the owner’s manual.
YES
After selecting a track number using the SCAN or NO The volume level LEDs around the master volume
DISC# button, press PLAY button and turn the master will be turned on more and more
volume clockwise for the volume up. while turning it clockwise for the volume up.
YES
YES
Are the sound spectrum level LED’s The sound spectrum level LED’s will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable
changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
3-7
TRAINING MASTER
YES
Are the speaker cables connected correctly NO Make sure to connect the cables
between the speaker terminals on the unit
to each specified connector tightly on the unit.
and the speakers?
YES
NO
The sound is output from the speakers. Sound OK
3-8
TRAINING MASTER
7. NO SOUND IN USB FUNCTION
Does the customer select correctly NO Make sure to insert a USB on the USB ports
the USB function he or she wants to listen to? on the bottom of the unit.
YES
YES
YES
YES
When the unit searches music files in a USB, NO Make sure to check the compatible USB device
are the following messages displayed on VFD? and the supported MP3/WMA music file requirement.
“SELECTED” “TRACKING #” and “TIME” Refer to the owner’s manual.
YES
After selecting a track number using the SCAN button, NO The volume level LEDs around the master volume
press PLAY button and turn the master volume will be turned on more and more
clockwise for the volume up. while turning it clockwise for the volume up.
YES
Are the sound spectrum level The sound spectrum level will be turned on/off
on the left and right side of the front panel NO repeatedly at regular intervals. A speaker cable
being changed up and down might be short-circuited with the chassis ground.
according to the sound input gain? Be careful not to be shorted each other.
YES
Are the speaker cables connected correctly NO Make sure to connect the cables
between the speaker terminals on the unit
to each specified connector tightly on the unit.
and the speakers?
YES
3-9
TRAINING MASTER
YES
NO
The sound is output from the speakers. Sound OK
8. NO POWER
Is the power cord plugged NO Make sure to plug the power cord of the unit
into a electrical outlet? into a electrical outlet.
YES
YES
Is the Standby LED turned off NO Replace the batteries with new ones
after pressing the Power button
if the remote control doesn’t work.
on the remote control?
YES
Are the messages displayed NO The SMPS might be not able to supply the power
in the following order on VFD? to drive the VFD.
“HELLOW” “VOLUME 15” “FUNCTION” Refer to the service manual to fix it.
YES
YES
3-10
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
< F901 > < BD901 > < TH901, TH903 >
If F901 is not short-circuit, If BD901 is short-circuit, If TH901 or TH902 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-11
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.
3-12
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote
control.
rl X
OX[P
w~ yj{ys
OyX[`P XWW
O`UZ_ZWto¡P
XWX
OZYU^]_ro¡P
3-13
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace DIG301 on FRONT board.
kpnZWXG} mk
{wZWYSG
{wZWZSG
{wZW[
yZY^O{wZW[P G
xZWXGl ZW} T
jGGSGGGGG
GU
jGGGGU
3-14
ONE POINT REPAIR GUIDE
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SPINDLE MOTOR among them.
G pj[W_
ZU]} T zwR
YGGju[W\
zwT Gju[W\
zwRGGju[W\
zwT
XGGju[W\
< Waveform of SP- & SP+ < Signal check point >
for driving SPinDLE motor >
3-15
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SLED MOTOR among them.
hG
YU`} T
pj[W_
zsR
[GGju[W\
zsT Gju[W\
zwT Gju[W\
zsRGGju[W\
zwRGGju[W\
zsT
ZGGju[W\
< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >
3-16
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
TRAY MOTOR among them.
hG pj[W_
ZU_} T {|ytT
_GGju[W\
{|ytRGGju[W\
{|ytT Gju[W\
{|ytR
^GGju[W\
3-17
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
TRAY OPEN/CLOSE MOTOR among them.
svR
ju[W\ XZGGju[W\
hG
ZU_\} T
tv{vwlu
^GGpj[W_ pj[W_
tv{vwlu tv{jsvzl
tv{jsvzl
svT Gju[W[ ]GGpj[W_
svRGGju[W[
svT
XYGGju[W\
3-18
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER TRACKING ACTUATOR.
ju[W[
{R
ZGGju[W[
{T Gju[W[
{RGGju[W[
{T
YGGju[W[
3-19
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER FOCUSING ACTUATOR.
