ENERGY

MANAGEMENT &
AUDIT TRAINING

Kimia Farma
Plant Banjaran

2 – 3 June 2021

Oleh:
Randy Ismail
Insolity Consulting
 SHORT STORY about
Randy Ismail

Randy is Principal Consultant and he has twenty four

years’ experience in HSE & sustainability fields, with
particular emphasis on provision of auditing and
training on Environmental Management System (ISO
14001), OHS Management System (OHSAS 18001),
Clean Development Mechanism (CDM), GHG
Inventory, Energy Audit, Sustainability Reporting
Assurance (SRA), Equator Principle, and various HSE
compliance audits / assurance / due diligence, Project
HSE Revie(PHSER) and various registered or
non‐registered public and in‐house training for Lead
Auditor course of ISO 14001, OHSAS 18001, GRI,
AA 1000 and various environmental and OHS training
or seminar.
A wide range of industrial sector that has been served
by him encompass oil/gas exploration and refinery,
mining, forestry, pulp & paper, petrochemical,
fertilizer, cement, chemical, power generation,
automotive, textiles, electronics, metal foundry and
food across Indonesia and few countries in Asia region
(India, Singapore, Malaysia, Brunei,
Pakistan,Hongkong, Thailand and Philippines).
2
 AGENDA
DAY 1 (WEDNESDAY, 2 JUNE 2021)

09.00 – 09.15 OPENING & SAFETY BRIEFING

09.15 – 10.00 SESSION 1 : INTRODUCTION OF ENERGY MANAGEMENT & AUDIT

10.00 – 11.00 SESSION 2 : ENERGY PROFILE, BASELINE & SIGNIFICANT ENERGY USE

11.00 – 12.00 SESSION 3 : IDENTIFICATION OF POTENTIAL ENERGY EFFICIENT PROGRAM

12.00 – 13.00 LUNCH BREAK

13.00 – 15.15 WORKSHOP 1 : ENERGY CONSUMPTION, ENERGY BASELINE AND KPI ON

ENERGY EFFICIENCY

15.15 – 15.30 BREAK TIME

15.30 – 16.00 WORKSHOP 1 : ENERGY CONSUMPTION, ENERGY BASELINE AND KPI ON

ENERGY EFFICIENCY (CONTINUE)

 AGENDA
DAY 2 (THURSDAY, 3 JUNE 2021)

09.00 – 10.00 SESSION 4 : OPERATION & MAINTENANCE OF BOILER

10.00 – 10.45 SESSION 5 : PROCESS AND TECHNIQUE OF ENERGY AUDIT

10.45 – 12.00 WORKSHOP 2 : CASE STUDY OF ENERGY EFFICIENCY

12.00 – 13.00 LUNCH

13.00 – 15.30 WORKSHOP 3 : SITE OBSERVATION TO IDENTIFY ANY POTENTIAL OF ENERGY

EFFICIENCY / SAVINGS / CONSERVATION

15.30 – 16.00 SUMMARY AND END OF TRAINING

OBJECTIVE

Knowledge &
Understanding

To provide Skill
knowledge and
understanding on To provide skill how
Energy to conduct Energy
Management & Management &
Audit Audit

5 Innovative Solution for Sustainability

 SESSION 1
INTRODUCTION OF ENERGY MANAGEMENT & AUDIT

6
 PROFIL ENERGI KALBE FARMA GROUP

(Sumber: Laporan Berkelanjutan Kalbe Farma (2019)

 PROFIL ENERGI BIO FARMA

(Sumber: Laporan Berkelanjutan Bio Farma (2018)

 PROFIL
ENERGI
KIMIA
FARMA
GROUP

(Sumber: Laporan
Berkelanjutan Kimia
Farma (2020)
 MAIN REFERENCES ON ENERGY
MANAGEMENT(1)
• ISO 50001 ENERGY MANAGEMENT STANDARD
• PURPOSE OF ISO 50001
• “ ..TO ENABLE ORGANIZATIONS TO ESTABLISH THE SYSTEMS AND PROCESSES NECESSARY TO
IMPROVE ENERGY PERFORMANCE ..

• SCOPE OF ISO 50001

• “.. SPECIFIES REQUIREMENTS APPLICABLE TO ENERGY USE AND CONSUMPTION, INCLUDING
MEASUREMENT, DOCUMENTATION AND REPORTING, DESIGN AND PROCUREMENT PRACTICES
FOR EQUIPMENT, SYSTEMS, PROCESSES, AND PERSONNEL THAT CONTRIBUTE TO ENERGY
PERFORMANCE”

• “.. IS APPLICABLE TO ALL ORGANIZATIONS.”

