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SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
HIDDEN KEY MODE
HIDDEN MODE ENTRANCE KEY EXIT KEY
Version Check Front Stop + Remote Control Key / for 5 s Remote Control Key / for 1.5 s
EEPROM Initial Front Stop + Remote Control Key for 5 s Auto Exit
Option EDIT Front Stop + Remote Control Key for 5 s Front Stop + Remote Control Key
APD Test Display Front Stop + Remote Control Key 3 for 5 s Auto Exit
Clip Front Stop + Remote Control Key Mute for 5 s Auto Exit
Disc Lock
Front Stop + Remote Control Key Stop for 5 s Front Stop + Remote Control Key Stop for 5 s
On/ Off
Front Stop + Remote Control Key Region EQ for 5 s Front Stop + Remote Control Key Region EQ for 5 s
Power Disc Lock
or or
On/ Off
Front Stop + Front Open for 5 s Front Stop + Front Open for 5 s
Demo All Key Lock Front Stop + Remote Control Key 9 for 5 s Front Stop + Remote Control Key 9 for 5 s
Bluetooth Auto Power
Front/ Remote Control Key Power for 5 s Front/ Remote Control Key Power to SET Power Off
On/ Off
Child Safe
Volume 0 (Min) + Front Enter for 3 s Volume 0 (Min) + Front Enter for 3 s
On/ Off
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
OPT0 11
FLD OP00-..
OPT1 31
OPT2 2D
OPT3 22
OPT4 15
Move to appropriate position
OPT5 00
And make changes with remote control
OPT6 00
, , / , REPEAT key. OPT7 43
OPT8 4D
OPT9 38
OPT10 00
Press Stop Key
OPT11 00
OPT12 00
OPT13 00
OPT14 00
VFD WRITE OK
Completed
1-7
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM8360_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
AUTO POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG690_CM8360_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
FIRMWARE
FINISH
AUTO POWER OFF
1-9
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQ UP
FINISH
AUTO POWER OFF
1-10
FOTA UPDATE
After connecting the bluetooth APP with SET, When touch the Device Version info button, user
the user could find the Device Version info on could find the current and latest SET version on
Setting tab. pop-up menu.
When touch the UPDATE button, user could Step1 is download from CDN server to smart
update the SET firmware using FOTA. phone. The progress bar is displayed on bluetooth
APP.
1-11
Step5. Transfer FW Step6. FW flash writing
After completed the download from server, After completed the download from the smart
smart phone start to transfer the firmware to phone, the SET overwrite the firmware to flash
the SET. The progress bar is displayed on memory.
bluetooth APP.
1-12
SPECIFICATIONS
GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0,5 W (If all network ports are activated.)
Dimensions (W x H x D) 450 mm x 160 mm x 355 mm
Net Weight (Approx.) 6 kg
Operating temperature 5 C to 35 C (41 F to 95 F)
Operating humidity 60 %
INPUTS
Analog audio in (AUX IN) 2,0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R)
Portable in (PORT. IN) 1.2 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC 1/2) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2
TUNER
FM Tuning Range 87,5 to 108.0 MHz or 87,50 to 108,00 MHz
SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
FRONT SPEAKER
Type HIGH : 2 Way 2 Speaker
MID : 1 Way 1Speaker
Impedance HIGH : 6
MID : 6
Rated Input power HIGH : 555W
MID : 555W
Max. Input power HIGH : 1110W
MID : 1110W
Net Dimensions (W x H x D) 321 mm x 454 mm x 301 mm
Net Weight 9,7 kg
1-13
1-14
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
443
J
272 443
274
443
443
A47 SMPS
A
468
467
C
D
273 468
443 468
498 A 443
I
498 271
K
443 468 C
A45
D MAIN
254 271
271
FRONT_CTRL A46
F
275 E
F
266
270 B G
443 443
498
FRONT
K G
A43 271
H 443
262
A52
251 265 I
CABLE1
BT
250 443
J 300
251
265
A42
E
443
252
2. MECHANISM DECK SECTION (DM14AA)
1439
1002
A001
1005 1001
1026 1003 1004
1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
1019 1043
1018
1045 A005
1439
3. PACKING ACCESSORY SECTION
803 Packing
804 Bag
802 Box
2-7
4. SPEAKER SECTION
A60L
A60R
2-8
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO AMP POWER ................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT .......................................................................... 3-6
6. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................... 3-7
7. SPEAKER NO AUDIO ............................................................................................................................ 3-8
8. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-9
9. NO OPERATION OF MD ...................................................................................................................... 3-14
10. NO SOUND ........................................................................................................................................... 3-19
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesnt work by no power problem, repair the set according to the following guide.
