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APPLICATION OF

THE ANAMMOX PROCESS


Wouter R. L. van der Star,Wiebe R. Abma, Boran Kartal,
and Mark C. M. van Loosdrecht

10
INTRODUCTION is combined with the anammox process (per-
The removal of ammonium from wastewater formed by anammox bacteria) (see Chapter 6).
generally takes a long way around: first, com-
NH4+ + NO22 → N2 + 2 H2O
plete oxidation takes place to nitrate in nitri-
∆GR0′ = 2360 kJ/mol NH4+
fication, followed by a reduction to dinitrogen
gas in denitrification (for design guidelines, The treatment of ammonium with the
see Metcalf & Eddy et al., 2003). A direct combination of these two processes is termed
three-electron oxidation to dinitrogen gas was, the nitritation-anammox process (as well as
although thermodynamically feasible, gener- other names; see Table 1) and constitutes the
ally considered biochemically impossible: only full-scale use and most researched con-
figuration of the anammox process in waste-
2 NH4+ + 1.5 O2 → N2 + 3 H2O + 2 H+
water treatment. In comparison with classical
∆GR0′ = 2330 kJ/mol NH4+
nitrogen removal (via nitrification-denitrifica-
This ammonium oxidation has, indeed, never tion), 60% less aeration (energy) is needed (1.71
been observed to be the main catabolic reac- g of O2/g of N instead of 2.86 g of O2/g of N),
tion of a single microorganism, but this short- and in the absence of denitrification, organic
cut nitrogen removal reaction does constitute substrate is not necessary at all. In Fig. 1, the
the overall reaction of the nitritation-anammox differences between the three possible nitrogen
process. In this process, nitrification to nitrite removal strategies are shown: nitrification-deni-
(nitritation) performed by aerobic ammonia- trification, nitritation-anammox process, and
oxidizing bacteria (AOB) (see Section II) nitritation-denitrification (nitrification-deni-
trification via nitrite).Treatment of ammonium
NH4+ + 1.5 O2 → NO22 + H2O + 2 H+
nitrate waste streams, however, is also possible
∆GR0′ = 2300 kJ/mol NH4+
by coupling partial denitrification (from nitrate
to nitrite) to the anammox process. The status
Wouter R. L. van der Star, Department of Geo-Engineering,
Deltares, Delft 2600MH-177, The Netherlands. Wiebe R. of this treatment will be treated below (see
Abma, Paques B.V., Balk 8560AB-52, The Netherlands. Boran “One-reactor denitrification-anammox pro-
Kartal, Department of Microbiology, Radboud University cess,” below). However, unless specifically men-
Nijmegen, Nijmegen 6500GL-9010, The Netherlands. Mark
C. M. van Loosdrecht, Department of Biotechnology, Delft Uni- tioned, the processes in this chapter relate to the
versity of Technology, Delft 2628BC-67, The Netherlands. nitritation-anammox process only.
Nitrification, Edited by Bess B. Ward, Daniel J. Arp, and Martin G. Klotz
© 2011 ASM Press, Washington, DC
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238  n  van der STAR ET AL.

FIGURE 1  The costs of nitrogen removal mainly consist of aeration (electricity) and electron donor and are
compared for classical nitrification-denitrification (A), nitritation-denitrification (B), and the nitritation-anammox
process (C). Methanol is used as the carbon source for calculatory purposes; only catabolic processes are taken into
account.

The nitritation-anammox process was knowledge about their value ranges. For a
developed at the end of the 20th century in proper evaluation of the one-reactor nitrita-
several groups in Europe separately (for an tion-anammox process also, such parameters
overview, see Van der Star et al., 2007) and for AOB and nitrite-oxidizing bacteria (NOB)
has been implemented at full scale in several are of importance. Ammonia (AOB >10 to
locations in the past years. In this chapter, an 150 mg of N/liter, NOB 0.1 to 1 mg of N/
overview of physiological parameters relevant liter) and nitrous acid (NOB >0.2 to 2.8 mg of
for design and operation of the nitritation- N/liter) are the main causes for toxicity during
anammox is discussed, based on which dif- nitrification. As the values have been described
ferent treatment and start-up strategies as well comprehensively elsewhere (Anthonisen et al.,
as environmental impact can be evaluated. The 1976; Wiesmann, 1994), they are not explicitly
chapter concludes with an overview on the discussed here.
state of the art of full-scale implementation of
the nitritation-anammox process. Stoichiometry and Growth Rate
Although anammox bacteria are autotrophs
PHYSIOLOGY with a similar energy gain from their cata-
Fifteen years of research on the anammox pro- bolic reaction as AOB, their maximum specific
cess has resulted in a sufficient overall view of growth rate is considerably lower: instead of
physiological parameters needed for applica- 1 to 1.2 day21 (typical for AOB [Anthonisen
tion of the anammox process in wastewater et al., 1976; Sin et al., 2008]), the growth rate
treatment. Surprisingly, however, and probably of anammox bacteria is to 0.05 to 0.2 day21
as a result of the experimental complications of (Strous et al., 1999; Tsushima et al., 2007; Van
slow growth and the absence of pure cultures, der Star et al., 2008b). Due to the increased
many of the parameters that were identified as maintenance requirement associated with
critical are not known quantitatively or their growth at this rate, the maximum biomass yield
mode of action is largely unknown. Although for both bacteria therefore varies considerably
this paragraph is not a comprehensive discus- as well: 0.12 Cmol biomass/mol NH4+ for
sion on physiology, we discuss here the impor- AOB, but 0.07 Cmol biomass/mol NH4+ for
tant parameters of anammox bacteria for use anammox bacteria, resulting in the following
in process and reactor design and the present overall reaction (Strous et al., 1998):

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  239

1 NH4++1.32 NO22 + 0.066 HCO32 + about 10-fold lower than the maximum spe-
0.13 H+ → 1.02 N2 + 0.066 CH1.8O0.5N0.2 + cific growth rate, which is in line with obser-
0.26 NO32 + 2.03H2O vations for faster-growing organisms.
Anammox bacteria have a very high affinity
When the anammox yield is compared for their substrates nitrite and ammonium with
to the yield of AOB at a growth rate of 0.05 half-saturation constants estimated at <100 µg
day21, both yields are strongly comparable. The of N/liter (Strous et al., 1999) and 3 to 50 µg
nitrate production in the anammox process of N/liter (Van der Star et al., 2008b) (evalu-
stems from nitrite oxidation, which functions ated for nitrite only), respectively. These values
as the electron-donating redox reaction for the are lower than those commonly found for
CO2 fixation: AOB, NOB, or denitrification on nitrite and
HCO32 + 2.3 NO22 → CH1.8O0.5N0.2 + are thus a competitive advantage.
2.1 NO32 + 0.2 H+ + 0.8 H2O
Toxicity/Inhibition
Nitrate production is an inevitable part of the Knowledge of adverse affects of compounds
overall anammox reaction and can be used possibly present in anammox reactors can be
to measure the growth of anammox bac- important for feasibility studies, reactor design,
teria. The stoichiometric conversion ratio of but also for the development of the start-up
NO22:NH4+:NO32 of (circa) (1.1 to 1.3) : strategy. Of the relevant factors that are known
(1) : (20.1 to 20.25) is another character- (nitrite, phosphate, sulfide), their mode of
istic for the anammox process. A higher ratio action (reversibility, effect of exposure time,
between nitrite and ammonium and/or the combination with other substances, is the
reduced nitrate production generally is an indi- compound only toxic when cells are active?)
cation of the (co)occurrence of denitrification. and the concentrations at which it occurs is
Besides conversion of ammonium and often unknown.
nitrite, anammox bacteria are also capable of
reducing nitrate to nitrite and nitrite to ammo- NITRITE INHIBITION/TOXICITY
nium with fatty acids as electron donor. The The most striking inhibitor to the anammox
nitrite or ammonium thus produced serves process is its own substrate: nitrite. Unlike
then as a substrate for the normal anammox inhibition of AOB and NOB, there are indica-
catabolism (Kartal et al., 2007) but completely tions that it is not the nitrous acid (HNO2, the
changes the stoichiometry described above. undissociated form that most easily is trans-
The overall catabolic reaction in this case is the ported over the cell wall by passive transport),
same as in denitrification, but since anammox but the ion itself (NO22), that is toxic to the
organisms have never been shown to use the organisms (Strous, 2000). The level at which
fatty acids directly as C-source for growth and toxicity occurs and its reversibility remains
still use the energy-expensive CO2 fixation for unclear and seems strongly dependent on
growth, the biomass yield (i.e., sludge produc- exposure time. When only short-term effects
tion) is expected to be extremely low com- on nitrite removal rate are evaluated, relatively
pared to “classical” denitrification. This low high values are found (50% reduction only at
yield, in turn, leads to lower sludge production. 400 mg of N/liter [Strous et al., 1999], 630 mg
The decay rate (bAN) of anammox bac- of N/liter [Dapena-Mora et al., 2007], or 37%
teria in slow-growing organisms is not easy to reduction at 430 mg of N/liter [Kimura et al.,
assess because, like growth, decay also is slow. 2010], respectively). However, an immediate
Recently, it was estimated at 0.0048 d21 at 35ºC deviation occurs at these nitrite levels in the
(Scaglione et al., 2009) under anaerobic con- nitrite:ammonium ratio, possibly indicating
ditions, which is equivalent to an “anammox ammonification. Toxicity evaluated during
biomass half-life” of 145 days.The decay is thus longer periods is observed already at much