{T
ju[W[
mR
[GGju[W[
mRGGju[W[
mT Gju[W[
mT
XGGju[W[
3-20
ONE POINT REPAIR GUIDE
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the follow-
ing guide.
{T
IC407
BU9543KV
DAC_BCK
IC501 IC602 AMP IC khjtjsrGOX]U`Zto¡P
MLC9800 DAC_LRCK PS9850 TAS5631 khjijrGOXU[to¡P
PWM khjkh{h
khjsyjrGO[[UXro¡P
BEAT_DATA DAC_MCLK
IC801
FS502B
BEAT BOX
< I2S Signal Flow > < Waveform of I2S audio interface signals >
3-21
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.
yXWZOhtwwkuP
khjkh{h
ilhk
3-22
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the fol-
lowing guide.
DAC_MCLK ADC_DATA
IC501 DAC_BCK
IC602 AMP IC
MLC9800 DAC_LRCK
PS9850 TAS5631
PWM
DAC_DATA DAC_MCLK
kT GXWGGju]WY
IC801
FS502B BEAT_DATA kRGGGXXGGju]WY
BEAT BOX
< USB function signal flow > < Waveform of USB D± signal >
3-23
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the fol-
lowing guide.
{T AUX_L/R
IC202 AUX
CS5346 h| yGGyYWZ h| sGGyYWY
DAC_MCLK ADC_DATA
hkjtjsrGGyYYX
IC501 DAC_BCK
IC602 AMP IC
MLC9800 DAC_LRCK
PS9850 TAS5631
pjYWY
PWM
DAC_DATA DAC_MCLK
hkjkh{hGGGyYX\
IC801
hkjijrGGyYX]
FS502B BEAT_DATA kRGGGXXGGju]WY
BEAT BOX
hkjsyjrGGyYX`
< AUX function signal flow > < Signal check point >
3-24
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the IPOD FUNCTION, repair the set according to the fol-
lowing guide.
{T IPOD_L/R
IC202 iPod
CS5346 hkjtjsrGGyYYX
DAC_MCLK ADC_DATA
IC801
FS502B BEAT_DATA
pwvksGGyYY]X hkjijrGGyY
BEAT BOX
< iPod function signal flow > < Signal check point >
3-25
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
{T POT_L/R
IC202 USB POT. IN
CS5346 Board h| sGGyYWY
DAC_MCLK ADC_DATA
hkjtjsrGGyYYX
IC501 DAC_BCK w{sGGYX
IC602 AMP IC
MLC9800 DAC_LRCK
PS9850 TAS5631
pjYWY
PWM w{yGGYY
DAC_DATA DAC_MCLK
hkjkh{hGGGyYX\
IC801
hkjijrGGyYX]
FS502B BEAT_DATA kRGGGXXGGju]WY
BEAT BOX
hkjsyjrGGyYX`
< PORT. IN function signal flow > < Signal check point >
3-26
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
{T TUNER_L/R
IC202 TUNER
CS5346 h| sGGyYWY
IC801
hkjijrGGyYX]
FS502B BEAT_DATA kRGGGXXGGju]WY
BEAT BOX
hkjsyjrGGyYX`
< TUNER function signal flow > < Signal check point >
3-27
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
MIC IN
MIG_SIG IC605
IC603 MIC
AK5358 S4308 Board tpjzpnGGGXMYG
DAC_MCLK MIC_DATA
hkjtjsrGGy]_Y
IC501 DAC_BCK
IC602 AMP IC
MLC9800 DAC_LRCK
PS9850 TAS5631
PWM
DAC_DATA DAC_MCLK
zkv|{X
IC801 Gy][\ tpjijrGGy][Z
FS502B BEAT_DATA
BEAT BOX tpjsyjrGGy][[
< MIC IN function signal flow > < Signal check point >
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
D904 normal? Replace D904.