3-2
ONE POINT REPAIR GUIDE
2. NO AMP POWER
If the unit doesnt work by no PVDD problem, repair the set according to the following guide.
3-3
ONE POINT REPAIR GUIDE
3. NO BOOTING WHEN POWER ON THE SET
The set doesnt work when press the power button on the FRONT board or the remote control.
3-1. IC501
3-1-1. Solution
Replace IC501 on MAIN board.
X501
(32.768 kHz)
KEY2
(R526) X500
(24 MHz)
PWR_CTRL
R522
3-4
ONE POINT REPAIR GUIDE
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
< MAIN-CD DSP circuit > < Waveform of the grid current driver>
3-5
ONE POINT REPAIR GUIDE
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the middle power mini system.
3-6
ONE POINT REPAIR GUIDE
6. NO POWER ON (STANDBY LED IS BLINKING)
It doesnt turn on, and blinks standby LED (RED).
AMP FETs
3-7
ONE POINT REPAIR GUIDE
7. SPEAKER NO AUDIO
Speaker no audio.
CN110
pin1, 2 : +66 V
pin3, 4 : PGND
pin5, 6 : -66 V
< MAIN board top view > < MAIN - AMP circuit >
3-8
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
IC500
IC505
3-9
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
XI
IC501 X500
XO
X500
< MAIN board top view >
< Signal waveform >
3-10
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
VCC
CS#
IC503 CLK
DO
< MAIN board bottom view > < Signal waveform >
3-11
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
V CC
Reset
Address
Da ta
IC502
/ CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-12
ONE POINT REPAIR GUIDE
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO VOL XX
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
R594
PGPB12
(YELLOW)
R598
PAD19
IC501 (GREEN)
R597
PAD20
(PINK)
< MAIN board top view > < Bootstrap waveform >
3-13
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD dont work. This step is for checking the spindle motor among
them.
SP+
pin6 of CN401
SP-
zwR pin8 of CN401
zwT IC400
< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >
3-14
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD dont work. This step is for checking the sled motor among them.
SL+
zsR pin7 of CN401
SL-
pin9 of CN401
zsT
IC400
< Waveform of SL- & SL+ < MAIN board top view >
for driving SLED motor >
3-15
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD dont work. This step is for checking the tray open/close motor
among them.
MOT_OPEN LO+
svT pin7 of IC400 pin4 of CN401
svROylkP MOT_CLOSE LO-
pin6 of IC400 pin2 of CN401
tv{vwlu
tv{jsvzl
3-16
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesnt work. This step is for checking the laser tracking actuator.
TR-
pin17 of CN400
TR+
pin16 of CN400
{yT Gju[W[
{yRGGju[W[
3-17
ONE POINT REPAIR GUIDE
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesnt work. This step is for checking the laser focusing actuator.
F-
pin18 of CN400
F+
pin15 of CN400
mRGGju[W[
mT Gju[W[
3-18
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following guide.
D+
D-
3-19
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
AUX_R to R209
AUX_L to R210
AUX_L/ R
IC201 AUX
CS5346
ADC/ MIC_DATA
MCS_MCLK ADC/ MIC_DATA
IR AMP
MCS_BCK
IC501 MCS_BCK
IC202
IRS2092
MCS_LRCK
IC201
MLC3730 MCS_LRCK +
PS9860
MIX_DATA_OUT PWM
IRF6775
MCS_MCLK
< AUX function signal flow diagram > < MAIN board bottom view >
3-20
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
PORT. IN
POT_L/ R
IC201 VOLUME
T-
CS5346 Board
< PORT. IN function signal flow diagram > < MAIN board bottom view >
3-21
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
TUNER_R to pin27
TUNER
TUNER_L to pin26
TUNER_L/ R
IC201 Jack
CS5346 Board
ADC/ MIC_DATA
MCS_MCLK
ADC/
MIC_DATA MCS_BCK
MCS_BCK
IR AMP
IRS2092 MCS_LRCK
IC501
MLC3730
MCS_LRCK IC202
PS9860
+
IRF6775 MCS_MCLK IC201
MIX_DATA_OUT PWM
< TUNER function signal flow diagram > < MAIN board bottom view >
3-22
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
IC206
ADC/ MIC_DATA
MCS_BCK
MCS_LRCK
MCS_MCLK
< MIC IN function signal flow diagram > < MAIN board top view >
3-23
ONE POINT REPAIR GUIDE
10. NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following
guide.