• ISO 50001 DOES NOT PRESCRIBE SPECIFIC PERFORMANCE CRITERIA
WITH RESPECT TO ENERGY.
• ISO 50001 WAS PUBLISHED ON 15 JUNE 2011 AND REVISED IN
2018
 MAIN REFERENCES ON ENERGY
MANAGEMENT(2)
• REGULATION ON ENERGY MANAGEMENT IN
INDONESIA
• MINISTRY OF MINERAL RESOURCES AND ENERGY
(ESDM) NO. 14 YEAR 2012 ON ENERGY
MANAGEMENT
o ENERGY USER (E.G. INDUSTRY) THAT HAS ENERGY CONSUMPTION
ABOVE 6,000 TOE IS MANDATORY TO IMPLEMENT ENERGY
MANAGEMENT.
o ENERGY MANAGEMENT ENCOMPASS :
 ASSIGN ENERGY MANAGER
 DEVELOP ENERGY CONSERVATION PROGRAM
 CONDUCT PERIODIC ENERGY AUDIT
 FOLLOW UP RESULT OF ENERGY AUDIT
 REPORT OF ENERGY MANAGEMENT IMPLEMENTATION TO RELEVANT
GOVERNMENT ANNUALLY.
 MAIN REFERENCES ON ENERGY
MANAGEMENT(3)
• MINISTRY OF ENVIRONMENT & FORESTRY REGULATION NO 1
YEAR 2021 ON PROPER
o ENERGY EFFICIENCY IS PART OF MANDATORY ELEMENTS OF GREEN PROPER
FROM TOTAL 8 ELEMENTS.
o ENERGY EFFICIENCY REQUIREMENTS CONSIST OF:
 ENERGY POLICY
 STRUCTURE & RESPONSIBILITY
 PLANNING
 ENERGY AUDIT
 TRAINING / COMPETENCY
 REPORTING
 BENCHMARKING
 PROGRAM IMPLEMENTATION.
 MAIN REFERENCES ON ENERGY
MANAGEMENT(4)
• GLOBAL REPORTING INITIATIVE 2016
o GRI 302: ENERGI
 KONSUMSI ENERGI DI DALAM ORGANISASI
 KONSUMSI ENERGI DI LUAR ORGANISASI
 INTENSITAS ENERGI
 PENGURANGAN KONSUMSI ENERGI
 PENGURANGAN ENERGI DALAM PRODUK

• PERATURAN OJK NO. 51 TAHUN 2017

o URAIAN MENGENAI PENGGUNAAN ENERGI, PALING SEDIKIT MEMUAT:
 JUMLAH DAN INTENSITAS ENERGI
 UPAYA DAN PENCAPAIAN EFISIENSI ENERGI, TERMASUK SUMBER ENERGI
TERBARUKAN
 ENERGY EFFICIENCY BENEFITS
Energy efficiency has demonstrated, time
and time again, that

• IT SAVES INDUSTRIAL FIRMS MONEY

• IT INCREASES RELIABILITY OF OPERATIONS
• IT HAS A POSITIVE EFFECT ON PRODUCTIVITY AND
COMPETITIVENESS
• IT CAN OFFER ATTRACTIVE FINANCIAL AND ECONOMIC
RETURNS
• IMPROVED SECURITY OF SUPPLY
• ….
• WHY IT IS NOT HAPPENING?
BARRIERS TO INDUSTRIAL ENERGY
EFFICIENCY
• MANAGEMENT FOCUS IS ON PRODUCTION AND NOT ON
ENERGY EFFICIENCY
• LACK OF INFORMATION AND UNDERSTANDING OF FINANCIAL
AND QUALITATIVE BENEFITS
• LACK OF ADEQUATE TECHNICAL SKILLS TO ASSESS
PERFORMANCE, DEVELOPING AND IMPLEMENTING EE MEASURES
AND PROJECTS
• FIRST COSTS MORE IMPORTANT THAN RECURRING COSTS
DISCONNECTION BETWEEN CAPITAL AND OPERATING BUDGETS
• WHEN EE KNOWLEDGE EXISTS IT VERY OFTEN RESIDES WITH
INDIVIDUALS RATHER THAN WITH THE
COMPANY/ORGANIZATION SUSTAINABILITY RISK
ENERGY MANAGEMENT SYSTEM STANDARDS
– WHY?
• MOST ENERGY EFFICIENCY IN INDUSTRY IS ACHIEVED THROUGH
• CHANGES IN HOW ENERGY IS MANAGED IN AN INDUSTRIAL FACILITY,
• RATHER THAN THROUGH INSTALLATION OF NEW TECHNOLOGIES.

• ENERGY MANAGEMENT SYSTEMS (ENMS) PROVIDE:

• A FRAMEWORK FOR UNDERSTANDING SIGNIFICANT ENERGY USES
• ACTION PLANS FOR CONTINUALLY IMPROVE ENERGY PERFORMANCE
• STRUCTURE AND ORGANIZATIONAL FRAMEWORK TO SUSTAIN ENERGY
PERFORMANCE
• IMPROVEMENTS OVER TIME AND CHANGE OF PERSONNEL

• ENERGY MANAGEMENT SYSTEM STANDARDS PROVIDE A MARKET BASED

• FRAMEWORK AND BEST-PRACTICE METHODOLOGIES TO INTEGRATE EE INTO
INDUSTRY CORPORATE CULTURE AND DAILY MANAGEMENT PRACTICES.
INDUSTRY AND ENERGY EFFICIENCY

•PROBLEM: ENERGY EFFICIENCY IS NOT

INTEGRATED INTO DAILY MANAGEMENT AND
OPERATIONAL PRACTICES

•SOLUTION: TOP MANAGEMENT NEEDS TO BE

ENGAGED IN THE MANAGEMENT OF ENERGY
ON AN ONGOING BASIS
 AD HOC APPROACH TO ENERGY
MANAGEMENT
waste cutting,
some here we go
investment again !

Costs
high=Audit costs high
again, where’s
that last audit?

under control
 STRUCTURED APPROACH

senior management
commit to program

House keeping first-

then invesment

become company
culture

Initial savings
sustained
 WHAT CAN AN ENMS ACHIEVE?