YES
NO
IC934 normal? Replace IC934.
YES
NO
D933, D937 normal? Replace D933, D937.
YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
No output 12 V
NO
F901 normal? Replace F901 (same fuse).
YES
NO
BD901 normal? Replace BD901.
YES
NO
D904 normal? Replace D904.
YES
NO
D934, D935 normal? Replace D934, D935.
YES
NO
IC931 normal? Replace IC931.
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
No output FL+/FL-
NO
P-CTRL OK? Check 3.3 V Output & P-CTRL.
YES
D931, D932 NO
Replace D931, D932.
OK?
YES
NO
ZD931 OK? Replace ZD931.
YES
NO
FR931 short? Replace FR931.
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
No AMP Output
Is the NO NO
VCC supplied to P-CTRL OK? Check 3.3V & P-CTRL.
IC911 Pin7?
YES YES
Q901,D904 NO
OK? Replace D914/ Q900/ PC901.
YES
ZD912, ZD913 NO
OK ? Replace ZD912, ZD913.
YES
D951, D952 NO
OK ? Replace D951, D952.
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
“HELO” NO CN301 NO
Display on FLD cable connection Check FFC cable (Pin29).
OK? OK?
YES YES
CN301 NO
Pin27, 28, 29 power Check SMPS board.
OK?
YES
CN301 NO
Pin20, 21, 22 data signal Check MAIN board.
OK?
YES
YES YES
CN301 Pin7, 9, 12 NO
I2C data OK? Check MAIN board.
YES
Replace LED
(LD302 ~ LD322).
YES YES
3-33
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO PART
CD FUNCTION
YES
YES YES
Check IC301.
Is motor impedance NO
Check Loading motor.
about 12 Ω?
Check IC408.
NO
YES YES
YES
YES YES
IC501 NO
Pin100,101,102 I2S input Check IC501.
signal OK?
YES
3-34
ELECTRICAL TROUBLESHOOTING GUIDE
USB play
IC501 NO
Pin116,117 USB_D output Check IC501.
signal OK?
YES
YES YES
AUX
IC202 NO
Pin7,8 AUX input signal Check audio cable.
OK?
YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 NO
Pin41 ADC data output signal Replace IC202.
OK?
YES
3-35
ELECTRICAL TROUBLESHOOTING GUIDE
POT. IN
IC202 NO
Pin21,22 POT. IN input signal Check USB board.
OK?
YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 NO
Pin41 ADC data output signal Replace IC202.
OK?
YES
iPod
IC202 NO IC203 NO
Pin25,26 iPod input signal Pin4 USB_VBUS 5 V Check USB_VBUS of IC203.
OK? OK?
YES YES
IC202 NO
Pin42,43,44 I2S input signal Check IC501.
OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-36
ELECTRICAL TROUBLESHOOTING GUIDE
TUNER
IC202 NO TU101 NO
Pin21,22 TUNER_L/R input TUNER_L/R output Check +3.3 V of TU101.
signal OK? signal OK?
YES YES
IC202 NO
Pin42,43,44 I2S input Check IC501.
signal OK?
YES
IC202 NO
Pin41 ADC data output Replace IC202.
signal OK?
YES
3-37
ELECTRICAL TROUBLESHOOTING GUIDE
IC501 NO
Pin83,87,88 I2S data output Replace IC501.
signal OK?
YES
IC507 NO
Pin2,17 DAC_BCK/LRCK input Check IC507.
signal OK?
YES
IC507 NO
Pin7,14 BEAT_LRCK/BCK output Replace IC507.
signal OK?
YES
IC501 NO
Pin83 BEAT_DAC_DATA output Check IC501.
signal OK?
YES
IC501 NO
Pin83 BEAT_DAC_DATA output Check IC501.
signal OK?
