Installation instructions

Mechanical dock shelter

Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 1/9

Installation instructions

Mechanical dock shelter

Type: PMV

Contact:

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 2/9

Scope of delivery for the mechanical dock shelter (PMV):

 Left frame section, complete (1 ea)
 Right frame section, complete (1 ea)
 Roof section, complete (1 ea)
 Self-tapping screw 5.5x16 - DIN 7049 (4 ea)
 Fixing elements (depending on the type of wall):

- Fixing elements for concrete (heavy duty)

1 heavy-duty bolt W-FA M10x30 (WÜRTH) (11 ea)

(blind hole Ø10 x 70)

- Fixing elements for aerated autoclaved concrete (maximum wall thickness: 300 mm)

1 hexagonal nut M8 - DIN 934 (22 ea)

2 spring washer Ø8,2 - DIN 127 (11 ea)
3 threaded bolt M8 x L, (L = wall thickness + 50 mm), DIN 975 (11 ea)
4 spacer Ø8,4 - DIN 125 (11 ea)
5 shim D100 x 4 (11 ea)

(through hole: Ø10)

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 3/9

- Fixing elements for ISO material (wall thickness 60 mm, 80 mm, 100 mm)

1 hexagonal nut M8 - DIN 934 (22 ea)

2 spring washer Ø8,2 - DIN 127 (11 ea)
3 threaded bolt M8x, (L = wall thickness + 50 mm), DIN 975 (11 ea)
4 spacer Ø8,4 - DIN 125 (11 ea)
5 shim D100 x 4 (11 ea)
6 spacer tube Ø13,5x2,3xL (L = wall thickness - 5 mm), DIN 2458 (11ea)

(through hole Ø14)

- Fixing elements for plain sheet material (plain sheet thickness 3 mm)

1 self-tapping screw 9,5x38 Form C, DIN 7976 (11 ea)

(through hole Ø8.7)

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 4/9

Fixing holes

Depending on the type of wall different fixing points are needed (see drawing). The fixing area for the dock
shelter must be flush and strong over the whole surface.

 Fixing in concrete - Ø10x70 blind hole

 Fixing in aerated autoclaved concrete - Ø10 through hole
 Fixing in ISO material – Ø14 through hole
 Fixing on plain sheets - Ø8.7 through hole

NW B
3200 1285
3250 1310
3300 1335
3350 1360
3400 1385
3450 1410
3500 1435
3550 1460
3600 1485

NH H1 H2
3200 1680 2950
3300 1780 3050
3400 1880 3150
3500 1980 3250
3600 2080 3350
3700 2180 3450
3800 2280 3550
3900 2380 3650
4000 2480 3750
4100 2580 3850
4200 2680 3950
4300 2780 4050
NW nom. width MH Installation height 4400 2880 4150
NH nom. height (recommendation= 4500 mm)
DH dock height C door height 4500 2980 4250
D door width 4600 3080 4350
4700 3180 4450

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 5/9

Installation of the dock shelter

 Define the position of the dock shelter at the building façade (see page 4).
 Bore/drill a hole for one side section into the façade.
 Fasten one side section at the façade using the delivered fixing material; align it and connect it using
another fixing element.
 Fasten the other side section accordingly.
 Remove the transportation hooks from the side sections.

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 6/9

 Put the roof section (including the guide rails) on the side sections, align it and completely fasten the
roof section at the façade.
 Connect the two side sections to the façade using the remaining fixing material.
 Seal holes between the rear profile of the roof section and the building façade by means of the
sealing compound.

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 7/9

 Connect the tension spring with the chain.

 Screw the side curtains to the rear section using one self-tapping screws each at the top.

Illustration: dock shelter before installation

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 8/9

 Connect the premounted expander ropes with the front side curtain by means of two snap hooks
(see detail X).
 Fix the roof curtain and the top curtain using a Minax quick release fastener (see detail Y).
 Turn down the projecting ends of the rain channel.

We reserve the right to alter technical modifications.

 Installation instructions
Mechanical dock shelter
Typ PMV
Version: 1.1.0
Date: 15.01.2020
Page: 9/9

Option: cut / notched side curtains

Sometimes, the side curtains are pinched between the vehicle and the buffers, e.g. if the buffers
are mounted above ramp level. In that case there is the risk of damage to the side curtains.

To avoid such damage, the side curtains can be cut / notched as follows:

 Measure the contact area of the side curtain and the rubber buffer.

 Transfer these measurements plus 5mm to the side curtain.

 Mark the holes in the corners and drill with a diameter 10mm through the curtains.

 Subsequently, cut the curtain at the inside by means of a cutter knife. Pay attention to the
round edges.

 If several side curtains have to be cut / notched, please make a template.

We reserve the right to alter technical modifications.