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240  n  van der STAR ET AL.

lower concentrations: prolonged experiments of the normal conversion even at concentra-


(40 h) showed this stoichiometry change tions of 60 to 80 g/liter (well above seawater
started already above 70 mg of N/liter (Strous concentrations), whereas a nonadapted envi-
et al., 1999), probably indicating a negative ronment already experienced inhibition at 30
response of the culture. In contrast to inhibi- g/liter. Short-term manometric batch experi-
tion at these levels, operational conditions in ments with several different salts (NaCl, KCl)
a full-scale anammox reactor at 10 kg of N/ indicated similar levels of inhibition (Dapena-
m3/day took place at typical concentrations of Mora et al., 2007).
40 to 80 mg of N/liter of nitrite (Van der Star
et al., 2007), indicating that growth can take TEMPERATURE
place at these values. The anammox bacterium Kuenenia had its
Much lower inhibition concentrations were maximum activity between 30 and 35°C with
reported in an intermittently aerated one- an optimum at 43°C (Strous et al., 1999; Dosta
reactor nitritation-anammox process where et al., 2008) and an activation energy of 63
irreversible toxicity occurred at 50 mg of N/ to 70 kJ/mol. For marine anammox bacteria,
liter and where values as low as 5 mg of N/liter activation energies of 51 kJ/mol (Rysgaard et
(Wett et al., 2007) were reported to already al., 2004) and 61 kJ/mol (Dalsgaard and Tham-
have a detrimental effect on the process. The drup, 2002) were determined. As anammox
finding of these lower toxicity values predomi- enrichment reactors both on full scale and on
nantly in aerated systems suggests an effect of lab scale generally consist of Kuenenia or Bro-
operation on loss of conversion capacity. cadia, these higher values are probably the most
Also, the extent to which nitrite inhibi- reliable for use in engineering.
tion is reversible is subject to much discussion. In applications, growth at 15 to 18°C
Anammox on gel-carriers recovered fully in 3 (Dosta et al., 2008; Van de Vossenberg et al.,
days from a 7-day exposure to 700 mg of N/ 2008) has been achieved several times. In view
liter (resulting in a temporary reduction of con- of the extremely low temperatures at which
version of 90%) (Kimura et al., 2010). In view anammox bacteria are found in the environ-
of the low growth rate of anammox bacteria, ment (anammox activity in arctic ice [Rysgaard
such an increase in conversion can be only due and Glud, 2004]), the possibility of enriching
to recovery rather than growth. However, high anammox bacteria at lower temperatures seems
nitrite levels are often cited as the cause for likely as well. Such an enrichment, however,
failure of a reactor (e.g., Fux et al., 2004).This is will only be feasible with extremely efficient
often, however, a “chicken and egg” discussion. biomass retention systems.
As any cause of reactor failure leads to a stop
in the conversion of nitrite, the discovery of a OXYGEN, SULFIDE, AND PHOSPHATE
nonactive reactor is generally associated with Under truly anaerobic conditions (in the absence
high nitrite, which in that case are the result of nitrate/nitrite), even an extremely low rate
rather than the cause of the failure. of sulfate reduction on endogenous substrates is
capable of producing sulfide at toxic levels.This
SALT TOLERANCE AND ADAPTATION toxicity seems not to be reversible. Fifty percent
Anammox bacteria can grow in freshwater inhibition at 0.3 mM were reported in batch
and marine conditions. By gradually increasing tests (Dapena-Mora et al., 2007). Inhibition
the salt stress in an enrichment of freshwater data on phosphate are conflicting: phosphate
bacterium Kuenenia, growth at concentrations was found (i) to be totally inhibiting at values
of up to 30 g/liter was possible (Kartal et al., of 5 mM for an anammox enrichment (Van de
2006; Liu et al., 2009). Kartal et al. (2006) also Graaf et al., 1997), but (ii) batch tests with 20
showed that enrichments adapted to growth mM phosphate did not result in adverse effects
at 30 g/liter showed conversions of ca. 50% for a Kuenenia enrichment (Egli et al., 2001),

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  241

whereas (iii) at 21 mM a 50% activity reduction with a brief overview of the denitrification-
was recorded in Kuenenia batch tests (Dapena- anammox process.
Mora et al., 2007).
The (reversible) inhibition by oxygen is One-Reactor Processes
only noted in enrichments where insufficient When both the nitritation and anammox pro-
nitrification or endogenous respiration occurs cess take place in the same reactor, oxygen
to successfully remove it, which is generally the is both a substrate (for AOB) and a toxin
case at very high enrichment levels. If this is (for anammox bacteria). As highly enriched
the case, toxicity occurs already at the lowest anammox bacteria are (reversibly) inhibited
measureable oxygen concentrations (0.5% of even at very low oxygen levels, truly anoxic
oxygen saturation [Strous et al., 1997; Van der conditions should be present in the reactor,
Star et al., 2008b]). In systems with aerobic in addition to the aerobic conditions required
respiration present (e.g., AOB) in the granular for the growth of NOB. In addition, the SRT
sludge or biofilm systems, inhibition levels of should be sufficiently high (several days) to
oxygen are much higher. allow growth of anammox bacteria.

ORGANIC COMPOUNDS REACTOR CONFIGURATIONS


Anammox enrichments are strongly and irre- To obtain both oxic and anoxic conditions in
versibly inhibited by methanol, which is already the same reactor, three different approaches
toxic at levels up to as low as 0.5 mM (Güven can be distinguished:
et al., 2005). As the toxic action only occurs in
actively metabolizing enrichments, it has been 1. Continuous operation, in which the
suggested that another compound (possibly oxygen levels are governed by gradients in
formaldehyde) is produced from methanol and biofilm systems (Hippen et al., 1997; Kuai
thus the actual inhibitor (Isaka et al. 2008). and Verstraete, 1998; Sliekers et al., 2002).
Short chain fatty acids (formate, acetate, In such systems, oxygen is consumed in
propionate) can be metabolized by anammox the outer layer of the biofilm and thus does
bacteria and serve as a mode to produce not penetrate the biofilm completely. The
ammonium and nitrite from nitrate (Kartal et anammox process can thus be performed
al., 2007). Anammox bacteria can successfully in the anoxic inner layers making use of
compete with denitrifying microorganisms the produced nitrite that diffuses further
on these electron donors. However, since the into the biofilm. In an experimental stage,
use of these fatty acids could not significantly systems have also been evaluated with an
increase the growth rate of anammox bacteria, inside-out configuration in which oxygen
anammox activity will occur only in reactor is supplied via hollow membranes (Gong et
systems with a sufficiently long solid retention al., 2008; Syron and Casey, 2008).
time (SRT). 2. Time-dependent aeration, in which
oxygen levels vary in time (Third et al.,
NITROGEN REMOVAL PROCESSES 2005; Wett, 2006). In such a system, nitrita-
Ammonium removal with the anammox pro- tion takes place during the aerated periods,
cess always consists of partial nitritation fol- and the anammox process during the
lowed by the anammox process. Both processes nonaerated periods. However, in view of
can take place in one reactor or in two reactors the low penetration depth of oxygen in
placed in series. This paragraph first introduces biofilm systems, also during aerated periods,
the different processes for ammonium removal the anammox process will likely play a role
and their requirements separately, based on according to approach 1.
which the suitability of different reactor con- 3. Physical transportation of the biomass
cepts is evaluated. The paragraph is concluded between the oxic and the anoxic zone, by

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242  n  van der STAR ET AL.