YES
IC801 NO
I2S input signal Check IC501.
OK?
YES
IC801 NO
BEAT_DATA output signal Check IC801.
OK?
YES
3-38
ELECTRICAL TROUBLESHOOTING GUIDE
4. DIGITAL AUDIO AMP CHECK
IC602 NO
I2S input signal Check IC801 & IC501.
OK?
YES
IC602 NO
PWM data output signal Replace IC602.
OK?
YES
YES
Check L701, L702, L704, L705. Check L708, L709, L710. Check L711, L714, L715, L717.
OK
3-39
WAVEFORMS
1. WAVEFORM OF SP- & SP+ FOR 2. WAVEFORM OF SL- / SL+ FOR
DRIVING SPINDLE MOTOR DRIVING SLED MOTOR
zwT
zsT
zsR
zwR
3. WAVEFORM OF TUR_M+ & TUR_ 4. WAVEFORM OF LO- & LO+ FOR DRIV-
M- FOR DRIVING TRAY MOTOR ING PICKUP MODULE UP/DOWN MOTOR
svT
t v{jsvzl
{|yt R
ZUY} svR
t v{vwlu
{|yt T
3-40
5. WAVEFORM OF RF SERVO 6. WAVEFORM OF I2S SIGNAL TO
BEAT BOX IC (IC801)
ilh{kh{h
ilh{ijr
khjt jsr
ilh{syjr
joXayZY^O{wZW[P
joYaxZWXGl
ZUZ}Oilh{P
w~yj{ys
ilh{w~y
3-41
9. WAVEFORM OF USB_D±
kT
kR
3-42
WIRING DIAGRAM
spulGv|{
pu mVs mVy
{|uly
tkGtljoh
juXWX
h
tkGwpjr|w
ju[W[
16P
tkGz~p{jo
juXWY
ju[W\
18P
thpuGwji
pwvkVpwovul
juYWX
14P
juXWZ juXW[
ju`WY
ju`WX
juZ}WX
CD_MCK/BCK
/LRCK/DATA
CD_DIN_DOUT
BUSY; CD_16M
SUBSYQ;
CD_RST
CD_R/W
USB HUB pwvk
m·V{y· USB2512B k
IC408 USB_Ds
SLEDs
M S3053 IC504 IPO
SPDO/SLDO/FOD/TRD USB_RESET/SCL/SDA
SPINs Motor CP for AUDIO L/R
LOADs CP_RESET/SCL/SDA IPOD
Drive MOT_MUTE/CLOSE/OPEN
OPEN/CLOSE/LIMIT/UPDN/D_SENSE IPOD_PCTRL/RX/TX/DET/READAY
kljrGG IC501
tljohupzt TUR_Ms MLC9800
IC406 TUR · IPO L/R IC251
MCS LOGIC ADC_EDID_PWM_DATA/CLK
S8082 NJM2794
DAC_MCLK
DRM_WEN/CAS/RAS/SEL/CLK/CKE IC200 POT_L/R
ADC_DATA POT. IN
IC502 SDRAM CS5346 AUX_L/R
M00_15/A00_16 DAC_BCK/LRCK AUX
SF_DI/DO
IC503 FLASH TUNER_L/R
SF_CS/SCK
TU101
MICOM_CS/DO/DI/ TUNER
CLK/MAIN_RESET TUNER_SCLK/SDIO/RST/GPIO2/SEN
LBT_DATA
LBT_CLK
AMP_OTW/SD/CLIP/READY
REMOCON/KEY/ AMP_PDN
SW1·
IC702 SW1
IC501 SDOUT1 SW2 · AMP IC 300Wx2
MIC MIC_SIG IC603 SW2
S4308 AK5358 TAS5631
3-45 3-46
2. SMPS BLOCK DIAGRAM
ZY } rr
} mk
STR-A6252 for MAIN
Main Power XY}
TRANS
vw htwVmhu
Rectifier Circuit
(Bridge,
CAPACITOR) pw vkGVG|ziGVGtwlnVGkjkj
\U]}
} mk
[U\} ms ORVTP
|Tj
ZU^}h
w Tj{ys
Filter
Section
(Varistor,
Resistor,
Line Filter Snubber
Thermistor)
FL
FR
[_}
TRANS Digital SW
AMP Power & Power
AMP C
UC3844 for FET MAIN
AC Main Power
& SL
AMP
SR
3-47 3-48
3. POWER BLOCK DIAGRAM
3-49 3-50
CIRCUIT DIAGRAMS
1. SMPS CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE COMPONENTS ARE SHADED ON THE SCHEMATIC NOTE :
FOR EASY IDENTIFICATION. 1. Shaded( ) parts are critical for safety.