• MANAGEMENT FOCUS
• SYSTEMATIC ACTIVITY
• PRIORITIZATION OF OPPORTUNITIES
• OBLIGATION TO TRAIN AND RAISE
AWARENESS
• OBLIGATION TO PROVIDE RESOURCES
• CONTINUITY THROUGH CHANGES OF
PERSONNEL
 ENERGY MANAGEMENT SYSTEM
Management
Partisipation
Management Yes
Responsibility
Base on the concept of:
• Plan
• Do
Management
Review
Policy
• Check
• Act
Planning

Implementation
Checking
& Operation
Day to Day
operations
 ENERGY MANAGEMENT SYSTEMS
•MOST ENERGY EFFICIENCY IN INDUSTRY IS
Management
ACHIEVED THROUGH CHANGES IN HOW Partisipation
Management Yes
ENERGY IS MANAGED, RATHER THAN NEW Responsibility

TECHNOLOGIES
•RESULTS: INDUSTRIAL ENTERPRISES
Management Policy
IMPLEMENTED ENMS ACHIEVED AVERAGE Review
ANNUAL ENERGY INTENSITY REDUCTIONS
OF 2.0-3.0% AGAINST THE 1.0% Planning
REDUCTION OF BUSINESS AS USUAL
(IRELAND, NETHERLANDS, DENMARK, USA
DATA) Implementation
Checking & Operation
•HOWEVER, FOR COMPANIES NEW TO Day to Day
operations
ENERGY MANAGEMENT, SAVINGS DURING
THE FIRST 2 YEARS ARE 10-20%
 BEWARE OF THESE PITFALLS
• MAKING YOUR SYSTEM TOO COMPLEX
• NOT RECORDING CHANGES (EXCLUSIVE FOCUS ON
DOING)
• FOCUSING ON THE TECHNICAL ASPECTS BUT
IGNORING THE SYSTEM (ENMS)
• MAINTAINING TWO SYSTEMS
• NOT SEEING THE VALUE IN INTERNAL AUDITS
• RESTRICTING COMMUNICATION
• NOT GIVING ENOUGH RESOURCES TO THE SYSTEM
 DEFINISI & TUJUAN AUDIT ENERGI

• AUDIT ENERGI ADALAH PROSES EVALUASI PEMANFAATAN

ENERGI DAN IDENTIFIKASI PELUANG PENGHEMATAN ENERGI
SERTA PENETAPAN REKOMENDASI PENINGKATAN EFISIENSI
PADA PENGGUNA ENERGI DAN PENGGUNA SUMBER ENERGI
DALAM RANGKA KONSERVASI ENERGI.
• TUJUAN DILAKUKAN AUDIT ENERGI ADALAH MENEMUKAN
PELUANG POTENSI PENGHEMATAN DARI SELURUH PERALATAN
PENGGUNA ENERGI DALAM PROSES DI PERUSAHAAN
DENGAN MENGKAJI COST BENEFIT RATIO TERHADAP
IMPLEMENTASINYA.
 MANFAAT AUDIT ENERGI
• IDENTIFIKASI TERHADAP:
o PERALATAN, UNIT DAN BAGIAN MANA SAJA DARI SUATU FASILITAS
PENGGUNA ENERGI YANG MENGHABISKAN LEBIH BANYAK ENERGI DARI
YANG SEHARUSNYA DIGUNKAN,
o APA YANG MENYEBABKAN TINGGINYA PENGGUNAAN ENERGI TERSEBUT,
o BERAPA BESAR POTENSI PENGHEMATAN YANG MUNGKIN UNTUK DILAKUKAN,
o DAN BAGAIMANA DAMPAK YANG DITIMBULKAN TERHADAP BIAYA PRODUKSI.

• DIPEROLEH GAMBARAN SECARA MENYELURUH TERHADAP PENGGUNAAN

ENERGI PADA SUATU PERUSAHAAN
• UPAYA APA YANG HARUS DILAKUKAN DALAM RANGKA MENINGKATKAN
EFISIENSI PENGGUNAAN ENERGI (KONSERVASI ENERGI)
• MEMPERCEPAT PROSES TRANSFORMASI MENUJU MANAJEMEN ENERGI
YANG LEBIH EFISIEN
• PENGURANGAN EMISI GAS BUANG DAN IMPLEMENTASI TEKNOLOGI
YANG RAMAH LINGKUNGAN
 SESSION 2
ENERGY PROFILE, BASELINE & SIGNIFICANT ENERGY USE

26
 REVIEW ENERGI
• Mengembangkan dan melakukan tinjauan energi, yang harus dipenuhi adalah:

a. menganalisis penggunaan dan konsumsi energi berdasarkan pengukuran dan data lainnya, yaitu:

1. mengidentifikasi jenis energi saat ini.

2. mengevaluasi penggunaan dan konsumsi energi di masa lalu dan saat ini.

b. berdasarkan analisis, identifikasi SEU.

c. untuk setiap SEU:

1. menentukan variabel yang relevan.

2. menentukan kinerja energi saat ini.

3. mengidentifikasi orang-orang yang melakukan pekerjaan di bawah kendalinya yang berpengaruh atau
berdampak terhadap SEU.

d. menentukan dan memprioritaskan peluang untuk meningkatkan kinerja energi.

e. memperkirakan penggunaan energi dan konsumsi energi di masa depan.

• Diperbarui pada interval yang ditentukan, serta sebagai tanggapan atas perubahan besar dalam fasilitas, peralatan, sistem,
atau proses penggunaan energi.

• Menjaga sebagai informasi terdokumentasi metode dan kriteria yang digunakan untuk mengembangkan tinjauan energi, dan
harus menyimpan informasi terdokumentasi tentang hasilnya.
REVIEW ENERGI
ENERGY PLANNING
 BASIC ENERGY ACCOUNTING
BASIC ENERGY ACCOUNTING DEALS WITH THE FOLLOWING IDEAS:

• RECOGNIZING DIFFERENT ENERGY AND FUEL TYPES

- ELECTRICITY, GAS, DIESEL OIL

• UNDERSTANDING ENERGY RELATED UNITS

- KWH, KJ, MJ, GJ, KW, KJ/H, L OR KG OF OIL, M3 OF GAS

• PERFORMING CONVERSIONS TO DIFFERENT ENERGY RELATED UNITS

- FOR EXAMPLE, 1 KWH = 3600 KJ = 3.6 MJ
 ENERGY CONVERSION UNIT TABLE

1 kWh 3.6 MJ
1 m3 natural gas 37 MJ
litre gasoline 35 MJ
1 m3 propane (LPG) 25.5 GJ
1 kg propane (LPG) 45.65 MJ
1 MJ 1000 kJ
1 GJ 106 kJ
 WORKSHOP
Month Prod (Ton) Electric (kWh) Fuel (L)