either (i) alternating between full inundation OPERATION AT HIGH


and presence above the water level (Kuai OXYGEN LEVEL
and Verstraete, 1998) or (ii) transporting the Operation at higher bulk oxygen levels is
biomass between aerated and nonaerated possible as well (Gaul et al., 2005; Abma et
zones of a reactor (Beier et al., 2008). al., 2009). Due to the higher penetration of
oxygen in the biofilm, the selective pressure
OPERATION AT LOW OXYGEN LEVEL toward growth in fluffy structures is therefore
Besides conditions that favor growth of AOB much lower. In such systems, however, the bulk
and anammox bacteria, successful operation of liquid conditions (with significant nitrite and
nitritation-anammox reactors requires also that oxygen levels) favor growth of NOB in flocs or
NOB are outcompeted. Competition between even in suspension that destabilizes the reactor
these three groups can potentially occur on (De Clippeleir et al., 2009). Due to the fluffy
oxygen, ammonium, as well as nitrite (Fig. nature, however, the settling rates of this unde-
2). Maintaining regions (or periods) within sired sludge are low. Growth can thus be pre-
the reactor in which the oxygen and nitrite vented by only keeping well-settling biomass
levels are low, while ammonium remains not in the reactor through an internal settler design.
limiting, would be the ideal competitive envi- In addition to these settling-related measures,
ronment, as under those conditions the not- care should be taken to keep the hydraulic
favored NOB have to compete for both their retention time (HRT) sufficiently high (>1 day,
electron donor (nitrite) and electron acceptor depending on conditions) to prevent the pos-
(oxygen). Both experimentally (Third et al., sibility for NOB to grow fully suspended. The
2001) and by mathematical modeling (Hao et latter point is of special concern during start-up
al., 2005), it was shown that such a system is strategies in which flow rates are low.
indeed possible at low bulk oxygen concentra-
tions and that at lower ammonium concentra- REACTOR CHOICE
tions (which is disadvantageous for both AOB Several reactor types can be used to performing
and anammox bacteria), the system becomes the one-reactor nitritation-anammox pro-
instable. cess in several of its operating strategies. These
The oxygen level in the reactor has a strong include granular sludge systems (sequencing
effect on the morphology of the biofilm (both batch reactors [SBRs], air lifts, bubble columns)
for biofilms formed on carrier and granular/ as well as systems with biomass on carrier
floccular systems). Operation at low-oxygen (moving bed reactors or with carrier materials
concentrations in granular/floccular systems fixed in the reactor). The main common fea-
(where no external biomass carrier is used) ture is the ability to achieve high SRTs and
can lead to the formation of fluffy biofilms or substantial mixing. The maximum attainable
flocs, as in such a configuration AOB have the conversion rate (and thus the design volume)
most efficient access to oxygen (Nielsen et al., in nitritation-anammox reactors is determined
2005). The result in reactors without a bio- by the limiting factor in the conversion of
mass carrier is poor settling, which is indeed the substrates of anammox bacteria or AOB.
a general characteristic of this type of reactors The most likely limiting factors that can be
(Vlaeminck et al., 2008). On a full scale, this encountered are as follows:
could be solved at the expense of installation
of a cyclone capable of keeping the biomass • Oxygen transfer: The transfer of oxygen
in the reactor system. Furthermore, it is likely from the gas phase to the liquid phase; typi-
that operation at a sufficiently high shear stress cally dependent on aeration design, aeration
(which is also favorable for more rounded and flow rate, and reactor height.
thus better settling biomass) will lead to better • Oxygen penetration: The flux of oxygen
biomass retention. into the biofilm. The penetration depth is

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  243

FIGURE 2  Competition between AOB (dashed lines), anammox bacteria (thick solid lines), and NOB (solid
lines) for the substrates oxygen, ammonium/ammonia, and nitrite. For a one-reactor nitritation-anammox process,
oxygen limitation under sufficient ammonium levels is the most favorable condition.

½th order proportional to the oxygen level be the main limiting factor, whereas in reac-
according to the relationship below: tors with less biofilm surface, oxygen penetra-
tion becomes limiting. As the latter is strongly
Φ ox = 2qox,AOB Cx,AOB Dox Cox,bulk dependent on bulk oxygen level (see equation
• (adapted
from Arvin and Harremoës, 1990), above), operation at higher bulk oxygen levels
where ox is oxygen flux, qox,AOB is specific will, in many reactor configurations, enable
� oxygen conversion rate of AOB, Dox is the higher volumetric conversion levels.
oxygen diffusion coefficient, and Cox,bulk is
bulk oxygen concentration. Two-Reactor Processes
• Nitrite penetration: The flux of nitrite into In two-reactor configurations, the nitritation
the biofilm (or from the outsides of the bio- and the anammox process are taking place in an
film in which it is produced to the inside). aerated and a nonaerated reactor, respectively,
which have characteristics and requirements
• Biomass retention: The efficiency of bio-
completely different from the one-reactor
mass retention is lower at higher reactor
operation. Both reactors are treated separately
loading rates due to increased shear within
below.
the reactor and/or turbulence in settlers.
In Table 3, these limiting factors are evalu- NITRITATION REACTOR
ated theoretically for several characteristic reac- In the nitritation reactor, about 55% of the
tors at typical operating values (for details, see ammonium needs to be converted to nitrite to
Van der Star et al., 2007). When biofilm areas produce the desired reaction mixture for the
are large enough, oxygen transfer turns out to anammox process. The challenge in this type

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244  n  van der STAR ET AL.

TABLE 1  Process options and names for nitrogen removal involving the anammox process (Van der Star et al.,
2007)
Process name proposed No. of
Source of nitrite Alternative process names First reference
in this chapter reactors
Two-reactor 2 NH4+ nitritation SHARONa,b-anammox Van Dongen et al., 2001
nitritation-anammox Two-stage OLAND Wyffels et al., 2004
process (Fux et al., Two-stage deammonification Trela et al., 2004
2001)

One-reactor 1 Aerobic deammonification Hippen et al., 1997


nitritation-anammox OLAND Kuai and Verstraete, 1998
process CANON Third et al., 2001
Aerobic/anoxic Hippen et al., 2001
deammonification
Deammonification Seyfried et al., 2001
SNAPc Lieu et al., 2005
DEMONd Wett, 2006
DIBd Ladiges et al., 2006
PANDA+ e Beier et al., 2008
One-step ANAMMOX Abma et al., 2009

One-reactor NO32 denitrification Anammoxf Mulder et al., 1995


denitrification- DEAMOXg Kalyuzhnyi et al., 2006
anammox process Denammoxh Pathak and Kazama, 2007
a
SHARON, sustainable high rate ammonium removal over nitrite; OLAND, oxygen-limited autotrophic nitrification-denitrification;
CANON, completely autotrophic nitrogen removal over nitrite; SNAP, single-stage nitrogen removal using the anammox process and
partial nitritation; DIB, deammonification in interval-aerated biofilm systems; PANDA, partially augmented nitritation denitritation;
DEAMOX, denitrifying ammonium oxidation; Denammox, denitrification-anammox process.
b
The name only refers to nitritation where nitrite oxidation is avoided by choice of residence time and operation at elevated tem-
perature. Sometimes the nitrification-denitrification over nitrite is addressed by with this term.
c
Name only refers to the process on a biofilm surface layer.
d
Name only refers to the process in a sequencing batch reactor (SBR) under pH control.
e
Original name refers to nitritation-denitritation in a single sludge system with anoxic and oxic zones; “+” designates conversion to
the nitritation-anammox process.
f
System where anammox was found originally. Whole process was originally designated as “anammox.”
g
This name only refers to denitrification with sulfide as electron donor.
h
This name only refers to denitrication with organic matter as electron donor.

of reactor is to (i) prevent in-growth of NOB, An alternative and nitrite-level-independent


which leads to production of nitrate rather way of producing nitrite uses the difference in
than nitrite, and (ii) ensure that only 55% of maximum specific growth rate between AOB
the ammonium is converted. Many routes for and NOB (Hellinga et al., 1998). At tempera-
production of nitrite, rather than nitrate, are tures above 25°C, this growth rate is higher for
thinkable based on oxygen limitation or addi- AOB than for NOB. By choosing a biomass
tion of specific inhibitors. Although resulting retention time, which enables growth of AOB
in nitrite as a final product in the short run while preventing growth of NOB (typically 1
(even during several months), these processes day), only AOB are enriched in this type of
often fail to be stable during longer periods operation. In the calculation of this retention
due to adaption. However, at particularly time in intermittently aerated reactors, only
high nitrite loads (several hundreds of mg of the time in which the reactor is actually aer-
N/liter) and sufficiently low pH, the toxicity ated should be taken into account, as this is the
of nitrous acid (HNO2, >2.8 mg of N/liter) only period that the AOB are growing.
seems to be strong enough to prevent nitrite How to ensure that only 55% of the ammo-
oxidation in such systems (Wyffels et al., 2003). nium is converted depends on the counter ion

