Professional Documents
Culture Documents
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Component Location
Nomenclature
N24 = 240 MBH Output Aluminized Steel BAS Ready Unit with Belimo Economizer
N32 = 320 MBH Output Aluminized Steel Double Wall Construction
S24 = 240 MBH Output Stainless Steel Heat Reclaim Coil Options (2 or 3 Row, 1-5/8" or 2-1/8" Stub Out) (WJ and WR models only)
S32 = 320 MBH Output Stainless Steel
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Installation Options
A = No Options Installed
B = Option 1
C = Option 2
D = Options 1 & 2
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
Options
1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet
Features and Benefits temperatures while the compressors are running. Every unit
has solid-core liquid line filter-driers and high and low-
Standard Features pressure switches. Internal compressor protection is
standard on all compressors. Crankcase heaters are
• High Efficiency - High efficiency units reach as high as standard on reciprocating compressors. Scroll compressors
12.4 EER. Gas/electric units have electronic spark ignition do not require crankcase heaters. Phase Monitors are
and power vented combustion with steady state efficiencies standard on units with scroll compressors. This accessory
of 80%. These efficiencies exceed all legislated minimum monitors the incoming power to the unit and protects the
levels and provide low operating costs. unit from phase loss and reversed phase rotation.
• Balanced Heating - • Advanced Controls - Simplicity™ ZJ control boards
• Gas Heat - All gas heat units are built with two heating have standardized a number of features previously
sections for two equal stages of capacity control. Each available only as options or by utilizing additional controls.
section includes a durable heat exchanger with • Low Ambient - An integrated low-ambient control
aluminized steel or optional stainless steel tubes, a allows all units to operate in the cooling mode down to
redundant gas valve, spark ignition, power venting, an 0°F outdoor ambient without additional assistance.
ignition module for 100% shut-off and all of the safety Optionally, the control board can be programmed to
controls required to meet the latest ANSI standards. lockout the compressors when the outdoor air
The gas supply piping can be routed into the heating temperature is low or when free cooling is available.
compartment through a hole in the base pan of the unit • Anti-Short Cycle Protection - To aid compressor life,
or through a knockout in the piping panel on the front of an anti-short cycle delay is incorporated into the
the unit. standard controls. Compressor reliability is further
• Electric Heat - All electric heat models (factory installed ensured by programmable minimum run times. For
only) are wired for a single power source and include a testing, the anti-short cycle delay can be temporarily
bank of nickel chromium elements mounted at the overridden with the push of a button.
discharge of the supply air blower to provide a high velocity • Lead-Lag - An integrated Lead-Lag option allows equal
and uniform distribution of air across the heating elements. run time hours on all compressors, thereby extending
Every element is fully protected against excessive current the life of all compressors. This option is selectable on
and temperature by fuses and two thermal limit switches. the unit control board.
The power supply wiring can be routed into the control
• Fan Delays - Fan on and fan off delays are fully
box through a threaded pipe connection in the base pan
programmable. Furthermore, the heating and cooling
of the unit or through a knockout in the wiring panel on
fan delay times are independent of one another. All units
the front of the unit.
are programmed with default values based upon their
• Convertible Airflow Design - All models (including those configuration of cooling and heat.
with an economizer) are suitable for either bottom or
• Safety Monitoring - The control board monitors the
horizontal duct connections. Models with factory
high and low-pressure switches, the freezestats, the gas
installed power exhaust are suitable for bottom duct
valve, if applicable, and the temperature limit switch on
connections only. For bottom duct, you remove the sheet
gas and electric heat units. The unit control board will
metal panels from the supply and return air openings
alarm on ignition failures, compressor lockouts and
through the base of the unit. For horizontal duct, you
repeated limit switch trips.
replace the supply and return air panels on the rear of the
unit with a side duct flange accessory. • Nuisance Trip Protection and Strikes - To prevent
nuisance trouble calls, the control board uses a “three
• Factory Mounted Outdoor Air Dampers - All models are
times, you’re out” philosophy. The high and low-
available with these "factory mounted" outdoor air damper
pressure switches and the freezestats must trip three
options:
times within two hours before the unit control board will
• Single enthalpy economizer lock out the associated compressor.
• Single enthalpy economizer with power exhaust • On Board Diagnostics - Each alarm will energize a
• Motorized outdoor air damper trouble light on the thermostat, if so equipped, and flash
A fixed outdoor air intake assembly will be shipped in the an alarm code on the control board LED. Each high and
return air compartment of all units ordered without an low-pressure switch alarm as well as each freezestat
economizer or motorized outdoor air damper option. The alarm has its own flash code. The control board saves
assembly includes a rain hood with a damper that can be set the five most recent alarms in memory, and these alarms
for 10, 15 or 25% outdoor air. With bottom duct connections, can be reviewed at any time. Alarms and programmed
the intake damper assembly should be mounted over the values are retained through the loss of power.
opening in the return air panel. With horizontal ductwork, it • Reliable - From the beginning - All units undergo
should be mounted on the return air duct. computer automated testing before they leave the factory.
• System Protection - Suction line freezestats are supplied Units are tested for refrigerant charge and pressure, unit
on all units to protect against loss of charge and coil frosting amperage, and 100% functionality. For the long term - All
when the economizer operates at low outdoor air units are painted with a long lasting, powder paint that
stands up over the life of the unit. The paint used has • Electric Heaters - wired for single point power supply.
been proven by a 1000 hour salt spray test. These nickel chromium heater elements are provided with
• Full Perimeter Base Rails - The permanently attached limit and automatic reset capability to prevent operation at
base rails provide a solid foundation for the entire unit and excessive temperatures.
protect the unit during shipment. The rails offer rigging • Variable Air Volume (VAV) - A factory-installed variable
holes so that an overhead crane can be used to place the frequency drive (VFD), mounted in the Blower Access
units on a roof. compartment, is used to control the speed of the indoor
• Easy Installation - Gas and electric utility knockouts are blower motor in order to maintain a constant static
supplied in the unit underside as well as the side of the pressure in the supply duct. A pressure transducer and
unit. Utility connections can be made quickly and with a VAV control board are mounted inside the control box.
minimum amount of field labor. All units are shipped with The drive comes completely wired and pre-programmed
2" throw-away filters installed. from the factory.