105.016 6.159.637 12.602

Jan-12
107.735 6.145.324 15.647
Feb-12
131.653 7.222.087 43.038
Mar-12
107.896 6.200.469 11.515
Apr-12
117.192 6.663.913 21.803
May-12
131.046 7.235.553 38.235
Jun-12
132.710 7.243.220 40.384
Jul-12
126.308 7.141.347 32.034
Aug-12
115.196 6.818.689 18.103
Sep-12
125.675 7.286.042 30.229
Oct-12
124.589 7.181.949 28.883
Nov-12
129.208 7.418.239 34.573
Dec-12

A company has the utility and production record on 2012 as

shown above. With the utility and production data of 2013 and
2014 provided separately. Lets try to review and assess the
company’s performance
 PENGGUNAAN ENERGI YANG
SIGNIFIKAN (SEU)

Penggunaan energi merupakan konsumsi energi yang substansial dan /

atau menawarkan potensi yang cukup besar untuk peningkatan kinerja
energi.

CATATAN: kriteria signifikansi ditentukan oleh organisasi.

APA YANG MEMPENGARUHI PENGGUNAAN
ENERGI YANG SIGNIFIKAN (SEU)?

• Sistem utama untuk produksi dengan jam operasi tinggi

Boiler, gas turbin, compressor, dll.

• Desain teknik yang buruk

Mesin terlalu besar, mesin tidak efisien.

• Perawatan yang buruk

Penurunan performa mesin karena kurangnya perawatan rutin.

• Manajemen pengoperasian pabrik yang buruk

Melakukan proses intens energi selama jam sibuk, jalur produksi non-linier.
 KRITERIA SEU
Konsumsi (TOE) / bulan Bobot Potensi Energi Terbarukan Bobot
Sampai dengan 100 TOE 1 Ada 1
100 TOE < Konsumsi < 1000 TOE 2 Tidak ada 0
1000 TOE < Konsumsi < 10000 TOE 3
Konsumsi > 10000 TOE 4

Potensi Penghematan Bobot Manfaat energi bagi masyarakat Bobot

3% < or = potensi penghematan 1 Ada 1
3% < potensi penghematan < or = 7% 2 Tidak ada 0
7% < potensi penghematan < or = 10% 3
Potensi penghematan > 10% 4

FORMULA
SCORE =(CxE)+P+I
Penggunaan energi yang memiliki nilai ≥ 6 atau nilai E ≥ 3
dianggap signifikan
 HASIL PENILAIAN SEU
Penilaian
Konsumsi rata- Potensi Potensi Manfaat
KONSUMSI BAHAN BAKAR rata / bulan Konsumsi Penghematan Energi buat Total Status
(TOE) Energi
Energi terbarukan masyarakat Score SEU
(C)
(E) (P) (I)
FIQ 5063 - Generator and Compressor Fuel Gas 233,90 2 3 0 0 6 SEU
Engine/Turbine Starter Gas 0,22 1 1 0 0 1 NOT SEU
MWhr's Generated Cat 3512's 138,93 2 1 0 0 2 NOT SEU
FIQ 5000 - General Fuel Gas 20.156,74 4 1 0 0 4 NOT SEU
Caterpillar 3606 Propane Compressors - Load % (est) 14.619,43 4 1 0 0 4 NOT SEU
Glycol Regen Heater - Tr 1 - Load % (est) 89,70 1 4 0 0 4 SEU
Remainder to Flare Purges/pilots & Tank blanket gas 5.372,70 3 1 0 0 3 NOT SEU
Total Metered Low & High Pressure Flare 1.769,18 3 1 0 0 3 NOT SEU
Diesel-Emergency Gen 0,10 1 1 0 0 1 NOT SEU
Diesel-Engines 0,22 1 4 0 0 4 SEU
Diesel-Vehicles and Other 1,75 1 1 0 0 1 NOT SEU
Gasoline-Total for Site 2,02 1 4 0 0 4 SEU
 INDIKATOR KINERJA ENERGI

• Tentukan EnPI itu:

a. sesuai untuk mengukur dan memantau kinerja energinya.
b. memungkinkan organisasi untuk mendemonstrasikan peningkatan kinerja energi.
• menentukan dan memperbarui EnPI harus dipertahankan sebagai informasi
terdokumentasi. Jika organisasi memiliki data yang menunjukkan bahwa variabel
relevan secara signifikan mempengaruhi kinerja energi, organisasi harus
mempertimbangkan data tersebut untuk menetapkan EnPl yang sesuai..
• ditinjau dan dibandingkan dengan EnB masing-masing, jika sesuai.
• menyimpan informasi terdokumentasi dari nilai EnPI.
 INDIKATOR KINERJA ENERGI (ENPI)

900

800

700
• Kinerja energi: “hasil terukur terkait
600
penggunaan energi dan konsumsi energi”.
500
• Indikator kinerja energi: "nilai kuantitatif 400
atau ukuran kinerja energi seperti yang
300
didefinisikan oleh organisasi“.
200

100

0
0 100 200 300 400 500 600 700 800 900 1000
Production (t/month)
 BASELINE ENERGI