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  245

of the ammonium in the waste stream. If this is possible concern (Dapena-Mora et al., 2004),
bicarbonate (as is the case in most waste streams), as are sudden (i.e., changing within several
nitritation is pH limited, rather than ammonium days rather than weeks/months) changes in or
limited, as only 50% of the produced protons a too high exposure to shear stress (Arrojo et
can be balanced by stripping of CO2: al., 2008).
The requirements for anammox reactors
NH4HCO3 + 1.5 O2 → H2CO3 (= H2O +
(good mixing and high biomass retention) are
CO2) + NH4NO2
on an industrial scale met in granular sludge
Consequently, the reaction will stop automati- reactors where a selective pressure is used for
cally at 50 to 60% conversion, and an equi- the formation of granules and which consist of
librium pH will be reached (6.3 to 6.6) at separate mixing and settler zones. In the latter
which 50 to 60% conversion will occur (Van zone, a stable upflow velocity (>1 m/h) strongly
Dongen et al., 2001). It should be noted that selects for stable granules. The advantage of this
all available alkalinity (1 mol HCO32 per mol type of reactor is the very high volumetric
of produced NH4NO2) is necessary to obtain loading rates possible due to existence of spe-
the desired 1:1 ratio. Designing based on full cific biomass areas of up to 3,000 m2/m3 and,
conversion to nitrite of 50% of the stream, and when internal circulation reactors are used, the
bypassing the other 50% of the waste stream use of the produced gas as a free/cheap mixing
directly to the anammox reactor, also bypasses agent (Van der Star et al., 2007). Other reactors
50% of the alkalinity and therefore will result that have been used for the anammox process
in a 50% lower nitrite load to the reactor. (like low-weight biofilm carrier materials with
a 1-cm diameter [Cema et al., 2006], or biofilm
ANAMMOX REACTOR sheets [Fujii et al., 2002]) have a specific biofilm
Critical for the stable operation of anammox surface area that is much lower, and thus much
reactors are stable and sufficiently long bio- lower volumetric conversions are reached. An
mass retention and good mixing. The latter is overview of typical maximum specific volu-
mainly important at the location where the metric conversion rates for different reactor
influent enters the reactor, as the concentra- types, and the limitation that these maxima are
tions of nitrite in the influent are generally based on, are shown in Table 3.
high enough to be toxic and thus mixing
should be sufficiently fast that no zones in One-Reactor
the reactor exist in which high-nitrite con- Denitrification-Anammox Process
centrations occur. Premixing with available In the denitrification-anammox process, nitrite
return streams (for example, with the liquid does not stem from partial oxidation of ammo-
in a “biomass-free” downcomer of a gas lift nium but from partial denitrification of nitrate.
reactor) might therefore be advantageous. The electron donor for the denitrification is
Biomass retention is important in view of the either sulfide or organic matter. The nitrite
slow growth of anammox bacteria. It should produced by partial denitrification of nitrate
be noted that the required sludge age in typical is, subsequently, combined with ammonium
cases is not extreme, due to the higher tem- to form dinitrogen gas in the anammox pro-
peratures at which most reactors are operated cess. The overall catabolic reaction (here with
(coming from warm sludge digesters, or being methanol as electron donor) is shown below:
small thus enabling to be heated economically,
NH4+ + NO32 + 0.33 CH3OH →
partly also because of anammox-reaction-asso-
N2 + 0.33 HCO32 + 0.33 H+ +
ciated heat production). In principle, an SRT
2.33 H2O ∆GR0′ = 2560 kJ/mol NH4+
of 30 days is sufficient.
Especially in discontinuously operated sys- This is the process that took place in a pilot
tems with low biomass densities, flotation is a scale wastewater treatment plant of a bak-

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246  n  van der STAR ET AL.

er’s yeast factory in Delft, The Netherlands; nium in the remaining and untreated 50% of
and was the original process for which the the waste stream (Kalyuzhnyi et al., 2006). In
acronym anammox was used (Mulder et al., such a system, however, extra alkalinity should
1995). When sulfide is the electron donor for be added during the nitrification to achieve
denitrification of nitrate to nitrite, care should the required full conversion.
be taken to keep sulfide levels low enough not
to be toxic. Operation under simultaneous MEASUREMENTS AND CONTROL
conversion of sulfide, however, has been shown Following and controlling of anammox-based
experimentally (Kalyuzhnyi et al., 2006), and processes is, in principle, not different from
this conversion is similar to the combination monitoring normal activated sludge opera-
of sulfide oxidation and (also sulfide inhibited) tion. However, the high concentrations in the
nitrification (Heijnen et al., 1993). influent and within the reactors and (resulting)
Should both nitrate- and ammonium-con- substrate toxicity require some adjustments to
taining wastestreams need to be treated on a “standard” methods and modes of control.
single site, then the denitrification-anammox
process might be an interesting option. Measuring Physical Parameters
Depending on the carbon source that is avail- Concentrations of ammonium, nitrite, and
able, also part of the nitrate reduction to nitrite nitrate can be routinely assessed using stan-
can be performed by anammox bacteria (Kartal dardized laboratory procedures. However, in
et al., 2007). The reactor requirements for the case of (expected) problems, it is vital that also
denitrification-anammox process are likely to fast indicative tests for nitrite, ammonium, and
be very similar to the anammox reactor in the nitrate are available. It is also possible to mea-
two-reactor nitritation-anammox process (aee sure these parameters on line with ion-selec-
above) as mixing, long sludge age and anoxic tive electrodes or periodic (one to four times
conditions are critical as well. During opera- per hour) automated spectrophotometric tests.
tion, care should be taken that sulfate reduc- Although the quality of available ion-selective
tion cannot occur by keeping (low) levels of electrodes for ammonium, nitrite, and nitrate
nitrate present as the produced of sulfide is has strongly improved over the past years, they
toxic for anammox bacteria. are notorious for their high drift and short life-
Besides evaluations for treatment of ammo- time (order of month), requiring at least weekly
nium nitrate wastestreams, the process has also recalibration. However, under dedicated care,
been tested in ammonium-fed bioreactors to reasonable results have been obtained also for
remove the excess 15% nitrate produced by these sensors (Joss et al., 2009).
anammox bacteria when only the anammox Conductivity sensors have proven to be
process takes place (Pathak et al., 2007). Such a reliable indicators of conversion, as both
removal step might be desirable if the anammox nitritation and the anammox process reduce
reactor produces effluent that is not discharged the conductivity level significantly in high-
or returned to another part of the treatment strength wastewaters (Cema et al., 2006). Being
system (as is the case in reject water systems). an indirect measure for conversion, the inter-
However, the lower nitrate levels again con- pretation should be periodically adjusted to
stitute an increased risk of sulfide toxicity due the wastewater characteristics.
to the presence of anaerobic conditions. The
denitrification‑anammox process can also be Microbial Population
used as an alternative ammonium-removal Manometric batch tests have proven to be
pathway consisting of full nitrification of 50% good and fast indicators of activity of the
of a digester effluent to nitrate, followed by a anammox process (Dapena-Mora et al., 2007).
sulfide-driven denitrification-anammox pro- When performed in the presence and absence
cess of the produced nitrate with the ammo- of oxygen, they can also be used reliably in