• Wide Range of Indoor Airflows - All supply air blowers An optional, factory-installed manual bypass switch
are equipped with a belt drive that can be adjusted to available with factory-installed VFD can be found in the
meet the exact requirements of the job. A high static drive Blower Motor Access compartment. The switch can be
option is available for applications with a higher CFM and/ used to either route power to the VFD for modulating
or static pressure requirement. control of the blower motor, to bypass the drive and
• Warranty - All models include a 1-year limited warranty operate the motor at full speed, or to power the drive (and
on the complete unit. Compressors and electric heater not the motor) for diagnostic purposes.
elements each carry a 5-year warranty. Aluminized steel Due to space limitations, VAV is not available with any of
and stainless steel tubular heat exchangers carry a 10- the factory-installed BAS options described below, but is
year warranty. available with ‘BAS-ready’ models. Terminal blocks are
provided in the control box for field wiring of the customer-
Factory Installed Options installed BAS.
YORK® offers several equipment options factory installed, for A ‘VFD-ready’ option provides the provisions for a
the ZJ Series. customer-installed drive. The unit comes with a mounting
• Single Input Electronic Enthalpy Economizers - bracket installed in the Blower Access compartment which
Includes a slide-in / plug-in damper assembly with fully may accommodate other vendor’s drives depending on
modulating spring-return motor actuator capable of their size. In order to utilize the unit’s mounting bracket,
introducing up to 100% outdoor air with nominal 1% the maximum recommended drive dimensions are as
leakage type dampers. follows:
For 5-hp motor applications ........................13” H x 6” W x 7” D
The enthalpy system contains one sensor that monitors
the outdoor air and determines when the air is cool For 7.5 thru 15-hp motor applications .........13” H x 8” W x 8” D
enough and dry enough to provide free cooling. If the customer-installed drive will not fit in the allotted
The rainhood is painted to match the basic unit and must space, then it will have to be mounted within a NEMA-4
be field-assembled before installing. enclosure for outside installation or inside the building on
a perpendicular wall not subjected to excessive
• Power Exhaust - Our single economizer options are
temperature, vibration, humidity, dust, corrosive gas,
available with power exhaust. Whenever the outdoor air
explosive gas, etc.
intake dampers are opened for free cooling, the exhaust
fan will be energized to prevent the conditioned space A terminal block located in the control box is provided for
from being over-pressurized during economizer operation. field connection of the VFD controls.
The exhaust fan, motor and controls are installed and • Hot Gas Bypass - To allow for low cooling load operation,
wired at the factory. The rain hood must be assembled a direct-acting pressure-modulating bypass control valve
and installed in the field. installed on the system #1 discharge line is used to divert
high temperature, high pressure refrigerant around the
The power exhaust option can only be used on bottom
TXV in order to maintain a desired minimum evaporator
duct configurations.
pressure. HGBP is standard on all units with VAV and
• Motorized Outdoor Air Intake Damper - Includes a optional with CV units.
slide-in / plug-in damper assembly with a 2- position,
• Filter Options - Standard units are shipped with 2" throw-
spring return motor actuator which opens to a pre-set
away filters installed. 2" pleated and 4" pleated filters are
position whenever the supply air blower is operating and
offered as a factory installed option.
will drive fully closed when the blower unit shuts down.
• Convenience Outlet - This 110 volt outlet can be
The rain hood is painted to match the basic unit and must
"powered" by the unit with a stepdown transformer or you
be field assembled before installing.
may order the unit with a "non-powered" convenience
• Phenolic Coated Evaporator And Condenser Coils - outlet that can be wired in the field.
Special coating process that utilizes Technicoat 10-1"
• Disconnect Switch - For gas heat units and cooling units
processes. Coating is applied by total immersion of the
with electric heat, a HACR breaker sized to the unit is
complete coil for maximum protection.
provided. For cooling only units, a switch sized to the
largest electric heat available for the particular unit is Ventilation algorithm to provide comfortable ventilation air
provided. Factory installed option only. temperature. The patented economizer-loading algorithm
• Double Wall Construction - Optional double wall will protect the equipment when harsh operating
construction is available to provide smooth inner surfaces conditions exist. Humidity in the occupied space or return
for easy and effective cleaning to reduce risk of dirt and duct can be monitored and controlled via humidity sensors
bacterial accumulation. Fiberglass insulation is sandwiched and the on-board connection for hot gas re-heat system. It
between heavy gauge steel sheets to form a durable, rigid uses the INTELLI-Start™ algorithm to maximize energy
casing to withstand higher working pressures and impact savings by recovering the building from the Unoccupied
forces. The heavy-duty construction provides excellent Setpoints to the Occupied Setpoints just in time for the
acoustic and thermal insulation and eliminates erosion of Occupied Time Period to begin. The Simplicity™
insulation material and contamination of the air stream. INTELLI-Comfort™ balances space temperature,
• Smoke Detectors - (supply air & return air) The smoke ventilation air temperature, CO2 and humidity for ultimate
detectors stop operation of the unit by interrupting power comfort.
to the control board if smoke is detected within the air Simplicity™ INTELLI-Comfort™ with ModLINC
compartment. Control - The York® Simplicity™ INTELLI-Comfort™ with
ModLINC control is factory installed. It includes all the
features of the INTELLI-Comfort™ control with an
additional control to translate communications from
MODBUS to the BACnet MSTP protocol.