WHEN SERVICING THIS CHASSIS, UNDER NO THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER Replace only with specified part number.
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter
12 MODIFIED OR ALTERED WITHOUT PERMISSION IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.
11
10
Warning
Parts that are shaded are critical with
CAUTION: respect to risk of fire or electrical shock.
Danger if fuse is incorrectly replaced.
1 Replace only with the type identical to fuse rating
and(or) model name described in main label. SMPS
EBY32630704 Rev 2.1
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-51 3-52
2. MICOM CIRCUIT DIAGRAM
12
11
10
1
µ-COM
EBY60990001(#1) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-53 3-54
3. PWM CIRCUIT DIAGRAM
12
11
10
1
PWM
EBY60990001(#2) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-55 3-56
4. AMP CIRCUIT DIAGRAM
12
11
10
1
AMP
EBY60990001(#3) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-57 3-58
5. DSP CIRCUIT DIAGRAM
12
11
10
1
DSP
EBY60990001(#4) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-59 3-60
6. RF SERVO CIRCUIT DIAGRAM
12
11
10
1
RF SERVO
EBY60990001(#5) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-61 3-62
7. ADC CIRCUIT DIAGRAM
12
11
10
1
ADC
EBY60990001(#6) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-63 3-64
8. BEAT BOX CIRCUIT DIAGRAM
12
11
10
1
BEAT BOX
EBY60990001(#7) Rev 7.2
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-65 3-66
9. VFD CIRCUIT DIAGRAM
12
11
10
1
VFD
EBY61172601 Rev 2.1
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-67 3-68
10. VOLUME CIRCUIT DIAGRAM
12
11
10
1
VOLUME
EBY61172701 Rev 2.1
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-69 3-70
11. USB CIRCUIT DIAGRAM
12
11
10
1
USB
EBY61172801 Rev 2.3
2011.01.25
A B C D E F G H I J K L M N O P Q R S T
3-71 3-72
12. IPOD CIRCUIT DIAGRAM
12
11
10
1
IPOD
EBY60990101 Rev 3.2
2010.11.09
A B C D E F G H I J K L M N O P Q R S T
3-73 3-74
13. MIC CIRCUIT DIAGRAM (OPTIONAL PART)
12
11
10
1
MIC
EBY60990701 Rev 3.2
2010.11.09
A B C D E F G H I J K L M N O P Q R S T
3-75 3-76
CIRCUIT VOLTAGE CHART
1. HOW TO CHECK THE VOLTAGE
Turn the SMPS board over with cable connected Location / Supply Voltage
No. Source Spec / Rating Measured voltage
and check the voltage. Description Pin No.