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  247

one-reactor processes for following the start- to nitric oxide (NO) emission (Kampschreur
up, troubleshooting, or testing process changes. et al., 2008) and thus NO emission can be
However, these gas measurements should reduced by reducing the DO level.
be verified by evaluation of pH change and The outcompetition of NOB can be con-
nitrite:ammonium:nitrate conversion ratios trolled by the sludge age. Note that this can be
that are determined from measurements of done by removing sludge, but also by reducing
conditions at the beginning and at the end of the period during which the reactor is aerated.
the experiment. Furthermore, structural differ- As growth can take place only during periods
ences between the batch tests and reactor per- of aeration, only the aerated period “counts”
formance can exist, and therefore the tests are as SRT. However, the use of anoxic periods
mainly suitable for determining the changes in strongly enhances the greenhouse gas emis-
performance and evaluation of adverse effects sions (Kampschreur et al., 2007, 2008).
of new waste streams. A well-running anammox reactor is nitrite
In addition, fluorescence in situ hybridiza- limited and thus need no specific nitrite con-
tion (FISH) is a very powerful tool to visualize trol. This goes particularly for reject water
the distribution of AOB, anammox bacteria, treatment, where (unlike the main stream)
and (undesired) NOB in flocs and granules variation is limited and dampened out by the
(see Chapter 8 for an overview). This can be long residence time (typically 30 days) in the
particularly useful to evaluate whether in- sludge digester. The introduction of a stop (or
growth of NOB is taking place or whether strong reduction) of the influent flow rate to
they are proliferating in the bulk of the reactor. the anammox reactor during a sudden increase
However, during start-up of reactors without in nitrite level (20 to 100 mg of N/liter, depen-
a suitable inoculum, overall conversion mea- dent on the biomass characteristics), however,
surements, batch measurements, and FISH are is a useful security measure. Instead of nitrite
not successful (as concentrations of anammox measurement, electrical conductivity also can
bacteria are too low), and the only information be used as an effective (and more reliable) indi-
on growth can be obtained from quantitative cator of conversion.Too low ammonium levels
PCR (Q-PCR). This method was successfully in the reactor could be an indication of an
used during startup on lab scale (Tsushima et incorrect nitrite:ammonium influent ratio and
al., 2007) and on full scale (Van der Star et al., require mitigative action (e.g., slight pH adjust-
2007). ment in the nitritation reactor or bypassing
a small part of the ammonium-containing
Control in Two-Reactor Processes influent directly to the anammox reactor).
In the nitritation reactor treating ammonium
bicarbonate, a 1:1 mixture of ammonium Control in One-Reactor Processes
and nitrite is automatically established, as the In one-reactor processes, oxygen transfer and
reactor is basically limited by alkalinity. As long oxygen level are key to keeping favorable
as aeration is sufficient to (i) transfer oxygen conditions for both anammox bacteria and
from the gas phase to the liquid phase (lim- AOB. In a one-reactor system, aeration flow
iting at reactor heights smaller than 4 m) or (ii) is controlled by DO: the DO level is increased
transfer CO2 from the liquid phase to the gas when nitritation is hampering and decreased
phase (limiting in higher reactors), a 1:1 ratio during problems with the anammox process.
will develop automatically. This does not mean Controlling aeration rate with the ammo-
that it is not desirable to control the dissolved nium concentration (and conductivity as an
oxygen (DO) concentration, as it is a useful analogue), nitrite concentration (Kampsch-
means to limit aeration costs. Furthermore, reur et al., 2009), or the ratio between nitrite
preliminary findings indicate that, above a cer- and ammonium are alternative possibilities.
tain threshold, aeration is directly proportional Although aeration control with the interme-

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248  n  van der STAR ET AL.

diate nitrite as an actuator might seem peculiar, After considerable conversion is established,
it has a similar effect on AOB and anammox the dilution can be reduced, provided that the
bacteria. Higher aeration leads to more nitrita- influent is sufficiently mixed with the reactor
tion and less anammox activity due to inhibi- liquid. However, (i) at too long hydraulic reten-
tion (or an increased penetration of oxygen), tion times, there is a risk of sulfate reduction
and the opposite is achieved with lower aera- when all nitrite/nitrate is removed by endoge-
tion. In a system in which nitrite level limits nous respiration and (ii) the designed hydraulic
the anammox process, increased aeration will system (e.g., airlift recirculation) might work
lead to a higher AOB activity, and thus also to a less at low conversion (equal to gas produc-
higher rate of anaerobic ammonium oxidation. tion) rates leading to reduced mixing.
In systems with discontinuous aeration,
both aeration rate and aeration time can be One-Reactor Processes
used for control. Although the aeration flow Contrary to two-reactor processes, it is possible
can be controlled by all parameters discussed in for one-reactor processes to receive (but not
the continuous system, in all used systems, aer- treat) a considerable part of the full design load
ation flow was governed by DO. For the length immediately. In general, care should be taken
of the aerated phase, pH was used on full scale, to have during the startup (i) enough residual
which is possible because of the strongly acidi- ammonium and (ii) no toxic nitrite levels, and
fying action of AOB (Wett, 2006). An alterna- flotation should be prevented. Several strate-
tive option that was successfully used on full gies can be followed.
scale is conductivity (Joss et al., 2009).
• During startup, first focus can be to achieve
nitrification followed by a gradual reduc-
START-UP TIMES AND STRATEGIES
tion in aeration to produce favorable condi-
Two-Reactor Processes tions for anammox bacteria and to develop
The startup of the nitritation process is rela- competition on nitrite as well as oxygen to
tively fast and not complicated. In SHARON washout NOB.
(sustainable high rate ammonium removal • An alternative strategy is to first operate
over nitrite)-type nitritation (in which the the reactor as nitritation-denitritation (with
residence time is controlled, and in which no methanol/acetate addition for denitrifica-
biomass retention takes place), 2 weeks after tion and use of an SRT of 1 to 4 days to wash
inoculation with nitrifying activated sludge, out nitrite oxidizers or reducing oxygen
no significant NOB activity could be found levels), followed by a gradual reduction of
anymore (J .W. Mulder, personal communica- the added carbon source. This strategy was
tion) in a full-scale reject water treatment. The successfully used for startup in Niederglatt,
conversion from a full-scale nitritation-deni- Switzerland (Joss et al., 2009), and conver-
tritation reactor (in which denitrification took sions to nitritation-anammox reactors in
place in anoxic periods with methanol addi- Breitenberg and Gelsenkirchen, Germany
tion) to a process suitable for nitritation only, (Walter et al., 2007).
was achieved within 4 days by simply stopping • When considerable biomass is available from
methanol addition (Van der Star et al., 2007). previous inoculations, a start-up strategy can
For supplying a suitable feed to the anammox be chosen with reactor control that is close
reactor, the nitrite loads during startup can to the eventually chosen control system.
initially not be too high. Only a fraction of For example, by operating under pH con-
the design load can therefore be supplied to trol (Wett, 2006) or conductivity/ammo-
the reactor. It is, furthermore, advantageous nium control (Joss et al., 2009), the length
to dilute this influent with effluent or return of the aerated phase can be controlled in
streams prior to introduction into the reactor. the same way as in fully operational reactors.

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  249

However, the load to the reactor should be used for startup at a larger scale. With amounts
maintained manually during the first days to of inoculum that constitute already 10% of the
avoid ammonia toxicity. required nitrogen conversion, design or opera-
tional errors are detected faster, as the activity of
Care should further be taken that NOB,
the inoculum is well measurable and will disap-
while being outcompeted in granules, are not
pear fast (usually within 1 week) when exposed
remaining in the reactor by nitrite oxidation
to unfavorable conditions. Figure 3 shows a
within flocs (with easier access oxygen) (Gaul
typical learning curve for a reactor operator.
et al., 2005; De Clippeleir et al., 2009).
Whereas it took more than 3 years to achieve
full conversion in the first reactor, startup of
Direct Scale-Up or Stepwise Scale-Up
the third one took only a few months. Surpris-
Startup of anammox reactors requires patience,
ingly, whether a direct scale-up procedure (The
or experience and sufficient amounts of inoc-
Netherlands [Van der Star et al., 2007]; Ger-
ulum. When inoculum is not available in suffi-
many [Walter et al., 2007]), or step-wise scale-
cient amounts (for the first reactor of a supplier,
up (Switzerland [Wett, 2006; Joss et al., 2009]),
or for the first reactor in a certain region), full
is used, the typical time for reaching full scale
enrichment from a nonenriched inoculum
is 2 to 3 years. With the proper conditions and
(e.g., nitrifying activated sludge) will take sev-
experience, startup (also without anammox seed
eral months under favorable conditions. Unfor-
sludge) should be possible within 6 months as
tunately, evaluation whether such favorable
has been shown on lab scale.
conditions are actually existing in the reactor is
complicated because in the first weeks/months,
conversions are too low (and variability in Treatable Wastewaters
influent flow rate or concentration is too high) The application of the anammox process is
to be detected from evaluation of ammonium, mainly associated with wastewaters with a
nitrite, and nitrate levels by nitrogen mass high nitrogen content (>200 mg of N/liter)
balancing. If teething problems occur in the and a low C/N ratio. Although this require-
reactor, they are therefore hard to detect. In the ment holds true for the influent of nitritation-
startup of a full-scale anammox reactor in Rot- anammox systems, it does not necessarily hold
terdam (part of a two-reactor process), Q-PCR true for the type of wastewater for which
was used successfully to identify whether favor- the treatment can be used. Since no organic
able conditions were occurring and to follow material is a requirement in the nitritation-
the growth of the community even when this anammox process, wastewaters with a higher
was not detectable from changes in nitrite, C/N ratio can be treated advantageously by
nitrate, and ammonium levels (Van der Star combining the nitritation-anammox process
et al., 2007). However, the information from with anaerobic treatment. In contrast to nitrifi-
Q-PCR is only useful if results are available cation-denitrification where an external elec-
on a regular (weekly, preferably more often) tron donor is required, the organic carbon in a
basis and thus can directly be compared with wastestream can now be completely converted
changes in reactor operation. into biogas. By maximizing biogas produc-
With the strategy outlined above, it was tion and minimizing power consumption, this
possible to directly scale up the two-reactor combination provides maximal sustainability.
anammox process from a 10-liter scale to a
70-m3 scale. The alternative approach is classical Reject Water of Municipal Wastewater
scale-up by starting up the process in a reactor Treatment Plants (WWTP)
that is typically 10 times larger than the previous The anammox process has been success-
one. The inoculum, but also the experience fully tested and used mainly in the treatment
that is gained in the previous step, can thus be of reject water (sludge digestor liquids). This

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250  n  van der STAR ET AL.