Factory installed smoke detectors in the return air, may
Novar® BAS Control - The Novar® ETC-3 building
be subjected to freezing temperatures during “off” times
automation system controller is factory installed. Incudes
due to out side air infiltration. these smoke detectors have
supply air sensor, return air sensor, dirty filter indicator
an operational limit of 32°F to 131°F. smoke detectors
switch, and air proving switch.
installed in areas that could be out side those limitations
will have to be moved to prevent having false alarms. Johnson Controls BAS Control - The Johnson Control
YK-UNT-1126 building automation system controller is
• Coil Guard - Customers can purchase a coil guard kit to factory installed. Includes supply air sensor, return air
protect the condenser coil from damage. This is not a hail sensor, dirty filter indicator switch, and air proving switch.
guard kit. CPC BAS Control - The Computer Process Controls
• Stainless Steel Heat Exchanger - For applications in Model 810-3060 ARTC Advanced Rooftop building
corrosive environments, this option provides a full automation system controller is factory installed. Includes
stainless steel heat exchanger assembly. supply air sensor, return air sensor, dirty filter indicator
• Stainless Steel Drain Pan - An optional rustproof switch and air proving switch.
stainless steel drain pan is available to provide years of Honeywell BAS Control - The Honeywell W7750C
trouble-free operation in corrosive environments. building automation system controller is factory installed.
• Phase Monitors - Designed to prevent unit damage. The Includes air supply sensor, return air sensor, dirty filter
phase monitor will shut the unit down in an out-of phase indicator switch, and air proving switch.
condition.
Field Installed Accessories
• High Speed Drive - Includes a belt and blower pulley
upgrade to enhance blower performance. YORK® offers several equipment accessories for field
• Dirty Filter Switch - This kit includes a differential installation, for the ZJ Series.
pressure switch that energizes the fault light on the unit • Single Input Electronic Enthalpy Economizers -
thermostat, indicating that there is an abnormally high Includes a slide-in / plug-in damper assembly with fully
pressure drop across the filters. Factory installed option or modulating spring-return motor actuator capable of
field installed accessory. introducing up to 100% outdoor air with nominal 1%
• Hinged Filter Door/"Toolless" Blower And Access leakage type dampers.
Panels (Not Hinged) - This option allows for easy access The enthalpy system contains one sensor that monitors
and maintenance. the outdoor air and determines when the air is cool
NOTE: Knobs are shipped separately within the unit to prevent enough and dry enough to provide free cooling.
shipping damage. These must be field installed for The rainhood is painted to match the basic unit and must
toolless operation. be field-assembled before installing.
• Motorized Outdoor Air Intake Damper - Includes a
Control Options slide-in / plug-in damper assembly with a 2-position,
• BAS - Building Automation System Controls spring return motor actuator which opens to some pre-set
(available on two-system cooling product only). position whenever the supply air blower is operating and
will drive fully closed when the blower unit shuts down.
Simplicity™ INTELLI-Comfort™ Control - The York®
The rain hood is painted to match the basic unit and must
Simplicity™ INTELLI-CO2 sensor to perform Differential
be field assembled before installing.
Demand Ventilation. It uses a Patented Comfort
They shall have built-in field convertible duct connections for Outdoor (Condenser) Fan Assembly
down discharge supply/return or horizontal discharge supply/
return, and be available with factory installed options or field The outdoor fans shall be of the direct-driven propeller type,
installed accessories. The units shall be factory wired, piped, discharge air vertically, have aluminum blades riveted to
charged with R-410A refrigerant and factory tested prior to corrosion resistant steel spider brackets and shall be
shipment. All unit wiring shall be both numbered and color dynamically balanced for smooth operation. The 4 outdoor fan
coded. All units shall be manufactured in a facility certified to motors shall be totally enclosed with permanently lubricated
ISO 9001 standards and the cooling performance shall be rated bearings, internally protected against overload conditions and
in accordance with DOE and ARI test procedures. Units shall staged independently.
be CSA listed, classified to ANSIZ21.47 standards, UL 1995/
CAN/CSA No. 236-M90 conditions. Refrigerant Components
Compressors:
Unit Cabinet
a. Shall be Scroll compressors internally protected with
Unit cabinet shall be constructed of G90 galvanized steel, internal high-pressure relief and over temperature
with exterior surfaces coated with a non-chalking, powdered protection.
paint finish, certified at 1000 hours salt spray test per ASTM-
b. Shall have internal spring isolation and sound muffling to
B117 standards. Indoor blower section shall be insulated
minimize vibration and noise, and be externally isolated
with a minimum 1/2" thick insulation, coated on the airside.
on a dedicated, independent mounting.
Aluminum foil faced insulation shall be used in the furnace
compartment and be fastened with ridged fasteners to Coils:
prevent insulation from entering the air stream. Cabinet a. Evaporator and condenser coils shall have aluminum
panels shall be "large" size, easily removable for servicing plate fins mechanically bonded to seamless internally
and maintenance. Full perimeter base rails shall be provided enhanced copper tubes with all joints brazed. Special
to assure reliable transit of equipment, overhead rigging and Phenolic coating shall be available as a factory option.
proper sealing on roof curb applications. Disposable 2" filters
shall be furnished and be accessible through a removable b. Evaporator and Condenser coils shall be of the direct
access door, sealed airtight. Units filter track shall be expansion, draw-thru, design.
designed to accommodate either 1" or 2" filters. Fan Refrigerant Circuit and Refrigerant Safety Components shall
performance measuring ports shall be provided on the include:
outside of the cabinet to allow accurate air measurements of a. Balance-port thermostatic expansion valve with
evaporator fan performance without removing panels or independent circuit feed system.
creating air by-pass of the coils. Condensate pan shall be
internally sloped and conform to ASHRAE 62-89 self- b. Filter drier/strainer to eliminate any moisture or foreign
draining standards. Condensate connection shall be a matter.
minimum of 1" I.D. female and be a ridged mount connection. c. Accessible service gage connections on both suction
Unit shall incorporate a fixed outdoor air damper with an and discharge lines to charge, evacuate, and measure
outdoor air intake opening covered with a bird screen and a refrigerant pressure during any necessary servicing or
rain hood painted to match the exterior of the unit. troubleshooting, without losing charge.