• Tetapkan ENB menggunakan informasi dari tinjauan energi, dengan mempertimbangkan periode
waktu yang sesuai.
• Organisasi memiliki data yang menunjukkan bahwa variabel relevan secara signifikan
mempengaruhi kinerja energi, organisasi harus melakukan normalisasi nilai ENPI dan ENB yang
sesuai.
• Revisi satu kasus atau lebih hal berikut ini:
a. ENPI tidak lagi mencerminkan kinerja energi organisasi.
b. telah terjadi perubahan besar pada faktor statis.
c. menurut metode yang telah ditentukan sebelumnya.
• Menyimpan informasi ENB, data variabel yang relevan dan modifikasi ENB sebagai informasi
terdokumentasi.
 REGRESI LINIER

Regresi linier adalah tugas memasang satu garis melalui plot

pencar. Penggunaan regresi linier:
• Dapat digunakan untuk mengidentifikasi kekuatan pengaruh
variabel independen terhadap variabel dependen.
• Untuk meramalkan efek atau dampak perubahan.
Pertanyaan khasnya adalah berapa banyak tambahan Y
yang saya dapatkan untuk satu unit tambahan X.
• Memprediksi tren dan nilai masa depan.
 NILAI R KUADRAT

R-squared adalah ukuran statistik tentang seberapa dekat data ke garis regresi
yang dipasang. Ini juga dikenal sebagai koefisien determinasi.

R-squared adalah ukuran statistik tentang seberapa dekat

data ke garis regresi yang dipasang. Ini juga dikenal sebagai
koefisien determinasi.

R-squared selalu antara 0 dan 100%:

• 0% menunjukkan bahwa model tersebut menjelaskan tidak
ada variabilitas data respons di sekitar meannya.
• 100% menunjukkan bahwa model menjelaskan semua
variabilitas data respons di sekitar meannya.

Secara umum, semakin tinggi R-squared, semakin baik model

tersebut sesuai dengan data Anda.
 REGRESI BERGANDA
Alat statistik yang memungkinkan anda untuk memeriksa bagaimana beberapa variabel
independen terkait dengan variabel dependen. Setelah anda mengidentifikasi bagaimana
beberapa variabel ini berhubungan dengan variabel dependen anda, anda dapat
mengambil informasi tentang semua variabel independen dan menggunakannya untuk
membuat prediksi yang jauh lebih kuat dan akurat tentang mengapa keadaan seperti ini.

Electric SEU Fuel SEU

Month Prod (Ton)
(MWh) (m3)

105,016 6,160 12,602

Contoh Perhitungan dan Analisis Regresi Berganda:
Jan-12
Feb-12 107,735 6,145 15,647
Mar-12 131,653 7,222 43,038 • Hitung R kuadrat dari tabel ini yang menunjukkan hasil
107,896 6,200 11,515
Apr-12 produksi dan konsumsi listrik dan bahan bakar tahun 2012.
•
May-12 117,192 6,664 21,803
Jun-12 131,046 7,236 38,235 Jelaskan arti dari R kuadrat yang diperoleh.
Jul-12 132,710 7,243 40,384
Aug-12 126,308 7,141 32,034
Sep-12 115,196 6,819 18,103
Oct-12 125,675 7,286 30,229
Nov-12 124,589 7,182 28,883
Dec-12 129,208 7,418 34,573
 PAHAMI BASELINE
2013
BULAN
Listrik (kWh) Prod (ton)
Jan 541.660 105.016
Feb 555.110 107.735
Mar 535.170 131.653
Apr 595.650 107.896
Mei 635.700 117.192
Jun 675.593 131.046
Jul 643.440 132.710
Aug 670.740 126.308
Sep 579.600 115.196
Oct 645.020 125.675
Nov 686.040 124.589 APA ARTINYA??
Des 654.393 129.208

DATA TERSEBAR
NILAI R2 <0,7
 PAHAMI BASELINE
2013
BULAN
Fuel (liter) Prod (ton)

Jan 12.602 105.016

Feb 15.647 107.735
Mar 43.038 131.653
Apr 11.515 107.896
Mei 21.803 117.192
Jun 38.235 131.046
Jul 40.384 132.710
Aug 32.034 126.308
Sep 18.103 115.196
Oct 30.229 125.675
APA ARTINYA??
Nov 28.883 124.589
Des 34.573 129.208
DATA LANCAR
NILAI R2> 0,7
 DATA BASELINE ENERGI
ENERGY ENERGY ENERGY
PRODUCTION PRODUCTION PRODUCTION
MONTH CONSUMPTION MONTH CONSUMPTION MONTH CONSUMPTION
VOLUME (KG) VOLUME (KG) VOLUME (KG)
(TOE) (TOE) (TOE)
Jan-16 5.125.315 81,4 Jan-17 6.579.651 99,6 Jan-18 5.522.431 88,8
Feb-16 5.985.601 80,2 Feb-17 6.292.468 85,2 Feb-18 4.577.197 74,9
Mar-16 7.320.549 80,6 Mar-17 5.811.594 76,0 Mar-18 5.250.199 75,7
Apr-16 6.839.254 85,5 Apr-17 4.139.600 76,4 Apr-18 5.314.558 83,3
Mei-16 6.488.809 91,0 Mei-17 5.304.697 91,4 Mei-18 5.203.365 89,3
Jun-16 6.596.081 72,5 Jun-17 4.561.926 76,5 Jun-18 3.496.329 69,2
Jul-16 2.717.885 80,4 Jul-17 4.948.059 101,0 Jul-18 6.246.433 86,1
Agu-16 3.640.095 84,0 Agu-17 4.997.171 72,8 Agu-18 6.012.492 85,9
Sep-16 4.353.956 78,7 Sep-17 8.438.727 106,9 Sep-18 5.869.609 91,8
Okt-16 4.044.375 93,5 Okt-17 8.717.612 106,7 Okt-18 6.059.281 70,5
Nov-16 3.953.745 86,5 Nov-17 8.775.303 108,3 Nov-18 5.834.766 69,5
Des-16 4.290.214 75,0 Des-17 6.627.978 90,3 Des-18 4.339.409 56,4
Total 61.355.878 989,3 Total 75.194.788 1.091,0 Total 63.726.068 941,3
 PENGEMBANGAN BASELINE ENERGI
XYZ Regresi data 2016 XYZ Regresi data 2017
150,00
100,00
80,00