FIGURE 3  Startup of three full-scale nitritation-anammox reactors (two-reactor processes [in Rotterdam and
Lichtenvoorde], one-reactor process [in Olburgen]) started up consecutively by the same company. The start-up
time decreased in later startups, as a result of availability of biomass for inoculation and application of knowledge.

water stems from anaerobic digestion of the Digested Food Industry Effluents
produced sludge of municipal wastewater treat- and Manures
ment plants and typical contains 500 to 1,500 Wastewaters from food industries are generally
mg of N/liter of ammonium (as ammonium protein rich (and thus nitrogen rich) and can
bicarbonate). Although reject water flows are be efficiently digested. The remaining wastes-
low (typically 0.5 to 2% of the main influent tream can be used in the nitritation-anammox
flow rate), they contain 5 to 20% of the avail- process. A digested potato wastewater is cur-
able nitrogen load. Reject water treatment can rently treated on full scale in a one-reactor
therefore significantly contribute to the overall nitritation-anammox process (Abma et al.,
performance with relatively small reactors (for 2009), as is the digested wastewater of a tan-
an overview of available technologies, see Van nery (in a two-reactor configuration [Abma
Loosdrecht, 2008). Since no electron donor is et al., 2007]). Digested wastewater from a bak-
available anymore in the wastewater, nitrita- er’s yeast factory and monosodium glutamate
tion-anammox is particularly suitable for this (MSG) was also treated.
type of wastewater. On real wastewater, both MSG production produces a wastewater
the one-reactor (Hippen et al., 1997) and two- with high nitrogen levels. In view of the low
reactor (Van Dongen et al., 2001) process was COD/N ratio after digestion, the nitritation-
tested and is now applied on full scale (see Table anammox process is a promising alternative.
2). The nitritation-anammox process can be Indeed conversion of wastewater containing
integrated in the design of a completely new 500 mg of N/liter was shown experimentally
plant (focusing on optimization of sludge pro- (Chen et al., 2007) and has been implemented
duction and thus biogas production) or used at full scale (Table 2).
for the revamp of existing plants that need to Tests on wastewaters (ca. 1 g of N/liter) from
handle a larger influent or need to meet stricter treatment of digested seafood and fish canning
effluent regulations. effluents (two-reactor processes [Dapena-Mora

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  251

et al., 2006; Lamsam et al., 2008]) were possible could be reached. The feasibility of the nitrita-
without dilution (and thus at the full-salt load tion-anammox process for this type of waste-
of ca. 1 g of NaCl/liter). water already had been shown much earlier,
Although several reports exist on treatment with the discovery of the nitritation-anammox
of manure with the anammox process, only for process in reactors that were actually designed
digested pig manure have full experimental for nitrification-denitrification (Table 2).
nitritation-anammox systems been operated.
In these treatments, anaerobically digested
DESCRIPTIVE TERMINOLOGY
manure (containing 1 g of N/liter of ammo-
Although the nature of a process does not
nium) was successfully treated in a one-reactor
change by the name that might be given to it,
configuration (Hwang et al., 2005) and a two-
a stable, consistent, and widely accepted termi-
reactor configuration (Qiao et al., 2009).
nology is of importance to focus discussions and
facilitate the understanding of the field. How-
Source-Separated Treatment
ever, the independent finding of anammox-
Several AOB are, in contrast to all known
based processes in different geographical
anammox bacteria, capable of urea hydrolysis
locations, and the hypothesis that AOB are
(see Chapter 2). Although it seems unlikely
responsible for both the nitritation and the
that energy is generated from this hydrolysis,
anammox process, has resulted in a multitude
it produces the ammonium that is required in
of names (often based on anammox, deam-
nitritation. Sliekers et al. (2004) have showed
monification, and oxygen-limited autotrophic
that a urea-based nitritation-anammox process
nitrification-denitrification [OLAND]). The
(in which AOB perform urea hydrolysis as well
number of names has recently been expanded
as nitritation) was possible in a one-reactor
by use of specific names for specific reactor
configuration. A urine analogue (in which
combinations or brands.
urea was replaced by ammonium/ammonia)
This situation can be strongly improved by
was, furthermore, used in a two-reactor and
introducing a descriptive terminology based
a one-reactor nitritation-anammox system
on the processes taking place and whether this
(Wilsenach et al., 2006), thus indicating the fea-
takes place in one or two reactors (Van der Star
sibility of treatment of source-separated urine.
et al., 2007), using the following:
Black water (toilet water) is another source-
separated high-N-containing waste stream. • Anammox process for the anoxic combi-
After anaerobic digestion of black water, a 1 nation of ammonium and nitrite to form
to 1.5 g of N/liter of ammonium waste stream dinitrogen gas.
remains, which was recently shown to be con- • One-reactor nitritation-anammox process
verted by the one-reactor (Vlaeminck et al., as the occurrence of the nitrite production
2009) or two-reactor (De Graaff et al., 2011) and the anammox process in one reactor.
nitritation-anammox processeses. • Two-reactor nitritation-anammox process
for the partial oxidation of ammonium to
Landfill Leachates nitrite in an aerated reactor, followed by an
In landfill leachates, ammonium concentra- anoxic reactor, where only the anammox
tions up to 5 g of N/liter occur (although process takes place.
typical concentrations are around 1 g of N/ • One-reactor denitrification-anammox pro-
liter), which are presently treated by nitrifica- cess for the anoxic processes of denitrifi-
tion-denitrification or nitrification only. Both cation from nitrate to nitrite, combined
in well-studied lab-scale systems (two-reactor with the anammox process. This was the
system [Ruscalleda et al., 2008]) and in con- original process configuration in which the
verted full-scale nitrification-denitrification anammox process was discovered (Mulder
reactors (Walter et al. 2007), stable conversions et al., 1995).

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TABLE 2  Overview of full-scale anammox reactors (>50 m3) using the one-reactor or the two-reactor anammox process (Van der Star et al., 2007)

252  n  van der STAR ET AL.


Area- Maximum
specific Conversion volumetric First year
Reactor Volume
Process Location Wastewater conversion (kg of N/ conversion Limitation of full Organism Source
type (m3)
(g of N/ day) (kg of N/ operationa
m2/day) m3/day)
Two reactors Rotterdam NLb Granular Reject water 70 ND 700 10 Feed 2006 Brocadia Van der Star et al.,
sludge (NO2-) 2007
Lichtenvoorde Granular Tannery 100 ND 250 2.5 Feed 2006 Kuenenia Van der Star et al..
NL sludge (NO2-) 2007
Mie prefecture Granular Semiconductor 58 ND 220 4 Feed 2006 ND Tokutomi et al.,
JP sludge (NH4+) 2007
Hattingen DE Moving bed Reject water 67 5 67 1 Nac (2003)c ND Thöle et al., 2005

One reactor China Yeast 500 ND 1,500 2.5 2010 ND W. R. Abma,


production unpublished data
plant
Zürich CH SBR Reject water 2x1400 ND 1400 0.5 Feed 2007 ND Joss et al., 2009
Olburgen NL Air lift Potato 600 ND 1200 2.0 Feed 2006 Brocadiad Abma et al., 2010
processing
plant
Himmerflärden Moving bed Reject water 1400 1.9 420 0.3 Not 2007 ND Ling, 2009
SE reported
Heidelberg DE SBR Reject water ND 300 Not 2008 ND Scheidere
reported
St.Gallen CH SBR Reject water 2x300 ND 240 0.4 Not 2008 ND Joss et al., 2009
reported
Gelsenkirchen MBR Landfill 660 ND 264 0.4 Feed 2005 Brocadia/ Denecke et al.,
DE leachate Kuenenia 2007
Strass AT SBR Reject water 500 ND 350 0.7 Feed 2006 Brocadiae Wett, 2007
Glarnerland SBR Reject water 400 ND 240 0.6 Feed 2006 ND Wett, 2007
CH
Hattingen DE Moving bed Reject water 102 6 102 1 Not 2003 ND Thöle et al., 2005
reported
Niederglatt CH SBR Reject water 160 ND 48 0.3 Feed 2008 ND Joss et al., 2009

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Breitenberg DE MBR Landfill 30 2007 ND M. Denecke,
leachate personal
communication
Mechernich Landfill
RDC 8010 2 5126 0.64 Aeration Unknowng ND Hippen, 1997
DE leachate
Reject water/
Pitsea GB RDC 240 7 408 1.7 Feed Unknowng Scalin­dua Schmid et al., 2003
leachate
Landfill
Kölliken CH RDC 33 2 13 0.4 Feed Unknowng ND Siegrist et al., 1998
leachate
MSG W. R. Abma,
Tongliao CN (6700) ND (11,000) (1.65)h (2010) ND
wastewater unpublished data
ONRI/Technisch
Apeldoorn NL SBR Reject water (2500) ND (1,600) (0.67) (2010)
Weekbladh

a
In parentheses if not in operation anymore, not in operation yet, or operation not yet published.
b
NL, The Netherlands; JP, Japan; DE, Germany; CH, Switzerland; SE, Sweden; AT, Austria; GB, United Kingdom; CN, China; ND, not determined.
c
Reactor was converted to one reactor operation.
d
Confirmed by FISH; updated (conversion rates) in 2009.