Indoor (Evaporator) Fan Assembly d. The refrigeration system shall provide at least 15° F of
sub-cooling at design conditions.
Fan shall be a belt drive assembly and include an adjustable-
e. All models shall have four independent circuits.
pitch motor pulley. Job site selected (B.H.P.) brake horsepower
shall not exceed the motors nameplate horsepower rating, plus f. Hot gas bypass option shall be factory-installed on
the service factor. Units shall be designed not to operate above compressor #1 discharge line to provide cooling in low-
service factor. Fan wheel shall be double-inlet type with load applications. HGBP shall be a standard feature on
forward-curved blades, dynamically balanced to operate VAV models and an optional feature on CV models.
smoothly throughout the entire range of operation. Airflow
design shall be constant air volume. Unit Controls
A variable air volume (VAV) option using a variable frequency a. Unit shall be complete with self-contained low-voltage
drive (VFD) is available for applications requiring a constant control circuit protected by a resetable circuit breaker on
supply duct static pressure. Units equipped for VAV shall be the 24-volt transformer side.
controlled by a duct pressure transducer with a 0 - 5” WC b. Unit shall incorporate a lockout circuit which provides
pressure range. The pressure transducer shall provide a 0 - 5 reset capability at the space thermostat or base unit,
VDC output signal to a VAV control board which, in turn shall should any of the following standard safety devices trip
provide a 2 - 10 VDC speed reference signal to the VFD. Units and shut off compressor.
equipped with VFD’s shall have factory-installed manual bypass
as an option. c. Loss-of-charge/Low-pressure switch.
1. High-pressure switch.
2. Freeze-protection thermostat, evaporator coil. If any of Accessory low ambient kit shall be available for operation to 0°
the above safety devices trip, a LED (light-emitting F. Unit shall be provided with fan time delay to prevent cold air
diode) indicator shall flash a diagnostic code that delivery before heat exchanger warms up (Gas heat only).
indicates which safety switch has tripped.
Electrical Requirements
d. Unit shall incorporate "AUTO RESET" compressor over
temperature, over current protection. All unit power wiring shall enter unit cabinet at a single factory
provided location and be capable of side or bottom entry, to
e. Unit shall operate with conventional thermostat designs
minimize roof penetrations and avoid unit field modifications.
and have a low voltage terminal strip for easy hook-up.
Separate side and bottom openings shall be provided for the
f. Unit control board shall have on-board diagnostics and control wiring.
fault code display.
Standard Limited Warranties
g. Standard controls shall include anti-short cycle and low
voltage protection, and permit cooling operation down to • Compressor 5 Years
0 °F. • Heat Exchanger 10 Years
h. Control board shall monitor each refrigerant safety switch • Electric Heat Element 5 Years
independently. • Other Parts 1 Year
i. Control board shall retain last 5 fault codes in non volatile
Optional Outdoor Air (Shall be made available by either/or):
memory, which will not be lost in the event of a power
loss. • Electronic Enthalpy Automatic Economizer - Outdoor
and return air dampers that are interlocked and positioned
Gas Heating Section (ZJ***N Models) by a fully-modulating, spring-return damper actuator. The
Shall be designed with induced draft combustion with post purge maximum leakage rate for the outdoor air intake dampers
logic and energy saving direct spark ignition, redundant main gas shall not exceed 2% when dampers are fully closed and
valve. Ventor wheel shall be constructed of stainless steel for operating against a pressure differential of 0.5 IWG. A
corrosion resistance. The heat exchanger shall be of the tubular unit-mounted potentiometer shall be provided to adjust
type, constructed of T1-40 aluminized steel for corrosion the outdoor and return air damper assembly to take in
resistance and allowing minimum mixed air entering temperature CFM of outdoor air to meet the minimum ventilation
of 25 °F. Burners shall be of the in-shot type, constructed of requirement of the conditioned space during normal
aluminum coated steel and contain air mixture adjustments. All operation. During economizer operation, a mixed-air
gas piping shall enter the unit cabinet at a single location through temperature control shall modulate the outdoor and return
either the side or curb, without any field modifications. An air damper assembly to prevent the supply air
integrated control board shall provide timed control of evaporator temperature from dropping below 55°F. Changeover from
fan functioning and burner ignition. Heating section shall be compressor to economizer operation shall be provided by
provided with the following minimum protection: an integral electronic enthalpy control that feeds input into
the basic module. The outdoor intake opening shall be
a. Primary and auxiliary high-temperature limit switches. covered with a rain hood that matches the exterior of the
b. Induced draft motor speed sensor. unit. Water eliminator/filters shall be provided.
Simultaneous economizer/compressor operation is also
c. Flame roll out switch (automatic reset).
possible. Dampers shall fully close on power loss.
d. Flame proving controls. Unit shall have two independent • Motorized Outdoor Air Dampers - Outdoor and return
stages of capacity. air dampers that are interlocked and positioned by a 2-
position, spring-return damper actuator. The maximum
Electric Heating (ZJ***C/E Models) leakage rate for the outdoor air intake dampers shall not
Nickel chromium electric heating elements shall be provided as exceed 2% when dampers are fully closed and operating
required by the application with 1 or 2 stage control, as against a pressure differential of 0.5 IWG. A unit-mounted
required, from 13.5 KW to 72 KW capacities. The heating potentiometer shall be provided to adjust the outdoor and
section shall have a primary limit control(s) and automatic reset return air damper assembly to take in the design CFM of
to prevent the heating element system from operating at an outdoor air to meet the ventilation requirements of the
excessive temperature. Units with Electric Heating shall be conditioned space during normal operation. Whenever the
wired for a single point power supply with branch circuit fusing indoor fan motor is energized, the dampers open up to
(where required). one of two pre-selected positions - regardless of the
outdoor air enthalpy. Dampers return to the fully closed
Unit Operating Characteristics position when the indoor fan motor is de-energized.