Energy (TOE)
Energy (TOE)

100,00
60,00
40,00
50,00
20,00
0,00 0,00
- 2 000 000 4 000 000 6 000 000 8 000 000 - 2 000 000 4 000 000 6 000 000 8 000 00010 000 000
Kg Product Kg Product
y = -3E-07x + 84,216 Regresi data 2017 y = 7E-06x + 49,967
Regresi data 2016 R² = 0,0072 R² = 0,6276

XYZ Regresi data 2018

100,00

80,00
Energy (TOE)

60,00

40,00

20,00

0,00
- 2 000 000 4 000 000 6 000 000 8 000 000
Kg Product
y = 7E-06x + 41,427
Regresi data 2018
R² = 0,2795
ANALISIS DATA BERDASARKAN ENERGI
BASELINE TAHUN 2016
VOLUME KONSUMSI PERKIRAAN
BULAN PRODUKSI ENERGI KONSUMSI SELISIH (TOE) EnPI (TOE/Kg)
(KG) AKTUAL (TOE) ENERGI (TOE)
Jan-16 5.125.315 81,4 85,84 (4,40) 0,000016
Feb-16 5.985.601 80,2 91,87 (11,71) 0,000013
Mar-16 7.320.549 80,6 101,21 (20,61) 0,000011
Apr-16 6.839.254 85,5 97,84 (12,32) 0,000013
Mei-16 6.488.809 91,0 95,39 (4,38) 0,000014
Jun-16 6.596.081 72,5 96,14 (23,59) 0,000011
Jul-16 2.717.885 80,4 68,99 11,37 0,000030
Agu-16 3.640.095 84,0 75,45 8,51 0,000023
Sep-16 4.353.956 78,7 80,44 (1,79) 0,000018
Okt-16 4.044.375 93,5 78,28 15,22 0,000023
Nov-16 3.953.745 86,5 77,64 8,88 0,000022
Des-16 4.290.214 75,0 80,00 (4,98) 0,000017
ANALISIS DATA BERDASARKAN ENERGI
BASELINE TAHUN 2017
VOLUME KONSUMSI PERKIRAAN
BULAN PRODUKSI ENERGI KONSUMSI SELISIH (TOE) EnPI (TOE/Kg)
(KG) AKTUAL (TOE) ENERGI (TOE)
Jan-17 6.579.651 99,6 96,02 3,62 0,000015
Feb-17 6.292.468 85,2 94,01 (8,81) 0,000014
Mar-17 5.811.594 76,0 90,65 (14,64) 0,000013
Apr-17 4.139.600 76,4 78,94 (2,50) 0,000018
Mei-17 5.304.697 91,4 87,10 4,27 0,000017
Jun-17 4.561.926 76,5 81,90 (5,43) 0,000017
Jul-17 4.948.059 101,0 84,60 16,41 0,000020
Agu-17 4.997.171 72,8 84,95 (12,18) 0,000015
Sep-17 8.438.727 106,9 109,04 (2,16) 0,000013
Okt-17 8.717.612 106,7 110,99 (4,33) 0,000012
Nov-17 8.775.303 108,3 111,39 (3,14) 0,000012
Des-17 6.627.978 90,3 96,36 (6,09) 0,000014
ANALISIS DATA BERDASARKAN ENERGI
BASELINE TAHUN 2018
VOLUME KONSUMSI PERKIRAAN
BULAN PRODUKSI ENERGI KONSUMSI SELISIH (TOE) EnPI (TOE/Kg)
(KG) AKTUAL (TOE) ENERGI (TOE)
Jan-18 5.522.431 88,8 88,62 0,17 0,000016
Feb-18 4.577.197 74,9 82,01 (7,15) 0,000016
Mar-18 5.250.199 75,7 86,72 (10,97) 0,000014
Apr-18 5.314.558 83,3 87,17 (3,84) 0,000016
Mei-18 5.203.365 89,3 86,39 2,87 0,000017
Jun-18 3.496.329 69,2 74,44 (5,23) 0,000020
Jul-18 6.246.433 86,1 93,69 (7,59) 0,000014
Agu-18 6.012.492 85,9 92,05 (6,17) 0,000014
Sep-18 5.869.609 91,8 91,05 0,76 0,000016
Okt-18 6.059.281 70,5 92,38 (21,91) 0,000012
Nov-18 5.834.766 69,5 90,81 (21,35) 0,000012
Des-18 4.339.409 56,4 80,34 (23,96) 0,000013
 SESSION 3
IDENTIFICATION OF POTENTIAL ENERGY EFFICIENT PROGRAM

50
 OPERATIONAL CONTROL

• Identify and plan operations associated with

significant energy uses
• Ensure consistency with energy policy, objectives,
targets, action plans
• Establish and set criteria
• For effective operation and maintenance of energy use
• To avoid deviation from effective energy
performance
• Operations and maintenance shall be carried out
• In accordance with operational criteria
• Operational controls shall be communicated to relevant
personnel
 OPERATIONAL CONTROL
Sample of Parameter process control:
 OPERATIONAL CONTROL