10.  APPLICATION OF THE ANAMMOX PROCESS  n  253


e
http://www.schneider-electric.de/documents/events-fairs/thementage/downloadbereiche/wasser-seligenstadt-2010/06_Seligenstadt10_Wett_Energie_dt_29-06-2010.pdf
f
From Innerebner et al. 2007.
g
System developed automatically. Present status is unknown.
h
In startup; last reported conversion 1 kg of N/m3/day.
i
http://www.onri.nl/projecten/demon (ONRI, December 1, 2009); http://www.technischweekblad.nl/energiezuinige-stikstofverwijdering-in-apeldoorn.39444.lynkx (Technisch Weekblad;
December 1, 2009).

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254  n  van der STAR ET AL.

• Anammox reactor for the (nonaerated) treatments plants is presently not well known,
reactor in which only the anammox process and only few studies relate N2O emission to
takes place. nitrogen load or conversion giving rise to very
large variations (e.g., Wicht and Beier, 1995).
As an aid to interpret existing literature, an
The NO and N2O emission of well‑running
overview of names used in literature and their
lab‑scale anammox reactors is virtually zero
suggested generic name is shown in Table 1.
(<0.01 % of converted ammonium) (e.g.,
Strous et al., 1998; Van der Star et al., 2008b).
ENVIRONMENTal IMPACT However, in full-scale anammox reactors,
The environmental impact of nitrogen removal emissions of 0.1 to 0.5% were found (Kamp-
from wastewater lies mainly in the CO2 emis- schreur et al., 2008; T. Lotti, personal commu-
sion associated with aeration energy, CO2 nication), which were suggested to originate
production during denitrification, and N2O from inflowing AOB from the previous nitrita-
emission associated with nitrification and deni- tion reactor. In the only evaluated nitritation
trification. In the nitritation-anammox process, reactor, emissions were estimated to be 2.3%
the reduction of aeration is roughly 60%, and but could be mainly attributed to N2O pro-
the only direct CO2 emission stems from the duction during nonaerated periods. Operation
bicarbonate already present as counter ion in of a continuously aerated nitritation reactor
the wastewater. is therefore expected to have much lower
Besides these direct effects, the use of the emissions. In the mentioned reactor, it was
nitritation-anammox process can be used for also noted that NO emission (above a certain
more sustainable process design: introducing DO threshold) seemed to be proportional to
nitritation-anammox on a wastewater treat- aeration rate. A too high aeration rate there-
ment plant after sludge digestion enables a fore also contributes to higher NO emissions
higher loading of the primary settler and thus (Kampschreur et al., 2008).
more energy generation from biogas produc- In one-reactor nitritation-anammox sys-
tion. This is a relatively simple revamp of an tems, emissions of 1.2% (continuously aerated)
existing wastewater treatment plant that results (Kampschreur et al., 2009), 1.3% (Weissen-
in a reduction of net energy consumption of bacher et al., 2010), 0.6% (intermittent aer-
the full plant of 50% (from 2 to 1 W/p [Siegrist ated), and 0.4% (continuously aerated) (Joss
et al., 2008]) and thus also from energy-derived et al. 2009) were found for full-scale reactors.
CO2 emissions (from 9 to 5 kg of CO2/p/year). The large variation in these values (which
Should the nitritation-anammox process also are slightly higher than in normal waste-
become feasible for treatment of low concen- water treatment plants) and their variation in
trations of ammonium, no COD is necessary time and mode of operation show a lack of
anymore for nitrogen removal, and energy pro- understanding/predictability of N2O emis-
duction can be increased to match the plants sion factors and the importance to evaluate the
demands completely, thus resulting in complete emission characteristics in lab-scale systems.
“energy autarky” (Van Loosdrecht et al., 2001; The sustainability of the anammox process
Siegrist et al., 2008; Kartal et al., 2010). is emphasized by a reduction of energy-based
Besides the impact of CO2 emission, emis- CO2 production of 4.2 kg/person/year in an
sion of NO and N2O also is of importance in optimized municipal WWTP. Assuming an
the overall evaluation of environmental impact. extra N2O-derived emission of 0.25% of the
Both are intermediates in denitrification and nitrogen load (not unrealistic, as also during
are released during nitrification. They con- nitrification-denitrification N2O is emitted,
tribute directly (N2O, 296 times the strength and taking into account that the high values
of CO2) or indirectly (NO) to the greenhouse in the full-scale nitritation reactor were mainly
effect. The emission of N2O from wastewater due to the presence of nonaerated periods), the

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  255

N2O derived increase in greenhouse gas emis- Optimization of a sludge treatment can
sions is 1.3 kg of CO2 equivalents/person/ never be viewed upon on its own: only a
year, and the overall system thus still holds a detailed analysis of the sludge treatment in
net reduction of greenhouse gases of 2.9 kg of combination with the main line of the waste-
CO2 equivalents/person/year. water treatment plant can result in identifica-
tion of the most economic operation. To avoid
MATHEMATICAL MODELING introducing complete (and unnecessary) intro-
Modeling has constituted an important activity duction of pH and nitrite in existing models
in the evaluation and design of anammox reac- for the main line of wastewater treatment
tors directly from the beginning.The extremely plants,Volcke et al. (2006) have devised a series
slow growth rate did not only make experi- of conversion matrices, so that the reject water
ments lengthy, but in the laboratory practice, models and normal models can be combined,
stable operation for several solid retention thus finally enabling calculation of their inter-
times has turned out to be a challenge. Biofilm action and process (design) optimization.
models, however, showed, at the same time
it was actually shown in the laboratory, that STATE OF THE ART:
the one-reactor nitritation-anammox process FULL-SCALE REACTORS
was a possibility at low DO (Hao et al., 2002; The occurrence of the anammox process in
Picioreanu et al., 2004) and under certain con- wastewater treatment is not always the result
ditions in the presence of organic matter (Hao of deliberate action, but the process could
and van Loosdrecht, 2004). It should be noted, develop spontaneously in wastewater treatment
however, that until now the absence of reliable systems—with essentially underdesigned aera-
parameters of substrate affinity, decay, growth tion—in Pitsea, United Kingdom; Mechernich,
rate, and nitrite toxicity has seriously ham- Germany; and Kölliken, Switzerland. Although
pered the predictability of the earlier models. it is likely that these spontaneous one‑reactor
Modeling of nitrogen conversions in the nitritation-anammox systems could be main-
waste streams that are typical for the anammox tained under dedicated care, it is well think-
process, however, cannot be performed with able that the anammox activity has changed in
the models typical for wastewater treatment time due to changes in operation or reactor
(like ASM 1,2,3). The high conversion rate loading. In Pitsea, the anammox activity had
of ammonium makes its acidifying effect sig- disappeared virtually completely 2 years after
nificant. pH effects due to acidifying nitrifica- the initial measurements (Schmid et al., 2003).
tion and CO2 stripping therefore have to be Regardless of the stability of “accidental”
taken into account in both one- and two-stage nitritation-anammox processes, the amount of
nitritation-anammox reactors. Besides the spontaneous nitritation processes in the world
absence of pH/chemical speciation in present is probably significant (especially in nitrified
wastewater models, nitrite also is often not a landfill leachates).
model component. Inclusion of nitrite requires In the past years, lab-scale results with
not only splitting the two microbial processes anammox-based processes constituted a solid
of nitrification in two model steps, but also basis for the start-up dedicated reactors. Startup
splitting denitrification in (at least) two steps. of reactors in Hattingen, Germany (tested as a
The introduction of the affinity for nitrite two-reactor system, later converted and fully
in denitrification is problematic, as it should operational as a one-reactor system), Rotterdam
(at least partially) be regarded an intracellular (two-reactor process), and Strass (one-reactor
intermediate. A detailed discussion of different process with intermitted pH controlled aeration)
modeling concepts for nitrite in recent waste- were critical for further expansion in the past 2
water treatment models including nitritation years (Fig. 4). Both the availability of inoculum
and anammox is provided by Sin et al. (2008). as the increase in experience has resulted in the

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256  n  van der STAR ET AL.