Dampers shall fully close on power loss.
Unit shall be capable of starting and running at 125° F outdoor
temperature, exceeding maximum load criteria of ARI Standard Other Pre-engineered Accessories Available
340/360. The compressor, with standard controls, shall be • Roof Curb - 14" high, full perimeter curb with wood nailer
capable of operation down to 25° F outdoor temperature. (shipped knocked-down).
• 100% Barometric Relief Damper - Contains a rain hood, OTHER FACTORY INSTALLED OPTIONS
air inlet screen, exhaust damper and mounting hardware.
• Power Exhaust Option - To work in conjunction with
Used to relieve internal air pressure through the unit.
economizers.
• Propane Conversion Kit - Contains new orifices and gas
• Stainless Steel Heat Exchanger
valve parts to convert from natural to L.P. gas. One per
unit required. • Stainless Steel Drain Pan
• High Altitude - Natural Gas - Contains orifices required • Technicoat Phenolic Coated Condenser And
for applications between 2000 and 6000 feet altitude. Evaporator Coil
• High Altitude - Propane Gas - Contains orifices required • Electronic Single Enthalpy Economizer
for applications between 2000 and 6000 feet altitude. • Dirty Filter Switch
Must be used with propane conversion kit. • Double Wall
• Burglar Bars - Designed to work with above roof curbs, • Phase Monitor
depending on unit model. Fits duct openings of curb
• Coil Guard
supply and return air openings.
• Powered GFI Convenience Outlet
• Side Duct Flange - Supply and return air duct flanges for
side duct applications. Do not use on units with power • Non-powered GFI Convenience Outlet
exhaust. • BAS Controls (Simplicity® Intelli-Comfort ™, CPC,
• High Speed Drive - Includes blower pulley and belt for JOHNSON, HONEYWELL, NOVAR)
higher CFM and/or static pressure requirements. • BAS Ready Economizer (Belimo Actuator Without A
• Wood Skid - Allows unit to be handled with 90" forks. Controller)
• Economizer/motorized Damper Rain Hood (DJN/E/ • Hinged Filter Door Access And Toolless Access
C300 only) - Contains all hood panels and the hardware Panels
for assembling. • High Speed Drive
• Anti-Recycle Timer - Assures 5-minute off time between • 2" Pleated Filters
compressor cycles. • 4" Throw Away Filters
• Low Ambient Kit - Provides unit cooling operation down • Disconnect Switch
to 0 °F.
• Supply Air Smoke Detector
• Coil Guard Kit - Guard for cooling coil.
• Return Air Smoke Detector
Physical Data
Capacity Performance
ZJ180-300 Cooling Capacities
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
Airflow Performance
ZJ180-300 Bottom Duct Application
ZJ210 (17.5 Ton)-Bottom Duct, High Static Drive, Gas Heat (Continued)
Available External Static Pressure - IWG1
Air Flow
2.7 2.9 3.1
(CFM)
RPM W BHP RPM W BHP RPM W BHP
6000 1078 4576 5.46 1100 4727 5.64 1118 4850 5.79
6100 1084 4701 5.61 1105 4852 5.79 1124 4975 5.94
6200 1090 4829 5.76 1111 4980 5.94 1130 5103 6.09
6300 1095 4960 5.92 1117 5112 6.10 1135 5234 6.25
6400 1102 5095 6.08 1123 5247 6.26 1142 5369 6.41
6500 1108 5233 6.25 1129 5384 6.43 1148 5507 6.57
6600 1115 5373 6.41 1136 5525 6.59 1155 5647 6.74
6700 1121 5517 6.58 1143 5668 6.77 1161 5791 6.91
6800 1128 5663 6.76 1149 5815 6.94 1168 5937 7.09
6900 1135 5812 6.94 1157 5964 7.12 1175 6086 7.26
7000 1143 5964 7.12 1164 6115 7.30 1183 6238 7.44
7100 1150 6118 7.30 1171 6269 7.48 1190 6392 7.63
7200 1157 6274 7.49 1179 6426 7.67 1197 6548 7.81
7300 1165 6433 7.68 1186 6584 7.86 1205 6707 8.00
7400 1173 6594 7.87 1194 6745 8.05 1213 6868 8.20
7500 1181 6757 8.06 1202 6909 8.25 1221 7031 8.39
7600 1189 6922 8.26 1210 7074 8.44 1229 7196 8.59
7700 1197 7090 8.46 1218 7241 8.64 - - -
7800 1205 7259 8.66 - - - - - -
7900 - - - - - - - - -
8000 - - - - - - - - -
8100 - - - - - - - - -
8200 - - - - - - - - -
8300 - - - - - - - - -
8400 - - - - - - - - -
8500 - - - - - - - - -
8600 - - - - - - - - -
8700 - - - - - - - - -
8800 - - - - - - - - -
8900 - - - - - - - - -
9000 - - - - - - - - -
1. Blower performance includes gas heat exchangers and 2" filters. See STATIC
RESISTANCE table for additional applications.
