Professional Documents
Culture Documents
Operation
Maintenance
ODYSSEY
Light Commercial
Split System 5-20 Tons
TTA Model 50 Hz
TTA-IOM-EN0110
Model Nomenclature 2
General Information 4
Installation 5
Refrigerant Piping Guidelines 6
Refrigerant Charging and Evacuation 8
Ge n e r a l D a t a 10
Electrical Wiring 12
Dimensional Data 17
Op e r a t i o n 21
Maintenance 22
Maintenance Log 1 22
Trouble Shooting 23
TTA-IOM-EN0110 3
Warning: open and lock unit disconnect to prevent injury or death from
electric shock or contact with moving parts before attempting any installation
or maintenance.
4 TTA-IOM-EN0110
Warning: On-sight lifting equipment A. Do not install the unit under a low
must be capable of lifting the unit overhang. Condenser discharge
weight with an adequate safety factor. clearance is not less than 2.5 mm.
The use of under-capacity lifting
devices may result in severe personal Important: Do not obstruct condenser
injury or death and can seriously discharge air. This can result in warm
damage the unit. air recirculation through the coil.
The crated unit can be moved using a B. Do not locate the unit in a position
forklift of suitable capacity. For lifting where runoff water can fall into the
the unit, attach lifting straps or slings fan discharge openings.
securely to the lifting holes at each
corner. Use spreader bars to protect C. Condenser intake air is supplied
the unit casing from damage. Test lift from three sides of the unit. Adhere
the unit to determine proper balance to the minimum required clearances
and stability. given in dimensional data.
TTA-IOM-EN0110 5
Refrigerant Piping C. Recommended line sizes: Note: Insulate all refrigerant piping
To ensure the return of oil in the TTA075RD (Single Circuit) and connections.
refrigerant lines, it is necessary to TTA150RD (Dual Circuit)
follow these recommendations: Suction line
1 1/8 inch sealed type L Valve Cap
1. Select the tube lengths with care refrigerant tubing.
and try to avoid having a final few Liquid line Valve Stem
meters of tube to use up. Refer to 1/2 inch sealed type L
table 2 for tube sizes. refrigerant tubing. Service Valve
2. Pitch all horizontal suction lines
down towards the unit to assist D. Recommended line sizes:
gravity oil drainage back to the TTA100RD and TTA120RD
compressor. (Single Circuit) Seal Cap
3. Avoid creating large oil traps in TTA180RD, TTA200RD and
horizontal suction lines as this will TTA240RD
reduce oil circulating in the system (Dual Circuit)
and may eventually lead to failure Suction line
of the compressor. 1 3/8 inch sealed type L Gauge
4. A small oil trap at the end of a refrigerant tubing. Stub Port
horizontal suction line before a long Liquid line Connection Cap
vertical riser (of more that 2.5 1/2 inch sealed type L
metres) has the advantage of refrigerant tubing. Figure 1
assisting the high velocity gas to
carry the oil up the vertical pipe. E. Recommended line sizes:
5. Liquid lines require no special TTA150RD0G, TTA180RD0G,
installation techniques as the liquid TTA200RD0G and TTA240RD0G
refrigerant R-22 and the oil mix. (Manifolded Compressor)
The densities of the refrigerant and Suction line
oil are near enough the same so 1 5/8 inch sealed type L
any movement of liquid refrigerant refrigerant tubing.
will carry oil with it. Liquid line
6. The installation of a liquid line 5/8 inch sealed type L
sight is recommended. It is very refrigerant tubing.
useful during the maintenance
procedures. Table 2 - Recommended Interconnecting Lines
Model Length of Interconnecting Line (feet)
Refrigerant Piping Guidelines
0-20 21-40 41-60 61-80
A. Maximum recommended line
lengths: (per circuit) Liq. Suct. Liq. Suct. Liq. Suct. Liq. Suct.
Maximum linear length 200 Ft. TTA 075 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8
(W/o accumulator) TTA 100 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 3/8
Maximum suction line lift 60 Ft.