FIGURE 4  Number of fully operational one-reactor (solid line) and two-reactor (dashed line) anammox
processes and amount of nitrogen removed (tons of N/day; black, one-reactor process; gray, two-reactor process).

construction of several installations in the past Foaming is a phenomenon that is partic-


years. With the construction of four large reac- ularly hard to assess on lab scale and should
tors in 2010, the available nitritation-anammox therefore mainly be evaluated directly on full
capacity has doubled, and reactors treating up scale. Although foaming was reported from
to 10,000 kg of N/day have been constructed. one-reactor intermittently aerated nitritation-
An overview of full-scale nitritation-anammox anammox systems (Wett et al., 2007), a signifi-
installations is shown in Table 2. cant reduction in foaming was reported when
an existing nitritation-denitrification process
Characteristics of Full-Scale and Lab- (with acetic acid addition for denitrification)
Scale Evaluations was converted to operation as a one-reactor
The stoichiometric ratio of the conversion in nitritation-anammox process (Rekers et al.,
full-scale anammox reactors is not significantly 2008).
different from lab-scale reactors as can be seen
from the conversions in a full-scale reactor Reactor and Process Choice
(Van der Star et al., 2007), which were calcu- Only three of the reactors presently in use
lated (from a 193 day average) as being 1.31 ± are two-reactor processes. Although initially
0.032:1:20.25 ± 0.006. Also for other param- expected to be easier to operate and (thus)
eters, no principle deviations between lab scale cheaper in use for larger plants, the robustness
and full scale have occurred.The exception may of one-reactor systems and more straightfor-
be the N2O emission in anammox reactors, ward startup has led to use of mainly that type
which is much higher on full scale than on lab of reactor in the past 2 years, and it is expected
scale. The most plausible explanations for these that this trend will continue.
differences are nitrite level and the type of feed: A multitude of reactor types has, mean-
synthetic for lab-scale tests, but AOB-containing while, been used on full scale. Of these, gran-
partially nitritated wastewater at full scale. ular sludge processes (whether in SBR or in

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  257

FIGURE 5  Reduction of space requirement by separate treatment of industrial wastewater and reject water (top
circle) with a capacity of 40,000 p.e. compared to the sewage treatment plant (bottom circle) with a capacity of
90,000 p.e.; picture of the separate treatment in frame.

airlift-like configurations) have constituted An evaluation of possibly limiting factors


the majority. These reactor types also seem in different (nitritation­-)anammox reactors
to comply best with the main requirements: showed that even the highest volumetric con-
good mixing and availability of a high biofilm versions reached now can be increased in this
surface. type of reactor (Table 3), which promises even
The highest volumetric conversion rates more efficient reactors in the future.
were (expectedly) achieved with granular
sludge reactors, both in one-reactor (Olburgen, OUTLOOK
The Netherlands; 2.0 kg of N/m3/day) and In the past years, information on physiology
two-reactor (Rotterdam, The Netherlands; 10 of anammox bacteria and lab-scale evaluations
kg/m3/day) systems. The indicated small size of possible treatment concepts have resulted
of reject water treatment is emphasized with in the successful industrial application of the
an aereal picture of Olburgen. The combina- anammox process on more than 10 locations,
tion of sludge digestion, phosphate removal, treating mainly reject water. Because of the cost
and nititation-anammox process handles more reductions that were achieved, the stability of
than 30% of the wastewater on the site, with a the installations, and the ease of their control,
much smaller footprint (Fig. 5). in combination with more stringent nitrogen

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258  n  van der STAR ET AL.
TABLE 3  Estimated volumetric conversion limitations and fluxes (shown in brackets) in different types of reactors for the anammox process and the one-reactor
nitritation-anammox processa
Maximum volumetric conversion rate (kg of N/m3/day)f
(conversion flux [g of N/m2/day])
Particle diam Surface area
Process Reactor type Limiting process
(m) (m2/m3)
Nitrite Oxygen Oxygen
Hydrodynamics
penetrationb penetrationb,d transferc
Anammox process Granular sludge 0.001 3,000 90 (30) - - 12
Biofilm moving bed 0.01 250 7 (30) - - NDe
Biofilm packed bed 250 7 (30) - - ND
Biofilm sheets reactor 250 7 (30) - - ND

One-reactor nitritation-anammox Airlift/bubble column 0.001 3,000 89 (30) 15 (5) 8 ND


process Rotating disk contactor 250 7 (30) 2.5 (10) ND ND
Moving bed 0.01 250 7 (30) 1.2 (5) 8 ND
Sequencing batch reactor 0.001 3,000 89 (30) 15 (5) 8 ND
a
The strongest limitation for each reactor is shown in boldface (adapted from Van der Star et al. [2008a]; see notes there for motivations of the chosen numbers).
b
Penetration refers to penetration into the biofilm.
c
Oxygen transfer is the transfer of oxygen from the gas phase to the liquid phase.
d
Bulk oxygen concentration is 1 mg/liter. For the rotating disk contactor an average concentration of 4 mg/liter was assumed.
e
ND, not determined.
f
–, not applicable.

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10.  APPLICATION OF THE ANAMMOX PROCESS  n  259

removal requirements being implemented Arrojo, B., M. Figueroa, A. Mosquera-Corral, J.


all over the western world, the nitritation- L. Campos, and R. Mendez. 2008. Influence
of gas flow-induced shear stress on the operation
anammox process is likely to be implemented of the Anammox process in a SBR. Chemosphere
on a much larger scale in the next years. Besides 72:1687–1693.
the application in reject water and treatment of Arvin, E., and P. Harremoës. 1990. Concepts and
landfill leachates, more suitable wastewaters are models for biofilm reactor performance. Water Sci.
likely to be used. Technol. 22(1–2):171–192.
Beier, M., M. Sander, and K.-H. Rosenwinkel.
The main research questions for applica- 2008. Kombination anaerober Vorbehandlung mit
tion are the range of application of the nitrita- dem Verfahren der Deammonifikation zur ener-
tion‑anammox process and the effect of several gieeffizienten Behandlung organisch hoch belas-
toxic or inhibiting compounds. Although teter Industrieabwässer. [Combination of anaerobic
identified, their mode of action is often mostly pretreatment and deammonification for efficient
treatment of high loaded organic industrial waste-
unknown, which hampers the predictability of water]. GWF,Wasser/Abwasser 149:80–87.
reactor behavior (especially as a result of hic- Cema, G., B. Szatkowska, E. Plaza, J. Trela, and J.
cups) and also renders present models much Surmacz-Gorska. 2006. Nitrogen removal rates
less predictive than they could be. at a technical-scale pilot plant with the one-stage
Finally, the recently elaborated possibility partial nitritation/Anammox process. Water Sci.
Technol. 54:209–217.
of removal of nitrogen at very low ammo- Chen, X., P. Zheng, R. Jin, B. Hu, S. Zhou, and
nium concentrations would be a true game- G. Ding. 2007. Biological nitrogen removal from
changer: should this become feasible, then the monosodium glutamate-containing industrial
anammox process can be applied in the main wastewater with the Anaerobic Ammonium Oxi-
line of municipal wastewater treatment plants dation (ANAMMOX) process. Huanjing Kexue
Xuebao 27:747–752.
and treatment of organic matter in WWTP Dalsgaard, T., and B. Thamdrup. 2002. Factors
can be completely focused on digestion. Such controlling anaerobic ammonium oxidation with
treatment is, however, still largely uncharted nitrite in marine sediments. Appl. Environ. Micro-
territory. biol. 68:3802–3808.
Dapena-Mora, A., J. L. Campos, A. Mosquera-
Corral, M. S. M. Jetten, and R. Méndez. 2004.
ACKNOWLEDGMENTS
Stability of the ANAMMOX process in a gas-lift
We thank Rolf Poldermans for assistance in evalua-
reactor and a SBR. J. Biotechnol. 110:159–170.
tion of start-up times and Siegfried Vlaeminck for
Dapena-Mora, A., J. L. Campos, A. Mosquera-
confirming the presence of “Brocadia” in the Rot-
Corral, and R. Méndez. 2006. Anammox pro-
terdam full-scale anammox reactor by FISH. Tables 1
cess for nitrogen removal from anaerobically
to 3 were reprinted from Van der Star et al. (Water Res.
digested fish canning effluents. Water Sci. Technol.
41:4149, 2007) with permission from Elsevier; Fig.
53:265–274.
5 was reprinted from Abma et al. (Water Sci. Technol.
Dapena-Mora, A., I. Fernández, J. L. Campos, A.
61:1715–1722, 2010) with permission from IWA.
Mosquera-Corral, R. Méndez, and M. S. M.
Jetten. 2007. Evaluation of activity and inhibition
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