ZJ240 (20 Ton)-Bottom Duct, High Static Drive, Gas Heat (Continued)
Available External Static Pressure - IWG1
Air Flow
2.5 2.7 2.9 3.1
(CFM)
RPM W BHP RPM W BHP RPM W BHP RPM W BHP
6000 1054 4367 5.21 1077 4532 5.41 1099 4667 5.57 1118 4767 5.69
6100 1060 4498 5.37 1084 4663 5.57 1105 4798 5.73 1124 4898 5.85
6200 1066 4628 5.52 1090 4793 5.72 1112 4928 5.88 1131 5028 6.00
6300 1073 4758 5.68 1096 4923 5.88 1118 5057 6.04 1137 5158 6.16
6400 1079 4887 5.83 1103 5052 6.03 1125 5186 6.19 1144 5287 6.31
6500 1086 5016 5.99 1110 5181 6.18 1131 5316 6.34 1150 5416 6.46
6600 1093 5146 6.14 1116 5312 6.34 1138 5446 6.50 1157 5546 6.62
6700 1100 5277 6.30 1123 5443 6.50 1145 5577 6.66 1164 5678 6.78
6800 1106 5410 6.46 1130 5575 6.65 1152 5710 6.81 1171 5810 6.93
6900 1113 5545 6.62 1137 5710 6.81 1159 5844 6.98 1178 5945 7.09
7000 1121 5681 6.78 1144 5847 6.98 1166 5981 7.14 1185 6081 7.26
7100 1128 5820 6.95 1151 5986 7.14 1173 6120 7.30 1192 6220 7.42
7200 1135 5962 7.12 1159 6127 7.31 1180 6262 7.47 1200 6362 7.59
7300 1143 6107 7.29 1166 6272 7.49 1188 6406 7.65 1207 6507 7.77
7400 1150 6254 7.46 1174 6420 7.66 1195 6554 7.82 1214 6655 7.94
7500 1158 6406 7.65 1181 6571 7.84 1203 6705 8.00 1222 6806 8.12
7600 1165 6561 7.83 1189 6726 8.03 1211 6860 8.19 1230 6961 8.31
7700 1173 6719 8.02 1197 6885 8.22 1218 7019 8.38 1238 7119 8.50
7800 1181 6882 8.21 1205 7047 8.41 1226 7182 8.57 - - -
7900 1189 7049 8.41 1213 7214 8.61 - - - - - -
8000 1197 7220 8.62 - - - - - - - - -
8100 - - - - - - - - - - - -
8200 - - - - - - - - - - - -
8300 - - - - - - - - - - - -
8400 - - - - - - - - - - - -
8500 - - - - - - - - - - - -
8600 - - - - - - - - - - - -
8700 - - - - - - - - - - - -
8800 - - - - - - - - - - - -
8900 - - - - - - - - - - - -
9000 - - - - - - - - - - - -
9100 - - - - - - - - - - - -
9200 - - - - - - - - - - - -
9300 - - - - - - - - - - - -
9400 - - - - - - - - - - - -
1. Blower performance includes gas heat exchangers and 2" filters. See STATIC RESISTANCE table for
additional applications.
ZJ300 (25 Ton)-Bottom Duct, High Static Drive, Gas Heat (Continued)
Available External Static Pressure - IWG1
Air Flow
2.9 3.1 3.3 3.5 3.7 3.9
(CFM)
RPM W BHP RPM W BHP RPM W BHP RPM W BHP RPM W BHP RPM W BHP
7500 1213 7009 8.55 1241 7332 8.95 1270 7649 9.33 1300 7959 9.71 1330 8262 10.08 1362 8558 10.44
7700 1219 7327 8.94 1247 7650 9.34 1276 7967 9.72 1306 8276 10.10 1336 8579 10.47 1368 8875 10.83
7900 1225 7649 9.33 1254 7972 9.73 1282 8289 10.11 1312 8599 10.49 1343 8902 10.86 1374 9198 11.22
8100 1232 7976 9.73 1260 8299 10.13 1289 8616 10.51 1319 8926 10.89 1350 9229 11.26 1381 9525 11.62
8300 1239 8308 10.14 1267 8631 10.53 1296 8948 10.92 1326 9258 11.30 1357 9561 11.67 1388 9857 12.03
8500 1246 8645 10.55 1275 8969 10.94 1304 9285 11.33 1333 9595 11.71 1364 9898 12.08 1396 10194 12.44
8700 1254 8988 10.97 1282 9311 11.36 1311 9628 11.75 1341 9938 12.13 1372 10241 12.50 1403 10537 12.86
8900 1262 9337 11.39 1290 9660 11.79 1319 9977 12.17 1349 10287 12.55 1380 10590 12.92 1411 10886 13.28
9100 1270 9691 11.83 1299 10015 12.22 1327 10331 12.61 1357 10641 12.99 1388 10944 13.36 1419 11240 13.72
9300 1279 10052 12.27 1307 10375 12.66 1336 10692 13.05 1366 11002 13.43 1396 11305 13.80 1428 11601 14.16
9500 1288 10419 12.71 1316 10742 13.11 1345 11059 13.50 1374 11369 13.87 1405 11672 14.24 1437 11968 14.60
9700 1297 10792 13.17 1325 11115 13.56 1354 11432 13.95 1384 11742 14.33 1414 12045 14.70 1446 12341 15.06
9900 1306 11171 13.63 1334 11495 14.03 1363 11811 14.41 1393 12121 14.79 1423 12424 15.16 1455 12720 15.52
10100 1315 11557 14.10 1344 11881 14.50 1373 12197 14.88 1402 12507 15.26 1433 12810 15.63 1464 13106 15.99
10300 1325 11949 14.58 1353 12273 14.98 1382 12589 15.36 1412 12899 15.74 1443 13202 16.11 1474 13498 16.47
10500 1335 12348 15.07 1364 12672 15.46 1392 12988 15.85 1422 13298 16.23 1453 13601 16.60 1484 13897 16.96
10700 1346 12754 15.56 1374 13077 15.96 1403 13394 16.34 1433 13704 16.72 1463 14006 17.09 - - -
10900 1356 13166 16.07 1384 13489 16.46 1413 13806 16.85 1443 14115 17.23 - - - - - -
11100 1367 13584 16.58 1395 13907 16.97 - - - - - - - - - - - -
11300 1378 14009 17.10 - - - - - - - - - - - - - - -
11500 - - - - - - - - - - - - - - - - - -
11700 - - - - - - - - - - - - - - - - - -
11900 - - - - - - - - - - - - - - - - - -
12100 - - - - - - - - - - - - - - - - - -
12300 - - - - - - - - - - - - - - - - - -
12500 - - - - - - - - - - - - - - - - - -
1. Blower performance includes gas heat exchangers and 2" filters. See STATIC RESISTANCE table for additional applications.