MIX_DATA2_OUT
Bluetooth
module
MIX_DATA1_OUT
MIX_DATA0_OUT
BT_RX,
BT_TX
MCS_LRCK
IC202 MCS_BCK
IC501 PS9860
MLC3730 PWM
MCS_BCK
IC202
MCS_LRCK
MIX_DATA_OUT
IR AMP
IRS2092
+
IRF6775
BT_TX. pin4
BT_RX. pin6
< Bluetooth function signal flow diagram >
BT_RTS. pin7
BT_CTS. pin8
CN504
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
NO
Is the F901 normal? Replace F901 (same fuse).
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960, D961 normal?
pin4?
YES
No 12 V
Is the NO
VCC 12 VA supplied to IC951 Check or replace D963.
pin1?
YES
Is there NO
HIGH signal at IC951 Check P_CTL from -com.
pin4?
YES
3-25
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 Is the D967 normal? Check or replace D967.
pin2?
YES YES
YES
Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?
YES YES
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No AMP output
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin8?
NO
YES
Is Q905, Q906 OK?
NO
3-27
ELECTRICAL TROUBLESHOOTING GUIDE
2. SYSTEM PART
Power on.
HELLO NO CN605 NO
Display on FLD cable connection Check FFC cable.
OK? OK?
YES YES
CN605
NO
pin7, 14, 16, 29 power Check SMPS board.
OK?
YES
CN605
NO
pin8 ~ 10 data signal Check MAIN board.
OK?
YES
NO
FL+/-, VDD_3.3V voltage OK? Replace VFD301.
YES YES
3-28
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check loading motor.
about 12 ?
Check IC400.
NO
YES YES
YES YES
YES
3-29
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
USB FUNCTION
YES YES
AUX FUNCTION
IC201 NO
pin23, 24 AUX input signal Check audio cable.
OK?
YES
IC201 NO
pin42 ~ 44 I2S input signal Check IC501.
OK?
YES
IC201 NO
pin41 ADC/ MIC_data output Replace IC201.
signal OK?
YES
3-30
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
PORTABLE FUNCTION
IC201 NO
pin9, 10 POT_IN input signal Check FRONT board.
OK?
YES
IC201 NO
pin42 ~ 44 I2S input signal Check IC501.
OK?
YES
IC201 pin41 NO
ADC_data_IN/ SDOUT output Replace IC201.
signal OK?
YES
TUNER FUNCTION
YES YES
IC201 NO
pin42 ~ 44 I2S input Check IC501.
signal OK?
YES
IC201 NO
pin41 ADC data output Replace IC201.
signal OK?
YES
3-31
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
YES
IC501 NO
pin D1, D2, E1 I2S clock signal Check IC501.
OK?
YES
IC501 NO
pin E2 I2S data signal Check IC501.
OK?
YES
IC202 NO
PWM data output signal Replace IC202.
OK?
YES
3-32
ELECTRICAL TROUBLESHOOTING GUIDE
3. NO AUDIO CHECK
YES YES
Check IC202. Check IC202.
YES YES
Check IC203, IC204. Check IC205.
Pin13 of NO NO
IC700, IC701, IC702, IC703 Pin13 of IC704, IC705
FL/FR audio signal OK? SW1, SW2 audio signal OK?
YES YES
Check IC700 ~ IC703. Check IC704, IC705.
NO NO
66 V, -12 V, 5 V 66 V, -12 V, 5 V
power voltage OK? power voltage OK?
YES YES
Check SMPS. Check SMPS.
NO NO
Is Q705 ~ Q708, Is Q715 ~ Q718
Q717, Q718 OK? OK?