• Maintenance consist of inspection, servicing,

repair and technical improvement.
• How these maintenance strategies will impact
to energy efficiency?
• Breakdown, failure, or malfunction maintenance.
• Preventive maintenance
• Predictive maintenance
 ENERGY EFFICIENT DESIGN
 Consider energy performance improvement
opportunities
- In any relevant organizational change
- Design or redesign of facilities, appliances, processes, etc
 Incorporate results of these considerations
in procurement activities
 Consider the following questions:
- What is the right energy source?
- What are the technological options?
- Who will maintain this design later?
- How will the existing processes be modified?
- How will the baseline be affected?
- Will this lead to sustainable or renewable opportunities?
- When will these changes affect the EnMS?
 PRACTICAL ENERGY SAVINGS
• AC
• For office, set up temperature to the suggested standard 240C– 260C
• Turn of ac while not used

• FAN AND PUMPS

• End Use
• Decrease elevation head
• Run pumps/fans slower and longer
• Distribution
• Increase pipe/duct diameter
• Use smoother pipe/duct
• Use low friction fittings
• Reduce pipe/duct length and turns
• Conversion
• Reduce entrance/exit head loss
• For fixed flow, slowing fan
• For variable flow, control flow with VFD
• Select high efficiency pumps/fans, drives, motors, and size pumps/fans to
operate at near peak efficiency
 PRACTICAL ENERGY SAVINGS (cont’)

• COMPRESSORS
• End use
• Eliminate inappropriate uses of compressed air (reduce V)
• Install air saver nozzles (reduce V)
• Use blower instead of air compressor for low-pressure applications (reduce dP)

• Distribution
• Fix leaks (reduce V)
• Decrease pressure drop in distribution system (reduce dP)

• Conversion
• Stage compressors with pressure settings or controller (increase control
efficiency)
• Employ on/off, load/unload with auto shutoff, or variable-speed control for
trim compressor (increase control efficiency)
PROCUREMENT PROCESS OF ENERGY EQUIPMENT
OR SERVICES

Supplier Define
provides energy Apply Life
Identify at information performance
least 3 on energy Cycle Cost
suppliers performance as part of Analysis for
& standard selection selection
reference criteria
 APPLICATION OF LIFE CYCLE COST ANALYSIS
(LCCA)
PURPOSE OF LCCA:
• To estimate the overall costs of project alternatives and to select the design
that ensures the facility will provide the lowest overall cost of ownership
consistent with its quality and function.
• There are numerous costs associated with acquiring, operating, maintaining,
and disposing of a building or building system or equipment. This costs
usually fall into the following categories:
• Initial costs—purchase, acquisition, construction costs
• Fuel costs
• Operation, maintenance, and repair costs
• Replacement costs
• Residual values—resale or salvage values or disposal costs
• Finance charges—loan interest payments
• Non-monetary benefits or costs
PROGRAM
EFISIENSI
ENERGI KALBE
FARMA
GROUP

(Sumber: Laporan
Berkelanjutan Kalbe
Farma (2019)
 PROGRAM EFISIENSI ENERGI BIO FARMA

• PENGGUNAAN TIMER CONTROL PADA AIR HANDLING UNIT

(AHU) DI AREA PRODUKSI,
• PENGGUNAAN INVERTER PADA POMPA CHILLER DAN LAMINAR
AIR FLOW,
• PENGGUNAAN MEDIA PENDINGIN MUSICOOL HIDROKARBON
• PENGGUNAAN LAMPU DAN SENSOR LED
• RECOVERY ENERGI EXHAUST DARI BEBERAPA RUANGAN
PRODUKSI

(Sumber: Laporan Berkelanjutan Bio Farma (2018)

 PROGRAM EFISIENSI ENERGI KIMIA FARMA
GROUP
• PENGGUNAAN SENSOR GERAK PADA SISTEM PENERANGAN RUANGAN;
• PENGGUNAAN LAMPU NEON KE LAMPU LED;
• PENGGUNAAN LAMPU PANEL SURYA SEBAGAI PENERANGAN JALAN;
• PENGURANGAN GARDU LISTRIK;
• OPTIMALISASI PENGOPERASIAN HEATING VENTILATION AIR CONDITIONING
(HVAC);
• PERUBAHAN JENIS REFRIGRANT PADA AC SPLIT MENGGUNAKAN
HYDROCARBON;
• PEMASANGAN AUTOMATIC BLOWDOWN PADA BOILER;
• PENGURANGAN KONSUMSI BAHAN BAKAR MINYAK (SOLAR) BOILER DENGAN
MENONAKTIFKAN BOILER KAPASITAS 5 TON YANG DIGANTI MENJADI BOILER 3
TON, 200 KG DAN 400 KG;
• PENGGUNAAN ENERGI STEAM UNTUK PRODUKSI SECARA BERSAMA SAMA;
• MEMINIMALISIR JAM KERJA LEMBUR, SEHINGGA MENGURANGI PENGGUNAAN
LISTRIK DI MALAM HARI.

(Sumber: Laporan Berkelanjutan Kimia Farma (2020)