Maximum liquid line lift 60 Ft. TTA 120 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 3/8
TTA 150 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8
B. Maximum allowable pressure TTA 180 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 3/8
drops (R-22):
TTA 200 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 3/8
Suction line 6 psi.
Liquid line 35 psi. TTA 240 RD 1/2 1 1/8 1/2 1 1/8 1/2 1 1/8 1/2 1 3/8
(without subcooler) TTA 150 RD0G 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8
Route refrigerant piping for
TTA 180 RD0G 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8
minimum linear length,
minimum number of bends and TTA 200 RD0G 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8
fittings (no reducers) and minimum TTA 240 RD0G 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8 5/8 1 5/8
amount of line exposed to outdoor
ambients. Notes: 1. Two line sets are required for dual circuits units.
2. For line lengths over 80 linear feet and 15 feet liquid line riser,
consult your local Trane representative.
6 TTA-IOM-EN0110
Refrigerant Piping Procedures All brazing should be done using 2 1. Remove both seal caps from the
(Outdoor units) to 8 psig dry nitrogen purge flowing indoor unit connection stubs.
Each TTA unit ships with a R-22 through the pipe being brazed 9
holding charge. Due to this minimal (Figure 2). Caution: Do not remove seal caps until
amount, we recommend that it be prepared to braze refrigerant lines to
removed and the entire system Caution: Install a regulating valve the connections. Extended exposure to
evacuated (at the proper time) to avoid between the nitrogen source and atmosphere may allow moisture or dirt
possible contamination. the gauge manifold (Figure 2). to contaminate the system, damaging
1. Remove the compressor service Unregulated pressures can damage system components.
access panel. system components.
2. Locate the liquid and suction line 2. Turn nitrogen supply on. Nitrogen
service valves. Check that the Caution: Wet-wrap all valves and enters through the liquid line
piping connection stubs on the protect painted surfaces from gauge port.
valves (Figure 1) line up properly excessive heat. Heat can damage 3. Braze the liquid line connections.
with the holes in the unit cabinet. system components and the unit 4. Open the gauge port on the suction
3. Front-seat (close) both of the finish. line and then braze suction line to
service valves must be closed the connection stub. Nitrogen will
before the system is opened. 6. Shut off nitrogen supply. bleed out the open gauge port on
7. Shut off the manifold valve for the suction line.
Caution: Fully close the liquid and the line that is connected to the 5. Shut off nitrogen supply.
suction line service valves before suction line service valve.
puncturing the seal caps on the Disconnect the line from the gauge Leak Check
connection stubs. If the seal caps are port on the value. After the brazing operation of
punctured with the valves open, the refrigerant lines to both the outdoor
refrigerant contained in each circuit Refrigerant Piping Procedure and indoor unit is completed, the field
will be lost. (Indoor Unit) brazed connections must be checked
Once liquid and suction lines are for leaks. Pressurize the system
Warning: Do not heat the seal caps complete to the refrigerant through the service valve with dry
unless they have been punctured. If connections on the indoor unit, heat nitrogen to 200 psi. Use soap bubbles
caps are intact, application of heat and remove the seal caps on the or other leak-checking methods to
may generate excessive pressure in indoor unit connection stubs to ensure that all field joints are leak free.
the connection stub, causing personal release the dry nitrogen charge. If not, release pressure, repair and
injury or death due to rupturing of repeat leak test.
components and damage to the
service valve.
Suction Line Service Valve
4. Heat and remove the seal caps. Suction Line Gauge Port
Liquid Line Service Valve
Caution: Do not remove the seal
caps from refrigerant connections Liquid Line
unit prepared to braze refrigerant Gauge Port
lines to the connections. Excessive
exposure to atmosphere may allow
moisture or dirt to contaminate the
system, damaging valve seats and
causing ice formation in system
components.
System Evacuation
1. After completion of leak check,
evacuate the system.