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IW
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IW
IW
IW
IW
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For units with VFD and gas heat, the speed of the indoor
blower motor continues to be controlled by duct static
pressure via the VAV control board.
If there are VAV boxes present in the duct system,
the boxes must be driven to the full-open position
using a customer-supplied power source to assure
adequate airflow across electric heating elements
or gas heat exchanger tubes.
For units with VFD and electric heat, the speed of the
indoor blower motor continues to be controlled by duct
static pressure via the VAV control board.
If there are VAV boxes present in the duct system,
the boxes must be driven to the full-open position
using a customer-supplied power source to assure
adequate airflow across electric heating elements
or gas heat exchanger tubes.
Sound Performance
Indoor Sound Power Levels
Sound Power, dB (10-12) Watts
Size ESP Blower 1
CFM Sound Rating Octave Band Centerline Frequency (Hz)
(Tons) (IWG)
RPM BHP dB (A) 63 125 250 500 1000 2000 4000 8000
180
6000 1 1080 4.6 89 99 99 89 82 84 77 72 67
(15)
210
8000 1 1129 6.65 92 102 102 92 85 87 80 75 70
(17.5)
240
8000 1 1129 6.65 92 102 102 92 85 87 80 75 70
(20)
300
10000 1.3 1160 12.5 98 108 108 98 91 93 86 81 76
(25)
1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA values
provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way
of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of sound data
in any other form than sound power level ratings.
Electrical Data
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Motor
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 86.5 100
E18 13.5 1 37.5 86.5 100
208-3-60 14.7 115 23.0 2.1 15.4 0.0 E36 27 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 85.3 90
E18 18.0 1 43.3 85.3 90
230-3-60 14.7 115 23.0 2.1 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
180 E72 72.0 2 173.2 191.2 225
(15) None - - - 44.3 50
E18 18.0 1 21.7 44.3 50
460-3-60 7.7 50 12.0 1.1 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 36.7 40
E18 18.0 1 17.3 36.7 40
575-3-60 6.4 40 10.0 0.9 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 100.2 110
E18 13.5 1 37.5 100.2 110
208-3-60 16.7 120 26.0 2.1 20.0 0.0 E36 27 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 100.2 110
E18 18.0 1 43.3 100.2 110
230-3-60 16.7 120 26.0 2.1 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
210 E72 72.0 2 173.2 198.2 225
(17.5) None - - - 51.7 60
E18 18.0 1 21.7 51.7 60
460-3-60 8.7 60 13.5 1.1 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 40.7 45
E18 18.0 1 17.3 40.7 45
575-3-60 6.7 42 10.5 0.9 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
None - - - 111.4 125
E18 13.5 1 37.5 111.4 125
208-3-60 17.9 120 28.0 3.7 20.0 0.0 E36 27 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 111.4 125
E18 18.0 1 43.3 111.4 125
230-3-60 17.9 120 28.0 3.7 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
240 E72 72.0 2 173.2 198.2 225
(20) None - - - 58.5 60
E18 18.0 1 21.7 58.5 60
460-3-60 9.6 70 15.0 1.9 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 45.9 50
E18 18.0 1 17.3 45.9 50
575-3-60 7.4 53 11.5 1.5 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Motor
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 155.1 175
E18 13.5 1 37.5 155.1 175
208-3-60 23.0 160 31.5 3.7 38.6 0.0 E36 27 2 74.9 155.1 175
E54 40.6 2 112.7 189.1 200
E72 54.1 2 150.2 198.4 225
None - - - 155.1 175
E18 18.0 1 43.3 155.1 175
230-3-60 23.0 160 31.5 3.7 38.6 0.0 E36 36.0 2 86.6 156.5 175
E54 54.0 2 129.9 178.2 200
300 E72 72.0 2 173.2 221.5 250
(25) None - - - 80.5 90
E18 18.0 1 21.7 80.5 90
460-3-60 12.2 87 17.1 1.9 19.3 0.0 E36 36.0 2 43.3 80.5 90
E54 54.0 2 65.0 89.1 100
E72 72.0 2 86.6 110.7 125
None - - - 60.1 70
E18 18.0 1 17.3 60.1 70
575-3-60 8.7 62 13.5 1.5 15.4 0.0 E36 36.0 2 34.6 62.6 70
E54 54.0 2 52.0 71.2 80
E72 72.0 2 69.3 88.5 100
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 96.5 110
E18 13.5 1 37.5 96.5 110
208-3-60 14.7 115 23.0 2.1 15.4 10.0 E36 27 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 95.3 100
E18 18.0 1 43.3 95.3 100
230-3-60 14.7 115 23.0 2.1 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
180 E72 72.0 2 173.2 203.7 225
(15) None - - - 49.3 50
E18 18.0 1 21.7 49.3 50
460-3-60 7.7 50 12.0 1.1 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 40.7 45
E18 18.0 1 17.3 40.7 45
575-3-60 6.4 40 10.0 0.9 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
None - - - 110.2 125
E18 13.5 1 37.5 110.2 125
208-3-60 16.7 120 26.0 2.1 20.0 10.0 E36 27 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 110.2 125