PVDD_X 48V 25~52.5V 47.7V
IC701
8 GVDD_X 12V 10.8~13.2V 11.91V
TAS5631
VDD 12V 10.8~13.2V 11.91V
IC502
9 VDD,VDDQ 3.3V 3.0~3.6V 3.27V
EM638165TS-6G
IC503
10 VDD 3.3V 4.6V MAX 3.27V
M25L1605D2I-12G
IC507
11 VCC 3.3V 2.0~5.5V 3.27V
TC74VHC244FT
IC506
12 VCC 3.3V 7.0V MAX 3.27V
CP Chip
IC504
13 VDD33 3.3V 3.0~3.6V 3.26V
USB2512A
IC505
2. MAJOR ICs 14
278R33
VOUT 3.3V - 3.28V
IC605 IC302
6 VCC 12V 4.5~12V 11.25V 29 VDD 3.3V 7.0V MAX 3.66V
S4308 BU2090
IC604 IC3U01
7 VDD 5V 3~5.5V 5.1V 30 VOUT 5V - 5.11V
DRV603 LM3912D
3-77 3-78
3. CAPACITORS ON MAIN BOARD 4. CAPACITORS ON SMPS BOARD
No. Location Value Capacitor (uF) Voltage Spec. Measured voltage Value Capacitor 100V-10% 240V/50Hz+10%
No. Location Voltage Spec.
01 C111 47uF 16V 3.37V (uF) Measured voltage Measured voltage
02 C145 2.2uF 16V 3.37V 01 C903 1000uF 315V 122.3V 190V
03 C124 1000uF 6.3V 3.38V 02 C904 1000uF 315V 123.9V 180.7V
04 C109 1000uF 6.3V 3.38V 03 C905 47uF 450V 245.9V 370.1V
05 C808 47uF 16V 1.19V 04 C912 47uF 50V 18.47V 18.59V
06 C529 100uF 16V 3.30V
05 C914 47uF 50V 12.68V 13.8V
07 C530 470uF 16V 5.66V
06 C908 47uF 50V 15.34V 15.33V
08 C531 470uF 16V 5.65V
07 C931 330uF 16V 4.81V 4.8V
09 C533 470uF 16V 3.28V
08 C932 100uF 50V 31.96V 31.98V
10 C706 10uF 16V 11.92V
09 C933 1000uF 16V 5.75V 5.75V
11 C746 10u 16V 11.92V
10 C935 1000uF 25V 12.63V 12.62V
12 C786 10uF 16V 11.92V
11 C942 100uF 16V 11.99V 11.98V
13 C713 470uF 100V 47.7V
12 C953 2200uF 80V 47.9V 48.1V
14 C734 470uF 100V 47.7V
15 C753 470uF 100V 47.7V
16 C774 470uF 100V 47.7V
17 C793 470uF 100V 47.7V
18 C784 470uF 100V 47.7V
19 C527 47uF 16V 1.19V
20 C550 47uF 16V 1.19V
21 C570 10uF 16V 3.27V
22 C525 47uF 16V 3.27V
23 C482 100uF 16V 1.65V
24 C462 47uF 16V 3.27V
25 C467 3.3uF 50V 1.65V
26 C492 47uF 16V 3.27V
27 C405 470u 16V 1.57V
28 C4H6 100uF 6.3V 1.57V
29 C406 100uF 6.3V 3.27V
30 C485 220uF 16V 5.11V
31 C221 100uF 16V 3.28V
32 C235 10uF 16V 5.7V
33 C231 47uF 16V 5.1V
34 C221 100uF 16V 5.1V
35 C210 10uF 16V 2.55V
36 C660 47uF 16V 3.31V
37 C657 47uF 16V 5.12V
38 C655 10uF 16V 2.56V
39 C681 1uF 50V .3V
40 C679 100uF 16V 11.25V
41 C676 22uF 16V 1.96V
42 C122 100uF 16V 3.31V
43 C620 100uF 6.3V 1.25V
44 C621 1000uF 6.3V 3.30V
45 C682 1000uF 6.3V 3.30V
46 C601 100uF 16V 3.31V
47 C3U25 100uF 16V 5.1V
3-79 3-80
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW)
3-81 3-82
MAIN P.C.BOARD
(BOTTOM VIEW)
3-83 3-84
2. SMPS P.C.BOARD
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-85 3-86
3. VFD P.C.BOARD
(BOTTOM VIEW)
3-87 3-88
4. VOLUME P.C.BOARD
3-89 3-90
5. USB P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
6. IPOD P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-91 3-92
MEMO MEMO
3-93 3-94