OK
3-33
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)
XI XI
1 3
XO XO
4
2
2
1
4
3-34
2. PWM (IC202)
5 XI 7
6
XO 9
7 8
6 5
3-35
3. SERVO (IC401)
XI
10
12
XO
11
11
10
12
3-36
4. MOTOR DRIVER (IC400)
17
13
14 18
15
16
Fig 4-1. IC400 pin6, pin7, pin9, pin10 Fig 4-2. IC400 pin11, pin12
LO- & LO+/ MOT_OPEN & MOT_CLOSE SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor
19
20
14 16
13 15 17 18
19 20
3-37
5. ADC (IC201) 6. USB (CN502)
21
22
24
23
25
Fig 5. IC201 pin42 ~ pin44 Fig 6. CN502 pin 5, pin6, pin8, pin9
ADC I2S USB D+/ D-
22
23
21
25 24
3-38
7. BLUETOOTH (CN504)
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
26
27
28
3-39
3-40
WIRING DIAGRAM
IC202
PWM 15 P 15 P
PS9860
23 P 10 P MAIN Board
6P 6P
IC101
MICOM
MD R5F100G
8P 10 P 29 P
IC30A1 8P BLUETOOTH
MIC AMP Module
DRV632
3-41 3-42
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
For MIC
PCM1808 PRE, AMP
EEPROM E2PROM DRV632
CLK/ DAT
DSP_O_DATA
AMP_OSC OP AMP RL
IRS2092 IRF6775
AZ4580
RL_OUT_P/ N X2
AZ4580
VFD_STB/ CLK/ DO/ RST , X2
VKK , FL+/ -
EXP_DATA
3-43 3-44
2. SMPS BLOCK DIAGRAM
MAIN SMPS IC
+ (STR-2A153D) 14 VA VFD
Flyback
MAIN -5V OPAMP
Vcc TRANS
u-com / BT
PFC Out 5.6 VA USB / MPEG
PFC IC (380 V) Motor Dirve
(R2A20112A) FET 12 V FAN/LED/Mic
Totem 23.8 A
pole 600 V + On/ Off
Interleaved
4 EA PFC
DCM Gate On/ Off
P-CTRL
Drive
On/ Off
AMP
AC Line On/ Off P-CTRL
Filter Block
(Varistor , Vcc R_ L
X-Cap
Line Filter R_R
Thermistor )
Half GATE
Half Bridge F_L
FET Bridge Digital
LLC 20.2 A
Resonant IC 600 V
LLC +PVDD Power
TRANS (66 V) F_R
(SSC9527S) 4 EA AMP
(AMP)
-PVDD SW
AC (-66 V)
3-45 3-46
CIRCUIT VOLTAGE CHART
1. CAPACITOR VOLTAGE
100 V - 10 % 240 V/ 50 Hz +10 %
Location Value Capacitor (uF) Voltage_Spec (V)
Measured voltage (V) Measured voltage (V)
SMPS Board
C904 330 450 393 393
C926 47 50 15.7 16
C927 47 50 17 17.5
C930 68 450 138 336
C936 1000 16 5.65 5.65
C937 2200 16 5.67 5.67
C939 10 50 3.2 3.2
C944 1000 25 12.7 12.73
C948 220 25 7.24 7.24
C957 220 25 12.68 12.7
C963 3300 25 16.35 16.35
C964 220 25 12.05 12.05
C966 1000 80 66.46 66.45
C968 1000 80 65.9 65.9
MAIN/ FRONT Board
C231 100 16 4.89 4.89
C238 220 6.3 3.26 3.26
C240 220 6.3 1.24 1.24
C308 47 16 5.14 5.14
C347 470 10 3.37 3.37
C402 100 16 4.90 4.90
C404 47 16 3.28 3.28
C409 47 16 3.28 3.28
C416 47 16 1.63 1.63
C418 3.3 50 0.49 0.49
C427 220 16 4.91 4.91
C501 220 6.3 2.93 2.93
C5C9 1000 6.3 3.25 3.25
C707 2200 80 65.8 65.8
C728 2200 80 65.8 65.8
C752 1000 80 65.8 65.8
C752-*1 2200 80 65.8 65.8
C798 1000 80 65.8 65.8
C798-*1 2200 80 65.8 65.8
3-71 3-72
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
3-73 3-74
SMPS P.C.BOARD NOTE) Warning
Parts that are critical with respect to risk
(BOTTOM VIEW)
of fire or electrical shock.