E18 18.0 1 43.3 110.2 125
230-3-60 16.7 120 26.0 2.1 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
210 E72 72.0 2 173.2 210.7 225
(17.5) None - - - 56.7 60
E18 18.0 1 21.7 56.7 60
460-3-60 8.7 60 13.5 1.1 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 44.7 50
E18 18.0 1 17.3 44.7 50
575-3-60 6.7 42 10.5 0.9 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
None - - - 121.4 125
E18 13.5 1 37.5 121.4 125
208-3-60 17.9 120 28.0 3.7 20.0 10.0 E36 27 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 121.4 125
E18 18.0 1 43.3 121.4 125
230-3-60 17.9 120 28.0 3.7 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
240 E72 72.0 2 173.2 210.7 225
(20) None - - - 63.5 70
E18 18.0 1 21.7 63.5 70
460-3-60 9.6 70 15.0 1.9 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 49.9 50
E18 18.0 1 17.3 49.9 50
575-3-60 7.4 53 11.5 1.5 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 165.1 200
E18 13.5 1 37.5 165.1 200
208-3-60 23.0 160 31.5 3.7 38.6 10.0 E36 27 2 74.9 165.1 200
E54 40.6 2 112.7 201.6 225
E72 54.1 2 150.2 210.9 225
None - - - 165.1 200
E18 18.0 1 43.3 165.1 200
230-3-60 23.0 160 31.5 3.7 38.6 10.0 E36 36.0 2 86.6 169.0 200
E54 54.0 2 129.9 190.7 225
300 E72 72.0 2 173.2 234.0 250
(25) None - - - 85.5 100
E18 18.0 1 21.7 85.5 100
460-3-60 12.2 87 17.1 1.9 19.3 5.0 E36 36.0 2 43.3 85.5 100
E54 54.0 2 65.0 95.3 110
E72 72.0 2 86.6 117.0 125
None - - - 64.1 70
E18 18.0 1 17.3 64.1 70
575-3-60 8.7 62 13.5 1.5 15.4 4.0 E36 36.0 2 34.6 67.6 70
E54 54.0 2 52.0 76.2 90
E72 72.0 2 69.3 93.5 100
CONTROL
THERMOSTAT TERMINAL
TERMINALS BLOCK
W1
W1
W2
W2 Y1
1
Y1 G
OCC
Y2
P
Y3 P1
Y4 Y2
X Smoke
G Detector
R
R
SD
2
C C R Jumper
SD
3 EXPANSION
RC BOARD SD 24 VAC
TERMINAL Class 2
4
BLOCK
C
OCC
X
5
Y3
Y4
TERMINALS ON
A LIMITED
NUMBER OF
THERMOSTATS 1 Second stage heating not required on single stage heating units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any combination of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied condition.
5 X is an input to the thermostat to display Error Status conditions.
B C
B
C D
E
A A
D F
Y
X
FRONT
LEFT
Size Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
(Tons) Shipping Operating X Y A B C D A B C D E F
180
2614 2609 85.25 44 467 781 852 510 287 392 568 620 428 313
(15)
210
2670 2665 85.25 44 477 797 870 520 293 401 580 633 437 320
(17.5)
240
2702 2697 85.05 44 485 805 878 529 298 406 585 638 443 326
(20)
300
2788 2783 85.25 44 498 833 908 544 306 419 606 661 457 334
(25)
BLOWER MOTOR
ACCESS (Location BLOWER ACCESS
BLOWER of Optional VFD Bypass) (Location of
COMPARTMENT Optional VFD)
ACCESS COMPRESSOR ACCESS
180-19/32
(Auxiliary)
COMBUSTION
21.00
AIR INLET HOOD
(C) GAS
SUPPLY 9-3/4 CONDENSER
ENTRY COILS
7-1/8
136-1/4 (A) CONTROL WIRING
6-3/8 92 ENTRY
5
DISCONNECT
46-5/8 SWITCH
CONTROL BOX 11-1/2 LOCATION
5-7/8
ACCESS
(B) POWER
All dimensions are in inches. They are
35 WIRING subject to change without notice.
ENTRY Certified dimensions will be provided
BOTTOM SUPPLY upon request.
AND RETURN
35-1/4 AIR OPENINGS
RETURN (See Note)
33 AIR
SUPPLY
2-3/4 AIR 3-3/4
21-1/2
UNIT BASE RAILS
Shown separately to illustrate
Bottom Duct openings. Power (D)
and Gas Piping Connection GAS SUPPLY
location. (B) POWER WIRING
ENTRY
11-1/8 ENTRY
NOTE:
For curb mounted units, refer to the curb hanger 8-1/8 (A) CONTROL WIRING
dimensions of the curb for proper size of the 12-1/2
supply and return air duct connections. 46-5/8 ENTRY
9-1/4
9-3/4
Utilities Entry
Opening Size
Hole Used For
Diameter
1-1/8” KO Front
A Control Wiring
3/4” NPS (Fem.) Bottom
3-5/8” KO Front
B Power Wiring
3” NPS (Fem.) Bottom
C 2-3/8” KO Gas Piping (Front)1
D 1-11/16” Hole Gas Piping (Bottom)1,2
1. One-inch Gas Piping NPT Required.
2. Opening in the bottom to the unit can be located by the slice in the
insulation.
NOTE: All entry holes should be field sealed to prevent rain water
entry into building.
Dot Plug
(for Pressure Evaporator
Drop Reading) Section
40-3/8”
Supply
Air
Outdoor
Air
Return
Air
18-5/8” 40-1/2”
Supply Air
27-3/4”
Access Filter
5-1/8”
Access
39-5/8” 1” NPT Female
Dimensions listed are for side duct Return Air Outdoor Air Cond. Drain
flange opening; see Field Accessories Access Compartment Connector
for Side Duct Flange Kit. Access
Fixed
Outdoor Air
Intake Hood
(Located on
36-5/8” Return Air
1” Condensate
Compartment)
16-1/8”
Drain (Must be
Trapped)
5”
28-3/16” 92”
Detail “Y”
Unit with Rain Hoods
25-1/4"
ZJ180-300 Roof Curb Duct Openings ZJ180-300 Cut Away of Roof Curb
NOTE: Ducts can be installed into the curb from the roof. All
electrical and gas line connections can be made inside
the curb.
Roof Jack
Installation
Roof Curb
Installation
Slab On
Ground
Installation