 WORKSHOP 1
ENERGY CONSUMPTION, ENERGY BASELINE
AND KPI ONENERGY EFFICIENCY

62
 SESSION 4
OPERATION & MAINTENANCE OF BOILER

63
MATERI AKAN DIBERIKAN DARI PIHAK
DISNAKER
 SESSION 5
PROCESS AND TECHNIQUE OF ENERGY AUDIT

65
 BENCHMARKING AUDIT

• THIS AUDIT INCLUDES PERFORMING A DETAILED

PRELIMINARY ANALYSIS OF ENERGY USE AND
ACCOUNTING.
• VERY COST EFFECTIVE WHEN DEALING WITH MANY
FACILITIES (I.E.- WHERE ARE THE MAJOR OPPORTUNITIES
FOR SAVINGS, DEPENDING ON ENERGY USE INDEX (EUI)
OR ENERGY COST INDEX (ECI) AS COMPARED TO OTHER
FACILITIES)
 TYPE I, II, III - ENERGY AUDIT
• TYPE I
• THIS AUDIT INCLUDES PERFORMING A WALK-THRU INSPECTION OF
THE FACILITY TO IDENTIFY MAINTENANCE, OPERATIONAL, OR
DEFICIENT EQUIPMENT ISSUES AND TO ALSO IDENTIFY AREAS
WHICH NEED FURTHER EVALUATION.
• TYPE II
• THIS AUDIT INCLUDES PERFORMING ECONOMIC CALCULATIONS
AND MAY INCLUDE PERFORMING
MONITORING/METERING/TESTING TO IDENTIFY ACTUAL ENERGY
CONSUMPTION AND LOSSES.
• TYPE III
• THIS AUDIT INCLUDES THE PERFORMANCE OF COMPUTER
MODELLING TO DETERMINE THE ACTUAL YEAR ROUND ENERGY
CONSUMPTION.
 INVESTMENT GRADE AUDIT

• THIS AUDIT INCLUDES WEIGHING RISK INTO THE

ECONOMIC CALCULATIONS OF A TYPE II OR III
ENERGY AUDIT. THIS AUDIT CAN BE UTILIZED TO
OBTAIN FUNDING FOR THE PROJECTS IDENTIFIED.
GOALS OF THE ENERGY AUDIT

• CLEARLY IDENTIFY TYPES AND COSTS OF ENERGY USE

• UNDERSTAND HOW ENERGY IS BEING USED—AND
POSSIBLY WASTED
• IDENTIFY AND ANALYZE MORE COST-EFFECTIVE WAYS
OF USING ENERGY
• IMPROVED OPERATIONAL TECHNIQUES
• NEW EQUIPMENT, NEW PROCESSES OR NEW
TECHNOLOGY

• PERFORM AN ECONOMIC ANALYSIS ON THOSE

ALTERNATIVES AND DETERMINE WHICH ARE COST
EFFECTIVE FOR YOUR BUSINESS OR INDUSTRY.
DETERMINING WHICH AUDIT TO
CHOOSE
• DEPENDS ON THE FUNDING AVAILABLE FOR THE AUDIT,
THE COST AND POTENTIAL OF THE ENERGY
• CONSERVATION OPPORTUNITY, AND THE REQUIRED
ACCURACY FOR THE AUDIT INFORMATION.
• DEPENDS ON THE TYPE OF FACILITY, FUNCTION OF THE
FACILITY, AND PROCESSES WITHIN A FACILITY.
PRELIMINARY IDENTIFICATION OF ENERGY
MANAGEMENT OPPORTUNITIES (EMO)

• IDENTIFYING EMOS REQUIRES A GOOD KNOWLEDGE

OF ENERGY EFFICIENCY TECHNOLOGIES AVAILABLE
TO DO THE SAME JOB WITH LESS ENERGY AND COST.
• DURING THE ON-SITE AUDIT, TAKE NOTES ON
POTENTIAL EMOS THAT ARE EVIDENT.
• GENERAL RULE: DEVOTE THE GREATEST EFFORT TO
ANALYZING AND IMPLEMENTING THE EMOS THAT
SHOW THE GREATEST SAVINGS, AND THE LEAST
EFFORT TO THOSE WITH THE SMALLEST SAVINGS
POTENTIAL.
 TAHAPAN AUDIT ENERGI
• PERSIAPAN. MENYUSUN RENCANA PELAKSANAAN BERUPA : JADWAL
PELAKSANAAN, PEMBUATAN QUISIONER, PEMBENTUKAN TEAM,
PENYEDIAAN ALAT UKUR YANG DIPERLUKAN, DAN KESIAPAN DI
LAPANGAN TERMASUK ADMINISTRASI.
• SURVEY LAPANGAN. MENGIDENTIFIKASI MANAJEMEN ENERGI PADA
ORGANISASI, MELAKUKAN PENGUMPULAN DAN VERIFIKASI DATA PRIMER
MAUPUN SEKUNDER, DAN MENGKLARIFIKASI HASIL SURVEY.
• ANALISA DATA. ANALISA PENERAPAN SISTEM MANAJEMEN ENERGI, DATA
PRIMER DAN SEKUNDER, PELUANG PENGHEMATAN, SEHINGGA
DIDAPATKAN PENINGKATAN KINERJA PERALATAN PENGGUNA ENERGI.
• PELAPORAN. KELUARAN YANG DIPEROLEH DARI KEGIATAN AUDIT ENERGI
ADALAH INTENSITAS KONSUMSI ENERGI, VARIABLE YANG BERHUBUNGAN
DENGAN KONSUMSI ENERGI, KINERJA PERALATAN PENGGUNA ENERGI
DAN FAKTOR YANG BERPENGARUH TERHADAP EFISIENSI PERALATAN.
JUGA POLA DISTRIBUSI ENERGI DARI SUMBER SAMPAI KE PENGGUNA
PERALATAN ENERGI, ENERGY COST CENTER DAN SIGNIFICANT ENERGY
USERS.
 WORKSHOP 2
CASE STUDY OF ENERGY EFFICIENCY

73
 WORKSHOP 3
SITE OBSERVATION TO IDENTIFY ANY POTENTIAL OF
ENERGY EFFICIENCY / SAVINGS / CONSERVATION

74
 THANK YOU

Randy Ismail
Managing Director

Insolity Consulting
“Innovative Solution for Sustainability”
PT. Inovasi Solusi Berkelanjutan
Wisma Iskandarsyah Bok A-10
Jl. Iskandarsyah Raya Kav. 12 - 14
Jakarta Selatan 12160 Indonesia
P : +6221 296 414 61
F : +6221 296 414 99
M : +62 811 892 983

Randy.Ismail@insolity-asia.com
www.insolity-asia.com
75