2. Attach appropriate hoses from
manifold gauge to gas and liquid
line pressure taps.
Note: for tubing over 40 ft. calculate the additional refrigerant needed,
based on notes above.
8 TTA-IOM-EN0110
Procedure
1. Open liquid valve that refrigerant Suction Line Service Valve
go through air handler unit and
open suction valve. Suction Line Gauge Port
2. Turn on power to the unit. Allow the Liquid Line Service Valve
system to run for five to ten
minutes to stabilize operating Liquid Line
conditions. Gauge Port
3. Measure airflow across the indoor
coil. Compare the measurements
with the fan performance data
in the Data/Submittal or Service
Facts. Once proper airflow is
established, observe the suction
and head pressure gauges on the
gauge manifold.
Manifold
Gauges
Figure 3
TTA-IOM-EN0110 9
Electrical Wiring Ground the unit according to local Warning: Open the electrical
TTA field wiring consists of providing codes and provide flexible conduit if disconnect switch and lock in open
power supply to the unit, installing the codes require and/or if vibration position to prevent accidental power
system indoor thermostat. Access to transmission may cause noise application. Failure to do so may
electrical connection locations is problems. result in personal injury or death due
shown in dimensional data. to electrical shock.
Important: All wiring must comply
Unit Power Supply with applicable local and national Determine proper wire sizes and unit
The installer must provide line voltage (NEC) codes. Type and location of protective fusing requirements by
circuit (s) to the unit main power disconnect switches must comply referring to the unit nameplate and/or
terminals as shown by the unit wiring with all applicable codes. in Table 5 Field wiring diagrams for
diagrams in wiring. Power supply accessories are shipped with the
must include a disconnect switch Caution: Use copper conductors only. accessory.
in a location convenient to the unit. Unit terminals are not designed for use
with aluminum conductors. Use of
improper wiring materials can result in
equipment damage.
Refrigerant Circuit
TTA075-120RD
(Single Circuit)
TTA150-240RD
(Dual Circuit)
TTA-IOM-EN0110
TTA-IOM-EN0110 13
TTA-IOM-EN0110
TTA-IOM-EN0110 15
16 TTA-IOM-EN0110
TTA-IOM-EN0110 17
18 TTA-IOM-EN0110
TTA150/180/200/240RD
TTA-IOM-EN0110 19
TTA150/180/200/240RD0G
20 TTA-IOM-EN0110
TTA-IOM-EN0110 21
Evaporator
Ambient Entering air Compressor Superheat Subcooling
Temp Dry Wet Suction Discharge Circuit Circuit
Date (F) Bulb Bulb Pressure pressure No. 1 (1) No. 1 (F)
Notes:
1. Perform each inspection once per month (during cooling season) while unit is operating.
22 TTA-IOM-EN0110
Contactor contacts
Low Voltage Wiring
Stuck Compressor
Non Condensable
Low Voltage Fuse
Start Capacitor
Contactor Coil
Run Capacitor
Power Supply
Thermostat
Superheat
Start relay
Refrigerant Circuit
Head Pressure Too High P S P S S
Head Pressure Too Low S P S S S P
Suction pressure too high S P P S S S P
Suction pressure too low P S P S
Liquid overfeeding P P
(expansion valve)
Liquid overfeeding P S S S P
(cap tube)
Inside coil frosting P S S
Compress. runs-inadequate S P S S S P S S S S
or no cooling/heating
Electrical
Compressor and outside P P S P S P P
fan won’t start
Compressor will not start P S P P S S P
but outside fan runs
Outside fan won’t start P P S
Compressor hums P P S S P
but won’t start
Compressor cycles P S P S S S P S P P S S S P S
on internal overload
Inside fan won’t start P P S P S S
P : primary cause
S : secondary cause
TTA-IOM-EN0110 23
24 TTA-IOM-EN0110
TTA-IOM-EN0110 25
26 TTA-IOM-EN0110
TTA-IOM-EN0110 27