3-75 3-76
2. MAIN P.C.BOARD
(TOP VIEW)
3-77 3-78
MAIN P.C.BOARD
(BOTTOM VIEW)
3-79 3-80
3. FRONT P.C.BOARD
(TOP VIEW)
3-81 3-82
FRONT P.C.BOARD
(BOTTOM VIEW)
3-83 3-84
4. FRONT CONTROL P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3-85 3-86
3-87 3-88
SECTION 4
MECHANISM (DM14AA)
CONTENTS
DECK MECHANISM DISASSEMBLY
1. Cover Top ............................................................................................................................................... 4-2
2. Clamp Assembly ..................................................................................................................................... 4-2
2-1. Plate ................................................................................................................................................. 4-2
2-2. Magnet ............................................................................................................................................. 4-2
2-3. Clamp............................................................................................................................................... 4-2
3. Tray Disc ................................................................................................................................................. 4-3
4. Pick Up Assembly ................................................................................................................................... 4-4
5. Base Up/Down ........................................................................................................................................ 4-4
6. Belt Loading ............................................................................................................................................ 4-5
7. Gear Pulley ............................................................................................................................................. 4-5
8. Gear Loading .......................................................................................................................................... 4-5
9. Guide ....................................................................................................................................................... 4-5
10. Deck PCB Assembly ............................................................................................................................... 4-5
11. Motor Assembly ...................................................................................................................................... 4-5
12. FFC Cable ............................................................................................................................................... 4-5
4-1
DECK MECHANISM DISASSEMBLY
(S1)
1
Cover Top
Clamp
Assembly
2
3
Clamp Assembly
Plate
Magnet
2 Clamp
(L1)
4-2
DECK MECHANISM DISASSEMBLY
MD Sub
(H1) Assembly
1
Tray Disc
1 2 2 1
3
Tray Disc
< Figure D >
2 Tray Disc
3) Grasp the both sides of the Tray Disc and lift
it up as Figure D, and then pull the Tray Disc
< Figure C > until it is separated from the MD Sub Assembly
completely.
3. Tray Disc
1) Insert and push a flat-head screwdriver in the
Guide
Emergency eject hole (H1) at the right side, so
that the Tray Disc is ejected about 15 ~ 20 mm.
2) Pull the Tray Disc until it is locked.
Tray Disc
Note
When reassembling place the Guide as Figure E.
4-3
DECK MECHANISM DISASSEMBLY
Gasket Tape
Base Up/Down
(D)
2
RE B
OR BR D LK
N N
Deck PCB (B)
Assembly
BK
RE
D
(L2) 3
1
2
(H2)
< Bottom side view >
3
5 Figure G-3
(C)
(A) Guide
Rubber FFC Cable
Damper Pick Up
4 Assembly (B)
Base
Up/Down
Figure G-1 Figure G-2
5. Base Up/Down
Unlock the Locking Tab (L2) in direction of arrow
< Figure F > and then lift up the Base Up/Down to separate it
from the Base Main.
Note
4. Pick Up Assembly
When reassembling move the Guide in direction
1) Detach the Gasket Tape. of arrow (A) until it is positioned as Figure G-1.
2) Disconnect the wires (BLK, RED, BRN, ORN) When reassembling insert the (B) portion of the
from the Deck PCB Assembly by desoldering. Base Up/Down in the (C) portion of the Guide as
3) Remove the 4 screws (S2). Figure G-2.
4) Disconnect the FFC Cable from the Pick Up When reassembling insert the (D) portion of the
Assembly. Base Up/Down in the Hole (H2) of the Base Main
as Figure G-3.
5) Remove the 4 Rubber Dampers.
4-4
DECK MECHANISM DISASSEMBLY
Base Main
(A)
Figure H-1
Guide
(B)
Gear Loading
Gear Pulley
(L3)
Base Main
RE
BK D
Deck PCB
< Bottom side view > Motor < Bottom side view > Assembly
Assembly
Deck PCB
(S3) Assembly
4-5
DECK MECHANISM EXPLODED VIEW (DM14AA)
1439
1002
A001
1005 1001
1026 1003 1004
1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
1019 1043
1018
1045 A005
1439
4-6